Tooling Guide CD pages 2/11/03 2:56 PM Page 1 Connector Tooling Guide (R) DANIELS MANUFACTURING CORPORATION an ISO9001 Registered Company Tooling Guide CD pages 2/11/03 2:56 PM Page 2 (R) DANIELS MANUFACTURING CORPORATION PREFACE & TABLE OF CONTENTS Daniels tools have been utilized in military aircraft and aerospace programs for over 50 years. By continuously planning and adding to our product lines, we are now fulfilling the demands of other high technology fields such as computers, lasers, communications, and many other areas of electronic packaging. The people behind the DMC name are pleased to present our Connector Assembly Tools and Accessories on the pages that follow. We believe the application data which accompanies each section will answer your specific questions concerning tooling; however, we encourage you to contact us by telephone or fax for the personal services of our knowledgeable staff of application experts. NOTICE ANY PRICES WE QUOTE VERBALLY OR ANY PRICES APPEARING IN OUR PRINTED PRICE LISTS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. IF YOU NEED FIRM PRICES FOR FUTURE DELIVERIES YOU SHOULD REQUEST A WRITTEN QUOTATION FROM OUR SALES OFFICE. WE ARE NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY NATURE OR KIND, RESULTING FROM THE USE OF ANY OF OUR PRODUCTS. DANIELS MANUFACTURING CORP. 526 THORPE RD. * ORLANDO, FL 32824 U.S.A. PHONE 407/855-6161 * FAX 407-855-6884 E-MAIL: DMC@DMCTOOLS.COM * WWW.DMCTOOLS.COM CONTENTS Preface & Table of Contents . . . . . . . . . . . . . . . . . . 2 Important Facts About Crimping . . . . . . . . . . . . . . . 3 Standard Adjustable Crimp Tool . . . . . . . . . . . . . . . 4 M22520/1-01 (AF8) Miniature Adjustable Crimp Tools . . . . . . . . . . . . . . 6 M22520/2-01 (AFM8) M22520/7-01 (MH860) M22520/39-01 (39-000) Ultra Precision (MH800) Pneumatic Crimp Tools . . . . . . . . . . . . . . . . . . . . . . 8 (WA22) (WA22P) (WA27F) Miniature Hand-Held Pneumatic Crimp Tool. . . . . . 9 Large Gage Pneumatic Crimp Tool . . . . . . . . . . . . 10 M22520/23-01 (WA23) Technical Application Guide. . . . . . . . . . . . . . . . . . 12 Connector Illustration Contact Color Code (BIN) Wire Stripping M39029 Contact Guide Connector/Assembly Tool Guide Vibra-Feed Automatic Crimp Station. . . . . . . . . . . 43 Circular Indent Crimp Tools . . . . . . . . . . . . . . . . . . 44 (MH801) (MH802) (MH803) (MH804) M22520/4-01 (GS100-1) M22520/31-01 (GS200-1) Coaxial Contact Tool Selection Guide . . . . . . . . . . 45 Open Frame Crimp Tools . . . . . . . . . . . . . . . . . . . . 47 M22520/5-01 (HX4) M22520/10-01 (HX3) Pneumatic Open Frame Tool . . . . . . . . . . . . . . . . . 49 (HX23) Bench Press RF Connectors Tool Selection Guide. . . . . . . . . . . 51 Pneumatic/Hydraulic Crimp Tool Systems . . . . . . 63 Hydrac Hydraulic Crimping Tools . . . . . . . . . . . . . 66 Universal Power Feeder Crimp System. . . . . . . . . 67 Custom Application and. . . . . . . . . . . . . . . . . . . . . 69 Contact Retention Test Tools Installing and Removal Tools . . . . . . . . . . . . . . . . . 70 MIL-I-81969 MIL-I-81969 Tool P/N Guide . . . . . . . . . . . . . . . . . . 71 Hand-Held Pneumatic Wire Stripper . . . . . . . . . . . 73 (WSP 1630) Wire Cutting, Stripping Preparation Equipment . . 74 EMI/RFI Band Application System. . . . . . . . . . . . . 76 Fiber Optic Cleaving Tool . . . . . . . . . . . . . . . . . . . . 80 Video Training System . . . . . . . . . . . . . . . . . . . . . . 82 Glossary of Terms. . . . . . . . . . . . . . . . . . . . . . . . . . 83 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 85 FOR WARRANTY & LIMITATION OF LIABILITY INFORMATION SEE PAGE 85 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION - 2126/01/REV 8 Tooling Guide CD pages 2/11/03 2:56 PM Page 3 (R) DANIELS MANUFACTURING CORPORATION IMPORTANT FACTS ABOUT CRIMPING CRIMPING: THEN AND NOW The first multi-pin connectors were terminated by soldering the conductor to non-removable contacts. However, high temperature applications and the need for simple and reliable field service led to the introduction of connectors with removable contacts. These were crimped onto the conductor rather than being soldered. The first standard crimp tool developed to crimp these new contacts was introduced in the early sixties. MS3191-1, a military drawing, defined this tool and its accessories. The MS3191-1 utilized a four indent crimp pattern together with a positive stop locator which controlled the travel of the indenters (crimp depth). The MS3191-1 design was a compromise between simplicity of operation and crimp performance since the crimp depth for any given contact was not adjustable to accommodate the differing diameters of the conductors to which it would be crimped. It was, however, suitable for the crimp connectors of that era. An improved tool design featuring independently adjustable crimp depths was soon introduced as MS3191-4. The MS3191-4 had an internal adjustment, totally independent of the locator, which permitted the selection of seven separate crimp depths, allowing optimal crimping of conductors ranging from AWG 12 to 26 regardless of the wire barrel size of the contact. MS3191-4 also introduced the use of the double tipped indenter to produce an eight indent crimp pattern which has consistently achieved superior tensile pull off values. MS3191-4 introduced the concept of a turret head containing three locators which could be used without separating any of them from the basic crimp tool. In 1969 two military specifications for crimp tools were developed to replace the existing military drawings. They were MIL-T-22520C (Navy) and MIL-T-83724 (USAF) which defined a standard size crimp tool similar to the MS3191-4, but with an expanded eight step crimp depth range. These specifications also defined a miniature crimp tool to crimp conductors as (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION small as AWG 32. Both documents were combined in 1971 into MIL-C-22520D. All previous military standards for crimp tools were then cancelled including the MS3191. MIL-C-22520 has since replaced many other crimp tool documents including: MS3198, MS22910, MS17776, MS28731, MS90388, MS14037, MS27437, MS27828, MS27832, MS55619, MS27426 and others. This list includes specifications for indent crimp tools, terminal lug crimp tools, pneumatic tools, coaxial cable crimp tools and connectors service kits. The establishment of MIL-C22520 was a milestone on the road to crimp tool standardization. Its development has eliminated the waste and confusion which accompanied the overlapping applications of many different "standard" crimp tools called out by a deluge of unrelated military drawings. MIL-C-22520D for the first time established a single specification which set forth performance requirements for all crimp tools to be used on military standard electrical connectors. crimped joint and hence its pull-out force (tensile strength), varies with the deformation applied. Therefore, by properly shaping the deformation a high pull-out force can be achieved, i.e. the crimp die of the tool determines the crimp configuration and deformation. The dies in the tool determine the completed crimp configuration which is generally an element of contact and/or connector design. Some of the design considerations are: a) The type of contact, its size, shape material and function, b) The type and size of wires to be accommodated, c) The type of tooling into which the configuration must be built. EIGHT INDENT FOUR INDENT THE CRIMPING CONCEPT Crimping is a method of firmly attaching a terminal or contact end to an electrical conductor by pressure forming or reshaping a metal barrel together with the conductor. The forming of a satisfactory crimp depends on the correct combination of conductor, crimp barrel and tool. When applied with a properly matched tool a union would be established which has both good electrical and mechanical characteristics. The tool will provide these requirements consistently and reliably with repeatability assured by quality cycle controlled tooling. There are several common configurations of crimped joint; several examples are shown below. The electrical resistance of a properly designed and controlled crimped joint should be equal to, or less than, the resistance of an equal section of wire. Specifications state the requirements in terms of millivolt drop at a designated current. The mechanical strength of a TWO INDENT HEXAGONAL CRIMP CIRCULAR CRIMP B CRIMP NEST & INDENT CRIMP CAPTIVE CRIMP INSULATION DISPLACEMENT PAGE 3 Tooling Guide CD pages 2/11/03 2:56 PM Page 4 STANDARD ADJUSTABLE CRIMP TOOL UPPER RANGE CRIMP TOOL AF8 M22520/1-01 The DMC AF8 qualified to MIL-DTL-22520/1, has virtually limitless application within the specified wire range of 12 through 26 AWG. Over a thousand turret heads or positioners are available to adapt the tool frame to your specific military or proprietary contact/wire combination. The 8 impression crimp, which is standard in the AF8, assures absolute maximum tensile strength with almost every closed barrel contact. In addition, special indent configurations are available upon request. The precision ratchet controls cycling of the tool in both directions of handle movement. This assures the same accurate crimp every time. It's like having a quality control inspector at every work station. Positive crimp depth is controlled by an 8 position selector knob conveniently located on the tool frame. The PAGE 4 operator simply dials the desired step for the wire being used. This setting can be secured by use of a locking pin or safety wire. The carefully engineered design achieves the absolute maximum mechanical advantage; along with the tool's light weight, operator fatigue is minimized. The AF8 measures 934 x 212 x 114 approximately and weighs 15 oz. For proper operation the tool frame must be mated with one of the following optional accessories: a military head (TH-XXX Part No. Series) a turret head (TM-XXX series), a positioner (TP-XXX series), or a universal head (part No. UH2-5). This is done simply by orienting the head in the keyed position, and by tightening the hex socket screws provided as part of the head. A permanent dataplate is affixed to all turret heads and positioners. This plate lists specific contact part numbers, the corresponding position color code (for 3 position turret heads), and (R) DANIELS MANUFACTURING CORPORATION suggested selector depth settings for the wire size being used. The universal head is ideally suited for lab work and prototype production applications. This head is attached in the same manner as explained above. The selected contact is inserted through the entry hole on the opposite side of the tool frame from the head. The height adjusting screw is then rotated until the contact is in the proper position for crimping. The screw can be secured with the locknut provided. The wire sizes listed on the tool frame selector knob can be used as a reference starting point; however, some testing will be necessary to determine the optimum selector setting for your contact/wire combination. Periodic gaging is recommended to insure accurate calibration. This can be done easily by setting the tool selector knob to position #4, and checking indenter closure with M22520/3-1 "GO/NO-GO" gage (DMC part no. G125). (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:56 PM Page 5 (R) DANIELS MANUFACTURING CORPORATION Other than keeping the unit clean and properly stored when not in service, no operator maintenance is required. DMC offers complete factory service by knowledgeable technicians within a reasonable turnaround time. Complete instructions concerning the use, care and warranty are supplied with each tool. Additional copies are available on request. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION MILITARY P/N DMC P/N M22520/1-01 M22520/1-02 M22520/1-03 M22520/1-04 M22520/1-05 AF8 TH1A TH4 TH163 UH2-5 M22520/1-06 M22520/1-07 M22520/1-08 M22520/1-09 M22520/1-10 M22520/1-11 M22520/1-12 M22520/1-13 M22520/1-14 M22520/1-15 M22520/1-16 M22520/1-17 M22520/3-1 TP45 TP85 TH199S TP360 TP365 TP465 TH270 TH285 TH286 TP485 TP513 TP651 G125 DESCRIPTION NSN TOOL FRAME TURRET TURRET TURRET UNIVERSAL POSITIONER POSITIONER POSITIONER TURRET POSITIONER POSITIONER POSITIONER TURRET TURRET TURRET POSITIONER POSITIONER POSITIONER GAGE 5120-01-335-8571 5120-01-335-8834 5120-01-335-8835 5120-01-335-8836 5120-01-335-8583 5120-01-335-8584 5120-01-335-8585 5120-01-335-8837 5120-01-335-8586 5120-01-335-8587 5120-01-335-8588 5120-01-335-8838 5120-01-335-8839 5120-01-335-8840 5120-01-335-8589 5120-01-335-8590 5120-01-335-8591 5220-00-165-7604 PAGE 5 Tooling Guide CD pages 2/11/03 2:56 PM Page 6 (R) DANIELS MANUFACTURING CORPORATION MINIATURE ADJUSTABLE CRIMP TOOLS LOWER RANGE CRIMP TOOL AFM8 M22520/2-01 Qualified to MIL-DTL-22520/2, the DMC AFM8 is designed for most of the miniature and sub-miniature connector types that are so widely used in all types of electronic systems. Originally developed for the Air Force, the AFM8 meets the need for a miniature tool accommodating wire sizes 20 through 32 AWG. The AFM8 gives a Mil-Standard 8 impression crimp, which assures maximum tensile strength. The cycle controlled precision ratchet assures consistently accurate crimps every time. The tool frame has a built-in 8 step selector knob for ease in dialing the correct crimp depth setting for the wire being used. Positioners adapt the tool frame to a particular application. The data plate on each positioner designates which contacts the positioner accommodates for its wire size and indicates selector position. Crimp depth is dialed on the PAGE 6 8 step selector knob by merely raising the knob and rotating it to the proper position. The positioner is easily removed and changed. Periodic gaging is recommended to insure accurate calibration. This is easily accomplished with the M22520/3-1 "GO/NO-GO" gage (DMC part no. G125). The AFM8 is 6 3/4 in length and weighs approximately 10 oz. Other than keeping the tool clean and properly stored when not in use, no operator maintenance is required. DMC's complete factory service is available. Complete instructions concerning the use, care and warranty are supplied with each tool. Additional copies are available from the factory. MILITARY P/N DMC P/N DESCRIPTION NSN M22520/2-08 K13-1 POSITIONER 5120-01-335-8626 M22520/2-09 K42 POSITIONER 5120-01-335-8627 M22520/2-10 K43 POSITIONER 5120-01-335-8628 M22520/2-11 K287 POSITIONER 5120-01-335-8629 M22520/2-12 K286 POSITIONER 5120-01-335-8630 M22520/2-13 K338 POSITIONER 5120-01-335-8631 M22520/2-14 K340 POSITIONER 5120-01-335-8632 M22520/2-15 K341 POSITIONER 5120-01-335-8633 M22520/2-16 K339 POSITIONER 5120-01-335-8634 M22520/2-17 K342 POSITIONER 5120-01-335-8635 M22520/2-18 K343 POSITIONER 5120-01-335-8636 M22520/2-19 K330-2 POSITIONER 5120-01-335-8637 M22520/2-20 K331-2 POSITIONER 5120-01-335-8638 M22520/2-21 K332-2 POSITIONER 5120-01-335-8609 M22520/2-22 K212 POSITIONER 5120-01-335-8610 M22520/2-23 K267-1 POSITIONER 5120-01-335-8611 M22520/2-24 K75S-1 POSITIONER 5120-01-335-8612 M22520/2-25 K261-1 POSITIONER 5120-01-335-8613 M22520/2-26 K262-1 POSITIONER 5120-01-335-8614 M22520/2-27 K269-1 POSITIONER 5120-01-335-8615 M22520/2-28 K373-1 POSITIONER 5120-01-335-8616 M22520/2-29 K372-1 POSITIONER 5120-01-335-8617 MILITARY P/N DMC P/N DESCRIPTION NSN M22520/2-30 K404 POSITIONER 5120-01-335-8618 M22520/2-01 AFM8 TOOL FRAME 5120-01-335-8572 M22520/2-31 K406 POSITIONER 5120-01-335-8619 M22520/2-02 K1S POSITIONER 5120-01-335-8592 M22520/2-32 K496 POSITIONER 5120-01-335-8620 M22520/2-03 K60S POSITIONER 5120-01-335-8593 M22520/2-33 K74S POSITIONER 5120-01-335-8621 M22520/2-04 K151 POSITIONER 5120-01-335-8594 M22520/2-34 K323 POSITIONER 5120-01-335-8622 M22520/2-05 K3 POSITIONER 5120-01-335-8595 M22520/2-35 K532-1 POSITIONER 5120-01-335-8623 M22520/2-06 K41 POSITIONER 5120-01-335-8624 M22520/2-36 K473 POSITIONER 5120-01-335-8596 M22520/2-07 K40 POSITIONER 5120-01-335-8625 M22520/3-1 G125 GAGE 5220-00-165-7604 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:56 PM Page 7 (R) DANIELS MANUFACTURING CORPORATION ULTRA PRECISION CRIMP TOOL (MODEL MH800) MIDDLE RANGE CRIMP TOOL MH860 M22520/7-01 All DMC tools are designed and built to the highest standards of precision and quality, but some applications call for more. One such case is miniature and subminiature contacts which have extremely thin wire barrel dimensions. The answer to this demand is the model MH800 Ultra Precision Crimp Tool which utilizes the same basic components as the Model AFM8 (M22520/2-01) Crimp Tool with tighter gaging tolerances and a special indenter tip configuration that assures a uniform flow of metal during the crimping operation. The model MH800 accommodates wire sizes 20 thru 32 AWG (the miniature to sub-miniature range). It accommodates the K series or M22520/2-XX positioners and is easily identified by a distinctive orange handle grip. It is the same size and weight as model AFM8. Gaging is accomplished with the G100 "GO/NO-GO" gage. Qualified to MIL-DTL-22520/7, the DMC MH860 is a recent addition to the military specification. It was developed to meet the demonstrated need for supporting the majority of electrical systems with one versatile crimp tool frame. The MH860 accepts the entire middle wire range of 16 through 28 AWG, with positioners which adapt it to virtually all applications consistent with others in the MIL-DTL-22520 family. