Fine Adjust Applicator for 2.00mm (.079") Pitch Crimp Terminal
Doc. No: ATS-639007600 Release Date: 03-26-08 UNCONTROLLED COPY Page 1 of 5
Revision: B Revision Date: 04-30-13
INSULATION
CRIMP
BRUSH
STRIP
LENGTH
BELL
MOUTH
CRIMP HEIGHT
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP
TWISTING
CUT
-
OFF
TAB
SEAM
FineAdjust
Applicator
Application Tooling
Specification Sheet Order No. 63900-7600
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: 2.00mm (.079") Pitch Crimp Terminal, 22-28 AWG.
Terminal Series No.
Terminal Order No.
Wire Size
Insulat
ion Diameter
Strip Length
AWG
mm²
mm
In.
mm
In.
56086
56086
-
8000
22
-
28
0.34
-
0.08
0.85
-
1.50
.033
-
.059
1.60
-
2.10
.063
-
.083
59370 59370-8000 22-28
0.34-0.08
1.50 Maximum
.059 Maximum
1.60-2.10
.063-.083
Note:
56086
-
Insulation OD
: 1.
15
-
1.
45mm will pr
ovide optimum A
-
620
crimps
59370 - Insulation OD: 1.10-1.50mm will provide optimum A-620 crimps
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Fine Adjust Applicator for 2.00mm (.079") Pitch Crimp Terminal
Doc. No: ATS-639007600 Release Date: 03-26-08 UNCONTROLLED COPY Page 2 of 5
Revision: B Revision Date: 04-30-13
CRIMP SPECIFICATION
Terminal Series No.
Bell mouth
Cut
-
off Tab Max
imum
Conductor Brush
M
m
In.
mm
In.
mm
In.
56086
0.05
-
0.30
.002
-
.012
0.25
.010
0.00
-
0.60
.000
-
.024
59370
0.05
-
0.30
.002
-
.012
0.25
.010
0.00
-
0.60
.000
-
.024
Terminal Series No.
Bend up Bend down
Twist Roll
Punch Width mm (Ref)
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
Conductor
Insulation
Degree
Degree
mm
In
mm
In
56086
4
2
3
8
1.20
.047
1.60
.063
59370
3
3
3
6
1.20
.047
1.60
.063
After crimping, the conductor profile should measure the following.
Terminal Series No. Wire Size
Conductor
Crimp Height
Insulation
Crimp Height (Ref) Pull Force Minimum
AWG
mm
2
mm
In.
mm
In.
N
Lb.
56086
22
0.34
0.84
-
0.89
.033
-
.035
2.05
.081
44.1
9.91
24
0.20
0.76
-
0.81
.030
-
.032
2.00
.079
29.4
6.61
26
0.12
0.71
-
0.76
.028
-
.030
1.90
.075
19.6
4.41
28
0.08
0.67
-
0.72
.026
-
.028
1.75
.069
9.8
2.21
59370
22
0.34
0.
70
-
0
.
75
.027
-
.029
1.75
.069
44.1
9.91
24
0.20
0.
67
-
0.72
.026
-
.028
1.70
.067
29.4
6.61
26
0
.12
0.
61
-
0.
6
6
.024
-
.026
1.60
.063
19.6
4.41
28
0.08
0.
5
7
-
0.
6
2
.022
-
.024
1.35
.053
9.8
2.21
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Fine Adjust Applicator for 2.00mm (.079") Pitch Crimp Terminal
Doc. No: ATS-639007600 Release Date: 03-26-08 UNCONTROLLED COPY Page 3 of 5
Revision: B Revision Date: 04-30-13
PARTS LIST
FineAdjust Applicator
63900
-
7
6
00
Item
Order No
Engineering No.
Description
Quantity
Perishable Tooling
63900
-
7
6
70
63900
-
7
6
70
Tool Kit (All “Y” Items)
REF
1
63444
-
1207
63444
-
1207
Conductor Punch
1 Y
2
63445
-
1213
63445
-
1213
Conductor Anv
il
1 Y
3
63446
-
1614
63446
-
1614
Insulation Punch
1 Y
4
63445
-
1624
63445
-
1624
Insulation Anvil
1 Y
5
63443
-
00
02
63443
-
00
02
Front Cut
-
Off Plunger
1 Y
6
63443
-
00
12
63443
-
00
12
Front Plunger Retainer
1 Y
Other Components
7
11
-
18
-
4083
60707
-
8
Feed Guide
1
8
63
443
-
0009
63443
-
0009
Front Scrap Chute
1
9
63443
-
002
5
63443
-
002
5
Key
1
10
63443
-
00
90
63443
-
00
90
Wire Stop
1
11
63443
-
17
16
63443
-
1716
Height Spacer
(18.60mm)
1
12
63443
-
221
7
63443
-
2217
Coarse Spacer
(17.00mm)
1
13
63443
-
2
3
02
63443
-
23
02
Fine
Spacer
(3.10mm)
1
14
63443
-
280
2
63443
-
2802
Front Plunger Striker
1
15
63443
-
29
06
63443
-
29
06
Wire Hold Down Plunger
1
16
63443
-
61
11
63443
-
61
11
Rear Cover
1
17
63600
-
0021
63600
-
0021
Wire Hold Down Spring
1
18
63700
-
0539
63700
-
0539
Cut
-
Off Plunger Spring
1
Frame
19
63800
-
4901
63800
-
4
901
Top
1
20
63801
-
3281
63801
-
3281
Base
1
21
63801
-
4650
63801
-
4650
Track
1
Hardware
22
N/A
N/A
M3 by 6 Long SHCS
2**
23
N/A
N/A
M3 by 6 Long FHCS
1**
24
N/A
N/A
M4 by 6 Long SHCS
2**
25
N/A
N/A
M4 by 12 Long BHCS
2**
26
N/A
N/A
M4 by 50 Long SHCS
2**
27
N/A
N/A
M
5 by 12 Lg SHCS
1**
28
N/A
N/A
#10
-
32 by 3/8”Long Flat Point SSS
1**
29
N/A
N/A
#10
-
32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1
-
800
-
645
-
7270).
Fine Adjust Applicator for 2.00mm (.079") Pitch Crimp Terminal
Doc. No: ATS-639007600 Release Date: 03-26-08 UNCONTROLLED COPY Page 4 of 5
Revision: B Revision Date: 04-30-13
Figure 1
28
25
10
1
8
1
3
19
1
9
11
5
7
6
23
27
22
21
12
20
9
26
2
4
(2)
(2)
8
24
14
10
(2)
13
15
29
2
4
16
17
Assembly Drawing
Fine Adjust Applicator for 2.00mm (.079") Pitch Crimp Terminal
Doc. No: ATS-639007600 Release Date: 03-26-08 UNCONTROLLED COPY Page 5 of 5
Revision: B Revision Date: 04-30-13
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
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