1987152-1 - TE CONNECTIVITY

Industrial Ethernet Products

Ready

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Table of Contents

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications.

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Industrial Ethernet IP 20 Field Installation RJ-45 Modular Plug . . . . . . . . . . . . . . . . . . . . . . . 4

Industrial Ethernet IP67 Field Installation RJ-45 Push-Pull Connector – Variant 14 . . . . . . . 5

Industrial Ethernet Switches – TES Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Industrial Ethernet Switches – TES Series – Gigabit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Industrial Ethernet Media Converter – TEC Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Industrial Ethernet Device Server – TED Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Outlet – C-Profile / DIN-Rail Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Industrial Ethernet Cable (Copper) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Industrial Ethernet Cable Stripper Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Fiber Patch Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Circular Plastic Connectors (CPC) Series 45 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Industrial Circular Ethernet Connectors (ODVA) – Variant 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Circular Sealed RJ-45 Connector – Variant 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

●Direct PCB Mount Receptacle & Closure Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

●Standard Printed Circuit Board Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

●Bulkhead Pass-Through Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

●Female-to-Female Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

●Overmolded Cordsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

●Field-Attachable RJ-45 Plug Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

●Bulk Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Restriction on the Use of Hazardous Substances (RoHS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Further Industrial Ethernet

Products

Modular Jacks

and MRJ 21

Literature No. 82066

Modular Plugs

Literature No. 1307282

Heavy Duty Connectors

Literature No. 889745-2

AMP NETCONNECT

Products

Literature No. 1308800-2

Introduction

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications. 3

Applications

Since Ethernet is more often

used in Industrial Machinery

Applications the integration

of production equipment,

components and drives is

becoming more and more

important and offers various

opportunities. Thereby our

customers are facing increas-

ing requirements with regard

to the capabilities of connec-

tors and network components

which are used in the harsh

environments of manufac-

turing. Industrial Ethernet is

already the platform for

industrial controls and will

even grow in the future.

Trends

Tyco Electronics will push

these market trends by setting

standards. With the new field

installation RJ-45 Modular Plug

Tyco Electronics present a

high performance RJ-45 con-

nector for Industrial Ethernet.

This RJ-45 modular plug is

capable of a data transmission

rate of 100 Mbit/s (4 pos.) up

to 1000 Mbit/s (8 pos.). The

connector was developed for

harsh industrial applications

and is compatible with your

existing data networks. The

RJ-45 Plug is equipped with

a fast termination technology

and makes an easy and time-

saving installation process

possible.

Products

As the market leader for

passive components Tyco

Electronics offer a wide prod-

uct portfolio and work further-

more on innovative solutions

for your application. Tyco

Electronics provide important,

technical information for your

product selection.

Industrial Ethernet

A broad product portfolio

of RJ-45 Connectors and

Ethernet Switches, Media

Converters and Device

Servers for Industrial

Networks in the Machinery

and Automation World.

Technical Features

■Fast Ethernet and Gigabit

Ethernet Capable

■Field Installation with

Fast Termination Device

■Common Core Principle or

Conventional Technology

■IP20 application with

2-Step Metal Spring for

additional mounting device

(housing – optional)

■IP67 application with

Push-Pull-, Bajonet and

Thread-Interlock

■According IEC 60603-7-1

■Contact Area:

Multiple contacts per pin

in combination with the

“Specific RJ-45 Modular

Jack“ to avoid signal inter-

ruption (realtime capable)

are in progress

■Industrial Ethernet cables

and comfortable Stripping

Tool

■Further products

available soon

Industrial Ethernet IP20 Field Installation RJ-45 Modular Plug

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications.

Cable

Capable for Part No. 1903526-1:

Part No. 1939707-1

4 wire AWG 22 solid

Part No. 1981897-1

4 wire AWG 22 stranded

Capable for Part No. 1903527-1:

Part No. 1939708-1

8 wire AWG 26 stranded

Capable Cable Diameter:

6.3–6.7 mm

Receptacle Frame (optional)

• 3-D data available

• Parts upon request

Industrial Ethernet IP20 Kit

4 Position:

Part No. 1903526-1

8 Position:

Part No. 1903527-1

Assembly Kit including:

• RJ-45 Modular Plug “Core”

• IP20 housing including

cable gland

Technical Documentation

Product Specification:

108-78381

Application Specification:

114-5402

Standards:

Compliant to IEC60603-7-1

Rated Voltage:

24 V DC

Rated Current:

500 mA per pin

Durability:

750 cycles

Cable Retention Force:

180° direction – 98 N

45° direction – 78.4 N

Material and Finish

Case Housing:

Polycarbonate

Terminal Housing:

Nylon

Terminal Contact:

Copper alloy

Shell:

Copper alloy

Finish

Contact:

Underplate nickel

Contact Area:

Gold plated

Shell:

Nickel

50.5 max.

13.97

max.

7.2

11.0

15.0 ±1.0

6.0 ±0.5

Shield Braiding

Contact 8Contact 1

Recommended Stripping Length

Common Core

Housing

incl. Cable Gland

NEW PRODUCTS

Industrial Ethernet IP67 Field Installation RJ-45 Push-Pull Connector – Variant 14

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications. 5

Cable

Capable for Part No. 1987004-1:

Part No. 1939707-1

4 wire AWG 22 solid

Part No. 1981897-1

4 wire AWG 22 stranded

Capable for Part No. 1987004-2:

Part No. 1939708-1

8 wire AWG 26 stranded

Capable Cable Diameter:

4.5–6.9 mm

Receptacle Frame

• 3-D data available

• Parts upon request

Industrial Ethernet IP67 Kit

4 Position:

Part No. 1987004-1

8 Position:

Part No. 1987004-2

Assembly Kit including:

• RJ-45 Modular Plug “Core”

• IP67 housing pre-mounted

including cable gland

Technical Documentation

Product Specification:

108-78381 “Core”

108-xxx “Housing”

Application Specification:

114-xxx

Standards:

Compliant to IEC60603-7-1

Compliant to IEC61076-3-117 –

Variant 14

Rated Voltage:

24 V DC

Rated Current:

500 mA per pin

Durability:

750 cycles

Material and Finish

Case Housing:

Ultradur / Lexans

Terminal Housing:

Nylon

Terminal Contact:

Copper alloy

Shell:

Copper alloy

Contact:

Underplate nickel

Contact Area:

Gold plated

Shell:

Nickel

Retention Clip

Common Core Housing

Cable Gland

Nut

NEW PRODUCTS

Industrial Ethernet Switches – TES Series

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications.

