Philips Components Product specification Non-solid Al - electrolytic capacitors Power Ultra Long Life Snap-in PUL-SI 159 FEATURES * Polarized aluminium electrolytic capacitors, non-solid book, 4 columns * Large types, very small dimensions, cylindrical aluminium case, insulated with a blue sleeve * Pressure relief on the top of the aluminium case * Charge and discharge proof * Low ESR, high ripple current capability * Useful life: 3 000 hours at 105 C. CCA401 Fig.1 Component outlines. APPLICATIONS * General purpose, industrial and audio/video systems * Smoothing and filtering handbook, halfpage PLL-SI 059 * Standard and switched mode power supplies smaller dimensions PUL-SI 159 CCA804 * Energy storage in pulse systems. QUICK REFERENCE DATA DESCRIPTION VALUE Case size (Dnom x Lnom in mm) 22 x 25 to 35 x 50 56 to 1800 F Rated capacitance range (E6/E12 series), CR 20% Tolerance on CR 200 V, 250 V, 400 V, 450 V Rated voltage range, UR -25 to +105 C Category temperature range Endurance test at 105 C 2000 hours Load life at 105 C 2000 hours Useful life at 105 C 3000 hours Useful life at 40 C and 1.5 x IR applied 250000 hours Shelf life at 0 V, 105 C 1000 hours Based on sectional specification IEC 384-4-1/CECC 30300, LL grade Climatic category IEC 68 (DIN 40040) 1997 Jul 09 25/105/56 (HMF) 1 Philips Components Product specification Non-solid Al - electrolytic capacitors Power Ultra Long Life Snap-in PUL-SI 159 Selection chart for CR, UR and relevant nominal case sizes (D x L in mm); preferred types in bold CR (F) 56 68 82 100 120 150 180 220 270 330 390 470 560 680 820 1000 1200 1500 1800 1997 Jul 09 UR (V) 200 250 400 450 - - - - - - - - - - - - - - - - - - - - - 22 x 30 - 22 x 35 25 x 30 22 x 40 30 x 25 - 25 x 35 30 x 30 25 x 45 30 x 30 35 x 25 25 x 50 30 x 35 35 x 30 30 x 45 35 x 35 30 x 50 35 x 35 35 x 45 35 x 50 - - - - - - - - - - - - - - - 22 x 30 25 x 25 - 22 x 35 25 x 30 30 x 25 22 x 40 25 x 30/30 x 25 25 x 35 30 x 30 25 x 40 30 x 30/35 x 25 25 x 45 30 x 35 35 x 30 30 x 40 35 x 35 - 30 x 45 35 x 35 35 x 40 35 x 40 35 x 45 35 x 45 35 x 50 - - - 22 x 25 22 x 30 25 x 25 22 x 35 25 x 30 22 x 35 25 x 30 30 x 25 22 x 40 25 x 35 30 x 30 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 25 x 50 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 - 35 x 50 - - - - - - - - - - - - - - 22 x 25 22 x 30/25 x 25 22 x 35 - 22 x 40 25 x 30/30 x 25 - 25 x 35 - 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 - 30 x 40 35 x 30 - 30 x 45 35 x 35 - 30 x 50 35 x 40 35 x 45 - 35 x 50 - - - - - - - - - - - - - - - - 2 Philips Components Product specification Non-solid Al - electrolytic capacitors Power Ultra Long Life Snap-in PUL-SI 159 MARKING The capacitors are marked (where possible) with the following information: * Rated capacitance (in F) * Tolerance code on rated capacitance (M for 20%) * Rated voltage (in V) * Climatic category in accordance with "IEC 68" * Date code (year and week) in accordance with "IEC 62" * Code for factory of origin * Name of manufacturer * `-' sign to indicate the negative terminal, visible from the top and side of the capacitor * Code number (last 8 digits) * Code for basic specification in accordance with "IEC 384-4-1" and "CECC 30301". 