ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 5V/1.5A Backup Battery Pack Manager FEATURES APPLICATIONS Dedicated Single Chip Solution for Mobile Power With Minimal Component Count 5V/1.5A Constant Output Current Limit in Boost Mode 1.5A Switching Charger Limit Programmable 4.1V to 4.35V Battery Voltage 95% Boost Efficiency (Vbat=4.1V) Adaptive to 10mA-2400mA Input Sources Battery Disconnection at Output Short <10A Low Battery Leakage Current at HZ GENERAL DESCRIPTION ACT2801/ACT2801B/ACT2801C is a space-saving and high-performance low-profile single-chip solution for backup battery pack and standalone battery charger. ACT2801/ACT2801B/ACT2801C integrates all the functions that a backup battery pack needs, including switching charger, boost converter and LED indication. Mode During Storage Boost Auto Turn-off at No Load and Push Button Turn-on ACT2801/ACT2801B/ACT2801C operates at 1.1MHz for switching charger and 0.55MHz for boost converter allowing tiny external inductor and capacitors. ACT2801/ACT2801B/ACT2801C provides a direct power path from input to output with programmable current limit while providing power to switching charger. Output has higher priority than battery charger if the programmed input current limit is reached. Battery Over Current, Over Voltage, Over Backup Battery Pack Power Bank Mobile Power Standalone Battery Charger with USB Output Temperature and Short Circuit Protections Boost Auto Startup with Load Detection Up to 2.0A Input Current Limit with Prioritized Power Path to Output 5V+/-100mV Output Voltage in Boost Mode 1.1MHz/0.55MHz Switching Frequencies 2.2uH SMD Inductor and Low Profile Ceramic Capacitor 4 LEDs Battery Level and Status Indication Battery Impedance Compensation Full Cycle of Battery Charge Management Preconditioning, Fast Charge, Top off and End of Charge Charge Current Foldback at 110C Die Temperature IC Over Temperature Protection at 160C QFN4x4-24 Package ACT2801/ACT2801B/ACT2801C charges battery with full cycle of preconditioning, fast charge with constant current and constant voltage until end of charge. The battery charger is thermally regulated at 110C with charge current foldback. ACT2801/ACT2801B/ACT2801C boost converter steps battery voltage up to 5V. Boost converter features high efficiency, constant current regulation, short circuit protection and over voltage protection. ACT2801/ACT2801B/ACT2801C provides 3.5mA constant currents to drive 4 LEDs to indicate battery level and charge status. Battery impedance is compensated for battery level indication. Vbat Boost CC/CV Curve Vin Vout LED1 LED2 LED3 LED4 BAT VIN VOUT RIMC PB R7 2.7 BLVS TH ACT2801 PB C1 4.7uF 10V PGND AGND HZ R5 100k R6 60k SW CSP BTV Vbat L1 2.2uH Rcs 50m CSN ILIM IOST ICST R3 R4 R1 R2 25k 1.5k 97.6k 39k NTC C3 22F 10V C2 22uF 10V Output Voltage (V) 5.5 VBAT =3.7V 5.0 VBAT =3.2V 4.5 4.0 VBAT =4.1V 3.5 3.0 0 GND Innovative PowerTM 200 400 600 800 1000 1200 1400 Output Current (mA) -1- www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 ORDERING INFORMATION PART NUMBER OUTPUT FLASHLIGHT LEDS ALLATCH OFF BOOST PB TURN WAYS ON IN AT BOOST LIGHT LOAD PACKAGE OFF BOOST BOOST UVLO OFF TIME ACT2801QL-T1028 5V/1.5A No Yes No Yes 16s QFN44-24 ACT2801BQL-T1028 5V/1.5A