NEW PRODUCTS

Technical Features

■Fast Ethernet Switch

■Compact housing

■Dimensions (W x H x D):

30 x 95 x 140 mm

■IP30 protection

■Relay output

■Store-and-Forward Switching

Architecture

■RJ-45 port support MDI/

MDI-X auto-crossover

■Broadcast storm protection

■Embedded switch controller

supports autonegotiation

■Redundant wide range power

input +12 – 48 V DC

■Power polarity reverse protect

■Overload current re-settable

fuse present

■Surge (EFT) protection

3000 V DC for power line

■4000 V DC Ethernet ESD

protection

■Flexible mounting: DIN-rail

and panel mounting

■Operating Temperatures

• from –10 °C up to +60 °C

(standard model)

e.g. TES-401-X

TES-500-X

TES-800-X

• from –40 °C up to +75 °C

(wide operating tempera-

ture model – E-Type)

e.g. TES-401-XE

TES-500-XE

TES-800-XE

TES-500-X:

Part No. 1987031-1

TES-500-XE:

Part No. 1987031-2

TES-401-X:

Part No. 1987033-1

TES-401-XE:

Part No. 1987033-2

TES-800-X:

Part No. 1987032-1

TES-800-XE:

Part No. 1987032-2

Dust Cover for Fiber Port

1x enclosed

Dust Cover for RJ-45 Port

4x enclosed

Dust Cover for RJ-45 Port

5x enclosed

Dust Cover for RJ-45 Port

8x enclosed

Industrial Ethernet Switches – TES Series (continued)

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications. 7

NEW PRODUCTS

Technical Standard

■IEEE 802.3, 803.3u,

802.3x (Fiber)

■10/100 Base TX

100FX (Fiber)

■UL, cUL, CE, FCC

Specific Features

TES-401-X(E):

■4-Port 10/100TX + 1-Port 100FX

unmanaged Industrial

Ethernet Switch

■2K (wide operating temp.

model) or 1K (standard

model) MAC address table

■TX ports support full/

half duplex flow control

■Multimode Fibre 2 km

SC Interface

■Embedded memory buffer

■Backplane (Switching Fabric)

1.0 Gbps

Specific Features

TES-500-X(E):

■5-Port 10/100TX unmanaged

Industrial Ethernet Switch

■2K MAC address table

(wide and standard operating

temp. model)

■Supports full/half duplex

flow control

■Embedded memory buffer

■Backplane (Switching Fabric)

1.0 Gbps

Specific Features

TES-800-X(E):

■8-port 10/100TX unmanaged

Industrial Ethernet Switch

■2K MAC address table

(wide and standard operating

temp. model)

■Supports full/half duplex

flow control

■Embedded memory buffer

■Backplane (Switching Fabric)

1.6 Gbps

TES-401-X(E) TES-500-X(E) TES-800-X(E)

30 30 30

15 15 15

7.75 7.75 7.75

67.0

9.5

140.0

95.0

Center of Mounting Rail

Wall Mounting Kit enclosed

Industrial Ethernet Switches – TES Series (continued)

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications.

NEW PRODUCTS

Technical Features

■Fast Ethernet Switch

■Robust housing

■Dimensions (W x H x D):

58 x 135 x 106 mm

■IP30 protection

■Store-and-Forward Switching

Architecture

■RJ-45 port support MDI/

MDI-X auto-crossover

■IEEE 802.3x Flow Control

Support

●Flow control on full-duplex

●Back pressure on half-

duplex

■Embedded switch controller

supports autonegotiation

■Redundant wide range power

input +12 – 48 V DC

■Power polarity reverse protect

■Flexible mounting: DIN-rail

and panel mounting

■Operating temperatures

• from –10 °C up to +60 °C

(standard model)

e.g. TES-500

TES-800

• from –40 °C up to +75 °C

(wide operating tempera-

ture model – E-Type)

e.g. TES-500-E

TES-800-E

TES-500:

Part No. 1987029-1

TES-500-E:

Part No. 1987029-2

TES-800:

Part No. 1987030-1

TES-800-E:

Part No. 1987030-2

Dust Cover

for RJ-45 Port

5x enclosed

Dust Cover

for RJ-45 Port

8x enclosed

Wall Mounting Kit enclosed

Industrial Ethernet Switches – TES Series (continued)

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications. 9

NEW PRODUCTS

Specific Features

TES-500(-E):

■5-Port 10/100TX unmanaged

Industrial Ethernet Switch

■1K MAC address table

■512 Kbits memory buffer

■Backplane (Switching Fabric)

1.0 Gbps

Specific Features

TES-800(-E):

■8-Port 10/100TX unmanaged

Industrial Ethernet Switch

■2K MAC address table

■1 Mbits memory buffer

■Backplane (Switching Fabric)

1.6 Gbps

Technical Standard

■IEEE 802.3, 803.3u, 802.3x

■10/100 Base TX

■UL, cUL, CE, FCC

Center of

Mounting

Rail

135

106 58.2

62 ±3

Center of

Mounting

Rail

135

106 58.2

62 ±3

Industrial Ethernet Switches – TES Series – Gigabit

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications.

NEW PRODUCTS

Technical Features

■Gigabit Ethernet Switch

■Compact housing

■Dimensions (W x H x D):

30 x 95 x 140 mm

■IP30 protection

■Relay output

■Store-and-Forward Switching

Architecture

■RJ-45 port support MDI/

MDI-X auto-crossover

■Broadcast storm protection

■Embedded switch controller

supports autonegotiation

■Redundant wide range power

input +12 – 48 V DC

■Power polarity reverse protect

■Overload current re-settable

fuse present

■Surge (EFT) protection 3000 V

DC for power line

■4000 V DC Ethernet ESD

protection

■Flexible mounting:

DIN-rail and panel mounting

■Operating temperatures

• from –10 °C up to +60 °C

(standard model)

e.g. TES-4001-SFP-X

• from –40 °C up to +75 °C

(wide operating temperature

model – E-Type)

e.g. TES-4001-SFP-XE

Technical Standard

■IEEE 802.3, 803.3u, 802.3x,

802.3ab (fiber)

■UL, cUL, CE, FCC

Specific Features

TES-4001-SFP-X(E):

■4-Port 10/100/1000TX +

1-Port SFP (Small Form factor

Pluggable) unmanaged

Industrial Ethernet Gigabit

Switch

■8K MAC address table

■Multimode and Singlemode

Fibre 2 km/30 km (Wave-

length 1310nm)

■Embedded memory buffer

■Backplane (Switching Fabric)

10.0 Gbps

TES-4001-SFP-X:

Part No. 1987155-1

TES-4001-SFP-XE:

Part No. 1987155-2

Description Type Part Number

Fast Ethernet Transceiver SFP-100-FX-MM 0-1987195-1

Gigabit Ethernet Transceiver SFP-1000-SX-MM 3-1987195-3

SFP (Small Form factor Pluggable) Transceiver

Wall Mounting Kit

enclosed

Center of

Mounting

Rail

9.5 7.75

15.0

140.0

68.5

95.0 30.0

Dust Cover for Fiber Port

1x enclosed

Dust Cover for RJ-45 Port

4x enclosed

Industrial Ethernet Media Converters – TEC Series

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications. 11

NEW PRODUCTS

Technical Features

■Copper to Fibre Media

Converter

■Compact housing

■Dimensions (W x H x D):

30 x 95 x 140 mm

■IP30 protection

■Store-and-Forward Switching

Architecture

■RJ-45 port support MDI/

MDI-X auto-crossover

■Autonegotiation Speed,

Half/Full Duplex

■DIP Switch for settings

■Built-In Link Lose Forwarding

(LLF) & Link Fault Pass-

Through (LFP) Technology

■Redundant wide range power

input +12 – 48 V DC

■Power polarity reverse protect

■Overload current re-settable

fuse present

■Surge (EFT) protection 3000 V

DC for power line

■4000 V DC Ethernet ESD

protection

■Flexible mounting:

DIN-rail and panel mounting

■Operating temperatures

• from –10 °C up to +60 °C

(standard model)

e.g. TEC-100-MM-X

• from –40 °C up to +75 °C

(wide operating temperature

model – E-Type)

upon request

Technical Standard

■IEEE 802.3, 803.3u, 802.3x

■UL, cUL, CE, FCC

Specific Features

TEC-100-MM-X:

■1-Port 10/100TX to

1-Port SC Multi Mode Media

Converter

■Fibre distance up to 2 km

(Wave-length 1310 nm)

TEC-100-MM-X:

Part No. 1987152-1

Wall Mounting Kit

enclosed

Center of

Mounting

Rail

9.5 7.75

15.0

140.0

68.5

95.0 30.0

Dust Cover for Fiber Port

1x enclosed

Dust Cover for RJ-45 Port

1x enclosed

Industrial Ethernet Device Server – TED Series

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications.

