A8430 White LED Driver Constant Current Step-up Converter Last Time Buy These parts are in production but have been determined to be LAST TIME BUY. This classification indicates that the product is obsolete and notice has been given. Sale of this device is currently restricted to existing customer applications. The device should not be purchased for new design applications because of obsolescence in the near future. Samples are no longer available. Date of status change: November 2, 2009 Deadline for receipt of LAST TIME BUY orders: April 30, 2010 Recommended Substitutions: NOTE: For detailed information on purchasing options, contact your local Allegro field applications engineer or sales representative. Allegro MicroSystems, Inc. reserves the right to make, from time to time, revisions to the anticipated product life cycle plan for a product to accommodate changes in production capabilities, alternative product availabilities, or market demand. The information included herein is believed to be accurate and reliable. However, Allegro MicroSystems, Inc. assumes no responsibility for its use; nor for any infringements of patents or other rights of third parties which may result from its use. 26185.300C White LED Driver Constant Current Step-up Converter A8430 MLPD Approximate actual size SW 1 GND 2 FB 3 5 VIN 4 EN Same pad footprint as SOT-23-5 RJA = 50 C/W, see note 1, page 2 ABSOLUTE MAXIMUM RATINGS SW Pin ................................................-0.3 V to 36 V Remaining Pins .................................. -0.3 V to 10 V Ambient Operating Temperature, TA....... -40C to 85C Junction Temperature, TJ(max)............................... 150C Storage Temperature, TS .................... -55C to 150C The A8430 is a noninverting boost converter that steps-up the input voltage, to provide a programmable constant current output at up to 36 V for driving white LEDs in series. Driving LEDs in series ensures identical currents and uniform brightness. Up to four white LEDs can be driven at 20 mA from a single cell Li-ion or a multicell NiMH power source. Up to seven white LEDs can be driven by increasing the supply voltage up to 10 V. The A8430 incorporates a power switch and feedback sense amplifier to provide a solution with minimum external components. The output current can be set by adjusting a single external sense resistor and can be varied with a voltage or filtered PWM signal when dimming control is required. The high switching frequency of 1.2 MHz allows the use of small inductor and capacitor values. The A8430 is provided in a 5-pin 3 mm x 3 mm MLP package (part number suffix EK), that has a nominal height of only 0.75 mm. The lead-free version (part number suffix EK-T) has 100% lead-free matte tin leadframe plating. FEATURES Output voltage up to 36 V 2.5 V to 10 V input Drives up to 4 LEDs at 20 mA from a 2.5 V supply Drives up to 5 LEDs at 20 mA from a 3 V supply 1.2 MHz switching frequency 300 mA switch current limit 1 A shutdown current APPLICATIONS LED backlights Portable battery-powered equipment Cellular phones PDAs (Personal Digital Assistant) Camcorders, personal stereos, MP3 players, cameras Mobile GPS systems Use the following complete part number when ordering: Part Number Package Description A8430EEK 5-pin, MLPD Surface Mount A8430EEK-T 5-pin, MLPD Lead-Free, Surface Mount Data Sheet A8430 26185.300C White LED Driver Constant Current Step-up Converter Functional Block Diagram FB VIN VREF 1.25 V 95 mV SW A1 A2 RC R Q Driver S CC Ramp Generator EN Enable 1.2 MHz Oscillator GND ELECTRICAL CHARACTERISTICS at TA = 25C, VIN = 3 V (unless otherwise noted) Characteristics Symbol Test Conditions Min. Typ. Max. Units 2.5 - 10 V Input Voltage Range VIN - Supply Current ISUP Active: ILOAD = 15 mA, VLOAD = 12 V - 2.5 3.5 mA Shutdown (EN = 0 V) - 0.1 1 A 95 104 mV Feedback Reference Voltage Feedback Input Current VREF - 86 IFB - - 20 75 nA ISWLIM - - 300 - mA FSW - 0.8 1.2 1.6 MHz D - 85 90 - % VCE(SAT) - - 350 - mV ISL - - - 5 A Input Threshold Low VIL - - - 0.4 V Input Threshold High VIH - 1.5 - - V Leakage IIL - - 1 A Switch Current Limit Switch Frequency Switch Maximum Duty Cycle Switch Saturation voltage Switch Leakage Current Enable Input Input Leakage Note 1. Measured with 4-layer PCB. Please refer to application note "Package Thermal Characteristics," for thermal performance measurement for 3 mm x 3 mm MLP package for additional information. www.allegromicro.com 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 2 Data Sheet A8430 26185.300C White LED Driver Constant Current Step-up Converter Operating Characteristics