Photoelectric Sensors Comet Series 5-27 PG.05E.02.T.E These High Performance Sensors Have the Versatility to Solve All of Your Sensing Problems Overview . . . . . . . . . . . . . . . . . . . Model Selection, Sensors . . . . . Model Selection, Compatible Connector Cables . . . . . . . . . . . Wiring Diagrams . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . Model Selection, Accessories . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . 5-27 5-29 UL Recognized C-UL Recognized (except 2-wire DC models) All Models Have Selectable Light/Dark Operation Custom Cable Lengths and Connectors Available 5-36 5-36 5-37 Solid Polyurethane Body for Rugged Use 5-38 5-39 The Cutler-Hammer(R) Comet Series from Eaton's electrical business is a complete line of high performance, 18 mm tubular sensors with a variety of models and modes to solve virtually any sensing problem. The sensors are available in thrubeam, reflex, polarized reflex, diffuse reflective, focused diffuse reflective, wide angle diffuse reflective, Perfect Prox(R), fine spot Perfect Prox(R) and fiber optic sensing. Perfect Prox(R) is one of the most powerful problem-solving sensors available. These sensors can reliably detect targets of different color, reflectance, contrast or surface shape at the same range, while ignoring background objects just a fraction of an inch away. The Comet Series includes AC/DC and DC-only models with 2-, 3- and 4-wire circuitry. Choose from cable or microconnector. Mini-connectors are available on 2-wire models for easy retrofit. Each sensor features a Light/ Dark Operation switch and a gain control to provide for quick adjustment to peak optical performance. The unique threaded body with flat sides allows quick mounting in a 3/4 inch hole or against any flat surface. Internal components are rigidly sealed in a solid encapsulated package for excellent performance in highvibration and high-shock applications. Approvals Fiber Optic Sensing Models PHOTOELECTRIC SENSORS Contents Forward and Right-Angle Viewing 5 Comet Series Photoelectric Sensors Micro-Connector Models Product Features Industry standard 18 mm diameter threaded body has flat sides allowing it to be mounted like a tubular sensor or against any flat surface Right-angle viewing models mount in a depth of only 6/10th of an inch Perfect Prox(R) technology provides exceptional background rejection and application problem-solving Visible sensing beams let you see where the beam is aimed for quick setup and alignment Solid polyurethane housing completely encapsulates internal circuits for high resistance to shock and vibration Adaptable modulation circuit provides immunity to crosstalk from other closely mounted sensors The industry's only background rejection sensors with a 2-wire circuit design Models available with both AC and DC operation in a single unit -- up to 264 volts AC! 4-wire DC sensors offer both NPN and PNP outputs Output status indicator visible from a wide 270 angle Product Comparison Eaton's cost-effective Prism Series, OEM Prism and premium Comet Series all share the same 18 mm flatsided housing. This results in the largest interchangeable sensor family available, allowing you to select from well over 250 different models to solve the widest variety of sensing applications. , . 5-28 Photoelectric Sensors Comet Series Sensing Modes Thru-Beam This sensing mode is available with ranges of 20 and 80 feet (6 and 24m). The 20 foot (6m) range is available in forward and right-angle viewing, and can be intermixed in any combination for the best fit in your application. Long range models feature a visible sensing beam to help simplify installation and alignment. 