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION THE MIL-C-28840 TOOLING MIL-C-28840 connectors were developed for the Navy, for use with jacketed cable in shipboard applications. They are a high density circular connector series utilizing a high shock threaded coupling system with front release crimped contacts. For these connectors DMC has added a new crimping tool to its range, the M22520/34-01, and other tools as follows: MILITARY P/N DESCRIPTION DMC P/N M22520/34-01 BASIC CRIMP TOOL 39-000 M22520/34-02 POSITIONER 39-102 M22520/35 GAGE G345 M81969/33-01 INST. TOOL (STRAIGHT) DAK55-22SA MILITARY P/N DMC P/N DESCRIPTION NSN M22520/7-01 MH860 TOOL FRAME 5120-01-335-8573 M81969/33-02 INST. TOOL (OFFSET) DAK55-22JA M22520/7-02 86-1S POSITIONER 5120-01-335-8597 M81969-34-01 REMOVAL TOOL DRK56-22A M22520/7-03 86-2 POSITIONER 5120-01-335-8598 M22520/7-04 86-3 POSITIONER 5120-01-335-8599 M22520/7-05 86-4 POSITIONER 5120-01-335-8600 M22520/7-06 86-5 POSITIONER 5120-01-335-8601 M22520/7-07 86-6 POSITIONER 5120-01-335-8602 M22520/7-08 86-7 POSITIONER 5120-01-335-8603 M22520/7-09 86-11S POSITIONER 5120-01-335-8604 M22520/7-10 86-12S POSITIONER 5120-01-335-8605 M22520/7-11 86-19 POSITIONER 5120-01-335-8606 M22520/7-12 86-20 POSITIONER 5120-01-335-8607 M22520/7-13 86-21 POSITIONER 5120-01-335-8608 M22520/3-3 G145 GAGE 5120-00-338-0378 PAGE 7 Tooling Guide CD pages 2/11/03 2:56 PM Page 8 (R) DANIELS MANUFACTURING CORPORATION PNEUMATIC CRIMP TOOLS The DMC Power Crimp tools WA27F, WA22P and WA22 are direct equivalents of their corresponding hand tools. They use the same turret heads or positioners, the gages and other accessories. As production needs grow, all that needs to be added is the tool frame itself. The resulting power capability can in many instances compare with an automated system costing thousands of dollars more. These pneumatic tools are widely used in both military and proprietary programs. Their popularity has come about in part because of their unequaled reputation for trouble-free, dependable service and their cost saving and adaptability. Whether upper, middle or lower range, the power tools fulfill the same precise crimp requirements as the hand models. They use the same indenter configuration, the same gaging dimensions and selector settings. PAGE 8 No additional operator training is necessary. Accurate calibration is maintained by a unique 8 step machined steel block that holds gaging tolerances far longer than the usual adjustment screw method. This solid gaging means high output with less downtime. The compact size and light weight of these tools allows them to be used easily as hand tools, as well as high production bench tools. The hand trigger is designed for equal ease of use by right or left handed operators. Bench mounted, the optional foot valve allows hands-free operation. The bench mount will allow the tool to be secured at virtually any angle for individual comfort, thereby minimizing operator fatigue. The foot valve, when installed in-line with an air supply, makes a portable system which is adaptable to any work bench. Air supply requirements are 80-120 PSI (5.5 to 8.0 atmospheres) clean dry air. The system uses standard air fittings readily available in most shops. UPPER RANGE WA27F (EQUIVALENT TO AF8) accommodates TH-XXXMIL-STD heads. TH-XXX series turret heads or TP-XXX series positioners, length 10, diameter 2 3/4, weight 50 oz. MIDDLE RANGE WA22P (EQUIVALENT TO MH860) accommodates 86-XXX series positioners, length 8, diameter 2 1/4, weight 32 oz. LOWER RANGE WA22 (EQUIVALENT TO AFM8) accommodates K series positioners, length 8, diameter 2 1/4, weight 32 oz. BENCH MOUNT BM-2 FOOT VALVE WA10 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:56 PM Page 9 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 9 Tooling Guide CD pages 2/11/03 2:56 PM Page 10 (R) DANIELS MANUFACTURING CORPORATION LARGE GAGE PNEUMATIC CRIMP TOOLS WA23 PNEUMATIC CRIMP TOOL It is engineered with the operator's safety in mind and features a full cycle control system. This tool is portable and needs no extra booster for large size contacts. The standard die assembly and locator are easily interchangeable with no special tool required. Custom dies and locators may be designed to specific requirements. An optional foot valve is available upon request. NOW FEATURING... DMC's heavy pneumatic crimp tool functions with the push of a button for operator ease. This heavy duty crimp tool accommodates large size contacts 8 through 0000 (AWG) and operates on standard 90-125 psi (5.4-8.16 BAR) shop air sources. PAGE 10 Die Assemblies and Locators for: * Pre-Installed and Un-Insulated Ring Terminals for Military and Commercial Applications (MS25036, MS20659, MIL-T-7928) M22520/23 Tool, Die and Locator List MIL # M22520/23-01 M22520/23-02 M22520/23-03 M22520/23-04 M22520/23-05 M22520/23-06 M22520/23-07 M22520/23-09 M22520/23-10 M22520/23-11 M22520/23-12 M22520/23-13 M22520/23-14 M22520/23-15 M22520/23-16 P/N M22520/23-02 M22520/23-03 M22520/23-04 M22520/23-05 M22520/23-06 M22520/23-07 DESCRIPTION Crimp Tool Die Assy. 8 Die Assy. 6 Die Assy. 4 Die Assy. 1/0 Die Assy. 2/0 Die Assy. 4/0 Locator 8 Locator 6 Locator 4 Locator 4, 4N, 4G Locator 1/0 Locator 1/0, 1/0N Locator 2/0, 2/0N Locator 4/0, 4/0N CONTACT SIZE 8 6 4 0 00 0000 DMC # WA23 WA23-2 WA23-3 WA23-4 WA23-5 WA23-6 WA23-7 WA23-9 WA23-10 WA23-11 WA23-12 WA23-13 WA23-14 WA23-15 WA23-16 GAGE "GO" "NO-GO" P/N .130 .136 G693 .171 .178 G694 .195 .202 G695 .325 .332 G695 .351 .358 G697 .425 .432 G698 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:56 PM Page 11 (R) DANIELS MANUFACTURING CORPORATION LARGE GAGE CONTACT APPLICATION INFORMATION CONTACT APPLICATION CROSS REFERENCE MIL-C-5015 Front Release (3400 Series) CONTACT PART # M39029/44 M39029/45 M39029/44 M39029/45 M39029/44 M39029/45 BIN CODE 291 298 292 299 293 300 TYPE P/S P S P S P S SIZE 8 8 4 4 0 0 DIE ASSEMBLY WA23-2 WA23-2 WA23-4 WA23-4 WA23-5 WA23-5 Burndy Corporation (FCI) LOCATOR WA23-9 WA23-9 WA23-11 WA23-11 WA23-13 WA23-13 MIL-C-5015 Rear Release (3450 Series) M39029/29 M39029/30 M39029/29 M39029/30 M39029/29 M39029/30 214 220 215 221 216 222 P S P S P S 8 8 4 4 0 0 WA23-2 WA23-2 WA23-4 WA23-4 WA23-5 WA23-5 WA23-9 WA23-9 WA23-11 WA23-11 WA23-13 WA23-13 MIL-C-22992 Class L Heavy Duty Cylindrical Connector M39029/48 M39029/48 M39029/48 M39029/49 M39029/49 M39029/48 M39029/48 M39029/48 M39029/49 M39029/49 M39029/48 M39029/48 M39029/49 M39029/48 M39029/48 M39029/49 M39029/48 M39029/48 M39029/49 317 318 319 329 330 320 321 322 331 332 323 324 333 325 326 334 327 328 335 P P P S S P P P S S P P S P P S P P S 6 6N 6G 6 6G 4 4N 4G 4 4G 1/0 1/0N 1/0 2/0 2/0N 2/0 4/0 4/0N 4/0 WA23-3 WA23-3 WA23-3 WA23-3 WA23-3 WA23-4 WA23-4 WA23-4 WA23-4 WA23-4 WA23-5 WA23-5 WA23-5 WA23-6 WA23-6 WA23-6 WA23-7 WA23-7 WA23-7 WA23-10 WA23-10 WA23-10 WA23-10 WA23-10 WA23-12 WA23-12 WA23-12 WA23-12 WA23-12 WA23-14 WA23-14 WA23-14 WA23-15 WA23-15 WA23-15 WA23-16 WA23-16 WA23-16 214 215 220 221 P P S S 8 4 8 4 WA23-2 WA23-4 WA23-2 WA23-4 WA23-9 WA23-11 WA23-9 WA23-11 P P P P P P P P P P S S S S S S 6 6N 6 4 4N 4G 1/0 1/0N 4/0 4/0N 6 6G 4 4G 1/0 4/0 WA23-3 WA23-3 WA23-3 WA23-4 WA23-4 WA23-4 WA23-5 WA23-5 WA23-7 WA23-7 WA23-3 WA23-3 WA23-4 WA23-4 WA23-5 WA23-7 WA23-10 WA23-10 WA23-10 WA23-12 WA23-12 WA23-12 WA23-14 WA23-14 WA23-16 WA23-16 WA23-10 WA23-10 WA23-12 WA23-12 WA23-14 WA23-16 Amphenol/Bendix 10-497100-6 10-497102-6 10-497222-6 10-497100-4 10-497102-4 10-497222-4 10-497100-3 10-497102-3 10-497100-43 10-497102-43 10-497101-6 10-497223-6 10-497101-4 10-497223-4 10-497101-3 10-497101-43 317 318 319 320 321 322 323 324 327 328 329 330 331 332 333 335 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION BIN CODE 318 319 320 321 322 323 324 327 328 329 330 331 322 333 335 TYPE P/S P P P P P P P P P S S S S S S SIZE 6N 6 4 4N 4G 1/0 1/0N 4/0 4/0N 6 6G 4 4G 1/0 4/0 DIE ASSEMBLY WA23-3 WA23-3 WA23-4 WA23-4 WA23-4 WA23-5 WA23-5 WA23-7 WA23-7 WA23-3 WA23-3 WA23-4 WA23-5 WA23-5 WA23-7 LOCATOR WA23-10 WA23-10 WA23-12 WA23-12 WA23-12 WA23-14 WA23-14 WA23-16 WA23-16 WA23-10 WA23-10 WA23-12 WA23-14 WA23-14 WA23-16 214 215 216 220 221 222 P P P S S S 8 4 0 8 4 0 WA23-2 WA23-4 WA23-5 WA23-2 WA23-4 WA23-5 WA23-9 WA23-11 WA23-13 WA23-9 WA23-11 WA23-13 ITT Cannon J-Tech 541-220-0808 541-220-0404 542-220-0808 542-220-0404 CONTACT PART # B559-01-3 B559-01-6 B559-01-1 B559-01-2 B559-01-10 B559-01-4 B559-01-5 B559-01-8 B559-01-9 B560-01-2 B560-01-4 B560-01-1 B560-01-6 B560-01-3 B560-01-5 030-3198-003 030-3199-004 030-3200-003 031-3116-003 031-3117-003 031-3118-003 Matrix Science/AMP-TYCO 5000-029-0008 5000-029-0004 5000-029-0000 5100-033-0008 5100-033-0004 5100-033-0000 214 215 216 220 221 222 P P P S S S 8 4 0 8 4 0 WA23-2 WA23-4 WA23-5 WA23-2 WA23-4 WA23-5 WA23-9 WA23-11 WA23-13 WA23-9 WA23-11 WA23-13 214 215 216 220 221 222 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 P P P S S S P P P P P P P P P P P P S S S S S S S 8 4 0 8 4 0 6 6N 6G 4 4N 4G 1/0 1/0N 2/0 2/0N 4/0 4/0N 6 6G 4 4G 1/0 2/0 4/0 WA23-2 WA23-4 WA23-5 WA23-2 WA23-4 WA23-5 WA23-3 WA23-3 WA23-3 WA23-4 WA23-4 WA23-4 WA23-5 WA23-5 WA23-6 WA23-6 WA23-7 WA23-7 WA23-3 WA23-3 WA23-4 WA23-4 WA23-5 WA23-6 WA23-7 WA23-9 WA23-11 WA23-13 WA23-9 WA23-11 WA23-13 WA23-10 WA23-10 WA23-10 WA23-12 WA23-12 WA23-12 WA23-14 WA23-14 WA23-15 WA23-15 WA23-16 WA23-16 WA23-10 WA23-10 WA23-12 WA23-12 WA23-14 WA23-15 WA23-16 Tri-Star 916-0808-093 916-0404-094 916-0000-095 915-0808-093 915-0404-094 915-0000-095 915-0606-595 915-0606-596 915-0606-597 915-0404-576 915-0404-577 915-0404-578 915-1001-498 915-1001-499 915-2020-579 915-2020-580 915-4040-598 915-4040-599 916-0606-595 916-0606-597 916-0404-576 916-0404-578 916-1001-498 916-2020-579 916-4040-598 Cross reference information was compiled from (QPL) Qualified Products Listing. Additional tooling is available for other die, locator and wire size applications. PAGE 11 Tooling Guide CD pages 2/11/03 2:56 PM Page 12 TECHNICAL APPLICATION GUIDE TYPICAL COMPLEX CABLE CONNECTOR A. Wire Seal E. Pin Contact B. Socket Contact F. Contact Retention Clip C. Chamfered Socket Lead-In G. Interfacial Seal D. Peripheral O-Ring Seal CONTACT COLOR CODE AND BIN* 0 - Black 5 - Green *BASIC IDENTIFICATION NUMBER 1 - Brown 6 - Blue Manufacturers have the option of identifying contacts by stamping the bin code on the shoulder or the wire barrel. 2 - Red 7 - Violet 3 - Orange 8 - Gray 4 - Yellow 9 - White WIRE STRIPPING TECHNIQUE 1. Determine the proper length of insulation to be removed. Wire must be visible in inspection hole. Insulation must be 1/64 - 1/32 from end of contact or inside of insulation cup. 2. Insert wire into exact center of correct cutting slot for wire size to be stripped. Each slot is marked with wire size. 3. Close handles together as close as possible. 4. Release handles, allowing wire holder to return to open position. 5. Remove stripped wire. 6. After stripping, strands of wire should be twisted firmly together in the same direction as the normal lay of the wire. 7. Stripped wire with nicked or cut strands is not acceptable. IMPORTANT NOTICE - The tooling listed in the technical application guides of this catalog and other DMC publications represents data which has been compiled over many years of product use and application. Some tooling suggested herein may or may not cover a user's specific contract or manufacturing requirements. It is the user's responsibility to carry out sufficient testing to verify suitability of the specific DMC product selected for the specific requirements of each particular application. PAGE 12 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:56 PM Page 13 TECHNICAL APPLICATION GUIDE M39029 CONTACT QUICK LOCATION CHART CONTACT PART NUMBER PAGE NUMBER CONTACT PART NUMBER PAGE NUMBER CONTACT PART NUMBER PAGE NUMBER CONTACT PART NUMBER PAGE NUMBER M39029/1 41 M39029/27 40 M39029/56 23, 24, 25 M39029/87 Call DMC M39029/2 33 M39029/28 40 M39029/57 15, 24, 26 M39029/88 Call DMC M39029/3 33 M39029/29 28, 37 M39029/58 15, 23, 24, 25 M39029/89 Call DMC M39029/4 17, 36, 38, 39 M39029/30 28, 37 M39029/59 40 M39029/90 Call DMC M39029/5 17, 36, 38, 39 M39029/31 16, 18, 19, 21, 35 M39029/60 40 M39029/91 Call DMC M39029/6 39 M39029/32 16, 18, 19, 21, 35 M39029/63 15 M39029/92 Call DMC M39029/7 39 M39029/33 29 M39029/64 15 M39029/93 Call DMC M39029/8 39 M39029/34 20 M39029/65 Call DMC M39029/94 Call DMC M39029/9 Call DMC M39029/35 20 M39029/66 Call DMC M39029/95 Call DMC M39029/10 Call DMC M39029/36 20 M39029/68 Call DMC M39029/96 Call DMC M39029/11 34 M39029/37 20 M39029/69 40 M39029/97 Call DMC M39029/12 34 M39029/38 Call DMC M39029/70 40 M39029/98 Call DMC M39029/13 39 M39029/40 Call DMC M39029/71 Call DMC M39029/99 Call DMC M39029/14 39 M39029/41 Call DMC M39029/72 Call DMC M39029/100 Call DMC M39029/15 Call DMC M39029/42 Call DMC M39029/73 Call DMC M39029/101 Call DMC M39029/16 32 M39029/43 Call DMC M39029/74 Call DMC M39029/102 Call DMC M39029/17 31 M39029/44 27 M39029/75 40 M39029/103 Call DMC M39029/18 31 M39029/45 27 M39029/76 40 M39029/104 Call DMC M39029/19 39 M39029/46 30 M39029/77 40 M39029/105 Call DMC M39029/20 39 M39029/47 29, 30 M39029/78 40 M39029/106 Call DMC M39029/21 39 M39029/48 14 M39029/79 Call DMC M39029/107 Call DMC M39029/22 31, 32, 42 M39029/49 14 M39029/80 Call DMC M39029/108 Call DMC M39029/23 Call DMC M39029/50 40 M39029/83 22 M39029/109 Call DMC M39029/24 Call DMC M39029/51 40 M39029/84 22 M39029/25 40 M39029/54 40 M39029/85 Call DMC M39029/26 40 M39029/55 40 M39029/86 Call DMC Refer to Technical Application Guide (Pages 14- 42) (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 13 Tooling Guide CD pages 2/11/03 2:56 PM Page 14 MIL-C-22992 CLASS L CIRCULAR HEAVY DUTY FRONT RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION SOURCES MS90555 MS90556 MS90557 MS90558 WALL MOUNT RECEPTACLE STRAIGHT PLUG IN-LINE RECEPTACLE WALL MOUNT PLUG AMPHENOL CORP. ITT CANNON SIZE (AWG) CONTACTS TYPICAL CONTACT CONFIGURATION MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE 6 6N 6G 6 6G 4 4N 4G 4 4G 0 0N 0 2/0 2/0N 2/0 4/0 4/0N 4/0 6 6 6 6 6 4 4 4 4 4 0 0 0 2/0 2/0 2/0 4/0 4/0 4/0 P P P S S P P P S S P P S P P S P P S M39029/48-317 M39029/48-318 M39029/48-319 M39029/49-329 M39029/49-330 M39029/48-320 M39029/48-321 M39029/48-322 M39029/49-331 M39029/49-332 M39029/48-323 M39029/48-324 M39029/49-333 M39029/48-325 M39029/48-326 M39029/49-334 M39029/48-327 M39029/48-328 M39029/49-335 MS90559-11 MS90559-12 MS90559-14 MS90560-7 MS90560-8 MS90559-8 MS90559-9 MS90559-13 MS90560-5 MS90560-9 MS90559-5 MS90559-6 MS90560-3 MS90559-3 MS90559-3 MS90560-2 MS90559-1 MS90559-2 MS90560-1 6 6 6 6 6 4 4 4 4 4 0 0 0 2/0 2/0 2/0 4/0 4/0 4/0 TOOL SELECTION BIN* COLOR 317 318 319 329 330 320 321 322 331 332 323 324 333 325 326 334 327 328 335 ORANGE-BROWN-VIOLET ORANGE-BROWN-GRAY ORANGE-BROWN-WHITE ORANGE-RED-WHITE ORANGE-ORANGE-BLACK ORANGE-RED-BLACK ORANGE-RED-BROWN ORANGE-RED-RED ORANGE-ORANGE-BROWN ORANGE-ORANGE-RED ORANGE-RED-ORANGE ORANGE-RED-YELLOW ORANGE-ORANGE-ORANGE ORANGE-RED-GREEN ORANGE-RED-BLUE ORANGE-ORANGE-YELLOW ORANGE-RED-VIOLET ORANGE-RED-GRAY ORANGE-ORANGE-GREEN CRIMP TOOL AND ACCESSORY AF8 AFM8 MH860 WA23 (POS) WA23-10 WA23-10 WA23-10 WA23-10 WA23-10 WA23-12 WA23-12 WA23-12 WA23-12 WA23-12 WA23-14 WA23-14 WA23-14 WA23-15 WA23-15 WA23-15 WA23-16 WA23-16 WA23-16 ASSEMBLY TOOLS WA23 (DIE) INSTALLING REMOVAL WA23-3 WA23-3 WA23-3 WA23-3 WA23-3 WA23-4 WA23-4 WA23-4 WA23-4 WA23-4 WA23-5 WA23-5 WA23-5 WA23-6 WA23-6 WA23-6 WA23-7 WA23-7 WA23-7 -- DRK178-6A DRK178-6A DRK178-6A DRK178-6A DRK178-6A DRK178-5A DRK178-5A DRK178-5A DRK178-5A DRK178-5A DRK178-3A DRK178-3A DRK178-3A DRK178-2A DRK178-2A DRK178-2A DRK178-1A DRK178-1A DRK178-1A -- -- -- -- *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. PAGE 14 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:56 PM Page 15 MIL-C-24308 MINIATURE RECTANGULAR RACK & PANEL REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION M24308/2 M24308/4 M24308/6 M24038/8 SOURCES POLARIZED SHELL SOCKET CONTACTS POLARIZED SHELL PIN CONTACTS POLARIZED SHELL SOCKET CONTACTS NON-MAGNETIC POLARIZED SHELL PIN CONTACTS NON-MAGNETIC ADI ELECTRONICS INC. AMPHENOL CORP. CW INDUSTRIES CINCH CONNECTOR CRISTEK INTERCONNECTS INC. FCI FRAMATONE GROUP GENERAL CONNECTOR CORP. GLASSEAL PRODUCTS INC. ITT CANNON POSITRONIC INDUSTRIES INC. TYCO ELECTRONICS SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE 20 20 22 22 20 20 22D 22D P S P S M39029/64-369 M39029/63-368 M39029/58-360 M39029/57-354 M24308/11-1 M24308/10-1 M24308/13-1 M24308/12-1 20-24 20-24 22-28 22-28 TYPICAL CONTACT CONFIGURATION TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 369 368 360 354 ORANGE-BLUE-WHITE ORANGE-BLUE-GRAY ORANGE-BLUE-BLACK ORANGE-GREEN-YELLOW TP585 TP585 AFM8 MH860 WA23 (POS) K13-1 K13-1 K42 K41 86-30-1 86-30-1 86-6 86-5 WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK145 or MS1969/1-02 DRK145 or MS1969/1-02 DAK145 or MS1969/1-02 DRK145 or MS1969/1-02 DAK95-22MB or MS1969/1-04 DRK95-22MB or MS1969/1-04 DAK95-22MB or MS1969/1-04 DRK95-22MB or MS1969/1-04 *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 15 Tooling Guide CD pages 2/11/03 2:56 PM Page 16 MIL-C-26482 SERIES 1 CIRCULAR BAYONET COUPLING FRONT RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION SOURCES MS3120 MS3121 MS3122 MS3124 MS3126 MS3127 MS3128 WALL MOUNT FLANGE RECEPTACLE CABLE CONNECTING PLUG BOX MOUNT FLANGE RECEPTACLE JAM NUT REAR MOUNT RECEPTACLE STRAIGHT PLUG BOX MOUNT FLANGE RECEPTACLE WALL MOUNT FLANGE RECEPTACLE AMPHENOL CONNECTORS ARRAY CONNECTORS CORP. FCI FRAMATONE GROUP ITT CANNON - ITT CANNON MEXICO VEAM SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE 12 12 16 16 20 20 12 12 16 16 20 20 P S P S P S M39029/31-234 M39029/32-253 M39029/31-228 M39029/32-247 M39029/31-240 M39029/32-259 MS3192-12-12A MS3193-12-12A MS3192-16-16A MS3193-16-16A MS3192-20A-20A MS3193-20A-20A 12-14 12-14 16-20 16-20 20-24 20-24 TYPICAL CONTACT CONFIGURATION TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 