7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER A A FINE CRIMP HEIGHT ADJUST A 7-2266117-8 2.29 mm [.090] APPLICATOR INSTRUCTIONS 408-10389 - 2119951-1 2119949-1 2119951-1 SMART APPLICATOR 2161326-1 MECHANICAL FEED 2119949-1 PNEUMATIC FEED 4 2119950-1 - - - - PART NUMBER 2119799-1 8- 2266117 -4 - - 5-18022-5 - 8- 2266117 -5 - 8- 2266117 -4 1338685-1 5-18022-5 1338685-1 5-18022-5 - - - - - 2119641-1 - - - 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - 1901094-3 - - - - 2168400-6 2168400-6 - - 2119799-1 - (QUANTITY 2) - - - - (QUANTITY 2) - 6 - 2063440-1 - - - - - 8 4 - 7-2266119-8 - C - n TERMINAL APPLICATION SPECIFICATION 0425-059-0000 Rev L - - - - 1572032-7 C1__DWG_PN_1_1 1060-20-0177 C1__DWG_PN_1_2 1 TERMINAL APPLICATION SPECIFICATION 0425-059-0000 Rev L - - INSULATION DIAMETER RANGE - 2.16-2.82 mm [.085-.111 IN] - - - - 6 TERMINALS APPLIED DEUTSCH TERMINAL 1060-20-0122 C1__DWG_PN_1_0 n 3.81-5.09 mm [.150-.200 IN] TERMINALS APPLIED TE TERMINAL 1572032-1 DEUTSCH CRIMP SPECIFICATION WIRE STRIP LENGTH 2.16-2.82 mm [.085-.111 IN] - STAMPED CONTACT SOCKET SIZE 20 TERMINAL NAME: INSULATION DIAMETER RANGE - DEUTSCH TERMINAL TERMINAL DATA: DEUTSCH CRIMP SPECIFICATION 3.81-5.09 mm [.150-.200 IN] C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1572032-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 - - 7-2266118-8 WIRE STRIP LENGTH - - STAMPED CONTACT PIN SIZE 20 TERMINAL NAME: - - 7-2266117-8 DEUTSCH TERMINAL - - - - 7-2266120-8 TERMINAL DATA: DEUTSCH TERMINAL 1060-20-0144 TE TERMINAL C1__DWG_PN_4_0 286680-1 286680-9 C1__DWG_PN_4_1 C1__DWG_PN_2_2 286680-6 C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 DEUTSCH TERMINAL 1062-20-0122 1062-20-0177 1062-20-0344 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 TE TERMINAL DEUTSCH TERMINAL C2__DWG_PN_3_0 286680-2 286680-5 1062-20-0144 1062-20-0322 C2__DWG_PN_3_1 C2__DWG_PN_3_2 1-286680-0 - C2__DWG_PN_4_0 - C2__DWG_PN_4_1 - C2__DWG_PN_4_2 1062-20-0377 C2__DWG_PN_3_3 - - C2__DWG_PN_4_3 - WIRE SIZE 1.50mm2 16 AWG 1.00mm2 18 AWG 0.75mm2 0.60mm2 20 AWG 0.50mm2 22 AWG 0.35mm2 B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 W1__DWG_WGAUGE_7 W1__DWG_WGAUGE_8 W1__DWG_WGAUGE_9 W1__DWG_WGAUGE_10 1.47+0.03/-0.05 [.058+.001/-.002] 1.27+0.03/-0.05 [.050+.001/-.002] 1.27+0.03/-0.05 [.050+.001/-.002] 1.24+0.03/-0.05 [.049+.001/-.002] 1.22+0.03/-0.05 [.048+.001/-.002] 1.07+0.03/-0.05 [.042+.001/-.002] 0.99+0.03/-0.05 [.039+.001/-.002] 0.97+0.03/-0.05 [.038+.001/-.002] 0.94+0.03/-0.05 [.037+.001/-.002] 0.94+0.03/-0.05 [.037+.001/-.002] CRIMP HEIGHT REFERENCE SETTING 5.4 W1__DWG_CRIMP_HT_2 5.4 W1__DWG_CRIMP_HT_3 5.7 W1__DWG_CRIMP_HT_4 5.9 W1__DWG_CRIMP_HT_5 7.4 W1__DWG_CRIMP_HT_6 8.2 W1__DWG_CRIMP_HT_7 8.4 W1__DWG_CRIMP_HT_8 8.7 W1__DWG_CRIMP_HT_9 8.7 W1__DWG_CRIMP_HT_10 - 9 3.4 W1__DWG_CRIMP_HT_1 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 - W1__FA_SETTING_5 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. W1__FA_SETTING_6 W1__FA_SETTING_7 W1__FA_SETTING_8 W1__FA_SETTING_9 W1__FA_SETTING_10 6 7 - RECOMMENDED SPARE PARTS - 2 GREASE BEARING SURFACES LIGHTLY - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266117 2266117 2266117 2266117 - -4 -4 -5 -6 1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A - 1 4 10 11 12 13 1 1 - & 252. 