PM400DSA060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts A B H E H J Q N SIDE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO S - DIA. (4 TYP.) C2E1 E2 C1 N 123 4 5 C J D P SIDE 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO 123 45 P K N - DIA. (4 TYP.) R (8 TYP.) P - M6 THD. (3 TYP.) T Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 0.64 MM SQ. PIN (10 TYP.) L K F G M C1 VP1 VCC FPO FO SPR SR CP1 IN TEMP OUT1 VPC Features: Complete Output Power Circuit OUT2 SENS GND SINK Gate Drive Circuit C2E1 VN1 VCC FNO FO SNR SR CN1 IN Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage TEMP OUT1 VNC OUT2 SENS GND SINK E2 Outline Drawing and Circuit Diagram Dimensions Inches A 5.12 Millimeters 130.0 Dimensions Inches Millimeters K 0.55 14.0 B 4.330.010 110.00.25 L 0.51 13.0 C 2.76 70.0 M 0.28 7.0 D 2.050.010 52.00.25 N 0.26 Dia. Dia. 6.5 E 1.18 30.0 P M6 Metric M6 F Q 0.14 3.5 1.02 26.0 R 0.100 2.54 H 0.98 25.0 S 0.08 Dia. J 0.71 18.0 T 0.016 G 1.14 +0.04/-0.02 29.0 +1/-0.5 Dia. 2.0 0.42 Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM400DSA060 is a 600V, 400 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 400 60 629 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400DSA060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Symbol PM400DSA060 Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Mounting Torque, M6 Mounting Screws -- 26 in-lb Mounting Torque, M6 Main Terminal Screws -- 26 in-lb Power Device Junction Temperature Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal -- 630 Grams VCC(prot.) 400 Volts VRMS 2500 Volts Control Sector Supply Voltage Applied between (VP1-VPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (CP1-VPC, CN1-VNC) VCIN 10 Volts Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc) VFO 20 Volts Fault Output Current IFO 20 mA VCES 600 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, Peak Collector Current, Supply Voltage (Applied between C1 - E2) Supply Voltage, Surge (Applied between C1 - E2) Collector Dissipation 630 IC 400 Amperes ICP 800 Amperes VCC 450 Volts VCC(surge) 500 Volts PC 1140 Watts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400DSA060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units OC -20C T 125C 500 650 -- Amperes SC -20C T 125C 650 910 -- Amperes toff(OC) VD = 15V -- 5 -- S OT Trip Level 100 110 120 C OTR Reset Level 85 95 105 C Control Sector Over Current Trip Level Inverter Part Short Circuit Trip Level Inverter Part Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level -- 12.5 -- Volts Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts Circuit Current ID VD = 15V, VCIN = 5V, VN1-VNC -- 23 30 mA VD = 15V, VCIN = 5V, VXP1-VXPC -- 23 30 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-B Sinusoidal -- 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA Minimum Fault Output Pulse Width SXR Terminal Output Voltage tFO VD = 15V 1.0 1.8 -- mS VSXR Tj 125C, Rin = 6.8 kV (SPR, SNR) 4.5 5.1 5.6 Volts 631 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400DSA060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCEX, Tj = 25C -- VCE = VCEX, Tj = 125C -- -- 1 mA -- 10 mA IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICEX VFM -IC = 400A, VD = 15V, VCIN = 5V -- 1.9 2.8 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 400A -- 1.8 2.6 Volts VD = 15V, VCIN = 0V, IC = 400A, -- 1.9 2.7 Volts Tj = 125C Inductive Load Switching Times 0.5 1.4 2.5 S trr VD = 15V, VCIN = 0 ~ 5V -- 0.15 0.3 S tC(on) VCC = 300V, IC = 400A -- 0.4 1.0 S toff Tj = 125C -- 2.0 3.0 S -- 0.5 1.0 S ton tC(off) Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT -- -- 0.11 C/Watt Rth(j-c)D Each FWDi -- -- 0.18 C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.038 C/Watt Value Units Contact Thermal Resistance Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage 632 Symbol Condition VCC Applied across C1-E2 Terminals 0 ~ 400 Volts VD Applied between VP1-VPC, VN1-VNC 15 1.5 Volts 0 ~ 0.8 Volts Input ON Voltage VCIN(on) Applied between Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal 3.5 S 4.0 ~ VSXR Volts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400DSA060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 2 1 5 4 3 2 1 0 0 100 300 500 700 900 800 15 600 VD = 17V 13 400 200 0 0 12 14 16 18 20 0 1 2 3 4 5 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 SWITCHING TIMES, tc(on), tc(off), (s) VCC = 300V VD = 15V Tj = 25oC Tj = 125oC toff ton 100 100 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC REVERSE RECOVERY TIME, trr, (S) 101 100 tc(off) tc(off) tc(on) 103 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC trr 10-1 102 Irr tc(on) 10-1 101 102 10-1 101 103 10-2 101 103 COLLECTOR CURRENT, IC, (AMPERES) EMITTER CURRENT, IE, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) 120 102 101 140 Tj = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V Tj = 25oC Tj = 125oC 100 80 60 40 0 100 0 101 103 102 COLLECTOR CURRENT, IC, (AMPERES) 103 DIODE FORWARD CURRENT, IF, (AMPERES) 102 0.5 1.0 1.5 2.0 2.5 DIODE FORWARD VOLTAGE, VF, (VOLTS) 3.0 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 3 Tj = 25oC IC = 400A Tj = 25oC Tj = 125oC COLLECTOR CURRENT, IC, (AMPERES) 4 0 SWITCHING TIMES, ton, toff, (s) 1000 6 VD = 15V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 5 OUTPUT CHARACTERISTICS (TYPICAL) 120 100 80 60 VD = 15V 0 0 13 15 17 19 SUPPLY VOLTAGE, VD, (VOLTS) 21 0 40 80 120 160 JUNCTION TEMPERATURE, TC, (oC) 633 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400DSA060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts UV UVr 100 13 80 60 40 11 VD = 15V 0 40 80 120 160 o 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.18oC/W 10-2 10-1 TIME, (s) 100 40 80 120 JUNCTION TEMPERATURE, TC, ( C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 10-3 10-3 0 o JUNCTION TEMPERATURE, TC, ( C) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 12 10 0 634 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 14 UV TRIP-RESET LEVEL, UV, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 120 0 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 101 160 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.11oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101