BCcomponents DATA SHEET MKP 435 X2 Interference suppression film capacitors, insulated leads Product Specification Supersedes data of 2001-09-13 File under BCcomponents, BC05 2002 Oct 07 BCcomponents Product Specification Interference suppression film capacitors, insulated leads MKP 435 X2 MKP RADIAL POTTED TYPE PITCH 15/22.5/27.5 mm 296x12(full_width) CBB112 Fig.1 Simplified outlines. FEATURES * 15 to 27.5 mm lead pitch QUICK REFERENCE DATA DESCRIPTION VALUE * Insulated leads Capacitance range (E12 series) * Supplied loose in box 0.01 to 1.0 F Capacitance tolerance 20%, 10% * Consists of a low-inductive wound cell of metallized polypropylene film, potted in a flame-retardant case. APPLICATIONS * For X2 electromagnetic interference suppression * Specially designed to meet the requirements of the "IEC 60384-14 2nd edition and EN 132400", requiring for X2 a 2.5 kV peak pulse voltage test and both UL1414 and CSA-C22.2 No 1 specifications. Rated (AC) voltage , 50 to 60 Hz 275 V Rated (DC) voltage 630 V Climatic category 40/100/56/C (15 nF to 1.0 F) 40/085/56/C (10 nF) Rated temperature 100 C Maximum application temperature 100 C Reference specifications IEC 60384-14 2nd edition and EN 132400 Safety approvals ENEC Safety class X2; across the line DETAIL SPECIFICATION For more detailed data and test requirements see "Type detail specification HQN-384-14/117". 2002 Oct 07 2 BCcomponents Product Specification Interference suppression film capacitors, insulated leads MKP 435 X2 SAFETY APPROVALS AND SAFETY TEST REPORT Approvals SAFETY APPROVALS (X2) 02 EN132400 VOLTAGE 275 V (AC) VALUE 10 nF to 1.0 F FILE NUMBERS ENEC/B07/2001 Safety test report SAFETY TEST REPORT CB TEST CERTIFICATE VOLTAGE 275 V (AC) VALUE 10 nF to 1.0 F: 40/085/21/C FILE NUMBERS DE-1-5671 The Enec-approval together with the CB-Certificate replace all national approval marks of the following countries (they have already signed the ENEC-Agreement): Austria; Belgium; Czech. Republic; Denmark; Finland; France; Germany; Greece; Hungary; Ireland; Italy; Luxembourg; Netherlands; Norway, Portugal; Slovenian; Spain; Sweden; Switzerland and United Kingdom. 2002 Oct 07 3 BCcomponents Product Specification Interference suppression film capacitors, insulated leads MKP 435 X2 COMPOSITION OF CATALOGUE NUMBER MULTIPLIER (nF) TYPE AND PITCHES 435 X2 1 3 22.5 mm CAPACITANCE 10 4 27.5 mm (numerically) 100 5 15.0 mm Example: 104 = 10 x 10 = 100 nF 2222 TYPE PACKAGING XX XX X STANDARD DIMENSIONS lead length 35.0 mm 435 X2 435 loose in box lead length 35.0 mm LEAD CONFIGURATION C-TOL PREFERRED TYPES Solid Cu wire 0.8 mm 20% 20 20% 23 Stranded Cu wire 0.5 mm2 ON REQUEST lead length 35.0 mm lead length 40.0 mm lead length 45.0 mm 435 X2 Solid Cu wire 0.8 mm loose in box lead length 35.0 mm lead length 40.0 mm Stranded Cu wire 0.5 mm2 lead length 45.0 mm 2002 Oct 07 4 10% 30 20% 21 10% 31 20% 22 10% 32 10% 33 20% 24 10% 34 20% 25 10% 35 BCcomponents Product Specification Interference suppression film capacitors, insulated leads MKP 435 X2 MKP 435 GENERAL DATA PITCH 15/22.5/27.5 mm l 0.3 b 0.3 296x12(full_width) h 0.3 lt Odi 7.02.0 P Odt CBB102 Dimensions in mm. Fig.3 Outline. Specific reference data for the 275 V AC (X2) capacitors DESCRIPTION Tangent of loss angle: 100 nF < C 