FBISFBIS-II Connector (Floating Battery Interconnection System Connector) Product Specification 108-61125 25APR11 Rev. A FBIS-2 Connector 1. Scope: 1.1 Contents This specification covers the requirements for product performance, test methods and quality assurance provisions of FBIS-2 Connector. Applicable product descriptions and part numbers are as shown in Appendix 2. 2. Applicable Documents: The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 AMP Specifications : A.109-5000 Test Specification, General Requirements for Test Methods. B.501-61056 Test Report: 2.2 Commercial Standards and Specifications: A. MIL-STD-202Test Methods for Electronic and Electrical Component Parts. B.EIA 364Test Specification Tyco Electronics AMP Korea. (2nd Fl. 1365-10 Seocho-Dong Seocho-Ku Seoul Korea, 137-070) (c) Copyright 2008 Tyco Electronics AMP Korea All international rights reserved. * : Trademark 1 of 7 FBISFBIS-II Connector (Floating Battery Interconnection System Connector) 108-61125 3. Requirements 3.1 Design and Construction Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2 Materials A. A. Contact MaterialCopper Alloy Finish Nickel-under plated all over. Gold plated at contact area. Gold flash plated at soldering area. B. Housing Thermoplastic Molding Compound ColorBlack, UL94V-0 / UL94HB C. Solder Peg MaterialCopper Alloy Finish Nickel-under plated all over. Tin plated all over. 3.3 Ratings A. Voltage Rating30V DC B. Current Rating1.5 A /Contact C. Temperature Rating 40 to +85 High limit temperature includes raised temperature by operation. D. Keeping Temperature : 10 to +50 3.4 Performance Requirements and Test Descriptions The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig. 1. All tests shall be performed in the room temperature, unless otherwise specified. Rev. A 2 of 7 FBISFBIS-II Connector (Floating Battery Interconnection System Connector) 3.5 108-61125 Test Requirements and Procedures Summary Para. 3.5.1 Test Items Examination of Product Requirements Procedures Meets requirements of product Visual inspection drawing. No physical damage Electrical Requirements 3.5.2 Termination Resistance 30 m Max. (Initial) Subject mated contacts assembled in (Low Level) R 10m Max.(Final) housing to 20 mV Max. open circuit at 100 mA. 3.5.3 Dielectric withstanding Voltage (DWV) There shall be no evidence of arc-over, insulation breakdown or leakage current in excess of 1mA As shown in Fig.2 EIA 364-23 500Vrms at 60Hz, between terminals and terminals to case 60 seconds. The connector shall be mounted but not soldered to P.C board The voltage shall be applied across a minimum of 50% of each of the adjacent and opposing contacts per connector 3.5.4 Insulation Resistance (I.R) 3.5.5 Temperature Rising EIA 364-20 The insulation resistance of 100V DC mated connectors shall not be 2 minutes less than 500M The connector shall be mated but not soldered to P.C board The insulation resistance shall be measured between a minimum of 50% of each of the adjacent and opposing contacts per connector EIA 364-21B 1.5 Amps RMS continues 3.5Amps RMS over any 2 second time 30 Max. period Measure temperature rising by current 3.5.6 Mechanical Shock Energized Mechanical Requirements No electrical discontinuity 100g's,6ms duration greater than 25sec. 1/2 sine pulse shall occur 3 shocks in each direction 3 mutually perpend, planes 18 shocks total 3.5.7 Vibration No electrical discontinuity greater than 25sec. shall occur EIA 364-27 Random Vibration 3 mutually perpend. Planes 15g peak 10-2000Hz, 0.4g2/Hz 20min per plane EIA 364-28 Fig. 1 (CONT.) Rev. A 3 of 7 FBISFBIS-II Connector (Floating Battery Interconnection System Connector) Para. 3.5.8 Test Items Insertion Force (Mating Force) Requirements 108-61125 Procedures Operation Speed100mm/min. 1Pos.: 1 N Max. Measure the force required to mate connectors EIA 364-13 3.5.9 Withdrawal Force (Un-mating Force) 1Pos.: 0.1 N Min. Operation Speed100mm/min. Measure the force required to unmate connectors EIA 364-13 3.5.10 3.5.11 Durability (Automatic Operation) Manual Durability 3.5.12 Thermal Shock 3.5.13 Cyclic Humidity No contact crack allowed Operation Speed600cycles/hour Max. Number of Cycles1000 cycles No contact crack allowed As shown in Fig.3-1, 3-2 EIA 364-9 Number of Cycles1000 cycles As shown in Fig.3-1, 3-2 EIA 364-9 Environmental Requirements Mated connector, No physical damage allowed -55/30min. 105/30min. Make this a cycle, repeat 5 cycles. 5min(max.)transition to 105, 5min(max.)transition to -55 EIA 364-32 Mated connector, No physical damage allowed 253 at 80%3% RH and 653 at 50%3% RH. 24cycles Ramp times should be 0.5 hour and dwell times should be1.0hour. Dwell times start when the temperature and humidity have stabilized within the specified levels. 3.5.14 Temperature Life (Heat Aging) 3.5.15 Salt Spray No physical damage allowed No corrosion that damages function of connector allowed 3.5.16 Resistance to Reflow No physical damage allowed Heat EIA 364--31 Mated connector 85 for 120 hours EIA 364-32 Mated connectors with 5% , 35 concentration for 96hours EIA 364-26 Temperature profile; IPC/JEDEC J-STD-020D or latest revision level Fig. 1 (End) Rev. A 4 of 7 FBISFBIS-II Connector (Floating Battery Interconnection System Connector) 108-61125 3.5 Product Qualification Test Sequence Test Group Test Examination 1 2 3 4 5 6 7 1,6 1,10 1,4 2 Test Flow a Examination of Product 1,9 1,14 1,10 1,8 Resistance to Reflow heat 2 2 2 2 2 Low Level Contact resistance(LLCR) 3,6 5,9, 11,13 5,7 3,5 5,7 Dielectric Withstanding Voltage(DWV) 2,6 Insulation Resistance(I.R) 3,7 Temperature Rising 3 Mechanical Shock 4 Vibration 5 Insertion(Mating) Force 7 3,7 3,8 3,8 8 4,8 4,9 4,9 Withdrawal (Un-mating) Force Durability (Automatic Operation) Manual Durability 6 6 Thermal Shock 10 4 Cyclic Humidity 12 5 Temperature Life (Heat Aging) 6 Salt Spray 4 Appendix 1 (a) Numbers indicate sequence in which the tests are performed. The applicable product descriptions and part numbers are as shown in Appendix.2. Product Part No. Description 1554829-3 FLOATING BATTERY INTERCONNECTION SYSTEMS RECEPTACLE ASSEMBLY FBIS-ll PLUG ASSEMBLY 2134167-1 4 POS H TYPE Appendix 2 Rev. A 5 of 7 FBISFBIS-II Connector (Floating Battery Interconnection System Connector) 108-61125 Fig.2 Termination Resistance Measuring Points Rev. A 6 of 7 FBISFBIS-II Connector (Floating Battery Interconnection System Connector) 108-61125 0.1 MAX. Fig.3-1 Displacement allowance for durability test 0.1 MAX. 1.3 MAX. Fig.3-2 Tilt allowance for durability test Rev. A 7 of 7 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity: 2134167-1