Solid State Relays 1-Phase with Integrated Heatsink Proportional Switching Controllers Types RGC1P..AA.., RGC1P..V.. * 1-pole analog switching AC solid state contactors * Selectable mode of operation: - Phase Angle - Full Cycle x1, x4, x16 - Advanced Full Cycle - Soft Starting * Rated operational voltage: up to 660 VAC * Rated operational current: up to 63 AAC * Control inputs: 4-20 mA, 0-5 V, 1-5 V, 0-10 V, external potentiometer * Integrated varistor protection on output * Load ON LED indication * 100kA short circuit current rating according to UL508 * DIN or panel mount Product Description The RGC1P is a series of solid state contactors (with integrated heatsink) that give the possibility to control output power of 1-phase loads with an analog control input. Input types cover a wide range of current and voltage ranges. Local setting by an external potentiometer is possible. Switching modes, selectable through a front knob, allow phase angle control, full cycle control, Ordering Key advanced full cycle control specific for short wave infrared heaters and soft starting for limiting inrush current of loads having a high temperature coefficient. The output of the RGC1P is protected against overvoltages by means of an integrated varistor across the output. Two front LEDs indicate the status of the load and control. RGC 1 P 60 V 42 E D _ Solid state relay Number of poles Type of switching Rated operational voltage Control input Rated operational current Configuration layout External supply Options Specifications are at a surrounding temperature of 25C unless otherwise specified. Type Selection SSR with Type of heatsink switching Rated voltage (Ue), Blocking voltage RGC1: P: Proportional 23: 85 - 265 VAC, 1-pole 800 Vp switching 48: 190 - 550 VAC, 1200 Vp Control input1 Rated current2 @40C, It AA: 4-20 mADC 12: 30: 42: 50: 62: V: 0-5 VDC 1- 5 VDC 60: 410 - 660 VAC, 0-10 VDC 1200 Vp External potentiometer 15 30 43 50 63 AAC, AAC, AAC, AAC, AAC, Connection External configuration supply (Us) 1,800 As E: Contactor 1,800 As 18,000 As 3,200 As 18,000 As Options D: 24 VDC / AC T: Tamper proof A: 90 - 250 VAC cover & securness tie included in packaging 1: `V' control input versions require an external supply Us 2: Refer to Current Derating Specifications are subject to change without notice (22.11.2016) 1 RGC1P..AA, RGC1P..V Selection Guide Output voltage, Ue Control input 85 - 265 VAC AA: External supply, Us Power Rated operational current @ 40C (It) connection Product width - Screw 4-20 mADC 15 AAC (1,800 As) 35 mm Box V: 24 VDC/AC Screw 0-10V, 0-5V, Box 1-5VDC, pot 90-250 VAC Screw 190 - 550 VAC AA: - 4-20 mADC V: V: - - - RGC1P23AA62E RGC1P23V42ED RGC1P23V50ED RGC1P23V62ED RGC1P23V42EDT RGC1P23V62EA Screw RGC1P48AA12E RGC1P48AA30E - - - - RGC1P48AA42E RGC1P48AA50E RGC1P48AA42ET RGC1P48AA62E RGC1P48V12ED RGC1P48V30ED - - - - RGC1P48V42ED RGC1P48V50ED RGC1P48V62ED RGC1P48V12EA RGC1P48V30EA - - - Box - - RGC1P48V42EA - RGC1P48V62EA Screw - RGC1P60AA30E - - - Box - - RGC1P60AA42E - RGC1P60AA62E - RGC1P60V30ED - - - - - RGC1P60V42ED - RGC1P60V62ED - RGC1P60V30EA - - - - - RGC1P60V42EA - RGC1P60V62EA General Specifications Over-voltage category Isolation - RGC1P23V12ED RGC1P23V30ED - Box Yellow - - 90-250 VAC Screw Pollution degree - RGC1P23AA42E RGC1P23AA50E RGC1P23AA42ET - Box Operational frequency range Power factor Touch Protection LED status indication3 Green - RGC1P23V42EA 24 VDC/AC Screw 0-10V, 0-5V, 1-5VDC, pot RGC1P23AA12E RGC1P23AA30E - Box - 63 AAC (18,000 As) 70 mm - 24 VDC/AC Screw 4-20 mADC 50 AAC (3,200 As) 70 mm RGC1P23V12EA RGC1P23V30EA 90-250 VAC Screw 410 - 660 VAC AA: 43 AAC (18,000 As) 35 mm Box Box 0-10V, 0-5V, 1-5VDC, pot 30 AAC (1,800 As) 35 mm - - - RGC1P..AA RGC1P..V 45 to 65 Hz > 0.7 @ rated voltage IP20 45 to 65 Hz > 0.7 @ rated voltage IP20 Control input <4 mA, flashing 0.5s ON, 0.5s OFF >4 mA, fully on, intensity varies with input Supply ON (Us) n/a Load ON 2 (non-conductive pollution with possibilities of condensation) III (fixed installations) Control input 0 V, flashing 0.5s ON, 0.5s OFF >0 V, fully ON Supply ON (Us) Flashing 0.5s ON, 0.5s OFF Load ON 2 (non-conductive pollution with possibilities of condensation) III (fixed installations) L1, T1, A1, A2, A3, POT, GND, Us to case 4000 Vrms 4000 Vrms L1, T1 to A1, A2, A3, Pot, GND, Us 2500 Vrms 2500 Vrms Us to A1, A2, A3, POT, GND n/a n/a (..V..ED) 1500 Vrms (..V..EA) 3: Refer to LED Indications section 2 Specifications are subject to change without notice (22.11.2016) RGC1P..AA, RGC1P..V Output Voltage Specifications Operational voltage range (Ue) Blocking voltage Leakage current @ rated voltage Internal Varistor across output RGC1P23.. RGC1P48.. RGC1P60.. 