AC CAPACITORS FOR MOTOR RUN APPLICATIONS Proven EIA-456-A Compliant 60,000 Hour Reliability Industry Standard www.capcom.mx Table of contents Descriptive Information 2 Product Safety 3 Motor Run Capacitors - GEM III Product Specifications 5 Single Ratings - 1 Section 6 Dual Ratings - 2 Sections 8 Dual Ratings - 2 Concentric Sections 10 Application Data 12 Outline 13 Capacitor Label 14 www.capcom.mx 1 Descriptive Information Capcom Capacitors Capacitors for Motor Run Applications Genteq metallized film capacitors are unsurpassed in terms of size, weight, performance, and reliability for AC applications. Capcom over 60 year of capacitor manufacturing experience to the product lines described in this publication. These capacitors represent the best in product design for long-term reliability and safe operation. Capcoms materials, product, and process development work continue to provide capacitor users with outstanding total value. The GEM III Motor Run Capacitors are widely used with permanent split phase capacitor motors for the more efficient use of electricity. These motors are used in heating and cooling equipment, appliances, business machines, office equipment, and a wide variety of light commercial and industrial equipment. GEM III Construction Capcoms GEM III capacitors are manufactured with high-grade metallized polypropylene film. This film is in the range of 5 to 10 microns thick, depending on the application, voltage, and conditions. The metallized electrode is several hundred angstroms thick. The film is wound into capacitor rolls on high-speed, highprecision machines. The winding is extremely tight so that there is not enough space between the layers for corona (localized partial electrical discharges) to occur. The rolls are sprayed on both ends with metal to make the connection to the extremely thin edges of the metallized electrodes. This process is critical to the quality and performance of the capacitors. The rolls are assembled in metal cases, Capcoms proprietary dielectric liquid is introduced under vacuum, and the capacitors are sealed. They are then subjected to 100% electrical testing for capacitance, dissipation factor, and high potential electrical withstand, both terminal-to-terminal and terminal-to-case. www.capcom.mx 2 Product safety Pressure Sensitive Interrupter All the capacitors listed in this publication contain Capcoms Pressure Sensitive Interrupter (PSI). This device, is designed to sense the build-up of pressure within the capacitor if a fault occurs and to interrupt the internal electrical connections before the case can rupture. The PSI carries U.L.* recognition for applications where the specified fault currents are not exceeded. The fault current is the maximum current that is available from the circuit to flow through the capacitor if the capacitor were to become a short circuit with zero impedance. It is the responsibility of the capacitor user to determine what the available fault current is for a particular application. In the Catalog Number listings a four character U.L. Code, Pxxx, is given. This number is part of the listing for Capcom in U.L. File No. E322597. When applying to U.L. for