222215957151 - Philips Semiconductors / NXP Semiconductors

1997 Jul 09 1

Philips Components Product speciﬁcation

Non-solid Al - electrolytic capacitors

Power Ultra Long Life Snap-in PUL-SI 159

FEATURES

•Polarized aluminium electrolytic

capacitors, non-solid

•Large types, very small

dimensions, cylindrical aluminium

case, insulated with a blue sleeve

•Pressure relief on the top of the

aluminium case

•Charge and discharge proof

•Low ESR, high ripple current

capability

•Useful life: 3000 hours at 105 °C.

APPLICATIONS

•General purpose, industrial and

audio/video systems

•Smoothing and filtering

•Standard and switched mode

power supplies

•Energy storage in pulse systems.

Fig.1 Component outlines.

ook, 4 columns

CCA401

handbook, halfpage

CCA804

PLL-SI

059 PUL-SI

159

smaller

dimensions

QUICK REFERENCE DATA

DESCRIPTION VALUE

Case size (∅Dnom ×Lnom in mm) 22 ×25 to 35 ×50

Rated capacitance range (E6/E12 series), CR56 to 1800 µF

Tolerance on CR±20%

Rated voltage range, UR200 V, 250 V, 400 V, 450 V

Category temperature range −25 to +105 °C

Endurance test at 105 °C 2000 hours

Load life at 105 °C 2000 hours

Useful life at 105 °C 3000 hours

Useful life at 40 °C and 1.5 ×IR applied 250000 hours

Shelf life at 0 V, 105 °C 1000 hours

Based on sectional speciﬁcation IEC 384-4-1/CECC 30300, LL grade

Climatic category IEC 68 (DIN 40040) 25/105/56 (HMF)

1997 Jul 09 2

Philips Components Product speciﬁcation

Non-solid Al - electrolytic capacitors

Power Ultra Long Life Snap-in PUL-SI 159

Selection chart for CR, UR and relevant nominal case sizes (∅D×L in mm); preferred types in bold

(µF) UR (V)

200 250 400 450

56 −−−22 ×25

68 −−22 ×25 22 ×30/25 ×25

82 −−22 ×30 22 ×35

−−25 ×25 −

100 −−22 ×35 22 ×40

−−25 ×30 25 ×30/30 ×25

120 −−22 ×35 −

−−25 ×30 25 ×35

−−30 ×25 −

150 −−22 ×40 25 ×40

−−25 ×35 30 ×30

−−30 ×30 35 ×25

180 −−25 ×40 25 ×45

−−30 ×30 30 ×35

−−35 ×25 −

220 −22 ×30 25 ×45 30 ×40

−25 ×25 30 ×35 35 ×30

−−35 ×30 −

270 −22 ×35 25 ×50 30 ×45

−25 ×30 30 ×40 35 ×35

−30 ×25 35 ×30 −

330 22 ×30 22 ×40 30 ×45 30 ×50

−25 ×30/30 ×25 35 ×35 35 ×40

390 22 ×35 25 ×35 30 ×50 35 ×45

25 ×30 30 ×30 35 ×40 −

470 22 ×40 25 ×40 35 ×45 35 ×50

30 ×25 30 ×30/35 ×25 −−

560 −25 ×45 35 ×50 −

25 ×35 30 ×35 −−

30 ×30 35 ×30 −−

680 25 ×45 30 ×40 −−

30 ×30 35 ×35 −−

35 ×25 −−−

820 25 ×50 30 ×45 −−

30 ×35 35 ×35 −−

35 ×30 35 ×40 −−

1000 30 ×45 35 ×40 −−

35 ×35 35 ×45 −−

1200 30 ×50 35 ×45 −−

35 ×35 35 ×50 −−

1500 35 ×45 −−−

1800 35 ×50 −−−

1997 Jul 09 3

Philips Components Product speciﬁcation

Non-solid Al - electrolytic capacitors

Power Ultra Long Life Snap-in PUL-SI 159

MARKING

The capacitors are marked (where possible) with the following information:

•Rated capacitance (in µF)

•Tolerance code on rated capacitance (M for ±20%)

•Rated voltage (in V)

•Climatic category in accordance with

“IEC 68”

•Date code (year and week) in accordance with

“IEC 62”

•Code for factory of origin

•Name of manufacturer

•‘−’ sign to indicate the negative terminal, visible from the top and side of the capacitor

•Code number (last 8 digits)

•Code for basic specification in accordance with

“IEC 384-4-1”

and

“CECC 30301”

1997 Jul 09 4

Philips Components Product speciﬁcation

Non-solid Al - electrolytic capacitors

Power Ultra Long Life Snap-in PUL-SI 159

MECHANICAL DATA AND PACKAGING QUANTITIES

Fig.2 Snap-in.

andbook, 4 columns

TERMINAL

MBC328 - 1

O D

Lmax

5.8 0

Bottom view

Dimensions in mm.

For dimensions see Table 1.

The minus terminal can be marked with a black dot or with an imprinted ‘−’ sign.

handbook, 2 columns

MBC329

0.1

O 2 0.1

(2x)

Fig.3 Piercing diagram.

Dimensions in mm.

Table 1 Physical dimensions, mass and packaging information; see Fig.2

NOMINAL

CASE SIZE

∅D×L

(mm)

CASE

CODE ∅Dmax

(mm) Lmax

(mm) MASS

(g) PACKAGING QUANTITIES

(units per box)

BOX DIMENSIONS

l×w×h

(mm)

22 ×25 2225 23 27 ≈12 100 260 ×250 ×39

22 ×30 2230 23 32 ≈16 100 260 ×250 ×44

22 ×35 2235 23 37 ≈20 100 260 ×250 ×49

22 ×40 2240 23 42 ≈23 100 260 ×250 ×54

25 ×25 2525 26 27 ≈20 100 290 ×280 ×39

25 ×30 2530 26 32 ≈22 100 290 ×280 ×44

25 ×35 2535 26 37 ≈24 100 290 ×280 ×49

25 ×40 2540 26 42 ≈27 100 290 ×280 ×54

25 ×45 2545 26 47 ≈32 100 290 ×280 ×59

25 ×50 2550 26 52 ≈38 100 290 ×280 ×64

30 ×25 3025 31 27 ≈25 100 340 ×330 ×39

30 ×30 3030 31 32 ≈30 100 340 ×330 ×44

30 ×35 3035 31 37 ≈35 100 340 ×330 ×49

30 ×40 3040 31 42 ≈40 100 340 ×330 ×54

30 ×45 3045 31 47 ≈45 100 340 ×330 ×59

30 ×50 3050 31 52 ≈50 100 340 ×330 ×64

35 ×25 3525 36 27 ≈33 50 390 ×198 ×39

35 ×30 3530 36 32 ≈40 50 390 ×198 ×44

35 ×35 3535 36 37 ≈48 50 390 ×198 ×49

35 ×40 3540 36 42 ≈55 50 390 ×198 ×54

35 ×45 3545 36 47 ≈63 50 390 ×198 ×59

35 ×50 3550 36 52 ≈72 50 390 ×198 ×64

1997 Jul 09 5

Philips Components Product speciﬁcation

Non-solid Al - electrolytic capacitors

Power Ultra Long Life Snap-in PUL-SI 159

ELECTRICAL DATA AND ORDERING INFORMATION

Unless otherwise speciﬁed, all electrical values in Table 2 apply at

Tamb =20°C, P = 86 to 106 kPa, RH = 45 to 75%.

Note

1. ESR at 120 Hz is approximately 0.95 ×ESR 100 Hz.

SYMBOL DESCRIPTION

CRrated capacitance at 100 Hz

IRrated RMS ripple current at 120 Hz, 105 °C

IL5 max. leakage current after 5 minutes at UR

ESR typ. equivalent series resistance at 100 Hz; note 1

Ordering example

Electrolytic capacitor PUL-SI 159

1000 µF/200 V; ±20%

Nominal case size: ∅30 ×45 mm

Catalogue number: 2222 159 42102.

