59-01 Special Devices Section 4 1/28/99 2:18 PM Page 4.1 Eaton (R) Commercial Controls Division S Series Snap Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 Snap Switch Pushbutton Superstructure . . . . . . . . . . . . . . 4.8 Door Interlock Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9 Wiper/Dimmer Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10 Rotary Wiper Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.12 Keylock Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.14 ON-OFF Trigger Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.16 AC Variable Speed Control Switch . . . . . . . . . . . . . . . . . . 4.17 Industrial Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18 Locking Rocker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18 Sump Pump Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.20 4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.22 Circuit Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.28 Special Devices and Accessories The Power of Reliability 4.1 59-01 Special Devices Section 4 1/28/99 2:18 PM Page 4.2 4 SPECIAL DEVICES AND ACCESSORIES S Series Snap Action Switches DESCRIPTION Subminiature General The S Series product group expands Eaton's snap action switch portfolio to cover all major amperages and operating forces. A wide range of sizes and options gives customers the ability to select the most appropriate switch for their specific application. Typical applications include computers, consumer electronics, small appliances, power tools, vending machines and packaging machinery. Slightly larger than the SC Series, the SE/SEV Series offers more options in operating force, termination, and lever style. This series also offers a 1PDT circuit and a 1PST circuit with either NO or NC terminals. The SEV version has VDE microgap approval. The SG Series is the standard size snap switch with amperages from 0.1A to 15A, and a variety of operating forces. Ultraminiature The SC Series offers the smallest size with ratings of 0.1A and 3A. A choice of operating forces, terminations and lever combinations is available. Subminiature Waterproof The SF Series is ideal for applications where the switch is subject to submergence of water or poor environmental conditions. It has one current rating and operating force but a variety of terminations and lever combinations. A 1PDT circuit and a 1PST circuit with either NO or NC terminals is available. With VDE approval, the SGV Series has a contact distance of larger than 3mm. Low Torque The SJ Series is the low torque series designed to meet applications where a light actuating force is needed. A selection of operating forces and lever combinations is available. SPECIFICATIONS See specification table. Q Approvals: Q SEV and SGV series only. SPECIFICATIONS TABLE SC ULTRAMINIATURE SE SUBMINIATURE SEV SUBMINIATURE VDE SF SUBMINIATURE WATERPROOF SG GENERAL SGV GENERAL VDE SJ LOW TORQUE Operating Speed 1 to 500mm/sec. 0.1 to 1mm/sec. 0.1 to 1mm/sec. 0.1 to 1mm/sec. Operating Frequency 200 ops./min. (mech) 30 ops./min. (elec) 300 ops./min. 300 ops./min. 300 ops./min. Less than 300 ops./min. 400 ops./min. 240 ops./min. (mech) 20 ops./min. (elec) Contact Resistance (Initial) 30m max. 30m max. 30m max. 30m max. 30m, 100m max. 30m max. 30m, 100m max. Insulation Resistance 100M min. @ 250V dc 100M min. 100M min. 100M min. 100M min. @ 500V dc 100M min. @ 500V dc 100M min. @ 500V dc Dielectric Strength AC 1,000V RMS (50-60Hz) AC 1,000V RMS (50-60Hz) AC 1,000V RMS (50-60Hz) AC 1,000V RMS (50-60Hz) AC 1,000V RMS (50-60Hz) AC 1,000V RMS (50-60Hz) 600V ac (50-60Hz)/ 1,500V ac (50-60Hz) Shock Resistance: Electrical Mechanical Approx. 30G Approx. 100G More than 30G More than 100G More than 30G More than 100G More than 30G More than 100G Approx. 30G Approx.100G More than 30G More than 100G 100G 100G 0.1mm/sec. to 1m/sec. 0.1mm/sec. to 1m/sec. 1 to 360/sec. Ambient -25C to +85C -25C to +85C -25C to +85C -25C to +85C -25C to +85C -25C to +125C -25C to +80C Ambient Humidity 85% RH max. 85% RH max. 85% RH max. 85% RH max. 85% RH max. 85% RH max. 85% RH max. Service Life: Electrical (at rated load, depending on type) 15,000-500,000 ops./min. 10,000-100,000 ops./min. 10,000 ops./min. 50,000 ops./min. 6,000-100,000 ops./min. 50,000-100,000 ops./min. 100,000 ops./min. Service Life: Mechanical 10,000,000 ops./min. 10,000,000 ops./min. 10,000,000 ops./min. 2,000,000 ops./min. 10,000,000 ops./min. 10,000,000 ops./min. 10,000,000 ops./min. 4.2 SC Series SE Series SEV Series Ultraminiature Subminiature Subminiature VDE 59-01 Special Devices Section 4 1/28/99 2:18 PM Page 4.3 HOW TO ORDER -- SNAP ACTION SWITCH To determine your Complete Catalog Number, you must start with the appropriate Base Circuit Number and add the appropriate Code Letters and/or Numbers as in the example below: Start with this ...to get to your Base Circuit Number ...add each appropriate Code Number or Letter... Complete Catalog Number Series Reference Rating Force Termination Lever Circuit Complete Catalog Number SC 30 E 30 A 0 SC30E30A0 SNAP ACTION SWITCH SELECTION TABLE Series Ratings Type Operating Force Code Type Code Termination Type Type Code Lever Type Q Circuit Type Type (mm) Code Button A Type Code SC SERIES -- ULTRAMINIATURE SC 0.1A/48V dc 10 3A/125V ac 30 PCB PCB (Special) Left-Angle Right-Angle C See Page 4.4 E 30 40 50 60 SF Series Subminiature Waterproof Straight C Simulated Roller E Button Straight (14.6) Straight (16.6) Straight (22.7) S Roller (15.8) Roller A B C D E G 1 P. S.T.-NC 2 Button Straight (4.4) Straight (6.4) Straight (12.3) A B C D 1 P. D.T. 0 Button Straight (4.4) Straight (6.4) Straight (12.3) S Roller (5.9) Roller A B C D E G 1 P. D.T. 0 1 P. S.T.-NO 1 1 P. S.T.-NC 2 Button Straight (12.9) Straight (27.2) Straight (51.1) S Roller (24.2) Roller (12.2) Roller (25.6) A B C D E G H 1 P. D.T. 0 1 P. S.T.-NO 1 1 P. S.T.-NC 2 Button Straight (13.7) Straight (27.2) Straight (51.0) S Roller (24.2) Roller (12.2) Roller (25.6) A B C D E G H 1 P. S.T.-NO 1 1 P. D.T. 0 1 P. D.T 0 1 P. D.T. 0 1 P. S.T.-NO 1 4 SE SERIES -- SUBMINIATURE SE 5A/125V ac 50 10A/125V ac 70 Solder PCB Left-Angle (1.3mm) Right Angle Quick-Connect C See Page 4.4 E G 10 30 50 60 70 SEV SERIES -- SUBMINIATURE VDE C SEV 5A/125V ac 50 See Page 4.4 E G Solder 10 PCB 30 SG Series General SF SERIES -- SUBMINIATURE WATERPROOF SF 5A/125V ac 50 See Page 4.4 E Solder 10 PCB 30 Wire (Bottom) 90 SG SERIES -- GENERAL SG 0.1A/125V ac 10 3A/125V ac 30 6A/125V ac 60 10A/125V ac 70 15A/125V ac 80 See Page 4.5 A B C D E F G H J K L M N P Solder Screw PCB Right-Angle Quick Connect (.187) Quick Connect (.250) 10 20 30 60 70 72 SGV Series General VDE SGV SERIES -- GENERAL VDE SGV 4A/125V ac 40 10A/125V ac 70 See Page 4.5 E M Quick Connect (.187) 70 Quick Connect (.250) 72 SJ SERIES -- LOW TORQUE L SJ 5A/125V ac 50 See Page 4.5 S 10 Straight (50) P Straight (65) Q Straight (80) R SJ Series Low Torque H Q See page 4.6 for typical lever drawings. Solder 4.3 59-01 Special Devices Section 4 1/28/99 2:18 PM Page 4.4 4 SPECIAL DEVICES AND ACCESSORIES S Series Snap Action Switches (continued) OPERATING FORCE REFERENCE TABLE KEY Q Abbreviation Description Abbreviation Description Abbreviation Description Abbreviation Description OF Operating Force PT Pretravel MD Movement Differential RF Releasing Force OP Operating Position OT Overtravel FP Free Position OPERATING FORCE REFERENCE TABLE Lever Type W OF Code OF Maximum g/ounce OP mm (inches) PT Maximum mm (inches) OT Minimum mm (inches) SC SERIES -- ULTRAMINIATURE A C E C 90/3.25 E 150/5.25 C 30/1.05 E 50/1.75 C 25/.88 E 40/1.4 7.00 .30 (.276) 8.40 .80 (.330) 10.50 .80 (.413) B C D E G G 249/8.72 E 148/5.18 1.30 (.051) 3.40 (.134) 3.30 (.129) .20 (.008) .60 (.024) .60 (.024) B C D .20 (.008) .80 (.031) .80 (.031) 8.00 (.314) 11.00 (.433) 13.00 (.512) 15/.525 20/.7 5/.175 8/.28 4/.014 7/.254 50/1.75 11.40 .30 (.449) 1.10 (.043) .40 (.016) .20 (.008) 12.20 (.480) 35/1.23 C 104/3.64 20/.7 G 60/2.10 15/.525 E 35/1.23 C 25/.88 11.80 .80 (.465) 6/.21 G 55/1.93 13/.455 6/.21 G 45/1.58 13/.455 G 56/1.96 E 34/1.19 C 25/.88 G 60/2.1 E 35/1.23 C 25/.88 11.80 1.50 (.465) 6.10 (.240) 1.50 (.059) G 249/8.72 E 146/5.11 1.50 (.059) 14.90 (.587) 10/.35 25/.88 20/.7 .80 (.031) 14.60 (5.75) 33/1.16 25/.88 .60 (.024) .80 (.031) E E 4.00 (.157) .60 (.024) C C 11.80 .90 (.465) 3.60 (.142) 16.40 (.646) 8/.28 6/.21 5/.175 13/.455 13.70 1.00 (.539) 4.60 (.181) .80 (.031) .80 (.031) 17.30 (.681) 8/.28 5/.175 15/.525 17.50 .87 (.689) 3.80 (.150) .80 (.031) .80 (.031) 20.50 (.807) 8/.28 6/.21 SEV SERIES -- SUBMINIATURE VDE 50/1.75 11.40 .30 (.449) 1.10 (.043) .40 (.016) .20 (.008) N/A 35/1.23 C 104/3.64 20/.7 G 80/2.8 14/.49 E 50/1.75 C 35/1.23 6/.21 G 70/2.45 13/.455 E 45/1.58 C 30/1.05 G 55/1.93 E 35/1.23 C 25/.88 11.80 1.10 (.465) 11.80 1.20 (.465) 4.60 (.181) 5.10 (.200) .90 (.035) 1.00 (.039) .80 (.031) .80 (.031) N/A N/A 10/.35 9/.315 5/.175 10/.35 11.80 1.60 (.465) 6.90 (.270) 1.40 (.055) 1.10 (.043) N/A 7/.245 4/.014 SF SERIES -- SUBMINIATURE WATERPROOF 4.4 RF Maximum g/ounce SE SERIES -- SUBMINIATURE SEV SERIES -- SUBMINIATURE VDE A FP Maximum mm (inches) SC SERIES -- ULTRAMINIATURE SE SERIES -- SUBMINIATURE A MD Maximum mm (inches) SF SERIES -- SUBMINIATURE WATERPROOF A E 203/7.11 8.40 .30 (.330) 1.20 (.047) .60 (.024) .10 (.004) 9.30 (.366) 50/.175 B E 57/2.0 8.80 1.10 (.346) 4.30 (.169) 2.10 (.082) .50 (.020) 12.00 (.472) 14/.490 13/455 C E 51/1.79 8.80 1.20 (.346) 4.80 (.189) 2.40 (.094) .60 (.035) 12.40 (.488) D E 39/1.37 8.80 1.60 (.346) 6.30 (.248) 3.10 (.122) .90 (.016) 13.50 (.531) 10/.35 E E 53/1.86 10.70 1.20 (.421) 4.60 (.181) 2.30 (.091) .40 (.016) 14.10 (.558) 13/.455 G E 57/2.0 13.90 1.10 (.547) 4.30 (.169) 2.1 (.082) .40 (.016) 17.10 (.669) 14/.49 Q Refer to page 4.6 for definitions. W Reference the Selection Table (page 4.3) and Lever Type Drawings (page 4.6). 59-01 Special Devices Section 4 1/28/99 2:18 PM Page 4.5 OPERATING FORCE REFERENCE TABLE (continued) Lever Type Q OF Maximum g/ounce Code A B Code H J C D E F G K L M N P OP mm (inches) SG SERIES -- GENERAL A B C D E G H PT Maximum mm (inches) OT Minimum mm (inches) MD Maximum mm (inches) 0.025 (.001) SG SERIES -- GENERAL 18/.63 45/1.58 75/2.63 110/3.85 170/5.95 230/8.05 330/11.6 14.70 .50 (.579) 1.20 (.047) 1.27 (.050) 18/.63 45/1.58 75/2.63 110/3.85 170/5.95 230/8.05 330/11.6 15.30 .50 (.602) 1.57 (.062) 1.27 (.050) 0.41 (.016) 8/.28 27/.95 37/1.30 50/1.75 85/2.98 120/4.2 175/6.13 15.30 1.10 (.602) 2.50 (.098) 2.00 (.079) 0.50 (.020) 8/.28 22/.77 37/1.3 50/1.75 86/3.01 125/4.38 180/6.3 15.30 1.50 (.602) 3.18 (.125) 2.16 (.085) 0.76 (.030) 5/.175 16/.56 22/.77 30/1.05 51/1.79 65/2.28 90/3.15 15.30 2.30 (.602) 2.60 (.102) 3.30 (.130) 1.02 (.040) -- 13/.455 25/.88 30/1.05 49/1.72 70/2.45 120/4.2 15.30 2.50 (.602) 7.60 (.299) 3.00 (.118) 1.20 (.047) -- 8/.28 15/.525 20/.7 30/1.05 35/1.23 50/1.75 15.30 4.30 (.602) 10.00 (.394) 5.00 (.197) 1.70 (.067) 10/.35 28/.98 43/1.51 55/1.93 91/3.19 120/4.2 172/6.02 18.70 1.50 (.736) 3.18 (.125) 2.16 (.085) 0.76 (.030) 7/.245 16/.56 24/.84 35/1.23 56/1.96 70/2.45 100/3.5 18.70 2.10 (.736) 5.60 (.220) 3.30 (.130) 1.02 (.040) 20/.7 55/1.93 80/2.8 110/3.85 170/5.95 230/8.05 330/11.6 20.70 .80 (.815) 1.20 (.047) 1.02 (.040) 0.25 (.010) 8/.28 35/1.23 55/1.93 70/2.45 100/3.5 120/4.2 175/6.13 20.70 1.10 (.815) 2.50 (.098) 2.00 (.079) 0.40 (.016) 8/.28 30/1.05 50/1.75 55/1.93 100/3.5 125/4.38 180/6.3 20.70 1.50 (.815) 3.18 (.125) 2.16 (.085) 0.76 (.030) 5/.175 20/.7 30/1.05 40/1.4 51/1.79 65/2.28 90/3.15 20.70 2.20 (.815) 5.08 (.200) 3.05 (.120) 1.02 (.040) OPERATING FORCE REFERENCE TABLE (continued) Lever Type Q OF Code OF Maximum g/ounce OP mm (inches) E 510/17.9 14.40 .50 (.555) M -- -- E 447/15.6 M E M PT Maximum mm (inches) OT Minimum mm (inches) MD Maximum mm (inches) 1.90 (.074) .70 (.028) -1.20 (-.047) -- -- -- 15.00 .60 (.590) 2.20 (.087) .80 (.031) 1.40 (.055) 314/11.0 15.00 .90 (.590) 3.10 (.122) 1.10 (.043) 2.00 (.079) 225/7.88 15.00 1.20 (.590) 4.30 (.169) 1.60 (.063) 2.70 (.106) 185/6.48 15.00 1.40 (.590) 5.20 (.204) 1.90 (.075) 3.30 (.130) 5.10 (.201) SGV SERIES -- GENERAL VDE A B C D E G H E 120/4.2 15.00 2.20 (.590) 8.10 (.319) 3.00 (.118) M 108/3.78 15.00 2.40 (.590) 9.00 (.354) 3.30 (.130) 5.70 (.224) E 253/8.86 18.40 1.00 (.724) 3.80 (.150) 1.40 (.055) 2.40 (.094) M 204/7.14 18.40 1.30 (.724) 4.80 (.189) 1.70 (.067) 3.00 (.118) E 502/17.6 20.40 .50 (.803) 1.90 (.075) .70 (.028) 1.20 (.047) M 340/11.9 20.40 .80 (.803) 2.90 (.114) 1.00 (.039) 1.80 (.071) E 239/8.37 20.40 1.10 (.803) 4.10 (.161) 1.50 (.059) 2.60 (.102) M 195/6.83 20.40 1.30 (.803) 5.00 (.197) 1.80 (.071) 3.20 (.125) OPERATING FORCE REFERENCE TABLE (continued) OT Maximum g-cm (oz.-in.) Lever Type Q OF Code P, Q,R L 5.1 (0.0708) P, Q,R S P, Q,R H Releasing Torque Min. g-cm (oz.-in.) Return Travel Minimum PT Maximum OT Minimum MD Minimum 0.6 (0.0083) 21 17 2 5 38 15 3 7.6 (0.1054) 0.9 (0.0125) 21 17 2 5 38 15 3 10.2 (0.1415) 1.3 (0.0180) 21 17 2 5 38 15 3 SJ SERIES -- LOW TORQUE Total Travel FP SJ SERIES -- LOW TORQUE Q Reference the Selection Table (page 4.3) and Lever Type Drawings (page 4.6). 4.5 4 59-01 Special Devices Section 4 1/28/99 2:18 PM Page 4.6 4 SPECIAL DEVICES AND ACCESSORIES S Series Snap Action Switches (continued) LEVER TYPE REFERENCE TABLE These drawings show the SG and SJ Series. Construction for other Series may vary slightly. Refer to Selection Table (page 4.3) for Lever Length. LEVER TYPES Button Code A Straight Code B Straight (Medium) Code C Straight (Long) Code D Simulated Roller Code E Roller (Short) Code G 0 Roller (Long) Code H 13 15 21 Series SJ Code P, Q, R 38 MECHANICAL TERMS MECHANICAL TERMS Free Position The unoperated, fully extended position of the actuator. Movement Differential Distance or angle the actuator travels in returning from Operating Position to Reset Position. Pretravel Distance or angle the actuator travels from free position to the Operating Position. Release Force The amount of external force or torque the switch will overcome when returning from Overtravel Position to Free Position. Operating Position The position of the actuator when the snap action of all switch contacts occurs during actuation stroke. Total Travel The sum of pretravel and overtravel. Operating Force Force or torque applied to the actuator to reach the Operating Position. Snap Action A rapid motion of the contacts from one position to another. Snap Action is independent of rate of travel of actuator. Overtravel Movement of actuator from Operating Position to final position at end of actuating stroke. Contact Pressure At any point, the amount of force holding stationary and movable contacts together. Overtravel Force Force or torque applied to actuator to move from Operating Position to full Overtravel Position. Contact Gap The effective open distance between the movable and stationary contacts. Reset Position Position of actuator when all switch contacts return to positions prior to actuation. Multiple Break An arrangement of contacts such that the circuit is broken simultaneously in several places. DEFINITION OF OPERATING CHARACTERISTICS OPERATE FORCE SWITCH PLUNGER DIFFERENTIAL TRAVEL OVERTRAVEL FORCE RELEASE FORCE PRETRAVEL FREE POSITION OPERATE POSITION OVERTRAVEL OVTR. POSITION MOUNTING HOLE CENTERLINE 4.6 RELEASE POSITION 59-01 Special Devices Section 4 DIMENSIONS 1/28/99 2:18 PM Page 4.7 APPROXIMATE IN MM (INCHES) SC SERIES -- ULTRAMINIATURE SF SERIES -- SUBMINIATURE WATERPROOF 2.20 +0 (.090/.002) -0.05 2.90 (.110) 0.40 (.016) 5.800.15 (.230) 3.15 (.120) 5.80 (.200) 7.5001 (.300) 7.5001 (.300) 5.20 (.200) 12.800.15 (.500) SE SERIES -- SUBMINIATURE o2.50 (.100) 8.80 (.350) 5.10 (.200) 7.30 (.290) + 0.10 o2.40 - 0 (.090) 3.20 (.130) o1.60 (.060) 6.40 (.250) 0.60 (.024) Thickness 9.50 (.370) SEV SERIES -- SUBMINIATURE VDE 7.45 (.290) +0.10 2.50 - 0 (.10) 9.500.10 (.370) 5.20 (.200) Min 500 (Min 19.70) 19.80 (.780) Max 20 (Max .790) Min 500 (Min 19.70) SG/SGV SERIES -- GENERAL/GENERAL VDE 7.50 0.70 (.300) 4.85 (.190) 6.90 (.270) +0.10 2.20- 0 (.090) Lead COM black 6.40 (.250) NC 9.50 (.370) Lead NC gray 2.40 (.090) 2.90 (.110) 2.50 (.100) 10.20 (.400) Lead NO cyan NO 1.60 (.060) 4 4.85 (.190) 7.500.10 (.300) 3.70 (.150) 7.50 (.300) 2.00 (.080) C 8.400.30 (.330) SF SERIES (LEADS) -- SUBMINIATURE WATERPROOF 14.50 (.570) 3.00 0.10 (.120) 2.40 (.090) 9.50010 (.370) Max 8.60 6.65 (Max .340) (.260) 6.50 (.260) 5.80 (.200) +0.10 2.50 - 0 (.100) o2.05 HOLE (.080) 0.90 (.035) 3.20 +0.30 (.130) -0 o2.20 (.090) 7.45 (.290) 6.65 (.260) 6.86 (.270) +0.10 