1997 Jul 09 3 Philips Components Product specification Non-solid Al - electrolytic capacitors Power Ultra Long Life Snap-in PUL-SI 159 MECHANICAL DATA AND PACKAGING QUANTITIES handbook, 4 columns O D handbook, 2 columns TERMINAL 10 0.1 Lmax TERMINAL Bottom view 5.8 MBC328 - 1 0 1 Dimensions in mm. For dimensions see Table 1. The minus terminal can be marked with a black dot or with an imprinted `-' sign. 0.1 (2x) Dimensions in mm. Fig.2 Snap-in. Table 1 O 2 MBC329 Fig.3 Piercing diagram. Physical dimensions, mass and packaging information; see Fig.2 NOMINAL CASE SIZE D x L (mm) CASE CODE Dmax (mm) Lmax (mm) MASS (g) PACKAGING QUANTITIES (units per box) BOX DIMENSIONS lxwxh (mm) 22 x 25 22 x 30 22 x 35 22 x 40 25 x 25 25 x 30 25 x 35 25 x 40 25 x 45 25 x 50 30 x 25 30 x 30 30 x 35 30 x 40 30 x 45 30 x 50 35 x 25 35 x 30 35 x 35 35 x 40 35 x 45 35 x 50 2225 2230 2235 2240 2525 2530 2535 2540 2545 2550 3025 3030 3035 3040 3045 3050 3525 3530 3535 3540 3545 3550 23 23 23 23 26 26 26 26 26 26 31 31 31 31 31 31 36 36 36 36 36 36 27 32 37 42 27 32 37 42 47 52 27 32 37 42 47 52 27 32 37 42 47 52 12 16 20 23 20 22 24 27 32 38 25 30 35 40 45 50 33 40 48 55 63 72 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 260 x 250 x 39 260 x 250 x 44 260 x 250 x 49 260 x 250 x 54 290 x 280 x 39 290 x 280 x 44 290 x 280 x 49 290 x 280 x 54 290 x 280 x 59 290 x 280 x 64 340 x 330 x 39 340 x 330 x 44 340 x 330 x 49 340 x 330 x 54 340 x 330 x 59 340 x 330 x 64 390 x 198 x 39 390 x 198 x 44 390 x 198 x 49 390 x 198 x 54 390 x 198 x 59 390 x 198 x 64 1997 Jul 09 4 Philips Components Product specification Non-solid Al - electrolytic capacitors Power Ultra Long Life Snap-in PUL-SI 159 ELECTRICAL DATA AND ORDERING INFORMATION Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 C, P = 86 to 106 kPa, RH = 45 to 75%. SYMBOL Ordering example Electrolytic capacitor PUL-SI 159 1000 F/200 V; 20% DESCRIPTION Nominal case size: 30 x 45 mm CR rated capacitance at 100 Hz IR rated RMS ripple current at 120 Hz, 105 C IL5 max. leakage current after 5 minutes at UR ESR typ. equivalent series resistance at 100 Hz; note 1 Catalogue number: 2222 159 42102. Note 1. ESR at 120 Hz is approximately 0.95 x ESR 100 Hz. Table 2 Electrical data and ordering information; preferred types in bold UR (V) 200 1997 Jul 09 NOMINAL CASE SIZE D x L (mm) CASE CODE IR 120 Hz 105 C (A) IL5 5 min (mA) TYP. ESR 100 Hz(1) (m) CATALOGUE NUMBER 2222 ... ..... 330 22 x 30 2230 1.08 0.66 450 159 52331 390 22 x 35 2235 1.23 0.78 380 159 42391 390 25 x 30 2530 1.23 0.78 390 159 52391 470 22 x 40 2240 1.37 0.94 320 159 32471 470 30 x 25 3025 1.27 0.94 370 159 52471 560 25 x 35 2535 1.50 1.12 280 159 42561 560 30 x 30 3030 1.52 1.12 290 159 52561 680 25 x 45 2545 1.82 1.36 230 159 42681 680 30 x 30 3030 1.59 1.36 260 159 52681 680 35 x 25 3525 1.44 1.36 300 159 62681 820 25 x 50 2550 2.04 1.64 190 159 32821 820 30 x 35 3035 1.83 1.64 210 159 42821 820 35 x 30 3530 1.77 1.64 230 159 52821 1000 30 x 45 3045 2.23 2.00 170 159 42102 1000 35 x 35 3535 2.04 2.00 190 159 52102 1200 30 x 50 3050 2.47 2.40 140 159 42122 1200 35 x 35 3535 2.07 2.40 180 159 52122 1500 35 x 45 3545 2.56 3.00 130 159 52152 1800 35 x 50 3550 2.80 3.60 120 159 52182 CR 100 Hz (F) 5 Philips Components Product specification Non-solid Al - electrolytic capacitors Power Ultra Long Life Snap-in UR (V) 250 1997 Jul 09 PUL-SI 159 NOMINAL CASE SIZE D x L (mm) CASE CODE IR 120 Hz 105 C (A) IL5 5 min (mA) TYP. ESR 100 Hz(1) (m) CATALOGUE NUMBER 2222 ... ..... 