HDS3000 Series AC-DC Power Supplies 3000 Watts xxx Series * High Efficiency up to 93% * High Power Density * Programmable Output Voltage (0105%) * Programmable Output Current (0105%) * Parallel Operation * Fully Featured Signals & Controls * 3 Year Warranty The HDS3000 series offers users both output voltage and output current programming (0 - 105%) via resistance, voltage or I2C bus in a very high efficiency, high power density 3 kW chassis mount package. Measuring just 5" x 5" x 14.41", the HDS3000 also features active current sharing, remote on/off, remote sense and a power OK signal. The standby output is available whenever the mains supply is present and can be user selected as either 5 V at 0.5 A or 9V at 0.3 A. Dimensions: HDS3000: 14.41 x 5.00 x 5.00" (366 x 127 x 127 mm) Models & Ratings Output Power 3000 3000 3000 3000 3000 3000 3000 W W W W W W W Output Voltage V1 12.0 15.0 24.0 30.0 36.0 48.0 60.0 VDC VDC VDC VDC VDC VDC VDC Output Current Min Max 0.0 A 250.0 A 0.0 A 200.0 A 0.0 A 125.0 A 0.0 A 100.0 A 0.0 A 83.5 A 0.0 A 62.5 A 0.0 A 50.0 A Ripple & Noise 150 150 200 200 200 200 300 mV mV mV mV mV mV mV Efficiency(1) Model Number 89% 90% 91% 91% 92% 92% 93% HDS3000PS12 HDS3000PS15 HDS3000PS24 HDS3000PS30 HDS3000PS36 HDS3000PS48 HDS3000PS60 Notes 1. Measured with 230 VAC input and full load. Input Characteristic Minimum Input Voltage 90 Input Frequency Maximum Units Notes & Conditions 264 VAC See derating curve 47 63 Hz Input Current 36.0/18.0 A 115/230 VAC Inrush Current 60.0/90/0 A 115/230 VAC 2.5 mA Power Factor Earth Leakage Current 1 Typical 0.99/0.98 115/230 VAC full load www.xppower.com 264 VAC/60 Hz HDS3000 Series AC-DC Power Supplies Output Characteristic Minimum Output Voltage 12 Typical Output Trim Maximum Units Notes & Conditions 60 VDC See Models and Ratings table % By potentionmeter Output Voltage Program 0 5.0 105 % Of rated output Output Current Program 0 105 % Of rated output 1 % Initial Set Accuracy Minimum Load 0 A Start Up Delay Start Up Rise Time Hold Up Time 1 s 120 ms 8 Line Regulation 1.0 % Load Regulation 1 (V1) /3 % Transient Response <1 Ripple & Noise At full load ms 0-100% load. V1/5 V Standby % 150 300 For a 25% step load change See models and ratings table. Measured with 20 MHz bandwidth and using 12" twisted pair wire terminated with 0.1 F ceramic capacitor and 47 F electrolytic. mV pk-pk Overvoltage Protection Tracks output voltage, see application notes Recycle AC to reset Overtemperature Protection Primary and secondary heatsinks, monitored Output shuts down, auto recovers Overload Protection 105 % 0.02 %/C Rated power, constant current Short Circuit Protection Auto recovery Temperature Coefficient 0-50 C Remote Sense Compensates for 0.5 V max voltage drop, if remote sense is not required, local sense must be used Enable Output must be enabled, see application notes, power supply is shipped with enable links fitted Current Share 5 supplies can share within 5% Standby Output 5 V at 0.5 A, present whenever AC is applied (9 V at 0.3 A, user selectable, by connecting `VSET', Pin 18 of CN2 to