2.20 -0 (.090) 2.05 HOLE (.080) 6.50 (.260) 3.50 (.140) 1.50 (.060) 5.200.10 (.200) 6.05 (.240) 7.500.10 (.300) 9.00 Max 9.30 (.350 Max .370 ) 4.85 (.190) 12.70 (.500) Max. 39.00 (Max. 1.540) 27.80 (1.090) 10.30 (.400) +0.10 2.50- 0 (.100 ) 8.80 (.350) H NC COM 15.90 (.630) L G 1 7.70 (.300) 6.40 (.250) 9.50 0.10 (.370) 22.20 (.870) 1 SGV Series has only one terminal (NO). SJ SERIES -- LOW TORQUE 31.00 (1.220) 19.20 (.760) 16.80 (.660) 23.80 (.940) 14.40 (.570) C NO 8.70 (.340) 17.50 (.690) 18.00 (.710) NC 10.30 (.410) 5.10 (.200) K 4.20 (.170) 8.40 (.330) NO o3.40 (.130) 3.20 (.130) 7.30 (.290) 6.70 (.260) 1.60 (.060) 5.90 (.230) 0.50 (.020) +0.10 o2.40 - 0 (.090) 3.10 (.120) 10.300.10 (.400) 2.80 (.110) 2.90 (.110) +0.10 2.40 - 0 (.090 ) 7.00 (.280) 7.70 (.300) 20.200.30 (.800) 0.80 (0.030) 9.00 (.350) 9.00 (.350) 5.00 (.200) 4.7 59-01 Special Devices Section 4 1/28/99 2:18 PM Page 4.8 4 SPECIAL DEVICES AND ACCESSORIES Snap Switch Pushbutton Superstructure DESCRIPTION These Non-Illuminated Pushbutton Actuators complement our S Series Snap Switch Line featured on pages 4.2-4.7. The actuators are available in three different non-illuminated versions. The line is complete with attractive colored pushbutton caps for color coding applications. Two of the series of superstructures are available with attractive mounting collars. They come is a variety of colors which act as a protective collar around the operating button to prevent accidental operation of the switch. the facenut tightening the switch/superstructure assembly down to the panel. These superstructures are designed for installation in a 12.07mm (.475) diameter-mounting hole. All series are supplied with a flat surface on the bushing to prevent rotation. In the series requiring the mounting collar, the collar itself is *NO and NC circuits. Options: *Pad printed buttons. *Other colors available. *PC terminals available. *Round 17.78mm (.700) button, different heights. SNAP SWITCH SELECTION TABLE Number of Poles Electrical Rating Operation Characteristics BASE CAT. NUMBER Q Terminals Superstructure Style Q Pushbutton Color Q Pushbutton Shroud Q Type Code Color Code Color Round 17.78mm (.700) Dia. 2 White -10 Round Button Shroud HIGH ELECTRICAL Code Op. Force -- 6 to14 oz. UL Recognized and CSA Certified: Release Force -- 4 oz. min. (One Snap Switch) SA37BCE1 SA37BCE2 Quick Connect (.188) SA37BCE3 Quick Connect (.250) SA37BCE4 Short Solder Lug SA37BCE5 Differential Travel -- .41mm (.016) max. Overtravel -- 1.01mm (.040) min. 28V dc: Momentary Screw Solder Lug Pretravel -- 1.19mm (.047) max. 15A, 125-250V ac 1/2 Hp, 125-250V ac 1/2A, 125V dc 1/4A, 250V dc 1 Sea Level: 10A, Res. or Ind. 6A, Motor Load 50,000 Ft. 10A, Res./6A Ind. Mechanical Life -- 150,000 op. min. with min. median of 1 million. Op. Position -- 14.7mm (.578 .015) Free Position -- 16.2mm (.640) max. LONG LIFE Op. Force -- 8 oz. max. UL Recognized and CSA Certified: Pretravel -- 1.19mm (.047) max. 10A, 125-250V ac 1/3 Hp, 125-250V ac 1/2A, 125V dc 1/4A, 250V dc 1 (One Snap Switch) Momentary Release Force -- 2 oz. min. Differential Travel -- .15 to .41mm (.006 to .016) Mechanical Life -- 1 million op. min. with min. median of 10 million. Sea Level: 10A, Res. or 6A Ind. 6A, Motor Load 3.6A, Lamp Load Op. Position -- 14.7mm (.578 .015) 50,000 ft.: 10A, Res./6A Ind. Free Position -- 16.2mm (.640) max. SA37BCB1 Solder Lug SA37BCB2 Quick Connect (.188) SA37BCB3 Quick Connect (.250) SA37BCB4 Short Solder Lug SA37BCB5 Overtravel -- 1.01mm (.040) min. 28v dc: Screw Rectangular 19.43 x 15.37mm (.765 x.605) 5 13.97mm (.550) Dia.W 4 Red -2 White A1 Black -9 Black A6 Blue -4 Grey A5 Grey -11 Yellow -5 Rectangular Shroud Green -6 Orange -12 White B1 Black B6 Grey B5 Q Add code letters and numbers for Superstructure Style, Pushbutton Color and Pushbutton Shroud Color (if applicable). Example: SA37BCE12-2A6. W Not available with decorative shroud. DIMENSIONS APPROXIMATE IN MM (INCHES) RECTANGULAR CAP STYLE 19.40 Dia. (.764) 15/32 Dia. Nom. 32 Threads Per Inch 24.71 (.973) 26.00 Dia. (1.024) Flat This Side NC NO C-H S 10.31 (.406) COM 2.89 (.114) 0.81 Typ. (.032) 2.79 (.110) 0.88 (.035) 3.20 (.126) 41.80 (1.646) 29.71 (1.170) 5.76 (.227) 2.03 (.080) 2.92 (.115) Flat This Side NC NO 16.51 (.650) 13.97 (.550) ROUND CAP STYLE 23.90 Dia. (.941) C-H S 13.97 Dia. (.550) 37.82 (1.489) 29.71 (1.170) 11.63 (.458) 14.09 (.550) 10.31 (.406) COM 2.89 (.114) 0.81 Typ. (.032) 2.79 (.110) 0.88 (.035) 3.20 (.126) 20.19 (.795) 19.44 (.875) 4.8 17.78 Dia. (.700) 15/32 Dia. Nom. 32 Threads Per Inch 24.71 (.973) 6.01 (.237) 2.92 5.76 (.115) (.227) 16.38 (.645) 17.78 (.700) ROUND CAP STYLE 20.19 (.795) 19.44 (.875) Switch base is the same as the 17.78mm style. 59-01 Special Devices Section 4 1/28/99 2:18 PM Page 4.9 Door Interlock Switches The interlock switch has a service position, which allows service personnel to turn power on even when the cabinet door is open. When the door is closed, the switch automatically resets to the normal closed position. DESCRIPTION Door interlock switches are attached to the door of equipment where it is necessary to turn power on or off when the door is closed or opened. This type of control is used in applications where maintenance and testing must be performed inside a cabinet. Bracket -- Stainless steel. Actuator -- 1 Pole - Molded noryl; 2 Pole - stainless steel. Spring -- Stainless steel. Insulator -- Glass cloth. Mounting: Tapped holes are provided for mounting in either of two positions -- 2 screw side or front panel mounting. Mounting hardware is not provided. SPECIFICATIONS: Ratings: Interlock switches are supplied with one 1PDT snap action switch or two 1PDT miniature snap action switches. The snap action switches are mounted in a frame and a single actuator, which is spring loaded, operates the switch. When mounted in a door, the closing of the door forces the actuator against the spring thereby closing the switch. When the door is open, the actuator springs out thereby opening the power circuit. See selection table. Operating Features: Free position -- 9.53mm (.375) max. Options: Operate position -- 5.12mm (.203) max. *Solder lug, spade, and PC terminations. Depressed position -- 3.17mm (.125) max. *Special actuators. 4 UL Recognized. Switch -- Contact Eaton Customer Service. 1-800-962-0820 CSA Certified. (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) Nominal Ratings Q Amperes Pushbutton Superstructure Approvals: Materials and Finishes: DOOR INTERLOCK SELECTION TABLE SA37BCB42-2A6 *Special circuits. Number of Poles Features Screw Terminal Catalog Number 125-250V ac 125V dc 250V dc Horsepower 125-250V ac 15 0.5 0.25 1/2 One Pole -- #6-32 Tapped hole in actuator (.375) deep SS12ET10-20Y3 SS12ET10-20Y2 15 0.5 0.25 1/2 Two Pole -- #6-32 Tapped hole in actuator (.375) deep SS12ET10-21Y3 SS12ET10-21Y2 SA37BCE45-10B6 Pushbutton Superstructure Q Sea Level: 10A, Resistive or Inductive; 6A, Motor Load. 50,000 feet: 10A, Resistive; 6A, Inductive. DIMENSIONS APPROXIMATE IN MM (INCHES) ONE POLE 4 Mtg. Holes 6-32 NC Thd. 4 Mtg. Holes 20.63 6-32 NC Thd. (.812) Side Panel Measurement 13.21 (.520) 10.31 (.406) 4.55 (.179) SS12ET10-20Y2 Door Interlock 12.70 (.500) Free Position 9.53 Max. (.375) 6.35 (.250) 5.54 (.218) 47.75 (1.880) 42.16 Max. (1.660) Terminal Insulators TWO POLE 4 Mtg. Holes 6-32 NC Thd. Side Panel Measurement 13.21 (.520) 4 Mtg. Holes 6-32 NC Thd. 11.10 (.437) 20.63 (.812) 4.55 (.179) 46.03 (1.812) 23.01 (.906) Free Position 9.53 Max. (.375) 5.54 (.218) 47.75 (1.880) Terminal Insulators 6.35 (.250) 42.16 Max. (1.660) SS12ET10-21Y2 Door Interlock 4.9 59-01 Special Devices Section 4 1/28/99 2:18 PM Page 4.10 4 DIMMER AND WIPER CONTROLS Paddle and Slide Controls DESCRIPTION Eaton's unique family of dimmer and wiper controls are field proven to be the market's most dependable controls. Although originally designed for the heavy truck market, applications in various other types of vehicles exist. Paddle and slide versions are available and both have the look, feel and durability associated with our controls. Bezels and actuators are molded in a soft matte finish. Illuminated and non-illuminated versions are available. Board mounted LED's located behind a laser etched HOW TO ORDER -- PADDLE AND SLIDE CONTROLS panel provide illumination. Customized light panel lettering and custom pad printed bezels are also available. Both dimmer and wiper controls are designed to fit in the NGR gang mount system to compliment the NGR family of switches. Base Material: High grade thermoplastic molding material. Mounting Means: Snap-in mounting with plastic bezel. Mounting Hole: Rectangular panel cutout. 