Introducing KILOVAC LEV100 Series 900 Vdc Contactor with 1 form X contacts rated 100A continuous KILOVAC LEV100 Series 900 Vdc Contactor PART NUMBERING Typical Part Number LEV100 A 4 Series: LEV100 = 100A Contactor Contact Arrangement: A = 1 Form X (SPST-NO-DM) Coil Voltage: 4 = 12VDC 5 = 24VDC 6 = 48VDC Coil Wire Length: A = 15 inches [.4M] Coil Termination: N = None - Stripped Wires Mounting and Power Terminals: G = Bottom Mount (2 x #8); M5 x 10 H = Side Mount (2 x #8); M5 x 10 NOTE: All part numbers are RoHS compliant. Specifications are subject to change without notice. PRODUCT OFFERING * Bottom Mount Models 3-1618389-7 9-1618389-8 3-1618391-7 LEV100A4ANG LEV100A5ANG LEV100A6ANG 12Vdc coil 24Vdc coil 48Vdc coil 15"[.4m] leads 15"[.4m] leads 15"[.4m] leads * Side Mount Models 4-1618391-0 4-1618391-1 4-1618391-2 LEV100A4ANH LEV100A5ANH LEV100A6ANH 12Vdc coil 24Vdc coil 48Vdc coil 15"[.4m] leads 15"[.4m] leads 15"[.4m] leads Tyco Electronics I LEV100 A N G KILOVAC LEV100 Series 900 Vdc Contactor PERFORMANCE DATA Bottom Mount 1.82 [ 46.3 ] .70 [ 17.78 ] MOUNTING HARDWARE (NOT SUPPLIED): 2 X M4 BOLT, LOCKWASHER AND WASHER TORQUE: 20 IN-LBS MAX [2.3 NM MAX] M5 FEMALE LOAD TERMINALS - 2 PLACES HARDWARE (NOT SUPPLIED) 2 X M5 BOLT, LOCKWASHER AND WASHER TORQUE: 30 TO 40 IN-LBS [3.4 TO 4.5 NM] 1.56 DIA. [ 39.5 ] 2.28 [ 57.96 ] 2.07 [ 52.52 ] .30 [ 7.62 ] Side Mount 1.82 [ 46.32 ] .99 [ 25.04 ] 2.28 [ 57.96 ] MOUNTING HARDWARE (NOT SUPPLIED): 2 X M4 BOLT, LOCKWASHER AND WASHER TORQUE: 20 IN-LBS MAX [2.3 NM MAX] 2.07 [ 52.52 ] .70 [ 17.78 ] 1.56 DIA. [ 39.5 ] 1.61 [ 40.77 ] .83 [ 21.02 ] M5 FEMALE LOAD TERMINALS - 2 PLACES HARDWARE (NOT SUPPLIED) 2 X M5 BOLT, LOCKWASHER AND WASHER TORQUE: 30 TO 40 IN-LBS [3.4 TO 4.5 NM] .30 [ 7.62 ] LEV100 I Tyco Electronics KILOVAC LEV100 Series 900 Vdc Contactor KEY FEATURES DESCRIPTION Hermetically sealed -- Lowest cost, 900 Vdc 100 amp, hermetically sealed DC contactor in the industry intrinsically safe. Operates in explosive/harsh environ- Compact package available in side- or bottom-mount configurations, not position sensitive ments without oxidation or APPLICATIONS contamination of contacts, Power/motor control circuit isolation, circuit protection and safety in industrial machinery including long periods of non-operation Automotive battery switching and backup MECHANICAL 8kV isolation between open contacts permits use for high voltage isolation and carry Compact epoxy-sealed resin enclosure occupies only about 4 in3 (65.5 cm3) Robust integral mounting plate on either bottom or side of enclosure accepts two M4 screws Inert gas filled contact chamber 12, 24 and 48 Vdc coils Flying leads for coil connections Load terminals threaded for M5 bolts (not included) Designed and built in accordance to AIAG QS9000 RoHS Ready Tyco Electronics I LEV100 LOAD LIFE VS. RESISTIVE POWER SWITCHING KILOVAC LEV100 Series 900 Vdc Contactor PERFORMANCE DATA Physical Data Contact Arrangement: Main Contacts Dimensions Weight SPST-NO-DM (1 Form X) See drawings on page 4 6.7 oz (190g) Contact Data Contact Arrangement: Main Contacts SPST-NO-DM (1 Form X) Voltage Rating: Main Contacts Switching (max) 900VDC Current Rating: Main Contacts Switching Continuous (Note 1) 100A Short Term -- 3 Minutes (Note 2) 200A Hot Switching Performance (Polarity sensitive) 50A make/break @ +400Vdc 50,000 cycles 100A make/break @ +400Vdc 6,000 cycles 100A make/break @ -400Vdc 1,000 cycles 200A make/break @ +400Vdc 500 cycles 1,000A break only @ +400Vdc 25 cycles 600A make only 25 cycles Maximum Short Circuit Current (1/2 cycle, 60 Hz) 1,250A (through closed contacts) Dielectric Withstand Voltage (Note 3) Between Open Contacts 5,600Vrms/8,000Vdc Contacts to Coil 2,000Vrms/4,000Vdc Insulation Resistance, Terminal to Terminal / Terminals to Coil When New 100 megohms, min. @ 500Vdc At End of Life 50 megohms, min. @ 500Vdc Mechanical Life 1 million cycles Coil Operating Voltage (valid over temperature range) Nominal Voltage 12Vdc 24Vdc Maximum Voltage 16Vdc 28Vdc Pick Up Voltage (20C) 8Vdc 16Vdc Drop Out Voltage (20C) 1.2Vdc 2.4Vdc Coil Current (nominal at 20C, 12vdc) 461mA 250mA Coil Power Nominal @ Vnom, +20C 5.5W 6.0W Pickup (close) Voltage Max.@85C 9.6Vdc 19.2Vdc Coil Resistance Nominal @ +20C 5% (ohms) 26 96 Operate & Release Time Operate Time Max. Operate Bounce Max. Release Time Environmental Data Shock, 11ms 1/2 sine (operating) Sine Vibration, 20G peak Operating Temperature Range Noise Emission (at 100 mm distance) 48Vdc 52Vdc 33Vdc 4.8Vdc 122mA 6.0W 38.4Vdc 392 25ms 5ms 10ms 20G peak 55-2,000 Hz. -40C to +85C 70dB(a) Notes Note 1: 8.4 mm2 conductor. Current rating depends upon conductor size. Keep terminals below 175C max continuous. Note 2: 3 minutes at +40C ambient with 8.4 mm2 (#8 AWG) conductor. Note 3: 2,000Vrms minimum under all conditions, until end of life. LEV100 I Tyco Electronics FOR MORE INFORMATION Technical Support Internet: E-mail: www.tycoelectronics.com newproducts@tycoelectronics.com USA: Canada: Mexico: C. America: South America: Hong Kong: Japan: UK: 1-800-522-6752 1-905-470-4425 1-800-733-8926 52-55-1106-0803 55-11-2103-6000 852-2735-1628 81-44-844-8013 44-208-420-8341 Tyco Electronics Corporation Harrisburg, PA relays.tycoelectronics.com/kilovac Copyright 2008 by Tyco Electronics Corporation 6-1773450-9 -- 5M -- A&D/CGX -- 04-08 KILOVAC, TE Logo and Tyco Electronics are trademarks. Export of Tyco Electronics products may require licensing.