15336971 - Delphi Connection Systems

Connection

Systems

Ignition Products Catalog

Necessity Nudges

Invention

Delphi Packard Electric Systems

Ignition Products

The founders of the Packard Electric Company,

James Ward and William Doud Packard, were well

known for insisting on the best in materials, designs

and workmanship for their product, the Packard

Automobile. In 1898, this passion guided the brothers

to develop their own ignition cable in order to overcome

performance and availability problems with the commonly used,

imported cables of that time.

By 1901, the Packard Electric Company became the first U.S. producer

of “high tension” automotive cable with dramatically improved

performance. This product not only solved the brothers’ ignition

problems, but also became an industry standard. They called their

insulated spark plug cable “Packard Lac-Kard Cable”.

What started in 1898 as a solution to a cable problem resulted in the company known today as

Delphi Packard Electric Systems, the world’s leading supplier of electrical and electronic

distribution systems and ignition wiring products.

Delphi Packard Electric Systems’ rich history – spanning more than 100 years – highlights its

commitment to excellence, world-class quality and outstanding value in the automotive

business. Our state-of-the-art operations supply electrical and electronic distribution systems for

more than 14 million vehicles each year.

Today, Delphi has approximately 206,000 employees and operates 198 wholly owned

manufacturing sites, 44 joint ventures, 53 customer centers and sales offices, and 31 technical

centers in 43 countries.

Delphi Packard Electric Systems • www.delphi.com

1898 Started ignition cable development.

1901 Produced first ignition cable in the U.S.

1946 Developed ignition cable with extruded-cured-synthetic rubber

insulation and jacket.

1948 Developed first radio suppression conductor.

Developed staple terminations.

Used barrel terminals.

1950 Used rubber spark plug boots.

1954 Introduced inner-braid cable construction.

1969 Developed strip and fold termination technique.

Used EPDM insulation, fiberglass conductor and silicone spark

plug boots.

1973 Introduced High Energy Ignition (HEI).

1975 Developed “Delcore” aramid fiber conductor.

1984 Developed heat shields for spark plug boots and high-

temperature silicone spark plug boot material.

1985 Developed Composite High Temperature (CHT) core.

1986 Produced Coil-At-Plug spark plug boot assembly.

1990 Developed and produced components for the Angular Based

Ignition Timing System (ABITS).

1991 Produced wire-wound cable.

1992 Produced low resistance CHT cable.

Introduced new heat shield.

1993 Patented improved spark plug boot release agent/dielectric

sealing grease.

1995 Produced high tear silicone cable and low resistance inductive

core.

1996 Developed new products for On Board Diagnostics systems

(OBD2).

1997 Produced 5mm cable.

1998 Introduced secondary lock features for boot and nipple

connections (BPA - Boot Position Assurance and NPA - Nipple

Position Assurance).

1999 Developed terminals with welded seams and improved snap

ring designs for better tactile feel and retention.

2000 Introduced low capacitance cable.

2001 Integrated noise suppression elements for Coil-At-Plug

assemblies.

Table of

Contents

Overview

Delphi's Ignition Group ................................. 4

A Complete Line of Ignition Products ........ 5

Ignition Cable

Typical Constructions..................................... 6

Cable Selection Charts .................................. 7

Spark Plug Boots

HEI ...................................................................... 8

Pre-HEI ............................................................ 10

HEI Deep Well................................................ 11

Miscellaneous Deep Well

Boot Components ...................................... 12

Distributor/Coil Nipples

27 KV Systems

for Female Coil Towers ............................ 13

35 KV Systems

for Male Coil Towers ................................ 14

Ignition Terminals

Male ................................................................ 15

Female ............................................................. 16

Clips

1-Way .............................................................. 17

2-Way .............................................................. 17

3-Way .............................................................. 18

4-Way .............................................................. 19

5-Way .............................................................. 19

Heat Shields .................................................. 20

Miscellaneous

Assemblies .................................................... 21

Position Assurance

Devices ........................................................... 22

Coil-At-Plug Assemblies ............................ 22

Part Number

Index................................................................ 23

Delphi Packard Electric Systems’

Ignition Milestones

Ignition Products Catalog • www.delphi.com

Delphi Packard Electric Systems • www.delphi.com

State-of-the-art manufacturing

and assembly techniques result

in world-class quality.

