MCP1630DM-DDBK1 - Microchip Technology

MCP1630 1A Bias Supply

Demo Board User’s Guide

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MCP1630 1A BIAS SUPPLY
DEMO BOARD USER’S GUIDE
© 2005 Microchip Technology Inc. DS51564A-page iii
Table of Contents
Preface ...........................................................................................................................1
Chapter 1. Product Overview........................................................................................5
1.1 Introduction ...............................................................................................5
1.2  What is the MCP1630 1A Bias Supply Demo Board? .............................. 6
1.3  What the MCP1630 1A Bias Supply Demo Board Kit Includes .... .. ......... .6
Chapter 2. Installation and Operation ..........................................................................7
2.1 Introduction ...............................................................................................7
2.2 Features ...................................................................................................7
2.3 Getting Started ......................................................................................... 8
Appendix A. Schematic and Layouts ........................................................................11
A.1 Introduction .............................................................................................11
A.2 Board Schematic  .................................................................................. 12
A.3  Board  – A s semb ly  Dr a w in g   . ... ...... ....... .. ....... ...... ....... ....... .. ...... ....... ..... 13
A.4  Board – Top Overlay  .............................................................................14
A.5  Board – Top Layer  ................................................................................15
A.6  Board  – B o ttom La y e r  ........ ....... ....... ...... ....... ....... ...... .. ....... ....... ...... ... 1 6
Appendix B. Bill-Of-Materials (BOM) .........................................................................17
Appendix C. Evaluation Board Firmware ..................................................................19
C.1 Device Firmware .....................................................................................19
Worldwide Sales and Service  ....................................................................................20

MCP1630 1A Bias Supply Demo Board User’s Guide

NOTES:

MCP1630 1A BIAS SUPPLY
DEMO BOARD USER’S GUIDE
© 2005 Microchip Technology Inc. DS51564A-page 1
Preface
INTRODUCTION
This chapter contains general information that will be useful to know before using the 
MCP1630 1A Bias Supply Demo Board. Items discussed in this chapter include:
• Document Lay out
• Conventions Used in this Guide
• Recommended Reading
• The Microchip Web Site
• Customer Support
• Document Rev isio n History
DOCUMENT LAYOUT
This document describes how to use the MCP1630 1A Bias Supply Demo Board. The 
manual layout is as follows:
•Chap te r  1. “P rod u ct  Ov er v ie w”  – Important information about the MCP1630 1A 
Bias Supply Demo Board.
•Chapter 2. “Installation and Operation” – Includes a description of the demo 
board, as well as instructions on how to get started.
•Appendix A. “Schematic and Layouts” – Shows the schematic and layout 
diagrams for the MCP1630 1A Bias Supply Demo Board.
•Appendix B. “Bill-Of-Materials (BOM)” – Lists the parts used to build the 
MCP1630 1A Bias Supply Demo Board.
•Appendix C. “Evaluation Board Firmware” – Provides information about the 
application firmware and the location of the source code.
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and 
documentation are constantly evolving to meet customer needs, so some actual dialogs 
and/or tool descriptions may differ from those in this document. Please refer to our web site 
(www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each 
page, in front of the page number. The numbering convention for the DS number is 
“DSXXXXXA”, where “XXXXX” is the document number  and “A” is the revision level of the 
document.

MCP1630 1A Bias Supply Demo Board User’s Guide

CONVENTIONS USED IN THIS GUIDE

This manu al us es the followi ng docum entatio n conv en tion s:

DOCUMENTATION CONVENTIONS

Description Represents Examples

Arial font:

Italic char acters Referenced books MPLAB® IDE User’s Guide

Emphasized text ...is the only co mp ile r...