85-265 VAC 800 Vp 5 mAAC Yes 190-550 VAC 1200 Vp 5 mAAC Yes 410-660 VAC 1200 Vp 5 mAAC Yes Output Specifications Rated operational current per pole4 AC-51 @ Ta=25 C AC-51 @ Ta=40 C AC-55b @ Ta=40 C5 Minimum operational current No. of starts5 Rep. Overload Current PF = 0.7 UL508: T=40C, tON=1s, tOFF=9s, 50cycles Maximum transient surge current (Itsm), t=10ms It for fusing (t=10ms), minimum Critical dv/dt (@ Tj init = 40C) RGC1P..12 RGC1P..30 RGC1P..42 RGC1P..50 RGC1P..62 18 AAC 15 AAC 15 AAC 250 mAAC 500 30 AAC 30 AAC 30 AAC 250 mAAC 15 50 AAC 43 AAC 43 AAC 500 mAAC 200 58 AAC 50 AAC 50 AAC 500 mAAC 6 73 AAC 63 AAC 63 AAC 500 mAAC 350 51 AAC 84 AAC 126 AAC 126 AAC 168 AAC 600 Ap 1800 As 1000 V/us 600 Ap 1800 As 1000 V/us 1900 Ap 18000 As 1000 V/us 800 Ap 3200 As 1000 V/us 1900 Ap 18000 As 1000 V/us 4: refer to Current Derating 5: Overload profile for AC-55b, Ie: AC-55b: 6x Ie - 0.2: 50 - x; where Ie = nominal current (AAC), 0.2 is the duration of the overload (6xIe) in seconds, 50 is the duty cycle in %, and x = no. of starts. The overload profile for RGC1P..62 is AC-55b:4.7xIe - 0.2 : 50-x Supply Specifications Supply voltage range (Us)6 Overvoltage protection Reverse Protection Surge Protection7 Max. supply current RGC1P..V..D RGC1P..V..A 24 VDC, -15% / +20% 24 VAC, -15% / +15% up to 32 VDC/AC for 30 sec. Yes Yes, integrated 30 mA 90-250 VAC n/a n/a Yes, integrated 14 mA 6. 24 VAC/DC to be supplied from a Class 2 power source 7. Refer to Electromagnetic Compatibility section Specifications are subject to change without notice (22.11.2016) 3 RGC1P..AA, RGC1P..V Input Specifications RGC1P..AA RGC1P..V Control input 4-20 mADC (A1-A2) Pickup current, minimum Drop out current Pick up voltage 0-5 VDC, 0-10 VDC range 1-5 VDC range Drop out voltage 0-5 VDC, 0-10 VDC range 1-5 VDC range Potentiometer input Maximum initialisation time Response time (Input to Output) Modes 1, 5, 7 Modes 2, 3, 4, 6 Voltage drop Input impedance Linearity (Output resolution) Reverse protection Maximum allowable input current Input protection vs. surges 8 Overvoltage protection 4.3 mADC 3.9 mADC 0-10 VDC (A1-GND) 0-5 VDC (A2-GND) 1-5 VDC (A3-GND) - - 0.5 VDC 1.5 VDC 280 ms 0.05 VDC 1.02 VDC 10k ohms (GND - A2 - POT) 250 ms 2 half cycles 2 half cycles 3 half cycles 3 half cycles <10 VDC @ 20 mA n/a n/a 100k ohms Refer to Transfer Characteristics section, note 9 Yes Yes 50 mA for max. 30 sec Yes Yes up to 30 VDC 8. Refer to Electromagnetic Compatibility section 9. The RGx1P is intended for use in closed loop systems were the output power automatically adjusts to the control input available from the system. Transfer Characteristics Mode 1: Phase Angle Switching 100 90 80 % Output Power 70 60 PF=1 50 PF=0.9 40 PF=0.8 30 PF=0.7 20 10 0 0 10 20 30 40 50 60 70 80 90 100 % Control Input 4 Specifications are subject to change without notice (22.11.2016) RGC1P..AA, RGC1P..V Transfer Characteristics (cont.) Mode 2: 1x Full Cycle Switching 100 % 90 80 70 % %Output Power Output Power 3 20 60 Increasing % output power 50 %Output Going Down 40 %Output Going Up Decreasing % output power 30 10 20 0 10 0 10 20 30 0 0 10 40 20 30 50 40 50 60 60 70 70 80 90 80 90 1 100 % Control Input % Control Input % Mode 3: 4x Full Cycle Switching 100 90 80 % Output Power % Output Power 70 2 10 60 50 %Output Going Up Increasing % output power %Output Going Down 40 Decreasing % output power 30 20 10 0 0 10 20 0 30 0 10 20 40 30 40 50 50 % Control Input 60 60 70 80 70 90 80 90 100 % Control Input Mode 4: 16x Full Cycle Switching 100 % 90 % %Output Power Output Power 80 70 60 50 %Output Going Up %Output Going Down 40 Increasing % output power Decreasing % output power 30 10 20 10 0 0 10 20 0 0 30 10 20 4030 40 50 50 % Control Input 60 60 70 80 70 90 100 80 90 100 % Control Input Specifications are subject to change without notice (22.11.2016) 5 RGC1P..AA, RGC1P..V Output Power Dissipation 90 Powe dissipa!on in W 80 RG..62 70 RG..50 60 50 RG..42 40 RG..30 30 20 RG..12 10 0 0 5 10 15 20 25 30 35 40 45 