The Delphi Packard Electric Systems' Ignition Group supplies high quality ignition

products that meet diverse application needs for Original Equipment Manufacturers

(OEM) and Delphi Aftermarket customers. Delphi's ignition cables and components

exceed stringent product requirements, such as:

40,000 volt systems

Temperature ranges from -40°C to 260°C

Radio frequency interference suppression

160,000+ km product life

Resistance to ozone, corona, and fluids

When combined into assemblies, the ignition products function

to provide:

Sound mechanical connections to spark plugs, distributors, and coils

Protection from weather, elements, and temperature

A direct electrical path between distributors/coils and spark plugs for

conventional systems and the latest technologies of Coil-Near-Plug and

Coil-At-Plug

Ignition Products Catalog • www.delphi.com

A Complete Line of Ignition Products

Delphi Packard Electric Systems supplies five categories of ignition products. Many combinations are available to suit different

applications.

Ignition Cable

Ignition cable transfers high voltage energy from distributors/coils to spark plugs. It consists of:

Core – conductive center that can be metallic or non-metallic

Insulation – non-conductive materials that can be organic or inorganic

Inner braid – serves as a strength member to enhance mechanical properties for terminal retention and overall cable

durability

Outer jacket – provides protection from engine fluids, temperature extremes, and abrasion

Ignition Terminals

Ignition terminals provide the mechanical and electrical connections between the cable core and the spark plugs, distributors, or

coils. Two methods of terminal application are used:

Staple – a “U” shaped metallic piece, inserted into the core, provides a contact point on the outer surface of the cable.

Crimping the terminal over the staple and cable completes the connection to the core.

Strip and Fold – removes insulation to expose a short length of core which is “folded” back over the outer jacket. The

crimping of the terminal traps the core between the terminal and the cable.

Spark Plug Boots and Distributor/Coil Nipples

Spark plug boots and distributor/coil nipples provide environmental sealing and electrical insulation of the ignition lead connections

to spark plugs, distributors, and coils. These parts must:

Insulate the connections

Resist dielectric puncture

Seal against moisture and fluids present in the engine compartment

Perform at engine compartment temperature extremes

Be removed easily, without damage, during service

Heat Shields

Heat shields are metallic/ceramic outer shields that provide additional temperature protection for spark plug boots.

Clips, Channels, Conduits and Other Fasteners

Clips, channels, conduits and other fasteners maintain harness routings to keep assemblies away from moving parts, sources of

heat, and areas of potential abrasion.

Delphi Packard Electric Systems • www.delphi.com

Ignition Cable

TYPE 2 – Resistive Ignition Cable – Delcore

TYPE 3 – Resistive Ignition Cable – Delcore

(minus insulation and braid)

TYPE 4 – Resistive Ignition Cable – Delcore

(minus braid)

TYPE 5 – Wire-Wound Ignition Cable

Delphi Packard Electric Systems produces many cable types that

meet the increased energy needs of leaner burning engines,

withstand high operating temperatures, and meet strict

suppression requirements for electro-magnetic interference

(EMI).

The core can be made with metallic or non-metallic materials.

Specific core materials available are copper, stainless steel,

Delcore, Composite High Temperature (CHT), and wire-wound.

These choices meet a wide range of customer specifications for

resistance, reactance, and capacitance.

The insulating portion of the cable can be made with organic or

inorganic materials. The organic choices are Chlorinated

Polyethylene Elastomer (CPE) and Ethylene Polypropylene Diene

Monomer (EPDM). The inorganic option is Silicone.

Delphi ignition cables are made with multiple layers of non-

conductive materials over the selected core in order to optimize

the desired properties of the finished cable (dielectric strength,

mechanical strength, flexibility, and temperature resistance).

TYPE 6 – Metallic (Copper or Stainless Steel)

TYPE 1 – Resistive Ignition Cable – CHT

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Ignition Products Catalog • www.delphi.com

Cable Size Conductor Insulation Jacket Type

(mm)

8.0 CHT EPDM Silicone 1

8.0 CHT Silicone Silicone 1

7.0 CHT CPE EPDM 1

7.0 CHT EPDM EPDM 1

7.0 CHT EPDM Silicone 1

7.0 CHT Silicone Silicone 1

8.0 Delcore EPDM EPDM 2

7.0 Delcore EPDM CPE 2

7.0 Delcore EPDM EPDM 2

7.0 Delcore EPDM Silicone 2

8.0 Delcore – EPDM 3

7.0 Delcore – EPDM 3

8.0 Delcore EPDM Silicone 4

7.0 Delcore EPDM EPDM 4

8.0 Inductive Wire-Wound EPDM Silicone 5

8.0 Inductive Wire-Wound Silicone Silicone 5

7.0 Inductive Wire-Wound EPDM CPE 5

7.0 Inductive Wire-Wound EPDM Silicone 5

7.0 Inductive Wire-Wound Silicone Silicone 5

5.0 Inductive Wire-Wound EPDM Silicone 5

5.0 Inductive Wire-Wound Silicone Silicone 5

8.0 Tin Silicone Silicone 6

7.0 Stainless Steel Silicone Silicone 6

7.0 Tin EPDM CPE 6

7.0 Tin EPDM EPDM 6

7.0 Tin EPDM Silicone 6

7.0 Tin Silicone Silicone 6

Cable

Continuous

Operating

Temperature

C to

120

C to

180

232

Te rminals

Phos. Bronze

Stainless

Boot

Material

EPDM or

Silicone

High Temp.