470 nF 470 nF < C 1 F Rated voltage pulse slope (dU/dt)R at 385 V (DC) R between leads, for C 0.33 F at 100 V; 1 minute RC between leads, for C > 0.33 F at 100 V; 1 minute R between leads and case; 100 V; 1 minute Withstanding (DC)voltage (cut off current 10 mA); rise time 100 V/s Withstanding (AC) voltage between leads and case at 1 kHz 10 x 10-4 20 x 10-4 VALUE at 10 kHz at 100 kHz 20 x 10-4 100 x 10-4 70 x 10-4 - 100 V/s >30000 M >10000 s >30000 M 1200 V; 1 minute 2050 V; 1 minute Available 275 V AC (X2) versions PACKAGING STANDARD DIMENSIONS(1)(2) LEAD CONFIGURATION lead length 35.0 mm lead length 40.0 mm Solid Cu wire 0.8 mm lead length 45.0 mm loose in box lead length 35.0 mm lead length 40.0 mm Stranded Cu wire 0.5 mm2 lead length 45.0 mm Notes 1. Lead length: lt = 5 mm. 2. The parts without insulation are tinned. 2002 Oct 07 5 C-tol ORDERING 20% 10% 20% 10% 20% 10% 20% 10% 20% 10% 20% 10% preferred on request on request on request on request on request preferred on request on request on request on request on request FIRST 9 DIGITS OF CATALOGUE NUMBER 2222 435 20... 2222 435 30... 2222 435 21... 2222 435 31... 2222 435 22... 2222 435 32... 2222 435 23... 2222 435 33... 2222 435 24... 2222 435 34... 2222 435 25... 2222 435 35... BCcomponents Product Specification Interference suppression film capacitors, insulated leads MKP 435 X2 URac = 275 V C-tol = 20% (for reference: URdc = 630 V) CATALOGUE NUMBER 2222 435 ..... AND PACKAGING LOOSE IN BOX C (F) DIMENSIONS bxhxl (mm) lt = 35 5 mm MASS (g) lead configuration = solid Cu wire = 0.8 mm(1) C-tol = 20% last 5 digits of catalogue number lead configuration = stranded Cu wire = 0.5 mm2(2) C-tol = 20% SPQ last 5 digits of catalogue number SPQ Reference pitch: P = 15 mm 0.01 20103 0.015 20153 23103 23153 5.5 x 10.5 x 18.0 1.5 0.047 6.5 x 12.5 x 18.0 2.0 20473 400 23473 400 0.068 7.5 x 13.5 x 18.0 2.5 20683 400 23683 400 0.10 8.5 x 14.5 x 18.0 3.0 20104 400 23104 400 0.022 20223 500 20333 0.033 23223 500 23333 Reference pitch: P = 22.5 mm 0.15 7.5 x 15.5 x 26.5 4.0 20154 200 23154 200 0.22 8.5 x 16.5 x 26.5 5.0 20224 200 23224 200 0.33 10.5 x 18.5 x 26.5 6.5 20334 150 23334 150 Reference pitch: P = 27.5 mm 0.47 11.5 x 20.5 x 31.5 10.0 20474 100 23474 100 0.68 13.5 x 23.5 x 31.5 13.0 20684 100 23684 100 1 15.0 x 24.5 x 31.5 15.0 20105 75 23105 75 Notes 1. di isolation = 2.4 mm for P = 15 mm and 2.8 mm for P > 15 mm. 2. di isolation = 2.4 mm. 2002 Oct 07 6 BCcomponents Product Specification Interference suppression film capacitors, insulated leads MKP 435 X2 CONSTRUCTION Mounting Description NORMAL USE * Low-inductive wound cell of metallized polypropylene (PP) film, potted with epoxy resin in a flame-retardant case The capacitors are designed for snap-in mounting and soldering. * Radial insulated leads: Storage temperature * Storage temperature: Tstg = -25 to +40 C with RH maximum 80% without condensation. - Solid wire 0.8 mm with PVC insulation - Stranded tinned wire 0.5 mm2 with PVC insulation. RATINGS AND CHARACTERISTICS REFERENCE CONDITIONS 144x12(halfpage) Unless otherwise specified, all electrical values apply to an ambient temperature of 23 1 C, an atmospheric pressure of 86 to 106 kPa and a relative humidity of 50 2%. MKP metallized polypropylene film For reference testing, a conditioning period shall be applied over 96 4 hours by heating the products in a circulating air oven at the rated temperature and a relative humidity not exceeding 20%. metal spray layer connecting wire CBA198 Fig.4 Construction. 