Initial caps A window the Output window

A dialog the Settings dialog

A menu selection select Enable Programmer

Quotes A field name in a window or

dialog “Save project before build”

Underlined, italic text with

right angle bracket A menu path File>Save

Bold characters A dialog button Click OK

A tab Click the Power tab

Text in angle brackets < > A key on the keyboard Press <Ent er>, <F1>

Courie r font:

Plain Courier Sample source code #define START

Filenames autoexec.bat

File paths c:\mcc18\h

Keywords _asm, _endasm, static

Command-line options -Opa+, -Opa-

Bit values 0, 1

Constants 0xFF, ‘A’

Italic Courier A variable argument file.o, where file can be

any val id filena me

Square brackets [ ] Optional arguments mcc18 [options] file

[options]

Curly brackets and pipe

character: { | } Choice of mutually exclu s ive

arguments; an OR selection errorlevel {0|1}

Ellipses... Replaces repeated text var_name [,

var_name...]

Represents code supplied by

user void main (void)

{ ...

}

Preface

RECOMMENDED READING

This user's guide describes how to use MCP1630 1A Bias Supply Demo Board. The

following Microchip documents are available and recommended as supplemental

reference resources.

MCP1630 Data Sheet, “High-Speed, Microcontroller-Adaptable, Pulse Width

Modulator”, (DS21896)

This data sheet provide s detailed information regar ding the MCP1 630 product family.

MCP1701 Data Sheet, “2 µA Low- Dropout Positive Voltage Regulator”,

(DS21874)

This data sheet provide s detailed information regar ding the MCP1 701 product family.

PIC10F200 Data Sheet, “6-Pin, 8-Bit Flash Microcontrollers”, (DS41239)

This data sheet provides detailed information regarding the PIC10F200 product family.

THE MICROCHIP WEB SITE

Microchip provides online support via our web site at www.microchip.com. This web

site is used as a means to make files and information easily available to customers.

Accessible by using your favorite Internet browser, the web site contains the following

information:

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programs, design resources, user’s guides and hardware support documents,

latest software releases and archived software

•General Technical Support – Frequently Asked Questions (FAQs), technical

support requests, online discussion groups, Microchip consultant program

member listing

•Business of Microchip – Product selector and ordering guides, latest Microchip

press releases, listing of seminars and even ts, listings of Microchip sales offices,

distributors and factory representatives

MCP1630 1A Bias Supply Demo Board User’s Guide

CUSTOMER SUPPORT

Users of Microchip products can receive assistance through several channels:

• Distributor or Representative

• Local Sales Office

• Field Application Engineer (FAE)

• Technical Support

• Development Systems Information Line

Customers should contact their distributor , representative or field application engineer

(FAE) for support. Local sales offices are also available to help customers. A listing of

sales offices and locations is included in the back of this document.

Technical support is available through the web site at: http://support.microchip.com

DOCUMENT REVISION HISTORY

Revision A (June 2005)

• Initial Release of this Document.

MCP1630 1A BIAS SUPPLY

DEMO BOARD USER’S GUIDE

Chapter 1. Product Overview

1.1 INTRODUCTION

The MCP1630 1A Bias Supply Demo Board is used to evaluate Microchip’s MCP1630

in a SEPIC power converter application. As provided, the MCP1630 1A Bias Supply

Demo Board generates a 3.3V or 5.0V output from an input voltage of 9V, +20%. The

MCP1630 1A Bias Supply Demo Board provides a regulated output for load currents

up to 1A.

This chapter covers the following topics:

• What is the MCP1630 1A Bias Supply Demo Board?

• What the MCP1630 1A Bias Supply Demo Board Kit Includes

FIGURE 1-1: MCP1630 1A Bias Supply Demo Board System Block Diagram.

9V, +/- 20%

Power

Supply

Bias

Supply System

Load

Output

Maximum Output Current = 1A

+5V

Selectable

Output

Voltage

+3.3V

MCP1630 1A Bias Supply Demo Board User’s Guide

1.2 WHAT IS THE MCP1630 1A BIAS SUPPLY DEMO BOARD?

The MCP1630 1A Bias Supply Demo Board is a complete, step-down, switch-mode,

dc-dc power converter. The MCP1630 1A Bias Supply Demo Board generates a

regulated output voltage for systems requiring a bias of 3.3V or 5V at load currents up

to 1A. Different output voltages can be obtained with minor modifications to the

firmware and/or hardware.