Silicone

Jacket

CPE

EPDM

Silicone

Insulation

EPDM

Silicone

Conductor

Delcore,

Copper or

Stainless

Delcore or

CHT

CHT or

Wire-

wound

Core

Cable Construction SAE J-2031

Class

A/B/C

C/D/E

D/E/F

Type

1 or 2

3 or 4

Temperature/Material Range

•Custom colors may be available upon request.

•CPE is available only in black.

•Jacket printed to customer specifications in white, yellow or black.

Standard Packs:

8.0mm = 8,000 ft. 7.0mm = 10,000 ft. 5.0mm = 20,000 ft.

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Delphi Packard Electric Systems • www.delphi.com

Spark Plug Boots — HEI

TYPE 1 TYPE 2

TYPE 4TYPE 3

TYPE 6

TYPE 5

TYPE 8TYPE 7

Note: Reference dimensions are in millimeters.

Ignition Products Catalog • www.delphi.com

Spark Plug Boots — HEI

TYPE 11

Part Number Type Cable Size Material Color Mating End Dim. A Cont. Op. Peak Op.

(mm) ID (mm) (mm) Temp.(°C) Temp.(°C)

1203 3831 1 8.0 Silicone Black 8.64 36.90 180 210

1204 0782 1 7.0 Silicone Black 8.64 36.90 180 210

1206 5779 1 7.0 Silicone Brown 8.64 36.90 220 250

1216 3666 1 7.0 High Temp. Sil. Brown 9.25 36.90 220 250

1203 4559 2 7.0 Silicone Black 9.10 44.20 180 210

1213 2297 2 7.0 High Temp. Sil. Black 9.10 44.20 220 250

1203 3829 3 8.0 Silicone Black 9.14 66.50 180 210

1202 0929 4 7.0 Silicone Black 9.30 79.20 180 210

1204 7595 4 7.0 High Temp. Sil. Brown 9.30 79.30 220 250

1211 0939 5 7.0 Silicone Black 9.10 74.80 180 210

1204 0990 6 8.0 High Temp. Sil. Brown 9.10 68.70 220 250

1206 5732 6 8.0 High Temp. Sil. Brown 9.10 92.00 220 250

1205 2869 6 7.0 High Temp. Sil. Brown 9.25 68.70 220 250

1213 2264 6 7.0 Silicone Black 9.25 97.00 180 210

1204 7598 7 8.0 High Temp. Sil. Brown 9.30 111.70 220 250

1206 5735 7 8.0 High Temp. Sil. Brown 9.10 94.75 220 250

1209 2940 8 7.0 Silicone Black 9.25 108.00 180 210

1211 0915 9 7.0 High Temp. Sil. Brown 9.10 62.00 220 250

1533 6910 10 7.0 Silicone Black 9.25 32.30 180 210

1533 6923 11 7.0 High Temp. Sil. Black 9.25 67.00 220 250

1533 6950 12 7.0 High Temp. Sil. Black 9.25 67.00 220 250

Spark Plug Boots – HEI

TYPE 9

TYPE 12

TYPE 10

10.

Delphi Packard Electric Systems • www.delphi.com

Spark Plug Boots — Pre-HEI

Part Number Type Cable Size Material Color Mating End Dim. A Cont. Op. Peak Op.

(mm) ID (mm) (mm) Temp.(°C) Temp.(°C)

0890 5588 1 7.0 Silicone Gray 9.78 66.60 180 210

0298 4274 2 7.0 Silicone Red 9.40 36.91 180 210

1213 2221 3 7.0 Silicone Orange 9.65 88.90 180 210

Spark Plug Boots – Pre-HEI

TYPE 3

TYPE 1 TYPE 2

Note: Reference dimensions are in millimeters.

Ignition Products Catalog • www.delphi.com

11.

Spark Plug Boots — HEI Deep Well

Part Number Type Cable Size Material Color Mating End Dim. A Dim. B Dim. C Cont. Op. Peak Op.