Yes No Yes Yes 16s QFN44-24 ACT2801CQL-T1028 5V/1.5A Yes No No Yes 16s QFN44-24 PIN CONFIGURATION TH/FLD BLVS RIMC LED4 LED3 LED2 TOP VIEW 24 22 19 23 21 20 HZ PB 1 18 2 17 AGND nPG ILIM VIN 3 16 4 15 5 14 EP 9 10 11 12 SW PGND BAT 8 VOUT VOUT 7 13 SW 6 LED1 BTV ICST IOST CSN CSP QFN44-24 Innovative PowerTM -2- www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 PIN DESCRIPTIONS PIN NAME DESCRIPTION 1 HZ Boost/high-Z mode enable pin, internally pulled up by a 3M resistor to battery. When HZ pin is pulled ground, boost is enabled if VIN is not present. 2 PB Push button input, connect a push button from this pin to AGND, internally pulled up by a 3M resistor to battery. PB starts up boost converter if HZ pin is grounded and VIN is not present. For ACT2801B/ACT2801C, if this pin is pushed for 3s, flashlight is enabled. 3 AGND Logic Ground. AGND must be connected to PGND externally through ground plane. 4 nPG Drive external P-FET to protect output short circuit and leakage during shutdown. nPG pin is pulled up to VOUT internally. nPG pin is pulled low if VOUT is in the range. 5 ILIM Input current limit setting pin. Connect a resistor from this pin to AGND to set the input current limit. The current setting ranges from 0.5A-2.0A. 6 VIN USB or AC adaptor input. When VIN is valid, charge and power path is enabled. 7, 8 VOUT 9, 10 SW 11 PGND Power ground. PGND is connected to the source of low-side N-channel MOSFET and the MOSFET's gate driver. PGND must be connected to AGND externally through ground plane. 12 BAT Battery input. Connected to the battery pack positive terminal to provide power in HighZ mode. Bypass to PGND with a high quality ceramic capacitor placed as close to the IC as possible. 13 CSP Positive terminal of charge current sense input. Kevin sense is required with 10nF ceramic capacitor right across CSP and CSN pins. 14 CSN Negative terminal of charge current sense input. 15 IOST Output current setting. Connect a resistor from this pin to AGND to set output constant current. The current setting ranges from 0.5A-1.5A. 16 ICST Fast charge current setting pin. Connect a resistor from this pin to AGND to set the charge current. The current setting ranges from 0.5A-1.5A. 17 BTV Battery termination voltage setting. Connect a resistor from this pin to AGND to program battery charge termination voltage. 18 LED1 Battery level indicator. An internal 3.5mA sink current limit is built in. 19 LED2 Battery level indicator. An internal 3.5mA sink current limit is built in. 20 LED3 Battery level indicator. An internal 3.5mA sink current limit is built in. 21 LED4 Battery level indicator. An internal 3.5mA sink current limit is built in. 22 RIMC Battery impendence compensation input. Connect to a resistor from this pin to APNG to program the battery impedance. 23 BLVS Battery level voltage shift. Connect a resistor from this pin to AGND to shift the battery LED indication thresholds. 