220 22 x 30 2230 0.90 0.55 540 159 43221 220 25 x 25 2525 0.90 0.55 560 159 53221 270 22 x 35 2235 1.07 0.67 440 159 43271 270 25 x 30 2530 1.08 0.67 450 159 53271 270 30 x 25 3025 1.08 0.67 470 159 63271 330 22 x 40 2240 1.20 0.82 360 159 33331 330 25 x 30 2530 1.21 0.82 380 159 43331 330 30 x 25 3025 1.19 0.82 410 159 53331 390 25 x 35 2535 1.39 0.97 330 159 43391 390 30 x 30 3030 1.41 0.97 330 159 53391 470 25 x 40 2540 1.58 1.17 270 159 33471 470 30 x 30 3030 1.48 1.17 330 159 43471 470 35 x 25 3525 1.37 1.17 330 159 53471 560 25 x 45 2545 1.78 1.40 240 159 43561 560 30 x 35 3035 1.71 1.40 270 159 53561 560 35 x 30 3530 1.67 1.40 260 159 63561 680 30 x 40 3040 1.93 1.70 210 159 43681 680 35 x 35 3535 1.92 1.70 210 159 53681 820 30 x 45 3045 2.16 2.05 180 159 43821 820 35 x 35 3535 1.97 2.05 200 159 53821 CR 100 Hz (F) 820 35 x 40 3540 2.16 2.05 180 159 63821 1000 35 x 40 3540 2.22 2.50 170 159 53102 1000 35 x 45 3545 2.41 2.50 150 159 63102 1200 35 x 45 3545 2.46 3.00 150 159 43122 1200 35 x 50 3550 2.65 3.00 130 159 53122 6 Philips Components Product specification Non-solid Al - electrolytic capacitors Power Ultra Long Life Snap-in UR (V) 400 1997 Jul 09 PUL-SI 159 NOMINAL CASE SIZE D x L (mm) CASE CODE IR 120 Hz 105 C (A) IL5 5 min (mA) TYP. ESR 100 Hz(1) (m) CATALOGUE NUMBER 2222 ... ..... 68 22 x 25 2225 0.51 0.27 1520 159 56689 82 22 x 30 2230 0.60 0.33 1200 159 46829 82 25 x 25 2525 0.60 0.33 1220 159 56829 100 22 x 35 2235 0.69 0.40 990 159 46101 100 25 x 30 2530 0.70 0.40 990 159 56101 120 22 x 35 2235 0.76 0.48 840 159 46121 120 25 x 30 2530 0.76 0.48 840 159 56121 120 30 x 25 3025 0.77 0.48 860 159 66121 150 22 x 40 2240 0.86 0.60 820 159 36151 150 25 x 35 2535 0.89 0.60 670 159 46151 150 30 x 30 3030 0.92 0.60 670 159 56151 180 25 x 40 2540 1.01 0.72 560 159 36181 180 30 x 30 3030 0.99 0.72 580 159 46181 180 35 x 25 3525 0.96 0.72 620 159 56181 220 25 x 45 2545 1.15 0.88 460 159 46221 220 30 x 35 3035 1.15 0.88 480 159 56221 220 35 x 30 3530 1.14 0.88 490 159 66221 270 25 x 50 2550 1.31 1.08 380 159 46271 270 30 x 40 3040 1.30 1.08 390 159 56271 270 35 x 30 3530 1.21 1.08 420 159 66271 330 30 x 45 3045 1.47 1.32 320 159 56331 330 35 x 35 3535 1.40 1.32 340 159 66331 390 30 x 50 3050 1.63 1.56 280 159 46391 390 35 x 40 3540 1.57 1.56 290 159 56391 470 35 x 45 3545 1.72 1.88 240 159 56471 560 35 x 50 3550 1.84 2.24 210 159 56561 CR 100 Hz (F) 7 Philips Components Product specification Non-solid Al - electrolytic capacitors Power Ultra Long Life Snap-in UR (V) 450 PUL-SI 159 NOMINAL CASE SIZE D x L (mm) CASE CODE IR 120 Hz 105 C (A) IL5 5 min (mA) 56 22 x 25 2225 0.48 0.25 1630 159 57569 68 22 x 30 2230 0.56 0.30 1280 159 47689 68 25 x 25 2525 0.56 0.30 1290 159 57689 82 22 x 35 2235 0.64 0.36 1060 159 57829 CR 100 Hz (F) CATALOGUE NUMBER 2222 ... ..... 