Using Typical Application Circuit (Schematic 1) Quiescent Current versus Temperature 2.15 2.0 2.10 Quiescent Current (mA) Quiescent Current (mA) Quiescent Current versus Input Voltage 2.5 1.5 1.0 0.5 0 0 2 4 6 8 2.05 2.00 1.95 1.90 10 -50 0 VIN (V) Feedback Bias Current versus Temperature 10 5 0 0 50 100 150 1.20 1.15 1.10 1.05 1.00 -50 0 Temperature (C) 100 150 Conversion Efficiency versus Current 300 90 250 85 Efficiency (%) VCE(SAT) (mV) 50 Temperature (C) Switch Pin Voltage versus Temperature 200 150 100 80 75 VIN = 3 V 70 VIN = 4 V 65 50 -50 150 Switching Frequency versus Temperature Switching Frequency (MHz) Feedback Bias Current (nA) 15 0 100 1.25 20 -50 50 Temperature (C) 60 0 50 100 150 0 5 10 15 20 LED Current (mA) Temperature (C) www.allegromicro.com 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 3 Data Sheet A8430 26185.300C White LED Driver Constant Current Step-up Converter Functional Description Typical Application A typical application circuit for the A8430 is provided in schematic diagram 1. This illustrates a method of driving three white LEDs in series. The conversion efficiency of this configuration is shown in chart 1. Pin Functions The diagram also shows a method of connecting the individual pins, whos functions are described as follows: VIN. Supply to the control circuit. A bypass capacitor must be connected from close to this pin to GND. SW. Low-side switch connection between the inductor (L1) and ground. Because rapid changes of current occur at this pin, L1 22H Li-ion 2.5V to 4.2V GND FB. Feedback pin for LED current control. The reference voltage is 95 mV. The top of the sense resistor (R1) is typically connected to this pin. 95 C2 0.22F FB Enable R1 6.3 Conversion Efficiency (%) EN GND. Ground reference connected directly to the ground plane. The sense resistor (R1) should have a separate connection directly to this point. Conversion Efficiency versus Input Voltage A8430 C1 1F EN. Setting lower than 0.4 V disables the A8430 and puts the control circuit into the low-power Sleep mode. Greater than 1.5 V fully enables the A8430. D1 SW VIN the traces on the PCB that are connected to this pin should be minimized. In addition, the inductor (L1) and diode (D1) should be connected as close to this pin as possible. 90 85 80 3 LEDs 75 4 LEDs 5 LEDs 70 65 2 3 4 5 6 7 8 9 10 VIN (V) Schematic 1. Typical application Chart 1. Conversion efficiency when driving various quantities of LEDs in the typical application circuit www.allegromicro.com 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 4 Data Sheet A8430 26185.300C White LED Driver Constant Current Step-up Converter Device Operation The A8430 uses a constant-frequency, current-mode control scheme to regulate the current through the load. The load current produces a voltage across the external sense resistor (R1) and the input at the FB pin. This voltage is then compared to the internal 95 mV reference to produce an error signal. The switch current is sensed by the internal sense resistor and compared to the load current error signal. As the load current increases, the error signal diminishes, reducing the maximum switch current and thus the current delivered to the load. As the load current decreases, the error signal rises, increasing the maximum switch current and thus increasing the current delivered to the load. To set the load current, ensure that the required internal reference value of 95 mV is produced at the desired load. To do so, select a resistance value for the sense resistor, R1 (), such that: The table below shows typical values for R1. Note that the resistance value is from the standard E96 series. As load current is reduced, the energy required in the inductor diminishes, resulting in the inductor current dropping to zero for low load current levels. This is known as Discontinuous mode operation, and results in some lowfrequency ripple. The average load current, however, remains regulated down to zero. In Discontinuous mode, when the inductor current drops to zero, the voltage at the SW pin rings, due to the capacitance in the resonant LC circuit formed by the inductor and the capacitance of the switch and the diode. This ringing is low-frequency and is not harmful. It can be damped with a resistor across the inductor, but this reduces efficiency and is not recommended. R1 = 95 mV/ ILOAD where ILOAD is the target load current (mA). Power Dissipation versus IOUT PD (mW) 120 110 100 90 80 70 60 50 40 Target Load Current (ILOAD) (mA) Sense Resistor (R1) () 5 19.1 10 9.53 12 7.87 15 6.34 20 4.75 30 20 10 0 5 10 Vin = 3V, 3 LED 15 IOUT (mA) Vin = 5V, 3 LED 20 Vin = 3V, 4 LED 25 Vin = 5V, 4 LED www.allegromicro.com 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 5 Data Sheet A8430 26185.300C White LED Driver Constant Current Step-up Converter Application Information Component Selection Feedback modulation. By adding a voltage drop The component values shown in schematic 1 are sufficient for most applications. To reduce the output ripple the inductor may be increased, but in most cases this results in excessive board area and cost. Inductor Selection. With an internal PWM frequency of 1.2 MHz, the optimal inductor value for most cases is 22 H. The inductor should have low winding resistance, typically < 1 , and the core should have low losses when operating at 1.2 MHz. For worst case conditions, high output voltage and current and low input voltage, the inductor should be rated at the switch current limit, ISWLIM. If high temperature operation is required a derating factor will have to be considered. In some cases, where lower inductor currents are expected, the current rating can be decreased. Several inductor manufacturers have and are developing suitable small-size inductors, including: Murata, Panasonic, Sumida, Taiyo Yuden, and TDK. Diode Selection. The diode should have a low forward voltage to reduce conduction losses. In addition, it should have a low capacitance to reduce switching losses. Schottky diodes can provide both these features, if carefully selected. The forward voltage drop is a natural advantage for Schottky diodes, and it reduces as the current rating increases. However, as the current rating increases, the diode capacitance also increases. As a result, the optimal selection is usually the lowest current rating above the circuit maximum. With the A8430, a current rating in the range from 100 mA to 200 mA is usually sufficient. between the FB pin and R1 (the sense resistor), as shown in schematic 2, the LED current, ILOAD , can be made to decrease. As VC (control voltage) increases, the voltage drop across R2 also increases. This causes the voltage at FB to increase, and the A8430 reduces ILOAD to compensate. As VC increases further, the current drops to zero, and R2 maintains the full 95 mV on FB. Reducing VC diminishes the voltage across R2 until, at 95 mV on VC, there is no drop across R2 and the current level is defined by R1. Reducing VC below 95 mV causes ILOAD to increase further, due to the voltage drop across R2 in the reverse direction. This continues until, at zero volts on VC, there is approximately 5 mV across R2. At that point, ILOAD (mA), is defined as: ILOAD = 100 mV/ R1 where R1 is the resistance of the sense resister (). PWM Control. LED dimming control can also be generated by a filtered PWM signal as shown in schematic 3. In this case, a 0% duty cycle (PWM = 0 V) corresponds to full brightness and a 100% duty cycle causes the LED current, ILOAD , to go to zero. L1 22H Dimming Control LED brightness can be controlled either by modifying the voltage at the top of the sense resistor (R1) to control the LED current, ILOAD , directly, or by using a PWM signal on the EN pin to chop the output. A8430 EN Capacitor Selection. Because the capacitor values are low, ceramic capacitors are the best choice for use with the A8430. To reduce performance variation as temperature changes, low drift capacitor types, such as X7R and X5R, should be used. Suitable capacitors are available from: Taiyo Yuden, Murata, Kemet, and AVX. SW VIN C1 1F Li-ion 2.5V to 4.2V D1 GND C2 0.22F FB R2 5k Enable VC R3 90k R1 6.3 Schematic 2. Dimming control with dc voltage feedback modulation www.allegromicro.com 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 6 Data Sheet A8430 26185.300C White LED Driver Constant Current Step-up Converter By applying a PWM signal directly to the EN pin, the A8430 is turned on or off, and ILOAD is either full (as defined by R1) or zero. By varying the duty cycle of the PWM signal, the LED brightness can be controlled from off (0% duty cycle) to full (100% duty cycle). The PWM frequency should be in the range from 1 kHz to 10 kHz. L1 22 H SW VIN A843 C1 1 F Several other schemes are possible, for example, digitally switching additional resistors across R1 to increase ILOAD . In this case, R1 would be selected for the minimum desired brightness. D1 EN GND FB Li-ion 2.5 V to 4.2 V VC(PMW) R3 90 k R4 10 k R1 6.3 C3 100 nF Soft Start-Up To provide fast start-up operation, no soft start is implemented in the control circuit. At power-on, the bypass capacitor (C1) is discharged, which means that the supply must provide the