24 TH/FLD Output pin. Bypass to PGND with a high quality low ESR and ESL ceramic capacitor placed as close to the IC as possible. Internal switch to output inductor terminal. TH: ACT2801 Temperature sensing input. Connect to battery thermistor terminal. If not use, put 10K pull down resistor to AGND. FLD: ACT2801B/ACT2801C Open-drain flashlight driver. A internal switch can handle up to 50mA. 25 Innovative PowerTM EP Exposed pad. Must be soldered to ground on the PCB. -3- www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 ABSOLUTE MAXIMUM RATINGS PARAMETER VALUE UNIT -0.3 to 6.5 V Junction to Ambient Thermal Resistance 40 C/W Maximum Power Dissipation 2.5 W Operating Ambient Temperature -40 to 85 C Operating Junction Temperature -40 to 150 C Storage Junction Temperature -40 to 150 C 300 C All the Pin to PGND and AGND Lead Temperature (Soldering 10 sec.) : Do not exceed these limits to prevent damage to the device. Exposure to absolute maximum rating conditions for long periods may affect device reliability. Innovative PowerTM -4- www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 ELECTRICAL CHARACTERISTICS (VIN = 5V, TA = 25C, unless otherwise specified.) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT Input Current Limit Input Voltage Range 4.5 VIN Over Voltage Protection VIN rising, VIN_OVP Input Voltage Validation Time VIN_UVLO0 or HZ = p re s sed fo 0 With: r 30m s Taking 2s Boost Mode (VOUT=5V) PB is p resse d for HZ: 0-->1 or HZ=0 with: Vbat < 2.9V or PB is pressed for 1.5s or Iout < 40mA for 16s 30m s LED Battery Level Indication Turns on for 5s nd =1 HZ HZ Mode (Ibat<10A) Innovative PowerTM p re PB is - 10 - fo ssed r 30m s www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 FUNCTIONAL DESCRIPTION Figure 2: ACT2801B/ACT2801C System Operation Flow Chart LED Charge Status and Battery Level Indication PB is pressed for 3s (VIN Valid) Taking 2s VIN Invalid and HZ=0 Charge Mode (4.5V0 ss a n d or ed for PB is 30 ms Taking 2s Boost LED Battery Level Indication Always on HZ Mode (Ibat<10A) PB is se d pres for 3 0 ms when HZ=0 Latch-Off Precondition Charge ACT2801/ACT2801B has latch off function. If the IC is in boost mode and the battery voltage drops below the Boost Mode Input Voltage UVLO voltage (typ 3.3V) minus Boost Mode Input Voltage UVLO Hysteresis (typ 400mV), the IC latches into HZ Mode. This safety feature prevents excessive battery discharge. The IC only exits this mode when input power is recycled. A new charging cycle begins with the precondition state, and operation continues in this state until V BAT exceeds the precondition threshold voltage. When operating in precondition state, the cell is charged at a reduced current, 10% of the programmed maximum fast charge constant current. Once VBAT reaches the precondition threshold voltage the state machine jumps to the fast charge state. Input Current Limit Fast Charge When the input current reaches the programmed value, switch Q1 goes into linear mode and output voltage starts to drop. When output voltage drops to 4.25V, hiccup mode is triggered and switch Q1 turns off and restart in 2 seconds. If battery voltage is above preconditioning threshold, buck converter charges battery with constant current. In fast charge state, the ACT2801/ ACT2801B charges at the current set by the external resistor connected at the ICST pin. During a normal charge cycle fast charge continues in CC mode until VBAT reaches the charge termination voltage, at which point the ACT2801/ACT2801B charges in top off state. Switching Battery Charger