44 x 22mm (1.734 x .867). SPECIFICATIONS Ratings (Dimmer Only): 4, 6, 8,10A @ 14V dc. 2, 3, 4, 5A @ 28V dc. Panel Thickness: .76 x 4.80mm (.030 to .190). Approximate Weight: 1.5 oz. Mechanical Life: 100,000 operations, maximum. Operating Temperature Range: -40C to +85C (-40F to 185F). To determine your Complete Catalog Number, you must start with the appropriate Control Type and add the appropriate Code Letters and/or Numbers as in the example below: Control Type Actuator Type Application Voltage D P 12 Add each appropriate Number or Letter... Amperage Bezel Print Connector Rating Style Type 4 A Circuit Board LED Color ...to get to your Complete Catalog Number Complete Catalog Number L G DP124AALG A PADDLE AND SLIDE CONTROLS SELECTION TABLE CODE LETTERS AND NUMBERS Control Type Code Actuator Type Code Application Voltage Code Dimmer D Paddle P 12 Volts 12 Wiper W Slide S 24 Volts 24 Amperage Rating Q Code 4 4 6 6 8 8 10 10 Wiper W Bezel Print Style Type Code Connector Packard No. Code Circuit Board W Code 12020398 A L 12015345 B 18 Sec Max Nominal Dwell 174930-1 C 12034295 Leads Only Style A A Style B B Style C C Style D D D 10 Sec Max Nominal Dwell S E Dimmer D BEZEL PRINT STYLE E B R I G H T PANEL PANEL WIPER W A S H 0 1 D I M 2 Code A Code B Q Amperage ratings for dimmers only. W Maximum dwell time describes the average time constant for delayed wiper activation. E Custom Pad print available for bezel or button. 4.10 Code C Code D LED Color Code Green G Yellow Y Red R Non-Illuminated X 59-01 Special Devices Section 4 DIMENSIONS 1/28/99 2:18 PM Page 4.11 APPROXIMATE IN MM (INCHES) PADDLE CONTROL 49.78 (1.960) Lettering to be white. Lettering style to be Helvetica Swiff Condensed 14 pt. W I P E R O F F WIPER 26.01 (1.024) W A S H Symbol and lettering to be stamped in white. "WIPER" & "WASH" Lettering style to be 12 pt. Univers 59. "OFF" Lettering to be 10 pt. Univers 59. Custom lettering is also available. 50 5 11.53 (.454) 5.44 (.214) DS126AEDY Dimmer Slide Control 25.88 .51 (1.019) 43.64 (1.718) 2.54 (.100) 33.83 40.18 (1.332) (1.582) 4 21.79 (.857) 2 Places Black White Terminal Identification: Positive (+) (blue wire) Negative (-) (black wire) Load (yellow wire) Positive (+) L.E.D. light (blue wire) Washer (white wire) washer only Negative (-) L.E.D. light (black wire) Blue Yellow DP124AEDY Dimmer Paddle Control DIMENSIONS APPROXIMATE IN MM (INCHES) SLIDE CONTROL R 3.96 Typ (R .156) B R I G H T D I M PA N E L 18.92 (.745) 17.15 (.675) 2.54 (.100) 11.38 (.448) 42.24 (1.663) 49.91 (1.965) 19.76 Travel (.778) 20.32 (.800) R 2.03 Typ (R .080) R 2.29 Typ (R .090) 8.13 (.320) See Detail A Blue 26.01 (1.024) Black WS12WBESY Wiper Slide Control 22.02 .13 (.867) 24.49 Ref (.964) 41.91 (1.650) 44.04 .127 (1.734) 68.07 (2.680) 33.07 (1.302) Panel Opening Blue Yellow Black Terminal Identification: Positive (+) (blue wire) Negative (-) (black wire) Load (yellow wire) Positive (+) L.E.D. light (blue wire) Open Position Negative (-) L.E.D. light (black wire) Detail A Typ 2 Plcs C of Pivot Point WP12WBELY Wiper Paddle Control 4.11 59-01 Special Devices Section 4 1/28/99 2:18 PM Page 4.12 4 DIMMER AND WIPER CONTROLS RW 200 Series Rotary Wiper DESCRIPTION The Rotary Wiper has been designed to be a highly durable rotary wiper control for the transportation industry. The RW200 series wiper has four wiper control positions via a rotating knob: Off, Intermittent, Continuous Low Speed and Continuous High Speed. The device has a washer function that operates the washer pump and wiper while the knob is depressed. Meets SAE standards J1455, J1944 and J1988. SPECIFICATIONS Operating Voltage Range: 9V dc to 16V dc. Continuous Load Rating: 17A from -40C to 23C (-40F to 73F). Derated to 5A @ 85C (185F). Wiper Electromechanical Life: 50,000 Cycles. Electrical Cycle Life: 250,000 Cycles in the Intermittent Position. 300,000 Cycles combined in the Low and High Positions. Operating Temperature: -40C to 85C (-40F to 185F). Humidity Rating: Device will operate properly at 98% humidity between -40C to 38C (-40F to 100F). ROTARY WIPER SELECTION TABLE Series Voltage RW 12V dc Mechanical Shock: The switch will withstand a three foot drop on concrete. Vibration: The device will operate properly while being exposed to 133 hours of 1 G RMS vibration along all 3 axis, sweeping from 5 Hz to 1500 Hz at 1 octave per minute. Load Dump Protection: The switch will withstand a 120 Volt Load Dump per SAE J1455. Reverse Voltage Protection: The device shall not be damaged when exposed to 12V dc for 5 minutes. Options: *Variable bushing length. *Variable spindle length. *Choice of connectors. *Pad printing on knob. Packard Connectors Bushing Length Catalog Number 12064752 .261 RW20012AA 12064752 .424 RW20012AB 12977042 .261 RW20012BA 12977042 .424 RW20012BB 6288538 .261 RW20012CA 6288538 .424 RW20012CB 6294544 & 2977048 .261 RW20012DA 6294544 & 2977048 .424 RW20012DB CONNECTOR DRAWINGS 12064752 12977042 6294544 4.12 6288538 2977048 59-01 Special Devices Section 4 DIMENSIONS 1/28/99 2:18 PM Page 4.13 APPROXIMATE IN MM (INCHES) RW200 SERIES Off/Park 20 Slowest Intermittent Speed 6.30 Dia (.248 Dia) 9.40 (.370) Flats Fastest Intermittent Speed WIPER WASHER Washer (Push In) EATON 70 55.57 (2.188) 20 Continuous Low Speed 20 Ref Continuous Fast Speed +.25 -.38 +.010 .609 -.015 29.87 ( 55.57 (2.188) ) Rotary Wiper VIEW B 4 15.47 ( +.25 -.64 Dia +.010 1.176 -.025 Dia VIEW B ) 34.50 (1.358) 10.77 (.424) 2.51 (.099) ( 45.84 (1.805) Yellow Lead 84.71 Approx. (3.335 Approx.) 114.43 Approx. (4.505 Approx.) Black Lead CIRCUIT CONTINUITY +.15 76.94 -.25 +.006 3.029 -.010 56.64 (2.230) ) White Lead Blue Lead Red Lead Brown Lead WIRE TERMINATIONS SWITCH POSITION CIRCUIT CONTINUITY WIRE COLOR Off Open Yellow SWITCH CONNECTIONS Motor Low Speed Terminal Intermittent Yellow - Red and Brown White Motor High Speed Terminal Low Speed Yellow Blue Motor Park Terminal High Speed White Black Ground Washer Brown Brown Washer Pump Red - Positive Red + 12V dc (Positive) Black - Negative 4.13 59-01 Special Devices Section 4 1/28/99 2:18 PM Page 4.14 4 SPECIAL DEVICES AND ACCESSORIES General Purpose Heavy Duty Keylock Switches -- AC/DC Rated DESCRIPTION Circuits: General Purpose General Purpose 1PST, 1PDT, 2PST, 2PDT. Maintained action. These keylock switches provide reliable performance in a space saving design. They all utilize Quick-make/Quick-break switching mechanisms, with wiping action blades for self-cleaning contacts. Heavy Duty Movable -- Silver cadmium oxide. Stationary -- Silver cadmium oxide. Termination Types: Heavy Duty 2PST, 2 Circuit. Maintained. Heavy Duty Contact Mechanism: These switches have a Slow-make/Slow-break switching mechanism with large butt type contacts. Their high current switching capability allows them to be used for locking switching circuits in power applications. General Purpose Quick-make/Quick-break wiping action. SPECIFICATIONS Contact Material: General Purpose Solder Lugs -- Brass silver plated. Heavy Duty 7842 Series: Screw Terminals -- Brass designed to accept #7-32 x 3/16 binding head (Cat. No. 11-6085-2) screws. Furnished unassembled. 7846 Series: Quick-Connect Terminals -- Brass. Heavy Duty Slow-make/Slow-break butt contact. General Purpose Movable -- Bronze silver plated. Stationary -- Brass silver plated. Ratings: See selection table. GENERAL PURPOSE KEYLOCK AC/DC SWITCHES SELECTION TABLE Circuit with Key in . . . (Keyway Down) Rating Poles and Throw LEFT Position CENTER Position (Keyway) RIGHT Position Key Removal Position Solder Lug Terminals Catalog Number 6A, 125V ac/dc 3A, 250V ac/dc 1 P. S.T -- -- OFF OFF ON ON CENTER CENTER AND RIGHT 8928K492 8928K493 6A, 125V ac/dc 1A, 250V ac/dc 1 P. D.T. -- ON ON CENTER AND RIGHT 8928K494 6A, 125V ac/dc 1 1/2A, 250V dc 1 P. D.T. -- ON ON CENTER 8283K150 6A, 125V ac/dc 3A, 250V dc 2 P. S.T. -- -- ON OFF ON OFF ON OFF -- CENTER CENTER LEFT 8370K150 8370K151 8370K152 6A, 125V ac/dc 3A, 250V ac/dc 2 P. S.T. -- OFF ON CENTER AND RIGHT 8928K495 6A, 125V ac/dc 3A, 250V dc 2 P. D.T. -- -- ON ON ON ON CENTER CENTER AND RIGHT 8373K150 8373K151 HEAVY DUTY KEYLOCK AC RATED SWITCHES SELECTION TABLE Rating Circuit Action Key Removal Position Slotted Bushing Length mm inches Type of Termination Catalog Number Key Style Q .562 .562 Screw Screw 7842K2 W 7842K3 W A A .500 Quick-Connect 7846K1 W E 7842 TYPE SERIES 20A, 120V ac 20A, 240V ac 1 1/2 Hp, 120V ac 2 Hp, 240V ac 2 P. S.T. OFF-ON (Clockwise) OFF-ON (Clockwise) OFF Both 14.27 14.27 7846 TYPE SERIES 20A, 120V ac 20A, 240V ac 1 1/2 Hp, 120V ac 2 Hp, 240V ac 2 P. S.T. Q Key Style: A -- 13-5496, E -- 13-8173. W Not CSA Certified. 