(mm) ID (mm) (mm) (mm) (mm) Temp.(°C) Temp.(°C)

1206 5756 1 8.0 Silicone Black 9.60 126.00 24.5 100.85 180 210

1209 2997 2 7.0 Silicone Black 9.25 127.50 74.5 99.00 180 210

1213 2231 3 7.0 Silicone Black 9.25 124.50 31.0 94.50 180 210

1213 2262 3 7.0 Silicone Black 9.25 124.50 27.0 94.50 180 210

1533 6911 4 7.0 Silicone Black 9.25 172.65 – 149.70 180 210

1216 3661 5 7.0 Silicone Black 9.25 134.00 34.0 99.50 180 210

1209 2945 6 7.0 Silicone Red 9.00 104.00 26.9 56.50 180 210

1213 2268 6 7.0 Silicone Black 9.00 104.00 26.9 56.50 180 210

1216 3642 6 7.0 Silicone Black 9.00 100.00 29.0 65.50 180 210

Spark Plug Boots – HEI Deep Well

TYPE 1 TYPE 2

TYPE 4

TYPE 3

TYPE 6

TYPE 5

12.

Delphi Packard Electric Systems • www.delphi.com

Miscellaneous Deep Well Boot Components

1213 2270

1213 2271

1213 2213

1213 2214

1213 2275

1216 3620

1213 2215

1213 2216 1213 2251 1213 2279

Extenders

Part Number Description Cable Size Material Color Dim. A Mating

(mm) (mm) Parts

1213 2213 Extender 7.0 PBT Black 182.3 1213 2214, 1213 2215, 1213 2216

1213 2270 Extender 7.0 PET Black 163.2 1213 2251, 1216 3620

1213 2271 Extender 7.0 UPE Black 136.9 1213 2251, 1213 2275

Part Number Material Color Inside Dia. Outside Dia. Length Application

(mm) (mm) (mm)

1213 2214 Silicone Black 9.25 21.0 25.0 Plug

1213 2215 Silicone Black – 34.5/36.0 13.5 Well

1213 2275 Hi-Tear Silicone Gray 9.25 21.0 25.0 Plug

1216 3620 Silicone Light Gray 9.25 21.0 25.0 Plug

Seals

Part Number Cable Size Material Color Dim. A Note

(mm) (mm)

1213 2216 7.0 Silicone Black 36.0 Dress wire at 97.5°

1213 2251 7.0 Hi-Tear Silicone Black 25.0 Seals a 28.0 mm ID well

Part is vented

1213 2279 7.0 Silicone Black 25.0 Seals a 28.0 mm ID well

Part is vented

Tops and Caps

Ignition Products Catalog • www.delphi.com

13.

Distributor/Coil Nipples –

27 KV Systems for Female Coil Towers

Part Number Type Cable Size Material Color Mating End Dim. A Cont. Op. Peak Op.

(mm) ID (mm) (mm) Temp.(°C) Temp.(°C)

0297 3999 1 7.0 EPDM Black 15.09 18.75 80 110

1208 4632 1 7.0 EPDM Black 19.10 20.65 90 120

0891 1753 2 7.0 EPDM Black 15.09 18.75 80 110

0298 9836 3 7.0 EPDM Black 14.99 33.40 90 120

0298 9837 3 7.0 EPDM Black 17.15 37.10 90 120

1200 4921 4 7.0 EPDM Black 15.40 33.40 80 110

1204 1278 5 7.0 Silicone Black 14.20 26.00 180 210

1213 2250 5 7.0 Hi-Tear Sil. Black 14.70 26.01 180 210

1209 2946 6 7.0 Silicone Black 17.00 43.00 180 210

1213 2248 7 7.0 EPDM Black 17.05 37.10 180 210

Distributor/Coil Nipples - 27 KV Systems

TYPE 1 TYPE 2

TYPE 5

TYPE 3

TYPE 6

TYPE 4

TYPE 7

14.

Delphi Packard Electric Systems • www.delphi.com

Distributor/Coil Nipples –

35 KV Systems for Male Coil Towers

Part Number Type Cable Size Material Color Mating End Dim. A Dim. B Cont. Op. Peak Op.

