1SP0635V2M1-1MBI1600VR-170E - Power Integrations

1SP0635x2xx-1MBI1600VR-170E

IGBT-Driver.com Page 1

1SP0635x2xx-1MBI1600VR-170E

Preliminary Data Sheet

Compact, high-performance, plug-and-play single-channel IGBT driver based

on SCALE-2 technology for individual and parallel-connected modules in

2-lev el, 3-level a n d multilevel converter topologies

Abstract

The SCALE-2 plug-and-play driver 1SP0635x2xx-1MBI1600VR-170E is a compact single-channel intelligent

gate driver designed for Fuji’s IGBTs 1MBI1600VR-170E. The master driver 1SP0635x2Mx-1MBI1600VR-170E

features a fiber-optic interface with a built-in isolated DC/DC power supply. It can be used as stand-alone

driver or in conjunction with up to three 1SP0635D2Sx-1MBI1600VR-170E slaves to drive up to four parallel-

connected IGBT modules of type 1MBI1600VR-170E.

For drivers adapted to other types of high-power and high-voltage IGBT modules, refer to:

www.IGBT-Driver.com/go/plug-and-play

Features Applications

 Plug-and-pla y solution

 Allows parallel connection of IGBT modules

 For 2-level, 3-level and multilevel topologies

 Built-in isolated DC/DC power supply (master)

 Fiber-op tic links (master)

 Built-in interface to 1SP0635D2Sx (slave)

 Duty cycle 0.. .100%

 Dynamic Advanced Active Clamping DA2C

 Dynamic IGBT short-circuit protectio n

 Monitoring of s upply voltage

 Monitoring of gat e voltage

 Extremely reliable; long service life

 Shortens application development time

 Suitable for 1MBI1600VR-170E

 Traction

 Railroad power supplies

 Light rail vehicles

 HVDC

 Flexible AC transmission systems (FACTS)

 Medium-voltage converters

 Industrial drives

 Wind-power converters

 Medical applications

 Research

 And many others



1SP0635x2xx-1MBI1600VR-170E

Prelim i nary Dat a Shee t

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Safety Notice!

The data contained in this data sheet is intended exclusively for technically trained staff. Handling all high-

voltage equipment involves risk to life. Strict compliance with the respective safety regulations is mandatory!

Any handling of electronic devices is subject to the general specifications for protecting electrostatic-sensitive

devices according to inte rn ational sta ndard IE C 60747-1, Chapter IX or European standard EN 1000 15 (i. e. the

workplace, tools, etc. must comply with these standards). Otherwise, this pr oduct may be damaged.

Impor tant Product Docum enta tion

This data sheet contains only product-specific data. For a detailed d escription, must-read application notes and

common data that apply to the whole series, please refer to the “Description & Application Manual for

1SP0635 SCALE-2 IGBT Drivers” on www.IGBT-Driver.com/go/1SP0635.

When applying SCALE-2 plug-and-play drivers, please note that these drivers are specifically adapted to a

particular type of IGBT module. Therefore, the type designation of SCALE-2 plug-and-play drivers also includes

the type designation of the corresponding IGBT module. These drivers are not valid for IGBT modules other

than those specified. Incorrect use may result in failure.

Mechan i ca l Dimensions

Dimensions: See the relevant “Description and Application Manual”

Mounting principl e: Connected to IGBT module with screw s

Fiber-Optic Interfaces (1SP0635x2Mx)

Interface Remarks Part type #

Drive signal input 1SP0635V, fiber-optic receiver (No tes 1, 2) HFBR-2522Z

Drive signal input 1SP0635S, fibe r-optic receiver (Notes 1, 2) HFBR-2412Z

Status output 1SP0635V, fiber-optic transmitter (Notes 1, 3) HFBR-1522Z

Status output 1SP0635S, fiber-optic transmitter (Notes 1, 3) HFBR-1412Z

Electri cal Connectors

Interface Remarks Part type #

Power supply connector X1 1SP 0 63 5x 2Mx , on-board connector (Note 4) 214012

Bus connectors X2 and X3 On-board connectors (Note 5) 214013

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Absolut e Maxi mum Rati ng s

Parameter Remarks Min Max Unit

Supply voltage VDC VDC to GND (1SP0635x2Mx) 0 16 V

Average supply current IDC 1SP0635x2Mx only (Note 6) 400 mA

Average supply current IDC 1SP0635x2Mx wit h three 1SP0635D2Sx (Note 6) 1130 mA

Gate output power 1SP0635x 2Mx , Ta < 70°C (Note 7) 3 W

1SP0635x2Mx, Ta = 85°C (Note 7) 2.2 W

Gate output power 1SP0635D2Sx, Ta < 70°C (Note 8) 2.6 W

1SP0635D2Sx, Ta = 85°C (Note 8) 2 W

Switching freq uency F 1SP063 5x 2Mx, Ta < 70°C 5.9 kHz

1SP063 5x 2M x, Ta = 85°C 4.3 kHz

Switching freq uency F 1SP0635D2Sx, Ta < 70°C 5.1 kHz

1SP0635D2Sx, Ta = 85°C 3.9 kHz

Gate peak current Iout Note 9 -35 +35 A

Test voltage (50Hz/1min.) 1SP0635x2Mx, primary to secondary (Note 10) 4000 VAC(eff)

