NUMBER TYPE GS-12-216 PRODUCT SPECIFICATION TITLE PAGE EyeMax TM Cable Assemblies REVISION 1 of 12 AUTHORIZATION B DATE Tom Feng 14 Oct. 13 CLASSIFICATION UNRESTRICTED 1.0 Objective This specification defines the performance, test, quality and reliability requirements of the EyeMax TM Cable Assembly system. This specification applies specifically to cable assemblies constructed using EyeMax TM components and approved vendor cable. 2.0 Scope This specification is applicable to the performance characteristics of the EyeMax TM Cable Assembly. See specification GS-12-209 for characteristics specific to the EyeMax TM Plugs and Receptacles. 3.0 General This document is composed of the following sections: Paragraph 1.0 2.0 3.0 4.0 5.0 5.1 5.2 5.3 5.4 6.0 7.0 8.0 9.0 9.1 9.2 9.3 9.4 9.5 9.6 TABLE 1 FIGURE 1 FIGURE 2 Title OBJECTIVE SCOPE GENERAL APPLICABLE DOCUMENTS REQUIREMENTS Qualification Material Finish Design and Construction ELECTRICAL CHARACTERISTICS MECHANICAL CHARACTERISTICS ENVIRONMENTAL CONDITIONS QUALITY ASSURANCE PROVISIONS Equipment Calibration Inspection Conditions Sample Quantity and Description Acceptance Qualification Testing Requalification Test QUALIFICATION TESTING MATRIX FLEX TEST FIXTURE BEND TEST DIAGRAM This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :B STATUS:Released Printed: Oct 13, 2014 NUMBER TYPE GS-12-216 PRODUCT SPECIFICATION TITLE PAGE EyeMax TM Cable Assemblies REVISION 2 of 12 AUTHORIZATION B DATE Tom Feng 14 Oct. 13 CLASSIFICATION UNRESTRICTED 4.0 Applicable Documents 4.1 4.2 Specifications 4.1.1 10007290 4X Cable Assembly Drawings 4.1.2 10010260 12X Cable Assembly Drawings 4.1.3 58368 or 58369 4X Receptacle Drawings 4.1.4 58366 or 58367 12X Receptacle Drawings 4.1.5 GS-12-209 EyeMax TM Connector Specification Other Standards and Specifications 4.2.1 4.2.2 EIA 364: Electrical Connector/Socket Test Procedures Including Environmental Classifications. Volume 2: InfiniBand Architecture 4.2.3 MIL-C-45662: Equipment Calibration 4.2.4 ASTM-D-4565: Physical and Environmental Performance Properties of Insulation and Jacket for Telecommunications Wire and Cable. 4.3 FCI Specifications 4.4 4.3.1 BUS-03-107 Cable Shielding Effect Measurement 4.3.2 BUS-03-108 Cross-Talk Methods 4.3.3 BUS-03-110 Characteristic Impedance 4.3.4 BUS-03-111 Propagation Delay Measurement 4.3.5 BUS-03-117 Eye Pattern Measurement FCI Lab Reports - Supporting Data 4.4.1 SI-2002-09-005 4X EyeMax TM Cable Assembly Pre-Qualification This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :B STATUS:Released Printed: Oct 13, 2014 NUMBER TYPE GS-12-216 PRODUCT SPECIFICATION TITLE PAGE EyeMax TM Cable Assemblies REVISION 3 of 12 B AUTHORIZATION DATE Tom Feng 14 Oct. 13 CLASSIFICATION UNRESTRICTED 5.0 Requirements 5.1 Qualification Cable assemblies furnished under this specification shall be capable of meeting the qualification test requirements specified herein. 5.2 Material 5.2.1 The material for each component shall be as specified herein or equivalent. 5.2.2 EyeMax TM Plug Assembly 5.2.2.1 Reference GS-12-209 5.2.3 Raw Cable 5.2.3.1 All raw cable used EyeMax TM must meet the requirements of 10026988. All raw cable structure must meet the requirements of ASTM-D-4565. 5.3 Designs And Construction 5.3.1 Mating. The connector shall be capable of mating and unmating without the use of special tools. 5.3.2 Workmanship. Connectors shall be uniform in quality, and void of all defects that would adversely affect life or serviceability. 5.3.3 Temperature Environment. The receptacles and cable assemblies should be capable of withstanding storage and operating temperature between -10C and 60C. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :B STATUS:Released Printed: Oct 13, 2014 NUMBER TYPE GS-12-216 PRODUCT SPECIFICATION TITLE PAGE EyeMax TM Cable Assemblies REVISION 4 of 12 AUTHORIZATION B DATE Tom Feng 14 Oct. 13 CLASSIFICATION UNRESTRICTED 6.0 Electrical Characteristics 6.1 Eye Pattern - The eye opening shall exceed the diamond shaped mask when measured in accordance with EIA 364-107. The following details shall apply: a. b. c. d. Data Rate - 2.5 Gb/s 1.0 Vpp excitation Mask Width - .75 unit intervals or 300 ps minimum Mask Height - 316 mV minimum 6.2 Jitter - The peak-to-peak jitter shall not exceed .25 unit intervals or 100 ps when measured in accordance with EIA 364-107. The following details shall apply: a. Data Rate - 2.5 Gb/s 6.3 Differential Impedance - Regardless of length, the average value measured for the cable assembly shall be 100 10 . The following details shall apply: a. Rise time - .25 unit intervals or 100 ps. (20% to 80%) b. Points of measurement - Includes test board, connector interface, and the cable assembly. c. Reference - EIA 364-108. 6.4 Between Pair Skew - The average value measured over the propagation delay of the mated connector and cable assembly shall not exceed 50 ps/meter. The following details shall apply: a. Rise time - 100 ps. b. Points of measurement - Includes connector, cable to connector interface, and termination pads. c. Reference - EIA 364-103. 6.5 Differential Insertion Loss - The insertion loss of mated connectors and cable assembly shall not exceed 10.0 dB. The following details shall apply: a. Frequency - up to 1.25 GHz. b. Reference - test board effects removed per EIA 364-101. 6.6 Differential Return Loss - The return loss of mated connectors and cable assembly shall be greater than 10.0 dB. The following details shall apply: a. Frequency - up to 1.25 GHz. b. Reference - test board effects removed per EIA 364-101. 6.7 EMI Effectiveness - The shielding performance of mated connectors and cable assembly shall exceed 40.0 dB. The following details shall apply: a. Frequency - up to 1.00 GHz. b. Reference - EIA 364-66A. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :B STATUS:Released Printed: Oct 13, 2014 NUMBER TYPE GS-12-216 PRODUCT SPECIFICATION TITLE PAGE EyeMax TM Cable Assemblies REVISION 5 of 12 AUTHORIZATION B DATE Tom Feng 14 Oct. 13 CLASSIFICATION UNRESTRICTED 6.8 Near End Crosstalk - The specification requirement, measured on the transmitter side, shall be satisfied when evaluated in accordance with EIA 364-90 and the following details: a. b. c. d. Specification requirement - Sum of 4 pairs: Less than 4%. Rise time - 100 ps. Sample test conditions - Input signal to 1 pair and measure the effects in adjacent 2 pairs. Measurements taken in the time domain 6.9 Far End Crosstalk - The specification requirement, measured on the receiver side, shall be satisfied when evaluated in accordance with EIA 364-90 and the following details: a. b. c. d. Specification requirement - Sum of 4 pairs: Less than 4%. Rise time - 100 ps. Sample test conditions - Input signal to 1 pair and measure the effects in adjacent 2 pairs. Measurements taken in the time domain 6.10 Low Level Contact Resistance (LLCR) - LLCR is measured before and after mechanical and environmental tests. All bulk resistance not associated with the connectors or termination will be subtracted out of the measurement. The test is in accordance with EIA 364-23 and the following details. a. b. c. d. Test Voltage - 50 mV maximum Test Current - 100 mA maximum Initial Resistance - 70 milliohm maximum Post Test Resistance - 90 milliohm maximum This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :B STATUS:Released Printed: Oct 13, 2014 NUMBER TYPE GS-12-216 PRODUCT SPECIFICATION TITLE PAGE EyeMax TM Cable Assemblies REVISION 6 of 12 AUTHORIZATION B DATE Tom Feng 14 Oct. 13 CLASSIFICATION UNRESTRICTED 7.0 Mechanical Characteristics 7.1 Mating/Unmating Force - The force readings to mate a receptacle connector and compatible plug is detailed in GS-12-209. 