approvals or recognition of equipment using these capacitors refer to the Pxxx number and not the Catalog Number of the capacitor in question. Proper operation of the PSI requires that the cover be able to expand without restriction. The following mounting considerations should be noted in mounting the these capacitors. *Underwriters Laboratory www.capcom.mx 3 Product safety Mounting Consideretarions Vertical Clereance There must be sufficient clearance between the tops of the terminals (and/or the assembled wire connectors) and a plane perpendicular to the capacitor terminals. This clearance must be at least 0.5 inches plus electrical spacing requirements of the end application. 0.5" min. plus end application spacing Case Style a b Case Style a A 2.00 1.00 P 1.62 B 2.25 1.25 S 1.88 C 2.50 1.62 T 2.38 D 3.25 1.62 Cut-Out Clereance In certain instances, capacitors are mounted with the top of the capacitors case resting against the chassis and the terminals protruding through the chassis. Care must be taken to see that the cutout in the chassis is large enough. The following dimensions are recommended. www.capcom.mx 4 Motor Run Capacitors - GEM III 370 & 440 VAC This capacitor series is designed specifically for the motor run applications where the capacitors are used in conjunction with permanent split capacitor type motors. They may be used on either 50 or 60-Hertz systems but should not be used at higher frequencies or in applications where higher frequency harmonics are present. For those types of applications the General Purpose AC Capacitors should be used. If there are any questions regarding the correct application of these products, please contact your Capcom sales representative. SPECIFICATIONS: Available Capacitance Range: 2 to 120F (Special ratings upon request) Capacitance Tolerance 6% Capacitance Variation with Temperature: See Chart M-3 on page 14 See Rating Tables. Rating is the 50/60Hz RMS voltage for a sinusoidal waveform. (Special ratings upon request) 30A maximum Rated Voltage: Leakage Current: Frequency 50/60 Hz. For higher frequencies use General Purpose AC Capacitor Series. Operating Temperature: -40C to +70C Storage Temperature: -40C to +90C Operating Life: 60,000 hours with 94% survival (In accordance with the EIA-456 Industry Standard) Dissipation Factor: 0.1% maximum Case Material/Finish: Unpainted Aluminum case, terne plate steel cover. Contact Capcom if material/finish to meet UL outdoor standards is required. Terminations: Combo' terminal: 0.250" x 0.031" quick connect blades Dielectric Fluid: Proprietary dielectric oil Internal Protection: UL recognized Pressure Sensitive Interrupter. Case Style A C D P S T www.capcom.mx Capcom Code Generic UL Code P921 A10000AFC P923 C10000AFC P924 D10000AFC P965 P10000AFC P968 S10000AFC P969 T10000AFC See Ratings Table for Capcoms UL Code Number listed under Capcom's UL File E322597. For UL submittals with these capacitors, use the RBC `Pxxx' number not the Catalog Number. The corresponding generic UL designation that includes the Available Faults Current (AFC) rating is given below. All these capacitors are capable of interrupting available fault currents of up to 10,000 amperes. 