MITSUBISHI INTELLIGENT POWER MODULES PM300DSA120 FLAT-BASE TYPE INSULATED PACKAGE N SIDE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO A B H H J C2E1 C1 D E N P 123 4 5 C E2 N 1234 5 T - DIA. (2 TYP.) P SIDE 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO S - (8 TYP.) K R - DIA. (4 TYP.) Description: Mitsubishi Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 0.64 MM SQ. PIN (10 TYP.) P - M8 THD. (3 TYP.) L M Q F G VP1 C1 VCC FPO FO SPR SR CP1 IN Features: u Complete Output Power Circuit TEMP OUT1 OUT2 SENS VPC GND SINK u Gate Drive Circuit VN1 C2E1 VCC FNO FO SNR SR CN1 IN u Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage TEMP OUT1 OUT2 SENS VNC GND SINK E2 Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 5.12 130.0 K 0.71 18.0 B 4.330.010 110.00.25 L 0.57 14.5 C 3.54 90.0 M 0.53 13.5 D 2.760.010 70.00.25 N 0.51 13.0 E 1.61 41.0 P M8 Metric M8 F Inches Millimeters 1.34 +0.04/-0.02 34.0 +1/-0.5 Dimensions Q 0.28 7.0 G 1.22 31.0 R 0.26 Dia. Dia. 6.5 H 1.10 28.0 S 0.100 J 1.06 27.0 T 0.08 Dia. 2.54 Dia. 2.0 Applications: u Inverters u UPS u Motion/Servo Control u Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM300DSA120 is a 1200V, 300 Ampere Intelligent Power Module. Type PM Current Rating Amperes VCES Volts (x 10) 300 120 Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM300DSA120 FLAT-BASE TYPE INSULATED PACKAGE Absolute Maximum Ratings, Tj = 25C unless otherwise specified Symbol Ratings Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Power Device Junction Temperature Mounting Torque, M6 Mounting Screws -- 3.92~5.88 N*m Mounting Torque, M8 Main Terminal Screws -- 8.83~10.8 N*m Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage (Main Terminal to Baseplate, AC 1 min.) -- 910 Grams VCC(prot.) 800 Volts Viso 2500 Vrms Control Sector Supply Voltage (Applied between VP1-VPC, VN1 -VNC) VD 20 Volts Input Voltage (Applied between CP1-VPC, CN1-VNC) VCIN 10 Volts Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc) VFO 20 Volts Fault Output Current (Sink Current at FPO, PNO Terminal) I FO 20 mA VCES 1200 Volts IC 300 Amperes I CP 600 Amperes IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, (Tc = 25C) Peak Collector Current, (Tc = 25C) Supply Voltage (Applied between C1 - E2) Supply Voltage, Surge (Applied between C1 - E2) Collector Dissipation VCC 900 Volts VCC(surge) 1000 Volts PC 1790 Watts Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM300DSA120 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level Inverter Part OC -20C T 125C, VD = 15V 380 560 -- Amperes Short Circuit Trip Level Inverter Part SC 500 840 -- Amperes t off(OC) -20C T 125C, VD = 15V VD = 15V -- 5 -- s OT Trip Level 100 110 120 C OTr Reset Level 85 95 105 C UV Trip Level 11.5 12.0 12.5 Volts Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection UVr Reset Level -- 12.5 -- Volts Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts Circuit Current ID VD = 15V, VCIN = 5V, VN1 -VNC -- 23 30 mA VD = 15V, VCIN = 5V, VXP1-VXPC -- 23 30 mA Input ON Threshold Voltage Vth(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) CP1-VPC, CN1 -VNC 1.7 2.0 2.3 Volts PWM Input Frequency f PWM 3- Sinusoidal -- 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- ms -20C Tj 125C, Rin = 6.8 k (SPR, SNR) 4.5 5.1 5.6 Volts Minimum Fault Output Pulse Width SXR Terminal Output Voltage VSXR Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM300DSA120 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current Emitter-Collector Voltage Collector-Emitter Saturation Voltage ICES VCE = VCES, Tj = 25C -- -- 1 mA VCE = VCES, Tj = 125C -- -- 10 mA VEC -IC = 300A, VD = 15V, VCIN = 5V -- 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, I C = 300A -- 2.3 3.2 Volts VD = 15V, VCIN = 0V, I C = 300A, -- 2.1 2.9 Volts Tj = 125C Inductive Load Switching Times 0.5 1.4 2.5 s t rr VD = 15V, VCIN = 0 5V -- 0.2 0.4 s t C(on) VCC = 600V, I C = 300A -- 0.4 1.0 s t off Tj = 125C -- 2.5 3.5 s -- 0.6 1.1 s t on t C(off) Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT -- -- 0.07 C/Watt Contact Thermal Resistance Rth(j-c)F Each FWDi -- -- 0.13 C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.030 C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Value Units Supply Voltage VCC Applied across C1-E2 Terminals Condition 0 ~ 800 Volts VD Applied between VP1-VPC, VN1-VNC 15 1.5 Volts Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) CP1-VPC, C N1-VNC PWM Input Frequency fPWM Using Application Circuit 4.0 ~ VSXR Volts 5 ~ 20 kHz Minimum Dead Time t dead Input Signal 3.5 s Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM300DSA120 FLAT-BASE TYPE INSULATED PACKAGE COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 5 3 2 1 0 4 3 2 1 0 0 100 200 300 400 500 Tj = 25oC VCIN = 0V 400 15 VD = 17V 13 2 3 300 200 100 0 0 12 14 16 18 20 0 1 4 5 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 100 101 103 ton 100 VCC = 600V VD = 15V Inductive Load Tj = 25oC Tj = 125oC 102 Inductive Load Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 101 103 102 102 Irr VCC = 600V VD = 15V Inductive Load Tj = 25oC Tj = 125oC 10-2 101 103 101 103 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR REVERSE CURRENT, -IC, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) 103 160 102 101 100 OVER CURRENT TRIP LEVEL % (NORMALIZED) 120 VD = 15V VCIN = 5V Tj = 25oC Tj = 125oC 100 80 60 40 20 Tj = 25oC 0 0 trr 10-1 COLLECTOR CURRENT, IC, (AMPERES) OVER CURRENT TRIP LEVEL % (NORMALIZED) COLLECTOR REVERSE CURRENT, -IC, (AMPERES) 10-1 101 REVERSE RECOVERY TIME, trr, (s) toff SWITCHING TIMES, tc(on), tc(off), (s) SWITCHING TIMES, ton, toff, (s) VCC = 600V VD = 15V 0.5 1.0 1.5 2.0 2.5 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 3.0 140 120 100 80 VD = 15V 0 0 13 15 17 19 SUPPLY VOLTAGE, VD, (VOLTS) 21 0 40 80 120 160 JUNCTION TEMPERATURE, TC, (oC) Sep.2000 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 4 500 IC = 300A VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR CURRENT, IC, (AMPERES) VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 5 OUTPUT CHARACTERISTICS (TYPICAL) MITSUBISHI INTELLIGENT POWER MODULES PM300DSA120 FLAT-BASE TYPE INSULATED PACKAGE UV UVr VD = 15V 13 120 UV TRIP-RESET LEVEL, UV, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 14 140 100 80 12 11 10 60 0 0 0 40 80 120 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 160 o 0 40 80 120 o JUNCTION TEMPERATURE, TC, ( C) JUNCTION TEMPERATURE, TC, ( C) 160 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.07oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each FWDi) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)F = 0.13oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) Sep.2000