50 Load current in AACrms 55 60 65 70 75 Current Derating (UL 508) 80 70 Load Current in AAC 60 50 RGC1P..62 RGC1P..50 40 RGC1P..42 30 RGC1P..30 RGC1P..12 20 10 0 0 10 20 30 40 50 60 70 Surrounding Ambient Temperature in C 6 Specifications are subject to change without notice (22.11.2016) RGC1P..AA, RGC1P..V Current Derating vs Spacing Curves RGC1P..12 Load Current in AAC R 20 18 16 14 12 10 8 6 4 2 0 Alone 20mm 5mm 0mm 0 10 20 30 40 50 60 70 Surrounding Ambient Temperature in C RGC1P..30 R Load Current in AAC 35 30 25 20 Alone 15 20mm 10 5mm 5 0mm 0 0 10 20 30 40 50 60 70 Surrounding Temperature in C Specifications are subject to change without notice (22.11.2016) 7 RGC1P..AA, RGC1P..V Current Derating vs Spacing Curves RGC1P..42 R 50 Load Current in AAC 45 40 35 30 Alone 25 20mm 20 5mm 15 0mm 10 5 0 0 10 20 30 40 50 60 70 Surrounding Temperature in C RGC1P..50 R 60 Load Current in AAC 55 50 45 40 Alone 35 20mm 30 0mm 25 20 0 10 20 30 40 50 60 70 Surrounding Temperature in C 8 Specifications are subject to change without notice (22.11.2016) RGC1P..AA, RGC1P..V Current Derating vs Spacing Curves RGC1P..62 R 80 Load Current in AAC 70 60 50 40 Alone 30 0mm 20 10 0 0 10 20 30 40 50 60 70 Surrounding Temperature in C Environmental and Housing Specifications Operating Temperature -40C to +70C (-40F to +158F) Storage Temperature -40C to +100C (-40F to +212F) UL flammability rating (for plastic) RoHS (2011/65/EU) Compliant GWIT & GWFI (for plastic) Impact resistance (EN50155, EN61373) conform to EN 60335-1 requirements 15/11 g/ms Installation altitude 0-1000m. Above 1000m derate lineraly by 1% of FLC per 100m up to a maximum of 2000m Vibration resistance (2-100Hz, EN50155, EN61373) 2g per axis Relative humidity 95% non-condensing @ 40C Material PA66, RAL7035 Specifications are subject to change without notice (22.11.2016) Weight RGC1P..12 UL 94 V0 approx. 225g RGC1P..30, 42 approx. 460g RGC1P..50, 62 approx. 815g 9 RGC1P..AA, RGC1P..V Agency Approvals and Conformances Conformance IEC/EN 60947-4-3 Agency Approvals Short Circuit Current Rating UL Listed: UL508, NMFT E172877 cUL Listed: CSA 22.2 No.14-13, NMFT7 E172877 100kArms, UL508 Electromagnetic Compatibility EMC Immunity Electrostatic discharge (ESD) immunity Air discharge, 8 kV Contact, 4 kV Electrical surge immunity Output, line to line, 1 kV Output, line to earth, 2 kV A1, A2 RGC1P..AA.. Line to line, 500 V Line to earth, 500 V A1, A2, A3, POT, GND RGC1P..V.. Line to earth, 1 kV Us +, Us RGC1P..V..ED Line to line, 500 V Line to earth, 500 V Us ~ RGC1P..V..EA Line to line, 1 kV Line to earth, 2 kV EMC Emission Radio interference voltage emission (conducted) 0.15 - 30 MHz EN 60947-4-3 EN/IEC 61000-4-2 Performance Criteria Performance Criteria EN/IEC 61000-4-5 Performance Criteria Performance Criteria 2 2 2 2 Performance Criteria 2 Performance Criteria 2 Performance Criteria 2 Performance Criteria 2 Performance Criteria 2 Performance Criteria 2 Performance Criteria 2 EN 60947-4-3 EN/IEC 55011 Class A (with external filtering) Electrical fast transient (Burst) immunity Output: 2kV, 5 kHz RGC1P..AA.. A1, A2: 2 kV, 5 kHz RGC1P..V.. A1, A2, A3, POT, GND: 1 kV, 5 kHz Us: 2 kV, 5 kHz Radiated radio frequency immunity 10V/m, 80 - 1000 MHz 10V/m, 1.4 - 2.0 GHz 3V/m, 2.0 - 2.7 GHz Conducted radio frequency immunity 10V/m, 0.15 - 80 MHz Voltage Dips 0% for 0.5, 1 cycle 40% for 10 cycles 70% for 25 cycles 80% for 250 cycles Voltage Interruptions 0% for 5000 ms Radio interference field emission (radiated) 30 - 1000 MHz EN/IEC 61000-4-4 Performance Criteria 1 Performance Criteria 1 Performance Criteria 1 Performance Criteria 1 EN/IEC 61000-4-3 Performance Criteria 1 Performance Criteria 1 Performance Criteria 1 EN/IEC 61000-4-6 Performance Criteria EN/IEC 61000-4-11 Performance Criteria Performance Criteria Performance Criteria Performance Criteria EN/IEC 61000-4-11 Performance Criteria 1 2 2 2 2 2 EN/IEC 55011 Class A (industrial) Note: * Control input lines must be installed together to maintain products susceptibility to Radio Frequency Interference. * Use of AC solid state relays may according to the application and the load current, cause conducted radio interferences. Use of mains filters may be necessary for cases where the user must meet E.M.C requirements. The capacitor values given inside the filtering specification tables should be taken