NEW PRODUCTS

Technical Features

■1-Port Sub-D to

2-Port RJ-45 Device Server

■Compact housing

■Dimensions (W x H x D):

72 x 100 x 32 mm

■IP30 protection

■DIP Switch for settings

■Wide range power input

+12 – 48 V DC

■Burst (EFT) protection 1 kV

DC and 0,5 kV Surge for

power line

■Flexible mounting:

DIN-rail and panel mounting

■Operating temperatures

from –10 °C up to +60 °C

Technical Standard

■UL, cUL, CE, FCC

Specific Features

TED-102-TMX:

■1 RS-232 / 422 / 485 port to

2 10/100TX Device Server

■Event Notifictaion by eMail,

SNMP trap or Beeper

■Software, Web, SNMP and

Telnet management

TED-102-TMX:

Part No. 1987150-1

Wall Mounting Kit enclosed

Center

Mounting

Rail

9.5

7. 6

15.0

99.0

46.0

31.5 72.0

Outlet – C-Profile/DIN-Rail Adapter

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications. 13

NEW PRODUCTS

DIN-Rail Adapter

■Inclusive AMP-TWIST-6S SL

Jack with Transparent Dust

Cover

Part No. 1711501-1

End Cover Set

■Suitable for DIN-Rail Adapter

Part No. 1711658-1

Description

The AMP-TWIST-6S SL Jack

DIN-Rail adapter hosts an

AMP NETCONNECT AMP-

TWIST-6S SL Jack. It allows

the professional integration

of the high performance

AMP-TWIST-6S SL connector

in home distribution centers

and industrial distribution

centers equipped with DIN-rail

mounting frames.

After the cable termination,

the Jack will be inserted in the

adapter. A cable tie is used

to ground the Jack with the

integrated grounding tap.

The complete kit can now be

installed on DIN-rail mounting

frames type C-Profile or

TH35 acc. DIN EN60715.

A label field on the adapter

(above the Jack) offers label-

ing possibilities using either a

smear resistant pen or a cus-

tomized label. The adapters

can be stacked to a multi-

adapter unit offering a high

stability. As an option, colored

dust covers can be used for

color coding on port or appli-

cation base.

Technical Feat

ure

■IP20 protection class

■Fits on DIN-Rail TH35

■1 TE (18 mm) width

(DIN 43880)

■Integrated grounding tap

■Color: Light grey (RAL 7035)

■Optional colored dust covers

■For AMP-TWIST-6S SL Jack

Colored Dust Covers

(50 Pieces)

Part No. 1711511-X

Suffix No. (for Color):

-2 = Black

-3 = White

-4 = Violet

-5 = Orange

-6 = Blue

-7 = Red

-8 = Green

-9 = Yellow

Industrial Ethernet Cable (Copper)

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications.

NEW PRODUCTS

Technical Features

■Capable for Industrial

Environment

■Easy to strip

■Cat 5e

■UL and CE declaration

■100 Ohms characteristic

impedanz

■PVC Jacket

■Outer diameter 6.5 ±0.2 mm

Industrial Ethernet Cable

ISO/IEC 11801 2nd. EIA/TIA 568B

2 x 2 x 0.34 mm2

(AWG 22) solid

Bending radius 50 mm minimum

Cat 5e

Part No. 1939707-1

100 m continuous

Industrial Ethernet Cable

ISO/IEC 11801 2nd. EIA/TIA 568B

2 x 2 x 0.34 mm2

(AWG 22) 7-stranded

Bending radius 50 mm minimum

Cat 5e

Part No. 1981897-1

100 m continuous

Industrial Ethernet Cable

ISO/IEC 11801 2nd. EIA/TIA 568B

2 x 2 x 2 x 0.14 mm2

(AWG 26) 7-stranded

Bending radius 50 mm minimum

Cat 5e

Part No. 1939708-1

100 m continuous

White

Screen

Orange

Outer Sheath

Green

Inner Sheath

White

Yellow

Conductor

Insulation

Blue

500 mm Pitch 500 mm Pitch

Aluminum

Polyester Tape

White

Screen

Orange

Outer Sheath

Green

Inner Sheath

White

Yellow

Conductor

Insulation

Blue

500 mm Pitch 500 mm Pitch

Aluminum

Polyester Tape

Blue

White/Blue

Screen

White/Orange

Outer Sheath

Green

Inner Sheath

White

White/Brown

Brown

Conductor

Insulation

White/Green Green Orange

500 mm Pitch 500 mm Pitch

Aluminum

Polyester Tape

Industrial Ethernet Cable Stripper Kit

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications. 15

NEW PRODUCTS

Industrial Ethernet

Cable Stripper Kit

Basic Tool:

Part No. 603995-2

Advanced Tool with Cable Stop:

Part No. 1981944-1

(soon available)

Technical Features

The AMP Cable Stripper Kit is

capable for cutting and strip-

ping five different sequential

settings of Industrial Ethernet

cable types.

Description

The AMP Cable Stripping Tool

automatically strips cables

with cable diameter range of

6.4 mm to 7.6 mm with minor

adjustments.

For Industrial Ethernet Cable

capable Part Numbers:

1939707-1 = 2 x 2 x 0.34 mm2

(AWG 22) solid

1981897-1 = 2 x 2 x 0.34 mm2

(AWG 22) 7-stranded

1939708-1 = 2x2x2x0.14 mm

(AWG 26) 7-stranded

Tool Kit including

●AMP Cable Stripper

●Blade Cassette (double use)

●V-Block as cable guidance

●Hex wrench for blade

adjustment

●Service gauge

●Instruction Sheet:

411-78282

88.9

[3.50]

Ref.

38.1

[1.50]

Ref.

26.92

[1.06]

Ref.

Blade adjustment

hex screws (3)

replaceable

blade cassette

inside tool

Blade cassette

release lever

Slide

adjustment

“V” Block

4 supplied

with each kit

Fiber Patch Cable

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications.

Part Numbers on Blue Background

are Preferred Types

Y- -X Length

0- -1 1 m

0- -2 2 m

0- -3 3 m

0- -5 5 m

1- -0 10 m

Y- -X Length

0- -1 1 m

0- -2 2 m

0- -3 3 m

0- -5 5 m

1- -0 10 m

Y- -X Length

0- -1 1 m

0- -2 2 m

0- -3 3 m

0- -5 5 m

1- -0 10 m

SC Duplex/SC Duplex Patch Cords

SC Duplex/ST-Style Duplex Patch Cords

SC Duplex/LC Duplex Patch Cords

MT-RJ/SC Duplex Patch Cords

Product Facts

●Technical Specifications see Page 17.

Other lengths

on request!

Description Part Number

50/125 µm, MM Y-5349565-X

62.5/125 µm, MM Y-5349578-X

9/125 µm, SM Y-6348260-X

10 GBit XG, 50/125 µm, OM3, MM Y-6536464-X

Product Facts

●Technical Specifications see Page 17.

Other lengths

on request!

Description Part Number

50/125 µm, MM Y-5349567-X

62.5/125 µm, MM Y-5349580-X

Product Facts

●Technical Specifications see Page 17.

Other lengths

on request!

Product Facts

●Technical Specifications see Page 17.

Other lengths

on request!