This board utilizes Microchip’s MCP1630 (High-Speed PIC® MCU PWM MSOP8),

MCP1701 (Low-Dropout Linear Regulator SOT-23A) and PIC10F200 (Flash MCU

SOT23-6). The input voltage range for the demo board is 7.2V to 11.8V. The output is

capable of providing up to 1A constant output current.

An input power jack is provided to apply the input voltage to the bias supply. An output

header is provided as a means to connect the external system load. A programming

header is available for updating the firmware contained in the PIC10F200.

1.3 WHAT THE MCP1630 1A BIAS SUPPLY DEMO BOARD KIT INCLUDES

This MCP1630 1A Bias Supply Demo Board Kit includes:

• The MCP1630 1A Bias Supply Demo Board Board (102-00046)

• MCP1630 1A Bias Supply Demo Board User’s Guide (DS51564A).

• MCP1630 Data Sheet, “High-Speed, Microcontroller-Adaptable, Pulse Width

Modulator”, (DS21896)

• MCP1701 Data Sheet, “2 µA Low-Dropout Positive V oltage Regulator”,

(DS21874)

• PIC10F200 Data Sheet, “6-Pin, 8-Bit Flash Microcontrollers”, (DS41239)

MCP1630 1A BIAS SUPPLY

DEMO BOARD USER’S GUIDE

Chapter 2. Installation and Operation

2.1 INTRODUCTION

The MCP1630 1A Bias Supply Demo Board demonstrates Microchip’s MCP1630

high-speed Pulse Width Modulator (PWM) used in a step-down, switch-mode, dc-dc

power converter. The MCP1630 is a high-speed, microcontroller-adaptable PWM.

When used in conjunction with a microcontroller, the MCP1630 will control the power

system duty cycle to provide output voltage or current regulation. The PIC10F200

microcontroller can be used to regulate output voltage or current, switching frequency

and maximum duty cycle. The MCP1630 generates duty cycle and provides fast

overcurrent protection based on various external inputs. External signals include the

input oscillator , the reference voltage, the feedback voltage and the current sense. The

output signal is a square-wave pulse. The power train used for the MCP1630 1A Bias

Supply Demo Board is a Single-Ended Primary Inductive Converter (SEPIC).

2.2 FEATURES

The MCP1630 1A Bias Supply Demo Board has the following features:

• Selectable regulated output voltage: 3.3V or 5.0V

• Maximum output current: 1A

• Foldback current limiting

• Cycle-by-cycle peak current limit

• Output present indicator

• Soft-start capability by holding the reference voltage low during power-up

• The MCP1630 1A Bias Supply Demo Board has the flexibility to modify the

regulated output voltage, optimize the soft-start time or disable the output by

modifying the firmware contained in the PIC10F200

• Proprietary features can be added by modifying the firmware contained in the

PIC10F200

• The factory-programmed source code is available

• Adaptable to environmental effects such as ambient temperature

• Typical efficiency: 85%

MCP1630 1A Bias Supply Demo Board User’s Guide

2.3 GETTING STARTED

The MCP1630 1A Bias Supply Demo Board is fully assembled and tested for

generating a regulated, selectable 3.3V or 5.0V output voltage. The MCP1630 1A Bias

Supply Demo Board requires the use of an external input voltage source (+9V, +20%).

2.3.1 Power Input and Output Connections

Powering the MCP1630 1A Bias Supply Demo Board

1. Apply the input voltage to the input power jack (J2). The input voltage source

should be limited to the 0V to +11.8V range. For normal operation, the input

voltage should be between +7.2V and +11.8V, not to exceed an absolute

maximum of +12V.

