DC/DC Converters TEN 40WIR Series, 40 Watt CB Scheme Features 2" x 1" metal package Ultra wide 4:1 input voltage range UL 60950-1 UL 60950-1 9-36, 18-75, 43-160 VDC EN 50155 approval for railway applications Thermal shock and vibration resistant according EN 61373 High efficiency up to 92% No minimum load required Operating temperature range -40C to +85C Under voltage lock-out circuit Remote On/Off Output voltage adjustable Lead free design, RoHS compliant 3-year product warranty The TEN 40WIR series is a family of high performance 40 Watt dc/dc converter modules featuring ultra wide 4:1 input voltage ranges in a 2" x 1" package with industry-standard footprint. Input voltages up to 160 VDC, excellent EMC characteristics and EN 50155 approval make this product the best choice for many demanding applications in railroad and transportation systems. Further standard features include remote On/Off, over voltage protection, under voltage lockout and short circuit protection. Low input current characteristics at minimal load make these converters also the ideal solution for battery-operated systems. Typical applications are in wireless networks, telecom/datacom, industry control systems and measurement equipments. Models Order code Input voltage range Output voltage Output current max. Efficiency typ. 3.3 VDC 10`000 mA 90 % TEN 40-2410WIR 5.0 VDC 8000 mA 91 % TEN 40-2411WIR 12 VDC 3333 mA 92 % TEN 40-2412WIR 9 - 36 VDC 15 VDC 2666 mA 92 % TEN 40-2413WIR (24 VDC nominal) 24 VDC 1666 mA 91 % TEN 40-2415WIR 12 VDC 1666 mA 90 % TEN 40-2422WIR 15 VDC 1333 mA 90 % TEN 40-2423WIR 24 VDC (48 VDC)* 833 mA 91 % TEN 40-2425WIR 3.3 VDC 90 % TEN 40-4810WIR 10`000 mA 5.0 VDC 91 % TEN 40-4811WIR 8000 mA 12 VDC 92 % TEN 40-4812WIR 3333 mA 18 - 75 VDC 15 VDC 92 % TEN 40-4813WIR 2666 mA (48 VDC nominal) 24 VDC 91 % TEN 40-4815WIR 1666 mA 12 VDC 90 % TEN 40-4822WIR 1666 mA 15 VDC 90 % TEN 40-4823WIR 1333 mA 24 VDC (48 VDC)* 91 % TEN 40-4825WIR 833 mA 3.3 VDC 88 % TEN 40-7210WIR 10`000 mA 5.0 VDC 89 % TEN 40-7211WIR 8000 mA 12 VDC 90 % TEN 40-7212WIR 3333 mA 43 - 160 VDC 15 VDC 91 % TEN 40-7213WIR 2666 mA (110 VDC nominal) 24 VDC 90 % TEN 40-7215WIR 1666 mA 12 VDC 89 % TEN 40-7222WIR 1666 mA 15 VDC 89 % TEN 40-7223WIR 1333 mA 24 VDC (48 VDC)* 91 % TEN 40-7225WIR 833 mA * The outputs can also be used in serial circuit for single 48 VDC operation. Free-wheeling diodes are not necessary but recommended for increased performance for start-up with inductive/capacitive load and at dynamic load operation. http://www.tracopower.com Page 1 of 4 DC/DC Converters TEN 40WIR Series 40 Watt Input Specifications Input current (no load) 24 Vin models: 15 mA typ. 48 & 110 Vin models: 10 mA typ. Start-up voltage 24 Vin models: 9.0 VDC (or lower) 48 Vin models: 18 VDC (or lower) 110 Vin models: 43 VDC (or lower) Under voltage shut down (lock-out circuit) 24 Vin models: 8.0 VDC typ. 48 Vin models: 16 VDC typ. 110 Vin models: 40 VDC typ. Surge voltage (1 sec.) 24 Vin models: 50 V max. 48 Vin models: 100 V max. 110 Vin models: 170 V max. Reflected ripple current 20 mAp-p typ. Conducted noise EN 55022 class A with external components - see application note document www.tracopower.com/overview/ten40wir EMC immunity - ESD (electrostatic discharge) - Radiated immunity - Fast transient / surge (with external input capacitor) 24 & 48 Vin models: 110 Vin models: - Conducted immunity EN 50155, EN 50121-3-2 EN 61000-4-2, air 8 kV, contact 6 kV, perf. criteria A EN 61000-4-3, 20 V/m, perf. criteria A EN 61000-4-4, 2 kV, perf. criteria A EN 61000-4-5, 2 kV perf. criteria A Nippon chemi-con KY 220 F, 100 V, ESR 48 mOhm Ruby-con BXF 68 F, 200 V, 3pcs in parallel. EN 61000-4-6, 10 V, perf. criteria A Output Specifications Voltage set accuracy 1 % Voltage adjustment range (single output models only) 15 & 24 VDC models: +20 %, -10 % other models: 10 % Regulation - Input variation Vin min. to Vin max. 0.2 % max. - Load variation 0 - 100 % single output models: 0.5 % max. dual output models: 1 % max. (balanced load) 5 % max. (Load cross variation 25 % / 100 %) Minimum load not required Temperature coefficient 0.02 %/K Ripple and noise (20 MHz bandwidth, 3.3 & 5.0 VDC models: 100 mVp-p max. measured with 1 F/ 50 V MLCC) 24 VDC models: 200 mVp-p max. other models: 125 mVp-p max. Start up time (constant resistive load) - Power On 60 ms typ. - Remote On 60 ms typ. Transient response (25% load step change) 250 s typ. Short circuit protection indefinite (automatic recovery) Over load protection 150 % of Iout max. typ. Over voltage protection (only single output models) 3.3 5 12 15 24 VDC VDC VDC VDC VDC models: models: models: models: models: 3.9 V 6.2 V 15 V 20 V 30 V All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 2 of 4 DC/DC Converters TEN 40WIR Series 40 Watt Output Specifications Capacitive load (max. values) 3.3 5.0 12 15 24 12 15 24 VDC VDC VDC VDC VDC VDC VDC VDC models: models: models: models: models: models: models: models: 26'600 F 20'000 F 3900 F 2600 F 1300 F 2600 F (each output) 1600 F (each output) 650 F (each output) General Specifications Temperature ranges - Operating -40C to +85C (with derating) - Casing temperature +105C max. - Storage -55C to +125C Power derating - Natural convection 2.5 %/K above +60C - Natural convection with heat sink (optional) 2.8 %/K above +65C Thermal impedance - Natural convection 10.8 K/W - Natural convection with heat sink (optional) 10.3 K/W Humidity (non condensing) 5 - 95 % rel. H Isolation voltage (60 sec.) - Input / Output 24 & 48 Vin models: 1600 VDC 110 Vin models: 3000 VDC Isolation resistance - Input / Output >1 G Ohm Isolation capacitance - Input / Output 1'500 pF max. Switching frequency 250 kHz typ. (pulse width modulation PWM) Thermal shock, mechanical shock & vibration EN 50155, EN 61373 Safety approcals - UL UL/cUL 60950-1 - CB test certificate IEC/EN 60950-1 - certification documents www.tracopower.com/overview/ten40wir Remote On/Off - On: 3.0 ... 12 VDC or open circuit - Off: 0 ... 1.2 VDC or short circuit pin 3 and pin 2 - Off idle current: 3.0 mA Reliability, calculated MTBF (MIL-HDBK-217F, at +25C, ground benign) 900'000 h Environmental compliance - Reach document www.tracopower.com/info/reach-declaration.pdf - RoHS RoHS directive 2011/65/EU - Flamability identified acc. EN 45545-2 www.tracopower.com/info/en45545-declaration.pdf Physical Specifications Casing material copper Baseplate material non conductive FR4 Potting material silicone (UL94V-0 rated) Weight 32 g (1.13oz) Soldering temperature max. +265C / 10 sec. All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 4 DC/DC Converters TEN 40WIR Series 40 Watt 2.54 (0.4) 6 Pin-Out 25.4 (1.0) 3 5 (0.8) Bottom View 20.32 4 (0.4) (0.2) Pin Single Dual 1 +Vin (Vcc) +Vin (Vcc) 2 -Vin (GND) -Vin (GND) 3 2.54 (0.1) 45.72 (1.8) 10.2 1 2 5.1 (0.1) (2.0) 10.16 7.62 (0.3) 17.78 (0.7) 2.54 50.8 (0.1) Outline Dimensions Remote On/Off 4 +Vout +Vout 5 -Vout Common 6 trim -Vout Dimensions in [mm], () = Inch Pin diameter: 1.0 0.1 (0.04 0.004) Pin pitch tolerances: 0.25 (0.01) Case tolerances: 0.5 (0.02) 3D drawings and application note at: www.tracopower.com/overview/ten40wir Heat-Sink (Option) Order code: TEN-HS1 (cont.: heat-sink, thermal pad, 2 clamps) Material: Aluminum Finish: Anodic treatment (black) Weight: 17 g (0.60oz) without converter Thermal impedance after assembling: 10.3 K/W 56.0 (2.2) max. Heat-sink Thermal pad Clamp Converter Note: Before attaching the heatsink, the product label on converter has to be removed for optimal performance. For volume orders we can supply the converters with heatsink already mounted. Please contact us for a relative quotation. 14.5 (0.57) 16.8 (0.66) max. Dimensions in mm, () = Inch Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com www.tracopower.com Rev. March 7. 2018 Page 4 of 4 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TRACO Power: TEN 40-7215WIR TEN 40-2411WIR TEN 40-2412WIR TEN 40-2422WIR TEN 40-2415WIR TEN 40-7210WIR TEN 40-4815WIR TEN 40-7211WIR TEN 40-7213WIR TEN 40-4811WIR TEN 40-7212WIR TEN 40-2413WIR TEN 40-2423WIR TEN 40-7223WIR TEN 40-4823WIR TEN 40-4813WIR TEN 40-4810WIR TEN 40-4822WIR TEN 407222WIR TEN 40-4812WIR TEN 40-2410WIR TEN 40-2425WIR TEN 40-7225WIR TEN 40-4825WIR