only as indications, the filter attenuation will depend on the final application. * This product has been designed for Class A equipment. (External filtering may be required, refer to filtering section). Use of this product in domestic environments may cause radio interference, in which case the user may be required to employ additional mitigation methods. * Surge tests on RGC..A models were carried out with the signal line impedence network. In case the line impedance is less than 40, it is suggested that AC supply is provided through a secondary circuit where the short circuit limit between conductors and ground is 1500VA or less. * A deviation of one step in the distributed full cycle models and up to 1.5% Full Scale Deviation in phase angle models is considered to be within PC1 criteria. - Performance Criteria 1 (Performance Criteria A): No degradation of performance or loss of function is allowed when the product is operated as intended. - Performance Criteria 2 (Performance Criteria B): During the test, degredation of performance or partial loss of function is allowed. However, when the test is complete the product should return operating as intended by itself. - Performance Criteria 3 (Performance Criteria C): Temporary loss of function is allowed, provided the function can be restored by manual operation of the control. 10 Specifications are subject to change without notice (22.11.2016) RGC1P..AA, RGC1P..V Filtering - EN/IEC 55011 Compliance Compliance to Class A emission limits RGC1P..12 Max. Load Current RGC1P..30 15 AAC Mode 1 - Phase Angle Mode 2 -1x Full Cycle Mode 3 - 4x Full Cycle Mode 4 - 16x Full Cycle RGC1P..42 30 AAC SCHURTER, 5500.2218 SCHAFFNER, FN2410-45-33 ROXBURGH, RES90F16 RES90F20 EPCOS, SIFI -H-G136 60 AAC A50R000 EPCOS, A42R122 SIFI-H-G136 (up to 36 AAC) EPCOS, A50R000 SCHAFFNER, FN2410-60-34 3.3uF, max. 760 VAC / X1 2.2uF, max. 760 VAC / X1 3.3uF, max. 760 VAC / X1 2.2uF, max. 760 VAC / X1 1.0uF, max. 760 VAC / X1 680nF, max. 760 VAC / X1 2.2uF, max. 760 VAC / X1 1uF, max. 760 VAC / X1 3.3uF, max. 760 VAC / X1 2.2uF, max. 760 VAC / X1 330nF, max. 760 VAC / X1 680nF, max. 760 VAC / X1 1uF, max. 760 VAC / X1 1.0uF, max. 760 VAC / X1 3.3uF, max. 760 VAC / X1 3.3uF, max. 760 VAC / X1 Mode 6 - Soft start + Mode 4 330nF, max. 760 VAC / X1 680nF, max. 760 VAC / X1 1uF, max. 760 VAC / X1 1.0uF, max. 760 VAC / X1 RGC1P..62 50 AAC SCHAFFNER, FN2410-45-33 SCHAFFNER, FN2410-60-34 Mode 5 - Advanced full cycle Mode 7 - Soft start + Mode 5 RGC1P..50 43 AAC 3.3uF, max. 760 VAC / X1 3.3uF, max. 760 VAC / X1 1uF, max. 760 VAC / X1 2.2uF, max. 760 VAC / X1 3.3uF, max. 760 VAC / X1 SCHAFFNER, FN2410-60-34 EPCOS, A60R000 1uF, max. 760 VAC / X1 2.2uF, max. 760 VAC / X1 3.3uF, max. 760 VAC / X1 SCHAFFNER, FN2410-60-34 EPCOS, A60R000 Compliance to Class B emission limits RGC1P..12 Max. Load Current RGC1P..30 15 AAC 30 AAC RGC1P..42 43 AAC RGC1P..50 RGC1P..62 50 AAC 60 AAC 5500.2069 SCHURTER, (up to 12 AAC) Mode 1 - Phase Angle SIFI-H-G120 EPCOS, A42R1122 EPCOS, A55R122 EPCOS, A55R122 EPCOS, A75R122 EPCOS, B12R000 (up to 12 AAC) SCHAFFNER, FN2410-45-33 SCHAFFNER, FN2410-45-33 SCHAFFNER, FN2410-60-34 SCHAFFNER, FN2410-60-34 ROXBURGH, MDF50 Mode 2 - 1x Full Cycle 3.3uF, max. 760 VAC / X1 EPCOS, SIFI-H-G136 EPCOS, ROXBURGH, MDF50 A50R000 A55R122 A42R122 EPCOS, A42R122 EPCOS, A60R000 (up to 42 AAC) SIFI-H-G136 (up to 36 AAC) SCHAFFNER, FN2410-60-34 SCHAFFNER, FN2410-60-34 A55R122 Mode 3 - 4x Full Cycle 2.2uF, max. 760 VAC / X1 3.3uF, max. 760 VAC / X1 3.3uF, max. 760 VAC / X1 EPCOS, A42R122 EPCOS, A60R000 (up to 42 AAC) Mode 4 - 16x Full Cycle 1.0uF, max. 760 VAC / X1 2.2uF, max. 760 VAC / X1 SCHURTER, 5500.2218 SCHAFFNER, FN2410-45-33 2.2uF, max. 760 VAC / X1 ROXBURGH, MDF50 Mode 5 - Advanced full cycle RES90F16 ROXBURGH, EPCOS, SIFI-H-G136 EPCOS, RES90F20 3.3uF, max. 760 VAC / X1 3.3uF, max. 760 VAC / X1 SCHAFFNER, FN2410-45-33 SCHAFFNER, FN2410-60-34 SCHAFFNER, FN2410-60-34 ROXBURGH, MDF50 A50R000 A55R122 A42R122 EPCOS, A42R122 EPCOS, A60R000 (up to 42 AAC) SIFI-H-G136 (up to 36 AAC) Mode 6 - Soft start + Mode 4 1.0uF, max. 760 VAC / X1 2.2uF, max. 760 VAC / X1 SCHURTER, 5500.2218 SCHAFFNER, FN2410-45-33 2.2uF, max. 760 VAC / X1 ROXBURGH, MDF50 Mode 7 - Soft start + Mode 5 RES90F16 ROXBURGH, EPCOS, SIFI-H-G136 EPCOS, RES90F20 Filter Connection Diagram L1 Phase 3.3uF, max. 760 