4.14 OFF-ON-OFF-ON OFF 12.70 59-01 Special Devices Section 4 2:19 PM Page 4.15 Heavy Duty 7842 Series: Slotted Bushing -- 11.89mm (.468) dia. Hardware Supplied -- 4 terminal screws (Cat. No. 11-6085-2) and 1 hexnut (Cat. No. 15-2525-58). Furnished unassembled. 7846 Series: Hardware Supplied -- 2 hexnuts (Cat. No. 15-2525-59). Mounting Means: General Purpose Threaded Bushing -- 11.89mm (.468) dia. Keyway -- 1.55-1.70mm wide x .89-.94mm deep (.062-.067 wide x .035-.370 deep) Hardware Supplied -- 1 hexnut (Cat. No. 15-192) and 1 chamfered dress nut (Cat. No. 15-994-2) supplied. Furnished unassembled. DIMENSIONS 1/28/99 Dielectric Withstand: 1000V RMS minimum. Operating Temperature Range: -17.8C to +65.6C (0F to 150F). Agency Approvals: UL Recognized. CSA Certified (except where noted). For more information, contact your Eaton Sales Representative. APPROXIMATE IN MM (INCHES) 8928K493 -- 1PST/1PDT 18 13.11 18 (.516) 11.96 (.471) Dia. 12.01 (.473) 1.42 (.056) 1.73 (.068) Mtg. Hole 15/32-32 Thds. 1.55 (.061) 1.60 (.063) 12.45 (.490) Key Removable In Both Positions 18 13.11 18 (.516) 11.96 (.471) Dia. 1.42 (.056) 12.01 (.473) 1.73 (.068) Mtg. Hole Key Removable In Both Positions 13.84 (.545) 15/32-32 Thds. 8373K151 34.92 (1.375) 17.45 (.687) 19.05 (.750) 24.38 (.960) 27.43 (1.08) 7842K2 -- 2PST Keyway 1.65 W. x 0.81 - 0.89 D. (.065) (.032) (.035) 15/32 - 32 T.P.T. 14.27 (.562) 4.97 (.196) 5.03 (.198) 5.08 (.200) General Purpose Keylock 21.36 (.841) 27.43 (1.08) 4 8373K151 -- 2PST/2PDT 4.97 (.196) 5.03 (.198) 5.08 (.200) 8928K493 General Purpose Keylock 0.25 (.010) 5.59 (.220) 20.90 (.823) 18.67 (.735) 4.44 (.175) 7846K1 -- 2PST Keyway 2.03 - 2.16 W. x 1.12 - 1.17 D. (.080) (.085) (.044) (.046) 15/32 - 32 T.P.T. 12.70 (.500) 7846K1 Heavy Duty Keylock 18.24 (.718) 24.21 (.953) 8.71 (.343) 29.74 (1.171) 32.92 (1.296) 33.32 (1.312) 23.01 (.906) 7842K2 Heavy Duty Keylock 4.15 59-01 Special Devices Section 4 1/28/99 2:19 PM Page 4.16 4 SPECIAL DEVICES AND ACCESSORIES Utility and Industrial ON-OFF Trigger Switch DESCRIPTION SPECIFICATIONS Industrial Utility Ratings: The 140 Series Trigger Switch has a proven record of meeting the demanding requirements for both consumer and industrial tools. See selection table. Screw Terminals -- Copper designed to accept #M6.3 x .6 Thread (Cat. No. A60-117) terminal screws. Utility Approvals: Industrial Screw Terminals -- Brass designed to accept #M3.5 x 5.0 Posidrive (Cat. No. A160-166) terminal screws. UL Recognized. CSA Certified. European Approvals. The rugged PT Series Trigger Switch is designed for use in high performance, professionally rated power tools. Terminal Types Q : Plug-in Terminals -- Accept #18 or #20 AWG Wire W. UTILITY AND INDUSTRIAL ON-OFF TRIGGER SWITCHES SELECTION TABLE Ratings Poles and Throw Mounting Termination Trigger Style Trigger or Lever Material UTILITY 2 P. S.T. 2 P. S.T. 2 P. S.T. 2 P. S.T. 10A, 125V ac 8 (6)A, 250V ac Nest Nest Nest Nest DIMENSIONS 2 P. S.T. 2 P. S.T. Catalog Number Yes No Yes No 1402 140L2 140CP2 140CPL2 No Yes PT2A21B PT2A1A11B UTILITY Plug-in Plug-in Screw Screw In-line In-line In-line In-line Nylon Nylon Nylon Nylon INDUSTRIAL 22A, 125V ac/dc 10A, 250V ac/dc With Lock-On INDUSTRIAL Flange Flange Screw Screw Overhanging Overhanging Nylon Nylon APPROXIMATE IN MM (INCHES) 140 SERIES IN-LINE TRIGGER STYLE (UTILITY) PT SERIES (INDUSTRIAL) 10.0 (.394) 7.00 (.270) 5.00 (.190) Travel 2.73 (.100) 60.33 0.38 (2.375) 16.99 (.669) Ref. 28.65 36.00 (1.120) (1.410) 13 2 2 1 1 R 28.60 (R 1.125) 29.00 (1.140) O 4.35 (O .171) 29.10 0.76 (1.145) 22.70 (.894) 14.90 0.38 (.587) 10.00 0.25 (.394) 4.30 (.170) 8.10 (.310) 36.20 0.76 (1.145) 33.00 (1.300) 12.70 11.13 (.500) 47.00 (.438) (1.850) 3.40 0.25 (.134) 10.40 (.409) 48.60 (1.913) 42.29 (1.665) 2 4.16 1 4.00 (.157) 1.50 (.059) Q All terminals are furnished unassembled. W Do not insert # 20 Wire after removing #18 Wire. 2 16.20 (.640) 1 11.05 (.430) 21.74 0.51 (.856) 59-01 Special Devices Section 4 1/28/99 2:19 PM Page 4.17 AC Variable Speed Control Switches DESCRIPTION Terminal Types: Options: Our broad range of ac speed control switches are designed to meet the requirements of portable electric power tools for either 125/115V or 250/230V input. Both 1/2 wave (SCR) and full wave (Triac) circuits are available as well as resistor and potentiometer outputs. Jepac Series -- *Various trigger styles and colors. Screw Terminals for Line Connector. *Various reversing lever styles and colors. Plug-in Terminals for Motor Connector -- 0.5 -1.5mm /#22-16 AWG Wire. *Potentiometer. 2 SPECIFICATIONS Circuits: 1PST or 2PST with integrated 1/2 wave or full wave speed control with bypass contact. Contact Material: Moveable -- Copper. Stationary -- Copper. *ON/OFF and 2-speed versions. Plug-in Terminals for capacitor connector for European market. *Half-wave. 8600/8622 -- Plug-in terminals for line and motor connector. *Lock-on or lock-off -- custom lock buttons. Base Material: *Reversing Switch. Nylon, Phenolic or Polyester. Approvals: Dielectric Withstand: UL Recognized, CSA Certified. 1000V RMS Minimum UL/CSA Requirement. European Approvals (Jepac only). *Full-Wave. *Actuator adjustment wheel. 140PHX02 Utility ON/OFF 4 1500V RMS Minimum European Requirement. AC VARIABLE SELECTION TABLE Wiring Poles and Diagram Throw (See Below) Ratings Termination Capacitor Connection Trigger Style Trigger or Lever Material With Reversing Cat. No. With Side Lock Pin 2 P. S.T. 2 P. S.T. 2 P. S.T. A A A Plug-in Plug-in Plug-in No No No In-line In-line Overhanging Nylon Nylon Nylon Yes Yes No 8600K2 8600K3 8622K2 Q 7A, 125V ac 1 P. S.T. B Screw Plug-in Yes In-line Nylon Yes J1 Series 6A, 250V ac 1 P. S.T. B Screw Plug-in Yes In-line Nylon Yes J2 Series 6A, 125V ac Q PT2M21H Industrial ON/OFF Q 8622K2: 4A, 125V. Series 8600 have higher ratings available. Contact your local Eaton Sales Representative. DIMENSIONS APPROXIMATE IN MM (INCHES) WIRING DIAGRAMS 8600 SERIES IN-LINE TRIGGER 74.79 (2.940) 61.60 (2.420) 48.39 (1.900) Load 1 Line 1 24.33 (.960) Diagram A Load 2 Line 2 8.00 (.310) 16.00 Travel (.630) 14.99 (.590) 41.78 (1.640) 26.16 (1.030) 28.45 (1.120) Main Contact 3.81 (.150) 7.87 (.310) Travel Electronics 1 28.83 (1.130) 28.45 (1.120) 31.75 (1.250) 8600 Series AC Variable 5.84 (.230) 0.76 (.030) 1 Diagram B 1a Bypass 17.27 (.680) 2 2 2 8622 SERIES OVERHANGING TRIGGER 35.71 (1.410) 49.10 .10 (1.915) 12.70 (.500) 64.00 (2.496) 27.94 .25 (1.090) 13.50 (.527) 16.00 (.624) 2 1 Off Position 62.74 (2.470) 33.00 (1.287) 8.20 (.320) 9.78 (.380) 15.54 (.610) 15.40 (.601) 5.05 (.197) 22.35 (.880) 30.35 (1.190) 7.87 (.310) Travel JEPAC SERIES 8.00 .10 (.312) 10 12.95 (.510) Travel 17.35 (.680) 15.24 (.600) 11.43 (.440) 2.27 (.090) 29.00 (1.131) 29.00 (1.131) 24.00 33.00 (.936) (1.287) J1/J2 Series AC Variable 4.17 59-01 Special Devices Section 4 1/28/99 2:19 PM Page 4.18 4 SPECIAL DEVICES AND ACCESSORIES Industrial Rocker Switch and Locking Rocker The locking rocker is ideally suited for such markets as the portable tools, computers, lawn and garden equipment, marine and construction. DESCRIPTION Locking Rocker This unique switch features a patented internal locking mechanism, which allows the switch to be locked in the off-position to prevent unauthorized or accidental operation. The key to locking or unlocking the switch is a removable paddle rocker cap, which must be inserted in order to move the switch to the "ON" position. The switch can still be turned "OFF." Industrial Rocker Switch This all-plastic rocker switch was originally designed for portable