DC-link voltage Switching operation (Note 11) 1200 V

Off state (Note 12) 1480 V

Operating voltage Primary to secondary side 1700 Vpeak

Max. emitter-emitter voltage Between parallel connected drivers (Note 13) 200 Vpeak

|dV/dt| Between parallel connected drivers (Note 14) 50 kV/μs

Max. interface current X2 and X3, total RMS value (Note 15) 4 Arms

X2 and X3, total peak value (Note 15) 20 Apeak

Operating temperature -40 +85 °C

Storage temperature -40 +90 °C

Recommended Operating Conditions

Power Supply Remarks Min Typ Max Unit

Supply voltage VDC To GN D 14.5 15 15.5 V

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Electrical Characteristics

All data refer to +25°C and VDC = 15V

unless otherwise specified

Power Supply Remarks Min Typ Max Unit

Supply current IDC Without load, only 1 SP0635x2Mx 120 mA

Without load, per additional 1SP0635D2Sx 35 mA

Coupling capacitan c e Cio 1SP 0 63 5x 2Mx, DC /D C co nv e rt er 15 pF

Power Supply Monitoring Remarks Min Typ Max Unit

Supply threshold Viso-Vee Secondary side, clear fault 12.1 12.6 13.1 V

Secondary side, set fault (Note 16) 11.5 12.0 12.5 V

Monitoring hysteresis Secon dary side, set/clear fault 0.35 V

Supply threshold Vee-VCOM Secondary side, clear fault 5 5.15 5.3 V

Secondary side, set fault (Note 16) 4.7 4.85 5 V

Monitoring hysteresis Secon dary side, set/clear fault 0.15 V

Bus to 1SP0635D2Sx Remarks Min Typ Max Unit

Supply voltage Without load 25 V

With three slaves, full load 24 V

Turn-off comm and To COM 0 V

Turn-on command To COM 15 V

Gate Monitoring Remarks Min Typ Max Unit

Turn-on threshold VGE,on,min Gmean to E, set fault (Note 17) 12.9 V

Turn-off threshold VGE,off,max Gmean to E, set fault (Note 17) -7.6 V

Filter delay Note 17 28 μs

Short-circuit Protection Remarks Min Typ Max Unit

Static Vce-monitoring threshold Between auxiliary terminals (Note 18) 51 V

Response time DC-l ink voltage = 1200V (Note 19) 7.1 μs

DC-link voltage = 800V (Note 19) 7.9 μs

DC-link voltage = 600V (Note 19) 8.2 μs

DC-link voltage = 400V (Note 19) 9.5 μs

Delay to IGBT turn-off After the response time (Note 20) 0.3 μs

Timing Charact eristics Remarks Min Typ Max Unit

Turn-on delay td(on)

Note 21 190 ns

Turn-off delay td(off) Note 21 185 ns

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Timing Charact eristics Remarks Min Typ Max Unit

Output rise time tr(out) G to E (Note 22) 9 ns

Output fall time tf(out) G to E (Note 22) 30 ns

Timing Charact eristics Remarks Min Typ Max Unit

Transmission delay of fault state Note 23 90 ns

Delay to clear fault state After IGBT short circuit (Note 24) 9 μs

After gate-monitoring fault (Notes 24, 30) 1 μs

Acknowledge delay time Note 25 250 ns

Acknowledge pulse width On host side 400 700 1050 ns

Gate Output Remarks Min Typ Max Unit

Turn-on gate resistor Rg(on) Note 26 1.5 Ω

Turn-off gate resistor Rg(off) Note 26 3.8 Ω

Auxiliary gate capacitor Cge not assembled nF

Gate voltage at turn-on Note 27 15 V

Gate-voltage at turn-off Without loa d (Note 27) -10.1 V

PDC/DC = 3W (Note 27) -9.8 V

PDC/DC = 6W (Note 27) -9.5 V

PDC/DC = 12W (Note 27) -9 V

Electrical Isolation Remarks Min Typ Max Unit

Test voltage (50Hz/1s) Primary to s econdary side (Note 10) 4000 4050 4100 VAC(eff)

Partial discharge extinction volt. Prim ary to secondary side (N ote 28) 1870 Vpeak

Creepage distance Primary to secondary side (Note 29) 21 mm

Primary to IGBT main emitter terminal 20 mm

Clearance distance Primary to secondary side (Note 29) 21 mm

Primary to IGBT main emitter terminal 13 mm

Footnot es to the K ey D a ta

1) The transceivers required on the host controller side are not supplied with the gate driver. It is

recommended to use the same types as used in the gate driver. For product information refer to

www.IGBT-Driver.com/go/fiberoptics

2) The recommended transmitter current at the host controller is 20mA. A higher current may increase

jitter or delay at turn-off.