VAC / X1 3.3uF, max. 760 VAC / X1 SCHAFFNER, FN2410-45-33 SCHAFFNER, FN2410-60-34 SCHAFFNER, FN2410-60-34 ROXBURGH, MDF50 A50R000 A55R122 A42R122 EPCOS, A42R122 EPCOS, A60R000 (up to 42 AAC) SIFI-H-G136 (up to 36 AAC) T1 Phase L1 T1 FILTER Phase / Neutral Phase / Neutral Note: The suggested filtering is determined by tests carried out on a representative setup and load. The RGC1P.. is intended to be integrated within a system where conditions may differentiate from conditions utilised for tests, such as load, cable lengths and other auxiliary components that may exist within the end system. It shall be the responsibility of the system integrator to ensure that the sytsem containing the above component complies with the applicable rules and regulations. Filter manufacturer installation recomendations shall be taken in consideration when utilising such filters. Specifications are subject to change without notice (22.11.2016) 11 RGC1P..AA, RGC1P..V Product Interface RGC1P..AA.. 0-5V 3 4 3 2 5 6 1 7 0s 5s RG Solid State Controller RG Solid State Controller RG Solid State Controller 6 2 6 7 1 7 7 5s 5s 0s 0s CONTROL CONTROL 5s 0s 0s 5s 5s 0s CONTROL CONTROL LOAD LOAD Us ~- Us ~- Us +~ Us ~- Us +~ Ramp up time setting for soft starting, applicable for Modes 6 and 7 only Us +~ Terminals Labelling: Terminals Labelling: 1/L1: 2/T1: Line connection Load connection 1/L1: 2/T1: Line connection Load connection A1 - A2: Control input: 4 - 20 mA A1-GND: A2-GND: A3-GND: Control input: 0-10V Control input: 0-5V Control input: 1-5V POT: External potentiometer input Us (+, ~): External supply, positive signal (RG..V.D) or AC signal (RG..V.A) Us (-, ~): External supply, ground (RG..V.D) or AC signal (RG..V.A) Mode Selection Switching Mode 1 Phase Angle (default setting) 2 1x Full Cycle 3 4x Full Cycles 4 16x Full Cycles 5 Advanced Full Cycle 6 Soft start + 16x Full Cycles RGC1P..AA 7 Soft start + Advanced Full Cycle LED LED Indications LED Status Control input <4mA Control input >4mA CONTROL (green) Mains loss SSR internal error Status Supply voltage (Us) ON Control input >0V Timing Diagram Control input >4mA CONTROL (green) Mains loss 0.5s 3s LOAD (yellow) LOAD ON RGC1P..V.. Timing Diagram LED Status Timing Diagram Supply voltage (Us) ON 0.5s 0.5s RGC1P...VV Control input >0V CONTROL (green) Mains loss 3s LOAD (yellow) LOAD ON LED Status Control input <4mA SSR internal error RGC1P..AA.. 12 5 6 1 LOAD LOAD LOAD A1 0-10V 24V 4 3 5 5 1 CONTROL A2 A1 0-5V 1-5V 0-10V 4 2 2 A3 A2- A1+ A2 A1 A3 A1+ 1-5V 4 GND RGRG Solid State Solid StateController Controller A23 GND POT GND POT C1P..AA C1P...VV RGC1P..V.. SSR internal error 0.5s 0.5s 3s LOAD (yellow) LOAD ON Timing Diagram RGC1P...K LED Status Timing Diagram Specifications are subject to change without notice (22.11.2016) Supply voltage (Us) ON CONTROL Control input ON 0.5s RGC1P..AA, RGC1P..V Switching Modes Firing periods Non-firing periods MODE 1: Phase angle switching The Phase angle switching mode works in accordance with the phase angle control principle. The power delivered to the load is controlled by the firing of the thyristors over each half mains cycle. The firing angle depends on the input signal level that determines the ouput power to be delivered to the load. Output with Phase angle switching mode @ 50% input level: Firing angle Full cycle switching In Full cycle switching modes only full cycles are being switched. Switching at zero voltage reduces EMC interference as compared to phase angle switching (mode 1). The ON full cycles are distributed over a specific time base. Compared to burst firing, this enables faster and more accurate control of the load in addition to extending the heater lifetime. This mode is suitable for use only with resistive loads. MODE 2: 1x Full cycle switching This mode offers the lowest resolution for full cycle switching, i.e., 1 full cycle. At 50% output power demand the SSR will switch ON the load for 1 full cycle and OFF for 1 full cycle in a repeated pattern. Below 50% output power demand, the non-firing period increases but the firing period remains fixed at 1 full cycle. Over 50% output power demand, the firing period increases but the non-firing period remains fixed at 1 full cycle. Hence at 25% output power demand, the non-firing period gets longer and the SSR will switch ON the load for 1 full cycle