234 253 228 247 240 259 RED-ORANGE-YELLOW RED-GREEN-ORANGE RED-RED-GRAY RED-YELLOW-VIOLET RED-YELLOW-BLACK RED-GREEN-WHITE TH1A TH1A TH1A TH1A TH1A TH1A AFM8 MH860 WA23 (POS) K1S K1S 86-2 86-2 86-1S 86-1S WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK12B DAK12B DAK16B DAK16B DAK20B DAK20B DRK12B DRK12B DRK16B DRK16B DRK20B DRK20B *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. PAGE 16 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:57 PM Page 17 MIL-C-26482 SERIES 2 CIRCULAR BAYONET COUPLING REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION SOURCES MS3470 MS3471 MS3472 MS3474 MS3475 MS3476 WALL MOUNT FLANGE RECEPTACLE CABLE CONNECTING RECEPTACLE WIDE FLANGE WALL MOUNT RECEPTACLE JAM NUT RECEPTACLE PLUG RFI STRAIGHT PLUG AERO ELECTRONIC CONNECTOR, INC. AMPHENOL CONNECTORS DEUTSCH FCI FRAMATONE GROUP ITT CANNON HERMETIC SEAL CORPORATION SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE TYPICAL CONTACT CONFIGURATION 12 12 12 12 16 16 16 16 20 20 12 12 16 16 16 16 20 20 20 20 P S P S P S P S P S M39029/4-113 M39029/5-118 M39029/4-114 M39029/5-119 M39029/4-111 M39029/5-116 M39029/4-112 M39029/5-117 M39029/4-110 M39029/5-115 M39029/4-12-12 M39029/5-12-12 M39029/4-12-16 M39029/5-12-16 M39029/4-16-16 M39029/5-16-16 M39029/4-16-20 M39029/5-16-20 M39029/4-20-20 M39029/5-20-20 12-14 12-14 16-20 16-20 16-20 16-20 20-24 20-24 20-24 20-24 TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 113 118 114 119 111 116 112 117 110 115 BROWN-BROWN-ORANGE BROWN-BROWN-GRAY BROWN-BROWN-YELLOW BROWN-BROWN-WHITE BROWN-BROWN-BROWN BROWN-BROWN-BLUE BROWN-BROWN-RED BROWN-BROWN-VIOLET BROWN-BROWN-BLACK BROWN-BROWN-GREEN TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A AFM8 MH860 WA23 (POS) K1S K1S K1S K1S 86-2 86-2 86-2 86-2 86-2 86-2 86-1S 86-1S WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK83-12B DAK83-12B DAK83-12B DAK83-12B DAK83-16B DAK83-16B DAK83-16B DAK83-16B DAK83-20B DAK83-20B DRK83-12B DRK83-12B DRK83-12B DRK83-12B DRK83-16B DRK83-16B DRK83-16B DRK83-16B DRK83-20B DRK83-20B *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 17 Tooling Guide CD pages 2/11/03 2:57 PM Page 18 MIL-C-26500 CIRCULAR THREADED OR BAYONET COUPLING FRONT RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION SOURCES MS24264 MS24265 MS24266 MS27613 MS27614 MS27615 FLANGE MOUNT RECEPTACLE SINGLE HOLE MOUNT RECEPTACLE STRAIGHT PLUG WALL MOUNT RECEPTACLE JAM NUT PLUG PLYE-NATIONAL CONNECTORS AERO ELECTRIC CONNECTOR, INC. RMS COMPANY CINCH CONNECTOR DIVISION AMPHENOL CONNECTORS HERMETIC SEAL CORPORATION AMERICAN MICRO PRODUCTS, INC. SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE 12 12 16 16 20 20 12 12 16 16 20 20 P S P S P S M39029/31-235 M39029/32-254 M39029/31-229 M39029/32-248 M39029/31-241 M39029/32-260 MS24254-12P MS24255-12S MS24254-16P MS24255-16S MS24254-20P MS24255-20S 12-14 12-14 16-20 16-20 20-24 20-24 TYPICAL CONTACT CONFIGURATION TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 235 254 229 248 241 260 RED-ORANGE-GREEN RED-GREEN-YELLOW RED-RED-WHITE RED-YELLOW-GRAY RED-YELLOW-BROWN RED-BLUE-BLACK TH1A TH1A TH1A TH1A TH1A TH1A AFM8 MH860 WA23 (POS) K1S K1S 86-2 86-2 86-1S 86-1S WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK12B DAK12B DAK16B DAK16B DAK20B DAK20B DRK12B DRK12B DRK16B DRK16B DRK20B DRK20B *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. PAGE 18 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:57 PM Page 19 MIL-C-26518 CLASS R MINIATURE RECTANGULAR RACK AND PANEL FRONT RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION SOURCES M24285 M24286 RECEPTACLE PLUG AMPHENOL CONNECTORS SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE 12 12 16 16 20 20 12 12 16 16 20 20 P S P S P S M39029/31-235 M39029/32-254 M39029/31-229 M39029/32-248 M39029/31-241 M39029/32-260 MS24254-12P MS24255-12S MS24254-16P MS24255-16S MS24254-20P MS24255-20S 12-14 12-14 16-20 16-20 20-24 20-24 TYPICAL CONTACT CONFIGURATION TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 235 254 229 248 241 260 RED-ORANGE-GREEN RED-GREEN-YELLOW RED-RED-WHITE RED-YELLOW-GRAY RED-YELLOW-BROWN RED-BLUE-BLACK TH1A TH1A TH1A TH1A TH1A TH1A AFM8 MH860 WA23 (POS) K1S K1S 86-2 86-2 86-1S 86-1S WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK12B DAK12B DAK16B DAK16B DAK20B DAK20B DRK12B DRK12B DRK16B DRK16B DRK20B DRK20B *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 19 Tooling Guide CD pages 2/11/03 2:57 PM Page 20 MIL-C-28748 RECTANGULAR RACK AND PANEL CONNECTOR PART NUMBER DESCRIPTION SOURCES M28748/3 M28748/4 M28748/9 M278748/10 M28748/13 M28748/14 PIN CONTACTS SIZE 16 & 20 SKT CONTACTS SIZE 16 & 20 PIN CONTACTS 16 POLARIZED CENTER SCREW LOCK SKT CONTACTS 16 POLARIZED CENTER SCREW LOCK PIN CONTACTS 22 SKT CONTACTS 22 CONTINENTAL CONNECTOR CO. POSITRONIC INDUSTRIES, INC. WINCHESTER ELECTRONICS DELPHI CONNECTION SYSTEMS J-TECH, INC. SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE TYPICAL CONTACT CONFIGURATION 16 16 16 16 16 16 16 16 20 20 22 22 16 16 20 20 16 16 20 20 20 20 22 22 P S P S P S P S P S P S M39029/36-278 M39029/37-280 M39029/36-277 M39029/37-279 M39029/34-273 M39029/35-276 M39029/34-272 M39029/35-275 M39029/34-271 M39029/35-274 M39029/34-440 M39029/35-441 MS17807-16-16 MS17808-16-16 MS17807-16-20 MS17808-16-20 MS17803-16-16 MS17804-16-16 MS17803-16-20 MS17804-16-20 MS17803-20-20 MS17804-20-20 M39029/34-22-22 M39029/35-22-22 16-20 16-20 20-24 20-24 16-20 16-20 20-24 20-24 20-24 20-24 22-26 22-26 TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 278 280 277 279 273 276 272 275 271 274 440 441 RED-VIOLET-GRAY RED-GRAY-BLACK RED-VIOLET-VIOLET RED-VIOLET-WHITE RED-VIOLET-ORANGE RED-VIOLET-BLUE RED-VIOLET-RED RED-VIOLET-GREEN RED-VIOLET-BROWN RED-VIOLET-YELLOW YELLOW-YELLOW-BLACK YELLOW-YELLOW-BROWN TH4 TH4 TH4 TH4 TH4 TH4 TH4 TH4 TH4 TH4 AFM8 MH860 WA23 (POS) 86-146 86-146 86-146 86-146 86-146 86-146 K280 K280 WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK123A DAK123A DAK123A DAK123A DAK123A DAK123A DAK123A DAK123A DAK123A DAK123A DAK123A-22A DAK123A-22A DRK124A DRK124A DRK124A DRK124A DRK124A DRK124A DRK124A DRK124A DRK124A DRK124A DAK124A-22A DAK124A-22A *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. PAGE 20 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:57 PM Page 21 MIL-C-38300 CIRCULAR THREADED OR BAYONET COUPLING FRONT RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION SOURCES MS24264 MS24265 MS24266 FLANGE MOUNT RECEPTACLE SINGLE HOLE MOUNT RECEPTACLE STRAIGHT PLUG NO QPL SOURCES SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE 16 16 20 20 16 16 20 20 P S P S M39029/31-229 M39029/32-248 M39029/31-241 M39029/32-260 MS24254-16P MS24255-16S MS24254-20P MS24255-20S 16-20 16-20 20-24 20-24 TYPICAL CONTACT CONFIGURATION TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 229 248 241 260 RED-RED-WHITE RED-YELLOW-GRAY RED-YELLOW-BROWN RED-BLUE-BLACK TH1A TH1A TH1A TH1A AFM8 MH860 WA23 (POS) K1S K1S 86-2 86-2 86-1S 86-1S WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK16B DAK16B DAK20B DAK20B DHK16 DHK16 DHK20 DHK20 *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 21 Tooling Guide CD pages 2/11/03 2:57 PM Page 22 MIL-C-28840 CIRCULAR - THREADED COUPLING FRONT RELEASE CONTACTS HIGH DENSITY - HIGH SHOCK CONNECTOR PART NUMBER DESCRIPTION SOURCES M28840/10 M28840/11 M28840/12 M28840/14 M28840/16 M28840/17 M28840/18 M28840/19 M28840/20 M28840/21 M28840/26 M28840/28 M28840/29 WALL MOUNT RECEPTACLE CABLE CONNECTING RECEPTACLE BOX MOUNT RECEPTACLE JAM NUT MOUNT RECEPTACLE STRAIGHT PLUG PLUG OPEN WIRE ASSEMBLY PLUG OPEN WIRE ASSEMBLY 90 ELBOW PLUG OPEN WIRE ASSEMBLY 45 ELBOW WALL MOUNT ASSEMBLY STRAIGHT CABLE CONVERTING ASSEMBLY STRAIGHT PLUG ASSEMBLY STRAIGHT PLUG ASSEMBLY 90 ELBOW PLUG ASSEMBLY 45 ELBOW GLENAIR, INC. ITT CANNON DELPHI CONNECTION SYSTEMS SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE 20 20 20 20 20 20 20 20 22 22 28 28 P S P S P S M39029/83-508 M39029/84-509 M39029/83-450 M39029/84-452 M39029/83-451 M39029/84-453 M39029/83-20-20 M39029/84-20-20 M39029/83-20-22 M39029/84-20-22 M39029/83-20-28 M39029/84-20-28 20-24 20-24 22-26 22-26 28-32 28-32 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* COLOR 508 509 450 452 451 453 GREEN-BLACK-GRAY GREEN-BLACK-WHITE YELLOW-GREEN-BLACK YELLOW-GREEN-RED YELLOW-GREEN-BROWN YELLOW-GREEN-ORANGE CRIMP TOOL AND ACCESSORY AF8 AFM8 K534 K534 K534 K534 K534 K534 MH860 ASSEMBLY TOOLS 39-000 INSTALLING REMOVAL 39-102 39-102 39-102 39-102 39-102 39-102 DAK55-22SA (STRAIGHT) DAK55-22JA (OFFSET) DAK55-22SA (STRAIGHT) DAK55-22JA (OFFSET) DAK55-22SA (STRAIGHT) DAK55-22JA (OFFSET) DRK56-22A DRK56-22A DRK56-22A DRK56-22A DRK56-22A DRK56-22A *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. PAGE 22 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:57 PM Page 23 MIL-C-38999 SERIES 1 SCOOP PROOF - CIRCULAR BAYONET COUPLING REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION MS27466 MS27467 MS27468 MS27496 MS27505 MS27656 SOURCES WALL MOUNT FLANGE RECEPTACLE STRAIGHT PLUG JAM NUT MOUNT RECEPTACLE RECEPTACLE BOX MOUNT FLANGE RECEPTACLE BACK PANEL WALL MOUNT RECEPTACLE AMPHENOL CONNECTORS AERO ELECTRIC CONNECTOR INC. PYLE-NATIONAL CONNECTORS SOCAPEX DEUTSCH FCI FRAMATONE GROUP ITT CANNON VEAM/TEC AMERICAN MICRO PRODUCTS, INC. GLENAIR INC. HERMETIC SEAL CORPORATION HI REL CONNECTORS INC. SEALTRON INC. SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE TYPICAL CONTACT CONFIGURATION 12 12 16 16 20 20 22 22 22 22 22 22 10 10 12 12 16 16 20 20 22 22 22M 22M 22D 22D 10 10 P S P S P S P S P S P S P S M39029/58-365 M39029/56-353 M39029/58-364 M39029/56-352 M39029/58-363 M39029/56-351 M39029/58-362 M39029/56-350 M39029/58-361 M39029/56-349 M39029/58-360 M39029/56-348 M39029/58-528 M39029/56-527 MS27493-12 MS27490-12 MS27493-16 MS27490-16 MS27493-20 MS27490-20 MS27493-22 MS27490-22 MS27493-22M MS27490-22M MS27493-22D MS27490-22D -- -- 12-14 12-14 16-20 16-20 20-24 20-24 22-26 22-26 24-28 24-28 22-28 22-28 10 10 TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 365 353 364 352 363 351 362 350 361 349 360 348 528 527 ORANGE-BLUE-GREEN ORANGE-GREEN-ORANGE ORANGE-BLUE-YELLOW ORANGE-GREEN-RED ORANGE-BLUE-ORANGE ORANGE-GREEN-BROWN ORANGE-BLUE-RED ORANGE-GREEN-BLACK ORANGE-BLUE-BROWN ORANGE-YELLOW-WHITE ORANGE-BLUE-BLACK ORANGE-YELLOW-GRAY GREEN-RED-GRAY GREEN-RED-VIOLET TH163 TH163 TH163 TH163 TH163 TH163 AFM8 MH860 WA23 (POS) K43 K43 K42 K40 K42 K40 K42 K40 1716P-1 1716P-1 86-3 86-3 86-7 86-7 86-6 86-4 86-6 86-4 86-6 86-4 WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK95-12B DAK95-12B DAK95-16B DAK95-16B DAK95-20B DAK95-20B DAK95-22B DAK95-22B DAK95-22MB DAK95-22MB DAK95-22MB DAK95-22MB DAK95-10B DAK95-10B DRK95-12B DRK95-12B DRK95-16B DRK95-16B DRK95-20B DRK95-20B DRK95-22B DRK95-22B DRK95-22MB DRK95-22MB DRK95-22MB DRK95-22MB DRK95-10B DRK95-10B *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 23 Tooling Guide CD pages 2/11/03 2:57 PM Page 24 MIL-C-38999 SERIES 2 LOW SILHOUETTE - CIRCULAR BAYONET COUPLING REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION MS27472 MS27473 MS27474 MS27499 MS27508 MS27497 MS27484 SOURCES WALL MOUNT FLANGE RECEPTACLE STRAIGHT PLUG JAM NUT MOUNT RECEPTACLE BOX MOUNT RECEPTACLE BOX MOUNT FLANGE RECEPTACLE BACK PANEL WALL MOUNT RECEPTACLE RFI PLUG AERO ELECTRIC CONNECTOR INC. AMPHENOL CONNECTOR HI REL CONNECTORS INC. ITT CANNON FCI FRAMATONE GROUP AMERICAN MICRO PRODUCTS, INC. GLENAIR INC. HERMETIC SEAL CORPORATION SEALTRON INC. VEAM/TEC SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE TYPICAL CONTACT CONFIGURATION 12 12 16 16 20 20 22 22 22 22 22 22 12 12 16 16 20 20 22 22 22M 22M 22D 22D P S P S P S P S P S P S M39029/58-365 M39029/57-359 M39029/58-364 M39029/57-358 M39029/58-363 M39029/57-357 M39029/58-362 M39029/57-356 M39029/58-361 M39029/57-355 M39029/58-360 M39029/57-354 MS27493-12 MS27491-12 MS27493-16 MS27491-16 MS27493-10 MS27491-20 MS27493-22 MS27491-22 MS27493-22M MS27491-22M MS27493-22D MS27491-22D 12-14 12-14 16-20 16-20 20-24 20-24 22-26 22-26 24-28 24-28 22-28 22-28 TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 365 359 364 358 363 357 362 356 361 355 360 354 ORANGE-BLUE-GREEN ORANGE-GREEN-WHITE ORANGE-BLUE-YELLOW ORANGE-GREEN-GRAY ORANGE-BLUE-ORANGE ORANGE-GREEN-VIOLET ORANGE-BLUE-RED ORANGE-GREEN-BLUE ORANGE-BLUE-BROWN ORANGE-GREEN-GREEN ORANGE-BLUE-BLACK ORANGE-GREEN-YELLOW TH163 TH163 TH163 TH163 TH163 TH163 AFM8 MH860 WA23 (POS) K43 K43 K42 K41 K42 K41 K42 K41 86-3 86-3 86-7 86-7 86-6 86-5 86-6 86-5 86-6 86-5 WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK95-12B DAK95-12B DAK95-16B DAK95-16B DAK95-20B DAK95-20B DAK95-22B DAK95-22B DAK95-22MB DAK95-22MB DAK95-22MB DAK95-22MB DRK95-12B DRK95-12B DRK95-16B DRK95-16B DRK95-20B DRK95-20B DRK95-22B DRK95-22B DRK95-22MB DRK95-22MB DRK95-22MB DRK95-22MB *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. PAGE 24 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:57 PM Page 25 MIL-C-38999 SERIES 3 TRI-START COUPLING CIRCULAR REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION D38999/20 D38999/24 D38999/26 SOURCES WALL MOUNT FLANGE RECEPTACLE JAM NUT MOUNT RECEPTACLE STRAIGHT PLUG AERO ELECTRIC CONNECTOR INC. AMPHENOL CONNECTORS PYLE-NATIONAL CONNECTORS DEUTSCH FCI FRAMATONE GROUP HI REL CONNECTORS INC. ITT CANNON VEAM/TEC G&H TECHNOLOGY INC. AMERICAN MICRO PRODUCTS, INC. HERMETIC SEAL CORPORATION SEALTRON INC. SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE TYPICAL CONTACT CONFIGURATION 12 12 16 16 20 20 22 22 22 22 22 22 10 10 12 12 16 16 20 20 22 22 22M 22M 22D 22D 10 10 P S P S P S P S P S P S P S M39029/58-365 M39029/56-353 M39029/58-364 M39029/56-352 M39029/58-363 M39029/56-351 M39029/58-362 M39029/56-350 M39029/58-361 M39029/56-349 M39029/58-360 M39029/56-348 M39029/58-528 M39029/56-527 MS27493-12 MS27490-12 MS27493-16 MS27490-16 MS27493-20 MS27490-20 MS27493-22 MS27490-22 MS27493-22M MS27490-22M MS27493-22D MS27490-22D -- -- 12-14 12-14 16-20 16-20 20-24 20-24 22-26 22-26 24-28 24-28 22-28 22-28 10 10 TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 365 353 364 352 363 351 362 350 361 349 360 348 528 527 ORANGE-BLUE-GREEN ORANGE-GREEN-ORANGE ORANGE-BLUE-YELLOW ORANGE-GREEN-RED ORANGE-BLUE-ORANGE ORANGE-GREEN-BROWN ORANGE-BLUE-RED ORANGE-GREEN-BLACK ORANGE-BLUE-BROWN ORANGE-YELLOW-WHITE ORANGE-BLUE-BLACK ORANGE-YELLOW-GRAY GREEN-RED-GRAY GREEN-RED-VIOLET TH163 TH163 TH163 TH163 TH163 TH163 AFM8 MH860 WA23 (POS) K43 K43 K42 K40 K42 K40 K42 K40 1716P-1 1716P-1 86-3 86-3 86-7 86-7 86-6 86-4 86-6 86-4 86-6 86-4 WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK95-12B DAK95-12B DAK95-16B DAK95-16B DAK95-20B DAK95-20B DAK95-22B DAK95-22B DAK95-22MB DAK95-22MB DAK95-22MB DAK95-22MB DAK95-10B DAK95-10B DRK95-12B DRK95-12B DRK95-16B DRK95-16B DRK95-20B DRK95-20B DRK95-22B DRK95-22B DRK95-22MB DRK95-22MB DRK95-22MB DRK95-22MB DRK95-10B DRK95-10B *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 25 Tooling Guide CD pages 2/11/03 2:57 PM Page 26 MIL-C-38999 SERIES 4 BREECH LOK COUPLING CIRCULAR REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION SOURCES D38999/40 D38999/42 D38999/44 D38999/46 WALL MOUNT FLANGE RECEPTACLE BOX MOUNT FLANGE RECEPTACLE JAM NUT MOUNT RECEPTACLE STRAIGHT PLUG DEUTSCH G&H TECHNOLOGY INC. SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE TYPICAL CONTACT CONFIGURATION 12 12 16 16 20 20 22 22 22 22 22 22 12 12 16 16 20 20 22 22 22M 22M 22D 22D P S P S P S P S P S P S M39029/58-365 M39029/56-353 M39029/58-364 M39029/56-352 M39029/58-363 M39029/56-351 M39029/58-362 M39029/56-350 M39029/58-361 M39029/56-349 M39029/58-360 M39029/56-348 MS27493-12 MS27490-12 MS27493-16 MS27490-16 MS27493-20 MS27490-20 MS27493-22 MS27490-22 MS27493-22M MS27490-22M MS27493-22D MS27490-22D 12-14 12-14 16-20 16-20 20-24 20-24 22-26 22-26 24-28 24-28 22-28 22-28 TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 365 353 364 352 363 351 362 350 361 349 360 348 ORANGE-BLUE-GREEN ORANGE-GREEN-ORANGE ORANGE-BLUE-YELLOW ORANGE-GREEN-RED ORANGE-BLUE-ORANGE ORANGE-GREEN-BROWN ORANGE-BLUE-RED ORANGE-GREEN-BLACK ORANGE-BLUE-BROWN ORANGE-YELLOW-WHITE ORANGE-BLUE-BLACK ORANGE-YELLOW-GRAY TH163 TH163 TH163 TH163 TH163 TH163 AFM8 MH860 WA23 (POS) K43 K43 K42 K40 K42 K40 K42 K40 86-3 86-3 86-7 86-7 86-6 86-4 86-6 86-4 86-6 86-4 WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK95-12B DAK95-12B DAK95-16B DAK95-16B DAK95-20B DAK95-20B DAK95-22B DAK95-22B DAK95-22MB DAK95-22MB DAK95-22MB DAK95-22MB DRK95-12B DRK95-12B DRK95-16B DRK95-16B DRK95-20B DRK95-20B DRK95-22B DRK95-22B DRK95-22MB DRK95-22MB DRK95-22MB DRK95-22MB *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. PAGE 26 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:57 PM Page 27 MIL-C-5015 SERIES 3400 CIRCULAR THREADED COUPLING FRONT RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION MS3400 MS3401 MS3402 MS3404 MS3406 MS3408 MS3409 MS3412 WALL MOUNT RECEPTACLE CABLE CONNECTING RECEPTACLE BOX MOUNT RECEPTACLE JAM NUT MOUNT RECEPTACLE STRAIGHT PLUG PLUG 90 PLUG 45 WALL MOUNT RECEPTACLE (AN TYPE) SOURCES AERO-ELECTRIC CONNECTORS J-TECH, INC. ELEC SYS INC. SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE TYPICAL CONTACT CONFIGURATION 0 0 4 4 8 8 12 12 12 12 16 16 16 16 0 0 4 4 8 8 12 12 16 16 16 16 22 22 P S P S P S P S P S P S P S M39029/44-293 M39029/45-300 M39029/44-292 M39029/45-299 M39029/44-291 M39029/45-298 M39029/44-290 M39029/45-297 M39029/44-289 M39029/45-296 M39029/44-288 M39029/45-295 M39029/44-287 M39029/45-294 MS90453-0-0 MS90454-0-0 MS90453-4-0 MS90454-4-0 MS90453-8-0 MS90454-8-0 MS90453-12-12 MS90454-12-12 MS90453-12-16 MS90454-12-16 MS90453-16-16 MS90454-16-16 MS90453-16-22 MS90454-16-22 0-2 0-2 4-6 4-6 8-10 8-10 12-14 12-14 16-20 16-20 16-20 16-20 22-26 22-26 TOOL SELECTION BIN* COLOR 293 300 292 