5 PHOTOELECTRIC SENSORS Reflex and Polarized Reflex In reflex sensing, the sensing beam is reflected from a retroreflector back to the sensor. The Comet Series includes standard and polarized models with 2-wire, 3-wire and 4-wire circuits. Right-angle models are also available. Polarized models feature a polarizing filter built into the sensor to ensure that only light reflected from a corner-cube retroreflector is recognized by the sensor. This allows reliable detection of shiny targets that could reflect light and be missed by a non-polarized sensor. Most models include a visible sensing beam for easy installation and alignment. Diffuse Reflective, Focused Diffuse and Wide Angle Diffuse A wide variety of diffuse reflective models are available with ranges of 8 inches (200 mm) and 24 inches (610 mm). Forward and right-angle viewing configurations offer identical optical performance in this series. Focused diffuse reflective models feature a light beam that is focused at a point 1.6 inches (40 mm) in front of the sensor lens for applications where you need to avoid sensing objects in front of or behind the target. Wide angle diffuse models provide a large spot and wide detection area. Mounting Perfect Prox(R) This is a unique type of diffuse reflective sensor that combines extremely high sensing power (called "excess gain") with a sharp optical cutoff to ignore backgrounds. This allows the sensor to reliably detect targets regardless of variations in color, reflectance, contrast or surface shape, while ignoring objects that are just slightly outside the target range. This gives the Perfect Prox(R) an outstanding ability to solve sensing applications that would be difficult or impossible to manage with other types of sensors. It also makes Perfect Prox(R) one of the easiest photoelectric sensors to set up and use. Eaton's Comet Series includes more background rejection models than any other family on the market. Choose from forward or right-angle viewing, 2-, 3- or 4-wire circuits, cable, micro or mini-connector terminations and a variety of sensing ranges. A visible sensing beam on most models lets you quickly confirm that the sensor is aligned correctly with the target. Fine spot models provide an extremely small 0.05 inch (1.3 mm) light spot for accurately detecting tiny targets such as fine strands of wire or targets that are in or behind small diameter holes. Fiber Optic The Comet Series also includes sensors that utilize fiber optic cables to sense objects where space is restricted, temperatures are high, or tight viewing angles are required. Choose from models that accept low cost plastic fiber optic cables, or use our patented glass fiber optic adapter that inexpensively converts our standard diffuse reflective sensors for use with durable glass fiber optic cables. Comet Series sensors feature a threaded housing and include two jam nuts and washers for mounting into any 0.75 inch (19 mm) hole or a selection of accessory mounting brackets available from Eaton. The flat sides of the sensor feature two mounting holes for easily attaching the sensor to any flat surface with #4 hardware. Mounting sensor using #4 hardware. Mounting sensor using jam nuts. See Page 5-38 at the back of this section, and Section 8 for a full list of mounting brackets compatible