GND) Output Voltage Programming Via External Voltage 120 100 100 Output Voltage (%) Output Voltage (%) Via External Resistor 120 80 60 40 20 80 60 40 20 0 0 0 1 2 3 4 4.5 4.8 5 0 1 Programming Voltage (VDC) 2 3 Resistor Value (k ) 4 4.5 4.8 5 4 4.5 4.8 5 Output Current Programming Via External Voltage 120 100 100 Output Current (%) Output Current (%) Via External Resistor 120 80 60 40 20 80 60 40 20 0 0 0 1 2 3 4 4.5 4.8 5 0 Programming Voltage (VDC) www.xppower.com 1 2 3 Resistor Value (k ) 2 HDS3000 Series AC-DC Power Supplies General Characteristic Minimum Efficiency Typical 89 Isolation: Input to Output Input to Ground Output to Ground Maximum Units 93 % 3000 VAC 1500 VAC See Models and Ratings table VAC 500 65 Switching Frequency Notes & Conditions 40 Power Density kHz PFC 200 kHz PWM, variable 8.1 W/in3 Enable, Current Share, V Program, I Program, 5 V Standby, Power OK Signals and Controls Mean Time Between Failure Weight 90 kHrs 5.7 (2.6) lb (kg) MIL-HDBK-217F, 25 C GB Environmental Characteristic Minimum Typical Maximum Units Operating Temperature -20 60 C Storage Temperature -40 +85 C Notes & Conditions Derate linearly from 100% load at 50 C to 60% load at 60 C Internal fan fitted, speed increases with load and internal temperature Cooling Humidity 20 Vibration 90 %RH 2 g 10-500 Hz, 10 min/cycle, 60 min period for each axis, compliant to IEC68-2-16, IEC 68-2-64 Derating Curve Thermal Derating Curve Input Derating Curve 100 100 90 80 Load (%) Load (%) 80 60 40 70 60 50 20 -10 40 0 10 20 30 40 50 60 70 90 Ambient Temperature (C) 3 100 110 120 Input Voltage (VAC) www.xppower.com 264 HDS3000 Series AC-DC Power Supplies Signals & Controls LED Status Output Status Solid (Green) DC Output OK Solid (Orange) DC Output OK in remote control mode Slow Blink (Green) Output Not Enabled Fast Blink (Red) Over Voltage Solid (Red) Over Loaded Slow Blink (Red) Over Temperature Intermittent Blink (Red) Fan Fail Short & Long Blink (Red) AUX Standby Failure Remote Enable 2K SW EN+ OFF Power OFF ON Power ON 5V AUX AUX AUX 2K 2K EN+ L H 5V EN- EN- GND GND OFF Power OFF ON Power ON EN+ SW Power OFF Power ON 5V 5V ENL/H (A) Using internal 5 V standby GND GND (B) Using external transistor (C) Using external voltage source EMC: Emissions Phenomenon Standard Test Level Conducted EN55022 Class B Radiated EN55022 Class A Harmonic Currents EN61000-3-2 Class A Voltage Flicker EN61000-3-3 Notes & Conditions EMC: Immunity Phenomenon Standard Test Level Criteria ESD Immunity EN61000-4-2 2/3 A Radiated Immunity EN61000-4-3 3 A EFT/Burst EN61000-4-4 3 A Surge EN61000-4-5 Installation class 3 A Notes & Conditions 4 kV contact / 8 kV air discharge 10 V/m Conducted EN61000-4-6 3 A 10 V/m Magnetic Field EN61000-4-8 3 A 30 A/m Dips and Interruptions EN55024 DIP: 30% 500 ms A/B INT: >95% 10 ms A INT: >95% 5000 ms B High Line/Low Line Safety Approvals Safety Agency Safety Standard UL UL60950-1 CSA C22.2 No.60950-1 TUV EN60950-1 Notes & Conditions www.xppower.com 4 HDS3000 Series AC-DC Power Supplies Application Notes POK Signal OVP Setting OVP Trip Point POWER SUPPLY 5 V