7 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - - 1 1 1 -78 -77 -7 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 - -6 1 1 1 -5 1 1 1 1 1 1 -2 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 -1 PART NO 1 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 260 252 250 249 248 247 246 ITEM NO 1 1 - 1 1 1 - - Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 4.33 . MEMORY CHIP. - - - - - - 1 1 1 A 1 1 1 1 1 REF 1 1 1 1 1 1 1 2 1 3 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 66 P LTR DESCRIPTION DATE ECR-15-005520 1 1 1 1 1 1 mm MATERIAL - -1 PART NO - 2 1 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 2119758-1 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-7 22278-8 854769-4 2266117 2119956-1 2119791-9 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 21028-2 1338685-1 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 2-1752356-0 2079383-5 2161328-1 1-1320908-0 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 2-1803054-4 2119780-9 238011-9 1803019-5 455888-4 4-1633713-4 - - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - - 1 1 2 1 - 1 - 1 1 - 1 1 1 1 1 - 1 1 - 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -78 -77 -7 ATLANTIC VERSION SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND AMP 4805 REV 31MAR2000 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 REVISIONS DIST DWN APVD MR 08APR2015 TE 2063440-1 INSULATION DIAMETER RANGE 7-2266116-8 1 A2 5-18022-5 8- 2266117 -5 1338685-1 - - - LOC SET UP GAUGE 2119599-1 APPLICATOR CONVERSION KITS 13 F O 2161326-1 - APPLICATOR CONVERSION KIT TYPE SMART APPLICATOR NONE CRIMP TOOLING KIT A 1338685-1 SERVO LATCH PLATE SERVO LATCH PLATE 12 2266117 -7 7- 2266117 -7 PNEUMATIC 4 2119950-1 MECHANICAL FEED FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST PNEUMATIC FEED SERVO LATCH PLATE SERVO LATCH PLATE A 1.75 mm [.069] 2 PART NUMBERS REQUIRED CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2266117 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 2266117 -5 WIRE INSUL DESCRIPTION A 2266117 -2 CRIMP 4 20 REVISION 2266117 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS PRINT, APPLICATOR LOG SHEET DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 16-Oct-13 CHK 16-Oct-13 APVD 16-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-7 1 SIMP_22278-8 1 854769-4 1 2266117_LOGSHEET 1 2119956-1 1 2119791-9 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 21028-2 1 1338685-1 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653-1 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 2-1752356-0 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 2-1803054-4 .. 1 ITEM_7 .. 1 ITEM_6 1 2119780-9 1 238011-9 1 1803019-5 1 455888-4 1 4-1633713-4 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 119 117 82 77 74 72 71 70 67 66 63 62 60 59 58 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC - 1 2119758 Ocean Side Feed Applicator - DRAWING NO 2266117 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A2 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 247 246 260 44 7 252 245 35 244 2 7 249 53 63 166 242 163 D 2 2 2 2 8 2 6 50 8 59 82 1 136 1 34 REF 70 3 172 52 C 1 56 SERVO LATCH PLATE 4 TERMINAL SUPPORT LOCATION 28 5 41 135 198 66 2 164 A 67 11 213 33 24 SERVO FEEDER NOT INCLUDED B 4 51 133 117 REF 10 A 77 58 74 