tool applications. It has a high rated Quick-make, Quick-break over center type contact mechanism suitable for either ac or dc service. SPECIFICATIONS Ratings: See selection table. Circuits: Industrial Rocker Switch 2PST maintained action. Contact Mechanism: Locking Rocker Slow-make/Slow-break contact mechanism. INDUSTRIAL ROCKER SWITCH SELECTION TABLE Circuit with Rocker in Rating Poles and Throw UP Position CENTER Position DOWN Position BASE CIRCUIT SEE PAGE 4.28 INDUSTRIAL ROCKER SWITCH 16A, 125V ac/dc 8A, 250V ac/dc 1 Hp, 125V ac/dc 2 P. S.T. Mounting Screw Terminals Catalog Number INDUSTRIAL ROCKER SWITCH ON NONE OFF C Flush 8630K50 LOCKING ROCKER SELECTION TABLE Circuit with Rocker in Rating Q Poles and Throw UP Position CENTER Position DOWN Position WITHOUT PALM GUARD FEATURE 20A, 125V ac 20A, 250V ac 1Hp, 125V ac 2 Hp, 250V ac 20A, 125V ac 20A, 250V ac 1Hp, 125V ac 2 Hp, 250V ac 20A, 125V ac 20A, 250V ac 1Hp, 125V ac 2 Hp, 250V ac 1 P. S.T. ON NONE OFF A 8166K27 1 P. D.T. ON NONE ON B 8166K28 2 P. S.T. ON NONE OFF C 8166K25 2 P. D.T. ON NONE ON D 8166K26 WITH PALM GUARD FEATURE 1 P. S.T. ON NONE OFF A 8166K23 1 P. D.T. ON NONE ON B 8166K24 2 P. S.T. ON NONE OFF C 8166K21 2 P. D.T. ON NONE ON D 8166K22 Q Ratings listed for 125V ac also apply at 28V dc. Also supplied with a 20A, 277V ac rating as standard. 4.18 Catalog Number WITHOUT PALM GUARD FEATURE WITH PALM GUARD FEATURE 20A, 125V ac 20A, 250V ac 1Hp, 125V ac 2 Hp, 250V ac BASE CIRCUIT SEE PAGE 4.28 59-01 Special Devices Section 4 1/28/99 2:19 PM Page 4.19 Butt action contact mechanism designed specifically for use on ac and low voltage dc applications. Terminal Types: Rocker Material: Locking Rocker .250 spade terminals are standard. Contact Material: Industrial Rocker Switch Screw Terminals -- Brass designed to accept #5-40 x 1/4 binding head (Cat. No. 811-14) screws. Furnished unassembled. Locking Rocker Custom styled, red thermoplastic rocker key with "REMOVE TO LOCK" across the top of the key in raised letters. Locking Rocker Movable -- Silver plated copper with cad-oxide contact face button. Stationary -- Copper with cad-oxide contact face button. Industrial Rocker Switch Movable -- Copper silver plated. Stationary -- Bronze silver plated. DIMENSIONS Dielectric: Locking Rocker 1000V RMS minimum. Mounting Means: Approvals: Industrial Rocker Switch Flush -- Four holes (.098) dia. Designed for use with #4 plastite screw. UL Recognized. CSA Certified. 8630K50 Contact your local Eaton Sales Representative for Selection Information and Optional Features. Industrial Rocker 4 APPROXIMATE IN MM (INCHES) INDUSTRIAL ROCKER SWITCH 52.58 (2.070) Max. 45.97 (1.810) Ref. 33.53 (1.320) Max. 14.22 (.560) 7.11 (.280) 14.22 (.560) 23.11 (.910) 8166K27 3.05 (.120) Dia. 2 Holes 8.89 (.350) 47.50 (1.870) #5 - 40 x 1/4 Lg. Binding Head Screw Locking Rocker without Palm Guard Cavity For Optional Coring Only 12.45 (.490) Max. 20.57 (.810) 2.29 (.090) Dia. 4 Hole 39.12 (1.540) 45.97 (1.810) LOCKING ROCKER SWITCH WITHOUT PALM GUARD 16.51 (.650) 6.35 (.250) 30.23 (1.19) 43.18 (1.700) 27.43 (1.080) 18.92 (.745) 11.18 (.440) Recommended Panel Cut Out Dimensions 36.83 (1.45) 24.38 (.960) 8166K21 Locking Rocker with Palm Guard 17.27 (.680) 21.08 (.830) LOCKING ROCKER SWITCH WITH PALM GUARD 18.90 (.744) 24.38 (.960) 16.51 (.650) 5.72 (.225) Recommended Panel Cut Out Dimensions 43.18 (1.70) 30.23 (1.19) 36.83 (1.45) 27.43 (1.08) 6.35 (.250) 11.18 (.440) 18.92 (.745) 24.38 (.960) 17.27 (.680) 21.08 (.830) 4.19 59-01 Special Devices Section 4 1/28/99 2:19 PM Page 4.20 4 SPECIAL DEVICES AND ACCESSORIES Sump Pump Switches -- AC Rated These completely molded, ruggedly constructed switch assemblies are designed specifically for sump pump and liquid level applications. All series feature Quick-make/Quick-break mechanisms with snap acting butt contacts. They provide high reliability and long life at an economical cost. Currently used in many pedestal and submersible type residential sump pumps, these switches can be supplied to operate with float type or weight type actuators. Submersible Types -- 2 holes for mounting inside of submersible pump housing. Contact Materials: Movable -- Fine silver. Stationary -- Fine silver. Housing and Operating Lever Material: Termination: All Types -- 2 male tabs, 6.33 x .81mm (.250 x .032) as line connections. Pedestal Types -- 2 additional wire leads, 95.25mm (3.750) long with 6.33mm (.250) female connectors. Thermoplastic -- Meets impact and flammability requirements of UL Specification #746 as applied in UL Specification #778. Dielectric Withstand: 2000V RMS for 60 seconds. Submersible Types -- 2 additional wire leads, 95.25mm (3.750) long, with approximately (.085) dia. female pin connectors (AMP #42745-1). Operating Temperature Range: Float Activated Switches -- Life expectancy in excess of 100,000 on-off cycles. General Purpose Type -- 2 additional wire leads, 95.25mm (3.750) long, stripped 10.31mm (.406) for connecting with wire nuts. Circuits: Termination Materials: 2PST. Brass. 8-12 ounces to open and close contacts. Maintained -- For use with float type actuators. Mounting Means: SPECIFICATIONS Ratings: See selection table. Electrical Life: Momentary -- For use with weight type actuators. Contact Mechanism: Quick-make/Quick-break snap acting butt contact. -17.8C to +65.6C (0F to + 150F). Operating Force: 2-8 ounces to open and close contacts. Submersible Switches -- Weight Activated Switches -- Pedestal Types -- Holes in flange to fit most motor heads. General Purpose Types -- Universal strap mountings for pedestal pipe, discharge pipe or motor head O.D. 2.8 ounces minimum to "ON". 12.2 ounces maximum to "OFF". Approvals: UL Recognized, CSA Certified. SUMP PUMP SWITCH SELECTION TABLE Rating Circuit Type How Activated Housing Profile Lever Type Terminal Connector W Lever Position For "ON" Catalog Number 10A, 125V ac 5A, 250V ac 1/2 Hp, 125V ac 2 P. S.T. Pedestal Pedestal Pedestal Q Weight Float Float High High High Long Long Long .250 Female .250 Female .250 Female Up Up Up 8980K44 8980K49 8980K50 12A, 125V ac 6A, 250V ac 1/2 Hp, 125-250V ac 2 P. S.T. Submersible Submersible -- -- Low Low Short Short Pin Type Pin Type Down Up 8980K55 8980K147 10A, 125V ac 5A, 250V ac 1/2 Hp, 125V ac 2 P. S.T. General Purpose General Purpose Float Weight -- -- Long Long 2 Wire Leads 2 Wire Leads Up Up 8980K148 8980K60 Q Elongated hole provided in base mounting. W See terminal information. 4.20 59-01 Special Devices Section 4 DIMENSIONS 1/28/99 2:19 PM Page 4.21 APPROXIMATE IN MM (INCHES) PEDESTAL TYPE WEIGHT/FLOAT SWITCH Contacts open, this position operating force 2 oz. min.-7 oz. max. 7.92 (.312) Dia. 20.57 (.810) 5.16 4.78 (.188) Dia. (.203) 2 Holes 30 43 Ref. Weight Switch Type 33.02 (1.300) 33.02 (1.300) 69.85 (2.750) 11.10 (.437) 4.75 (.187) 91.44 (3.060) 20.57 (.810) Float Switch Type 10.67 (.420) 2-6.35 (.250) Wide X .81 (.032) Deep Quick Connect Tabs 2 Female terminals for 6.35 (.250) X .81 (.032) Q.C. terms. 9.40 (.370) 23.11 (.910) 6.35 (.250) 31.75 (1.250) 8980K44 Pedestal 37.34 (1.470) 4 WEIGHT/FLOAT SWITCH GENERAL PURPOSE TYPE SWITCH 74.02 (2.914) 55.55 (2.187) 34.93 (1.375) R 106.68 (R 4.200) 3.18 (.125) 55.55 (2.187) 34.93 (1.375) 47.45 (1.868) R 71.37 (R 2.810) 56.34 (2.218) Heyco Strain Relief Bushing #1207, Black Mounting bracket for 1-1/4 1-1/2 dia. pipe 25.40 (1.000) 8980K55 Submersible 38.86 (1.530) 30 Total Throw SUBMERSIBLE TYPE SWITCH 47.45 (1.868) 22.94 (.903) 44.20 55.55 (1.740) (2.187) 35.05 (1.380) 20.04 (.789) 8980K60 28.96 (1.140) 30 Total Throw 4.75 (.187) Dia. (2) Holes 2-.250 Wide X .032 Deep 9.37 (.369) Quick Connect Tabs 2-Female terminals for pin type quick connect to tabs. (AMP 427-42745-1) General Purpose 5.59 (.220) 4.21 59-01 Special Devices Section 4 1/28/99 2:19 PM Page 4.22 4 SPECIAL DEVICES AND ACCESSORIES Mounting Hardware for One Hole Mounting Switches panel to prevent the bushing sleeve from being distorted if the front panel is overtightened. Eaton accepts no responsibility for DESCRIPTION All bushing mounted switches are furnished with two mounting nuts. One nut is mounted behind the MOUNTING HARDWARE SELECTION TABLE Q damage to switches mounted without the backup nuts. (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) Dimensions