ACT2801/ACT2801B is configured in charge mode (buck mode) when VIN is valid. In this mode, a battery is charged with preconditioning, fast charge, top-off and end of charge (EOC). The typical charge management is shown in Figure 3 and Figure 4. Top Off CC/CV Regulation Loop There are CC/CV regulation loops built in ACT2801/ ACT2801B, which regulates either current or voltage as necessary to ensure fast and safe charging of the battery. In a normal charge cycle, this loop regulates the current to the value set by the external resistor at the ICST pin. Charging continues at this current until the battery cell voltage reaches the termination voltage. At this point the CV loop takes over, and charge current is allowed to decrease as necessary to maintain charging at the termination voltage. Innovative PowerTM - 11 - With the battery voltage approaches the EOC voltage set by the BTV pin. Charge current decreases as charging continues. In the top off state, the cell is charged in constant voltage (CV) mode. During a normal charging cycle charging proceeds until the charge current decreases below the end of charge (EOC) threshold, defined as 13% of fast charge current. When this happens, the state machine terminates the charge cycle and jumps to the EOC state. www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 FUNCTIONAL DESCRIPTION End of Charge When charges current decreases to 13% of set fast charge current, the buck converter goes into end of charge mode and keep monitoring the battery voltage. Recharge When battery voltage drops by 200mV below the end of charge voltage, the charger is reinitiated with constant current charge. Figure 3. Typical Li+ Charge Profile and ACT2801/ACT2801B/ACT2801C Charge States VEOC RECHARGE FAST CHARGEB CURRENT Current A: PRECONDITION STATE B: FAST-CHARGE STATE C: TOP-OFF STATE D: END-OF-CHARGE STATE Voltage VPRECHARGE END-OF-CHARGE CURRENT PRECONDITION CHARGE CURRENT STATE A B C D B Figure 4. Charger State Diagram ANY STATE BATTERY PLACED AND (VIN > VBAT) AND (VIN > UVLO) AND (VIN < VOVP) AND VBAT 2.8V PRECONDITION VBAT > 2.8V (Typical) FAST CHARGE VBAT = VEOC IBAT > IEOC IBAT < IEOC DELAY VBAT < VEOC - 200mV TOP OFF END OF CHARGE Innovative PowerTM - 12 - www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 the compensated impedance. Those thresholds are programmed by a resistor connected from BLVS pin to AGND as shown in Figure 6. The following equation shows the LED4 voltage threshold: APPLICATIONS INFORMATION Battery Charge Termination Voltage Battery charge termination voltage is set by a resistor Rbtv connected from BTV pin to AGND as shown in Figure 5. The battery charge termination voltage is estimated as the following equation: 6 VBATLED 4 (V ) 3.5(V ) 0.01( mA ) RBLVS ( k ) Input VOUT VIN Output Cout (1) VBAT (V ) 4.1(V ) Rbtv 4 10 (V ) (2) L Rcs SW Rbtv is selected based on the battery voltage rating. 