3) The typical transmitter current at the gate driver is 18mA. In case of supply undervoltage, the

minimum transmitter current at the gate driver is 12mA: this is suitable for adequate plastic optical

fibers with a length of more than 10 meters.

4) This refers to the manufacturer ordering number, see www.igbt-driver.com/go/ext_erni. The

customer-side connector as well as cables with different lengths can be supplied by CONCEPT. Refer

to the “Description & Application Manual for 1SP0635 SCALE-2 IGBT Drivers” for more information.

5) This refers to the manufacturer ordering number, see www.igbt-driver.com/go/ext_erni. These

connectors are to be used to connect 1SP0635x2Mx (master) or 1SP0635D2Sx (slave) to

1SP063 5D2Sx (sl ave) if par allel conne ction of I GBT modules is required . Cables with differe nt lengths

1SP0635x2xx-1MBI1600VR-170E

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can be supplied by CONCEPT. Refer to the “Description & Application Manual for 1SP0635 SCALE-2

IGBT Drivers” for more information.

6) If the specified value is ex c eed ed, this indicates a drive r overload. It sho uld be n oted that the driver is

not protected against overload.

7) The given power can only be fully exploited without slaves 1SP0635D2Sx (no parallel connection of

IGBT modules). If t he specified value is excee ded, this indicates a driver overload. It should be noted

that the driver is not protected against overload. From 70°C to 85°C, the maximum perm i s si ble output

power can be linearly interpolated from the given data.

8) The given power can be fully exploited with slaves 1SP0635D2Sx (parallel connection of IGBT

modules). If the specified value is exceeded, this indicates a driver overload. It should be noted that

the driver is not protected against overload. From 70°C to 85°C, the maximum permissible output

power can be linearly interpolated from the given data. Note that the DC/DC converter on the master

1SP0635x2Mx is dimensi oned to supply the maste r as well as three connect ed sl ave s 1SP 0635 D2Sx a t

full load.

9) The gate current is limit ed by the gate resistors located on the dri ver.

10) HiPot testing (= dielectric testing) must generally be restricted to suitable components. This gate

driver is suited for HiPot te sting. Never theless, it is strongly recommended to limi t the testing time to

1s slots. Excessive HiPot testing may lea d to insulation degradation.

11) This limit is due to a ctive cl amping under sw itching co nditions. Refer to the “ Description & Ap plication

Manual for 1SP0635 SC ALE-2 IGBT Drivers”.

12) Due to the Dynamic Active Advanced Clamping Function (DA2C) implemented on the driver, the DC-

link voltage ca n be increased in the off-state condition (e.g. after emergency shut-down). This value is

only vali d when t he IGBTs are in the off state ( not swi tching). T he time d uring w hich the voltage can

be applied should be limited to short periods (< 60 seconds). Refer to the “Description & Application

Manual for 1SP0635 SC ALE-2 IGBT Drivers”.

13) The maximum dynamic voltage between auxiliary emitters of parallel-connected drivers due to

asymmetrical operation at turn-on and turn-off must be limited to the given va lue.

14) Maximum allowed rate of change of auxiliary emitter voltage of parallel connected drivers. This

specification guarantees that the drive information will be transferred reliably even with high rate of

change of auxiliary emitter voltages (asymme trical operation).

15) Dynamic voltages between auxiliary emitters of paralle l connected dri vers at tur n-on and t urn-o ff le ad

to equa lizing curr ents over the X2 or X3 bus. The pe ak and RMS values of the resulting current mu st

be limited to the given value.

16) Undervoltage monitoring of the secondary-side supply voltage (Viso to Vee and Vee to COM which

correspond with the approximate turn-on and turn-off gate-emitter voltages). If the corresponding

voltage drops below this limit on 1SP063 5x2Mx (ma sters) , all para lleled IGBTs (master a nd slaves) are

switched off and a fa ult is transmitt ed to the status output. If the corresp onding voltage drops below

this limit on 1SP0635D2Sx (slaves), the corresponding IGBT is switched off. A fault will be generated

by the gate-monitoring function on the master which will turn off all paralleled IGBTs after the

corresponding delay.