Description Part Number

Standard 50/125 µm Duplex, MM Y-6206619-X

Standard 62.5/125 µm Duplex, MM Y-6206615-X

Standard 9/125 µm Duplex, SM Y-6206623-X

10 GBit XG Duplex, 50/125 µm, OM3, MM Y-6536463-X

Description Part Number

50/125 µm, MM Y-6536509-X

62.5/125 µm, MM Y-6536510-X

9/125 µm, SM Y-6536508-X

10 GBit XG, 50/125 µm, OM3, MM Y-6536967-X

Y- -X Length

0- -1 1 m

0- -2 2 m

0- -3 3 m

0- -5 5 m

1- -0 10 m

This patch cord type is also available as SECURE product,

coded with 10 different mechanical keys and colors.

To be used with SECURE Jacks.

Fiber Patch Cable (continued)

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications. 17

Technical Features

■All cable assemblies tested

and with test protocol

■Machine polished connectors

for constant high quality

■Semi-tight cable construction

Connector Type Tuned Insertion Loss, Insertion Loss, Return Loss, Temperature

typical max.✱min. Range

SC, PC yes 0.15 dB 0.3 dB > 45 dB –25 °C to +70 °C

ST-Style, PC no 0.15 dB 0.3 dB > 45 dB –25 °C to +70 °C

MT-RJ no 0.30 dB 0.75 dB✱✱ > 35 dB –10 °C to +60 °C

LC, PC yes 0.10 dB 0.3 dB > 45 dB –25 °C to +70 °C

✱✱)against reference

✱✱ )random mated

Technical Data

Singlemode Patch Cords and Pigtails

Connector Type Insertion Loss, Return Loss, Temperature

max.✱min. Range

SC, PC 0.3 dB > 20 dB –10 °C to +60 °C

ST-Style, PC 0.3 dB > 20 dB –10 °C to +60 °C

MT-RJ 0.5 dB** > 20 dB –10 °C to +60 °C

LC, PC 0.3 dB > 20 dB –10 °C to +60 °C

✱✱)against reference

✱✱ )random mated

Multimode Patch Cords

SC and ST-Style Assemblies

Cable Sheath: LSZH

Cable Diameter: 2.5 mm Twin Zip

Buffer: 0.9 mm EasyStrip

Ferrule: Ceramic

MT-RJ Assemblies

Cable Sheath: LSZH

Cable Diameter: 1.8 mm Mini Twin Zip

Buffer: 0.6 mm

Ferrule: Thermoset

LC Assemblies

Cable Sheath: LSZH

Cable Diameter: 1.8 mm Mini Twin Zip

Buffer: 0.6 mm

Ferrule: Ceramic

For all

OM3 XG

cable

assemblies

Circular Plastic Connectors (CPC) Series 45 Ethernet

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications.

Description

This series of CPC products

accepts RJ-45 inserts. The

same CPC performance inter-

face that is widely accepted

in many markets has been

expanded to handle Ethernet

communications through

Category 5 and 5e require-

ments.

Application

Industrial machinery, printers,

communications equipment,

diagnostic equipment and any

potential application where

Ethernet is used and where

the connector requirements

call for a sealed, rugged

connector interface.

Technical Features

■For Category 5 and 5e cables

■Sealing performance per IP67

■Protective sealing cap

available for the receptacles

■Positive lock coupling ring

provides for reliable connec-

tions

■Available pass-through and

field installable receptacle

styles

■Unshielded and shielded

product offerings

Technical Data

Mechanical

■Positive lock coupling ring

■Polarized for proper mating bet-

ween the connector halves

Material

UV resistant and UL 94 V-0

housing material

Electrical

Meets TIA/EIA-56-B.2 Category 5

requirements

Operating Temperature

–55 °C to +105 °C

Standards & Specifications

Design Objective:

108-2203

Application Specification:

114-13137

Instruction Sheets:

408-8949,

408-8950,

408-8951,

408-10091

Circular Plastic Connectors (CPC) Series 45 Ethernet (continued)

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications. 19

Receptacle Kit, Shielded, Pass-Through RJ-45/RJ-45

Part No. 1986172-1

Plug Kit, Shielded

Solid Wire:

Part No. 1546907-1

Stranded Wire:

Part No. 1546907-2

Plug Kit, Unshielded

Solid Wire:

Part No. 1546876-1

Stranded Wire:

Part No. 1546876-2

Sealing Gasket

Material: Elastomer

Color: Black

Sealing Cap

Material: Thermoplastic

Color: Black

Rivet

Material: Carbon Steel

Finish: Zinc Plate w/

Clear Chromate

3.000±.030

[76.20±0.76]

.360 [9.14]

1.215±.010

[30.86±0.25]

1.278±.015

[32.46±0.38]

Dia.

3.000±.030

[76.20±0.76]

Bead Chain

Material: Brass

Finish: Nickel Plate

Mounting Strap

Material: Thermoplastic

Color: Black

Receptacle Sealing Caps, Part No. 207445-1 (with Plastic Strap) Receptacle Sealing Caps, Part No. 208652-1 (with Beaded Chain)

Interfacial

Seal

Receptacle

Assembly

RJ45 Jack

Assembly

Shielded

Pass through

Receptacle Kit, Shielded, Wire Terminated

Part No. 1546908-1

Shield

Flange Seal

Receptacle

Assembly

Jack

Assembly

Receptacle Kit, Unshielded, Pass-Through RJ-45/RJ-45

Part No. 1776186-1

RJ-45 Jack Assembly

Pass-Through

Interfacial Seal

Receptacle Assembly

Receptacle Kit, Unshielded, Wire Terminated

Part No. 1546877-1

Interfacial

Seal

Receptacle

Assembly

Jack

Assembly

1.330

[33.78]

2.048±.020

[52.02±.51]

.440

[11.18]

Industrial Circular Ethernet Connectors (ODVA) – Variant 1

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications.

Technical Data

Mechanical

■Positive lock coupling ring

■Polarized for proper mating

between the connector halves

Electrical

Meets TIA/EIA-568 Category 5e link

requirements

Standards & Specifications

Design Objective:

108-2198

Application Specification:

114-13136

Description

This rugged RJ-45 connector

meets the ODVA (Open Device

Vendor Association) interoper-

ability interface specification to

support EtherNet/IP. It is

designed for use in harsh

environments, the connector

features a quick-connect

bayonet coupling mechanism.

Application

Industrial machinery, printers,

communications equipment,

diagnostic equipment and any

potential application where

Ethernet is used and where

the connector requirements

call for a sealed, rugged

connector interface.

Technical Features

■For Category 5e cables

■Sealing performance per IP67

■Protective cover available

for the receptacles

■Positive lock coupling ring

provides reliable connections

in harsh environments

■Available pass-through

receptacle style

■Bulkhead receptacle mounts

to either outside or inside

panel cutout

■Compliant to

IEC 61076-3-106 – Variant 1

Industrial Circular Ethernet

Connectors – Fiber

Connector Multi Mode:

Part No. 1828618-1

Connector Single Mode:

Part No. 1828618-2

Receptacle Multi Mode:

Part No. 1828619-1

Receptacle Single Mode:

Part No. 1828619-2

Connector Dust Cover:

Part No. 1828740-1

Receptacle Dust Cover:

Part No. 1918177-1

Material

UV resistant housing material

Temperature Range:

–40 °C to +85 °C

Housings, Coupling Ring:

UL 94 V-0

Cable Fitting, Modular Plug, Tether:

UL 94 V-2

Gasket, Seal:

UL 94 HBF

Industrial Circular Ethernet Connectors (ODVA) – Variant 1 (continued)

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications. 21

.75

[19.1] Ref.

