Fine Adjust Applicator for 2.00mm (.079") Pitch Crimp Terminal FineAdjust Applicator Application Tooling Specification Sheet Order No. 63900-7600 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: 2.00mm (.079") Pitch Crimp Terminal, 22-28 AWG. Wire Size Insulation Diameter Strip Length AWG mm mm In. mm In. 56086-8000 22-28 0.34-0.08 0.85-1.50 .033-.059 1.60-2.10 .063-.083 59370-8000 22-28 0.34-0.08 1.50 Maximum .059 Maximum 1.60-2.10 .063-.083 Note: 56086 - Insulation OD: 1.15-1.45mm will provide optimum A-620 crimps 59370 - Insulation OD: 1.10-1.50mm will provide optimum A-620 crimps Terminal Series No. Terminal Order No. 56086 59370 DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc. No: ATS-639007600 Revision: B Release Date: 03-26-08 Revision Date: 04-30-13 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for 2.00mm (.079") Pitch Crimp Terminal CRIMP SPECIFICATION Bell mouth Mm In. 0.05-0.30 .002-.012 0.05-0.30 .002-.012 Terminal Series No. 56086 59370 Terminal Series No. Bend up Bend down Twist Degree 56086 59370 4 3 Cut-off Tab Maximum mm In. 0.25 .010 0.25 .010 Roll Degree 3 8 3 6 2 3 Conductor Brush mm In. 0.00-0.60 .000-.024 0.00-0.60 .000-.024 Punch Width mm (Ref) Seam Conductor Insulation mm In mm In Seam shall not be open 1.20 .047 1.60 .063 and no wire allowed out of the crimping area 1.20 .047 1.60 .063 After crimping, the conductor profile should measure the following. Terminal Series No. 56086 59370 Wire Size AWG 22 24 26 28 22 24 26 28 mm2 0.34 0.20 0.12 0.08 0.34 0.20 0.12 0.08 Conductor Crimp Height mm In. 0.84-0.89 .033-.035 0.76-0.81 .030-.032 0.71-0.76 .028-.030 0.67-0.72 .026-.028 0.70-0.75 .027-.029 0.67-0.72 .026-.028 0.61-0.66 .024-.026 0.57-0.62 .022-.024 Insulation Crimp Height (Ref) mm In. 2.05 .081 2.00 .079 1.90 .075 1.75 .069 1.75 .069 1.70 .067 1.60 .063 1.35 .053 Pull Force Minimum N 44.1 29.4 19.6 9.8 44.1 29.4 19.6 9.8 Lb. 9.91 6.61 4.41 2.21 9.91 6.61 4.41 2.21 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc. No: ATS-639007600 Revision: B Release Date: 03-26-08 Revision Date: 04-30-13 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for 2.00mm (.079") Pitch Crimp Terminal PARTS LIST FineAdjust Applicator 63900-7600 Item Order No Engineering No. Description Quantity Perishable Tooling 63900-7670 63900-7670 Tool Kit (All "Y" Items) REF 1 63444-1207 63444-1207 Conductor Punch 1Y 2 63445-1213 63445-1213 Conductor Anvil 1Y 3 63446-1614 63446-1614 Insulation Punch 1Y 4 63445-1624 63445-1624 Insulation Anvil 1Y 5 63443-0002 63443-0002 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 63443-0009 63443-0009 Front Scrap Chute 1 9 63443-0025 63443-0025 Key 1 10 63443-0090 63443-0090 Wire Stop 1 11 63443-1716 63443-1716 Height Spacer (18.60mm) 1 12 63443-2217 63443-2217 Coarse Spacer (17.00mm) 1 13 63443-2302 63443-2302 Fine Spacer (3.10mm) 1 14 63443-2802 63443-2802 Front Plunger Striker 1 15 63443-2906 63443-2906 Wire Hold Down Plunger 1 16 63443-6111 63443-6111 Rear Cover 1 17 63600-0021 63600-0021 Wire Hold Down Spring 1 18 63700-0539 63700-0539 Cut-Off Plunger Spring 1 Frame 19 63800-4901 63800-4901 Top 1 20 63801-3281 63801-3281 Base 1 21 63801-4650 63801-4650 Track 1 Hardware 22 N/A N/A M3 by 6 Long SHCS 2** 23 N/A N/A M3 by 6 Long FHCS 1** 24 N/A N/A M4 by 6 Long SHCS 2** 25 N/A N/A M4 by 12 Long BHCS 2** 26 N/A N/A M4 by 50 Long SHCS 2** 27 N/A N/A M5 by 12 Lg SHCS 1** 28 N/A N/A #10-32 by 3/8"Long Flat Point SSS 1** 29 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc. No: ATS-639007600 Revision: B Release Date: 03-26-08 Revision Date: 04-30-13 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for 2.00mm (.079") Pitch Crimp Terminal Assembly Drawing 19 29 28 3 17 14 1 25 (2) 15 16 19 21 (2) 20 22 10 7 27 11 6 24 2 4 18 12 13 5 10 9 23 26 (2) Doc. No: ATS-639007600 Revision: B Figure 1 8 24 Release Date: 03-26-08 Revision Date: 04-30-13 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for 2.00mm (.079") Pitch Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346"). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer's instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc. No: ATS-639007600 Revision: B Release Date: 03-26-08 Revision Date: 04-30-13 UNCONTROLLED COPY Page 5 of 5