mm (inches) Dim. Across Corners (Dim. D) Catalog Number 14.27 (.562) 15.88 (.625) 15-2526-2 14.27 (.562) 15.88 (.625) 15-2525-6 -- 12.01 (.473) 13.49 (.531) 15-2525-2 1.91 (.075) 1.98 (.078) 1.98 (.078) 4.76 (.188) -- -- -- 19.89 (.783) 15.88 (.625) 13.87 (.546) 13.87 (.546) 25.80 (1.125) -- 15.88 (.625) 15.88 (.625) -- 15-192 15-2525-58 15-2525-59 15-2528-2 Nickel Plated Brass Semi-Lustre Nickel Plated Brass 1.98 (.078) 1.98 (.078) -- -- 14.27 (.562) 14.27 (.562) 16.66 (.656) 16.66 (.656) 15-966-2 15-966-6 Knurled Facenut Bright Nickel Plated Brass Black Cupric Oxide Plated Brass Nickel Plated Brass 1.68 (.066) 1.68 (.066) 2.77 (.109) -- -- -- 14.27 (.562) 14.27 (.562) 15.88 (.625) -- -- -- 15-124F1 15-124F5 15-90 Chamfered Dress Nut Bright Nickel Plated Brass 3.84 (.151) 7.92 (.312) 17.45 (.687) -- 15-994-2 Size Thickness (Dim. A) Inside Diameter (Dim. B) Nickel Plated Brass 3.18 (.125) -- Bright Nickel Plated Brass 3.18 (.125) -- Nickel Plated Brass 1.60 (.063) Hexagon Locknut Zinc-Chromate Treated Bright Nickel Plated Brass Nickel Plated Brass Zinc-Chromate Treated Hexagon Facenut Description Material MOUNTING NUTS MOUNTING NUTS 3/8-27 3/8-24 Hexagon Locknut 11/32-32 15/32-32 O.D. or Dim. Across Flats (Dim. C) Standard Knurl Nut with Shoulder Nickel Plated Brass 2.77 (.109) -- 15.06 (.593) -- 15-2534-14 Satin Chrome Plated Brass 3.18 (.125) -- 14.27 (.562) -- 15-2523-4 Black Nylon 4.75 (.187) 9.91 (.390) 16.26 (.640) -- 15-1048-3 Knurled Dress Nut Chrome Plated Brass 4.75 (.187) 7.92 (.312) 16.26 (.640) -- 15-189-5 3/4-32 Hexagon Facenut Nickel Plated Steel 2.36 (.093) -- 23.80 (.937) 27.38 (1.078) 15-1043 #8-40 Hexagon Locknut and Facenut Nickel Plated Steel 1.52 (.060) -- 6.22 (.245) 5.49 (.216) 15-1047 Dress Nut MOUNTING WASHERS AND LOCKING RING For 9.53 (.375) Bushing Flat Washer For 9.98 (.393) Bushing For 15/32 Bushing MOUNTING WASHERS AND LOCKING RING Steel 0.69 (.027) 9.65 (.380) 18.29 (.720) -- 16-4183-3 Stainless Steel 1.24 (.049) 3.05 (.120) 7.14 (2.810) -- 16-4183-6 16-1382 Plain Washer Cadmium Plated Steel 0.79 (.031) 12.29 (.484) 19.05 (.750) -- Internal Tooth Lockwasher Cadmium Plated Steel 0.53 (.021) 11.96 (.471) 15.06 (.593) -- 16-3557 Locking Ring Zinc Plated Steel 1.02 (.040) 12.07 (.475) 18.24 (.718) -- 29-761-5 Q Hardware items are sold for use with Eaton switches only. Minimum ordering quantity on all items is 100. DIMENSIONS APPROXIMATE IN MM (INCHES) HEXAGON LOCKNUTS OR FACENUTS KNURLED FACENUT KNURLED NUT WITH SHOULDER CHAMFERED DRESS NUT CATALOG NO. 15-994-2 B D B A C C A C C A DRESS NUT CATALOG NO. 15-2523-4 PLAIN WASHER B B C A A KNURLED DRESS NUT CATALOG NO. 15-1048-3 KNURLED DRESS NUT CATALOG NO. 15-189-5 INTERNAL TOOTH LOCKWASHER B B LOCKING RING 1.60 (.063) 1.09 (.043) 12.07 (.475) 2.77 (.109) C C A 4.22 A C A 0.79 (.031) 18.26 (.719) A C 1.27 (.050) 0.79 (.031) 59-01 Special Devices Section 4 1/28/99 2:19 PM Page 4.23 APPLICATION TABLE Q Catalog Numbers Switch Catalog Number Locknut Facenut 7070-7073 7320-21 15-192 15-192 15-124F1 15-966-2 7300-7317 7360-61 7402 -- 15-192 15-192 7500-7510 7546-7548 7560-71 7576 Catalog Numbers Locking Ring Terminal Screws Switch Catalog Number Locknut -- -- -- -- 811-2 811-14 8130-8166 8194 -- -- -- -- 15-966-6 15-966-2 15-966-2 -- -- -- -- -- -- 811-2 811-161 11-1766 8261-62 8280, 90, 95 8282, 83, 92, 97 -- 15-192 15-192 15-192 15-192 15-192 15-192 15-124F1 15-124F1 15-124F1 15-124F1 -- -- -- -- -- -- -- -- 811-2 811-2 811-2 11-1369 8307 8337 8370-75 7580-87 7590-97,99 7630-32 7660-7670 7690-95 15-192 15-192 15-192 -- 15-192 15-124F1 15-124F1 15-124F1 15-966-2 15-124F1 -- -- -- 16-886 -- -- -- -- 29-761 -- 811-2 811-2 811-2 11-1893 811-2 7700-05 7800-7805 7810 7811 7812-7813 15-192 15-192 -- -- -- 15-966-2 15-124F1 -- -- -- -- -- -- -- -- -- -- -- -- -- 811-2 811-2 11-6106 11-6074-4 11-6074-11 7814-16 7818 7835-36 7842K2, K3 -- -- 15-192 15-2525-58 15-1043 -- 15-124F1 -- -- -- -- -- -- -- -- -- 11-6100 11-6074-4 -- 11-6085-2 7846 7990-92 8004-05 15-2525-59 15-192 -- -- 15-966-2 -- -- -- -- -- -- -- -- 811-2 811-2 8054-8057 -- -- -- -- 811-2 Lockwasher Locking Ring Terminal Screws -- -- -- -- 811-2 11-1766 15-966-6 15-124F1 15-124F1 16-886 -- -- -- -- -- -- 11-26 11-26 -- -- 15-192 -- -- 15-124F1 -- -- -- -- -- -- 11-26 811-161 11-26 8381-82,86,91,96 8406 8410 8411, 18 15-192 -- -- 15-192 15-124F1 -- -- 15-966-2 -- -- -- -- -- -- -- -- 11-26 11-26 811-7206 811-7206 8432-35 8440 8442-45 8448 15-192 15-192 15-192 15-192 15-124F1 15-124F1 15-124F1 15-966-2 -- -- -- -- -- -- -- -- 811-2 11-26 811-2 811-2 8690 15-192 15-966-2 -- -- 811-7248 8800-8860 8928K478-482 8928K492-495 -- 15-192 15-192 15-966-6 15-124F1 15-994-2 16-886 -- -- 29-761 -- -- 11-1893 11-26 -- 8980 SA37 -- 15-192 -- -- -- -- -- -- -- APPLICATION TABLE Facenut Lockwasher APPLICATION TABLE W Q The Application Table lists the original equipment hardware supplied. W Contact Customer Service Center. See back cover. Snap-On Pushbutton Caps -- Standard DESCRIPTION SELECTION TABLE These snap-on pushbutton caps are made of molded plastic for use with grooved style switches. They are ordered separately for user assembly. Description Button Diameter mm (inches) Catalog Number Black Molded Red Molded 15.88 (.625) 15.88 (.625) 53-3338 53-3338-2 CAT. NO. 35-3338 CAT. NO. 53-3338-2 6.35 (.250) 6.35 (.250) 12.70 (.500) 15.88 (.625) 4.23 4 59-01 Special Devices Section 4 1/28/99 2:19 PM Page 4.24 4 SPECIAL DEVICES AND ACCESSORIES Rotary Keylock Brackets -- Security Tumbler Type DESCRIPTION Mounting Hardware and Keys: This series of rotary keylock is designed for use in security applications. They provide a simple method of converting 1 and 2 pole toggle switches. For use with 2 or 3 position switches. 1 hexagon locknut (Cat. No. 15-2528-2) and 1 bright chrome plated dress nut (Cat. No. 15-2528-2). Furnished unassembled. Plus 2 keys (Cat. No. 13-8171). KEYS SELECTION TABLE Where Used Key removable in counter-clockwise position Catalog No. Key removable in center position 8980P26 Key removable in clockwise position 8980P27 Key removable in either extreme position 8980P28 Finish: SPECIFICATIONS 8980P25 Lock Bushing -- Diecast zinc. Bushing: 7/8 Dia., 24 threads/inch. Lock Barrel and Dress Nut -- Chrome plated brass. 8980P27 Keys -- Brass. 7 - 24 T.P.I. 8 (22.23) 19.05 (.750) 26.21 (1.032) Keys For Locking Switches DESCRIPTION 13-5496 13-8171 13-8173 Additional keys may be ordered from the table below. Key styles below match those listed for specific switches in the keylock section on pages 4.14. KEYS SELECTION TABLE Where Used General Purpose & Heavy Duty Series Catalog No. Security Locking Bracket 13-8171 Heavy Duty Series 13-8173 13-5496 Decorator Facenuts SELECTION TABLE Q DIMENSIONS Type Color Catalog Number Knurled Facenuts Black Brite Clear 15-1048-3 15-1048-7 Beveled Facenuts Brite Black Brite Clear 15-1049-3 15-1049-7 APPROXIMATE IN MM (INCHES) CAT. NO. 15-1048 CAT. NO. 15-1049 Q Decorator Facenuts for designer line and 15/32 bushing switches, 15/32-32 thread. 11.13 (.438) Dia. Hole 11.13 (.438) Dia. Hole 15.88 Dia. (.625) 4.24 15.88 Dia. (.625) 20 1.60 (.063) 59-01 Special Devices Section 4 1/28/99 2:19 PM Page 4.25 Dust Protection Cap Nut Assembly The dust protection assembly (Cat. No. 8916K693) consists of neoprene washer and cap nut. It is recommended for use with tool handle switches that have a 15/32 bushing (Cat. No. 7320-7322, 7360-7361). CAT. NO. 8916K693 Neoprene Washer A A VIEW A - A Replacement Terminal Screws SELECTION TABLE Q Screw Size Catalog Number Q #5-40 x 1/8 #5-40 x 5/32 #5-40 x 3/16 Binding Head #5-40 x 1/4 Binding Head #6-32 x 3/16 Binding Head #6-32 x 1/4 Binding Head #6-32 x 1/4 Binding Head 11-1117 11-26 811-7206 811-14 811-2 811-161 811-7248 #6-32 x 1/4 Pan Head -- Brass #6-32 x 3/8 Binding Head #8-32 x 3/16 Binding Head #8-32 x 1/4 #8-32 x 1/4 #8-32 x 3/8 Binding Head #8-32 x 3/8 Binding Head #6-32 x 7/32 Binding Head 11-1893 811-129 11-1618 11-1369 811-408-2 11-1766 11-6074-4 11-6085-2 4 Q Hardware items are sold for use with Eaton Switches only. Indicating Plates SELECTION TABLE Q Keyway Location Marking Material Finish Catalog Number OFF .320 Steel Burnished Nickel 30-5632-4 OFF .032 Steel Burnished Nickel 30-5632-13 Opposite Keyway Keyway Side ON ON ON OFF Q Indicating plates for 15/32 bushing mounted switches. Panel Seal *Prevents moisture and contaminants from entering panel enclosure. *Behind panel mounting. *Stainless steel cup washer assures proper seating of silicone rubber seal. *Seal withstands 20 psi water pressure. *Cat. No. 32-341. 