(mm) ID (mm) (mm) (mm) Temp.(°C) Temp.(°C)

1201 5572 1 8.0 EPDM Black 8.64 36.96 26.04 90 120

1203 4134 1 8.0 Silicone Black 8.64 36.96 26.00 180 210

1205 9511 1 8.0 Silicone Black 8.20 36.90 21.20 180 210

1206 5765 1 7.0 Silicone Black 8.20 37.20 21.35 180 210

1208 4633 1 7.0 Silicone Black 9.00 37.20 26.00 180 210

1201 5571 2 8.0 EPDM Black 8.89 38.10 22.10 90 120

1206 5743 3 7.0 Silicone Black 7.80 67.40 – 180 210

1213 2253 4 7.0 Silicone Black 12.35 61.50 – 90 120

1213 2218 5 7.0 Silicone Black 17.50 59.00 – 180 210

1213 2200 6 7.0 Silicone Black 17.50 41.40 – 180 210

1213 2219 7 7.0 Silicone Black 12.35 36.50 49.80 90 120

1213 2286 7 7.0 Silicone Black 14.90 36.50 49.80 90 120

1213 2280 8 7.0 Silicone Black 12.35 36.50 37.50 180 210

1216 3658 8 7.0 Silicone Black 14.90 38.50 37.50 90 120

Distributor/Coil Nipples - 35 KV Systems

TYPE 1 TYPE 2

TYPE 5

TYPE 3

TYPE 6

TYPE 4

TYPE 8TYPE 7

Ignition Products Catalog • www.delphi.com

15.

Ignition Terminals – Male

Part Number Type Cable Size Material Application Dim. A Suggested Suggested

(mm) (mm) Termination Cable

1201 0248 1 7.0 Brass Distributor or Coil 26.57 Strip & Fold Silicone

1201 5217 2 7.0 Brass Distributor or Coil 17.15 Strip & Fold CPE

1213 2249 2 7.0 Stainless Steel Distributor or Coil 21.00 Strip & Fold Hi-Tear Silicone

1209 2943 3 7.0 Stainless Steel Distributor or Coil 25.70 Strip & Fold Silicone

1213 2247 4 7.0 Stainless Steel Distributor or Coil 22.15 Strip & Fold Silicone

Ignition Terminals – Male

TYPE 1 TYPE 2 TYPE 3

TYPE 4

16.

Delphi Packard Electric Systems • www.delphi.com

Ignition Terminals – Female

Part Number Type Cable Size Material Application Dim. A Suggested Suggested

(mm) (mm) Termination Cable

1213 2295 1 7.0 - 8.0 Stainless Steel Spark Plug 13.10 Strip & Fold Silicone

1533 6971 1 7.0 - 8.0 Stainless Steel Spark Plug 13.10 Strip & Fold Silicone

1209 2974 2 7.0 - 8.0 Stainless Steel Spark Plug 62.87 Strip & Fold Silicone

1216 3664 2 7.0 - 8.0 Stainless Steel Spark Plug 62.87 Strip & Fold Silicone

1209 2942 3 7.0 Stainless Steel Spark Plug 51.02 Strip & Fold Silicone

1216 3623 4 7.0 - 8.0 Stainless Steel Coil/Plug 23.88 Strip & Fold Silicone

1216 3649 4 7.0 - 8.0 Stainless Steel Spark Plug 23.88 Strip & Fold Silicone

1216 3697 4 7.0 - 8.0 Stainless Steel Coil/Plug 23.50 Strip & Fold Silicone

1213 2237 5 7.0 - 8.0 Stainless Steel Dist./Spark Plug 34.25 Strip & Fold Silicone

1216 3665 5 7.0 - 8.0 Stainless Steel Dist./Spark Plug 34.25 Strip & Fold Silicone

1533 6905 5 7.0 - 8.0 Stainless Steel Dist./Spark Plug 34.25 Strip & Fold Silicone

1209 2977 6 7.0 Stainless Steel Dist./Coil 24.75 Strip & Fold Silicone

1213 2201 7 7.0 Phosphor Bronze Dist./Coil 23.40 Strip & Fold Silicone

Ignition Terminals – Female

TYPE 1 TYPE 2

TYPE 5

TYPE 3

TYPE 6TYPE 4

TYPE 7

Ignition Products Catalog • www.delphi.com

17.

Clips: 1- and 2-Way

1205 2039

1206 5740

1213 2228

0297 7417 0891 7143 1203 3809

1203 4424 1213 2229

12 3

1206 5759

cover

Part Number Cable Size Material Color Cover

(mm)

1205 2039 8.0 PA6 Black 1208 4629

1206 5740 7.0 PA6 Black 1208 4629

1213 2228 7.0 PA66 Black Attached

Clips 1-Way

Clips 2-Way

Part Number Cable Size Material Color Cover Photo

(mm) Location

0297 7417 7.0 PA66 Black – A-1

0891 7143 8.0 PA66 Med. Gray – A-2

1203 3809 8.0 PA66 Black – A-3

1203 4424 7.0 PA66 High IM Black Attached B-1

1206 5759 7.0 PA6 Black 1204 5668 B-2

1213 2229 7.0 PA66 Black Attached B-3

18.