5 Motor Run Capacitors - GEM III Single Ratings - 1 Section 370 Voltag e (VAC) Case Style P S T Capacitanc e (F) 3.0 Catalog Number Case Style Base Can Size (in.) Type Height C (in.) UL Code 27L987 A 1.25 Oval 1.56 P921 4.0 27L571 A 1.25 Oval 1.56 P921 5.0 27L570 A 1.25 Oval 1.56 P921 6.0 97F5706 A 1.25 Oval 2.12 P921 7.5 27L566 A 1.25 Oval 2.12 P921 10.0 97F9002 A 1.25 Oval 2.88 P921 12.5 27L572 A 1.25 Oval 2.88 P921 15.0 27L567 A 1.25 Oval 2.88 P921 20.0 97F9602 P 1.75 Round 2.88 P965 25.0 97F9606 P 1.75 Round 2.88 P965 30.0 97F9608 P 1.75 Round 3.88 P965 35.0 97F9611 P 1.75 Round 3.88 P965 40.0 97F9614 P 1.75 Round 3.88 P965 45.0 97F9884 P 1.75 Round 4.75 P965 50.0 97F9802 P 1.75 Round 4.75 P965 55.0 97F9010 S 2.00 Round 4.75 P968 60.0 97F5276 T 2.50 Round 3.88 P969 65.0 97F9011 T 2.50 Round 3.88 P969 70.0 97F9012 T 2.50 Round 4.75 P969 75.0 27L361 T 2.50 Round 4.75 P969 80.0 27L497 T 2.50 Round 4.75 P969 K 1.75 2.00 2.50 www.capcom.mx J 1.88 2.12 2.62 Case Style A (4) .250 x .031 Blades per terminal Case Style P,S and T (4) .250 x .031 Blades per terminal except (3) on case style P 6 Motor Run Capacitors - GEM III Single Ratings - 1 Section Voltage (VAC) 440 Case Style A (4) .250 x .031 Blades per terminal Capacitanc e (F) 3.0 Catalog Number Case Style Base Size (in.) Can Type Height C (in.) UL Code 27L1022 A 1.25 Ov al 1.56 P921 4.0 27L1023 A 1.25 Ov al 1.56 P921 5.0 27L1024 A 1.25 Ov al 2.12 P921 6.0 27L1025 A 1.25 Ov al 2.12 P921 7.5 27L695 A 1.25 Ov al 2.88 P921 10.0 27L1027 A 1.25 Ov al 2.88 P921 12.5 97F9080 A 1.25 Ov al 4.75 P921 15.0 97F9625 A 1.25 Ov al 4.75 P921 20.0 97F9630 P 1.75 Round 3.88 P965 25.0 97F9632 P 1.75 Round 3.88 P965 30.0 97F9635 P 1.75 Round 3.88 P965 35.0 97F9639 S 2.00 Round 3.88 P968 40.0 97F9642 S 2.00 Round 3.88 P968 45.0 97F9645 S 2.00 Round 4.75 P968 50.0 97F5211 T 2.50 Round 3.88 P969 55.0 97F9042 T 2.50 Round 4.75 P969 60.0 97F9043 T 2.50 Round 4.75 P969 65.0 97F5241 T 2.50 Round 4.75 P969 70.0 97F5251 T 2.50 Round 4.75 P969 75.0 27L349 T 2.50 Round 5.25 P969 80.0 27L322 T 2.50 Round 5.25 P969 Case Style P,S and T (4) .250 x .031 Blades per terminal except (3) on case style P www.capcom.mx Case Style K J P S T 1.75 2.00 2.50 1.88 2.12 2.62 7 Motor Run Capacitors - GEM III Dual Ratings - 2 Sections 370 Voltage (VAC) Case Style C D Capacitance Catalog Number Case Style Base Size (in.) Can Type Height C (in.) UL Code 10.0 27L956 C 1.75 Oval 2.12 P923 5.0 97F9437 C 1.75 Oval 2.88 P923 15.0 7.5 97F9526 C 1.75 Oval 2.88 P923 15.0 10.0 97F9015 C 1.75 Oval 2.88 P923 20.0 5.0 97F9673 C 1.75 Oval 2.88 P923 20.0 7.5 97F9991 C 1.75 Oval 2.88 P923 20.0 10.0 97F9018 C 1.75 Oval 3.88 P923 25.0 5.0 97F9675 C 1.75 Oval 2.88 P923 25.0 7.5 97F9677 C 1.75 Oval 2.88 P923 25.0 10.0 97F9678 C 1.75 Oval 2.88 P923 30.0 5.0 97F9681 C 1.75 Oval 3.88 P923 30.0 7.5 97F9683 C 1.75 Oval 3.88 P923 30.0 10.0 27L533 C 1.75 Oval 3.88 P923 35.0 5.0 97F9796 C 1.75 Oval 3.88 P923 35.0 7.5 97F9864 C 1.75 Oval 3.88 P923 35.0 10.0 97F9888 C 1.75 Oval 3.88 P923 40.0 5.0 97F9840 C 1.75 Oval 3.88 P923 40.0 7.5 97F9845 C 1.75 Oval 3.88 P923 40.0 10.0 97F9462 C 1.75 Oval 3.88 P923 45.0 5.0 97F9859 C 1.75 Oval 3.88 P923 Herm (F) Fan (F) 