32-341 1/16" Lettering (located on angular surface). .072 .082 .105 .120 .467 Dia. .472 .427 .432 Silicone Rubber Cupwasher Stainless Steel .670 Dia. .650 Thickness of brusning seal is reduced to .080 when mounted to panel. 4.25 59-01 Special Devices Section 4 1/28/99 2:19 PM Page 4.26 4 SPECIAL DEVICES AND ACCESSORIES Accessories for EURO/SR, FULL SIZE, ESPORT and NGR Rockers DIMENSIONS APPROXIMATE IN MM (INCHES) ESPORT CONNECTOR Retaining hinge functions to keep parts intact through shipment and handling. Fracture of the hinges does not affect form, fit, or function of the connector and its terminal retention features. 43.10 .51 Dimension applies at base of snap leg (1.697) 3 6 2 5 1 4 7 8 ESPORT Connector Catalog Number 28-5558 locations 1, 2, 3, 4, 5, and 6 accept Packard 12015870 Metri-Pack Terminals. Location 7 And 8 accept Packard 12034046 Metri-Pack Terminals. 43.21 .51 (1.701) 23.11 .51 (.910) 35.36 .38 (1.392) 55.37 .51 (2.180) NGR CONNECTOR EURO-LOOK AND EURO/SR CONNECTOR 55.37 (2.180) 23.11 (.910) 20.62 (.812) 8 8 6 6 5B 5B 4 4 24.13 .13 (.954) 24.13 .13 (.954) 7 7 33.78 .13 (1.335) 33.78 .13 (1.335) 5A 5A 45.97 1.52 (1.815) 45.97 1.52 (1.815) 24.38 .76 (.962) 24.38 .76 (.962) 31.88 (1.255) 35.56 (1.400) 47.50 1.52 (1.877) 47.50 1.52 (1.877) 20.62 (.812) 17.73 (.698) NGR Connector Catalog Number 28-5637-2 accepts NGR Connector PackardNumber 12015870 Metri-Pack Terminals Catalog 28-5637-2 accepts or AMP compatible connector 28-5940 Packard 12015870 Metri-Pack Terminals accepts AMP terminals 42100-2. or AMP compatible connector 28-5940 accepts AMP terminals 42100-2. 24.79 (.976) 35.56 (1.400) 4.26 EURO-LOOK and EURO/SR Connector Catalog Number 28-3426 accepts Packard 12015870 Metri-Pack Terminals 59-01 Special Devices Section 4 DIMENSIONS 1/28/99 2:19 PM Page 4.27 APPROXIMATE IN MM (INCHES) GANG MOUNTING SYSTEM 26.16 (1.03) 52.32 (2.06) 22.02 (.867) R 3.18 (R .125) R 4.19 (R .165) +.51 77.62 -.00 (3.056) +.25 51.46 -.00 (2.026) Panel Opening For 2 End Bezels 3.81 (.150) 16.79 (.661) 30.48 (1.20) Panel Opening For 2 Ends and 1 Center Bezel +.51 48.26 -.00 (1.900) Panel Opening Reference Only Thickness: 1.0 to 2.0 to 3.0 (.039 to .078 to .118) Dimensions: 51.46 (2.026 +.254 -.000) plus number of center bezels times 1.030 Tolerence: +.254 -.000 for each center bezel up to a maximum of +.050 EURO-LOOK, ESPORT & NGR PANEL PLUGS C 17-21160 17-21159 Top View 21.51 (.847) Euro-Look/ Esport NGR A 2.03 (.080) 2.54 (.100) B R 1.52 (R .060) R 2.03 (R .080) C 8.64 (.340) 8.51 (.335) D 13.46 (.530) 13.97 (.550) E R 3.96 (R .156) R 6.35 (R .250) E (26.01 1.024) 50.04 (1.97) +.13 44.04 -.00 (1.734) Panel plug Catalog Number 17-19544-2 For use with Euro-Look and ESPORT. NGR panel plug Catalog Number 17-21543 NGR R 3.96 (R .156) D 35.05 (1.38) Panel Opening Reference Only Thickness: .76 to 4.83mm (.030 to.190) 17-19263 +.25 31.88 -.03 (1.255) A Bottom View Center 17-19264 25.63 (1.009) EURO/SR PANEL PLUGS B 38.86 (1.53) End EURO-LOOK 4 12.55 (.494) Bezel Catalog Numbers +.51 48.26 -.00 (1.900) 57.91 (2.28) R 4.75 (R .187) (2) End Bezels And (1) Center Bezel (2) End Bezels 44.02 (1.734) 50.80 (2.00) End Bezel 48.18 (1.897) 44.07 .31 (1.735) +.25 -.02 (.650) 16.51 3.30 .25 (.130) 36.25 .13 (1.427) 36.83 (1.450) 30.23 (1.190) +.13 22.02 -.00 (.867) Panel Opening Part will also fit Eaton gang mounting boxes. Catalog Number 17-19263 and 17-19264. 25.02 .20 (.985) 20.83 .13 (.820) Panel Opening Reference Only Thickness: 1.01 to 3.55 (.040 to .140) Best Results Obtained From: 2.03 to 3.17 (.080 to .125) 16.66 21.08 (.680) (.830) Panel plug Catalog Number 53-3318 For use with EURO/SR 4.27 59-01 Special Devices Section 4 1/28/99 2:19 PM Page 4.28 4 SPECIAL DEVICES AND ACCESSORIES Rocker, Toggle and Pushbutton Switch Circuit Diagrams TERMINAL IDENTIFICATION TERMINAL MARKINGS When specified on order, switches will have the terminals identified as shown in the illustration at right. Terminal markings will be ink-stamped on the side of the switch case and unused terminal positions will not be identified. 1 Single Pole 2 3 Double Pole Four Pole 1 4 2 5 3 6 1 4 7 10 2 5 8 11 3 6 9 12 All views are rear of switch with keyway or flat down as applicable. Terminal numbers 2, 2 & 5, and 5 & 8 are considered inboard terminals for single, two and four pole switches respectively. All others are considered outboard. "THREE INDEPENDENT" ON-ON-ON CIRCUIT DIAGRAM Connection Points Single Pole 2 Connect Circuit "A" to Terminals 6 Connect Circuit "B" to Terminals 4 Connect Circuit "C" to Terminals 1 Circuit with Lever in 3 "ON" Independent 1P3T No. of Poles 1 UP Position ROCKER, TOGGLE AND PUSHBUTTON SWITCH LEGEND Contact Terminal -- will make contact with switch lever Isolated Terminal -- does not make contact with lever Center terminal and switch lever Bulb Momentary Contact Denotes mechanical contact portion See page 4.29 for 92, Midsize and Elite Circuit Diagrams. See pages 1.41-1.45 for NGR Circuit Diagrams. ROCKER, TOGGLE AND PUSHBUTTON CIRCUIT DIAGRAMS Note: For switch modified with "Three Independent" ON-ON-ON Special Circuit. External Jumpers are required. Converts 2PDT to 1P3T or 4PDT to 2P3T. User to connect wiring per instructions given below. Connect Common to Terminals LEGENDS CENTER Position DOWN Position (Maintained) (Keyway) Circuit A Circuit B Circuit C 1 2 3 1 2 3 1 2 3 4 5 6 4 5 6 4 5 6 Circuit Letter Schematic Circuit Letter A (1 P. S.T.) 2 3 I (2 Circuit) T B (1 P. D.T.) 1 2 3 J (1 P. S.T.) C (2 P. S.T.) 2 5 3 6 K (1 P. D.T.) D (2 P. D.T.) 1 2 3 4 5 6 L (2 P. S.T.) E (4 P. S.T.) Q F (4 P. D.T.) W GE (1 P. S.T.) HR (1 P. D.T.) 2 5 8 3 6 9 11 12 1 4 7 10 2 5 8 11 3 6 9 12 4 2 6 3 4 2 3 6 Schematic 1 4 3 6 2 4 1 3 2 4 M (2 P. S.T.) 1 3 NY (2 P. D.T.) P (1 P. D.T.) QU (2 Circuit) B A C C NC NO H G NC NO Q Poles 11 and 12 may be eliminated for 3 pole devices. W Poles 10, 11 and 12 may be eliminated for 3 pole devices. E Dependent Lamp. R Independent Lamp. T Two Circuit -- Indicates a special type of double throw switch in which the two circuits being controlled may be independent of each other. Y For 206 Series, an additional lamp is available. U Available in 1PDT or 2PDT. 4.28 59-01 Special Devices Section 4 1/28/99 2:19 PM Page 4.29 Rocker Switch Circuit Diagrams 92, MIDSIZE AND ELITE SERIES CIRCUIT DIAGRAMS Q Circuit Number (Circuit Designation) Circuit with Rocker in Schematic UP Position CENTER Position DOWN Position Circuit Number (Circuit Designation) Circuit with Rocker in Schematic NON-ILLUMINATED 1 (1 P. S.T.) 2 2 (1 P. S.T.) 12 3 (1 P. S.T.) 2 ON ON ON* NONE OFF NONE NONE OFF OFF 1 2 4 (1 P. S.T.) ON NONE OFF* 1 5 (1 P. D.T.) 2 6 (1 P. D.T.) 3 7 (1 P. D.T.) 3 8 (1 P. D.T.) 3 3 ON NONE ON 1 2 ON OFF ON 1 2 ON NONE ON* 1 2 ON* OFF ON 1 3 9 (1 P. D.T.) DOWN Position 10 (2 P. S.T.) 12 25 11 24 11 (2 P. S.T.) 12 25 11 24 12 25 11 24 12 (2 P. S.T.) 13 (2 P. D.T.) 12 13 25 26 14 (2 P. D.T.) 13 12 26 25 15 (2 P. D.T.) 13 12 26 25 16 (2 P. D.T.) 13 12 26 25 17 (2 P. D.T.) NONE OFF ON* NONE OFF ON NONE OFF* ON NONE ON ON OFF ON ON NONE ON* ON* OFF ON ON* OFF ON* ON OFF ON* ON OFF ON* ON NONE OFF ON NONE OFF ON* NONE OFF ON NONE OFF* 4 24 11 11 24 11 24 11 13 ON 24 12 26 11 25 24 2 ON* OFF ON* 1 ILLUMINATED 18 (1 P. S.T.) 3 19 (1 P. S.T.) 12 20 (1 P. S.T.) W 12 NONE OFF 26 (1 P. D.T.) 24 ON NONE OFF 27 (2 P. S.T.) 25 26 ON NONE OFF 28 (2 P. S.T.) 2 11 11 3 22 (1 P. S.T.) 12 ILLUMINATED ON 1 21 (1 P. S.T.) 23 (1 P. D.T.) CENTER Position NON-ILLUMINATED 1 11 UP Position 1 2 11 13 ON* NONE OFF 29 (2 P. S.T.) E ON NONE OFF* 30 (2 P. S.T.) 26 25 24 13 24 (1 P. D.T.) 26 25 25 (1 P. D.T.) 26 13 24 13 24 ON NONE ON ON OFF ON ON NONE ON* 31 (2 P. S.T.) 32 (Indicator) 26 13 25 24 26 25 13 24 12 25 11 24 25 12 11 24 13 26 12 25 11 24 12 25 11 24 3 2 25 * Momentary contact. Q Terminal numbers 1, 2 and 3 denotes single pole base. Terminal numbers 11, 12, 13, 24, 25 and 26 denotes double pole base. W Single pole in double pole base with lamp independently wired. E Double Pole -- Independently wired lamp. 4.29