1% accuracy resistor is recommended for Rbtv. RBLVS Battery BLVS BAT Input Output VIN Io Rbtv SW Figure 6. Cout L Rcs BTV Battery level voltage shift setting circuit As long as LED4 is set, all the other 3 LED thresholds is fixed as shown in the table 3: Battery CSP Table 3: 4 LED Voltage Thresholds RBLVS (ohm) 50K 60K 70K CSN 80K LED1 3.35V 3.45V 3.55V 3.65V LED2 3.60V 3.70V 3.80V 3.90V LED Status Indication LED3 3.75V 3.85V 3.95V 4.05V 4 LEDs ON/OFF and flash show the charge status and the remained capacity level as shown in the table 2. The LED status is based on battery voltage and operation modes. When battery voltage is low, LED1 is flashing. In charge mode, when a battery is fully charged, flashing stops and all the 4 LEDs are solid on. LED4 4.00V 4.10V 4.20V 4.30V Figure 5. Battery terminal voltage setting circuit Input Current Limit An external resistor is used to set the input current limit connected from ILIM pin to AGND as shown in Figure 7. Input current limit has built-in soft startup and current foldback control loop. The input current limit is estimated as the following equation: Battery level voltage shift (BLVS pin) LED1-4 voltage thresholds are adjusted from HZ mode during charging and discharging based on IILIM (A) 2.4 (V) RILIM (k ) (3) Table2: LED Indication (Boost or HZ Mode) ACT2801QL-T1028 / ACT2801CQLT1028 :PB time > 30ms Charge Mode LED LED1 LED2 LED3 LED4 LED1 LED2 LED3 LED4 VBAT<2.9V Flash Off Off Off Off Off Off Off 2.9VVBAT VTHH or VTH < VTHL charging and the charge timers are suspended. When VTH returns to the normal range, charging and the charge timers resume. The threshold is given by: 60AxRNOMxkHOT=0.3V RNOMxkHOT=5k 60AxRNOMxkCOLD=1.5V RNOMxkCOLD= 25k where RNOM is the nominal thermistor resistance at room temperature, and k HOT and kCOLD are the ratios of the thermistor's resistance at the desired hot and cold thresholds, respectively. + - VTHH 60A TH + Li+ Battery Pack + - NTC VTHL Figure 20. Innovative PowerTM - Battery thermal circuit - 16 - www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 PC Board Layout Guidance When laying out the printed circuit board, the following checklist should be used to ensure proper operation of the IC. 1. Arrange the power components to reduce the AC loop size, VIN pin, Vout pin, SW pin and the schottky diode. size). SW pad is a noisy node switching. It should be isolated away from the rest of circuit for good EMI and low noise operation. 6. Thermal pad is connected to GND layer through vias (recommend 4X4 pins and the aperture is 10mil). Ground plane, PGND and AGND is single point connected under the ACT2801/ ACT2801B/ACT2801C thermal pad through vias to limited SW area. 7. From BAT pin to the Battery positive terminal, need to lay the divided line to ensure the battery voltage accuracy of sampling. 2. Place input decoupling ceramic capacitor C3 and R10 as close to VIN pin as possible. Resistor R10 is added in series with capacitor C3 to damp the potential LC resonance . 3. Use copper plane for power GND for best heat dissipation and noise immunity. 4. Place CSP and CSN capacitor C6 (10nF) close to CSP and CSN pin as possible, use Kevin Sense from sense resistor R2 and R2A to CSP and CSN pins. 22uF decoupling capacitor is added close to BAT pin. 5. Place the ceramic capacitor C2 and D1 as close to VOUT and PGND as possible, SW goes under the C2 (recommend C2 to use 1206 8. RC snubber is recommended to add across SW to PGND to reduce SW spike below 7V. 2A /20V schottky is added to across VOUT and SW pins. A demo board PCB layout example is shown in the