with the Comet Series. Photoelectric Sensors Comet Series 5-32 Model Selection -- Perfect Prox(R) Background Rejection Sensors Operating Voltage Nominal Range Optimum Range Cutoff Range Field of View Sensing Beam Type Connection Type Catalog Number 6-foot Cable 13104A6515 3-pin Micro AC Connector 13104AQD05 3-pin MiniConnector 13104AQD25 6-foot Cable 13101AS6515 3-pin Micro AC Connector 13101ASQD05 3-pin MiniConnector 13101ASQD25 6-foot Cable 13104R6515 3-pin Micro AC Connector 13104RQD05 3-pin MiniConnector 13104RQD25 6-foot Cable 13101RS6515 3-pin Micro AC Connector 13101RSQD05 6-foot Cable 13104A6513 4-pin Micro AC Connector 13104AQD03 6-foot Cable 13101A6513 4-pin Micro AC Connector 13101AQD03 6-foot Cable 13108A6513 4-pin Micro AC Connector 13108AQD03 6-foot Cable 13103A6513 4-pin Micro AC Connector 13103AQD03 6-foot Cable 13104A6517 4-pin Micro DC Connector 13104AQD07 6-foot Cable 13101A6517 4-pin Micro DC Connector 13101AQD07 6-foot Cable 13108A6517 4-pin Micro DC Connector 13108AQD07 6-foot Cable 13103A6517 4-pin Micro DC Connector 13103AQD07 2-Wire Sensors Perfect Prox(R) Forward Viewing 90 - 132V AC 2 inches (50 mm) 50/60 Hz or Sharp Cutoff 18 - 50V DC 0.4 to 1.8 inches 2.25 inches (10 to 45 mm) (57 mm) and beyond 4 inches (100 mm) 0.5 to 3 inches Sharp Cutoff (13 to 76 mm) Perfect Prox(R) Right-Angle Viewing 90 - 132V AC 2 inches (50 mm) 50/60 Hz or Sharp Cutoff 18 - 50V DC 0.25 inch (6 mm) Visible Red diameter at 2.25 inches (64 mm) 5 inches 0.35 inch (9 mm) (127 mm) and diameter at beyond 5 inches (127 mm) 0.4 to 1.8 inches 2.25 inches (10 to 45 mm) (57 mm) and beyond 0.25 inch (6 mm) Visible Red diameter at 2.25 inches (64 mm) 5 PHOTOELECTRIC SENSORS 4 inches (100 mm) 0.5 to 3 inches Sharp Cutoff (13 to 76 mm) 5 inches 0.35 inch (9 mm) (127 mm) and diameter at beyond 5 inches (127 mm) 3-Wire and 4-Wire Sensors Perfect Prox(R) Forward Viewing 20 - 264V AC 2 inches (50 mm) 50/60 Hz or Sharp Cutoff 15 - 30V DC (NPN) 0.4 to 1.8 inches 2.25 inches (10 to 45 mm) (57 mm) and beyond 4 inches (100 mm) 0.5 to 3 inches Sharp Cutoff (13 to 76 mm) 6 inches (150 mm) 0.1 to 4 inches Standard Cutoff (3 to 100 mm) 9 inches (225 mm) 0.1 to 6 inches Standard Cutoff (3 to 150 mm) 10 - 30V DC (NPN and PNP) 2 inches (50 mm) Sharp Cutoff 6 inches (150 mm) 0.1 to 4 inches Standard Cutoff (3 to 100 mm) 9 inches (225 mm) 0.1 to 6 inches Standard Cutoff (3 to 150 mm) 5 inches 0.35 inch (9 mm) (127 mm) and diameter at beyond 5 inches (127 mm) 9 inches 0.6 inch (15 mm) (228 mm) and diameter at beyond 6 inches (150 mm) Sensor will detect a 90% reflectance card at this range. Sensor will ignore a 90% reflectance card at this range. Contact factory for approval status. Stocked product, typical order quantities guaranteed in stock. See listing of compatible connector cables on Page 5-36. Infrared 12 inches 0.9 inch (23 mm) (304 mm) and diameter at beyond 9 inches (225 mm) 0.4 to 1.8 inches 2.25 inches (10 to 45 mm) (57 mm) and beyond 4 inches (100 mm) 0.5 to 3 inches Sharp Cutoff (13 to 76 mm) 0.25 inch (6 mm) Visible Red diameter at 2.25 inches (64 mm) 0.25 inch (6 mm) Visible Red diameter at 2.25 inches (64 mm) 5 inches 0.35 inch (9 mm) (127 mm) and diameter at beyond 5 inches (127 mm) 9 inches 0.6 inch (15 mm) (228 mm) and diameter at beyond 6 inches (150 mm) 12 inches 0.9 inch (23 mm) (304 mm) and diameter at beyond 9 inches (225 mm) Infrared Photoelectric Sensors Comet Series 5-36 Model Selection -- Compatible Connector Cables Voltage Number Gauge