10007290-P0100CULF - FCI - Datasheet.Live

NUMBER

GS-12-216

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

EyeMax ™ Cable Assemblies 1 of 12 B

AUTHORIZATION DATE

Tom Feng 14 Oct. 13

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the

document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

1.0 Objective

This specification defines the performance, test, quality and reliability requirements of the EyeMax TM Cable

Assembly system. This specification applies specifically to cable assemblies constru cted u sing EyeMax TM

components and approved vendor cable.

2.0 Scope

This specification is applica ble to the performa nce characteristics of the EyeMax TM Cable Assembly. See

specification GS-12-209 for chara cteri sti cs spe cific to the Ey eMax TM Plugs and Receptacles.

3.0 General

This document is composed of the following sections:

Paragraph Title

1.0 OBJECTIVE

2.0 SCOPE

3.0 GENERAL

4.0 APPLICABLE DOCUMENTS

5.0 REQUIREMENTS

5.1 Qualification

5.2 Material

5.3 Finish

5.4 Design and Construction

6.0 ELECTRICAL CHARACTERISTICS

7.0 MECHANICAL CHARACTERISTICS

8.0 ENVIRONMENTAL CONDITIONS

9.0 QUALITY ASSURANCE PROVISIONS

9.1 Equipment Calibration

9.2 Inspection Conditions

9.3 Sample Quantity and Description

9.4 Acceptance

9.5 Qualification Testing

9.6 Requalification Test

TABLE 1 QUALIFICATION TESTING MATRIX

FIGURE 1 FLEX TEST FIXTURE

FIGURE 2 BEND TEST DIAGRAM

PDS: Rev :B STATUS:Released Printed: Oct 13, 2014

NUMBER

GS-12-216

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

EyeMax ™ Cable Assemblies 2 of 12 B

AUTHORIZATION DATE

Tom Feng 14 Oct. 13

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the

document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

4.0 Applicable Documents

4.1 Specifications

4.1.1 10007290 4X Cable Assembly Drawings

4.1.2 10010260 12X Cable Assembly Drawings

4.1.3 58368 or 58369 4X Receptacle Drawings

4.1.4 58366 or 58367 12X Receptacle Drawings

4.1.5 GS-12-209 EyeMax

TM Connector Specification

4.2 Other Standards and Specifications

4.2.1 EIA 364: Electrical Connector/Socket Test Procedures

Including Environmental Classificatio ns.

4.2.2 Volume 2: InfiniBand Architecture

4.2.3 MIL-C-45662: Equipment Calibration

4.2.4 ASTM-D-4565: Physical and Environmental Performance

Properties of Insulation and Jacket for Telecommunications Wire and

Cable.

4.3 FCI Specifications

4.3.1 BUS-03-107 Cable Shielding Effect Measurement

4.3.2 BUS-03-108 Cross-Talk Methods

4.3.3 BUS-03-110 Characteristic Impedance

4.3.4 BUS-03-111 Propagation Delay Measurement

4.3.5 BUS-03-117 Eye Pattern Measurement

4.4 FCI Lab Reports - Supporting Data

4.4.1 SI-2002-09-005 4X EyeMax

TM Cable Assembly Pre-Qualification

PDS: Rev :B STATUS:Released Printed: Oct 13, 2014

NUMBER

GS-12-216

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

EyeMax ™ Cable Assemblies 3 of 12 B

AUTHORIZATION DATE

Tom Feng 14 Oct. 13

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the

document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

5.0 Requirements

5.1 Qualification

Cable assemblies furnished under this specification shall be capable of meeting the qualification test

requirements specified herein.

5.2 Material

5.2.1 The material for each component shall be as specified herein or equivalent.

5.2.2 EyeMax

TM Plug Assembly

5.2.2.1 Reference GS-12-209

5.2.3 Raw Cable

5.2.3.1 All raw cable used EyeMax TM must meet the requirements of 10026988. All raw

cable structure must meet the req uireme nts of ASTM-D-4565.

5.3 Designs And Construction

5.3.1 Mating. The connector shall be capable of mating and unmating without the use of

special tools.