and OFF for 3 full cycles in a repeated pattern. At 75% output power demand, the firing period is longer and the SSR will switch ON the load for 3 full cycles and OFF for 1 full cycle in a repeated pattern. At 100% output power demand, the SSR switches the load fully ON. Output with 1 FC switching mode @ 25% input level: Output with 1 FC switching mode @ 50% input level: Output with 1 FC switching mode @ 75% input level: Output with 1 FC switching mode @ 100% input level: Specifications are subject to change without notice (22.11.2016) 13 RGC1P..AA, RGC1P..V Switching Modes MODE 3: 4x Full cycle switching MODE 4: 16x Full cycle switching In mode 3 the minimum resolution is 4 full cycles. At 50% output power demand the SSR will switch ON the load for 4 full cycles and OFF for 4 full cycles in a repeated pattern. Below 50% output power demand, the non-firing period increases but the firing period remains fixed at 4 full cycles. Over 50% output power demand, the firing period increases but the non-firing period remains fixed at 4 full cycles. In mode 4 the minimum resolution is 16 full cycles. At 50% output power demand the SSR will switch ON the load for 16 full cycles and OFF for 16 full cycles in a repeated pattern. Below 50% output power demand, the non-firing period increase but the firing period remains fixed at 16 full cycles. Over 50% output power demand the firing period increases but the non-firing period remains fixed at 16 full cycles. Output with 4 FC switching mode @ 50% input level: Output with 16 FC switching mode @ 50% input level: MODE 5: Advanced Full Cycle (AFC) switching This switching mode is based on the principle of distributed full cycle explained above with the difference that the resolution for firing and nonfiring periods is changed to a half mains cycle. This mode is intended for use with short / medium wave infrared heaters. The purpose of the half cycle non-firing time is to reduce the annoying visual flickering of such lamp loads. Below 50% output power demand, the SSR switches ON the load in half cycle periods. The non-firing periods are full cycles. Above 50% output power demand, the SSR switches ON the load in full cycle periods but the non-firing periods are half cycles. Output @ 33% input level: Firing in half cycles, Non-firing in full cycles Output @ 66% input level: Firing in full cycles, Non-firing in half cycles SOFT STARTING Soft starting is utilised to reduce the start-up current of loads having a high cold to hot resistance ratio such as short wave infrared heaters. The thyristor firing angle is gradually increased over a time period of maximum 5 seconds (settable through an accessible potentiometer) in order to apply the voltage (and current) to the load smoothly. Soft starting is perfomed on the first power up and in cases of non firing periods exceeding 5 seconds. If soft start is stopped before soft start completion, it is assumed that a start was peformed and the non firing period count start as soon as the soft start is stopped. 14 Specifications are subject to change without notice (22.11.2016) RGC1P..AA, RGC1P..V Switching Modes MODE 6: Soft start + MODE 4 (16x full cycle switching) This switching mode works on the principle of switching mode 4 (16x full cycles) but soft starting is performed on power up or in case of the non firing periods exceeding 5 seconds. After the soft start is completed, full cycles (with a resolution of 16 full cycles) are delivered to the load according to the input signal, based on MODE 4 switching principle. Soft start on power up or when non firing period exceeds 5 seconds Mode 4 (16 full cycles mode) after soft start completion @ 50% input level MODE 7: Soft start + MODE 5 (Advanced full cycle switching) This switching mode works on the principle of the advanced full cycle (mode 5) but soft starting is performed on power up or in case of the non firing periods exceeding 5 seconds. After the soft start is completed, output power is delivered to the load according to the input signal, based on Mode 5 switching principle. Soft start on power up or when non firing period exceeds 5 seconds Mode 5 (Advanced full cycle mode) after soft start completion @ 66% input level Specifications are subject to change without notice (22.11.2016) 15 RGC1P..12 RGC1P..AA, RGC1P..V Dimensions RGC1P..12 RGC1P..12 Note: The indicated depth dimension of the RGx1P has to be increased by 3mm when the tamper proof cover accessory is mounted on the device. Housing width tolerance +0.5mm, -0mm...as per DIN43880. All other tolerances 0.5mm. All dimensions in mm. RGC1P..30 RGC1P..30 RGC1P..30 Note: The indicated depth dimension of the RGx1P has to be increased by 3mm when the tamper proof cover accessory is mounted on the device. 