Delphi Packard Electric Systems • www.delphi.com

Clips: 3-Way

0135 2299 0890 5417

0891 7255

0891 7538

1204 7524

1203 4564

1208 4623

1205 2037 1205 2041 1205 2871 1205 9530

1209 2941

1206 5757 1213 2208 1216 3607

1216 3608

12 34

cover

3 - Way

Part Material Color Cover Photo

Number Location

0135 2299 7.0 PP Black – A-1

0890 5417 7.0 PP Black Attached A-2

0891 7255 8.0 PP Black Attached A-2

0891 7538 8.0 PA66 HS IM Black – A-3

1203 4564 7.0 PA6 Black Attached A-4

1204 7524 7.0 PA66 HS IM Black – A-3

1205 2037 8.0 PA6 Black 12084650 B-1

1205 2041 8.0 PA6 Black 12084650 B-2

1205 2871 7.0 PA66 HS IM Black – B-3

1205 9530 8.0 PA66 High IM Black Attached B-4

1206 5757 8.0 PA66 HS IM Black – C-1

1208 4623 8.0 PA66 HS IM Black Attached A-4

1209 2941 7.0 PA66 HIGH IM Black Attached B-4

1213 2208 7.0 PA66 IM Black Attached C-2

1216 3607 7.0 PA66 IM Black Attached C-3

1216 3608 8.0 PA66 IM Black Attached C-3

Clips 3-Way

Cable

Size

(mm)

Ignition Products Catalog • www.delphi.com

19.

Clips: 4- and 5-Way

0296 5736 0629 4103

0891 7256

0891 1429

1202 0208

1200 4899

1203 4561

1202 0209 1202 0704

1204 1376

1202 0840

cover

4 - W ay

1202 0947 1203 4425 1206 5758

1206 5767

1205 9510 cover

1213 2223 1213 2267 1213 2272

1204 1472

5 - W ay

12 34

Clips 4-Way

Part Cable Material Color Cover Photo

Number Size Location

(mm)

0296 5736 7.0 PA66 Black - A-1

0629 4103 7.0 PP Black Attached A-2

0891 1429 8.0 PA66 HSIM Black 1206 5761 A-3

0891 7256 8.0 PP Black Attached A-2

1200 4899 8.0 PA66 HSIM Black 1206 5761 A-4

1202 0208 8.0 PA66 HSIM Black 1206 5761 A-3

1202 0209 8.0 PA66 IM Black 0891 7439 B-1

1202 0704 8.0 PA66 High IM Black Attached B-3

1202 0840 8.0 PA6 Black Attached B-4

1202 0947 7.0 PA6 Black Attached C-1

1203 4425 7.0 PA66 High IM Black Attached C-2

1203 4561 7.0 PA66 HSIM Black 1206 5761 A-4

1204 1376 7.0 PA6 Black Attached B-3

1205 9510 7.0 PEI Black 1205 9514 C-3

1206 5758 8.0 PA66 HSIM Black - C-4

1206 5767 7.0 PA66 HSIM Black - C-4

1213 2223 7.0 PA66 HSIM Black Attached D-1

1213 2267 7.0 PP Gray Attached D-2

1213 2272 7.0 PA66 Black Attached D-3

Clips 5-Way

Part Cable Material Color Cover

Number Size

(mm)

1204 1472 8.0 PA6 Med. Gray Attached

20.

Delphi Packard Electric Systems • www.delphi.com

Heat Shields

1533 6959

1213 2259 1216 3646

Part Number Description Material Plug Type Boot Cont. Op.

Temp.(°C)

1213 2259 Heat Shield/ Aluminum, Polyimide Film Small/Large 1213 2264 260

Barrier Asm. Stainless Steel Spring

1216 3646 Heat Shield Aluminum Small 1206 5779 260

1533 6959 Heat Shield/ Aluminum, Polyimide Film Small/Large 1205 2869 260

Barrier Asm. Stainless Steel Spring

Heat Shields

Note: Reference dimensions are in millimeters.

Ignition Products Catalog • www.delphi.com

21.