Table 2 Electrical data and ordering information; preferred types in bold

(V)

100 Hz

(µF)

NOMINAL

CASE SIZE

∅D×L

(mm)

CASE

CODE

120 Hz

105 °C

(A)

IL5

5 min

(mA)

TYP. ESR

100 Hz(1)

(mΩ)

CATALOGUE

NUMBER

2222 ... .....

200 330 22 ×30 2230 1.08 0.66 450 159 52331

390 22 ×35 2235 1.23 0.78 380 159 42391

390 25 ×30 2530 1.23 0.78 390 159 52391

470 22 ×40 2240 1.37 0.94 320 159 32471

470 30 ×25 3025 1.27 0.94 370 159 52471

560 25 ×35 2535 1.50 1.12 280 159 42561

560 30 ×30 3030 1.52 1.12 290 159 52561

680 25 ×45 2545 1.82 1.36 230 159 42681

680 30 ×30 3030 1.59 1.36 260 159 52681

680 35 ×25 3525 1.44 1.36 300 159 62681

820 25 ×50 2550 2.04 1.64 190 159 32821

820 30 ×35 3035 1.83 1.64 210 159 42821

820 35 ×30 3530 1.77 1.64 230 159 52821

1000 30 ×45 3045 2.23 2.00 170 159 42102

1000 35 ×35 3535 2.04 2.00 190 159 52102

1200 30 ×50 3050 2.47 2.40 140 159 42122

1200 35 ×35 3535 2.07 2.40 180 159 52122

1500 35 ×45 3545 2.56 3.00 130 159 52152

1800 35 ×50 3550 2.80 3.60 120 159 52182

1997 Jul 09 6

Philips Components Product speciﬁcation

Non-solid Al - electrolytic capacitors

Power Ultra Long Life Snap-in PUL-SI 159

250 220 22 ×30 2230 0.90 0.55 540 159 43221

220 25 ×25 2525 0.90 0.55 560 159 53221

270 22 ×35 2235 1.07 0.67 440 159 43271

270 25 ×30 2530 1.08 0.67 450 159 53271

270 30 ×25 3025 1.08 0.67 470 159 63271

330 22 ×40 2240 1.20 0.82 360 159 33331

330 25 ×30 2530 1.21 0.82 380 159 43331

330 30 ×25 3025 1.19 0.82 410 159 53331

390 25 ×35 2535 1.39 0.97 330 159 43391

390 30 ×30 3030 1.41 0.97 330 159 53391

470 25 ×40 2540 1.58 1.17 270 159 33471

470 30 ×30 3030 1.48 1.17 330 159 43471

470 35 ×25 3525 1.37 1.17 330 159 53471

560 25 ×45 2545 1.78 1.40 240 159 43561

560 30 ×35 3035 1.71 1.40 270 159 53561

560 35 ×30 3530 1.67 1.40 260 159 63561

680 30 ×40 3040 1.93 1.70 210 159 43681

680 35 ×35 3535 1.92 1.70 210 159 53681

820 30 ×45 3045 2.16 2.05 180 159 43821

820 35 ×35 3535 1.97 2.05 200 159 53821

820 35 ×40 3540 2.16 2.05 180 159 63821

1000 35 ×40 3540 2.22 2.50 170 159 53102

1000 35 ×45 3545 2.41 2.50 150 159 63102

1200 35 ×45 3545 2.46 3.00 150 159 43122

1200 35 ×50 3550 2.65 3.00 130 159 53122

(V)

100 Hz

(µF)

NOMINAL

CASE SIZE

∅D×L

(mm)

CASE

CODE

120 Hz

105 °C

(A)

IL5

5 min

(mA)

TYP. ESR

100 Hz(1)

(mΩ)

CATALOGUE

NUMBER

2222 ... .....