Hex Flats

.83

[21.0]

Ø1.24 [31.5]

2.32

[59.0]

Modular Plug Assembly

RJ-45, 8 Position

Material:

Housing: Clear Polycarbonate

Contacts: Phosphor Bronze

Finish:

Contacts: Gold over Nickel

Interfacial Seal

Material: Elastomer

Color: Orange

Plug Housing

Material: Polyester

Color: Black

Cable Fitting

Material: Polyamide & Elastomer

Color: Black Coupling Ring

Material: Polyester

Color: Black

Load Bar

Material: Polyester

Color: Black

Panel Gasket

Material: Elastomer

Color: Orange

Receptacle Housing

Material: Polyester

Color: Black

3.5 Panel Nut

Material: Brass

Finish: Nickel

Cat 5e Coupler RJ-45, 8 Position

Material:

Housing: Thermoplastic

Contacts: Phosphor Bronze

Finish: Contacts Gold Over Nickel

1.4

[36.00]

.51

[12.93]

1.08

[27.18]

.76

[19.20]

1.26

[32.0]

1.5

[37.0]

.08

[2.00]

Bayonet Lock

Ø1.3

[34.0]

Panel Flange

[28.50]

Ø1.12

Recommended Panel Cutout

Plug Kit, Unshielded

Solid Wire:

Part No. 1738607-1

Stranded Wire:

Part No. 1738607-2

Receptacle Kit, Unshielded

Pass-Through:

Part No. 1738601-1

Protective Cover Assembly

Receptacle:

Part No. 1738611-1

Interfacial Seal

Material: Elastomer

Color: Orange

Tether

Material: Polycarbonate

Color: Black

Coupling Ring

Material: Polyester

Color: Black

Keying

Feature

1.24

[31.5] .83

[21.0]

.1.08

[27.5]

Ø1.16

[29.5]

3.66

[93.0]

Circular Sealed RJ-45 Connector – Variant 3

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications.

Technical Features

■Threaded outer connection

contributes to:

■Environmental sealing

(IP67 rated)

■Vibration resistance

■Secure, robust connections

■Provided for reliable

performance in electrical

noisy conditions found on

most factory floors

■Compatible with Category 5e

cable

■Fully intermateable with

unshielded products

■Compliant to

IEC 61076-3-106 – Variant 3

Description

The Circular Sealed RJ-45

connector family of cable

assemblies is designed to

meet the various demanding

manufacturing, processing,

and commercial application

requirements.

Combining the existing RJ-45

connector technology with the

Industry’s proven mini-circular

format connectors, results in

a series of products which

greater protect the integrity of

your data transmission – in

different challenging operating

environments.

The Circular Sealed RJ-45

connector line of receptacles

offers a variety of packaging

solutions: from widely

accepted printed circuit board

(PCB) mount configurations

to bulkhead pass-through.

Plug assemblies are offered in

complete overmolded cordsets

in various lengths and con-

figurations. A field-attachable

Plug connector, that utilizes

standard termination tooling,

is available to produce custom

cable lengths.

Circular Sealed RJ-45 Connector – Variant 3 (continued)

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications. 23

1.500

[38.10]

1.732

[43.99]

.675

[17.10]

.125

[3.18]

Ref.

.090

[2.29]

Ref.

2 Plcs.

Ref.

RJ45

Connector

1.650

[41.91] Ref.

Thick

Hex Nut

.200

[5.08]

1 1/4-16 UN-2A

Thread

1-14 UN-2A

Thread

Viton O-Ring

Ø .095

[2.41] 2 Plcs.

Ø .100

[2.54]

Ø 1.650

[41.91]

Keep Out Area

4 Plcs.

Ø .034

[0.86] 8 Plcs.

.650

[16.51]

2.85

[7.24]

.570

[14.48]

.325

[8.26]

1.035

[26.29]

.354

[8.99]

.518

[13.16]

.178

[4.52]

.100

[2.54]

.100 [2.54]

.060 [1.52]

.020 [0.51]

.140 [3.56]

.100 [2.54]

.060 [1.52]

.020 [0.51]

.140 [3.56]

.018

[0.46]

PCB Layout

Direct PCB Mount Receptacle

Low profile receptacle solders

directly to a printed circuit

board (PCB) – ideal for OEMs

who wish to incorporate a

robust, sealed connection into

their field equipment. A sealed

RJ-45 in the smallest possible

package.

Description Part Number

Direct PCB mount

8 pin through-hole receptacle, 1546405-1

front coupling hex nut

Closure Cap

Maintains better sealing

integrity when a connector is

not mated with the receptacle.

Material

Closure Cap: Delrin (black)

Related Product Data

Receptacles: Page 23–25

Adapters: Page 26

Overmolded Cordsets: Page 27

Field-Attachable Plug: Page 28

Introduction

The Circular Sealed RJ-45

connector line of receptacles

offers solutions for Ethernet

field device connectivity in

many challenging operating

environments. All receptacles

are compatible with standard

commercial RJ-45 connectors,

enabling a better solution for

both harsh and benign

environments.

Material and Finish

Receptacle Shell:

Acrylonitrile-Butadiene-Styrene

(ABS) in standard version;

Acrylonitrile-Styrene-Acrylate in

UV stabilized version

O-Ring: Vition Rubber

Description Part Number

Closure Cap for Receptacles, IP67 rated 1-1546406-1

(with 3.63 [92.2] lanyard)

Closure Cap for Receptacles, IP65 rated 1-1546407-1

Closure Cap for Plug cordset, IP67 rated 1-1546408-1

(with 3.63 [92.2] lanyard)

1-14 UNC Thread

Circular Sealed RJ-45 Connector – Variant 3 (continued)

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications.

.195

[4.95]

1.050

[26.67]

1.004

[25.50] Dia.

.940

[23.90]

Ref.

12.00

[304.8]

Cat. 5 Cable

Conduit

Nut

.062

[1.57]

Thick Nitrile

Gasket

.620

[15.70]

1-14 UNC

Thread

.062

[1.57]

Thick Nitrile

Gasket

PCB

Nitrile

O-Ring

Conduit

Nut

1-14 UNC

Thread

Nitrile

O-Ring

.940

[23.90]

Ref.

960

[49.80]

Ref.

1.500

[38.10]

1.300

[33.00]

Ref.

PCB

Standard Printed Circuit

Board Receptacle

Highly flexible solution that

enables an OEM or end-user

to solder a cable lead to an

internal Ethernet connection.

Material and Finish

Receptacle Shell:

Acrylonitrile-Butadiene-Styrene

(ABS) in standard version;

Acrylonitrile-Styrene-Acrylate in

UV stabilized version

O-Ring: Nitrile Rubber

Related Product Data

Mating Connectors

Overmolded Cordsets: Page 27

Field-Attachable Plug: Page 28

Closure Cap: Page 23

Receptacle with PCB Receptacle

with PCB and Cable

Backend Dimensions

of Receptacle

Description Part Number

Receptacle with PC Board 1-1546409-1

Receptacle with PCB & 12" of cable 1-1546410-1

(10 Base-T)

Receptacle with PCB & 12" of cable 1-1546411-1

(568A)

Receptacle with PCB & 12" of cable 1-1546412-1

(568B)

Circular Sealed RJ-45 Connector – Variant 3 (continued)

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications. 25

Bulkhead Pass-Through

Receptacle

The perfect solution to bring

Ethernet into a cabinet or

control box. Simply mount

the bulkhead product in a

panel cutout, mate a sealed

connector on the outside of

the enclosure, and run a com-

mercial patch cord from the

back-side RJ-45 Jack to your

PLC, I/O, or Ethernet Control

Board. No conduit entry is

required.