299 291 298 290 297 289 296 288 295 287 294 RED-WHITE-ORANGE ORANGE-BLACK-BLACK RED-WHITE-RED RED-WHITE-WHITE RED-WHITE-BROWN RED-WHITE-GRAY RED-WHITE-BLACK RED-WHITE-VIOLET RED-GRAY-WHITE RED-WHITE-BLUE RED-GRAY-GRAY RED-WHITE-GREEN RED-GRAY-VIOLET RED-WHITE-YELLOW CRIMP TOOL AND ACCESSORY AF8 AFM8 MH860 WA23 (POS) TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A WA23-5 WA23-5 WA23-4 WA23-4 WA23-2 WA23-2 86-2 86-2 86-2 86-2 ASSEMBLY TOOLS WA23 (DIE) INSTALLING REMOVAL WA23-13 WA23-13 WA23-11 WA23-11 WA23-9 WA23-9 DAK55-0B DAK55-0B DAK55-4B DAK55-4B DAK55-8B DAK55-8B DAK55-12A DAK55-12A DAK55-12A DAK55-12A DAK55-16A DAK55-16A DAK55-16A DAK55-16A DRK56-0B DRK56-0B DRK56-4B DRK56-4B DRK56-8B DRK56-8B DRK56-12A DRK56-12A DRK56-12A DRK56-12A DRK56-16A DRK56-16A DRK56-16A DRK56-16A *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 27 Tooling Guide CD pages 2/11/03 2:57 PM Page 28 MIL-C-5015G SERIES 3450 CIRCULAR THREADED COUPLING REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION SOURCES MS3450 MS3451 MS3452 MS3454 MS3456 MS3459 WALL MOUNT RECEPTACLE CABLE CONNECTING RECEPTACLE BOX MOUNT RECEPTACLE JAM NUT MOUNT RECEPTACLE STRAIGHT PLUG SELF-LOCK COUPLING PLUG AERO-ELECTRIC CONNECTORS ITT CANNON J-TECH, INC. AMPHENOL CONNECTORS ELEC SYS, INC. SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE TYPICAL CONTACT CONFIGURATION 12 12 12 12 16 16 16 16 8 8 4 4 0 0 12 12 12 12 16 16 16 16 8 8 4 4 0 0 P P S S P P S S P S P S P S M39029/29-213 -- M39029/30-219 -- M39029/29-212 -- M39029/30-218 -- M39029/29-214 M39029/30-220 M39029/29-215 M39029/30-221 M39029/29-216 M39029/30-222 M39029/29-12-12 OR MS3162-12-12 M39029/30-12-12 OR MS3163-12-12 M39029/29-16-16 OR MS3162-16-16 M39029/30-16-16 OR MS3163-16-16 M39029/29-8-8 M39029/30-8-8 M39029/29-4-4 M39029/30-4-4 M39029/29-0-0 M39029/30-0-0 12-14 12-14 12-14 12-14 16-20 16-20 16-20 16-20 8 8 4 4 0 0 TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 213 RED-BROWN-ORANGE 219 RED-BROWN-WHITE 212 -- 218 -- 214 220 215 221 216 222 RED-BROWN-RED TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A RED-BROWN-GRAY RED-BROWN-YELLOW RED-RED-BLACK RED-BROWN-GREEN RED-RED-BROWN RED-BROWN-BLUE RED-RED-RED AFM8 MH860 WA23 (POS) WA23 (DIE) INSTALLING REMOVAL WA23-2 WA23-2 WA23-4 WA23-4 WA23-5 WA23-5 DAK83-12B DAK83-12B DAK83-12B DAK83-12B DAK83-16B DAK83-16B DAK83-16B DAK83-16B -- -- -- -- -- -- DRK83-12B DRK83-12B DRK83-12B DRK83-12B DRK83-16B DRK83-16B DRK83-16B DRK83-16B DRK250-8 OR M81969/1406 DRK250-8 OR M81969/1406 DRK250-4 OR M81969/1407 DRK250-4 OR M81969/1407 DRK250-0 OR M81969/1408 DRK250-0 OR M81969/1408 86-2 86-2 86-2 86-2 WA23-9 WA23-9 WA23-11 WA23-11 WA23-13 WA23-13 ASSEMBLY TOOLS *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. PAGE 28 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:57 PM Page 29 MIL-C-81511 SERIES 1 SCOOP PROOF - CIRCULAR BAYONET COUPLING FRONT RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION M81511/21 M81511/35 M81511/23 M81511/36 M81511/25 M81511/37 M81511/26 M81511/38 FLANGE MOUNT RECEPTACLE FLANGE MOUNT RECEPTACLE JAM NUT RECEPTACLE JAM NUT RECEPTACLE CABLE CONNECTING RECEPTACLE CABLE CONNECTING RECEPTACLE STRAIGHT PLUG STRAIGHT PLUG SOURCES AMPHENOL CONNECTORS SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE TYPICAL CONTACT CONFIGURATION 12 12 12 12 16 16 16 16 20 20 20 20 23 23 23 23 23 23 23 23 12 12 12 12 16 16 16 16 20 20 20 20 22 22 22 22 28 28 28 28 P P S S P P S S P P S S P P S S P P S S M39029/47-338 M39029/47-339 M39029/33-269 M39029/33-270 M39029/47-336 M39029/47-337 M39029/33-267 M39029/33-268 M39029/47-315 M39029/47-316 M39029/33-265 M39029/33-266 M39029/47-313 M39029/47-314 M39029/33-263 M39029/33-264 M39029/47-311 M39029/47-312 M39029/33-261 M39029/33-262 MS90461A12-12 OR MS90461B12-12 MS3343A12-12 OR MS3343B12-12 MS90461A16-16 OR MS90461B16-16 MS3343A16-16 OR MS3343B16-16 MS90461A20-20 OR MS90461B20-20 MS3343A20-20 OR MS3343B20-20 MS90461A23-22 OR MS90461B23-22 MS3343A23-22 OR MS3343B23-22 MS90461A23-28 OR MS90461B23-28 MS3343A23-28 OR MS3343B23-28 12-14 12-14 12-14 12-14 16-20 16-20 16-20 16-20 20-24 20-24 20-24 20-24 22-26 22-26 22-26 22-26 28-32 28-32 28-32 28-32 TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 338 339 269 270 336 337 267 268 315 316 265 266 313 314 263 264 311 312 261 262 ORANGE-ORANGE-GRAY ORANGE-ORANGE-WHITE RED-BLUE-WHITE RED-VIOLET-BLACK ORANGE-ORANGE-BLUE ORANGE-ORANGE-VIOLET RED-BLUE-VIOLET RED-BLUE-GRAY ORANGE-BROWN-GREEN ORANGE-BROWN-BLUE RED-BLUE-GREEN RED-BLUE-BLUE ORANGE-BROWN-ORANGE ORANGE-BROWN-YELLOW RED-BLUE-ORANGE RED-BLUE-YELLOW ORANGE-BROWN-BROWN ORANGE-BROWN-RED RED-BLUE-BROWN RED-BLUE-RED TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S AFM8 MH860 WA23 (POS) 86-12S 86-12S 86-12S 86-12S 86-11S 86-11S 86-11S 86-11S K60S K60S K60S K60S K60S K60S K60S K60S WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK126-12A DAK126-12A DAK126-12A DAK126-12A DAK126-16A DAK126-16A DAK126-16A DAK126-16A DAK126-20A DAK126-20A DAK126-20A DAK126-20A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DRK125-12A DRK125-12A DRK129-12A DRK129-12A DRK125-16A DRK125-16A DRK129-16A DRK129-16A DRK125-20A DRK125-20A DRK129-20A DRK129-20A DRK125-23A DRK125-23A DRK129-23A DRK129-23A DRK125-23A DRK125-23A DRK129-23A DRK129-23A *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 29 Tooling Guide CD pages 2/11/03 2:57 PM Page 30 MIL-C-81511 SERIES 2 50% SCOOP PROOF - CIRCULAR BAYONET COUPLING FRONT RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION M81511/1 M81511/31 M81511/3 M81511/32 M81511/5 M81511/33 M81511/6 M81511/34 FLANGE MOUNT RECEPTACLE FLANGE MOUNT RECEPTACLE JAM NUT MOUNT RECEPTACLE JAM NUT MOUNT RECEPTACLE CABLE CONNECTING RECEPTACLE CABLE CONNECTING RECEPTACLE STRAIGHT PLUG STRAIGHT PLUG SOURCES AMPHENOL CONNECTORS SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE TYPICAL CONTACT CONFIGURATION 12 12 12 12 16 16 16 16 20 20 20 20 23 23 23 23 23 23 23 23 12 12 12 12 16 16 16 16 20 20 20 20 22 22 22 22 28 28 28 28 P P S S P P S S P P S S P P S S P P S S M39029/47-338 M39029/47-339 M39029/46-309 M39029/46-310 M39029/47-336 M39029/47-337 M39029/46-307 M39029/46-308 M39029/47-315 M39029/47-316 M39029/46-305 M39029/46-306 M39029/47-313 M39029/47-314 M39029/46-303 M39029/46-304 M39029/47-311 M39029/47-312 M39029/46-301 M39029/46-302 MS90461A12-12 OR MS90461A12-12 MS90460A12-12 OR MS90460B12-12 MS90461A16-16 OR MS90461B16-16 MS90460A16-16 OR MS90460B16-16 MS90461A20-20 OR MS90461B20-20 MS90460A20-20 OR MS90460B20-20 MS90461A23-22 OR MS90461B23-22 MS90460A23-22 OR MS90460B23-22 MS90461A23-28 OR MS90461B23-28 MS90460A23-28 OR MS90460B23-28 12-14 12-14 12-14 12-14 16-20 16-20 16-20 16-20 20-24 20-24 20-24 20-24 22-26 22-26 22-26 22-26 28-32 28-32 28-32 28-32 TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 338 339 309 310 336 337 307 308 315 316 305 306 313 314 302 304 311 312 301 302 ORANGE-ORANGE-GRAY ORANGE-ORANGE-WHITE ORANGE-BLACK-WHITE ORANGE-BROWN-BLACK ORANGE-ORANGE-BLUE ORANGE-ORANGE-VIOLET ORANGE-BLACK-VIOLET ORANGE-BLACK-GRAY ORANGE-BROWN-GREEN ORANGE-BROWN-BLUE ORANGE-BLACK-GREEN ORANGE-BLACK-BLUE ORANGE-BROWN-ORANGE ORANGE-BROWN-YELLOW ORANGE-BLACK-RED ORANGE-BLACK-YELLOW ORANGE-BROWN-BROWN ORANGE-BROWN-RED ORANGE-BLACK-BROWN ORANGE-BLACK-RED TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S TH199S AFM8 MH860 WA23 (POS) 86-12S 86-12S 86-12S 86-12S 86-11S 86-11S 86-11S 86-11S K60S K60S K60S K60S K60S K60S K60S K60S WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK126-12A DAK126-12A DAK126-12A DAK126-12A DAK126-16A DAK126-16A DAK126-16A DAK126-16A DAK126-20A DAK126-20A DAK126-20A DAK126-20A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DAK126-23A DRK125-12A DRK125-12A DRK129-12A DRK129-12A DRK125-16A DRK125-16A DRK129-16A DRK129-16A DRK125-20A DRK125-20A DRK129-20A DRK129-20A DRK125-23A DRK125-23A DRK129-23A DRK129-23A DRK125-23A DRK125-23A DRK129-23A DRK129-23A *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. PAGE 30 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:57 PM Page 31 MIL-C-81511 SERIES 3 SCOOP PROOF - CIRCULAR BAYONET COUPLING REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION SOURCES M81511/41 M81511/45 M81511/46 M81511/49 FLANGE MOUNT RECEPTACLE CABLE CONNECTING RECEPTACLE STRAIGHT PLUG JAM NUT MOUNT RECEPTACLE DEUTSCH SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE TYPICAL CONTACT CONFIGURATION 12 12 16 16 16 20 20 20 22 22 23 23 23 23 12 12 16 16 16 20 20 20 22 28 22 22 28 28 P S P S S P S S S S P S P S M39029/18-180 M39029/17-175 M39029/18-179 M39029/17-174 M39029/22-193 M39029/18-178 M39029/17-173 M39029/22-192 M39029/22-191 M39029/22-190 M39029/18-177 M39029/17-172 M39029/18-176 M39029/17-171 M39029/18-12-12 M39029/17-12-12 M39029/18-16-16 M39029/17-16-16 M39029/22-16-16 M39029/18-20-20 M39029/17-20-20 M39029/22-20-20 M39029/22-22-22 M39029/22-22-28 M39029/18-23-22 M39029/17-23-22 M39029/18-23-28 M39029/17-23-28 12-14 12-14 16-20 16-20 16-20 16-20 20-24 20-24 22-28 28-32 22-28 22-28 28-32 28-32 TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 180 175 179 174 193 178 173 192 191 190 177 172 176 171 BROWN-GRAY-BLACK BROWN-VIOLET-GREEN BROWN-VIOLET-WHITE BROWN-VIOLET-YELLOW BROWN-WHITE-ORANGE BROWN-VIOLET-GRAY BROWN-VIOLET-ORANGE BROWN-WHITE-RED BROWN-WHITE-BROWN BROWN-WHITE-BLACK BROWN-VIOLET-VIOLET BROWN-VIOLET-RED BROWN-VIOLET-BLUE BROWN-VIOLET-BROWN TP360 TP365 AFM8 MH860 WA23 (POS) K341 K343 TH343 TH343 K340 K342 K503 K330-3 K330-3 K338 K339 K338 K339 86-2 86-2 86-21 86-1S 86-1S 86-20 86-19 86-19 WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL M81969/16-03 M81969/16-03 M81969/16-02 M81969/16-02 M81969/16-02 M81969/16-01 M81969/16-01 M81969/16-01 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-03 M81969/16-03 M81969/16-02 M81969/16-02 M81969/16-02 M81969/16-01 M81969/16-01 M81969/16-01 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-04 *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 31 Tooling Guide CD pages 2/11/03 2:57 PM Page 32 MIL-C-81511 SERIES 4 50% SCOOP PROOF CIRCULAR REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION SOURCES M81511/51 M81511/53 M81511/55 M81511/56 FLANGE MOUNT RECEPTACLE JAM NUT MOUNT RECEPTACLE CABLE CONNECTING RECEPTACLE STRAIGHT PLUG DEUTSCH SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE TYPICAL CONTACT CONFIGURATION 12 12 16 16 16 20 20 20 22 22 23 23 23 23 12 12 16 16 16 20 20 20 22 28 22 22 28 28 P S P S S P S S S S P S P S M39029/18-180 M39029/16-170 M39029/18-179 M39029/16-169 M39029/22-193 M39029/18-178 M39029/16-168 M39029/22-192 M39029/22-191 M39029/22-190 M39029/18-177 M39029/16-167 M39029/18-176 M39029/16-166 M39029/18-12-12 M39029/16-12-12 M39029/18-16-16 M39029/16-16-16 M39029/22-16-16 M39029/18-20-20 M39029/16-20-20 M39029/22-20-20 M39029/22-22-22 M39029/22-22-28 M39029/18-23-22 M39029/16-23-22 M39029/18-23-28 M39029/16-23-28 12-14 12-14 16-20 16-20 16-20 20-24 20-24 20-24 22-28 28-32 22-28 22-28 28-32 28-32 TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 180 170 179 169 193 178 168 192 191 190 177 167 176 166 BROWN-GRAY-BLACK BROWN-VIOLET-BLACK BROWN-VIOLET-WHITE BROWN-BLUE-WHITE BROWN-WHITE-ORANGE BROWN-VIOLET-GRAY BROWN-BLUE-GRAY BROWN-WHITE-RED BROWN-WHITE-BROWN BROWN-WHITE-BLACK BROWN-VIOLET-VIOLET BROWN-BLUE-VIOLET BROWN-VIOLET-BLUE BROWN-BLUE-BLUE TP360 TP360 AFM8 MH860 WA23 (POS) K341 K341 TH343 K340 K340 K503 K330-3 K330-3 K338 K338 K338 K338 86-2 86-2 86-21 86-20 86-19 86-19 WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL M81969/16-03 M81969/16-03 M81969/16-02 M81969/16-02 M81969/16-02 M81969/16-01 M81969/16-01 M81969/16-01 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-03 M81969/16-03 M81969/16-02 M81969/16-02 M81969/16-02 M81969/16-01 M81969/16-01 M81969/16-01 M81969/16-04 M81969/16-04 M81969/16-04 M81969/16-04 *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. PAGE 32 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:57 PM Page 33 MIL-C-81659 SERIES 1 RECTANGULAR FRONT RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION SOURCES M81659/1 THRU M81659/27 RECEPTACLE OR PLUG, TYPE 1 AND 2 CLASS 1 AND 2 SHELL DESIGNATOR A OR B NO QPL SOURCES SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE 16 16 20 20 22 22 16 16 20 20 22 22 P S P S P S M39029/2-106 M39029/3-109 M39029/2-105 M39029/3-108 M39029/2-104 M39029/3-107 M39029/2-16-16 M39029/3-16-16 M39029/2-20-20 M39029/3-20-20 M39029/2-22-22 M39029/3-22-22 16-20 16-20 20-24 20-24 22-26 22-26 TYPICAL CONTACT CONFIGURATION TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 106 109 105 108 104 107 BROWN-BLACK-BLUE BROWN-BLACK-WHITE BROWN-BLACK-GREEN BROWN-BLACK-GRAY BROWN-BLACK-YELLOW BROWN-BLACK-VIOLET TH1A TH1A TH1A TH1A AFM8 MH860 WA23 (POS) 86-2 86-2 K287 K287 K287 K287 WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK55-16A DAK55-16A DRK56-16A DRK56-16A CONSULT FACTORY CONSULT FACTORY CONSULT FACTORY CONSULT FACTORY CONSULT FACTORY CONSULT FACTORY *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 33 Tooling Guide CD pages 2/11/03 2:57 PM Page 34 MIL-C-81659 SERIES 2 (ARINC 404) RECTANGULAR REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION SOURCES M81659 THRU M81659/72 RECEPTACLE OR PLUG, TYPE 2, 3 AND 4 CLASS 1 AND 2 SHELL DESIGNATOR A OR B AMP ITT CANNON RADIALL, S.A. SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE 12 12 16 16 20 20 22 22 12 12 16 16 20 20 22 22 P S P S P S P S M39029/11-147 M39029/12-151 M39029/11-146 M39029/12-150 M39029/11-145 M39029/12-149 M39029/11-144 M39029/12-148 M39029/11-12-12 M39029/12-12-12 M39029/11-16-16 M39029/12-16-16 M39029/11-20-20 M39029/12-20-20 M39029/11-22-22 M39029/12-22-22 12-14 12-14 16-20 16-20 20-24 20-24 22-26 22-26 TYPICAL CONTACT CONFIGURATION TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 147 151 146 150 145 149 144 148 BROWN-YELLOW-VIOLET BROWN-GREEN-BROWN BROWN-YELLOW-BLUE BROWN-GREEN-BLACK BROWN-YELLOW-GREEN BROWN-YELLOW-WHITE BROWN-YELLOW-YELLOW BROWN-YELLOW-GRAY TP465 TP465 TH1A TH1A AFM8 MH860 WA23 (POS) K13-1 K13-1 K267-1 K267-1 86-2 86-2 86-30-1 86-30-1 WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL -- -- M81969/1-03 M81969/1-03 M81969/1-02 M81969/1-02 M81969/1-01 M81969/1-01 DRK337 DRK337 M81969/1-03 M81969/1-03 M81969/1-02 M81969/1-02 M81969/1-01 M81969/1-01 *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. PAGE 34 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:57 PM Page 35 MIL-C-81703 SERIES 2 CIRCULAR RACK & PANEL OR PUSH PULL COUPLING FRONT RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION SOURCES MS3140 MS3144 MS3147 MS3148 WALL MOUNT FLANGE RECEPTACLE JAM NUT MOUNT RECEPTACLE STRAIGHT PLUG PLUG LANYARD COUPLING DEUTSCH SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE 12 12 16 16 20 20 12 12 16 16 20 20 P S P S P S M39029/31-234 M39029/32-253 M39029/31-228 M39029/32-247 M39029/31-223 M39029/32-242 MS3192-12-12A MS3193-12-12A MS3192-16-16A MS3193-16-16A MS3192-20-20A MS3193-20-20A 12-14 12-14 16-20 16-20 20-24 20-24 TYPICAL CONTACT CONFIGURATION TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 234 253 228 247 223 242 RED-ORANGE-YELLOW RED-GREEN-ORANGE RED-RED-GRAY RED-YELLOW-VIOLET RED-RED-ORANGE RED-YELLOW-RED TH1A TH1A TH1A TH1A TH1A TH1A AFM8 MH860 WA23 (POS) K1S K1S 86-2 86-2 86-1S 86-1S WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK12B DAK12B DAK16B DAK16B DAK20B DAK20B DRK12B DRK12B DRK16B DRK16B DRK20B DRK20B *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 35 Tooling Guide CD pages 2/11/03 2:57 PM Page 36 MIL-C-81703 SERIES 3 CIRCULAR RACK & PANEL OR PUSH PULL COUPLING REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION MS3445 MS3424 MS3446 MS3464 MS3467 MS3468 PLUG RACK & PANEL WALL MOUNT FLANGE RECEPTACLE PLUG RACK & PANEL JAM NUT MOUNT RECEPTACLE STRAIGHT PLUG PLUG LANYARD COUPLING SOURCES DEUTSCH SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE TYPICAL CONTACT CONFIGURATION 12 12 12 12 16 16 16 16 20 20 12 12 16 16 16 16 20 20 20 20 P S P S P S P S P S M39029/4-113 M39029/5-118 M39029/4-114 M39029/5-119 M39029/4-111 M39029/5-116 M39029/4-112 M39029/5-117 M39029/4-110 M39029/5-115 M39029/4-12-12 M39029/5-12-12 M39029/4-12-16 M39029/5-12-16 M39029/4-16-16 M39029/5-16-16 M39029/4-16-20 M39029/5-16-20 M39029/4-20-20 M39029/5-20-20 12-14 12-14 16-20 16-20 16-20 16-20 20-24 20-24 20-24 20-24 TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 113 118 114 119 111 116 112 117 110 115 BROWN-BROWN-ORANGE BROWN-BROWN-GRAY BROWN-BROWN-YELLOW BROWN-BROWN-WHITE BROWN-BROWN-BROWN BROWN-BROWN-BLUE BROWN-BROWN-RED BROWN-BROWN-VIOLET BROWN-BROWN-BLACK BROWN-BROWN-GREEN TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A AFM8 MH860 WA23 (POS) K1S K1S K1S K1S 86-2 86-2 86-2 86-2 86-1S 86-1S WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK83-12B DAK83-12B DAK83-12B DAK83-12B DAK83-16B DAK83-16B DAK83-16B DAK83-16B DAK83-20B DAK83-20B DRK83-12B DRK83-12B DRK83-12B DRK83-12B DRK83-16B DRK83-16B DRK83-16B DRK83-16B DRK83-20B DRK83-20B *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. PAGE 36 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:57 PM Page 37 MIL-C-83723 SERIES 2 CIRCULAR THREADED COUPLING REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION M83723/17 M83723/18 M83723/19 M83723/20 M83723/21 M83723/22 M83723/23 M83723/24 CABLE CONNECTING RECEPTACLE SKT CONTACTS CABLE CONNECTING RECEPTACLE PIN CONTACTS WALL MOUNT RECEPTACLE SKT CONTACTS WALL MOUNT RECEPTACLE PIN CONTACTS BOX MOUNT RECEPTACLE SKT CONTACTS BOX MOUNT RECEPTACLE PIN CONTACTS PLUG SKT CONTACTS PLUG PIN CONTACTS SOURCES ITT CANNON SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE 12 12 16 16 12 12 16 16 P S P S M39029/29-213 M39029/30-219 M39029/29-212 M39029/30-218 M39029/29-12-12 M39029/30-12-12 M39029/29-16-16 M39029/30-16-16 12-14 12-14 