Style of Pins Length Catalog Number PVC Jacket PUR Jacket IRR PUR Jacket CSAS3F3CY2202 CSAS3F3RY2202 -- Pin Configuration/Wire Colors (Face View Female Shown) Standard Cables -- Micro Style AC Micro Style Straight Female DC 3-pin 3-wire 22 AWG 6.0 feet (2m) 4-pin 4-wire 22 AWG 6.0 feet (2m) CSAS4F4CY2202 CSAS4F4RY2202 CSAS4F4IO2202 4-pin 4-wire 22 AWG 6.0 feet (2m) CSDS4A4CY2202 CSDS4A4RY2202 CSDS4A4IO2202 Pin Configuration/Wire Colors (Face View Female Shown) 1-Green 2-Red/Black 3-Red/White Voltage Style Number of Pins Gauge Length Catalog Number -- 3-pin 16 AWG 6 feet (2m) CSMS3F3CY1602 1-Red/Black 2-Red/White 3-Red 4-Green 1-Brown 2-White 3-Blue 4-Black Standard Cables -- Mini Style Mini Style Straight Female 5 1-Green 2-Black 3-White For a full selection of connector cables, see Section 10. Stocked product, typical order quantities guaranteed in stock. Wiring Diagrams AC/DC Models (AC Connection) AC Models (AC Connection) Connector Version-Face View Male Cable Version L2 Switched L1 Load Blue Load 2 Black* AC/DC Comet Brown Switched L1 (Red/White) (Red)* 1 3 (Red/Black) 4 No Connection (Green) L1 L1 *Note: No connection when using thru-beam sources +V Blue Brown 2 AC Comet 3 1 L1 L1 Blue Black* AC/DC Comet Brown (Red)* +V (Red/White) 2 1 3 (Red/Black) 4 No Connection (Green) (-) (-) Connector Version-Face View Male Cable Version +V NPN Output Load (Sink) DC 18 to 50 V DC 15 to 30 V Load Load Connector Version-Face View Male Cable Version NPN Output (Sink) L2 DC Models (DC Connection) AC/DC Models (DC Connection) Load Connector Version-Face View Male Cable Version L2 AC 90 to 132 V AC 20 to 264 V L2 ( -) NPN Output (Sink) +V Load Brown Blue PNP Output (Source) Load DC Comet Blue 2 1 3 4 Brown Load (-) *Note: No connection when using thru-beam sources DC Models (DC Connection) Connector Version-Face View Male Cable Version +V +V DC 10 to 30 V PHOTOELECTRIC SENSORS Current Rating @ 600V 3-pin: 13A ( -) NPN Output Load (Sink) PNP Output Load (Source) Red Green* White* Black NPN Output Load (Sink) DC Comet (White)* CAUTION: AC/DC connector version sensors use an ACtype connector. Use of DC power with AC-type connectors may not conform with established standards. (Brown) 2 3 1 (Black)* PNP Output Load (Source) (Blue) (-) *Note: No connection when using thru-beam sources 4 NOTE: For connector versions, the pin numbering and color codes shown are typical of several manufacturers. However, variations are possible. In case of discrepancies, rely on function indicated and pin location rather than pin number or color code. Photoelectric Sensors Comet Series 5-37 Specifications Input Voltage 2-Wire Sensors AC/DC Models (AC Operation) AC/DC Models (DC Operation) DC-Only Models AC Models DC Models 20 to 264V AC, 50/60 Hz 15 to 30V DC (15 to 24V DC above 131F/55C) 10 to 30V DC, (10 to 24V DC above 131F/55C) 90 to 132V AC, 50/60 Hz 18 to 50V DC 1.5W maximum 1.5W maximum 1W maximum 2W maximum 2W maximum Output Type VMOS (bi-directional) NPN (sink) NPN and PNP (dual outputs) DMOS DMOS Current Switching 300 mA maximum 300 mA maximum PNP: 100 mA maximum; 300 mA NPN: 250 mA maximum (NPN: 120 mA maximum above 131F/55C) 300 mA Voltage Switching 375V peak maximum 375V peak maximum 30V DC maximum 132V AC maximum 50V DC maximum Off-State Leakage 250 A typical; 500A maximum 250 A typical; 500 A maximum 10 A maximum 1.7 mA maximum 1.5 mA maximum Surge Current 2A maximum 2A maximum 1A maximum 1A maximum 1A maximum On-State Voltage Drop -- 1.8V at 10 mA; 3.5V at 300 