5.3.2 Workmanship. Connectors shall be uniform in quality, and void of all defects that

would adversely affect life or serviceability.

5.3.3 Temperature Environment. The receptacles and cable assemblies should be capable

of withstanding storage and operating temperature between –10°C and 60°C.

PDS: Rev :B STATUS:Released Printed: Oct 13, 2014

NUMBER

GS-12-216

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

EyeMax ™ Cable Assemblies 4 of 12 B

AUTHORIZATION DATE

Tom Feng 14 Oct. 13

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the

document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

6.0 Electrical Characteristics

6.1 Eye Pattern - The eye opening shall exceed the diamond shaped mask when me asured in

accordance with EIA 364-107. The following details shall a pply:

a. Data Rate – 2.5 Gb/s

b. 1.0 Vpp excitation

c. Mask Width – .75 unit intervals or 300 ps minimum

d. Mask Height – 316 mV minimum

6.2 Jitter - The peak-to-peak jitter shall not exceed .25 unit intervals or 100 ps when measured i n

accordance with EIA 364-107. The following details shall apply:

a. Data Rate – 2.5 Gb/s

6.3 Differential Impedance – Regardless of length, the average value measured for the cable assembly

shall be 100 ± 10 Ω. The following details sh all apply:

a. Rise time – .25 unit intervals or 100 ps. (20% to 80%)

b. Points of measurement - Includes test board, connector interface, and the cable assembly.

c. Reference – EIA 364-108.

6.4 Between Pair Skew – The average value measured o ver the propagation delay of the mated

connector and cable assembly shall not exceed 50 ps/meter. The following details shall apply:

a. Rise time - 100 ps.

b. Points of measurement - Includes connector, cable to connector interface, and termination pads.

c. Reference – EIA 364-103.

6.5 Differential Insertion Loss - The insertion loss of mated conne ctors and cable assembly shall not

exceed 10.0 dB. The following details shall apply:

a. Frequency – up to 1.25 GHz.

b. Reference – test board effects removed per EIA 364-101.

6.6 Differential Return Loss - The return loss of mated connectors and cabl e assembly shall be greater

than 10.0 dB. The following details shall apply:

a. Frequency – up to 1.25 GHz.

b. Reference - test board effects rem oved per EIA 364-101.

6.7 EMI Effectiveness - The shielding performance of mated connectors and cable assembly shall exceed

40.0 dB. The following details shall apply:

a. Frequency – up to 1.00 GHz.

b. Reference - EIA 364-66A.

PDS: Rev :B STATUS:Released Printed: Oct 13, 2014

NUMBER

GS-12-216

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

EyeMax ™ Cable Assemblies 5 of 12 B

AUTHORIZATION DATE

Tom Feng 14 Oct. 13

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the

document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

6.8 Near End Crosstalk - The specification requirement, measured on the transmitter side, shall be

satisfied when evaluated in accordan ce with EIA 364-90 and the following details:

a. Specification requirement – Sum of 4 pairs: Less than 4%.

b. Rise time – 100 ps.

c. Sample test conditions – Input signal to 1 pair and measure the effe cts in adjacent 2 pairs.

d. Measurements taken in the time domain

6.9 Far End Crosstalk - The specification require ment, measured on the receiver side, shall be satisfied

when evaluated in accordance with EIA 364-90 and the following details:

a. Specification requirement – Sum of 4 pairs: Less than 4%.

b. Rise time – 100 ps.

c. Sample test conditions – Input signal to 1 pair and measure the effe cts in adjacent 2 pairs.

d. Measurements taken in the time domain

6.10 Low Level Contact Resist ance (LLCR) – LLCR is measured before and after m echanical and

environmental tests. All bulk resistance not associated with the connectors or termination will be

subtracted out of the measurement. The test is in accordance with EIA 364-23 and the following

details.

a. Test Voltage – 50 mV maximum

b. Test Current – 100 mA maximum

c. Initial Resistance – 70 milliohm maximum

d. Post Test Resistance – 90 milliohm maximum

PDS: Rev :B STATUS:Released Printed: Oct 13, 2014

NUMBER

GS-12-216

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

EyeMax ™ Cable Assemblies 6 of 12 B

AUTHORIZATION DATE

Tom Feng 14 Oct. 13

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the

document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

7.0 Mechanical Characteristics

7.1 Mating/Unmating Force – The force readings to mate a receptacle connector and compatible plug is

detailed in GS-12-209.