figure 21. Figure 21. PCB Layout Bottom Layer Top Layer Innovative PowerTM - 17 - www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 R8 LED3 LED4 RIMC BLVS TH C12 R4 ICST R3 nPG IOST R1 C11 R10 D2 C6 BAT CSP PGND VIN SW + D- SW CSN VOUT ILIM VOUT Input USB D+ - LED1 BTV AGND R11 LED1 R5 PB R13 LED2 HZ LED3 LED4 PB R16 LED2 R7 R6 R12 R14 C3 C8 C2 D1 Q1 + D- R2 L1 C4 D+ - R9 R15 C13 USB Output C7 C5 BAT Figure 22. ACT2801 typical application circuit (Input current limit 2.0A, fast charge current limit 1.5A, boost output constant current limit 1.3A) Innovative PowerTM - 18 - www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 Table 5: BOM List ITEM REFERENCE DESCRIPTION 1 L1 SWPA4020S1R0NT 2.2uH 3.4A (4*4*2mm) 1 Sunlord 2 Q1 SI2333DDS, Rdson=28m at VGS = - 4.5 V 1 Vishay 3 D1 MBR1020VL, 20V/1A, Schottky 1 Panjit 4 D2 1N4148, Vf=0.7V, 75V Schottky 1 Murata/TDK 5 C2,C5 Ceramic Capacitor, 22uF/10V, X7R, 1206 2 Murata/TDK 6 C3 Ceramic Capacitor, 4.7uF/10V, X7R, 1206 1 Murata/TDK 7 C4 Ceramic Capacitor, 0.1uF/10V, X7R, 0603 1 Murata/TDK 8 C6 Ceramic Capacitor, 10nF/10V, X7R, 0402 1 Murata/TDK 9 C7 Ceramic Capacitor, 4.7nF/10V, X7R, 0603 1 Murata/TDK 10 C8 Ceramic Capacitor, 1uF/10V, X7R, 0603 1 Murata/TDK 11 C11,C12 Ceramic Capacitor, 2.2uF/10V, X7R, 0603 2 Murata/TDK 12 C13 Ceramic Capacitor, 4.7uF/10V, X7R, 0603 1 Murata/TDK 13 R1 Chip Resistor, 1.2k, 1/16W, 1%, 0402 1 Murata/TDK 14 R2 Chip Resistor, 50m, 1/2W, 1%, 1206 1 SART 15 R3 Chip Resistor, 97.6k, 1/16W, 1%, 0402 1 Murata/TDK 16 R4 Chip Resistor, 60.4k, 1/16W, 1%, 0402 1 Murata/TDK 17 R5 Chip Resistor, 25k, 1/16W, 1%, 0402 1 Murata/TDK 18 R6 Chip Resistor, 10k, 1/16W, 1%, 0402 1 Murata/TDK 19 R7 Chip Resistor, 60k, 1/16W, 1%, 0402 1 Murata/TDK 20 R8 Chip Resistor, 100k, 1/16W, 1%, 0402 1 Murata/TDK 21 R9 Chip Resistor, 0.47, 1/8W, 5%, 0805 1 Murata/TDK 22 R10 Chip Resistor, 2.7, 1/4W, 5%, 1206 1 Murata/TDK 23 R11 Chip Resistor, 200k, 1/10W, 5%, 0603 1 Murata/TDK 24 R12,R13 Chip Resistor, 715k, 1/10W, 5%, 0603 2 Murata/TDK 25 R14 Chip Resistor, 100k, 1/10W, 5%, 0603 1 Murata/TDK 26 R15 Chip Resistor, 2.2, 1/10W, 5%, 0603 1 Murata/TDK 27 R16 Chip Resistor, 100, 1/10W, 5%, 0603 1 Murata/TDK 28 LED1,LED2, LED3,LED4 LED, 0603, Blue 4 LED Manu 29 PB Push Button Switch 1 Nikkai Omron 30 USB 10.2*14.6*7mm, 4P 1 31 Micro-USB MICRO USB 5P/F SMT B 1 32 U1 IC, ACT2801QL-T1028, T-QFN 44-24 1 Innovative PowerTM - 19 - QTY MANUFACTURER ACT www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 R4 ICST R3 nPG IOST R1 C11 LED2 LED3 LED4 RIMC BLVS FLD C12 R10 D2 C6 BAT CSP PGND VIN SW + D- SW CSN VOUT ILIM VOUT Input USB D+ - LED1 BTV AGND R11 LED1 R5 PB R13 LED2 HZ LED3 LED4 PB R16 R8 R7 LED R17 R12 R14 C3 C8 C2 D1 Q1 + D- R2 L1 C4 D+ - R9 R15 C13 USB Output C7 C5 BAT Figure 23. ACT2801B/ACT2801C typical application circuit (Input current limit 2.0A, fast charge current limit 1.5A, boost output constant current limit 1.3A) Innovative PowerTM - 20 - www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 Table 6: BOM List ITEM REFERENCE DESCRIPTION 1 L1 SWPA4020S1R0NT 2.2uH 3.4A (4*4*2mm) 1 Sunlord 2 Q1 SI2333DDS, Rdson=28m at VGS = - 4.5 V 1 Vishay 3 D1 MBR1020VL, 20V/1A, Schottky 1 Panjit 4 D2 1N4148, Vf=0.7V, 75V Schottky 1 Murata/TDK 5 C2,C5 