mA NPN: 400 mV at 10 mA, 1.5V at 250 mA; PNP: 2.4V at 100 mA 10V AC 8V DC Response Time 10 mS 1 mS; 3.5 mS (thru-beam) 32 mS 32 mS Time Delay Short Circuit Protection Temperature Range Light/Dark Operation Enclosure Material Cable/Connector Vibration and Shock Indicator LED 5 Power Dissipation Models with Fixed Time Delay Available -- Contact Factory Sensor will turn off immediately when short or overload is detected (Indicator LED flashes). Turn power OFF and back ON to reset. IMPORTANT: During installation, correct power connections must be made first to ensure fail-safe short circuit protection of outputs. Sensor will turn off immediately Auto reset when short or overload is detected (indicator LED flashes). Sensor will reset when short is removed. Thru-Beam Source: -4 to +158F (-20 to +70C); All others: -40 to +158F (-40 to +70C) -13 to +131F (-25 to +55C) Lens: polycarbonate; Cable jacket: PVC; Body: structural polyurethane foam (do not expose to concentrated acids, alcohols or ketones) Cable versions: 6-foot cable; Connector versions: male mini and micro connectors (refer to wiring diagrams for number of pins per model) on nominal 8" pigtails Vibration: 30g over 10 Hz to 2 kHz; Shock: 100g for 3 mS 1/2 sine wave pulse Lights steady when output is ON; flashes when short circuit protection is in latch condition (except 2-wire models) Perfect Prox: 5,000 foot-candles; All others: 10,000 foot-candles Enclosure Ratings NEMA 1, 2, 3, 4, 4X, 6, 12 and 13 NEMA 6P Models Available -- Contact Factory Auto reset Switch selectable Sunlight Immunity Approvals PHOTOELECTRIC SENSORS 3-Wire and 4-Wire Sensors UL and C-UL Recognized (all models), CE Compliant (except 2-wire DC models) NOTE: These products conform to NEMA tests as indicated, however, some severe washdown applications can exceed these NEMA test specifications. For questions about a specific application, contact Eaton's Cutler-Hammer Sensor Applications Department at 1-800-426-9184. Photoelectric Sensors Comet Series 5-39 Approximate Dimensions in Inches (mm) Except Where Noted 0.56 (14.2) Light/Dark Adjustment 0.125 (3.2) Diameter Thru Holes (2 places) Use #4 Hardware Only LED 0.47 (11.9) Gain Adjustment 0.11 (2.8) Body Type "1" Micro Connector Catalog Number "B" 1.00 (25.4) "C" "2" "A" Dimensions in Inches (mm) Adjustments Body Type A B C D Light/Dark Gain 11100A 2.20 (56) 0.65 (17) 0.25 (6) N/A No 11100R 2.55 (65) 0.65 (17) 0.60 (15) 0.20 (5) No No 4 11102A 2.75 (70) 0.65 (17) 1.10 (28) N/A No No 1 12100A 2.20 (56) 0.65 (17) 0.25 (6) N/A Yes Yes 2 12100R 2.55 (65) 0.65 (17) 0.60 (15) 0.20 (5) Yes Yes 4 12102A 2.60 (66) 0.60 (15) 0.29 (7) N/A Yes Yes 1 13100A, 13106A 2.20 (56) 0.65 (17) 0.25 (6) N/A Yes Yes 2 13100R, 13106R 2.55 (65) 0.65 (17) 0.60 (15) 0.20 (5) Yes Yes 4 13101A, 13104A 2.60 (66) 0.60 (15) 0.25 (6) N/A Yes No 1 No "3" 2 13102A, 13103A, 13105A, 13108A 2.60 (66) 0.60 (15) 0.25 (6) N/A Yes Yes 1 13104R 3.02 (77) 0.60 (15) 1.10 (28) 0.20 (5) Yes No 6 14100A, 14102A 2.60 (66) 0.60 (15) 0.29 (7) N/A Yes Yes 1 14101R, 14102R 3.00 (76) 0.60 (15) 0.70 (18) 0.20 (5) Yes Yes 5 14101A 2.64 (67) 0.60 (15) 0.29 (7) N/A Yes Yes 1 15100A, 15101A 2.87 (73) 0.60 (15) 0.60 (15) N/A Yes Yes 3 5 0.32 Cable (8.1) length* * Quick-disconnect versions: 8 2 (203.2 50.8) Cable versions: 6 feet (2m) 1.69 (42.9) M 18 x 1.0 Thread (mm) - sensor fits into a 0.75 (19.1) dia. hole PHOTOELECTRIC SENSORS Mini or Micro Connector (quick-disconnect versions only)* "4" "5" "6" 0.6 (15.2) "D" 0.5 (12.7)