Material and Finish

Receptacle Shell:

Acrylonitrile-Butadiene-Styrene

(ABS) in standard version;

Acrylonitrile-Styrene-Acrylate in

UV stabilized version

O-Ring: Nitrile Rubber

Performance Characteristics

Operating Temperature:

-4° to 176°F [-20° to 80°C]

Return Loss: 5 dB @ 100 MHz

Shock/Vibration: Per IEC 60068-2-6

Environmental Rating: IEC IP67

TIA/EIA Rating:

Bulkhead Pass-Through are Category

5e compliant; Direct PCB Mount is

Category 5 compliant; Standard PC

board is not rated – additional

customer termination is required

Knockout Hole for Receptacle:

1.031 [26.19 mm]

Mating Thread: UNC 1"–14

Related Product Data

Mating Connectors

Overmolded Cordsets: Page 27

Field-Attachable Plug: Page 28

Closure Cap: Page 23

Backside RJ-45 Jack

Specifications

Base Material:

Copper alloy w/30 µ-inches gold alloy

Underplating: 2.54 microns of nickel

Mating Cycles: 250 min.

Current Rating: 1.5 Amp

Voltage Rating: 125 V DC

Description Part Number

RJ-45 Bulkhead pass-through 1-1546413-3

with backside RJ-45 jack

RJ-45 Bulkhead pass-through with 1-1546413-4

backside jack and grounding strap

RJ-45 Bulkhead pass-through 1-1546414-4

with 12" of patch cord

RJ-11 Bulkhead pass-through 1-1546415-1

with backside RJ-11 jack

1.500

[38.10]

1.300

[33.00]

Ref.

.840

[21.30]

Ref.

.940

[23.90]

Ref.

.520

[13.20]

Ref.

RJ45

Connector

1-14 UNC Thread .062

[1.57]

Thick Nitrile

Gasket

Nitrile O-Ring

Conduit

Nut

.750

[19.05]

.195

[4.95]

1.050

[26.67]

.620

[15.70]

.940

[23.90] Ref.

Length

Cat. 5 Cable

Conduit

Nut

.750

[19.05]

Nitrile O-Ring

1-14 UNC Thread

.062

[1.57]

Thick Nitrile

Gasket

Ref. 1.004

[25.50] Dia.

Receptacle with Backside RJ-45 Jack

Receptacle

with 12" Patch Cord

Backend

of Receptacle

Circular Sealed RJ-45 Connector – Variant 3 (continued)

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications.

Female RJ45 Jack

Front View

Locknut not shown

Recommended Max. Panel Thickness:

.236 [6.0]

1.3

[33.0]

Viton O-Ring

1.97

[50.0] Nom.

1" – 14 UNC Thread

M40 x 1.5 Thread

M40 x 1.5 Locknut

1.81 [46.0] A/F, .39 [10.0] Thick

Female-to-Female

Adapter

Viton O-Ring

1" – 14 UNC Thread

Delrin Cover

Female RJ45 Jack

1.97

[50.0] Nom.

1.3

[33.0]

Threaded-Through

Panel Interconnect (M40)

Material and Finish

Receptacle Shell:

Acrylonitrile-Butadiene-Styrene

(ABS) in standard version;

Acrylonitrile-Styrene-Acrylate in

UV stabilized version

O-Ring:

Nitrile Rubber

Material and Finish

Receptacle Shell:

Acrylonitrile-Butadiene-Styrene

(ABS) in standard version;

Acrylonitrile-Styrene-Acrylate in

UV stabilized version

O-Ring:

Nitrile Rubber

Performance Characteristics

Operating Temperature:

-4° to 176°F [-20° to 80°C]

Shock/Vibration:

Per IEC 60068-2-6

Environmental Rating: IEC IP67

Mating Thread:

UNC 1"–14

Related Product Data

Closure Cap: Page 23

Related Product Data

Closure Cap: Page 23

Description Part Number

Female-to-Female Adapter 1546574-1

Description Part Number

Threaded-Through Panel Interconnect 1546641-1

M40 thread size

Performance Characteristics

Operating Temperature:

-4° to 176°F [-20° to 80°C]

Shock/Vibration:

Per IEC 60068-2-6

Environmental Rating: IEC IP67

Mating Thread:

UNC 1"–14

Circular Sealed RJ-45 Connector – Variant 3 (continued)

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications. 27

When both cord ends are in a

harsh environment, order the

double-ended configuration

with two industrial sealed plug

connectors; for a cable with

one end in a harsh environ-

ment, and the other in a sealed

or office area, order with one

industrial plug connector and

one commercial grade plug

for a better fit into a standard

patch panel. Various cable

types are available to best

match the requirements of

the applications. Solid core

shielded PUR cable is used for

longer “horizontal cross con-

nection runs”, while stranded

PVC is more appropriate for

shorter “patch cord” appli-

cations where greater cable

flexibility is desired. For

extreme environmental condi-

tions, Proplex™ cable provides

a Kevlar inner wrap and an

unmatched temperature range

–94 °F to +221°F [–70 °C to

+105 °C]. Plugs are available

in both RJ-45 and RJ-11

formats.

The cordsets utilize a standard

RJ-45 plug, but add strain

relief and a locking mechanism

that creates a seal when

mated with a receptacle.

Cordsets can be ordered in

standard or custom lengths

as an overmolded cordset or

plug (see chart below).

2.260

[57.40]

1.120

[28.40]Ref.

Length

Ref.

2.260

[57.40] Ref.

Material and Finish

Insert:

Acrylonitrile-Butadiene-Styrene

(ABS)

Overmold:

Polyurethane (Solid Core & Proplex),

PVC (Stranded)

Coupling Nut:

Acrylonitrile-Butadiene-Styrene

(ABS) in standard version;

Acrylonitrile-Styrene-Acrylate in

UV stabilized version

Connector Specifications

Recommended Mating Torque:

12 inch-lbs. [1.36 Nm]

Double-Ended Cordsets

Cable RJ-45 Plug Ends Length Part Number

mft

Solid core Industrial (both ends) 1 [3.3] 1-1546451-1

Solid core Industrial (both ends) 5 [16.4] 1-1546451-2

Solid core Industrial (both ends) 10 [32.8] 1-1546451-3

Solid core Industrial/Commercial 2 [6.6] 1-1546451-4

Proplex Industrial (both ends) 2 [6.6] 1-1546452-1

Proplex Industrial (both ends) 5 [16.4] 1-1546452-2

Stranded Industrial (both ends) 2 [6.6] 1-1546453-1

Stranded Industrial (both ends) 5 [16.4] 1-1546453-2

Related Product Data

Mating Connectors

Receptacles: Page 23–25

Adapters: Page 26

Closure Cap: Page 23

Overmolded Cordsets,

Double-Ended

Overmolded cordsets are avail-

able in two configurations.

Circular Sealed RJ-45 Connector – Variant 3 (continued)

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications.

2.300

[58.40]

2.000

[50.80] Ref.

.100–.260

[2.50–6.50]

O.D. Cable

Range

Ref.

1.120

[28.40] Ref.

Field-Attachable RJ-45

Plug Connector

Assemble the connection in

the field using a standard

crimping tool, and still enjoy

the same IP67 sealed con-

nection as the overmolded

cordset. Bulk cable (1,000 ft

[304.8 m]) put-ups are avail-

able for both Solid Core PUR

and Proplex cable.