7.2 Connector Durability - The cycle life shall exceed 250 mating cycles. Reference GS-12-209. 7.3 Retention Force - In accordance with EIA 364-38, the force required to dislodge the cable from the back shell assembly shall not be less than 16.9 lbs. (75 N). The cable assembly should not display any physical damage and meet the requirements of paragraph 6.3 and 6.10. a. Head Speed - 25.4 mm / minute 7.4 Vibration (Random) - In accordance with EIA 364-28, the cable assembly shall meet the requirements 6.10 following testing. a. b. c. d. e. Test Condition - VII, Letter D Vibration Amplitude- 0.2 G/Hz. Between 20-500Hz. Minimum. Duration - 15 minutes along each of three perpendicular directions Mounting - Rigidly mount assemblies No discontinuities greater than 1 microsecond 7.5 Minimum Bend Radius - For raw cable less than or equal to 1/2 inch in diameter, the minimum distance to complete a 90 degree bend including the connector is 4 inches. For larger diameter cable, the minimum inside radius is 4 times the cable diameter plus 2.000 inches for the connector. The singleended cable assembly should be bent one time over the correct mandrel in 4 independent directions. See Figure 1. The cable assembly should meet the requirements of 6.3 and 6.10 7.6 Flex Test - Flex testing is used to evaluate the quality of the raw cable. See Figure 2 for test set-up. For raw cable less than or equal to 1/2 inch in diameter, the fixture radius is 6 inches. For larger diameter cable, the fixture radius is 4 times the cable diameter plus 4.00 inches for the connector and relief. After 15 cycles the cable assembly shall meet the requirements of paragraph 6.3 and 6.10. Note: Flex testing is an FCI internal specification. InfiniBand only requires one cycle at the minimum bend radius. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :B STATUS:Released Printed: Oct 13, 2014 NUMBER TYPE GS-12-216 PRODUCT SPECIFICATION TITLE PAGE EyeMax TM Cable Assemblies REVISION 7 of 12 AUTHORIZATION B DATE Tom Feng 14 Oct. 13 CLASSIFICATION UNRESTRICTED 8.0 Environmental Conditions After exposure to the following environmental conditions in accordance with the specified test procedure and/or details, the product shall show no physical damage. 8.1 Thermal Shock - In accordance with EIA 364-32, cycle the cable assemblies in a thermal chamber. After 5 cycles, the cable assembly shall meet the requirements 6.10. a. b. c. d. Test Duration - 5 cycles. Temperature Range - Between -55 and +85 degrees Celsius Time at Each Temperature - 30 minutes Transfer Time - 5 minutes, maximum 8.2 High Temperature Life - In accordance with EIA 364-17, loosely coiled cable assemblies should be placed in the test environment. After exposure the cable assembly shall meet the requirements 6.10. a. b. c. d. Test Method A Test Condition 2 Test Duration - 456 hours Temperature - +90 degrees Celsius This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :B STATUS:Released Printed: Oct 13, 2014 NUMBER TYPE GS-12-216 PRODUCT SPECIFICATION TITLE PAGE EyeMax TM Cable Assemblies REVISION 8 of 12 B AUTHORIZATION DATE Tom Feng 14 Oct. 13 CLASSIFICATION UNRESTRICTED 9.0 QUALITY ASSURANCE PROVISIONS 9.1 Equipment Calibration All test equipment and inspection facilities used in the performance of any test shall be maintained in a calibration system in accordance with MIL-C-45662. 9.2 Inspection Conditions Unless otherwise specified herein, all inspections shall be performed under the following ambiant conditions: a. Temperature: 25 +/- 5 degrees Celsius b. Barometric Pressure: Local ambient 9.3 Sample Quantity And Description Test group 1, electrical testing, consists of at least 3 complete cable assemblies. Test groups 2 through 5, mechanical and environmental testing, consists of at least 3 single-ended pigtails with 1 meter of cable. 