in-rush current through the inductor. Schematic 3. Dimming control with filtered PWM This can be reduced by modulating the feedback with a softstart circuit as shown in schematic 4. When power is first applied, the capacitor C3 is discharged and pulls the FB pin high, reducing the output drive to minimum. As C3 charges, when the bottom drops below about 0.8 V, the feedback from the sense resistor (R1) takes over full control of the output current. L1 22H C1 1F An overvoltage event can occur when the LEDs become disconnected or fail in an open state. In these cases, the current flow through the sense resistor becomes zero, thus the feedback voltage becomes zero. The A8430 compensates by increasing the on time of the switch, which increases the output voltage. D1 SW VIN Li-ion 2.5V to 4.2V Overvoltage Protection C2 0.22 F R2 5 k Enable C3 2.2 nF A8430 EN GND FB C2 0.22F R2 1k Enable R3 5k R1 6.3 Schematic 4. Soft start operation www.allegromicro.com 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 7 Data Sheet A8430 26185.300C White LED Driver Constant Current Step-up Converter Overvoltage protection for the A8430 requires a Zener diode to clamp the output voltage, as shown in schematic 5. The Zener voltage should be greater than the maximum output voltage of the LED string. The Zener diode also should be able to sink more than 0.1 mA of current. L1 22H The A8430 can be used to power parallel strings of LEDs, which have the same number of LEDs on each string. It is important that the voltage drop is the same across all of the parallel strings, to ensure that all of the LEDs are illuminated and that the current though each string is equal. SW VIN C2 0.22F A8430 C1 1F EN Li-ion 2.5V to 4.2V Parallel LED Strings D1 GND FB R2 1k Enable R1 6.3 Schematic 5. Overvoltage protection with Zener clamp L1 22H A typical circuit with two parallel strings is shown in schematic 6. The coversion efficiency of this configuration is shown in chart 2. D1 SW VIN A8430 C1 1F EN Li-ion 2.5V to 4.2V GND C2 0.22F FB Enable R1 6.3 R2 6.3 Schematic 6. Parallel strings of LEDs Conversion Efficiency for Two Parallel Strings 95 Efficiency (%) 90 85 80 75 Two 3-LED strings 70 Two 4-LED strings Two 7-LED strings 65 2 3 4 5 6 7 8 9 10 Input Voltage (V) Chart 2. Conversion efficiency when driving two parallel strings of varying lengths www.allegromicro.com 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 8 Data Sheet A8430 26185.300C White LED Driver Constant Current Step-up Converter Terminal List Table Pin Name Function 1 SW Internal power FET 2 GND Ground 3 FB Feedback input 4 EN Enable input 5 VIN Input supply Package EK 5 3.00 .118 BSC A 1 2 0.45 .018 0.30 .012 0.80 .031 0.70 .028 0.95 .037 BSC 0.50 .020 0.30 .012 1 R0.20 .008 REF 0.20 .008 REF 0.05 0.80 .002 .031 0.00 0.70 .000 .028 2 1.10 0.85 B .043 .033 Dimensions in millimeters U.S. Customary dimensions (in.) in brackets, for reference only A Pin index area B Exposed thermal pad C Optional thermal vias, 0.30 [.012], pitch 1.2 [.047] 5 2.10 1.85 0.75 .030 NOM 5 0.50 .020 MIN D Typical pad layout including solder pad for exposed thermal pad; adjust as necessary to meet application process requirements .083 .073 E Typical pad layout with contact pads only; adjust as necessary to meet application process requirements 0.75 .030 NOM 0.50 .020 MIN 5 0.15 .006 MIN 3.40 .134 REF C 0.20 REF .043 3.40 .134 REF .008 1 E 1.10 MAX 1 0.95 .037 BSC 0.95 .037 BSC D 2.10 MAX .083 www.allegromicro.com 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 9 Data Sheet A8430 The products described here are manufactured under one or more U.S. patents or U.S. patents pending. Allegro MicroSystems, Inc. reserves the right to make, from time to time, such departures from the detail specifications as may be required to permit improvements in the performance, reliability, or manufacturability of its products. Before placing an order, the user is cautioned to verify that the information being relied upon is current. Allegro products are not authorized for use as critical components in life-support devices or systems without express written approval. The information included herein is believed to be accurate and reliable. However, Allegro MicroSystems, Inc. assumes no responsibility for its use; nor for any infringement of patents or other rights of third parties which may result from its use. Copyright(c)2003, 2004, 2005 AllegroMicrosystems, Inc. www.allegromicro.com 115 Northeast Cutoff, Box 15036 Worcester, Massachusetts 01615-0036 (508) 853-5000 10 26185.300C White LED Driver Constant Current Step-up Converter Data Sheet A8430