Ceramic Capacitor, 22uF/10V, X7R, 1206 2 Murata/TDK 6 C3 Ceramic Capacitor, 4.7uF/10V, X7R, 1206 1 Murata/TDK 7 C4 Ceramic Capacitor, 0.1uF/10V, X7R, 0603 1 Murata/TDK 8 C6 Ceramic Capacitor, 10nF/10V, X7R, 0402 1 Murata/TDK 9 C7 Ceramic Capacitor, 4.7nF/10V, X7R, 0603 1 Murata/TDK 10 C8 Ceramic Capacitor, 1uF/10V, X7R, 0603 1 Murata/TDK 11 C11,C12 Ceramic Capacitor, 2.2uF/10V, X7R, 0603 2 Murata/TDK 12 C13 Ceramic Capacitor, 4.7uF/10V, X7R, 0603 1 Murata/TDK 13 R1 Chip Resistor, 1.2k, 1/16W, 1%, 0402 1 Murata/TDK 14 R2 Chip Resistor, 50m, 1/2W, 1%, 1206 1 SART 15 R3 Chip Resistor, 97.6k, 1/16W, 1%, 0402 1 Murata/TDK 16 R4 Chip Resistor, 60.4k, 1/16W, 1%, 0402 1 Murata/TDK 17 R5 Chip Resistor, 25k, 1/16W, 1%, 0402 1 Murata/TDK 18 R7 Chip Resistor, 60k, 1/16W, 1%, 0402 1 Murata/TDK 19 R8 Chip Resistor, 100k, 1/16W, 1%, 0402 1 Murata/TDK 20 R9 Chip Resistor, 0.47, 1/8W, 5%, 0805 1 Murata/TDK 21 R10 Chip Resistor, 2.7, 1/4W, 5%, 1206 1 Murata/TDK 22 R11 Chip Resistor, 200k, 1/10W, 5%, 0603 1 Murata/TDK 23 R12,R13 Chip Resistor, 715k, 1/10W, 5%, 0603 2 Murata/TDK 24 R14 Chip Resistor, 100k, 1/10W, 5%, 0603 1 Murata/TDK 25 R15 Chip Resistor, 2.2, 1/10W, 5%, 0603 1 Murata/TDK 26 R16 Chip Resistor, 100, 1/10W, 5%, 0603 1 Murata/TDK 27 R17 Chip Resistor, 51, 1/8W, 5%, 0805 1 Murata/TDK 28 LED1,LED2, LED3,LED4 LED, 0603, Blue 4 LED Manu 29 LED Flashlight 1 LED Manu 30 PB Push Button Switch 1 Nikkai Omron 31 USB 10.2*14.6*7mm, 4P 1 32 Micro-USB MICRO USB 5P/F SMT B 1 33 U1 IC, ACT2801B/ACT2801C, T-QFN 44-24 1 Innovative PowerTM - 21 - QTY MANUFACTURER ACT www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 TYPICAL PERFORMANCE CHARACTERISTICS CONT'D (Schematic as show in Figure 22, Ta = 25C, unless otherwise specified) Battery Charge V/I Profile Charge Current VS. Output Current Input Current (mA) 1800 1500 Input Current 1200 VIN = 5.0V ICHRG = 1.5A 1500 Charge Current (mA) VIN = 5.0V VBAT = 3.5V ACT2801-002 1800 ACT2801-001 2100 Charge Current 900 600 1200 900 600 300 300 0 0 0 300 600 900 1200 1500 1800 0 0.5 1.0 1.5 Output Current(mA) 3.5 4.0 4.5 VIN = 5.0V ICHRG = 1.5A ACT2801-004 100.0 ACT2801-003 90.0 91.0 Efficiency(%) Efficiency(%) 3.0 Boost Efficiency 91.5 90.5 90.0 80.0 VBAT = 3.2V VBAT = 3.7V VBAT = 4.1V 70.0 60.0 50.0 89.5 89.0 40.0 3.0 3.2 3.4 3.6 3.8 4.0 0 4.2 200 400 600 800 1000 1200 Vbat (V) Output Current (mA) Battery Charge Current VS. Temperature Battery Leakage VS. Temperature (HZ Mode) Battery Leakage (A) 1500 1200 900 600 300 20.0 15.0 VBAT = 3.5V VBAT = 4.1V 10.0 5.0 0 0 -20 ACT2801-006 VIN = 5.0V VBAT = 3.5V 1400 25.0 ACT2801-005 1800 Battery Charge Current (mA) 2.5 Vbat (V) Charge Efficiency 92.0 2.0 0 20 40 60 80 100 120 -20 140 20 40 60 80 100 120 Temperature (C) Temperature (C) Innovative PowerTM 0 - 22 - www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 TYPICAL PERFORMANCE CHARACTERISTICS CONT'D Boost Output Constant Current Limit VS. Temperature Boost Output Voltage VS. Temperature 1300 1250 1200 1150 0 30 60 90 120 5.3 5.2 5.1 5.0 4.9 150 -30 0 30 60 90 120 Temperature (C) Boost Output Voltage VS. Output Current Boost Output Constant Current Limit VS. VBAT VBAT = 3.2V 5.05 5.00 4.95 4.90 0 200 400 600 800 1000 1200 1330 1325 1320 1315 1310 1305 1300 3.0 