7.2 Connector Durability - The cycle life shall exceed 250 mating cycles. Reference GS-12-209.

7.3 Retention Force – In accordance with EIA 364-38, the force required to dislodge the cable from the

back shell assembly shall not be less than 16.9 lbs. (75 N). The cable assembly should not display any

physical damage and meet the requirements of paragraph 6.3 and 6.10.

a. Head Speed – 25.4 mm / minute

7.4 Vibration (Random) - In accordance with EIA 364-28, the cable assembly shall meet the requirements

6.10 following testing.

a. Test Condition – VII, Letter D

b. Vibration Amplitude- 0.2 G²/Hz. Between 20-500Hz. Minimum.

c. Duration – 15 minutes along each of three perp endicular directions

d. Mounting - Rigidly mount assemblies

e. No discontinuities greater than 1 microsecond

7.5 Minimum Bend Radius – For raw cable less than or equal to ½ inch in diameter, the minimum distance

to complete a 90 degree bend including the connector is 4 inches. For larger diameter cable, the

minimum inside radius i s 4 times the cable diameter plus 2.000 inches for the connector. The single-

ended cable assembly should be be nt one time over the correct mandrel in 4 independent directions.

See Figure 1. The cable assembly should meet the requirements of 6.3 and 6.10

7.6 Flex Test – Flex testing is used to evaluate the quality of the raw cable. See Figure 2 for test set-up.

For raw cable less than or equal to ½ inch in diameter, the fixture radius is 6 inches. For larger

diameter cable, the fixture radius is 4 times the cable diamete r plus 4.00 inches for the connector and

relief. After 15 cycles the cable assembly shall meet the requirements of paragraph 6.3 and 6.10.

Note: Flex testing is an FCI internal specification. InfiniBand only requires one cycle at the minimum

bend radius.

PDS: Rev :B STATUS:Released Printed: Oct 13, 2014

NUMBER

GS-12-216

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

EyeMax ™ Cable Assemblies 7 of 12 B

AUTHORIZATION DATE

Tom Feng 14 Oct. 13

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the

document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

8.0 Environmental Conditions

After exposure to the following environmental co nditions in accordance with the specified test procedure

and/or details, the product shall show no physical damage.

8.1 Thermal Shock – In accordance with EIA 364-32, cycle the cable assemblies in a thermal chamber.

After 5 cycles, the cable assembly shall meet the req uirements 6.10.

a. Test Duration – 5 cycles.

b. Temperature Range - Between -5 5 and +85 degrees Celsius

c. Time at Each Temperature - 30 minutes

d. Transfer Time - 5 minutes, maximum

8.2 High Temperature Life – In accordance with EIA 364-17, loosely coiled cable assemblies should be

placed in the test environment. After exposure the cable assembly shall meet the requirement s 6.10.

a. Test Method A

b. Test Condition 2

c. Test Duration – 456 hours

d. Temperature – +90 degrees Celsius

PDS: Rev :B STATUS:Released Printed: Oct 13, 2014

NUMBER

GS-12-216

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

EyeMax ™ Cable Assemblies 8 of 12 B

AUTHORIZATION DATE

Tom Feng 14 Oct. 13

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the

document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

9.0 QUALITY ASSURANCE PROVISIONS

9.1 Equipment Calibration

All test equipment and inspection facilities used in th e performance of any test shall

be maintained in a calibrati on system in accordance with MIL-C-45662.

9.2 Inspection Conditions

Unless otherwise specified herein, all inspections shall be performed under the following

ambiant conditions:

a. Temperature: 25 +/- 5 degree s Cel siu s

b. Barometric Pressure: Local ambient

9.3 Sample Quantity And Description

Test group 1, electrical testing, con si sts of at least 3 complete cable assemblies. Test groups 2

through 5, mechanical and environmental testing, consists of at least 3 single-ended pigtails with 1

meter of cable.