2. The inside portion of the input power plug must be positive. The outer jacket of

the input power plug must be negative. Ref er to Fi gure 2-1.

FIGURE 2-1: Set-Up Configuration Diagram.

Apply the load to the regulated output voltage terminal block

1. To apply a load to the MCP1630 1A Bias Supply Demo Board, the positive side

(+) of the load should be connected to pin 2 of J1. The negative side (–) of the

load should be connected to pin 1 of J1. Care should be taken when using

electronic loads.

Input Power

Jack

Regulated

Output Voltage

Terminal Block

Programming

Header

Output Voltage

Selection

Header

3.3V5.0V

R11

R5 R3

C1 C2

C4 D1

C10

C7 C8

C3 L1 J1

R13

R10

C11

R12

Installation and Operation

Regulated output vol tage selection

1. The regulated output voltage can be selected to be either 3.3V or 5.0V. The

regulated output voltage is selected by placing a shorting jumper on the Output

Voltage Selection Header (J3). By shorting pins 1 and 2, the regulated output

voltage will be 3.3V . By shorting pins 2 and 3, the regulated output voltage will be

5.0V.

2. If a shorting jumper is not present, the regulated output voltage will default to

5.0V.

3. The output voltage selection input is read by the PIC10F200 at power-up only.

Therefore, the output voltage cannot be changed dynamically without

modification of the factory-installed firmware. Input power must be removed or

cycled in order for a change to take effect.

Output voltage present indication

The MCP1630 1A Bias Supply Demo Board has a LED to indicate the presence of

output voltage. The LED will be illuminated when the output voltage is present.

Programming

Header J4 is provided for in-system circuit programming.

MCP1630 1A Bias Supply Demo Board User’s Guide

NOTES:

MCP1630 1A BIAS SUPPLY

DEMO BOARD USER’S GUIDE

Appendix A. Schematic and Layouts

A.1 INTRODUCTION

This appendix contains the following schematics and layouts for the MCP1630 1A Bias

Supply Demo Boar d:

• Board Schemati c

• Board – Assembly Drawing

• Board – Top Overlay

• Board – Top Layer

• Board – Bottom Layer

MCP1630 1A Bias Supply Demo Board User’s Guide

A.2 BOARD SCHEMATIC

1GND

2OUT 3

VIN

A K

Schematic and Layouts

A.3 BOARD – ASSEMBLY DRAWING

3.3V5.0V

R11

R5 R3

C1 C2

C4 D1

C10

C7 C8

C3 L1 J1

R13

R10

C11

R12

MCP1630 1A Bias Supply Demo Board User’s Guide

A.4 BOARD – TOP OVERLAY

Scale = 2:1

3.3V5.0V

R11

R5 R3

C1 C2

C4 D1

C10

C7 C8

C3 L1 J1

R13

R10

C11

R12

Schematic and Layouts

A.5 BOARD – TOP LAYER

Scale = 2:1

MCP1630 1A Bias Supply Demo Board User’s Guide

A.6 BOARD – BOTTOM LAYER

Scale = 2:1

MCP1630 1A BIAS SUPPLY

DEMO BOARD USER’S GUIDE

Appe nd ix B. Bill-O f-Materials (BOM)

TABLE B-1: BILL-OF-MATERIALS (BOM)