Miscellaneous Assemblies

1213 2224

1213 2254

1213 2220

1213 2287

1213 2282

1216 3659

1213 2241

Asm. Number Insert Nipple

1213 2220 1213 2241 1213 2219

1213 2254 1213 2241 1213 2253

1213 2282 1213 2241 1213 2280

1213 2287 1213 2241 1213 2286

1216 3659 1213 2241 1216 3658

Nipple Assemblies

Asm. Number Components Material Color

Boot Silicone Black

1213 2224 Retainer PA66 HS IM Black

Spring Terminal 302 SS –

Integrated Direct Ignition Assembly

Insert

22.

Delphi Packard Electric Systems • www.delphi.com

Position Assurance Devices

1216 3694 2100 8514

NPA – Nipple Position Assurance BPA – Boot Position Assurance

Asm. Number Boot Number Spring Number

1216 3650 1216 3669 1216 3671

1216 5490 1216 3647 1216 3606

Coil-At-Plug Assemblies

1216 3650 1216 5490

Coil-At-Plug Assemblies

Note: Reference dimensions are in millimeters.

Ignition Products Catalog • www.delphi.com

23.

Part Number Index

0135 2299 Clip – 3-Way 18

0296 5736 Clip – 4-Way 19

0297 3999 Dist./Coil Nipple – 27 KV 13

0297 7417 Clip – 2-Way 17

0298 4274 Spark Plug Boot – Pre-HEI 10

0298 9836 Dist./Coil Nipple – 27 KV 13

0298 9837 Dist./Coil Nipple – 27 KV 13

0629 4103 Clip – 4-Way 19

0890 5417 Clip – 3-Way 18

0890 5588 Spark Plug Boot – Pre-HEI 10

0891 1429 Clip – 4-Way 19

0891 1753 Dist./Coil Nipple – 27 KV 13

0891 7143 Clip – 2-Way 17

0891 7255 Clip – 3-Way 18

0891 7256 Clip – 4-Way 19

0891 7538 Clip – 3-Way 18

1200 4899 Clip – 4-Way 19

1200 4921 Dist./Coil Nipple – 27 KV 13

1201 0248 Male Terminal 15

1201 5217 Male Terminal 15

1201 5571 Dist./Coil Nipple – 35 KV 14

1201 5572 Dist./Coil Nipple – 35 KV 14

1202 0208 Clip – 4-Way 19

1202 0209 Clip – 4-Way 19

1202 0704 Clip – 4-Way 19

1202 0840 Clip – 4-Way 19

1202 0929 Spark Plug Boot – HEI 9

1202 0947 Clip – 4-Way 19

1203 3809 Clip – 2-Way 17

1203 3829 Spark Plug Boot – HEI 9

1203 3831 Spark Plug Boot – HEI 9

1203 4134 Dist./Coil Nipple – 35 KV 14

1203 4424 Clip – 2-Way 17

1203 4425 Clip – 4-Way 19

1203 4559 Spark Plug Boot – HEI 9

1203 4561 Clip – 4-Way 19

1203 4564 Clip – 3-Way 18

1204 0782 Spark Plug Boot – HEI 9

1204 0990 Spark Plug Boot – HEI 9

1204 1278 Dist./Coil Nipple – 27 KV 13

1204 1376 Clip – 4-Way 19

1204 1472 Clip – 5-Way 19

1204 7524 Clip – 3-Way 18

1204 7595 Spark Plug Boot – HEI 9

1204 7598 Spark Plug Boot – HEI 9

1205 2037 Clip – 3-Way 18

1205 2039 Clip – 1-Way 17

1205 2041 Clip – 3-Way 18

1205 2869 Spark Plug Boot – HEI 9

1205 2871 Clip – 3-Way 18

1205 9510 Clip – 4-Way 19

1205 9511 Dist./Coil Nipple – 35 KV 14

1205 9530 Clip – 3-Way 18

1206 5732 Spark Plug Boot – HEI 9

1206 5735 Spark Plug Boot – HEI 9

1206 5740 Clip – 1-Way 17

1206 5743 Dist./Coil Nipple – 35 KV 14

1206 5756 Spark Plug Boot – HEI Deep Well 11

1206 5757 Clip – 3-Way 18

1206 5758 Clip – 4-Way 19

1206 5759 Clip – 2-Way 17

1206 5765 Dist./Coil Nipple – 35 KV 14

1206 5767 Clip – 4-Way 19

1206 5779 Spark Plug Boot – HEI 9

1208 4623 Clip – 3-Way 18

1208 4632 Dist./Coil Nipple – 27 KV 13

1208 4633 Dist./Coil Nipple – 35 KV 14

1209 2940 Spark Plug Boot – HEI 9

1209 2941 Clip – 3-Way 18

1209 2942 Female Terminal 16

1209 2943 Male Terminal 15

1209 2945 Spark Plug Boot – HEI Deep Well 11

1209 2946 Dist./Coil Nipple – 27 KV System 13

1209 2974 Female Terminal 16

1209 2977 Female Terminal 16

1209 2997 Spark Plug Boot – HEI Deep Well 11