Material and Finish

Receptacle Shell:

Acrylonitrile-Butadiene-Styrene

(ABS) in standard version;

Acrylonitrile-Styrene-Acrylate in

UV stabilized version

O-Ring: Nitrile Rubber

Related Product Data

Mating Connectors

Receptacles: Page 23–25

Adapters: Page 26

Closure Cap: Page 23

Description Part Number

Field-attachable RJ-45 Plug connector, 1546440-1

0.1–0.26 [2.5–6.5] acceptable cable diameter

Circular Sealed RJ-45 Connector – Variant 3 (continued)

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications. 29

Solid Core Cable

Conductors:

24 AWG solid bare copper, .020 [0.51]

Insulation:

.009 [0.23] of cellular polyethylene;

.040 [1.00] nominal dia.

Pair:

2 insulated conductors twisted

together, lay lengths varied between

pairs to minimize cross talk

Core: 4 pairs cabled together

Binder: Polyester tape, minimum

20% overlay min.

Shield:

Aluminum/polyester tape,

20% overlay min.

Drain Wire: 24 AWG stranded (7/32)

tin plated copper

Jacket: Black polyurethane .025

[0.64] nom. thickness

Operating Temperature:

–4° to 176°F [–20°C to 80°C]

Diameter:

.245 [6.22] nom.

Wiring Sequence:

Choice of TIA/EIA 568A or 10 Base-T

Electrical @ 20°C

Capacitance:

5.6 nF/100 meter, max.

Velocity of Propagation:

72% nom.

Conductor DC Resistance:

9.38 Ω/100 meter, max.

Impedance:

100 Ω±15 Ω

Delay Skew:

45 nS/100 meter, max.

TIA/EIA Rating:

Category 5e

Bulk Cable Specifications Stranded Cable

Conductors:

24 AWG stranded tinned copper

Insulation:

Polyolefin .037 [0.94] nominal

diameter

Pair:

2 insulated conductors twisted

together, lay lengths varied between

pairs to minimize cross talk

Core: 4 pairs cabled together

Binder: Polyester tape, minimum

20% overlay min.

Jacket: Black PVC .025 [0.64] nom.

thickness

Operating Temperature:

-4° to 176°F [-20° to 80°C]

Diameter:

.220 [5.59] nom.

Wiring Sequence:

Choice of TIA/EIA 568A or 10 Base-T

Electrical @ 20°C

Capacitance:

15 pF/FT

Velocity of Propagation:

70% nom.

Conductor DC Resistance:

9.0 Ω/100 meter, max.

Impedance:

100 Ω±15 Ω

Delay Skew:

10 nS/100 m typ.; 25 nS/100 m max.

TIA/EIA Rating:

Category 5e

Kevlar Wrapped Cable

Conductors:

26 AWG stranded bare copper

Insulation:

Color coded HFFR, halogen free,

.035 [0.90] nominal dia.

Pair:

Cabled w/ Kevlar strength member

and tape wrapped

Core: 4 pairs cabled together

Shield:

Inner: Aluminum mylar,

100% coverage;

Outer: Tinned copper braid,

80% coverage

Jacket: Black urethane .059 [1.50]

nom. thickness

Operating Temperature:

-94° to 221°F [-70° to 105°C]

Diameter:

.287 [7.30] nom.

Wiring Sequence:

Choice of TIA/EIA 568A or 10 Base-T

Electrical @ 20°C

Capacitance:

4.6 nF/100 meters

Propagation Delay:

5.2 ns/m max.

Conductor DC Resistance:

15.0 Ω/100 meter, max.

Impedance:

100 Ω± 15 Ω

Delay Skew:

20 nS/100 m typ.; 25 nS/100 m max.

TIA/EIA Rating:

Category 5

Frequency Attenuation NEXT

(MHz) (dB/100 M nom.) (dB nom.)

1.0 2.0 65.3

4.0 4.1 56.3

10.0 6.5 50.3

16.0 8.2 47.3

20.0 9.3 45.8

31.25 11.7 42.9

62.5 17.0 38.4

100.00 22.0 35.3

Frequency Attenuation NEXT

(MHz) (dB/100 M nom.) (dB nom.)

1.0 1.9 76

4.0 3.9 72

16.0 7.9 61

20.0 9.0 60

31.25 11.0 55

62.5 15.9 53

100.00 20.7 50

Frequency Attenuation NEXT

(MHz) (dB/100 M nom.) (dB nom.)

1 3.15 62

4 6.45 53

16 12.3044

20 13.8042

31.25 17.7040

62.5 25.6035

100 33.0032

Numerical Index

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications.

Part Number Page

0-0207445-1 19

0-0208652-1 19

0-0603995-2 15

0-1546405-1 23

1-1546406-1 23

1-1546407-1 23

1-1546408-1 23

1-1546409-1 24

1-1546410-1 24

1-1546411-1 24

1-1546412-1 24

0-1546413-3 25

0-1546413-4 25

0-1546414-4 25

1-1546415-1 25

0-1546440-1 28

1-1546451-1 27

1-1546451-2 27

1-1546451-3 27

1-1546451-4 27

1-1546452-1 27

1-1546452-2 27

1-1546453-1 27

1-1546453-2 27

0-1546574-1 26

0-1546641-1 26

0-1546876-1 19

0-1546876-2 19

0-1546877-1 19

0-1546907-1 19

0-1546907-2 19

0-1546908-1 19

0-1711501-1 13

0-1711511-2 13

0-1711511-3 13

0-1711511-4 13

0-1711511-5 13

0-1711511-6 13

0-1711511-7 13

0-1711511-8 13

0-1711511-9 13

0-1711658-1 13

0-1738601-1 21

0-1738607-1 21

0-1738607-2 21

0-1738611-1 21

0-1776186-1 19

0-1828618-1 20

Part Number Page

0-1828618-2 20

0-1828619-1 20

0-1828619-2 20

0-1828740-1 20

0-1903526-1 04

0-1903527-1 04

0-1918177-1 20

0-1939707-1 15

0-1939707-1 14

0-1939707-1 05

0-1939707-1 04

0-1939708-1 15

0-1939708-1 14

0-1939708-1 05

0-1939708-1 04

0-1981897-1 15

0-1981897-1 14

0-1981897-1 05

0-1981897-1 04

0-1981944-1 15

0-1986172-1 19

0-1987004-1 05

0-1987004-2 05

0-1987029-1 08

0-1987029-2 08

0-1987030-1 08

0-1987030-2 08

0-1987031-1 06

0-1987031-2 06

0-1987032-1 06

0-1987032-2 06

0-1987033-1 06

0-1987033-2 06

0-1987150-1 12

0-1987152-1 11

0-1987155-1 10

0-1987155-2 10

0-1987195-1 10

3-1987195-3 10

0-5349565-1 16

0-5349565-2 16

0-5349565-3 16

0-5349565-5 16

1-5349565-0 16

0-5349567-1 16

0-5349567-2 16

0-5349567-3 16

0-5349567-5 16

Part Number Page

1-5349567-0 16

0-5349578-1 16

0-5349578-2 16

0-5349578-3 16

0-5349578-5 16

1-5349578-0 16

0-5349580-1 16

0-5349580-2 16

0-5349580-3 16

0-5349580-5 16

1-5349580-0 16

0-6206615-1 16

0-6206615-2 16

0-6206615-3 16

0-6206615-5 16

1-6206615-0 16

0-6206619-1 16

0-6206619-2 16

0-6206619-3 16

0-6206619-5 16

1-6206619-0 16

0-6206623-1 16

0-6206623-2 16

0-6206623-3 16

0-6206623-5 16

1-6206623-0 16

0-6348260-1 16

0-6348260-2 16

0-6348260-3 16

0-6348260-5 16

1-6348260-0 16

0-6536463-1 16

0-6536463-2 16

0-6536463-3 16

0-6536463-5 16

1-6536463-0 16

0-6536464-1 16

0-6536464-2 16

0-6536464-3 16

0-6536464-5 16

1-6536464-0 16

0-6536508-1 16

0-6536508-2 16

0-6536508-3 16

0-6536508-5 16

1-6536508-0 16

0-6536509-1 16

0-6536509-2 16

Part Number Page

0-6536509-3 16

0-6536509-5 16

1-6536509-0 16

0-6536510-1 16

0-6536510-2 16

0-6536510-3 16

0-6536510-5 16

1-6536510-0 16

0-6536967-1 16

0-6536967-2 16

0-6536967-3 16

0-6536967-5 16

1-6536967-0 16

Restriction on the Use of Hazardous Substances (RoHS)

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications. 31

At Tyco Electronics, we’re ready to support your RoHS requirements. We’ve assessed more

than 1.5 million end items/components for RoHS compliance, and issued new part numbers

where any change was required to eliminate the restricted materials. Part numbers in this catalog

are identified as:

RoHS Compliant

Part numbers in this catalog are RoHS Compliant, unless marked otherwise.