1997 Jul 09 7

Philips Components Product speciﬁcation

Non-solid Al - electrolytic capacitors

Power Ultra Long Life Snap-in PUL-SI 159

400 68 22 ×25 2225 0.51 0.27 1520 159 56689

82 22 ×30 2230 0.60 0.33 1200 159 46829

82 25 ×25 2525 0.60 0.33 1220 159 56829

100 22 ×35 2235 0.69 0.40 990 159 46101

100 25 ×30 2530 0.70 0.40 990 159 56101

120 22 ×35 2235 0.76 0.48 840 159 46121

120 25 ×30 2530 0.76 0.48 840 159 56121

120 30 ×25 3025 0.77 0.48 860 159 66121

150 22 ×40 2240 0.86 0.60 820 159 36151

150 25 ×35 2535 0.89 0.60 670 159 46151

150 30 ×30 3030 0.92 0.60 670 159 56151

180 25 ×40 2540 1.01 0.72 560 159 36181

180 30 ×30 3030 0.99 0.72 580 159 46181

180 35 ×25 3525 0.96 0.72 620 159 56181

220 25 ×45 2545 1.15 0.88 460 159 46221

220 30 ×35 3035 1.15 0.88 480 159 56221

220 35 ×30 3530 1.14 0.88 490 159 66221

270 25 ×50 2550 1.31 1.08 380 159 46271

270 30 ×40 3040 1.30 1.08 390 159 56271

270 35 ×30 3530 1.21 1.08 420 159 66271

330 30 ×45 3045 1.47 1.32 320 159 56331

330 35 ×35 3535 1.40 1.32 340 159 66331

390 30 ×50 3050 1.63 1.56 280 159 46391

390 35 ×40 3540 1.57 1.56 290 159 56391

470 35 ×45 3545 1.72 1.88 240 159 56471

560 35 ×50 3550 1.84 2.24 210 159 56561

(V)

100 Hz

(µF)

NOMINAL

CASE SIZE

∅D×L

(mm)

CASE

CODE

120 Hz

105 °C

(A)

IL5

5 min

(mA)

TYP. ESR

100 Hz(1)

(mΩ)

CATALOGUE

NUMBER

2222 ... .....

1997 Jul 09 8

Philips Components Product speciﬁcation

Non-solid Al - electrolytic capacitors

Power Ultra Long Life Snap-in PUL-SI 159

Note

1. ESR at 120 Hz is approximately 0.95 ×ESR 100 Hz.

450 56 22 ×25 2225 0.48 0.25 1630 159 57569

68 22 ×30 2230 0.56 0.30 1280 159 47689

68 25 ×25 2525 0.56 0.30 1290 159 57689

82 22 ×35 2235 0.64 0.36 1060 159 57829

100 22 ×40 2240 0.74 0.45 870 159 37101

100 25 ×30 2530 0.71 0.45 890 159 47101

100 30 ×25 3025 0.73 0.45 910 159 57101

120 25 ×35 2535 0.82 0.54 730 159 57121

150 25 ×40 2540 0.95 0.67 590 159 47151

150 30 ×30 3030 0.93 0.67 610 159 57151

150 35 ×25 3525 0.91 0.67 650 159 67151

180 25 ×45 2545 1.07 0.81 490 159 47181

180 30 ×35 3035 1.06 0.81 510 159 57181

220 30 ×40 3040 1.21 0.99 420 159 47221

220 35 ×30 3530 1.14 0.99 450 159 57221

270 30 ×45 3045 1.37 1.21 340 159 47271

270 35 ×35 3535 1.32 1.21 370 159 57271

330 30 ×50 3050 1.54 1.48 290 159 47331

330 35 ×40 3540 1.49 1.48 300 159 57331

390 35 ×45 3545 1.61 1.75 260 159 57391

470 35 ×50 3550 1.72 2.11 220 159 57471

(V)

100 Hz

(µF)

NOMINAL

CASE SIZE

∅D×L

(mm)

CASE

CODE

120 Hz

105 °C

(A)

IL5

5 min

(mA)

TYP. ESR

100 Hz(1)

(mΩ)

CATALOGUE

NUMBER

2222 ... .....