19 30 20 29 21 9 B 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 0.00 [ 0.000 ] REF 2 137 240 - 243 238 C - - 62 39 56 A APVD 37 38 59 250 DWN 40 239 PNEUMATIC DATE 119 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY WIRE BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 16-Oct-13 CHK 16-Oct-13 APVD 16-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266117 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A2 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST 2- 2266117 -7 A FINE CRIMP HEIGHT ADJUST NONE 7-2266117-8 CRIMP TOOLING KIT A 2.29 mm [.090] APPLICATOR INSTRUCTIONS 408-10389 SET UP GAUGE 2119599-1 2119950-1 1338685-1 SMART APPLICATOR 2161326-1 - 2119951-1 MECHANICAL FEED MECHANICAL FEED PNEUMATIC FEED - - - 5-18022-5 - - - 5-18022-5 1338685-1 - 8- 2266117 -4 8- 2266117 -4 1338685-1 2119950-1 2119799-1 8- 2266117 -5 - 2119949-1 2119641-2 5-18022-5 - 2161326-1 5-18022-5 8- 2266117 -5 1338685-1 2119951-1 SMART APPLICATOR - - 2119949-1 SERVO LATCH PLATE 4 PART NUMBER - - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - 6 - (QUANTITY 2) - - 2063440-1 - - - 8 4 7 - C 0425-059-0000 Rev L WIRE STRIP LENGTH - - - TERMINAL APPLICATION SPECIFICATION TE TERMINAL 1572032-1 1572032-7 WIRE SIZE 1.50mm2 16 AWG 1.00mm2 18 AWG 0.75mm2 0.60mm2 20 AWG 0.50mm2 22 AWG 0.35mm2 DEUTSCH TERMINAL 1060-20-0122 1060-20-0177 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 W1__DWG_WGAUGE_7 W1__DWG_WGAUGE_8 W1__DWG_WGAUGE_9 W1__DWG_WGAUGE_10 C1__DWG_PN_3_0 1572032-2 C1__DWG_PN_3_1 DEUTSCH TERMINAL 1060-20-0144 TE TERMINAL 286680-1 C1__DWG_PN_4_0 C1__DWG_PN_4_1 286680-9 C1__DWG_PN_2_2 286680-6 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 0425-059-0000 Rev L - - 2.16-2.82 mm [.085-.111 IN] - - - 1.47+0.03/-0.05 [.058+.001/-.002] 1.27+0.03/-0.05 [.050+.001/-.002] 1.27+0.03/-0.05 [.050+.001/-.002] 1.24+0.03/-0.05 [.049+.001/-.002] 1.22+0.03/-0.05 [.048+.001/-.002] 1.07+0.03/-0.05 [.042+.001/-.002] 0.99+0.03/-0.05 [.039+.001/-.002] 0.97+0.03/-0.05 [.038+.001/-.002] 0.94+0.03/-0.05 [.037+.001/-.002] 0.94+0.03/-0.05 [.037+.001/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 W1__DWG_CRIMP_HT_6 W1__DWG_CRIMP_HT_7 W1__DWG_CRIMP_HT_8 W1__DWG_CRIMP_HT_9 W1__DWG_CRIMP_HT_10 3.4 5.4 5.4 5.7 5.9 7.4 8.2 8.4 8.7 8.7 C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 1 DEUTSCH TERMINAL 1062-20-0122 1062-20-0177 1062-20-0344 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 TE TERMINAL 286680-2 286680-5 1-286680-0 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 C2__DWG_PN_3_3 DEUTSCH TERMINAL 1062-20-0144 1062-20-0322 1062-20-0377 - C2__DWG_PN_4_0 - C2__DWG_PN_4_1 - C2__DWG_PN_4_2 - C2__DWG_PN_4_3 6 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 W1__FA_SETTING_4 - W1__FA_SETTING_5 - W1__FA_SETTING_6 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. W1__FA_SETTING_7 W1__FA_SETTING_8 W1__FA_SETTING_9 W1__FA_SETTING_10 - - - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266117 -4 2266117 -4 2266117 -5 1 6 7 8 9 10 11 12 1 1 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -78 -77 -27 -25 -22 -21 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 1 - & 152. SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. A - INSULATION DIAMETER RANGE - - TERMINALS APPLIED TERMINALS APPLIED C1__DWG_PN_1_0 