Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Single Phase
IGBT Inver ter Output
400 Amperes/600 Volts
PM400DSA060
Outline Drawing and Circuit Diagram
629
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□Complete Output Power
Circuit
□Gate Drive Circuit
□Protection Logic
– Shor t Circuit
– Over Current
– Over Temperature
– Under Voltage
Applications:
□Inverters
□UPS
□Motion/Servo Control
□Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM400DSA060 is a 600V,
400 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 400 60
Dimensions Inches Millimeters
A 5.12 130.0
B 4.33±0.010 110.0±0.25
C 2.76 70.0
D 2.05±0.010 52.0±0.25
E 1.18 30.0
F 1.14 +0.04/-0.02 29.0 +1/-0.5
G 1.02 26.0
H 0.98 25.0
J 0.71 18.0
Dimensions Inches Millimeters
K 0.55 14.0
L 0.51 13.0
M 0.28 7.0
N 0.26 Dia. Dia. 6.5
P M6 Metric M6
Q 0.14 3.5
R 0.100 2.54
S 0.08 Dia. Dia. 2.0
T 0.016 0.42
K
1.
2.
3.
4.
5.
1.
2.
3.
4.
5.
SNR
VNC
FNO
VN1
CN1
VP1
SPR
CP1
VPC
FPO
N SIDE P SIDE
G
F
M
L
0.64 MM SQ. PIN
(10 TYP.)
HH
C
A
Q
J
E
B
J
D
K
T
1P
N
C2E1 E2 C1
21345
2345
S - DIA.
(4 TYP.)
P - M6 THD.
(3 TYP.)
N - DIA.
(4 TYP.) R (8 TYP.)
SINK
SENS
OUT2
OUT1
GND
TEMP
VCC
FO
SR
IN
VN1
FNO
SNR
CN1
VNC
C2E1
E2
SINK
SENS
OUT2
OUT1
GND
TEMP
VCC
FO
SR
IN
C1
VP1
FPO
SPR
CP1
VPC
PM400DSA060
Intellimod™ Module
Single Phase IGBT Inver ter Output
400 Amperes/600 Volts
630
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM400DSA060 Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC-20 to 100 °C
Mounting Torque, M6 Mounting Screws — 26 in-lb
Mounting Torque, M6 Main Terminal Screws — 26 in-lb
Module Weight (Typical) — 630 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) VCC(prot.) 400 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS 2500 Volts
Control Sector
Supply Voltage Applied between (VP1-VPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (CP1-VPC, CN1-VNC)V
CIN 10 Volts
Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc)V
FO 20 Volts
Fault Output Current IFO 20 mA
IGBT Inverter Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 5V) VCES 600 Volts
Collector Current, ±IC400 Amperes
Peak Collector Current, ±ICP 800 Amperes
Supply Voltage (Applied between C1 - E2) VCC 450 Volts
Supply Voltage, Surge (Applied between C1 - E2) VCC(surge) 500 Volts
Collector Dissipation PC1140 Watts
631
PM400DSA060
Intellimod™ Module
Single Phase IGBT Inver ter Output
400 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 500 650 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C 650 910 — Amperes
Over Current Delay Time toff(OC) VD = 15V — 5 — µS
Ov er Temperature Protection O T Trip Lev el 100 110 120 °C
OTRReset Level 85 95 105 °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UVRReset Level — 12.5 — Volts
Supply Voltage VDApplied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts
Circuit Current IDVD = 15V, VCIN = 5V, VN1-VNC —2330mA
VD = 15V, VCIN = 5V, VXP1-VXPC —2330mA
Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts
PWM Input Frequency fPWM 3-B Sinusoidal — 15 20 kHz
Fault Output Current IFO(H) VD = 15V, V FO = 15V — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V — 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — mS
SXR Terminal Output V oltage VSXR Tj ≤125°C, Rin = 6.8 kV (SPR, SNR) 4.5 5.1 5.6 Volts
PM400DSA060
Intellimod™ Module
Single Phase IGBT Inver ter Output
400 Amperes/600 Volts
632
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICEX VCE = VCEX, Tj = 25°C——1mA
VCE = VCEX, Tj = 125°C——10mA
Diode Forward Voltage VFM -IC = 400A, VD = 15V, VCIN = 5V — 1.9 2.8 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 400A — 1.8 2.6 Volts
VD = 15V, VCIN = 0V, IC = 400A, — 1.9 2.7 Volts
Tj = 125°C
Inductive Load Switching Times ton 0.5 1.4 2.5 µS
trr VD = 15V, VCIN = 0 ~ 5V — 0.15 0.3 µS
tC(on) VCC = 300V, IC = 400A — 0.4 1.0 µS
toff Tj = 125°C — 2.0 3.0 µS
tC(off) — 0.5 1.0 µS
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.11 °C/Watt
Rth(j-c)D Each FWDi — — 0.18 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.038 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across C1-E2 Terminals 0 ~ 400 Volts
VDApplied between VP1-VPC, VN1-VNC 15 ± 1.5 Volts
Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC 4.0 ~ VSXR Volts
PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥ 3.5 µS
633
PM400DSA060
Intellimod™ Module
Single Phase IGBT Inver ter Output
400 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
0
1
2
3
4
5
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE V
CE(sat)
, (VOLTS)
00100 900500 700
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
300 0
1
2
3
4
5
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
12 14 16 18 20
6
I
C
= 400A
T
j
= 25
o
C
T
j
= 125
o
C
012
0
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, V
CE
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
35
1000
4
13
800
600
200
400
T
j
= 25
o
C
V
D
= 17V
15
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
2
10
3
10
-1
10
0
10
1
t
off
V
CC
= 300V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
t
on
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
c(on)
, t
c(off)
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
2
10
3
10
-1
10
0
10
1
t
c(off)
t
c(on)
V
CC
= 300V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
t
c(off)
t
c(on)
EMITTER CURRENT, I
E
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (µS)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
2
10
3
10
-2
10
-1
10
0
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
10
1
10
2
10
3
V
CC
= 300V
V
D
= 15V
T
j
=
25
o
C
T
j
=
125
o
C
t
rr
I
rr
DIODE FORWARD VOLTAGE, V
F
, (VOLTS)
DIODE FORWARD CURRENT, I
F
, (AMPERES)
DIODE FORWARD CHARACTERISTICS
00
10
0
0.5 1.0 1.5 2.0 2.5 3.0
10
1
10
2
10
3
T
j
= 25
o
C
T
j
= 125
o
C
V
D
= 15V
40
60
80
100
120
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
13 15 17 19 21
T
j
= 25
o
C
0
60
80
100
120
140
OVER CURRENT TRIP LEVEL VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, T
C
, (
o
C)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
0 40 80 120 160
V
D
= 15V
0
PM400DSA060
Intellimod™ Module
Single Phase IGBT Inver ter Output
400 Amperes/600 Volts
634
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
40
60
80
100
120
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, T
C
, (
o
C)
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
0 40 80 120 160
V
D
= 15V
0
10
11
12
13
14
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDENCY
(TYPICAL)
JUNCTION TEMPERATURE, T
C
, (
o
C)
UV TRIP-RESET LEVEL,
UV, UV
r
, (VOLTS)
0 16040 80 120
UV
UV
r
0
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)Q
= 0.11
o
C/W
10
-2
10
-3
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)D
= 0.18
o
C/W
10
-2
10
-3