16-20 16-20 TYPICAL CONTACT CONFIGURATION TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 213 219 212 218 RED-BROWN-ORANGE RED-BROWN-WHITE RED-BROWN-RED RED-BROWN-GRAY TH1A TH1A TH1A TH1A AFM8 MH860 WA23 (POS) 86-2 86-2 WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK83-12B DAK83-12B DAK83-16B DAK83-16B DRK83-12B DRK83-12B DRK83-16B DRK83-16B *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 37 Tooling Guide CD pages 2/11/03 2:57 PM Page 38 MIL-C-83723 SERIES 3 CIRCULAR BAYONET OR THREADED COUPLING REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION M83723/71 M83723/71 M83723/83 M83723/82 M83723/74 M83723/73 M83723/85 M83723/84 M83723/76 M83723/75 M83723/87 M83723/86 M83723/78 M83723/77 M83723/96 M83723/95 FLANGE MOUNT RECEPTACLE FLANGE MOUNT RECEPTACLE FLANGE MOUNT RECEPTACLE FLANGE MOUNT RECEPTACLE SINGLE HOLE MOUNT RECEPTACLE SINGLE HOLE MOUNT RECEPTACLE SINGLE HOLE MOUNT RECEPTACLE SINGLE HOLE MOUNT RECEPTACLE STRAIGHT PLUG STRAIGHT PLUG STRAIGHT PLUG STRAIGHT PLUG RFI PLUG RFI PLUG SELF LOCKING PLUG SELF LOCKING PLUG SOURCES AERO ELECTRIC CONNECTOR, INC. AMPHENOL CONNECTORS PYLE NATIONAL CONNECTORS DEUTSCH J-TECH HI-REL CONNECTORS, INC. ITT CANNON SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE TYPICAL CONTACT CONFIGURATION 12 12 12 12 12 12 16 16 16 16 16 16 20 20 20 20 12 12 12 12 16 16 16 16 16 16 20 20 20 20 20 20 P P S S P S P P S S P S P P S S M39029/4-113 -- M39029/5-118 -- M39029/4-114 M39029/5-119 M39029/4-111 -- M39029/5-116 -- M39029/4-112 M39029/5-117 M39029/4-110 -- M39029/5-115 -- M39029/4-12-12 OR M83723-33B12 M39029/5-12-12 OR M83723-34B12 M39029/4-12-16 OR M39029/5-12-16 M39029/4-16-16 OR M83723-33B16 M39029/5-16-16 OR M83723-34B16 M39029/4-16-20 OR M39029/5-16-20 M39029/4-20-20 OR M83723-33B20 M39029/5-20-20 OR M83723-34B20 12-14 12-14 12-14 12-14 16-20 16-20 16-20 16-20 16-20 16-20 20-24 20-24 20-24 20-24 20-24 20-24 TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 113 -- 118 -- 114 119 111 -- 116 -- 112 117 110 -- 115 -- BROWN-BROWN-ORANGE TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A TH1A BROWN-BROWN-GRAY BROWN-BROWN-YELLOW BROWN-BROWN-WHITE BROWN-BROWN-BROWN BROWN-BROWN-BLUE BROWN-BROWN-RED BROWN-BROWN-VIOLET BROWN-BROWN-BLACK BROWN-BROWN-GREEN AFM8 MH860 WA23 (POS) K1S K1S K1S K1S K1S K1S 86-2 86-2 86-2 86-2 86-2 86-2 86-2 86-2 86-1S 86-1S 86-1S 86-1S WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK83-12B DAK83-12B DAK83-12B DAK83-12B DAK83-16B DAK83-16B DAK83-16B DAK83-16B DAK83-16B DAK83-16B DAK83-20B DAK83-20B DAK83-20B DAK83-20B DAK83-20B DAK83-20B DRK83-12B DRK83-12B DRK83-12B DRK83-12B DRK83-16B DRK83-16B DRK83-16B DRK83-16B DRK83-16B DRK83-16B DRK83-20B DRK83-16B DRK83-20B DRK83-20B DRK83-20B DRK83-20B *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. PAGE 38 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:57 PM Page 39 MIL-C-83733 RECTANGULAR MINIATURE RACK TO PANEL REAR RELEASE CONTACTS CONNECTOR PART NUMBER DESCRIPTION M83733/1 M83722/2 M83733/3 M83733/4 M83733/5 M83733/6 M83733/7 M83733/8 M83733/9 M83733/10 M83733/11 M83733/12 STANDARD HOLE MOUNT GUIDE PINS AND SPRING MOUNT GUIDE SOCKETS CAPTIVE SPRINGS BUSHING MOUNT CLINCH NUT MOUNT GUIDE SKTS AND SPRING MOUNT GUIDE PINS STAGGERED STANDARD HOLE MOUNT STAGGERED BUSHING MOUNT STAGGERED CLINCH NUT MOUNT STAGGERED SPRING MOUNT SOURCES SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE 12 12 16 16 20 20 22 22 12 12 16 16 20 20 22D 22D P S P S P S P S M39029/4-113 M39029/5-118 M39029/4-111 M39029/5-116 M39029/4-110 M39029/5-115 M39029/58-360 M39029/57-354 M39029/4-12-12 M39029/5-12-12 M39029/4-16-16 M39029/5-16-16 M39029/4-20-20 M39029/5-20-20 MS27494-22D MS27492-22D 12-14 12-14 16-20 16-20 20-24 20-24 22-28 22-28 TYPICAL CONTACT CONFIGURATION TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 113 118 111 116 110 115 360 354 BROWN-BROWN-ORANGE BROWN-BROWN-GRAY BROWN-BROWN-BROWN BROWN-BROWN-BLUE BROWN-BROWN-BLACK BROWN-BROWN-GREEN ORANGE-BLUE-BLACK ORANGE-GREEN-YELLOW TH1A TH1A TH1A TH1A TH1A TH1A AFM8 MH860 WA23 (POS) K1S K1S K42 K41 86-2 86-2 86-1S 86-1S 86-6 86-5 WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL M81969/14-04 M81969/14-04 M81969/14-03 M81969/14-03 M81969/14-02 M81969/14-02 M81969/14-01 M81969/14-01 M81969/14-04 M81969/14-04 M81969/14-03 M81969/14-03 M81969/14-02 M81969/14-02 M81969/14-01 M81969/14-01 *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 39 Tooling Guide CD pages 2/11/03 2:58 PM Page 40 MIL-C-85028 SERIES AS RECTANGULAR - INDIVIDUAL CONTACT SEALING POLARIZED CENTER JACK SCREW PULL THRU INSERTION CONTACTS CONNECTOR PART NUMBER DESCRIPTION SOURCES M85028/1 M85028/2 CRIMP REMOVABLE PIN CONTACTS CRIMP REMOVABLE SKT CONTACTS DELPHI CONNECTION SYSTEMS SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE 16 16 16 16 16 16 16 16 20 20 24 24 P S P S P S M39029/70-389 M39029/69-386 M39029/70-388 M39029/69-385 M39029/70-387 M39029/69-384 M39029/70-3 M39029/69-3 M39029/70-2 M39029/69-2 M39029/70-1 M39029/69-1 16-20 16-20 20-24 20-24 24-28 24-28 TYPICAL CONTACT CONFIGURATION TOOL SELECTION BIN* COLOR 389 386 388 385 387 384 ORANGE-GRAY-WHITE ORANGE-GRAY-BLUE ORANGE-GRAY-GRAY ORANGE-GRAY-GREEN ORANGE-GRAY-VIOLET ORANGE-GRAY-YELLOW CRIMP TOOL AND ACCESSORY AF8 TP651 TP651 AFM8 MH860 WA23 (POS) ASSEMBLY TOOLS WA23 (DIE) DAK DAK DAK DAK DAK DAK INSTALLING REMOVAL 1-16P 1-16P 1-16P 1-16P 1-16P 1-16P M81969/23 M81969/23 M81969/23 M81969/23 M81969/23 M81969/23 or or or or or or DAK1-16S DAK1-16S DAK1-16S DAK1-16S DAK1-16S DAK1-16S *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. PAGE 40 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 41 MIL-T-81714 TERMINAL JUNCTIONS CONNECTOR PART NUMBER DESCRIPTION M81714/1 M81714/2 M81714/3 M81714/4 M81714/6 M81714/7 M81714/8 M81714/9 M81714/11 M81714/12 M81714/15 FEEDBACK TYPE SIZE 22 FEEDBACK TYPE SIZE 20 FEEDBACK TYPE SIZE 16 FEEDBACK TYPE SIZE 12 FEEDBACK TYPE SIZE 22 FEEDBACK TYPE SIZE 20 FEEDBACK TYPE SIZE 16 FEEDBACK TYPE SIZE 12 SPLICES DOUBLE SPLICES TERMINAL GROUNDING SOURCES PCD, INC. AMP, INC. DME ELECTRONICS DEUTSCH SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE 12 14 16 16 20 12 16 20 22 22D P P P P P M39029/1-103 M39029/1-102 M39029/1-101 M39029/1-100 M39029/1-507 M39029/1-12-12 M39029/1-14-16 M39029/1-16-20 M39029/1-16-22 M39029/1-20-22D 12-14 16-20 20-24 22-26 22-28 TYPICAL CONTACT CONFIGURATION TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 103 102 101 100 507 BROWN-BLACK-ORANGE BROWN-BLACK-RED BROWN-BLACK-BROWN BROWN-BLACK-BLACK GREEN-BLACK-VIOLET TH1A TH1A TH1A AFM8 MH860 WA23 (POS) K287 K287 K496-1 WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK83-12B DAK83-16B DAK83-20B M81969/14-01 M81969/14-01 DRK83-12B DRK83-16B DRK83-20B M81969/14-01 M81969/14-01 *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 41 Tooling Guide CD pages 2/11/03 2:58 PM Page 42 MIL-STD-1549 COMMON TERMINAL SYSTEM CONNECTOR PART NUMBER DESCRIPTION SOURCES NO QPL SOURCES SIZE (AWG) CONTACTS MATING END WIRE BARREL PIN/SOC. PART NUMBER* (CURRENT) PART NUMBER (SUPERSEDED) WIRE RANGE 12 16 20 22 22 12 16 20 22 28 S S S S S M39029/22-605 M39029/22-193 M39029/22-192 M39029/22-191 M39029/22-190 -- M39029/22-16-16 M39029/22-20-20 M39029/22-22-22 M39029/22-22-28 12-14 16-20 20-24 28-32 28-32 TYPICAL CONTACT CONFIGURATION TOOL SELECTION CRIMP TOOL AND ACCESSORY BIN* COLOR AF8 605 193 192 191 190 BLUE-BLACK-GREEN BROWN-WHITE-ORANGE BROWN-WHITE-RED BROWN-WHITE-BROWN BROWN-WHITE-BLACK TH343 TH343 TH343 AFM8 MH860 WA23 (POS) K503 K330-3 K330-3 86-21 86-20 86-19 86-19 WA23 (DIE) ASSEMBLY TOOLS INSTALLING REMOVAL DAK83-12B DAK83-16B DAK83-20B M81969/14-01 M81969/14-01 DRK82-12B DRK83-16B DRK83-20B M81969/14-01 M81969/14-01 *The three number suffix on M39029 series contacts is referred to as a "BIN" code and contact color stripes to determine the correct tool part numbers. PAGE 42 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 43 PAGE 43 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 44 (R) DANIELS MANUFACTURING CORPORATION CIRCULAR INDENT CRIMP TOOLS MODELS: MH801, MH802, MH803, MH804, GS1OO-1 & GS200-1 Keeping things simple is a basic philosophy at DMC. When special conditions call for a new tool design, we make every effort to utilize the components of existing tools which have been proven reliable both in field use and controlled test programs. Such is the case with this tool series. The design of certain shielded contacts require two additional crimping operations. One for the shield crimp sleeve, the other for the outer body. (Note: On the MH801 MH802, MH803, and MH804 tools, in addition to the four opposing indenters these tools also have four retainers which encompass the contact prior to the initiation of the crimping operation thus assuring concentricity.) All of the tools give a concentric circular crimp configuration required by certain shielded contacts to insure compatibility with (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION connector inserts and installing or removal tools in rear release applications, and/or maintain a consistent electric impedance. Thus an indenter pattern which conforms to the appropriate military drawing (see chart for specific part numbers) was adapted to our familiar standard and miniature tool frames. A full complement of positioners, inspection gages, and other accessories are available for these tool frames. The technical section on pages 33, 34 lists the part numbers of standard M39029 contacts which require these tools; however, the concept may be adapted to other applications. Consult factory for specific details. MILITARY P/N DMC P/N DESCRIPTION M22520/4-01 GS100-1 TOOL FRAME M22520/4-02 GP295 POSITIONER M22520/3-2 G120 GAGE M22520/31-01 GS200-1 TOOL FRAME M22520/31-02 G2P330 POSITIONER M22520/3-15 G443 GAGE M22520/19-01 MH801 TOOL FRAME M22520/19-02 D16P-1M POSITIONER M22520/19-03 D16S-1M POSITIONER M22520/19-04 D16LS-1M POSITIONER M22520/3-4 G256 GAGE (INDENTERS) M22520/3-5 G257 GAGE (RETAINERS) M22520/20-01 MH802 TOOL FRAME M22520/20-02 D16/1-1M POSITIONER M22520/20-03 D16/2-1M POSITIONER M22520/3-6 G258 GAGE (RETAINERS) M22520/21-01 MH803 TOOL FRAME M22520/21-02 D12P-1M POSITIONER M22520/21-03 D12S-1M POSITIONER M22520/21-04 D12LS-1M POSITIONER M22520/3-7 G259 GAGE (RETAINERS) M22520/22-01 MH804 TOOL FRAME M22520/22-02 D12/1-1M POSITIONER M22520/22-03 D12/2-1M POSITIONER M22520/3-8 G260 GAGE (RETAINERS) PAGE 44 Tooling Guide CD pages 2/11/03 2:58 PM Page 45 (R) DANIELS MANUFACTURING CORPORATION COAXIAL CONTACT TOOL SELECTION GUIDE SHIELDED CONTACTS AND CONNECTOR SERIES MIL-C-39029/6PIN CONTACT INNER CONTACT BIN CODE CONTACT CAVITY SIZE CRIMPING TOOL POSITIONER SHIELD CRIMP SLEEVE CRIMPING TOOL POSITIONER OR DIE 120 16 AFM8 K262-1 HX4 Y200 121 12 AFM8 K261-1 HX4 Y152 122 12 AFM8 K261-1 HX4 Y152 HX4 Y152 123 12 AFM8 K261-1 MIL-C-81511 SERIES 1 AND 2 124 12 AFM8 K261-1 OUTER CONTACT CRIMPING TOOL POSITIONER OR DIE HX4 Y200 HX4 Y152 HX3 X123 HX4 Y152 HX3 X123 HX4 Y152 HX3 X123 HX3 X123 HX4 Y152 HX4 Y152 HX3 X123 HX3 X123 HX4 Y152 HX3 X123 INSTALLING TOOL REMOVAL TOOL DAK126-16A DRK125-16A DAK126-12A DRK125-12A DAK126-12A DRK125-12A DAK126-12A DRK125-12A DAK126-12A DRK125-12A DAK126-12A DRK125-12A 125 12 AFM8 K261-1 HX4 Y152 126 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B 127 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B 128 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B 129 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B 130 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B 131 12 AFM8 K269-1 HX4 Y203 152 16 AFM8 K262-1 HX4 Y200 153 12 AFM8 K261-1 HX4 Y152 MIL-C-39029/7PIN CONTACT MIL-C-26482 SERIES 2 MIL-C-81703 SERIES 3 MIL-C-39029/8SKT CONTACT MIL-C-26482 SERIES 2 MIL-C-81703 SERIES 3 MIL-C-39029/13SKT CONTACT MIL-C-81511 SERIES 1 MIL-C-39029/14SKT CONTACT MIL-C-81511 SERIES 2 154 AFM8 K261-1 156 12 AFM8 K261-1 MIL-C-81511 SERIES 3 MIL-C-39029/21SKT CONTACT MIL-C-81511 SERIES 4 PAGE 45 Y200 HX4 Y152 HX3 X123 HX4 Y152 HX4 Y152 HX3 X123 HX4 Y152 HX4 Y152 HX3 X123 HX3 X123 HX4 Y152 HX4 Y1'52 HX3 X123 HX3 X123 HX4 Y152 157 12 AFM8 K261-1 HX4 Y152 158 16 AFM8 K262-1 HX4 Y200 159 12 AFM8 K261-1 HX4 Y152 160 12 AFM8 K261-1 HX4 Y152 HX3 X123 HX4 Y152 HX4 Y152 HX3 X123 HX3 X123 HX4 Y152 HX4 Y152 HX3 X123 HX3 X123 HX4 Y152 161 12 AFM8 K261-1 162 12 AFM8 K261-1 182 183 184 MIL-C-39029/20SKT CONTACT K261-1 12 181 MIL-C-81511 SERIES 3 AND 4 AFM8 155 163 MIL-C-39029/19PIN CONTACT 12 HX4 185 12 16 12 12 16 12 186 12 187 16 188 189 12 12 AFM8 K261-1 HX4 Y152 AFM8 K373-1 MH802 D16/1-1M HX3 X123 HX4 Y200 HX4 Y152 HX3 X123 HX4 Y152 HX3 X123 MH801 D16P-1M AFM8 K373-1 MH802 D16/1-1M MH801 D16P-1M AFM8 K372-1 MH804 D12/1-1M MH803 D12P-1M AFM8 K372-1 MH804 D12/1-1M MH803 D12P-1M AFM8 K372-1 MH804 D12/1-1M MH803 D12P-1M AFM8 K372-1 MH804 D12/1-1M MH803 D12P-1M AFM8 K372-1 MH804 D12/1-1M MH803 D12P-1M AFM8 K372-1 MH804 D12/1-1M MH803 D12P-1M AFM8 K373-1 MH802 D16/2-1M MH801 D12LS-1M AFM8 K373-1 MH802 D16/2-1M MH801 D12LS-1M AFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1M AFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1M AFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1M AFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1M AFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1M AFM8 K372-1 MH804 D12/2-1M MH803 D12LS-1M AFM8 K373-1 MH802 D16/2-1M MH801 D16S-1M AFM8 K373-1 MH802 D16/2-1M MH801 D16S-1M AFM8 K372-1 MH804 D12/1-1M MH803 D12S-1M AFM8 K372-1 MH804 D12/1-1M MH803 D12S-1M AFM8 K372-1 MH804 D12/1-1M MH803 D12S-1M AFM8 K372-1 MH804 D12/1-1M MH803 D12S-1M AFM8 K372-1 MH804 D12/1-1M MH803 D12S-1M AFM8 K372-1 MH804 D12/1-1M MH803 D12S-1M DAK83-12B DRK83-12B DAK126-16A DRK129-16A DAK126-12A DRK129-12A DAK126-12A DRK129-12A DAK126-12A DRK129-12A DAK126-12A DRK129-12A DAK126-12A DRK129-12A DAK126-16A DRK129-16A DAK126-12A DRK129-12A DAK126-12A DRK129-12A DAK126-12A DRK129-12A DAK126-12A DRK129-12A DAK126-12A DRK129-12A MS3160-16 MS3160-16 MS3160-12 MS3160-12 MS3160-12 MS3160-12 MS3160-16 MS3160-16 MS3160-12 MS3160-12 MS3160-12 MS3160-12 MS3160-16 MS3160-16 MS3160-12 MS3160-12 MS3160-12 MS3160-12 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 46 (R) DANIELS MANUFACTURING CORPORATION COAXIAL CONTACT TOOL SELECTION GUIDE SHIELDED CONTACTS AND CONNECTOR SERIES MIL-C-39029/25PIN CONTACT MIL-C-26482 SERIES 1 MIL-C-39029/26SKT CONTACT MIL-C-26482 SERIES 1 INNER CONTACT BIN CODE CONTACT CAVITY SIZE 204 205 SHIELD CRIMP SLEEVE OUTER CONTACT CRIMPING TOOL POSITIONER CRIMPING TOOL POSITIONER OR DIE (CAVITY) INSTALLING TOOL REMOVAL TOOL 12 AFM8 K496 HX4 Y189 12 AFM8 K496 206 12 AFM8 K496 HX4 Y189 DAK12B DRK12B 207 12 AFM8 K496 HX4 Y189 208 12 AFM8 K496 209 12 AFM8 K496 HX4 Y189 DAK12B DRK12B 12 AFM8 K323 GS200-1 G2P330 DAK95-12B DRK95-12B 12 AFM8 K323 GS200-1 G2P330 DAK95-12B DRK95-12B 12 AFM8 K404 DAK83-12B DRK83-12B DAK83-12B DRK83-12B DAK12B DRK12B DAK55-8B DRK56-8B DAK12B DRK12B DAK55-8B DRK56-8B BY HAND DRK95-8B BY HAND DRK95-8B CRIMPING TOOL POSITIONER OR DIE (CAVITY) 210 402 MIL-C-39029/27SKT CONTACT MIL-C-38999 SERIES 2 403 404 405 406 407 408 211 409 MIL-C-39029/28PIN CONTACT MIL-C-38999 SERIES 1, 2, 3 & 4 410 411 412 413 414 415 MIL-C-39029/50PIN CONTACT MIL-C-83733 MIL-C-39029/51SKT CONTACT MIL-C-83732 MIL-C-39029/54PIN CONTACT MIL-C-26500 340 341 342 343 MIL-C-39029/55SKT CONTACT MIL-C-26500 344 345 MIL-C-39029/59SKT CONTACT MIL-C-38999 SERIES 1, 3 & 4 366 MIL-C-39029/60PIN CONTACT MIL-C-38999 SERIES 1, 3 & 4 367 12 12 8 12 8 8 8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 K404 K74S K75S-1 K74S K75S-1 K406 F406 HX4 Y215 HX3 X101 HX4 Y215 HX3 X101 HX4 Y215 HX3 X101 HX4 Y215 HX3 X105 HX4 Y215 HX3 X101 HX4 Y215 HX3 X125 HX4 Y197 HX3 H102 HX4 Y197 HX3 X102 416 417 MIL-C-39029/75SKT CONTACT MIL-C-38999 SERIES 1, 3 & 4 418 419 12 AFM8 K323 GS200-1 G2P330 DAK95-12B DRK95-12B 16 AFM8 K532-1 GS100-1 GP295 DAK95-16B DRK95-16B 16 AFM8 K532-1 GS100-1 GP295 DAK95-16B DRK95-16B 16 AFM8 K532-1 GS100-1 GP295 DAK95-16B DRK95-16B 420 421 422 423 MIL-C-39029/76PIN CONTACT MIL-C-38999 SERIES 1, 2, 3 & 4 424 425 426 427 MIL-C-39029/77SKT CONTACT MIL-C-38999 SERIES 1, 3 & 4 428 429 430 431 MIL-C-39029/78SKT CONTACT MIL-C-38999 SERIES 2 MIL-C-24308 432 433 434 435 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 46 Tooling Guide CD pages 2/11/03 2:58 PM Page 47 (R) DANIELS MANUFACTURING CORPORATION OPEN FRAME CRIMP TOOLS M22520/5-01 (HX4) M22520/10-01 (HX3) The DMC HX4 and HX3 series crimp tools feature a system of interchangeable dies which eliminate the need of separate fixed die crimp tools for each and every different application. Many maintenance and manufacturing concerns have standardized on one of these models, thus eliminating the cost associated with maintaining and calibrating bulky inventories of single purpose tools. Tremendous flexibility and cost advantages exist with this crimping system due to the wide variety of interchangeable dies which are available for these tool frames. As new requirements evolve, a new set of dies is all that's required to meet the demand. A truly modern concept which will not require major change with time...only simple additions. Crimping dies are snapped into the tool frame and retained in place by internal spring clips. They may be PAGE 47 permanently secured, if desired, by driving a roll pin into the holes provided. The tool frames are equipped with a positive ratchet assembly which controls complete handle movement in both directions. Hexagonal crimp dies are available in a variety of combinations having single, double, and even triple cavity design. These dies accommodate most coaxial and biaxial connectors and contacts conforming to MIL-C-39012, MIL-C-39029, and numerous proprietary configurations. Other designs are available for coaxial connections