1211 0915 Spark Plug Boot – HEI 9

1211 0939 Spark Plug Boot – HEI 9

1213 2200 Dist./Coil Nipple – 35 KV 14

1213 2201 Female Terminal 16

1213 2208 Clip – 3-Way 18

1213 2213 Extender 12

1213 2214 Seal 12

1213 2215 Seal 12

1213 2216 Top/Cap 12

1213 2218 Dist./Coil Nipple – 35 KV 14

1213 2219 Dist./Coil Nipple – 35 KV 14

1213 2220 Nipple Assembly 21

1213 2221 Spark Plug Boot – Pre-HEI 10

1213 2223 Clip – 4-Way 19

1213 2224 Integrated Direct Ignition Asm. 21

1213 2228 Clip – 1-Way 17

1213 2229 Clip – 2-Way 17

1213 2231 Spark Plug Boot – HEI Deep Well 11

1213 2237 Female Terminal 16

1213 2241 Insert 21

1213 2247 Male Terminal 15

1213 2248 Dist./Coil Nipple – 27 KV 13

1213 2249 Male Terminal 15

1213 2250 Dist./Coil Nipple – 27 KV 13

1213 2251 Top/Cap 12

1213 2253 Dist./Coil Nipple – 35 KV 14

1213 2254 Nipple Assembly 21

1213 2259 Heat Shield 20

1213 2262 Spark Plug Boot – HEI Deep Well 11

1213 2264 Spark Plug Boot – HEI 9

1213 2267 Clip – 4-Way 19

1213 2268 Spark Plug Boot – HEI Deep Well 11

1213 2270 Extender 12

1213 2271 Extender 12

1213 2272 Clip – 4-Way 19

1213 2275 Seal 12

1213 2279 Top/Cap 12

1213 2280 Dist./Coil Nipple – 35 KV 14

1213 2282 Nipple Assembly 21

1213 2286 Dist./Coil Nipple – 35 KV 14

1213 2287 Nipple Assembly 21

1213 2295 Female Terminal 16

1213 2297 Spark Plug Boot – HEI 9

1216 3607 Clip – 3-Way 18

1216 3608 Clip – 3-Way 18

1216 3620 Seal 12

1216 3623 Female Terminal 16

1216 3642 Spark Plug Boot – HEI Deep Well 11

1216 3646 Heat Shield 20

1216 3649 Female Terminal 16

1216 3650 Coil-At-Plug Assembly 22

1216 3658 Dist./Coil Nipple – 35 KV 14

1216 3659 Nipple Assembly 21

1216 3661 Spark Plug Boot – HEI Deep Well 11

1216 3664 Female Terminal 16

1216 3665 Female Terminal 16

1216 3666 Spark Plug Boot – HEI 9

1216 3694 Nipple Position Assurance 22

1216 3697 Female Terminal 16

1216 5490 Coil-At-Plug Assembly 22

1533 6905 Female Terminal 16

1533 6910 Spark Plug Boot – HEI 9

1533 6911 Spark Plug Boot – HEI Deep Well 11

1533 6923 Spark Plug Boot – HEI 9

1533 6950 Spark Plug Boot – HEI 9

1533 6959 Heat Shield 20

1533 6971 Female Terminal 16

2100 8514 Boot Position Assurance 22

Part No. Description Page

Part No. Description Page Part No. Description Page

Packard Electric Systems

408 Dana Street

P. O . Box 431

Warren, Ohio 44486

U.S.A.

Tel: [1] 330.759.6000

Fax: [1] 330.759.6085

This 2001 Ignition Products catalog contains information and application guidelines for Delphi Packard

Electric Systems' ignition products. These products are subjected to extensive mechanical, electrical

and environmental testing procedures to help assure superior quality and performance.

We have made every effort to ensure that the information contained in this document is accurate,

however, changes are often made to update our specifications or part numbers. A sales engineer can

help you determine which product best suits your application guidelines. Our global engineering,

manufacturing network and distribution capabilities are available to help select the most suitable

products. Use this catalog as a guide only.

For additional information and specifications, please contact your sales account manager.

Specifications are subject to change without notice.

Printed on Recycled Paper.

Printed in U.S.A.

DP-01-E-048 601/1M-WP