SPECIFICATION CONTROL DRAWING TITLE 55A0111 Date WIRE, RADIATION-CROSSLINKED, MODIFIED, ETFE-INSULATED, TIN-COATED COPPER, LIGHTWEIGHT Revision 10-24-04 Q This specification sheet forms a part of the latest issue of Raychem Specification 55A. CONDUCTOR - TIN-COATED COPPER INSULATON - RADIATION-CROSSLINKED, MODIFIED ETFE TABLE I. CONSTRUCTION DETAILS PART NUMBER 1/ 55A0111-30-* 55A0111-28-* 55A0111-26-* 55A0111-24-* 55A0111-22-* 55A0111-20-* 55A0111-18-* 55A0111-16-* 55A0111-14-* 55A0111-12-* 55A0111-10-* 55A0111- 8-* CONDUCTOR WIRE STRANDING SIZE (AWG) (number x AWG) 30 28 26 24 22 20 18 16 14 12 10 8 7 7 19 19 19 19 19 19 19 37 37 133 x x x x x x x x x x x x 38 36 38 36 34 32 30 29 27 28 26 29 FINISHED WIRE DIAMETER OF STRANDED CONDUCTOR (in.) MAXIMUM .013 .016 .020 .025 .031 .039 .049 .055 .069 .089 .113 .173 MINIMUM .011 .014 .018 .023 .029 .037 .046 .052 .065 .084 .106 .158 MAXIMUM RESISTANCE AT 20C (ohms/1000 ft.) 108.4 68.6 41.3 26.2 16.2 9.88 6.23 4.81 3.06 2.02 1.26 .701 DIAMETER (in.) .024 .027 .032 .037 .043 .050 .060 .068 .085 .103 .128 .188 .002 .002 .002 .002 .002 .002 .002 .002 .003 .003 .006 .008 MAXIMUM WEIGHT (lbs/1000 ft.) .66 .91 1.4 2.0 2.8 4.3 6.5 8.3 13.0 19.7 31.8 58.8 TABLE II. PERFORMANCE DETAILS BEND TESTING PART NUMBER 1/ 55A0111-30-* 55A0111-28-* 55A0111-26-* 55A0111-24-* 55A0111-22-* 55A0111-20-* 55A0111-18-* 55A0111-16-* 55A0111-14-* 55A0111-12-* 55A0111-10-* 55A0111- 8-* MANDREL DIAMETER (inch) ( 3%) IMMERSION, LIFE CYCLE AND ACCELERATED AGING .250 .250 .375 .375 .500 .500 .500 .750 1.00 1.50 2.00 3.00 COLD BEND .375 .375 .500 .500 .750 .750 1.00 1.00 1.50 2.00 3.00 4.00 WEIGHT (lb) ( 3%) IMMERSION, LIFE CYCLE AND ACCELERATED AGING .125 .125 .125 .250 .375 .500 .500 .750 1.00 1.50 1.50 4.00 COLD BEND .500 .500 .500 1.00 1.00 1.00 1.00 1.00 3.00 3.00 3.00 6.00 Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice. Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer. 1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL R Wire & Cable REQUIREMENTS IMPOSED BY THE PURCHASE ORDER. 501 Oakside Avenue Redwood City, CA 94063-3800 DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL. Phone: 1-800-227-8816 Page 1 of 2 Fax: 1-650-361-6297 THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN. REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID. Revision SPECIFICATION CONTROL DRAWING Page 2 of 2 SCD Number Q 55A0111 WIRE RATINGS AND ADDITIONAL REQUIREMENTS TEMPERATURE RATING: 150C, Maximum continuous conductor temperature VOLTAGE RATING: 600 volts (rms) at sea level ACCELERATED AGING (CROSSLINKING PROOF): 300 3C for 7 hours BLOCKING: 200 3C for 24 hours COLOR: white preferred CONCENTRICITY: 70% (minimum) FLAMMABILITY: Procedure 1, 3 seconds (maximum); 3 in. (maximum);no flaming of facial tissue. HUMIDITY RESISTANCE: Insulation Resistance, 5000 megohms for 1000 ft. (minimum) for AWG 30 - 10 3000 megohms for 1000 ft. (minimum) for AWG 8 IDENTIFICATION, COLOR STRIPING AND BAND DURABILITY: 125 cycles (250 strokes) (minimum), 500 g weight IMMERSION: Diameter increase 5% (maximum); no cracking, no dielectric breakdown INSULATION ELONGATION AND TENSILE STRENGTH: Elongation, 75% (minimum) Tensile strength, 5000 lbf/in (minimum) INSULATION FLAWS: Spark test, 5.7 kV (rms) at 3 kHz Impulse DielectricTest, 8.0 kV (peak) INSULATION RESISTANCE: 5000 megohms for 1000 ft. (minimum) for AWG 30 - 10 3000 megohms for 1000 ft. (minimum) for AWG 8 INSULATION THICKNESS: 0.005 in. (minimum) LIFE CYCLE: 200 3C for 500 hours LOW TEMPERATURE-COLD BEND: -65 3C for 4 hours SHRINKAGE: 200 3C, for 6 hours, 0.125 in. (maximum) in 12 in. SOLDERABILITY: Per MIL-STD-202, Method 208, without steam aging N/A for AWG 10 and 8 SMOKE TEST: 200 2C. No visible smoke SURFACE RESISTANCE: 500 megohms-in. (minimum), both readings THERMAL SHOCK RESISTANCE: 150 3C, 0.060 in. (maximum) VOLTAGE WITHSTAND TEST (Post Environmental): 2500 volts (rms), 60 Hz WRAP TEST: 200 3C for 2 hours PART NUMBER: The "*" in the part numbers on page 1 shall be replaced by a color code designator. 1/ Example:AWG 22, white: 55A0111-22-9 AWG 22, white with black stripe: 55A0111-22-90 1/ See footer section on page 1