2002 Oct 07 7 BCcomponents Product Specification Interference suppression film capacitors, insulated leads MKP 435 X2 CHARACTERISTICS Capacitance CBB108 296x12(full_width) 4 C/C (%) 2 typical 0 max. -2 -4 min. -6 -40 -20 0 20 40 60 80 T 100 amb (C) Fig.5 Capacitance change at 1 kHz as a function of temperature. Tangent of loss angle CBB153 296x12(full_width) 10 3 dissipation factor (x 10-4) 10 2 220 F 47 n <C F 1 0 22 nF nF 47 F<C nF C = 10 10 2 10 3 10 4 Fig.6 Tangent of loss angle as a function of frequency: typical curves. 2002 Oct 07 <C 10 n 10 1 10 0 10 1 nF 8 f (Hz) 10 5 BCcomponents Product Specification Interference suppression film capacitors, insulated leads MKP 435 X2 Impedance CBB152 10 3 296x12(full_width) Impedance () 10 2 47 n F 100 nF 330 10 1 1.0 nF F 10 0 10 -1 measured at body long leads 10-2 10 4 10 5 10 6 10 7 f (Hz) 10 8 Fig.7 Impedance as a function of frequency: typical curves for 20% values measured with 35 mm lead length. Resonant frequency CBB113 296x12(full_width) 10 2 f (MHz) 10 1 10 0 10-1 1nF 10 nF 100 nF 1000 nF C (nF) Fig.8 Resonant frequency as a function of capacitance: typical curves for 20% values. 2002 Oct 07 9 BCcomponents Product Specification Interference suppression film capacitors, insulated leads MKP 435 X2 Maximum RMS voltage and AC current (sinewave) as a function of frequency for Tamb 100 C CBA723 296x12(full_width) 10 3 AC voltage (V) 10 2 10 1 10 1 10 2 10 3 10 4 10 5 f (Hz) Fig.9 AC voltage (RMS value) as a function of frequency at Tamb 100 C. CBB114 3 296x12(full_width) 10 AC current (mA) 1000 nF 10 2 470 nF 100 nF 10 1 47 nF 10 nF 10 0 10 -1 10 1 10 2 10 3 10 4 Fig.10 AC current (RMS value) as a function of frequency at Tamb 100 C. 2002 Oct 07 10 f (Hz) 10 5 BCcomponents Product Specification Interference suppression film capacitors, insulated leads MKP 435 X2 Insulation resistance CBA204 296x12(full_width) 10 6 RC (s) 10 5 10 4 0 20 40 60 80 Tamb(C) 100 Fig.11 RC product as a function of ambient free air temperature: typical curve. APPLICATION NOTES * For X2 electromagnetic interference suppression in across the line applications (50/60 Hz) with a maximum mains voltage of 275 V (AC) 10% instability. * These capacitors are not intended for continuous pulse applications. For these situations, capacitors of the AC and pulse program must be used, such as: 2222 375 .....; 2222 383 ..... or 2222 479 ..... * The maximum ambient temperature must not exceed 100 C. * Rated voltage pulse slope: - If the pulse voltage is lower than the rated voltage, the values of the specific reference data can be multiplied by 385 V (DC) and divided by the applied voltage. 2002 Oct 07 11 BCcomponents Product Specification Interference suppression film capacitors, insulated leads MKP 435 X2 MARKING Product marking The capacitors are marked (see Fig.12) with the following information: FRONT FACE 144x12(halfpage) 1. Rated capacitance code in accordance with "IEC 60062" 2. Tolerance on rated capacitance; M = 20%; K = 10% 470n M 435 MKP 3. Rated (AC) voltage (e.g. 275 V) BC PL0133 275V~ X2 02 4. Sub-class (e.g. X2) 5. Manufacturer's type designation (e.g. 435) 6. Code for dielectric material (MKP) for capacitors with original pitch = 15, 22.5 and 27.5 mm CBB278 Fig.12 Example of marking. 