n 3.81-5.09 mm [.150-.200 IN] 2.16-2.82 mm [.085-.111 IN] - DEUTSCH CRIMP SPECIFICATION STAMPED CONTACT SOCKET SIZE 20 TERMINAL NAME: INSULATION DIAMETER RANGE - DEUTSCH TERMINAL TERMINAL DATA: STAMPED CONTACT PIN SIZE 20 TERMINAL APPLICATION SPECIFICATION - - DEUTSCH CRIMP SPECIFICATION n - - 7-2266119-8 3.81-5.09 mm [.150-.200 IN] - - 7-2266118-8 WIRE STRIP LENGTH - 7 TERMINAL NAME: - 7-2266117-8 DEUTSCH TERMINAL - 7-2266120-8 TERMINAL DATA: 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-9 251 250 249 246 244 1 1 1 - A 66 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - - - - - - - 1 1 - 1 1 1 1 1 P LTR DESCRIPTION DATE SEE SHEET 1 1 1 1 1 - - - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-7 22278-8 854769-4 2266117 2119956-1 2119791-9 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 21028-2 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 2-1752356-0 2079383-5 2161328-1 1-1320908-0 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 2-1803054-4 2119780-9 238011-9 1803019-5 455888-4 4-1633713-4 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS PRINT, APPLICATOR LOG SHEET DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -78 -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION MEMORY CHIP. REVISIONS DIST - 2063440-1 INSULATION DIAMETER RANGE 7-2266116-8 LOC 1 - APPLICATOR CONVERSION KITS 12 TYPE PNEUMATIC FEED - APPLICATOR CONVERSION KIT F O 1.75 mm [.069] 2 PART NUMBERS REQUIRED SERVO LATCH PLATE PNEUMATIC 2- 2266117 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 7- 2266117 -7 WIRE INSUL DESCRIPTION A 2- 2266117 -2 CRIMP 4 20 REVISION 2- 2266117 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 DWN 16-Oct-13 CHK 16-Oct-13 APVD 16-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-7 1 SIMP_22278-8 1 854769-4 1 2266117_LOGSHEET 1 2119956-1 1 2119791-9 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 21028-2 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2-1752356-0 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 2-1803054-4 .. 1 ITEM_7 .. 1 ITEM_6 1 2119780-9 1 238011-9 1 1803019-5 1 455888-4 1 4-1633713-4 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 7-18023-7 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 77 74 72 71 70 67 66 63 62 59 58 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119083 DESCRIPTION PRODUCT SPEC - 1 2079764 Ocean Side Feed Applicator - DRAWING NO 2266117 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A2 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE DWN APVD - - - 251 MECHANICAL 62 6 40 A D DATE 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 53 2 8 249 242 2 6 63 238 A 166 163 REF 8 50 0.00 [ 0.000 ] 34 59 82 136 1 137 C 1 2 TERMINAL SUPPORT LOCATION 70 52 172 56 REF 3 51 C 1 4 28 SERVO LATCH PLATE 5 41 240 133 4 135 198 164 66 2 A 33 SERVO FEEDER NOT INCLUDED 58 19 10 30 77 213 A 24 B 67 11 74 20 117 REF B 9 21 29 1 12 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 151 141 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY WIRE BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 16-Oct-13 CHK 16-Oct-13 APVD 16-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266117 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A2 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity: 2266117-1