These products comply with European Union Directive 2002/95/EC as amended 1 January 2006

that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain

electrical and electronic products sold into the EU as of 1 July 2006.

Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products

that are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical

accessories.

Non-RoHS Compliant

These part numbers are identified with a “” symbol. These products do not comply with the

material restrictions of the European Union Directive 2002/95/EC.

5 of 6 Compliant

A “” symbol identifies these part numbers. These products do not fully comply with the European

Union Directive 2002/95/EC because they contain lead in solderable interfaces (they do not

contain any of the other five restricted substances above allowable limits). However, these prod-

ucts may be suitable for use in RoHS applications where there is an application-based exception

for lead in solders, such as the server, storage, or networking infrastructure exemption.

Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our

suppliers and represents our current actual knowledge based on the information provided by our

suppliers. This information is subject to change. For latest compliance status, refer to our website

referenced below.

Getting the Information You Need

Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your

questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available

with links to more detailed information. You can also submit RoHS questions and receive a

response within 24 hours during a normal work week. The Support Center also provides:

■Cross-Reference from Non-compliant to Compliant Products

■Ability to browse RoHS Compliant Products in our on-line catalog:

http://ecommas.tycoelectronics.com/commerce/alt/RohsAltHome.do

■Downloadable Technical Data Customer Information Presentation

■More detailed information regarding the definitions used above

So whatever your questions when it comes to RoHS, we’ve got the

answers at www.tycoelectronics.com/leadfree

RoHS

Customer

Support

Center

Restriction on the Use

of Hazardous Substances

(RoHS)

Engineering Notes

Industrial Ethernet Products Catalog 1654253-2

Issued 9-2007

All specifications subject to change. Consult Tyco Electronics for latest specifications.

www.tycoelectronics.com

Global Contacts

Americas

Asia/Pacific

Argentina – Buenos Aires

Phone: +54-11-4733-2200

Fax: +54-11-4733-2211

Brasil – São Paulo

Phone: +55-11-3611-1311

Fax: +55-11-3611-0397

Canada – Toronto

Phone: +905-475-6222

Fax: +905-474-5520

Product Information Center:

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Fax: +905-474-5525

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Phone: +57-1-231-9398

Fax: +57-1-660-0206

Mexico – Mexico City

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+01-800-733-8926

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For Latin/South American

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Phone: +54-11-4733-2015

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Australia – Sydney

Phone: +61-2-9554-2600

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Product Information Center:

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Product Information Center:

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Phone: +82-2-3415-4500

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Phone: +60-3-7805-3055

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New Zealand – Auckland

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People’s Republic of China

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Phone: +852-2735-1628

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Taiwan – Taipei

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Vietnam – Ho Chi Minh City

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United States

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Phone: +1-717-564-0100

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Product Information Center:

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Troy, MI

Phone: +1-248-273-3359

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Europe/Middle East/Africa

Austria – Vienna

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Product Information Center:

Phone: +43-1-905-60-1249

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Belgium – Kessel-Lo

Phone: +32-16-352-300

Fax: +32-16-352-352

Bulgaria – Sofia

Phone: +359-2-971-2152

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Czech Republic and Slovakia

Czech Republic – Kurim

Phone: +420-541-162-111

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Product Information Center:

Phone: +420-541-162-113

Fax: +420-541-162-132

Denmark – Glostrup

Phone: +45-43-48-04-00

Fax: +45-43-44-14-14

Egypt – Cairo

Phone: +202-419-2334

Fax: +202-417-7647

Estonia – Tartu

Phone: +372-5138-274

Fax: +372-7400-779

Finland – Helsinki

Phone: +358-95-12-34-20

Fax: +358-95-12-34-250

France – Cergy-Pontoise Cedex

Phone: +33-1-3420-8888

Fax: +33-1-3420-8600

Product Information Center:

Phone: +33-1-3420-8686

Fax: +33-1-3420-8623

France Export Divisions –

Cergy-Pontoise Cedex

Phone: +33-1-3420-8804

Fax: +33-1-3420-8699

Germany – Bensheim

Phone: +49-6251-133-0

Fax: +49-6251-133-1600

Product Information Center:

Phone: +49-6251-133-1999

Fax: +49-6251-133-1988

Greece – Athens

Phone: +30-210-9370-396/397

Fax: +30-210-9370-655

Hungary – Budapest

Phone: +36-1-289-1000

Fax: +36-1-289-1010

Product Information Center:

Phone: +36-1-289-1016

Fax: +36-1-289-1017

Ireland – Dublin

Phone: +353-1-866-5612

Fax: +353-1-866-5714

Israel – Petach-Tikva

Phone: +972-3-929-0999

Fax: +972-3-919-1088

Italy – Collegno (Torino)

Phone: +39-011-4012-111

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Product Information Center:

Phone: +39-011-4012-428

Fax: +39-011-40-287-428

Lithuania and Latvia

Lithuania – Vilnius

Phone: +370-5-213-1402

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Product Information Center:

Phone: +370-5-211-3016

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Netherlands – ’s-Hertogenbosch

Phone: +31-73-6246-246

Fax: +31-73-6212-365

Product Information Center:

Phone: +31-73-6246-999

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Norway – Nesbru

Phone: +47-66-77-88-50

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Poland – Warsaw

Phone: +48-22-4576-700

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Product Information Center:

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Romania – Bucharest

Phone: +40-21-311-3479/3596

Fax: +40-21-312-0574

Russia – Moscow

Phone: +7-495-790-7902

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Product Information Center:

Phone: +7-495-790-7902-502

Fax: +7-495-721-1893

Russia – St. Petersburg

Phone: +7-812-718-8192

Fax: +7-812-718-8193

Slovenia – Ljubljana

Phone: +386-1561-3270

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South Africa – Port Elizabeth

Phone: +27-41-503-4500

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Spain – Barcelona

Phone: +34-93-291-0330

Fax: +34-93-201-7879

Sweden – Upplands Väsby

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Switzerland – Steinach

Phone: +41-71-447-0447

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Turkey – Istanbul

Phone: +90-212-281-8181-83

+90-212-282-5130/5430

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Ukraine – Kiev

Phone: +380-44-206-2265

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United Kingdom –

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Phone: +44-8706-080208

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Product Information Center:

Freephone (UK only):

+0800-267-666

Phone: +44-8706-080208

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Tyco Electronics AMP GmbH

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67346 Speyer / Germany

Phone: +49-(0)6232-30-2527

Fax: +49-(0)6232-30-2243

www.tycoelectronics.com

AMP, AMP NETCONNECT, TE Logo and

Tyco Electronics are trademarks

1654253-2 Issued 9-2007 5M ST