10.0 15.0 45.0 7.5 97F9841 C 1.75 Oval 3.88 P923 45.0 10.0 97F9758 C 1.75 Oval 3.88 P923 50.0 5.0 97F9885 C 1.75 Oval 4.75 P923 50.0 7.5 97F9858 C 1.75 Oval 4.75 P923 50.0 10.0 97F9030 D 2.00 Oval 4.75 P924 A 2.91 3.66 www.capcom.mx B 1.91 1.97 D 1.81 1.88 Case Style C and D K 2.81 3.56 8 Motor Run Capacitors - GEM III Dual Ratings - 2 Sections Voltage (VAC) 440 Case Style C and D www.capcom.mx Capacitance Herm (F) Fan (F) Catalog Number Case Style Base Size (in.) Can Type Height C (in.) UL Code 15.0 5.0 97F9694 C 1.75 Oval 2.88 P923 15.0 7.5 97F9992 C 1.75 Oval 2.88 P923 15.0 10.0 97F9046 C 1.75 Oval 3.88 P923 20.0 5.0 97F9695 C 1.75 Oval 2.88 P923 20.0 7.5 97F9696 C 1.75 Oval 3.88 P923 20.0 10.0 97F9048 C 1.75 Oval 3.88 P923 25.0 5.0 97F9730 C 1.75 Oval 3.88 P923 25.0 7.5 97F9993 C 1.75 Oval 3.88 P923 25.0 10.0 97F9051 C 1.75 Oval 4.75 P923 30.0 5.0 97F9994 C 1.75 Oval 3.88 P923 30.0 7.5 97F9995 C 1.75 Oval 3.88 P923 30.0 10.0 97F9054 C 1.75 Oval 4.75 P923 35.0 5.0 97F9842 C 1.75 Oval 4.75 P923 35.0 7.5 97F9892 C 1.75 Oval 4.75 P923 35.0 10.0 97F9738 D 2.00 Oval 3.88 P924 40.0 5.0 97F9843 C 1.75 Oval 4.75 P923 40.0 7.5 97F9996 C 1.75 Oval 4.75 P923 40.0 10.0 97F9780 D 2.00 Oval 4.75 P924 45.0 5.0 97F9844 C 1.75 Oval 4.75 P923 45.0 7.5 97F9760 D 2.00 Oval 4.75 P924 45.0 10.0 97F9477 C 1.75 Oval 4.75 P923 50.0 5.0 97F5729 D 2.00 Oval 5.25 P924 50.0 7.5 97F5781 D 2.00 Oval 5.25 P924 50.0 10.0 97F9593 D 2.00 Oval 5.25 P924 Case Style C D A 2.91 3.66 D 1.81 1.88 K 2.81 3.56 B 1.91 1.97 9 Motor Run Capacitors - GEM III Dual Ratings - 2 Concentric Sections 370 Voltage (VAC) Capacitance Herm (F) Fan (F) Catalog Number Case Style Base Size (in.) Can Type Height C (in.) UL Code 15.0 5.0 97F9810 S 2.00 Round 2.88 P968 15.0 7.5 97F9811 S 2.00 Round 2.88 P968 15.0 10.0 97F9965 S 2.00 Round 2.88 P968 20.0 5.0 97F9814 S 2.00 Round 2.88 P968 20.0 7.5 97F9966 S 2.00 Round 2.88 P968 20.0 10.0 97F9967 S 2.00 Round 2.88 P968 25.0 5.0 97F9803 S 2.00 Round 2.88 P968 25.0 7.5 97F9826 S 2.00 Round 2.88 P968 25.0 10.0 97F9827 S 2.00 Round 3.88 P968 30.0 5.0 27L877 S 2.00 Round 2.88 P968 30.0 7.5 97F9868 S 2.00 Round 3.88 P968 30.0 10.0 97F9828 S 2.00 Round 3.88 P968 35.0 5.0 97F9834 S 2.00 Round 3.88 P968 35.0 7.5 97F9829 S 2.00 Round 3.88 P968 35.0 10.0 97F9830 S 2.00 Round 3.88 P968 40.0 5.0 97F9849 S 2.00 Round 3.88 P968 40.0 7.5 97F9855 S 2.00 Round 3.88 P968 40.0 10.0 97F9831 S 2.00 Round 3.88 P968 45.0 5.0 27L880 S 2.00 Round 3.88 P968 45.0 7.5 27L947 S 2.00 Round 3.88 P968 45.0 10.0 97F9832 S 2.00 Round 4.75 P968 50.0 5.0 97F9970 S 2.00 Round 4.75 P968 50.0 7.5 97F9971 S 2.00 Round 4.75 P968 50.0 10.0 97F9972 S 2.00 Round 4.75 P968 55.0 5.0 97F9815 T 2.50 Round 3.88 P969 55.0 7.5 97F9973 T 2.50 Round 3.88 P969 55.0 10.0 97F9974 T 2.50 Round 3.88 P969 60.0 5.0 27L954 T 2.50 Round 3.88 P969 60.0 7.5 97F9817 T 2.50 Round 4.75 P969 60.0 10.0 27L389 T 2.50 Round 4.75 P969 70.0 5.0 27L633 T 2.50 Round 4.75 P969 70.0 7.5 27L556 T 2.50 Round 4.75 P969 70.0 10.0 27L414 T 2.50 Round 4.75 P969 80.0 5.0 27L651 T 2.50 Round 4.75 P969 80.0 7.5 27L522 T 2.50 Round 4.75 P969 80.0 10.0 25L261 T 2.50 Round 4.75 P969 www.capcom.mx Case Style S and T Case Style S T K 2.00 