17) The mean value VGE,mean of all gate voltages (master and all slaves) is filtered and compared to the

given values at turn-on and turn-off. If the specified values are exceeded (V GE,mean<VGE,on,min at turn-

on resp. VGE,mean>VGE,off,max at turn-off) after the given filter delay, the driver turns off all parallel-

connected IGBTs and a fault is transmitted to the status output.

18) A dynamic Vce protection is implemented on the driver. The maximum allowed Vce voltage at turn-on

is dynamically adjusted in order to better fit the IGBT characteristics at turn-on. At the end of the

turn-on process, the given static value applies.

19) The r esulting pulse widt h of the dire ct output of the ga te drive unit for short-cir cuit typ e I (excl uding

the delay of the gate resistors) is the sum of the response time plus the delay to IGBT turn-off.

20) The turn-off event of the IGBT is delayed by the specified time after the response time.

21) Including the delay of the external fiber-optic links (cable length: 1m). Measured from the transition

of the t urn-on or turn-off command at the optical transmitter on the host controller side to the direct

output of the gate drive unit (excluding the delay of the gate resistors).

22) Output rise and fall times are measured between 10% and 90% of the nominal output swing. The

values are given for the driver side of the gate resistors with 2Ω/1uF load. The time constant of the

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output load in conjunction with the present gate resistors leads to an additional delay at their load

side.

23) Delay of external fiber-optic links. Measured from the driver secondary side (ASIC output) to the

optical receiver on the host controller.

24) Measured on the host side. The fault status on the secondary side is automatically reset after the

specified time.

25) Including the delay of the external fiber-optic links. Measured from the transition of the turn-on or

turn-off command at the optical transmitter on the host controller side to the transition of the

acknowledge signal at the optical receiver on the host controller side.

26) The gate resistors can be leaded or surface mounted. CONCEPT reserves the right to determine which

type will be used. Typically, higher quantit ies will be produced with SM D resistors a nd small quantities

with leaded resistors.

27) The driver secondary side voltage is split into two distinct voltages on the driver. The first one is the

turn-on voltage which is regulated at about 15V. The difference between the total secondary side

voltage and the turn-on voltage is the turn-off voltage which is not regulated and mainly dependent

on the driver input voltage VDC and the DC/DC converter power.

28) Partial discharge measurement is performed in accordance with IEC 60270.

29) Clearance and creepage distances are designed according to IEC 60077-1. Refer to the “Des crip tio n &

Applic ation Manual f or 1SP0635 SC ALE-2 IGBT Drivers ” for m ore information.

30) The fault status is set as long as the gate monitoring fault is present. The given value applies if the

driver goes from the “off state” to the “on state” and the gate-emitter voltage of one or more parallel

connected drivers does not turn on. If the driver goes from the “on state” to the “off state” and the

gate-emitter voltage of one or more parallel connected drivers does not turn off, the fault status is

applied as long as the gate monitoring fault is present.

Legal Disclaimer

This data sheet specifies devices but cannot promise to deliver any specific characteristics. No warranty or

guarantee is given – either expressly or implicitly – regarding delivery, performance or suitability.

CT-Concept Technologie AG reserves the right to make modifications to its technical data and product

specifications at any time without prior notice. The general terms and conditions of delivery of CT-Concept

Technologie AG apply.

1SP0635x2xx-1MBI1600VR-170E

Prelim i nary Dat a Shee t

Page 8 INTELLIGENT POWER ELECTRONICS

Ordering I nfo rmation

The general terms and conditions of delivery of CT-Concept Technologie AG apply.

Interface CONCEPT Driver Type # Related IGBT

Master, Fiber-Optic Interface 1) 1SP0635V2M1-1MBI1600VR-170E 1MBI1600VR-170E

Master, Fiber-Optic Interface 2) 1SP0635S2M1-1MBI1600VR-170E 1MBI1600VR-170E

Slave, Electrical Interface 1SP0635D2S1-1MBI1600VR-170E 1MBI1600VR-170E

1) Fiber-optic interface with versatile link (HFBR-2522Z and HFBR-1522Z)

2) Fiber-optic interface with ST (HFBR-2412Z and HFBR-1412Z)

See “Description & Application Manual for 1SP0635 SCALE-2 IGBT Drivers”

Product home page: www.IGBT-Driver.com/go/1SP0635

Refer to www.IGBT-Driver.com/go/nomenclature for informati on on driver nomenclatur e

Information about Other Products

For other drivers, evaluation systems, product documentation and application support

Please click onto: www.IGBT-Driver.com

Manufacturer

CT-Concept Technologie AG

Intelligent Power E lectronics

Renferstrasse 15

CH-2504 Biel-Bienne

Switzerland

Tel. +41 - 32 - 344 47 47

Fax +41 - 32 - 344 47 40

E-mail Info@IGBT-Driver.com

Internet www.IGBT-Driver.com

We reserve the right to make any technical modifications without prior notice. Version from 2016-05-20