Qty. Reference Description Mfgr. Part Number

2 C1,C2 10 µF, X5R Ceramic, 6.3V, 0805 Panasonic®-ECG ECJ-2FB0J106M

1 C3 10 µF, X5R Ceramic, 25V, 1206 Panasonic-ECG ECJ-3YB1E106M

1 C4 1 µF, X5R Ceramic, 16V, 0805 Panasonic-ECG ECJ-2FB1C105K

1 C5 1 µF, Tantalum, 16V, 1206 Kemet®

Electronics®T491A105K016AS

1 C6 0.1 µF, X7R Ceramic, 16V, 0603 Panasonic-ECG ECJ-1VB1C10 4K

1 C7 9 pF, NPO Ceramic, 50V, 0603 Panasonic-ECG ECJ-1VC1H090D

1 C8 150 pF, NPO Ceramic, 50V, 0603 Panasonic-ECG ECJ-1VC1H151J

1 C9 1 µF, X7R Ceramic, 6.3V, 0603 Panasonic-ECG ECJ-1VB0J105K

1 C10 2700 p F, X7R Ceramic, 50V, 0603 Panasonic -ECG ECJ-1VB1H 27 2K

1 C11 1500 p F, X7R Ceramic, 50V, 0603 Panasonic -ECG ECJ-1VB1H 15 2K

1 D1 1.5A, 30V Schottky Diode, SMA Toshiba®CRS08(TE85L)

1 D2 Super Red LED, 0603 Lumex®

Opto/Components SML-LX0603SRW-TR

1 J1 Connector Terminal Block, 2 Pos., 2.54mm,

TB254-2 Phoenix Contact 1725656

1 J2 Connector Power Jack, 2.5 x 5.5 mm, SMD CUI Inc. PJ-002B-SMT

1 J3 Connector Header , 3 Pos., 2.54 mm, HDR1X3 Molex®/Waldom® 22-03-2031

1 J4 Connector Header , 5 Pos., 2.54 mm, HDR1X5 Molex 22-03-2051

1 L1 8.2 µH, Coupled Inductor, DRQ74 Coiltronics®DRQ74-8R2

1 Q1 Dual N-Channel MOSFET, SOT23-6 Siliconix Si3900DV-T1

1 R1 22.1, 1/16W, 1%, Chip Resistor, 0603 Panasonic-ECG ERJ-3EKF22R1V

3 R2,R8,R10 1.00k, 1/16W, 1%, Chip Resistor, 0603 Panasonic-ECG ERJ-3EKF1001V

1 R3 4.75k, 1/16W, 1%, Chip Resistor, 0603 Panasonic-ECG ERJ-3EKF4751V

1 R4 10.0, 1/16W, 1%, Chip Resistor, 0603 Panasonic-ECG ERJ-3EKF10R0V

1 R5 787k, 1/16W, 1%, Chip Resistor, 0603 Panasonic-ECG ERJ-3EKF7873V

2 R6,R11 15.0k, 1/16W, 1%, Chip Resistor, 0603 Panasonic-ECG ERJ-3EKF1502V

2 R7,R9 7.87k, 1/16W, 1%, Chip Resistor, 0603 Panasonic-ECG ERJ-3EKF7871V

1 R12 47.5k, 1/16W, 1%, Chip Resistor, 0603 Panasonic-ECG ERJ-3EKF4752V

1 R13 100k, 1/16W, 1%, Chip Resistor, 0603 Panasonic-ECG ERJ-3EKF1003V

1 U1 5.0V, 250 mA, Voltage Regulator, SOT23 Microchip

Technology Inc. MCP1701T-5002I/CB

1 U2 PWM Building Block, MSOP8 Microchip

Technology Inc. MCP1630-E/MS

1 U3 8-Bit Flash Microcont roller, SOT23 -6 Microchip

Technology Inc. PIC10F200T-I/OT

1 Shorting Jumper, 2 Pos., 2.54mm Sullins™ STC025YAN

MCP1630 1A Bias Supply Demo Board User’s Guide

NOTES:

MCP1630 1A BIAS SUPPLY

DEMO BOARD USER’S GUIDE

Appendix C. Evaluation Board Firmwar e

C.1 DEVICE FIRMWARE

For the latest copy of the MCP1630 1A Bias Supply Demo Board firmware, visit our

web site at www.microchip.com.

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WORLDWIDE SALES AND SERVICE

04/20/05

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MCP1630DM-DDBK1