2.50 J 2.12 2.62 10 Motor Run Capacitors - GEM III Dual Ratings - 2 Concentric Sections Voltage (VAC) 440 Case Style S and T Case S T K 2.00 2.50 www.capcom.mx J 2.12 2.62 Capacitance Herm (F) Fan (F) Catalog Number Case Style Base Size (in.) Can Type Height C (in.) UL Code 15.0 5.0 97F9997 S 2.00 Round 2.88 P968 15.0 7.5 97F9998 S 2.00 Round 3.88 P968 20.0 5.0 97F9975 S 2.00 Round 2.88 P968 20.0 7.5 97F9976 S 2.00 Round 3.88 P968 20.0 10.0 97F9451 T 2.50 Round 3.88 P969 25.0 5.0 97F9978 S 2.00 Round 3.88 P968 25.0 7.5 97F9979 S 2.00 Round 3.88 P968 25.0 10.0 27L558 S 2.00 Round 3.88 P968 30.0 5.0 97F9981 S 2.00 Round 3.88 P968 30.0 7.5 97F9982 S 2.00 Round 3.88 P968 30.0 10.0 97F9983 S 2.00 Round 3.88 P968 35.0 5.0 97F9848 S 2.00 Round 4.75 P968 35.0 7.5 97F9881 S 2.00 Round 4.75 P968 35.0 10.0 27L204 T 2.50 Round 3.88 P969 40.0 5.0 97F9838 S 2.00 Round 4.75 P968 40.0 7.5 97F9882 S 2.00 Round 4.75 P968 40.0 10.0 97F9985 S 2.00 Round 4.75 P968 45.0 5.0 27L889 S 2.00 Round 4.75 P968 45.0 7.5 97F9883 T 2.50 Round 3.88 P969 45.0 10.0 27L378 T 2.50 Round 3.88 P969 50.0 5.0 27L569 T 2.50 Round 4.25 P969 50.0 7.5 97F9987 T 2.50 Round 4.75 P969 50.0 10.0 27L647 T 2.50 Round 4.75 P969 55.0 5.0 97F9839 T 2.50 Round 4.75 P969 55.0 7.5 97F9874 T 2.50 Round 4.75 P969 55.0 10.0 97F9989 T 2.50 Round 4.75 P969 60.0 5.0 97F9897 T 2.50 Round 4.75 P969 60.0 7.5 97F9898 T 2.50 Round 4.75 P969 60.0 10.0 25L756 T 2.50 Round 4.75 P969 70.0 10.0 27L866 T 2.50 Round 4.75 P969 80.0 7.5 27L801 T 2.50 Round 4.75 P969 11 Application Data LIFE vs TEMPERATURE % of Life CHART M-1 Temperature (Degrees oC) LIFE vs VOLTAGE This chart is intended as general reference only. Any indication of extended life by reducing voltage is in no way a guarantee of extended product life. % of Life CHART M-2 % of Rated Voltage % CAPACITANCE vs. TEMPERATURE % of Life CHART M-3 Temperature (Degrees C) www.capcom.mx 12 Capacitor Outlines Round Case Style P,S,T Oval Case Style A B C D C D Oval Oval Oval Oval Dual Oval Dual Oval Round Case Style P S T Round Round Round www.capcom.mx 1A 2.16 2.69 2.91 3.66 2.91 3.66 Oval Case Style A,B,C,D Dimensions 1B 1D 1.31 1.21 1.56 1.47 1.91 1.81 1.97 1.88 1.91 1.81 1.97 1.88 Dual Oval Case Style C,D 1K 2.06 2.58 2.81 3.56 2.81 3.56 Dimensions 1K 1.75 2.00 2.50 ------------- ------------- 1J 1.88 2.12 2.62 13 Capacitor Label 11 12 2.0" 19 13 14 1 18 2 8 3 15 9 4 1.25" 5 6 10 7 16 17 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Product / Brand Genteq Catalog Model Number Capacitance in Micro-Farads Tolerance UL Designation Including Available Fault Current (AFC) Rating Genteq Product Name of Dielectric Fluid Customer Part Number and Bar Code AC Voltage Rating Frequency Manufacturing WIP Job Number RoHS Compliant / No PCBs Statement RoHs Compliant Logo Self-Healing Symbol UL Approved Logo www.capcom.mx 15. 16. Data Matrix Bar Code Manufacturing Date Code Example: 09 38 Year (Last Digits of the year) 17. 18. 19. Fiscal Week Label Sequence Number Country of Origin Label Part Number (Internal) 14 www.capcom.mx 15 Ampere 8755, Parque Industrial Antonio J. Bermudez, Cd. Juarez, Chihuahua, CP 32470 MEXICO Tel: +52 (656) 649 64 00 Capacitors www.capcom.mx