1997 Jul 09 9

Philips Components Product speciﬁcation

Non-solid Al - electrolytic capacitors

Power Ultra Long Life Snap-in PUL-SI 159

Additional electrical data

PARAMETER CONDITIONS VALUE

Voltage

Surge voltage for short periods ≥400 V versions Us= 1.1 ×UR

≤250 V versions Us= 1.15 ×UR

Reverse voltage not allowed

Current

Leakage current after 5 minutes at URIL5 ≤0.01 ×CR×UR

Inductance

Equivalent series inductance (ESL) all case sizes typ. 19 nH

max. 25 nH

Tangent of loss angle (120 Hz)

all types tan δ≤0.15

1997 Jul 09 10

Philips Components Product speciﬁcation

Non-solid Al - electrolytic capacitors

Power Ultra Long Life Snap-in PUL-SI 159

RIPPLE CURRENT AND USEFUL LIFE

Table 3 Multiplier of ripple current (IR) as a function of frequency

FREQUENCY

(Hz) IR MULTIPLIER

50 0.9

100 0.95

120 1.0

200 1.15

1000 1.3

≥10000 1.4

Fig.4 Multiplier of useful life as a function of ambient temperature and ripple current load.

IA= actual ripple current at 120 Hz and 105 °C.

IR= rated ripple current at 120 Hz and 105 °C.

(1) Useful life at 105 °C and IR applied: 3000 hours.

handbook, full pagewidth

1.3

1.2

1.1

1.0

0.8

0.5

0.040 50 60 70 80 90 Tamb (C)

MGA454

1.4

1.5

1.6

1.7

1.8

1.9

2.0

2.1

2.2

2.3

(1)

2.4

2.5

2.6

2.7

100 110

life multiplier

1.2

1.5

2.5

100

150

200

300

400

600

1997 Jul 09 11

Philips Components Product speciﬁcation

Non-solid Al - electrolytic capacitors

Power Ultra Long Life Snap-in PUL-SI 159

SPECIFIC TESTS AND REQUIREMENTS

General tests and requirements are specified in data handbook PA01, section

“Tests and Requirements”

Table 4 Test procedures and requirements

For further information regarding the correct use of electrolytic capacitors, please refer to data handbook PA01,

Section

“Application guidelines”

TEST PROCEDURE

(quick reference) REQUIREMENTS

NAME OF TEST REFERENCE

Endurance IEC 384-4/

CECC 30300

subclause 4.13

Tamb = 105 °C; UR applied;

2000 hours ∆C/C: ±10%

tan δ≤1.3 ×spec. limit

IL5 ≤spec. limit

Load life Tamb = 105 °C; UR and IR applied;

2000 hours ∆C/C: ±20%

tan δ≤2×spec. limit

IL5 ≤spec. limit

Useful life CECC 30301

subclause 1.8.1 Tamb = 105 °C; UR and IR applied;

3000 hours ∆C/C: ±30%

tan δ≤3×spec. limit

IL5 ≤spec. limit

total failure percentage: ≤3%

Shelf life

(storage at

high temperature)

IEC 384-4/

CECC 30300

subclause 4.17

Tamb = 105 °C; no voltage applied;

1000 hours;

after test: UR to be applied for 30 minutes,

24 to 48 hours before measurement

∆C/C: ±15%

tan δ≤1.5 ×spec. limit

IL5 ≤spec. limit

CAUTION

CLEANING SOLVENTS, ADHESIVES, COATING MATERIALS

Some cleaning agents, adhesives or coating materials have an adverse affect on electrolytic capacitors.

For cleaning, varnishing, coating, lacquering, embedding or gluing at the capacitor’s sealing, ensure that the

materials used are halogene-free in all their constituent parts (base material, thinners, binders, reacting agents,

propellants, additives).