7. Manufacturer (BC) and manufacturer place 8. Year and week of manufacture (e.g. 0133) for capacitors with original pitch = 15, 22.5 and 27.5 mm. Package marking The package containing the capacitors is marked as shown (see Fig.13). Barcode label marking LINE MARKING EXPLANATION 1 Manufacturer's name 2 Country of origin 3 Sub-family 4 Type description and sub class 5 Capacitance value, tolerance, voltage and climatic category ("IEC 60068-1") 6 Safety approvals 7 Preference origin code: B Country of origin in code: 780 (Poland) Responsible production centre: PL Work order: WO 8 Product type description 9 Quantity and production period, year and week code 10 Product code (12NC) Fig.13 Barcode label. 2002 Oct 07 12 BCcomponents Product Specification Interference suppression film capacitors, insulated leads MKP 435 X2 QUICK REFERENCE TEST REQUIREMENTS PROCEDURE (quick reference) TEST REQUIREMENTS Robustness of leads Tensile strength: "IEC 60068-2-21" load 10 N; 10 s Bending: "IEC 60068-2-21" load 5 N; 4 x 90 no visible damage legible marking |C/C| 5% Component solvent resistance isopropyl alcohol; 23 C; 5 minutes tan 80 x 10-4 (C 1 F); note 1 Robustness of component Rapid change of temperature: 5 cycles "IEC 60068-2-14" 1 cycle = 30 minutes at -40 C and 30 minutes at 100 C Vibration: "IEC 60068-2-6" Shock: "IEC 60068-2-27" 10 to 55 Hz; amplitude 0.75 mm; 6 hours half sinewave; 490 m/s2; |C/C| 5% tan 80 x 10-4 (C 1 F); note 1 11 ms Climatic sequence Dry heat: "IEC 60068-2-2" 16 hours; 100 C Damp heat, cyclic, test Db, first cycle: "IEC 60068-2-30" Cold: "IEC 60068-2-1" |C/C| 5% 2 hours; -40 C tan 80 x 10-4 (C 1 F); note 1 Rins 50% of specified value Damp heat, cyclic, test Db, remaining cycles: "IEC 60068-2-30" Voltage proof: "IEC 60384-14" Vp = 1200 V (DC); 1 minute Other applicable tests Damp heat, steady state: "IEC 60068-2-3" 56 days; 40 C; 90 to 95% RH no load Vp = 1200 V (DC); 1 minute Endurance (AC): "IEC 60384-14" 3 x 2.5 kV pulse voltage for X2; 1000 hours; 1.25 x URac at 100 C; once per hour; 0.1 s; 1000 V (RMS) via resistor of 47 ; Vp = 1200 V (DC); 1 minute Charge and discharge: "IEC 60384-14" 10000 cycles; 5 ms; 1.5 x dV/dt Passive flammability: "IEC 60384-14" class C |C/C| 5% tan 80 x 10-4 (C 1 F); note 1 Rins 50% of specified value |C/C| 10% tan 80 x 10-4 (C 1 F); note 1 Rins 50% of specified value |C/C| 10% tan 80 x 10-4 (C 1 F); note 1 Rins 50% of specified value 2002 Oct 07 no burning 13 BCcomponents Product Specification Interference suppression film capacitors, insulated leads TEST PROCEDURE (quick reference) Active flammability: "IEC 60384-14" 20 x 2.5 kV discharge Heat storage: "IEC 60384-14" 1000 hours; 100 C Active flammability test voltage proof up to 2 x peak impulse voltage of 4.13 or until breakdown (100 V/sec, current limited 2mA) REQUIREMENTS no burning |C/C| 5% tan 80 x 10-4 (C 1 F); note 1 failed capacitors connected to a 250 V (AC) power supply during 5 minutes Note 1. Measuring frequency 10 kHz for C 1 F. 2002 Oct 07 MKP 435 X2 14 no burning