9.4 Acceptance 9.4.1 Electrical and mechanical requirements placed on test samples as indicated in paragraphs 6.0 and 7.0 shall be established from test data using appropriate statistical techniques. All samples tested in accordance with this product specification shall meet the stated requirements. 9.4.2 Failures attributed to equipment, test set-up, or operator error shall not disqualify the product. If product failure occurs, corrective action shall be taken and samples resubmitted for qualification. 9.5 Qualification Testing Qualification testing shall be performed on sample units produced with equipment and procedures normally used in production. The test sequence shall be as shown in Table 1. 9.6 Requalification Testing If any of the following conditions occur, the responsible product engineer shall initiate requalification testing consisting of all applicable parts of the qualification test matrix, Table 1. a. A significant design change is made to the existing product, which impacts the product form, fit or function. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :B STATUS:Released Printed: Oct 13, 2014 NUMBER TYPE GS-12-216 PRODUCT SPECIFICATION TITLE PAGE EyeMax TM Cable Assemblies REVISION 9 of 12 AUTHORIZATION B DATE Tom Feng 14 Oct. 13 CLASSIFICATION UNRESTRICTED b. A significant change is made to the manufacturing process, which impacts the product form, fit or function. c. A significant event occurs during production or end use requiring corrective action to be taken relative to the product design or manufacturing process. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :B STATUS:Released Printed: Oct 13, 2014 NUMBER TYPE GS-12-216 PRODUCT SPECIFICATION TITLE PAGE EyeMax TM Cable Assemblies REVISION 10 of 12 AUTHORIZATION B DATE Tom Feng 14 Oct. 13 CLASSIFICATION UNRESTRICTED TABLE 1 - QUALIFICATION TESTING 1 TEST PARA. Examination of Product Eye Pattern Jitter Characteristic Impedance Between Pair Skew Diff. Insertion Loss Diff. Return Loss EMI Effectiveness Near End Cross-Talk Far End Cross-Talk LLCR Retention Force Vibration Minimum Bend Radii Flex Test Thermal Shock High Temperature Life 5.3 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 7.3 7.4 7.5 7.6 8.1 8.2 1 2 3 4 5 6 7 8 9 10 TEST GROUP 2 3 4 TEST SEQUENCE 1,9 5 1,5 1,5 1,5 2,4 2,4 2,4 2,7 3,8 4 3 5 6 3 3 This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :B STATUS:Released Printed: Oct 13, 2014 NUMBER GS-12-216 TYPE PRODUCT SPECIFICATION TITLE PAGE EyeMax TM Cable Assemblies REVISION 11 of 12 AUTHORIZATION B DATE Tom Feng 14 Oct. 13 CLASSIFICATION UNRESTRICTED Figure 1 - Minimum Bend Figure 2 - Flex Test This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :B STATUS:Released Printed: Oct 13, 2014 NUMBER TYPE GS-12-216 PRODUCT SPECIFICATION TITLE PAGE EyeMax TM Cable Assemblies REVISION 12 of 12 B AUTHORIZATION DATE Tom Feng 14 Oct. 13 CLASSIFICATION UNRESTRICTED REVISION RECORD Rev A B Page ALL ALL Description NEW RELEASE-TRANSFER FROM VG TO MEX Update Classification state EC# V07-0104 ECN-ELX-N19035-1 Date 3/8/07 10/13/2014 This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :B STATUS:Released Printed: Oct 13, 2014 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: FCI: 10007290-M0500CULF 10018960-M0500AULF 10007290-M0700CULF 10018960-M0700AULF 10007290N0100CULF 10007290-N0200CULF 10007290-N0300CULF 10018960-N0100AULF 10018960-N0200AULF 10018960-N0300AULF 10007290-N0050CULF 10007290-P0050CULF 10007290-P0100CULF 10007290P0200CULF 10007290-P0300CULF 10018960-N0050AULF 10018960-P0050AULF 10018960-P0100AULF 10018960-P0200AULF 10018960-P0300AULF 10007290-N0500CULF 10018960-N0500AULF