requiring different termination techniques. Dies in various crimp patterns are also available for insulated and uninsulated terminal lugs, wire splices and end caps relating to M7928, MS17143, MS25036, MS25181, MS27429, MS25274, MS20659, M81824, MS21003 through MS21015, and commercial part numbers. Several power contacts too large for conventional hand tools are also covered by interchangeable dies for the standard tool frame (HX4). If your application requirement is not already covered by one of our standard dies our engineering department will be pleased to discuss a design to suit your needs. The HX4 is 11 in length and weighs approximately 21 oz. The HX3 is 9 in length and weighs 11 oz. TYPICAL DIE SET (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 48 (R) DANIELS MANUFACTURING CORPORATION DIE P/N DIE CLOSURE DIMENSIONS DMC P/N MILITARY P/N NATIONAL STOCK NO. N.S.N. A HEX. LENGTH B HEX. LENGTH HX4 M22520/5-01 5120-01-335-8575 Y200P M22520/5-02 5120-01-335-8244 .091 .090 .068 Y196 M22520/5-03 5120-01-335-8245 .128 .325 Y152 M22520/5-04 5120-01-335-8246 .138 Y197 M22520/5-05 5120-01-335-8247 Y203 M22520/5-06 Y195 DIE P/N DMC P/N MILITARY P/N NATIONAL STOCK NO. N.S.N. Y208P M22520/5-59 .270 Y178 .105 .325 .090 .118 .213 .325 .178 5120-01-335-8248 .128 M22520/5-07 5120-01-335-8249 Y215 M22520/5-08 Y204P DIE CLOSURE DIMENSIONS A HEX. LENGTH B HEX. LENGTH 5120-01-335-8297 .255 .400 .100 .120 M22520/5-61 5120-01-335-8298 .429 .400 Y314P M22520/5-63 5120-01-335-8299 .263 .400 .091 .090 .270 Y501 M22520/5-100 5120-01-335-8300 Pre-Insulated Terminal Crimp 26-10 AWG .325 Y527 M22520/5-101 5120-01-335-8301 Pre-Insulated Splice Crimp 26-20 AWG .094 Y539 M22520/5-102 5120-01-335-8302 Splice Crimp 12-16 AWG .255 .325 Y540 M22520/5-103 5120-01-335-8303 Splice Crimp 16-26 AWG 5120-01-335-8250 .128 .375 M22520/5-09 5120-01-335-8251 .178 .400 Y189 M22520/5-10 5120-01-335-8252 .160 .400 Y205P M22520/5-11 5120-01-335-8253 .213 Y206P M22520/5-13 5120-01-335-8254 Y207P M22520/5-15 Y193 Crimp Tool Frame DIE P/N .068 .093 .400 .068 .093 .255 .400 .068 .093 5120-01-335-8255 .263 .400 .068 .093 M22520/5-17 5120-01-335-8256 .118 .375 Y142 M22520/5-19 5120-01-335-8257 .255 .400 Y149 M22520/5-21 5120-01-335-8258 .475 .400 Y145 M22520/5-23 5120-01-335-8259 .384 .400 Y110P M22520/5-25 5120-01-335-8260 .429 .400 Y151 M22520/5-27 5120-01-335-8261 .532 .400 Y109P M22520/5-29 5120-01-335-8262 .324 .400 Y150 M22520/5-31 5120-01-335-8263 .501 .400 Y136 M22520/5-33 5120-01-335-8264 .343 .400 .105 .400 Y137 M22520/5-35 5120-01-335-8265 .324 .400 .128 .400 Y138 M22520/5-37 5120-01-335-8266 .314 .400 .151 .400 Y139 M22520/5-39 5120-01-335-8267 .309 .400 .160 .400 Y140 M22520/5-41 5120-01-335-8268 .290 .400 .178 .400 Y141 M22520/5-43 5120-01-335-8269 .268 .400 .197 .400 Y143 M22520/5-45 5120-01-335-8270 .231 .400 .218 .400 Y144 M22520/5-47 5120-01-335-8271 .359 .400 Y146 M22520/5-49 5120-01-335-8292 .401 .400 Y147 M22520/5-51 5120-01-335-8293 .431 .400 Y148 M22520/5-53 5120-01-335-8294 .454 .400 Y102 M22520/5-55 5120-01-335-8295 .324 .400 Y209P M22520/5-57 5120-01-335-8296 .213 .400 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION .213 .100 .100 .400 .120 .120 DMC P/N MILITARY P/N NATIONAL STOCK NO. N.S.N. HX3 M22520/10-01 5120-01-335-8582 X115S M22520/10-02 5120-01-335-8304 .091 .090 .120 A HEX. LENGTH X103 M22520/10-03 5120-01-335-8305 .255 .325 X123 M22520/10-04 5120-01-335-8277 .138 X101 M22520/10-05 5120-01-335-8278 X125 M22520/10-06 X102 B HEX. LENGTH Crimp Tool Frame .068 .270 .090 .118 .270 .128 .325 .105 .325 5120-01-335-8279 .160 .400 M22520/10-07 5120-01-335-8280 .213 .325 .178 .325 X140 M22520/10-08 5120-01-335-8281 .128 .093 X129 M22520/10-09 5120-01-335-8282 .118 .327 X136 M22520/10-10 5120-01-335-8283 .128 .375 X225 M22520/10-11 5120-01-335-8284 .105 .400 X118 M22520/10-13 5120-01-335-8285 .128 .400 X226 M22520/10-15 5120-01-335-8286 .151 .400 X149 M22520/10-17 5120-01-335-8287 .178 .400 X147 M22520/10-19 5120-01-335-8288 .197 .400 X144 M22520/10-21 5120-01-335-8289 .213 .400 X155 M22520/10-23 5120-01-335-8290 .218 .400 X156 M22520/10-25 .231 .400 .255 .400 X187 .100 DIE CLOSURE DIMENSIONS M22520/10-27 5120-01-335-8291 X515 M22520/10-100 5120-01-335-8272 Terminal/Splice Crimp 12-10 AWG X511 M22520/10-101 5120-01-335-8273 Terminal/Splice Crimp 26-14 AWG X525 M22520/10-102 5120-01-335-8274 Terminal/Splice Crimp 26-24 AWG X527 M22520/10-103 5120-01-335-8275 Splice Crimp 16-12 AWG X528 M22520/10-104 5120-01-335-8276 Splice Crimp 26-16 AWG PAGE 48 Tooling Guide CD pages 2/11/03 2:58 PM Page 49 (R) DANIELS MANUFACTURING CORPORATION PNEUMATIC OPEN FRAME TOOL HX23 BENCH CRIMP PRESS Compatibility with Existing Crimp Dies The HX23 accommodates all M22520/5-XX military and Daniels "Y" series crimp dies. This affords total utilization of existing dies and total interchangeability with M22520/5-01 (Daniels HX4) hand tool frames. Full Cycle Control Full die closure is assured on every crimp. The internal cycle control network will not allow the tool to open until complete closure is attained. A simple procedure is available to open the tool in cases where a complete cycle cannot be effected. A secure method is provided to prevent unauthorized personnel from defeating the cycle control system. Hands Free Operation There are no awkward levers or mechanisms used to open or close the crimp dies. These operations waste time and distract the operator's attention. When the tool is in the normal condition, the crimp dies are fully open where contact assemblies can easily be inserted. A touch of the foot valve releases the dies to a gripping position (spring pressure only). When the operator is satisfied that the contact assembly is positioned correctly, another actuation of the same foot valve completes the crimp and quickly returns the die to open position. tool hold the contact assembly during the crimp cycle while the operator's hands and fingers are a safe distance from the crimping die. The HX23 foot valve assembly is constructed with a protective shroud to prevent accidental actuation. For operation the operator places their foot under the shroud to depress the pedal. Full Pneumatic Operation Standard clean, dry shop air at the recommended pressure is all that is required to operate the HX23 tool. There are no electrical or hydraulic requirements. Operator Safety Features The HX23 is equipped with a transparent guard which affords the protection, but does not restrict vision. The Hands Free Operation system allows the operator to position the contact assembly while the die is under spring pressure only. The operator is then free to let the SPECIFICATIONS COMPONENTS SIZE WEIGHT TOOL FRAME (LESS BENCH MOUNT) (in) 4 x 6 x 16 (cm) 11.4 x 15.2 x 40.6 11 LBS 5.2 KG FOOT VALVE (in) 4 x 5 x 13 (cm) 10.2 x 12.7 x 34.3 6 LBS 2.7 KG 9 Feet - 2.7 Meters N/A CABLE AIR REQUIREMENTS 80-95 PSI (5.4-6.4 BAR) SAFETY FEATURES: * 2 Step Crimping Process * Emergency Stop Switch BENCH MOUNT AND FOOT PRESS INCLUDED PAGE 49 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 50 (R) DANIELS MANUFACTURING CORPORATION HX23 OPERATION/DIES The HX23 crimp tool features a system of interchangeable dies which eliminates the need for separate fixed die crimp tools for each and every different application. Dies in various crimp patterns are available for MIL-C-39029 shielded contacts, MIL-C-39012 coaxial connectors, MIL-T-7928 terminals and splices, and other commercial and military terminating components. 2. The first pulse of the foot valve will close the HX23 under light spring pressure. This grips the crimp termination device in the proper location for crimping. The second pulse completes the crimp, and returns the tool to the fully open position. ADJUSTABLE DIES FOR TERMINALS & SPLICES 1. The die sets snap in and out of the crimp tool for interchangeability. A die removal tool is included with the HX23 for operator convenience. CAUTION: Always disconnect the air supply when changing the die sets. COMMON HEX DIES ARE LISTED ON PAGE 29. For Other Applications Consult Factory. Adjustable Crimping Dies accept terminations which conform to MIL-T-7928, MS25036 (class 1 and 2) and other military or commercial specifications. COLOR SIZE P/N YELLOW 12-10 Y670 BLUE 16-14 Y671 RED 22-18 Y672 YELLOW 26-24 Y678 ASSEMBLY INSTRUCTIONS FOR COAXIAL CONNECTORS Strip cable jacket, braid, and dielectric to "a" "b" "c" dimensions specified by connector manufacturer, FIG. 1. Avoid nicks on braid, dielectric, and center conductor. Slide outer ferrule over cable as shown in FIG. 2. Place inner contact on cable center conductor so it butts against cable dielectric. FIG. 2. Center conductor should be visible through inspection hole in contact. Crimp or solder contact in place according to specifications of connector manufacturer. Avoid excessive heat if solder method is used. Flare slightly end of cable braid as shown. Install cable assembly into body assembly so inner ferrule portion slides under braid. Push cable assembly forward until contact snaps into place in insulator. FIG. 3. Slide outer ferrule over braid and up against connector body. Crimp outer ferrule with specified hex size die. NOTE: Instructions given above are intended to be only general guidelines for the assembly of coaxial connectors. Specific directives of connector manufacturer should take precedence. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 50 Tooling Guide CD pages 2/11/03 2:58 PM Page 51 (R) DANIELS MANUFACTURING CORPORATION R.F. CONNECTORS TOOL SELECTION GUIDE MIL-C-39012 /16 SERIES BNC CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/16-0501 PLUG M39012/16-0502 PIN CONTACT M39012/16-0503 M39012/16-0504 CONTACT GUIDE CONTACT MILITARY PART CO.* PIN OR SKT COLORBAND I.C./M39012/16-12 P ORA YEL O.F./M39012/16-50 -- -- -- I.C./M39012/16-11 P BLU YEL O.F./M39012/16-50 -- -- -- I.C./M39012/16-10 P RED YEL O.F./M39012/16-51 -- -- -- I.C./M39012/16-10 P RED YEL O.F./M39012/16-52 -- -- -- APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL POSITIONER OR DIE AF8 HX4 TH270 HX3 Y197 AF8 HX4 HX3 Y197 AF8 HX4 X102 TH270 HX3 Y197 AF8 HX4 X102 TH270 X102 TH270 HX3 Y197 X102 MIL-C-39012 /17 SERIES BNC CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/17-0501 PLUG M39012/17-0502 SOCKET CONTACT M39012/17-0503 M39012/17-0504 CONTACT GUIDE COLORBAND I.C./M39012/17-12 PIN OR SKT S ORA GRE O.F./M39012/17-50 -- -- -- I.C./M39012/17-11 S BLU GRE O.F./M39012/17-50 -- -- -- I.C./M39012/17-10 S RED GRE O.F./M39012/17-51 -- -- -- I.C./M39012/17-10 S RED GRE O.F./M39012/17-52 -- -- -- CONTACT MILITARY PART CO.* PAGE 51 APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL POSITIONER OR DIE AF8 HX4 TH270 HX3 Y197 AF8 HX4 HX3 Y197 AF8 HX4 X102 TH270 HX3 Y197 AF8 HX4 X102 TH270 X102 TH270 HX3 Y197 X102 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 52 (R) DANIELS MANUFACTURING CORPORATION R.F. CONNECTORS TOOL SELECTION GUIDE MIL-C-39012 /18 SERIES BNC CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/18-0501 RECEPTACLE, M39012/18-0502 FLANGE MOUNTED M39012/18-0503 M39012/18-0504 CONTACT GUIDE COLORBAND I.C./M39012/18-12 PIN OR SKT S ORA GRE O.F./M39012/18-50 -- -- -- I.C./M39012/18-11 S BLU GRE O.F./M39012/18-50 -- -- -- I.C./M39012/18-10 S RED GRE O.F./M39012/18-51 -- -- -- I.C./M39012/18-10 S RED GRE O.F./M39012/18-52 -- -- -- CONTACT MILITARY PART CO.* APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL POSITIONER OR DIE AF8 HX4 TH270 HX3 Y197 AF8 HX4 HX3 Y197 AF8 HX4 X102 TH270 HX3 Y197 AF8 HX4 X102 TH270 X102 TH270 HX3 Y197 X102 MIL-C-39012 /19 SERIES BNC CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/19-0501 M39012/19-0502 JAM NUT MOUNT M39012/19-0503 M39012/19-0504 CONTACT GUIDE COLORBAND I.C./M39012/19-12 PIN OR SKT S ORA BLU O.F./M39012/19-50 -- -- -- I.C./M39012/19-11 S BLU BLU O.F./M39012/19-50 -- -- -- I.C./M39012/19-10 S RED BLU O.F./M39012/19-51 -- -- -- I.C./M39012/19-10 S RED BLU O.F./M39012/19-52 -- -- -- CONTACT MILITARY PART CO.* (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL POSITIONER OR DIE AF8 HX4 TH270 HX3 Y197 AF8 HX4 HX3 Y197 AF8 HX4 X102 TH270 HX3 Y197 AF8 HX4 X102 TH270 X102 TH270 HX3 Y197 X102 PAGE 52 Tooling Guide CD pages 2/11/03 2:58 PM Page 53 (R) DANIELS MANUFACTURING CORPORATION R.F. CONNECTORS TOOL SELECTION GUIDE MIL-C-39012 /20 SERIES BNC CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/20-0501 PLUG M39012/20-0502 RIGHT ANGLE M39012/20-0503 M39012/20-0504 CONTACT GUIDE COLORBAND I.C./M39012/20-12 PIN OR SKT P ORA VIO O.F./M39012/20-50 -- -- -- I.C./M39012/20-11 P BLU VIO O.F./M39012/20-50 -- -- -- I.C./M39012/20-10 P RED VIO O.F./M39012/20-51 -- -- -- I.C./M39012/20-10 P RED VIO O.F./M39012/20-52 -- -- -- CONTACT MILITARY PART CO.* APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL POSITIONER OR DIE AF8 HX4 TH270 HX3 Y197 AF8 HX4 HX3 Y197 AF8 HX4 X102 TH270 HX3 Y197 AF8 HX4 X102 TH270 X102 TH270 HX3 Y197 X102 MIL-C-39012 /1 SERIES N CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/01-0501 PLUG M39012/01-0502 M39012/01-0503 CONTACT GUIDE COLORBAND I.C./M39012/1-10 PIN OR SKT P RED BLA O.F./M39012/1-50 -- -- -- I.C./M39012/1-10 P RED BLA O.F./M39012/1-51 -- -- -- I.C./M39012/1-11 P BLU BLA O.F./M39012/1-52 -- -- -- CONTACT MILITARY PART CO.* PAGE 53 APPLICABLE CABLE RG-/U 214 225 393 213 142 400 CRIMP TOOL POSITIONER OR DIE AF8 TH285 HX4 Y178 AF8 TH285 HX4 Y178 AF8 HX4 TH285 HX3 Y142 X144 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 54 (R) DANIELS MANUFACTURING CORPORATION R.F. CONNECTORS TOOL SELECTION GUIDE MIL-C-39012 /2 SERIES N CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/02-0501 M39012/02-0511 PLUG AND RECEPTACLE FLANGE MOUNTED M39012/02-0502 M39012/02-0512 M39012/02-0503 M39012/02-0513 CONTACT GUIDE COLORBAND I.C./M39012/2-10 PIN OR SKT S RED BRO O.F./M39012/2-50 -- -- -- I.C./M39012/2-10 S RED BRO O.F./M39012/2-51 -- -- -- I.C./M39012/2-11 S BLU BRO O.F./M39012/2-52 -- -- -- CONTACT MILITARY PART CO.* APPLICABLE CABLE RG-/U 214 225 393 213 142 400 CRIMP TOOL POSITIONER OR DIE AF8 HX4 TH285 HX3 Y178 AF8 TH285 HX4 Y178 AF8 HX4 TH285 HX3 Y142 X144 MIL-C-39012 /3 SERIES N CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/03-0501 JAM NUT MOUNTED M39012/03-0502 M39012/03-0503 CONTACT GUIDE CONTACT MILITARY PART CO.* PIN OR SKT COLORBAND I.C./M39012/3-10 S RED RED O.F./M39012/3-50 -- -- -- I.C./M39012/3-10 S RED RED O.F./M39012/3-51 -- -- -- I.C./M39012/3-11 S BLU RED O.F./M39012/3-52 -- -- -- (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION APPLICABLE CABLE RG-/U 214 225 393 213 142 400 CRIMP TOOL POSITIONER OR DIE AF8 TH286 HX4 Y178 AF8 TH286 HX4 Y178 AF8 HX4 TH286 HX3 Y142 X144 PAGE 54 Tooling Guide CD pages 2/11/03 2:58 PM Page 55 (R) DANIELS MANUFACTURING CORPORATION R.F. CONNECTORS TOOL SELECTION GUIDE MIL-C-39012 /5 SERIES N CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/05-0501 PLUG RIGHT ANGLE M39012/05-0502 M39012/05-0503 CONTACT GUIDE CONTACT MILITARY PART CO.* PIN OR SKT COLORBAND I.C./M39012/5-10 P RED ORA O.F./M39012/5-50 -- -- -- I.C./M39012/5-10 P RED ORA O.F./M39012/5-51 -- -- -- I.C./M39012/5-11 P BLU ORA O.F./M39012/5-52 -- -- -- APPLICABLE CABLE RG-/U 214 225 393 213 142 400 CRIMP TOOL POSITIONER OR DIE AF8 TH285 HX4 Y178 AF8 TH285 HX4 Y178 AF8 HX4 TH285 HX3 Y142 X144 MIL-C-39012 /26 SERIES TNC CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/26-0501 PLUG M39012/26-0502 PIN CONTACT M39012/26-0503 M39012/26-0504 CONTACT GUIDE COLORBAND I.C./M39012/20-12 PIN OR SKT P CRA YEL O.F./M39012/26-50 -- -- -- I.C./M39012/26-11 P BLU YEL O.F./M39012/26-50 -- -- -- I.C./M39012/26-10 P RED YEL O.F./M39012/26-51 -- -- -- I.C./M39012/26-10 P RED YEL O.F./M39012/26-52 -- -- -- CONTACT MILITARY PART CO.* PAGE 55 APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL POSITIONER OR DIE AF8 HX4 TH270 HX3 Y197 AF8 HX4 HX3 Y197 AF8 HX4 X102 TH270 HX3 Y197 AF8 HX4 X102 TH270 X102 TH270 HX3 Y197 X102 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 56 (R) DANIELS MANUFACTURING CORPORATION R.F. CONNECTORS TOOL SELECTION GUIDE MIL-C-39012 /27 SERIES TNC CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/27-0501 PLUG M39012/27-0502 SOCKET CONTACT M39012/27-0503 M39012/27-0504 CONTACT GUIDE CONTACT MILITARY PART CO.* PIN OR SKT COLORBAND I.C./M39012/27-12 S ORA GRE O.F./M39012/27-50 -- -- -- I.C./M39012/27-11 S BLU GRE O.F./M39012/27-50 -- -- -- I.C./M39012/27-10 S RED GRE O.F./M39012/27-51 -- -- -- I.C./M39012/27-10 S RED GRE O.F./M39012/27-52 -- -- -- APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL POSITIONER OR DIE AF8 HX4 TH270 HX3 Y197 AF8 HX4 HX3 Y197 AF8 HX4 X102 TH270 HX3 Y197 AF8 HX4 X102 TH270 X102 TH270 HX3 Y197 X102 MIL-C-39012 /28 SERIES TNC CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/28-0501 M39012/28-0502 JAM NUT MOUNT M39012/28-0503 M39012/28-0504 CONTACT GUIDE COLORBAND I.C./M39012/28-12 PIN OR SKT S ORA BLU O.F./M39012/28-50 -- -- -- I.C./M39012/28-11 S BLU BLU O.F./M39012/28-50 -- -- -- I.C./M39012/28-10 S RED BLU O.F./M39012/28-51 -- -- -- I.C./M39012/28-10 S RED BLU O.F./M39012/28-52 -- -- -- CONTACT MILITARY PART CO.* (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL POSITIONER OR DIE AF8 HX4 TH270 HX3 Y197 AF8 HX4 HX3 Y197 AF8 HX4 X102 TH270 HX3 Y197 AF8 HX4 X102 TH270 X102 TH270 HX3 Y197 X102 PAGE 56 Tooling Guide CD pages 2/11/03 2:58 PM Page 57 (R) DANIELS MANUFACTURING CORPORATION R.F. CONNECTORS TOOL SELECTION GUIDE MIL-C-39012 /29 SERIES TNC CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/29-0501 RECEPTACLE FLANGE M39012/29-0502 MOUNTING M39012/29-0503 M39012/29-0504 CONTACT GUIDE CONTACT MILITARY PART CO.