16 Housing width tolerance +0.5mm, -0mm...as per DIN43880. All other tolerances 0.5mm. All dimensions in mm. Specifications are subject to change without notice (22.11.2016) RGC1P..AA, RGC1P..V RGC1P..42 Dimensions RGC1P..42 RGC1P..42 Note: The indicated depth dimension of the RGx1P has to be increased by 3mm when the tamper proof cover accessory is mounted on the device. Housing width tolerance +0.5mm, -0mm...as per DIN43880. All other tolerances 0.5mm. All dimensions in mm. RGC1P..62 RGC1P..50 RGC1P..62 RGC1P..62 Note: The indicated depth dimension of the RGx1P has to be increased by 3mm when the tamper proof cover accessory is mounted on the device. Specifications are subject to change without notice (22.11.2016) Housing width tolerance +0.5mm, -0mm...as per DIN43880. All other tolerances 0.5mm. All dimensions in mm. 17 RGC1P..AA, RGC1P..V Connection Specifications POWER CONNECTIONS Use 75C copper (Cu) conductors 1/L1, 2/T1 RGC..12, RGC..30 12, 30 RGC..42, RGC..50, 12, 30 30 12, 30 12, 42,50,62 12, 30 12, 30com 42,50,62 RGC..62 42,50,62 com com Stripping length (X) 12mm 11mm Connection type M4 screw with captivated washer M5 screw with box clamp Rigid (solid & stranded) 2x 2.5 - 6.0 mm2 2x 14 - 10 AWG 1x 2.5 - 6.0 mm2 1x 14 - 10 AWG 1x 2.5 - 25 mm2 1x 14 - 3 AWG 1x 1.0 - 4.0 mm2 1x 18 - 12 AWG 1x 2.5 - 16 mm2 1x 14 - 6 AWG 1x 1.0 - 6.0 mm2 1x 18 - 10 AWG 1x 4.0 - 25 mm2 1x 12 - 3 AWG UL/cUL rated data 2x 2x 2x 2x 2x 2x 2x 2x Flexible with end sleeve Flexible without end sleeve 1.0 - 2.5 mm2 2.5 - 4.0 mm2 18 - 14 AWG 14 - 12 AWG 1.0 - 2.5 mm2 2.5 - 6.0 mm2 18 - 14 AWG 14 - 10 AWG Torque specification Pozidriv 2 UL: 2Nm (17.7 lb-in) IEC: 1.5-2.0Nm (13.3-17.7 lb-in) Pozidriv 2 UL: 2.5Nm (22 lb-in) IEC: 2.5-3.0Nm (22-26.6 lb-in) Aperture for termination lug 12.3mm n/a M5, 1.5Nm (13.3 lb-in) Protective Earth (PE) connection Not provided with SSR. PE connection required when product is intended to be used in Class 1 applications according to EN/IEC 61140 CONTROL CONNECTIONS 12, 30 12, 30 42,50,62 com Use 60/ 75C copper (Cu) conductors GND, A1, A2, A3, POT, Us Stripping length (X) 8 mm Connection type M3 screw with box clamp Rigid (solid & stranded) UL/cUL rated data 1x 1.0 - 2.5 mm2 1x 18 - 12 AWG Flexible with end sleeve 1x 0.5 - 2.5 mm2 1x 20 - 12 AWG Torque specification Pozidriv 1 UL: 0.5Nm (4.4 lb-in) IEC: 0.4-0.5Nm (3.5-4.4 lb-in) 18 Specifications are subject to change without notice (22.11.2016) RG..AA.. L1 RGC1P..AA, RGC1P..V L2/N 4-20mA * - + Connection Diagram RG..AA.. RGC1P..AA.. A23 Output Switching: L1 RG Solid State Controller L1 L2/N A1+ 4 5 2 6 1 7 0s 5s 4-20mA * CONTROL T1 - + LOAD A23 RG Solid State Controller Output Switching: Load L1 4 A1+ 5 2 6 1 7 0s 5s CONTROL T1 LOAD Load * depends on system requirements RG..V.. RGC1P..V.. L1 External poten!ometer connec!on: L2/N * 1-5V - + 0-5V 0-10V + + GND POT GND POT A3 A2 1-5V L1 RG Solid State Controller Output Switching:L1 L2/N T1 A1 0-10V 0-5V 4 3 5 2 6 1 7 A3 A2 1-5V 1 5s 0s * 1-5V - + CONTROL LOAD 0-5V 0-10V + + A1 0-5V 0-10V External poten!ometer connec!on: 3 2 RG Solid State Controller RG..V.. 4 5 6 7 5s 0s CONTROL LOAD GND POT Us ~- Us +~ A3 A2 1-5V L1 * depends on system requirements T1 4 24 VDC or AC (RG..ED) ~ ~ 90-250 VAC (RG...EA) 3 RG Solid State Controller Output Switching: Load A1 0-10V 0-5V - + ~ ~ 5 2 6 1 7 0s Us ~- Us +~ 5s CONTROL LOAD 19 Specifications are subject to change without notice (22.11.2016) Us ~- Us +~ - + 24 VDC or AC (RG..ED) RGC1P..AA, RGC1P..V Mounting Instructions mounting 20mm Dismounting Dismounting from from DIN DIN rail rail Mounting on DIN rail +- 10o 20mm X = 20mm N N rail rail Y1 = 50mm 6 6 6 +- 10o 6 Thru wall mounting Y2 = 100mm Dismounting from DIN rail 50mm Installation Instructions mounting Panel mounting 50mm Y1 = 50mm 20mm X ounting on DIN rail 20mm X X = 20mm X* - Dismounting from DIN rail Y2 = 100mm 100mm Dismounting from DIN rail 50mm * Refer to Current Derating vs spacing