100 22 x 40 2240 0.74 0.45 870 159 37101 100 25 x 30 2530 0.71 0.45 890 159 47101 100 30 x 25 3025 0.73 0.45 910 159 57101 120 25 x 35 2535 0.82 0.54 730 159 57121 150 25 x 40 2540 0.95 0.67 590 159 47151 150 30 x 30 3030 0.93 0.67 610 159 57151 150 35 x 25 3525 0.91 0.67 650 159 67151 180 25 x 45 2545 1.07 0.81 490 159 47181 180 30 x 35 3035 1.06 0.81 510 159 57181 220 30 x 40 3040 1.21 0.99 420 159 47221 220 35 x 30 3530 1.14 0.99 450 159 57221 270 30 x 45 3045 1.37 1.21 340 159 47271 270 35 x 35 3535 1.32 1.21 370 159 57271 330 30 x 50 3050 1.54 1.48 290 159 47331 330 35 x 40 3540 1.49 1.48 300 159 57331 390 35 x 45 3545 1.61 1.75 260 159 57391 470 35 x 50 3550 1.72 2.11 220 159 57471 Note 1. ESR at 120 Hz is approximately 0.95 x ESR 100 Hz. 1997 Jul 09 TYP. ESR 100 Hz(1) (m) 8 Philips Components Product specification Non-solid Al - electrolytic capacitors Power Ultra Long Life Snap-in PUL-SI 159 Additional electrical data PARAMETER CONDITIONS VALUE Voltage Surge voltage for short periods 400 V versions Us = 1.1 x UR 250 V versions Us = 1.15 x UR Reverse voltage not allowed Current Leakage current after 5 minutes at UR IL5 0.01 x CR x UR all case sizes typ. 19 nH Inductance Equivalent series inductance (ESL) max. 25 nH Tangent of loss angle (120 Hz) tan 0.15 all types 1997 Jul 09 9 Philips Components Product specification Non-solid Al - electrolytic capacitors Power Ultra Long Life Snap-in PUL-SI 159 RIPPLE CURRENT AND USEFUL LIFE Table 3 Multiplier of ripple current (IR) as a function of frequency FREQUENCY (Hz) IR MULTIPLIER 50 0.9 100 0.95 120 1.0 200 1.15 1000 1.3 10000 1.4 MGA454 handbook, full pagewidth 2.7 IA IR 2.6 2.5 2.4 2.3 2.2 2.1 2.0 1.9 1 2 1. 5 1. 2 1.8 life multiplier 5 2. 3 1.7 4 5 1.6 7 20 30 40 60 0 10 0 15 0 20 0 30 0 40 0 60 1.4 1.3 10 15 1.5 1.2 1.1 1.0 0.8 0.5 0.0 40 50 60 (1) 70 80 90 100 110 Tamb ( oC) IA = actual ripple current at 120 Hz and 105 C. IR = rated ripple current at 120 Hz and 105 C. (1) Useful life at 105 C and IR applied: 3000 hours. Fig.4 Multiplier of useful life as a function of ambient temperature and ripple current load. 1997 Jul 09 10 Philips Components Product specification Non-solid Al - electrolytic capacitors Power Ultra Long Life Snap-in PUL-SI 159 SPECIFIC TESTS AND REQUIREMENTS General tests and requirements are specified in data handbook PA01, section "Tests and Requirements". Table 4 Test procedures and requirements TEST NAME OF TEST Endurance REFERENCE IEC 384-4/ CECC 30300 subclause 4.13 PROCEDURE (quick reference) Tamb = 105 C; UR applied; 2000 hours REQUIREMENTS C/C: 10% tan 1.3 x spec. limit IL5 spec. limit Tamb = 105 C; UR and IR applied; 2000 hours Load life C/C: 20% tan 2 x spec. limit IL5 spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb = 105 C; UR and IR applied; 3000 hours C/C: 30% tan 3 x spec. limit IL5 spec. limit total failure percentage: 3% Shelf life IEC 384-4/ (storage at CECC 30300 high temperature) subclause 4.17 Tamb = 105 C; no voltage applied; C/C: 15% 1000 hours; tan 1.5 x spec. limit after test: UR to be applied for 30 minutes, 24 to 48 hours before measurement IL5 spec. limit CAUTION CLEANING SOLVENTS, ADHESIVES, COATING MATERIALS Some cleaning agents, adhesives or coating materials have an adverse affect on electrolytic capacitors. For cleaning, varnishing, coating, lacquering, embedding or gluing at the capacitor's sealing, ensure that the materials used are halogene-free in all their constituent parts (base material, thinners, binders, reacting agents, propellants, additives). For further information regarding the correct use of electrolytic capacitors, please refer to data handbook PA01, Section "Application guidelines" . 1997 Jul 09 11