* PIN OR SKT COLORBAND I.C./M39012/29-12 S ORA GRE O.F./M39012/29-50 -- -- -- I.C./M39012/29-11 S BLU GRE O.F./M39012/29-50 -- -- -- I.C./M39012/29-10 S RED GRE O.F./M39012/29-51 -- -- -- I.C./M39012/29-10 S RED GRE O.F./M39012/29-52 -- -- -- APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL POSITIONER OR DIE AF8 HX4 TH270 HX3 Y197 AF8 HX4 HX3 Y197 AF8 HX4 X102 TH270 HX3 Y197 AF8 HX4 X102 TH270 X102 TH270 HX3 Y197 X102 MIL-C-39012 /30 SERIES TNC CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/30-0501 PLUG M39012/30-0502 RIGHT ANGLE M39012/30-0503 M39012/30-0504 CONTACT GUIDE COLORBAND I.C./M39012/30-12 PIN OR SKT P ORA VIO O.F./M39012/30-50 -- -- -- I.C./M39012/30-11 P BLU VIO O.F./M39012/30-50 -- -- -- I.C./M39012/30-10 P RED VIO O.F./M39012/30-51 -- -- -- I.C./M39012/30-10 P RED VIO O.F./M39012/30-52 -- -- -- CONTACT MILITARY PART CO.* PAGE 57 APPLICABLE CABLE RG-/U 122 180 142 400 58 CRIMP TOOL POSITIONER OR DIE AF8 HX4 TH270 HX3 Y197 AF8 HX4 HX3 Y197 AF8 HX4 X102 TH270 HX3 Y197 AF8 HX4 X102 TH270 X102 TH270 HX3 Y197 X102 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 58 (R) DANIELS MANUFACTURING CORPORATION R.F. CONNECTORS TOOL SELECTION GUIDE MIL-C-39012 /35 SERIES SC CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/35-0501 PLUG M39012/35-0502 PIN CONTACT CONTACT GUIDE COLORBAND CONTACT MILITARY PART CO.* PIN OR SKT I.C./M39012/35-10 P RED GRA O.F./M39012/35-50 -- -- -- I.C./M39012/35-10 P RED GRA O.F./M39012/35-51 -- -- -- I.C./M39012/35-11 P BLU GRA O.F./M39012/35-52 -- -- -- APPLICABLE CABLE RG-/U 214 225 393 213 142 400 M39012/35-0503 CRIMP TOOL POSITIONER OR DIE AF8 TH286 HX4 Y178 AF8 TH286 HX4 Y178 AF8 HX4 TH286 HX3 Y142 X144 MIL-C-39012 /36 SERIES SC CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/36-0501 PLUG M39012/36-0502 SOCKET CONTACT CONTACT GUIDE COLORBAND I.C./M39012/36-10 PIN OR SKT S RED WHI O.F./M39012/36-50 -- -- -- I.C./M39012/36-10 S RED WHI O.F./M39012/36-51 -- -- -- I.C./M39012/36-11 S BLU WHI O.F./M39012/36-52 -- -- -- CONTACT MILITARY PART CO.* (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION APPLICABLE CABLE RG-/U 214 225 393 213 142 400 M39012/36-0503 CRIMP TOOL POSITIONER OR DIE AF8 TH286 HX4 Y178 AF8 TH286 HX4 Y178 AF8 HX4 TH286 HX3 Y142 X144 PAGE 58 Tooling Guide CD pages 2/11/03 2:58 PM Page 59 (R) DANIELS MANUFACTURING CORPORATION R.F. CONNECTORS TOOL SELECTION GUIDE MIL-C-39012 /38 SERIES SC CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/38-0501 RECEPTACLE FLANGE M39012/38-0502 MOUNTED CONTACT GUIDE CONTACT MILITARY PART CO.* PIN OR SKT COLORBAND I.C./M39012/38-10 S RED WHI O.F./M39012/38-50 -- -- -- I.C./M39012/38-10 S RED WHI O.F./M39012/38-51 -- -- -- I.C./M39012/38-11 S BLU WHI O.F./M39012/38-52 -- -- -- APPLICABLE CABLE RG-/U 214 225 393 213 142 400 M39012/38-0503 CRIMP TOOL POSITIONER OR DIE AF8 TH286 HX4 Y178 AF8 TH286 HX4 Y178 AF8 HX4 TH286 HX3 Y142 X144 MIL-C-39012 /39 SERIES SC CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/39-0501 PLUG RIGHT ANGLE M39012/39-0502 M39012/39-0503 CONTACT GUIDE CONTACT MILITARY PART CO.* PIN OR SKT COLORBAND I.C./M39012/39-10 S RED ORA O.F./M39012/39-50 -- -- -- I.C./M39012/39-10 S RED ORA O.F./M39012/39-51 -- -- -- I.C./M39012/39-11 S BLU ORA O.F./M39012/39-52 -- -- -- PAGE 59 APPLICABLE CABLE RG-/U 214 225 393 213 142 400 CRIMP TOOL POSITIONER OR DIE AF8 TH285 HX4 Y178 AF8 TH285 HX4 Y178 AF8 HX4 TH285 HX3 Y142 X144 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 60 (R) DANIELS MANUFACTURING CORPORATION R.F. CONNECTORS TOOL SELECTION GUIDE MIL-C-39012 /40 SERIES SC CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/40-0501 JAM NUT MOUNT M39012/40-0502 M30912/40-0503 CONTACT GUIDE CONTACT MILITARY PART CO.* PIN OR SKT COLORBAND I.C./M39012/40-10 S RED GOL O.F./M39012/40-50 -- -- -- I.C./M39012/40-10 S RED GOL O.F./M39012/40-51 -- -- -- I.C./M39012/40-11 S BLU GOL O.F./M39012/40-52 -- -- -- APPLICABLE CABLE RG-/U 214 225 393 213 142 400 CRIMP TOOL POSITIONER OR DIE AF8 TH286 HX4 Y178 AF8 TH286 HX4 Y178 AF8 HX4 TH286 HX3 Y142 X144 MIL-C-39012 /55 SERIES SMA CONNECTOR TYPE CONTACT GUIDE CONTACT MILITARY PART CO.* PIN OR SKT COLORBAND I.C./M39012/55-10 P RED SIL O.F./M39012/55-50 -- -- -- I.C./M39012/55-10 P RED SIL O.F./M39012/55-50 -- -- -- (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION CONNECTOR MILITARY PART NO. PLUG M39012/55-3502 PIN CONTACT M39012/55-4502 APPLICABLE CABLE RG-/U CRIMP TOOL POSITIONER OR DIE AF8 142 HX4 TP485 HX3 Y142 AF8 400 HX4 X144 TP485 HX3 Y142 X144 PAGE 60 Tooling Guide CD pages 2/11/03 2:58 PM Page 61 (R) DANIELS MANUFACTURING CORPORATION R.F. CONNECTORS TOOL SELECTION GUIDE MIL-C-39012 /56 SERIES SMA CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/56-3502 PLUG RIGHT ANGLE CONTACT GUIDE CONTACT MILITARY PART CO.* PIN OR SKT COLORBAND I.C./M39012/56-10 P RED MAR O.F./M39012/56-50 -- -- -- I.C./M39012/56-10 P RED MAR O.F./M39012/56-50 -- -- -- APPLICABLE CABLE RG-/U M39012/56-4502 CRIMP TOOL POSITIONER OR DIE AF8 142 HX4 TP485 HX3 Y142 AF8 400 HX4 X144 TP485 HX3 Y142 X144 MIL-C-39012 /57 SERIES SMA CONNECTOR TYPE CONTACT GUIDE CONTACT MILITARY PART CO.* PIN OR SKT COLORBAND I.C./M39012/57-10 S RED MAR O.F./M39012/57-50 -- -- -- I.C./M39012/57-50 S RED MAR O.F./M39012/57-50 -- -- -- PAGE 61 CONNECTOR MILITARY PART NO. PLUG M39012/57-3502 SOCKET CONTACT M39012/57-4502 APPLICABLE CABLE RG-/U CRIMP TOOL POSITIONER OR DIE AF8 142 HX4 TP485 HX3 Y142 AF8 400 HX4 X144 TP485 HX3 Y142 X144 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 62 (R) DANIELS MANUFACTURING CORPORATION R.F. CONNECTORS TOOL SELECTION GUIDE MIL-C-39012 /58 SERIES SMA CONNECTOR TYPE CONTACT GUIDE CONTACT MILITARY PART CO.* PIN OR SKT COLORBAND I.C./M39012/58-10 S RED MAR O.F./M39012/58-50 -- -- -- I.C./M39012/58-10 S RED MAR O.F./M39012/58-50 -- -- -- CONNECTOR MILITARY PART NO. RECEPTACLE FLANGE M39012/58-3502 MOUNTED M39012/58-4502 APPLICABLE CABLE RG-/U CRIMP TOOL POSITIONER OR DIE AF8 142 HX4 TP485 HX3 Y142 AF8 400 HX4 X144 TP485 HX3 Y142 X144 MIL-C-39012 /59 SERIES SMA CONNECTOR TYPE CONNECTOR MILITARY PART NO. M39012/59-3502 JAM NUT MOUNTED CONTACT GUIDE CONTACT MILITARY PART CO.* PIN OR SKT COLORBAND I.C./M39012/59-10 S RED MAR O.F./M39012/59-50 -- -- -- I.C./M39012/59-10 S RED MAR O.F./M39012/59-50 -- -- -- (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION APPLICABLE CABLE RG-/U M39012/59-4502 CRIMP TOOL POSITIONER OR DIE AF8 142 HX4 TP485 HX3 Y142 AF8 400 HX4 X144 TP485 HX3 Y142 X144 PAGE 62 Tooling Guide CD pages 2/11/03 2:58 PM Page 63 PAGE 63 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 64 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 64 Tooling Guide CD pages 2/11/03 2:58 PM Page 65 PAGE 65 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 66 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 66 Tooling Guide CD pages 2/11/03 2:58 PM Page 67 PAGE 67 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 68 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 68 Tooling Guide CD pages 2/11/03 2:58 PM Page 69 CUSTOM APPLICATION & CONTACT RETENTION TEST TOOLS (R) DANIELS MANUFACTURING CORPORATION CUSTOM APPLICATION CRIMP TOOLS (GMT SERIES) DMC supplies Custom application crimp tools for numerous applications; particularly open barrel, stamped and formed contacts. Usually they are supplied complete with a locator, a positive wire stop and contoured crimp cavities. These elements are permanently affixed to a reliable handle assembly which incorporates a precision cycle controlled ratchet and automatic opening spring assist handles. A positive stop precludes the possibility of overcrimping. We encourage connector/ contact suppliers as well as users to consult DMC concerning standard or custom versions of the GMT Series Crimp Tools. CONTACT RETENTION TEST TOOLS The quality assurance test most often overlooked is retention (proper seating of contacts). This important test can now be performed simply and in a matter of seconds with the DMC retention testing tool in the following manner: 1. With the connector held stationary, the tester's tip is mated with each contact individually. 2. A pushing force is applied in-line with the contact. 3. When the indicator band reaches the body of the tool, the test force has been obtained. TOOL PIN HT250-1 HT250-2 HT250-3 HT250-4 HT250-5 HT250-6 RANGE LBS. 1.5 THRU 3 0 3.2 THRU 5.5 4.0 THRU 8.0 7.0 THRU 18.0 17.0 THRU 25.0 24.0 THRU 40.0 Notice: The above part numbers apply to retention tools only (less tips). All tips must be purchased under separate part no. PAGE 69 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 70 (R) DANIELS MANUFACTURING CORPORATION INSTALLING AND REMOVAL TOOLS DMC is dedicated to serving the connector tooling needs of the electronics industry. We, therefore, top off our product package with a wide variety of installing and removal tools. Although we supply both plastic and metal tools, we recommend the use of the metal tools because of their durability. When used properly they are more cost effective in that they withstand thousands of contact insertion and removal cycles. The trend to all metal tools is being actively encouraged by most departments of the government. DMC installing and removal tools are of proven high quality and reliability. In addition to the tools listed in the reference table, we have many more for other connector applications. Consult factory for details. Illustrated on page 41 are typical rear and front release retention methods found in today's connectors. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION M81969/# REFERENCE CHART MIL-I81969/# 1-01 1-02 1-03 1-04 2-01 2-02 2-03 2-04 3-01 3-02 3-03 3-04 3-05 3-06 3-07 3-08 4-01 5-01 6-01 7-01 8-01 8-02 8-03 8-04 8-05 8-06 8-07 8-08 8-09 8-10 9-01 10-01 SUPERCEDED MILITARY # MS3156-22 MS3156-20 M24308/18-2 MS3156-16 M24308/18-3 M24308/18-1 MS3323-22 MS3323-20 MS3323-16 MS3323-12 MS3344-23 MS3344-20 MS3344-16 MS3344-12 MS3342-23 MS3342-20 MS3342-16 MS3342-12 M55301/106-01 M55302/105-01 M21097/18-01 M21097/12-01 M55302/79-01 MS27495A22M M55302/79-02 MS27495R22M MS27495A22 MS27495R22 MS27495A20 MS27495R20 MS27495A16 MS27495R16 MS27495A12 MS27495R12 M55302/18-01 M55302/86-01 MIL-I81969/# 11-01 13-01 14-01 14-02 14-03 14-04 15-01 15-02 15-03 16-01 16-02 16-03 16-04 17-01 17-02 17-03 17-04 17-05 17-06 17-07 17-08 18-01 19-01 19-02 19-03 19-04 19-05 19-07 19-08 SUPERCEDED MILITARY # M28731/22-01 M28731/21-01 MS27534-22D MS27534-20 MS3447-20 M83723/31-20 MS27534-16 MS3447-16 M83723/31-16 MS27534-12 MS3447-12 M83723/31-12 MS3483-1 MS3483-2 MS3483-3 MS3160-20 MS3160-16 MS3160-12 MS3160-22 MS90455-16 MS90455-12 MS24256A20 MS24256A16 MS24256A12 MS90455-8 MS90455-4 MS90455-0 MS17805 MS90456-16 MS90456-12 MS90456-8 MS90456-4 MS90456-0 MS24256R20 MS24256R16 MIL-I81969/# 19-09 19-10 19-11 20-01 27-01 27-02 27-03 27-04 27-05 27-06 28-01 28-02 29-01 29-02 29-03 29-04 30-01 30-02 30-03 30-04 30-05 30-06 30-07 31-01 31-02 31-03 31-04 31-05 31-06 31-07 31-08 31-09 31-10 SUPERCEDED MILITARY # MS24256R12 MS24256RH20 MS24256RH16 MS17806 MS90562-1 MS90562-2 MS90562-3 MS90562-4 MS90562-5 MS90562-6 MS3178-001 MS3178-002 MS3165-16 MS3165-8 M83723/32-08 MS3165-4 M83723/32-04 MS3165-0 M83723/32-00 MS3159-22 MS3159-20 MS3159-16 MS3159-12 MS3448-001A MS3448-001B MS3448-001C MS18137-20-1 MS18137-20-2 MS18137-20-3 MS18137-20-4 MS14035-02 MS14035-03 MS14035-01 MS14036-01 MS14036-02 MS14036-03 PAGE 70 Tooling Guide CD pages 2/11/03 2:58 PM Page 71 (R) DANIELS MANUFACTURING CORPORATION MIL-I-81969 TOOL PART NUMBER GUIDE ABBREVIATIONS I - Installation Tool R - Removal Tool I /R - Installation and Removal Tool N/A - Not Available R - Rear Release F - Front Release R / F - Rear and Front Release MILITARY P/N DMC P/N INSTALLATION OR REMOVAL SIZE COLOR CODE MILITARY P/N DMC P/N INSTALLATION OR REMOVAL M81969/1-01 M81969/1-01 I/R 22 GRN/WHT M81969/1-02 M81969/1-02 I/R 20 RED/WHT M81969/12-02 DRK246A I/R N/A ANGLED M81969/14-01 M81969/14-01 I/R 22D GRN/WHT M81969/1-03 M81969/1-03 I/R 16 BLU/WHT M81969/14-02 M81969/14-02 I/R 20 RED/WHT M81969/1-04 M81969/1-04 I/R M81969/2-01 DAK126-23A I 12 GRN/WHT M81969/14-03 M81969/14-03 I/R 16 BLU/WHT 22 YEL M81969/14-04 M81969/14-04 I/R 12 M81969/2-02 DAK126-20A I YEL/WHT 20 RED M81969/14-05 M81969/14-05 I/R 10 GRA/WHT M81969/2-03 DAK126-16A I 16 BLU M81969/14-10 M81969/14-10 I/R 20 RED/ORA SIZE COLOR CODE M81969/2-04 DAK126-12A I 12 YEL M81969/14-11 M81969/14-11 I/R 20 RED/WHT M81969/3-01 DRK129-23A R 23 YEL M81969/15-01 DRK250-8 R 8 NONE M81969/3-02 DRK129-20A R 20 RED M81969/15-02 DRK250-4 R 4 NONE M81969/3-03 DRK129-16A R 16 BLU M81969/15-03 DRK250-0 R 1/0 NONE M81969/3-04 DRK129-12A R 12 YEL M81969/16-01 81515-20 I/R 20 RED/WHT M81969/3-05 DRK125-23A R 23 YEL/BLK M81969/16-02 81515-16 I/R 16 BLU/WHT M81969/3-06 DRK125-20A R 20 RED/BLK M81969/16-03 81515-12 I/R 12 YEL/WHT M81969/3-07 DRK125-16A R 16 BLU/BLK M81969/16-04 81515-23 I/R 23 GRN/WHT M81969/3-08 DRK125-12A R 12 YEL/BLK M81969/17-01 DAK55-16A I 16 BLU M81969/4-01 WRAP POST M81969/17-02 DAK55-12A I 12 YEL M81969/4-02 WRAP POST M81969/17-03 DAK20B I 20 RED BLU M81969/5-01 M81969/17-04 DAK16B I 16 M81969/7-01 DAK52 I WRAP POST N/A CLEAR M81969/17-05 DAK12B I 12 YEL M81969/8-01 DAK95-22B R 22D GRN M81969/17-06 DAK55-8B I 8 RED M81969/8-02 DRK95-22B R 22M GRN/WHT M81969/17-07 DAK55-4B I 4 BLU M81969/8-03 DAK95-22B I 22 BRN M81969/17-08 DAK55-0B I 0 YEL M81969/8-04 DRK95-22B R 22 BRN/WHT M81969/17-09 DAK83S-20 I 20 RED M81969/8-05 DAK95-20B I 20 RED M81969/18-01 DAK123A I 16/20 GRN M81969/8-06 DRK95-20B R 20 RED/WHT M81969/18-02 DAK123-22A I 22 GOLD M81969/8-07 DAK95-16B I 16 BLU M81969/19-01 DRK16B R 16 BLU M81969/8-08 DRK95-16B R 16 BLU/WHT M81969/19-02 DRK12B R 12 YEL M81969/8-09 DAK95-12B I 12 YEL M81969/19-03 DRK56-8B R 8 RED BLU M81969/8-10 DRK95-12B R 12 YEL/WHT M81969/19-04 DRK56-4B R 4 M81969/8-205B DAK83-20B I 20 RED/BLK M81969/19-05 DRK56-0B R 0 YEL M81969/8-206B DRK83-20B R 20 RED/WHT/BLK M81969/19-06 DRK20B R 20 RED M81969/8-207 DAK83-16B I 16 BLU/BLK M81969/19-07 DRK20A R 20 RED M81969/8-208 DRK83-16B R 16 BLU/WHT/BLK M81969/19-08 DRK16A R 16 BLU M81969/8-209 DAK83-12B I 12 YEL/BLK M81969/19-09 DRK12A R 12 YEL M81969/8-210 DRK83-12B R 12 YEL/WHT/BLK M81969/19-10 DHK20A R 20 RED M81969/12-01 DRK248A I/R N/A STRAIGHT M81969/19-11 DHK16A R 16 BLU PAGE 71 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:58 PM Page 72 (R) DANIELS MANUFACTURING CORPORATION MILITARY P/N DMC P/N INSTALLATION OR REMOVAL SIZE COLOR CODE MILITARY P/N DMC P/N INSTALLATION OR REMOVAL SIZE COLOR CODE SIL/BLU M81969/20-01 DRK124A R 16 GRN M81969/30B-06 DRK506B R 16 M81969/20-02 DRK124-22A R 22 N/A M81969/30B-07 DRK507B R 12 SIL/YEL M81969/21-01 DHK368 I/R 16 N/A M81969/30B-08 DRK508B R 22D BRN/BRN M81969/22-01 DRK222 R 16 N/A M81969/30B-09 DRK509B R 22M BRN/YEL M81969/23-01 DAK1-16P-S I 16 N/A M81969/30B-10 DRK510B R 22 BRN/GRN M81969/23-02 DAK1-16S-S I 16 N/A M81969/30B-11 DRK511B R 20 BRN/RED M81969/27-01 DRK178-1A R 4/0 N/A M81969/30B-12 DRK512B R 16 BRN/BLU M81969/27-02 DRK178-2A R 2/0 N/A M81969/30B-13 DRK513B R 12 BRN/YEL M81969/27-03 DRK178-3A R 1/0 N/A M81969/30B-19 DRK519B R M81969/27-04 DRK178-4A R 2 N/A M81969/30B-20 DRK520B R M81969/27-05 DRK178-5A R 4 N/A M81969/30B-21 DRK521B R 22 YEL M81969/27-06 DRK178-6A R 6 N/A M81969/30B-22 DRK522B R 20 RED M81969/28-01 DRK310 R COAX N/A M81969/30B-23 DRK523B R 16 BLU M81969/28-02 DRK337 R COAX N/A M81969/30B-24 DRK524B R 12 YEL M81969/29-01 CIET16-9 R 16 BLU M81969/30B-25 DRK525B R 20 RED M81969/29-02 M81969/14-06 R 8 RED M81969/30B-26 DRK526B R 16 BLU M81969/29-03 M81969/14-07 R 4 BLU M81969/30B-27 DRK527B R 12 YEL M81969/29-04 M81969/14-08 R 0 YEL M81969/30B-28 DRK528B R 22D BRN M81969/30A-01 DRK130-22A R 22 YEL M81969/30B-29 DRK529B R 22M YEL M81969/30A-02 DRK130-20A R 20 RED M81969/30B-30 DRK530B R 22 GRN M81969/30A-03 DRK130-16A R 16 BLU M81969/30B-31 DRK531B R 20 RED M81969/30A-04 DRK130-12A R 12 YEL M81969/30B-32 DRK532B R 16 BLU M81969/30A-05 DRK110-20-2 R 20 RED M81969/30B-33 DRK533B R 12 YEL M81969/30A-06 DRK110-16-2 R 16 BLU M81969/30B-34 DRK534B REMOVAL TOOL SET TOOL SET HANDLE M81969/30A-07 DRK110-12-2 R 12 YEL M81969/30B-35 DRK535B REMOVAL TOOL SET M81969/30B-01 DRK501B R 22 BLK/YEL M81969/30B-36 DRK536B REMOVAL TOOL SET M81969/30B-02 DRK502B R 20 BLK/RED M81969/33-01 DAK55-225A I/R 22 M81969/30B-03 DRK503B R 16 BLK/BLU M81969/33-02 DAK55-22JA I/R 22 RED M81969/30B-04 DRK504B R 12 BLK/YEL M81969/34-01 DRK56-22A R 22 RED M81969/30B-05 DRK505B R 20 SIL/RED M81969/39-01 M81969/39-01 I/R 20 GRN/WHT TYPICAL FRONT RELEASE CONTACT (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION RED TYPICAL REAR RELEASE CONTACT PAGE 72 Tooling Guide CD pages 2/11/03 2:58 PM Page 73 HAND HELD PNEUMATIC WIRE STRIPPING TOOL The WSP-1630 series Pneumatic Wire Stripper is the ultimate combination of performance, reliability, and portability. It was developed in cooperation with major aerospace contractors addressing their needs for a reliable, simple to operate pneumatic wire stripper utilizing the blades and accessories which are certified and inventoried within their existing facilities. The WSP-1630 part number (R) DANIELS MANUFACTURING CORPORATION applies to the basic pneumatic wire stripper frame with WL5211 blades (less accessories), which accommodates most size 16 AWG and smaller wires. Blades, pads and accessories to cover a variety of wire types and sizes can be ordered and factory installed. Please contact DMC for specific details about this and other wire stripping products. Compact Design allows handheld tool to be used in confined areas. Light Weight construction and pneumatic actuation system minimize operator fatigue and carpal tunnel injuries. Fast, smooth stripping operation results in maximum quality wire preparation at a production rate unattainable with hand operated mechanical strippers. Compatibility with common, commercially available stripper blades, grippers, and other