curves. Spacing between SSR and panel walls should be >5mm. 20 Specifications are subject to change without notice (22.11.2016) RGC1P..AA, RGC1P..V Short Circuit Protection Protection Co-ordination, Type 1 vs Type 2: Type 1 protection implies that after a short circuit, the device under test will no longer be in a functioning state. In type 2 co-ordination the device under test will still be functional after the short circuit. In both cases, however the short circuit has to be interrupted. The fuse between enclosure and supply shall not open. The door or cover of the enclosure shall not be blown open. There shall be no damage to conductors or terminals and the conductors shall not separate from terminals. There shall be no breakage or cracking of insulating bases to the extent that the integrity of the mounting of live parts is impaired. Discharge of parts or any risk of fire shall not occur. The product variants listed in the table hereunder are suitable for use on a circuit capable of delivering not more than 100,000A Symmetrical Amperes, 600Volts maximum when protected by fuses. Tests at 100,000Arms were performed with Class J fuses, fast acting; please refer to the tables below for maximum ratings.Tests with Class J fuses are representative of Class CC fuses. Co-ordination type 1 (UL508) Short circuit current [kArms] Max. fuse size [A] Class Voltage [VAC] RGC1P..12 100 30 J or CC Max. 600 RGC1P..30 100 30 J or CC Max. 600 RGC1P..42 100 80 J Max. 600 RGC1P..50 100 30 J Max. 600 RGC1P..62 100 80 J Max. 600 Part No. Co-ordination type 2 (EN/IEC 60947-4-3) Part No. RGC1P..12 RGC1P..30 Short circuit current [kArms] Max. fuse size [A] Part No. Max. fuse size [A] Part No. 10 40 6.9xx CP GRC 22x58 /40 32 50 142 06.32 Max. 600 100 40 6.9xx CP URD 22x58 /40 32 50 142 06.32 Max. 600 10 63 6.9xx CP URC 14x51 /63 80 50 142 20.80 Max. 600 10 70 A70QS70-4 80 50 142 20.80 Max. 600 100 63 6.9xx CP URC 14x51 /63 80 50 142 20.80 Max. 600 100 70 A70QS70-4 80 50 142 20.80 Max. 600 10 80 6.621 CP URQ 27x60 /80 80 50 142 20.80 Max. 600 100 n/a n/a 80 50 142 20.80 Max. 600 10 100 6.9xx CP GRC 22x58 /100 100 50 142 20.100 Max. 600 10 100 A70QS100-4 100 50 142 20.100 Max. 600 100 100 6.621 CP URGD 27x60 /100 100 50 142 20.100 Max. 600 100 100 A70QS100-4 100 50 142 20.100 Max. 600 Ferraz Shawmut (Mersen) Siba Voltage [VAC] RGC1P..42 RGC1P..50 RGC1P..62 xx = 00, without fuse trip indication xx = 21, with fuse trip indication Specifications are subject to change without notice (22.11.2016) 21 RGC1P..AA, RGC1P..V Type 2 Protection with Miniature Circuit Breakers (M.C.B.s) Solid State Relay type ABB Model no. for Z - type M. C. B. (rated current) ABB Model no. for B - type M. C. B. (rated current) Wire cross sectional area [mm2] Minimum length of Cu wire conductor [m]10 RGC1P..12 RGC1P..30 1 pole S201 - Z10 (10A) S201-B4 (4A) 1.0 1.5 2.5 7.6 11.4 19.0 S201 - Z16 (16A) S201-B6 (6A) 1.0 1.5 2.5 4.0 5.2 7.8 13.0 20.8 S201 - Z20 (20A) S201-B10 (10A) 1.5 2.5 12.6 21.0 S201 - Z25 (25A) S201-B13 (13A) 2.5 4.0 25.0 40.0 2 pole S202 - Z25 (25A) S202-B13 (13A) 2.5 4.0 19.0 30.4 1 pole S201 - Z25 (25A) S201-B13 (13A) 2.5 4.0 6.0 7.0 11.2 16.8 1 pole S201-Z32 (32A) S201-B16 (16A) 2.5 4.0 6.0 3.0 4.8 7.2 S201-Z50 (50A) S201-B25 (25A) 4.0 6.0 10.0 16.0 4.8 7.2 12.0 19.2 S201-Z63 (63A) S201-B32 (32A) 6.0 10.0 16.0 7.2 12.0 19.2 RGC1P..50 RGC1P..42 RGC1P..62 10. Between MCB and Load (including return path which goes back to the mains). Note: A prospective current of 6kA and a 230/400V power supply system is assumed for the above suggested specifications. For cables with different cross section than those mentioned above please consult Carlo Gavazzi's Technical Support Group. 22 Specifications are subject to change without notice (22.11.2016) RGC1P..AA, RGC1P..V Accessories Tamper Proof Accessory Kit Ordering Key Tamper proof accessory kit for RGS1P, RGC1P series containing: - x5 transparent covers - x5 secureness ties Tamper proof cover & securness tie included in packaging. Refer to instructions below for mounting to the Solid State Relay. RGTMP RGC1P...T Installation 1: Clip hook of the transparent cover to the bottom loop of the RGx1P control module 2: Close the cover by clipping to the top loop of the RGx1P control module Specifications are subject to change without notice (22.11.2016) 3: Secure with provided tie 23