1400 3.2 3.4 3.6 3.8 4.0 Boost Output Current (mA) Vbat (V) Boost Standby Current VS. Battery Voltage Battery Leakage VS. Battery Voltage (HZ Mode) Battery Leakage (A) 7.0 0.49 0.48 0.47 0.46 6.0 5.0 4.0 3.0 2.0 1.0 0 0.45 2.8 ACT2801-012 0.50 4.2 8.0 ACT2801-011 051 150 ACT2801-010 ACT2801-009 5.10 VBAT = 4.1V Boost Output Constant Current mA) Temperature (C) 5.15 Standby Current (mA) VBAT = 3.5V VOUT = 5.05V 4.8 -30 Boost Output Voltage (V) Boost Output Voltage (V) VBAT = 3.5V CV = 4.5V Rcs=50m(1%) 1350 5.4 ACT2801-008 1400 ACT2801-007 Boost Output Constant Current (mA) (Schematic as show in Figure 22, Ta = 25C, unless otherwise specified) 3.1 3.4 3.7 4.0 4.3 0 4.6 2.0 3.0 4.0 5.0 Battery Voltage(V) Battery Voltage(V) Innovative PowerTM 1.0 - 23 - www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 TYPICAL PERFORMANCE CHARACTERISTICS CONT'D (Schematic as show in Figure 22, Ta = 25C, unless otherwise specified) Boost Load Transient (80mA-1A-80mA) Boost Load Transient (80mA-1A-80mA) CH1 ACT2801-014 ACT2801-013 VBAT = 3.4V VOUT = 5.0V IIOST = 1.3A VBAT = 4.1V VOUT = 5.0V IIOST = 1.3A CH1 CH2 CH2 CH1: VOUT, 200mV/div CH2: IOUT, 500mA/div TIME: 1ms/div CH1: VOUT, 200mV/div CH2: IOUT, 500mA/div TIME: 1ms/div SW and Output Waveforms in Boost Mode SW and Output Waveforms in Boost Mode CH1 ACT2801-016 VBAT = 4.1V VOUT = 5.0V IOUT = 1.0A ACT2801-015 VBAT = 3.4V VOUT = 5.0V IOUT = 1.0A CH1 CH2 CH2 CH1: VOUT, 10mV/div CH2: VSW , 2V/div TIME: 400ns/div CH1: VOUT, 10mV/div CH2: VSW , 2V/div TIME: 400ns/div Transition Between Buck Mode and Boost Mode VIN = 5.0V VBAT = 4.1V ACT2801-017 CH1 VIN VnPG CH2 CH3 VOUT CH1: VIN, 5V/div CH2: VnPG, 5V/div CH3: VOUT, 2V/div TIME: 1s/div Innovative PowerTM - 24 - www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. ACT2801/ACT2801B/ACT2801C Rev 9, 14-Mar-17 PACKAGE OUTLINE QFN44-24 PACKAGE OUTLINE AND DIMENSIONS D D/2 SYMBOL E/2 E PIN #1 INDEX AREA MAX MIN MAX A 0.800 1.000 0.032 0.040 A1 0.000 0.050 0.000 0.002 b A A3 A1 L 0.300 0.007 0.012 0.160 BSC E 4.000 BSC 0.160 BSC D2 2.500 2.800 0.098 0.110 E2 2.500 2.800 0.098 0.110 R e 0.180 0.008 REF 4.000 BSC L b 0.200 REF D e D2 DIMENSION IN INCHES MIN A3 D/2 x E/2 DIMENSION IN MILLIMETERS K 0.500 BSC 0.350 0.450 0.200 TYP 0.200 --- 0.020 BSC 0.014 0.018 0.008 TYP 0.008 --- E2 PIN #1 INDEX AREA D/2 x E/2 R K Active-Semi, Inc. reserves the right to modify the circuitry or specifications without notice. Users should evaluate each product to make sure that it is suitable for their applications. Active-Semi products are not intended or authorized for use as critical components in life-support devices or systems. Active-Semi, Inc. does not assume any liability arising out of the use of any product or circuit described in this datasheet, nor does it convey any patent license. Active-Semi and its logo are trademarks of Active-Semi, Inc. For more information on this and other products, contact sales@active-semi.com or visit http://www.active-semi.com. is a registered trademark of Active-Semi. Innovative PowerTM - 25 - www.active-semi.com Copyright (c) 2015-2017 Active-Semi, Inc. Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Active-Semi: ACT2801QL-T1026 ACT2801CQL-T ACT2801QL-T1028 ACT2801CQL-T1028 ACT2801BQL-T1028