components makes the unit economical, and it assured a wide range of applications with all types of wire. Rotatable Head permits left or right handed operation. Wire Stop may be used for precise, repeatable operations. ROTATABLE HEAD Adjustable Speed Control allows the operator to regulate the speed of the stripping operation by simply rotating the adjustment collar which is a part of the air hose. This enables greater accuracy and control of the wire stripper. PAGE 73 ADJUSTABLE SPEED CONTROL (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:59 PM Page 74 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 74 Tooling Guide CD pages 2/11/03 2:59 PM Page 75 PAGE 75 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:59 PM Page 76 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 76 Tooling Guide CD pages 2/11/03 2:59 PM Page 77 PAGE 77 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:59 PM Page 78 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 78 Tooling Guide CD pages 2/11/03 2:59 PM Page 79 PAGE 79 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:59 PM Page 80 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 80 Tooling Guide CD pages 2/11/03 2:59 PM Page 81 PAGE 81 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:59 PM Page 82 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION PAGE 82 Tooling Guide CD pages 2/11/03 2:59 PM Page 83 (R) DANIELS MANUFACTURING CORPORATION GLOSSARY OF TERMS* A Accessories -- Mechanical devices such as cable clamps added to connector shells, which are attachable to connectors to make up the total connector assembly. Adapter (Adaptor) -- An intermediate device to provide for attaching special accessories or to provide special mounting means. B Back-mounted -- A connector mounted from the inside of a panel or box with its mounting flange inside the equipment. Barrel -- (1) Conductor Barrel -- The section of the terminal splice or contact that accommodates the stripped conductor. (2) Insulation Barrel -- The section of the terminal splice or contact that accommodates the conductor insulation. Bayonet coupling, rotary -- A quick coupling device for mating connectors utilizing pins on a connector and ramps on the mating connector. Mating and unmating is accomplished by rotating the coupling ring. Circumferential crimp -- The type of crimp where the crimping dies completely surround a barrel resulting in symmetrical indentations in the barrel. Closed entry -- A contact or contact cavity design in the insert or body of the connector which limits the size or position of the mating contact or printed circuit board to a predetermined dimension. Coaxial contact -- A contact having two conducting surfaces, a center contact and a coaxially placed sleeve. Color coding -- A system of identification of terminals and related devices. Conductor stop -- A device on a term terminal, splice, contact or tool used to prevent excessive extension of the conductor barrel. Connector, electrical -- A device, either a plug or a receptacle, used to terminate or connect the conductors of individual wires or cables and provide a means to continue the conductors to a mating connector or printed circuit board. Contact -- The conductive element in a connector which makes actual contact, for the purpose of transferring electrical energy. Contact retainer -- A device either on the contact or in the insert to retain the contact in an insert or body. (See section on installing/removal tools.) Contact retention -- The axial load in either direct on which a contact can withstand without being dislodged from its normal position within an insert or body. Contact size -- An assigned number denoting the size of the contact engaging end. Contact shoulder -- The flanged portion of a contact which limits its travel into the insert. Coupling ring -- That portion of a plug which aids in the mating or unmating of a plug and receptacle and holds the plug to the receptacle. Crimp -- The physical compression (deformation) of a contact barrel around a conductor in order to make an electrical connection. Crimping -- A pressure method of mechanically securing a terminal splice or contact to a conductor. Crimping dies -- Portion of the crimping tool that shapes the crimp. BAYONET COUPLING Bin -- Basic identification number. (See explanation elsewhere in technical section of this catalogue.) Body, connector -- The main portion of a connector to which contacts and other components are attached. This term is not used with connectors incorporating nonintegral shells in their construction. Boot -- A form placed around the wire terminations of a multiple contact connector as a protective housing or as a container for potting compound. Braid -- Flexible conductor made of a woven or braided assembly of fine wires. Busing -- The joining of two or more circuits. Butting dies -- Crimping dies so designed that the nest and identer touch at the end of the crimping cycle. (Also called bottoming dies.) CRIMPING DIES CONTACT Contact area -- The area in contact between two conductors, two contacts, or a conductor and a contact permitting the flow of electricity. Contact arrangement -- The number, spacing and arrangement of contacts in a connector. PAGE 83 D Depth of crimp -- The distance the indenter penetrates into the barrel. Die Closure -- The gap between indenter dies at full handle closure. Usually defined by Go/No-Go dimensions. Dielectric -- A material having electrical insulating properties. E C Cable clamp -- A mechanical clamp attached to the cable side of the connector to support the cable or wire bundle, provide strain relief, and absorb vibration and shock otherwise transmitted by the cable to the contact/wire connection. Cable shielding clamp -- A device consisting of a sealing member and cable support designed to terminate the screen (shield) of an electrical cable. Crimping tool -- Mechanism used for crimping. CONTACT ARRANGEMENT Contact engaging and separating force -- Force needed to either engage or separate mating contacts. Contact resistance -- Electrical resistance of a pair of engaged contacts. Resistance may be measured in ohms or millivolt drop at a specified current over the engaged contacts. *REFERENCE SOURCE MIL-STD-1646 AND 1353 Environmentally sealed -- A device that is provided with gaskets, seals, grommets. potting or other means to keep out moisture, dirt air or dust which might reduce its performance. Does not include nonphysical environments such as RF and radiation. Extraction tool -- See removal tool. F Ferrule -- A short tube. Used to make connections to shielded or coaxial cables. Also used in connectors to reduce transmission of torque to grommet. (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:59 PM Page 84 (R) DANIELS MANUFACTURING CORPORATION GLOSSARY OF TERMS* Flange, connector -- A projection extending from or around the periphery of a connector with provisions to permit mounting the connector to a panel. Filter contact -- A contact which provides R.F.I. suppression without altering its normal function. Front mounted -- A connector mounted on the outside of a panel or box with its mounting flange outside the equipment. Full cycle control -- Controls placed on the crimping cycle of crimping tools forcing the tool to be closed to its fullest extent completing the crimping cycle before the tool can be opened. G Grommet, connector -- An elastomeric seal used on the cable side of a connector to seal the connector against moisture, air and dirt. Grounding fingers -- A set of spring fingers provided in the connector to allow shell to shell grounding, before contacts mate and after they separate. Guide pin -- A pin or rod extending beyond the mating faces of a connector designed to guide the closing or mating of the connector to ensure proper engagement of contacts. Inspection gage -- It shall conform to the gaging limits specified on the applicable tool specification sheet. K INSPECTION GAGE Inspection hole -- A hole placed at the bottom end of a contact wire barrel to permit visual inspection to see that the conductor has been inserted to the proper depth in the barrel prior to crimping. Installing tool -- A device used to install contacts into a connector. A device used to install taper pins into taper pin receptacles. I Indenter -- That part of a crimping die, usually the moving part, which indents or compresses the contact barrel. Insert, electrical connector -- An insulating element with or without contact(s), designed to position and support contacts in a connector. Key -- A short pin or other projection which slides in a mating slot, hole, groove or keyway to guide two parts being assembled. Generally used in shellenclosed connectors to obtain polarization. L Lanyard -- A device attached to certain connectors which permits uncoupling and separation of connector halves by a pull on a wire or cable. Locator-Device for positioning terminals, splices, or contacts into crimping dies, positioner, or turret heads. M Mate -- The joining of two connectors. Millivolt drop test -- A test designed to determine the voltage loss due to resistance of a crimped joint. N Nest -- The portion of a crimping die which supports the barrel during crimping. Nick (notch) -- A cut or notch in conductor strands or insulation. P H Head assembly -- A positioner or turret designed to attach to a crimping tool. Hermaphroditic connector -- A connector design which utilizes pin and socket contacts in a balanced arrangement such that both mating connectors are identical. The contacts may also be hermaphroditic, and may be arranged as male and female contacts as for pin and sockets. Hermaphroditic contacts may also be used in a manner such that one half of each contact mating surface protrudes beyond the connector interface and both mating connectors are identical. Hermaphroditic contact -- A contact design which is neither pin nor socket and which mates with other contact of the same design. Housing, connector, electrical -- Connector less insert, but with insert retaining and positioning hardware required by standard construction. Jackscrew (screwlock) -- A screw attached to one half of a two piece multiple contact connector used to draw and hold both halves together and to separate them. INSTALLING TOOL Insulation displacement connector (IDC) -- An assembly process wherein an insulation piercing edge of the contact is pushed through the insulation and into contact with the wire by the assembly press. Most commonly used in mass termination applications. Insulation support -- The portion of a barrel similar to an insulation grip except that it is not compressed around the conductor insulation. Interface -- The two surfaces on the contact side of mating connectors or plugin component and receptacle, which face each other when mated. Interfacial seal -- A sealing of mated connectors over the whole area of the interface to provide sealing around each contact. Pigtail -- A short wire extending from an electric or electronic device to serve as a jumper or ground connection. Pin contact -- A contact having an engagement end that enters the socket contact. Plating -- The overlaying of a thin coating of metal on metallic components to improve conductivity provide for easy soldering or prevent rusting or corrosion. Plug connector -- An electrical fitting sting with pin, socket, or pin and socket contacts, constructed to be affixed to the end of a cable conduit, coaxial line, cord or wire for convenience in joining with another electrical connector(s), and not designed to be mounted on a bulkhead, chassis or panel. Polarize -- The arrangement of mating connectors such that the connector can be mated in only one way. Polarizing pin, key or keyway -- A device incorporated in a connector to accomplish polarization. Positioner -- A device when attached to a crimping tool locates the contact in the correct position. J Jacket -- The outermost layer of insulating material of a cable or wire. POSITIONER (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION *REFERENCE SOURCE MIL-STD-1646 AND 1353 PAGE 84 Tooling Guide CD pages 2/11/03 2:59 PM Page 85 (R) DANIELS MANUFACTURING CORPORATION GLOSSARY OF TERMS* Potting -- The permanent sealing of the cable end of a connector with a compound or material to exclude moisture and/or to provide a strain relief. Power contact -- Type of contact used in multi-contact connectors to support the flow of rated current. Pull-out force -- Force necessary to separate a conductor from a contact or terminal or a contact from a connector by exerting a tensile pull. R Rack and panel -- The type of connector that Is attached to a panel or side of equipment so that when these members are brought together, the connector is engaged. Radio frequency contact (RF contact) -- An impedance matched shielded contact. Range, wire -- The sizes of conductors accommodated by a particular barrel. Also the diameters of wires accommodated by a sealing grommet. Ratchet control -- A device to ensure the full crimping cycle of a crimping tool. Receptacle, connector -- An electrical fitting with contacts constructed to be electrically connected to a cable, coaxial line, cord, or wire to join with another electrical connector(s) and is designed to be mounted on a bulkhead, wall, chassis, or panel. Removal tool -- A device used to remove a contact from a connector. A device used to remove a taper pin from a taper pin receptacle. REMOVAL TOOL S Safety wire -- A means of safety wiring a plug and/or receptacle to prevent the loosening or vibrating free of the plug from the receptacle. Scoop-proof -- Scoop-proof means that because of the connector long shell design, it is impossible for the mating plug connector to inadvertently be cocked into the mating receptacle and damage the pins or electrically short the contacts. Sealing plug -- A plug which is inserted to fill an unoccupied contact aperture in a connector insert. Its function is to seal all unoccupied apertures in the insert, especially in environmental connectors. Seamless terminal or splice -- Terminal or splice conductor barrel made without an open seam. Selective plating -- The application of plating material to a limited portion of a connector contact, especially those areas susceptible to wear. Service rating -- The maximum voltage or current which a connector is designed to carry continuously. Shell, electrical connector -- The outside case of a connector into which the dielectric material and contacts are assembled. Shielded contact -- A contact which carries alternating current and is shielded from unwanted signals (RFI and EMI). Generally, these contacts are not impedance matched. Socket contact -- A contact having an engagement end that will accept entry of a pin contact. Solderless connection -- The joining of two metals by pressure means without the use of solder, braze, or any method requiring heat. Splice -- Device used to join two or more conductors to each other. Stop plate (see locator) -- A device attached to a crimping tool to properly locate a terminal, splice or contact in the tool prior to crimping. Strip -- To remove insulation from a conductor. (See details elsewhere in technical section of this cat.) T Taper pin -- A pin type contact having a tapered end designed to be impacted into a taper hole. Tensile testing -- A controlled pull test on the crimp joint to determine its mechanical strength. Thermocouple contact -- Contact of special material used in connectors employed in thermocouple applications. Materials often used are iron, constantan, copper, chrome, alumel and others. Threaded coupling -- A means of coupling mating connectors by engaging threads in a coupling ring with threads on a receptacle shell. THREADED COUPLING Turret Head -- A device that contains more than one locator which can be indexed by rotating a circular barrel, and when attached to a crimping tool, positions the contact. TURRET HEAD Z Zero-force connector -- A connector in which the contact surfaces do not mechanically touch until it is completely mated thus requiring no insertion force. After mating the contacts are actuated in some fashion to make intimate electrical contact. Limited Warranty* Daniels Manufacturing Corporation warrants each new unit sold by it to be free from defects in material and workmanship under normal use and service. Its obligation under this warranty is limited to the free correction or, at its option, the refund of the purchase price of any such unit which proves defective within ninety (90) days after delivery to the first user, provided that the unit is returned to it with all transportation charges prepaid and which shall appear to its satisfaction, upon inspection by it, to have been defective in material or workmanship. This warranty shall not cover any damage to such products, which in the opinion of Daniels Manufacturing Corporation, was caused by normal wear, misuse, improper operation or accident. DANIELS MANUFACTURING CORPORATION IS NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY NATURE OR KIND RESULTING FROM THE USE OF ANY OF ITS PRODUCTS. This warranty is in lieu of all other warranties express or implied. No warranty, express or implied, is made or authorized to be made or assumed with respect to products of Daniels Manufacturing Corporation, other than that herein set forth. * as defined by PL93-637 PAGE 85 *REFERENCE SOURCE MIL-STD-1646 AND 1353 (c) COPYRIGHT 2003 DANIELS MANUFACTURING CORPORATION Tooling Guide CD pages 2/11/03 2:59 PM Page 86 (R) DANIELS MANUFACTURING CORPORATION Daniels Manufacturing Corporation 526 Thorpe Road * Orlando, Florida 32824 USA Phone 407/855-6161 * Fax 407/855-6884 * E-Mail: DMC@DMCTOOLS.COM WWW.DMCTOOLS.COM