9.4 Acceptance

9.4.1 Electrical and mechanical requirements placed on test samples as indicated in parag ra phs

6.0 and 7.0 shall be established from test data using appropriate statistical techniques. All

samples tested in accordance with t his product specification shall meet the stated

requirements.

9.4.2 Failures attributed to equipment, test set-up, or operator error shall not disqualify the

product. If product failure occurs, corrective action shall be taken and samples resubmitted

for qualification.

9.5 Qualification Testing

Qualification testing shall be performed on sample units produced with equipment and pro cedures

normally used in production. The test sequence shall be as sho wn in Table 1.

9.6 Requalification Testing

If any of the following conditions occur, the responsi ble product engineer shall initiate requalification

testing consisting of all applicable parts of the qualification test mat rix, Table 1.

a. A significant design change is made to the existing product, which impacts the product form, fit

or function.

PDS: Rev :B STATUS:Released Printed: Oct 13, 2014

NUMBER

GS-12-216

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

EyeMax ™ Cable Assemblies 9 of 12 B

AUTHORIZATION DATE

Tom Feng 14 Oct. 13

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the

document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

b. A significant change is made to the manufacturing process, which impacts the product form, fit or

function.

c. A significant event occurs during production or end use requiring corrective action to be taken

relative to the product design or manufacturing process.

PDS: Rev :B STATUS:Released Printed: Oct 13, 2014

NUMBER

GS-12-216

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

EyeMax ™ Cable Assemblies 10 of 12 B

AUTHORIZATION DATE

Tom Feng 14 Oct. 13

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the

document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

TABLE 1 - QUALIFICATION TESTING

TEST GROUP

1 2 3 4 5

TEST PARA. TEST SEQUENCE

Examination of Product 5.3 1 1,9 1,5 1,5 1,5

Eye Pattern 6.1 2

Jitter 6.2 3

Characteristic Impedance 6.3 4 2,7

Between Pair Skew 6.4 5

Diff. Insertion Loss 6.5 6

Diff. Return Loss 6.6 7

EMI Effectiveness 6.7 8

Near End Cross-Talk 6.8 9

Far End Cross-Talk 6.9 10

LLCR 6.10 3,8 2,4 2,4 2,4

Retention Force 7.3 4

Vibration 7.4 3

Minimum Bend Radii 7.5 5

Flex Test 7.6 6

Thermal Shock 8.1 3

High Temperature Life 8.2 3

PDS: Rev :B STATUS:Released Printed: Oct 13, 2014

NUMBER

GS-12-216

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

EyeMax ™ Cable Assemblies 11 of 12 B

AUTHORIZATION DATE

Tom Feng 14 Oct. 13

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the

document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

Figure 1 – Minimum Bend

Figure 2 – Flex Test

PDS: Rev :B STATUS:Released Printed: Oct 13, 2014

NUMBER

GS-12-216

TYPE PRODUCT SPECIFICATION

TITLE PAGE REVISION

EyeMax ™ Cable Assemblies 12 of 12 B

AUTHORIZATION DATE

Tom Feng 14 Oct. 13

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the

document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

REVISION RECORD

Rev Page Description EC# Date

A ALL NEW RELEASE-TRANSFER FROM VG TO MEX V07-0104 3/8/07

B ALL Update Classification state ECN-ELX-N-

19035-1 10/13/2014

PDS: Rev :B STATUS:Released Printed: Oct 13, 2014

Mouser Electronics

Authorized Distributor

Click to View Pricing, Inventory, Delivery & Lifecycle Information:

FCI:

10007290-M0500CULF 10018960-M0500AULF 10007290-M0700CULF 10018960-M0700AULF 10007290-

N0100CULF 10007290-N0200CULF 10007290-N0300CULF 10018960-N0100AULF 10018960-N0200AULF

10018960-N0300AULF 10007290-N0050CULF 10007290-P0050CULF 10007290-P0100CULF 10007290-

P0200CULF 10007290-P0300CULF 10018960-N0050AULF 10018960-P0050AULF 10018960-P0100AULF

10018960-P0200AULF 10018960-P0300AULF 10007290-N0500CULF 10018960-N0500AULF