Auxiliary Pin 7 200% 3300R 196% Pin 19 Power not OK Power OK 120% GND Pin 8, 10, 12, 16, 20 114% CN9 Connector 100% 105% 7% % of Nominal Output Voltage Open drain signal, low when PSU turns on Maximum sink current: 20 mA Maximum drain voltage: 40 V Current Sharing with Remote Sense CN4 Remote Sense CN4 VS+ VS- CN4 VS+ 2 VS- CN4 VS+ VS- 1 2 24 23 2 1 CN2 - + 2 L oad 2 VS- CN4 VS+ VS- 23 24 1 2 CN2 24 1 VS+ 1 2 24 CN2 CN4 1 CN4 1 VS+ 2 VS- CN4 VS+ VS- 1 2 23 24 1 2 CN2 1 2 23 1 CN2 23 VO+ VS+ VO- VS- GND POK VSET PAR GND EN+ AUX EN+ GND ACI 24 23 24 23 24 23 24 23 VO+ VS+ V O+ VS+ V O+ VS+ V O+ VS+ VO- VS- VO- VS- VO- VS- VO- VS- GND VCI GND POK GND POK GND POK GND POK GND AUX VSET PAR VSET PAR VSET PAR VSET PAR SDA SCL GND EN- GND EN- GND EN- GND EN- GND AUX AUX EN+ AUX EN+ AUX EN+ AUX EN+ GND ACI GND ACI GND ACI GND NC NC 2 1 ACI GND VCI GND V CI GND VCI GND VCI GND AUX GND AUX GND AUX GND AUX SD A SC L SDA SCL SDA SCL SDA SCL GND AUX GND AUX GND AUX GND AUX NC NC NC NC NC NC NC NC Current Sharing with Local Sense Local Sense CN2 CN4 24 CN4 1 VS+ 2 VS- CN4 VS+ VS- 1 2 24 23 2 1 CN2 - + 23 VO+ VS+ VO- VS- GND POK VSET PAR GND EN+ AUX EN+ GND ACI GND VCI GND AUX SDA SCL GND AUX NC NC Load 2 1 2 CN4 VS+ VS- 24 VS- 2 23 2 CN4 VS+ VS- 1 24 23 VO+ 1 1 2 24 23 2 CN2 VS+ 2 VS- CN4 VS+ VS- 24 23 1 24 23 24 23 VS+ V O+ VS+ V O+ VS+ VO- VS- VO- VS- VO- VS- VO- VS- GND POK GND POK GND POK GND POK PAR VSET PAR VSET PAR VSET PAR GND EN- GND EN- GND EN- GND EN- AUX EN+ AUX EN+ AUX EN+ AUX EN+ ACI GND GND VCI GND V CI GND VCI GND VCI GND AUX GND AUX GND AUX GND AUX ACI GND ACI SD A SC L SDA SCL SDA SCL SDA SCL GND AUX GND AUX GND AUX GND AUX NC NC NC NC NC NC NC NC Notes www.xppower.com 1 CN2 V O+ GND 23 2 VS+ ACI 1 2 24 CN2 In parallel operation, it is possible that only one unit will operate if the load is less than 5% of the combined rated output load. It is possible to have more than five units in parallel, contact sales for details. 5 1 VSET GND Must be used if remote sense is not required. 1 2 CN4 VS+ 1 CN4 VS+ VS- 1 VS+ 2 VS- HDS3000 Series AC-DC Power Supplies Mechanical Details 14.17 (360.0) 13.64 (346.5) 12.80 (325.0) 1.33 (33.80) 9.84 (250.0) 5.00 (127.0) 1 2 CN4 CN2 1 2 23 24 3.86 (98.0) VS+ VS- 5.00 (127.0) 5.00 (127.0) 0.56 (14.10) Pin 1 2 3 4 5 6 7 8 Function NC. NC. AUX GND SCL SDA AUX GND Description Not Connected Not Connected Auxiliary Power Signal Ground I2C Serial Data I2C Serial Data Auxiliary Power Signal Ground Pin 9 10 11 12 13 14 15 16 CN2 Control Pin Connections Function Description VCI V Program GND Signal Ground ACI I Program GND Signal Ground EN+ Inhibit ON/OFF (+) AUX Auxiliary Power ENInhibit ON/OFF (-) GND Signal Ground Pin 17 18 19 20 21 22 23 24 Function PAR VSET POK GND VSVOVS+ VO+ Description Parrallel Current Share Auxiliary Output Set Power OK Signal Ground Remote Sense (-) Output Voltage (-) Remote Sense (+) Output Voltage (+) Pin 1 2 Function ACL ACN 3 Notes 1. Dimensions shown in inches (mm). 2. Weight: 5.7 lb (2.6 kg) 3. Mating Connector: CN2 JST PHDR-24VS Housing, SPHD-002T-P0.5 Contact www.xppower.com 29May14