2134167-1 - TE Connectivity

FBIS

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-II Connector Product Specification

II Connector Product SpecificationII Connector Product Specification

II Connector Product Specification

(Floating Battery Interconnection System Connector)

(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)

(Floating Battery Interconnection System Connector)

108-61125

25APR11

Rev. A

1 of 7

Tyco Electronics AMP Korea. (2

nd

Fl. 1365-10 Seocho-Dong Seocho-Ku Seoul Korea, 137-070)

* : Trademark

FBIS-2 Connector

1. Scope:

1.1 Contents

This specification covers the requirements for product performance, test methods and quality assurance

provisions of FBIS-2 Connector.

Applicable product descriptions and part numbers are as shown in Appendix 2.

2. Applicable Documents:

The following documents form a part of this specification to the extent specified herein. In the event of conflict

between the requirements of this specification and the product drawing, the product drawing shall take

precedence. In the event of conflict between the requirements of this specification and the referenced

documents, this specification shall take precedence.

2.1 AMP Specifications :

A.109-5000 Test Specification,

General Requirements for Test Methods.

B.501-61056 Test Report:

2.2 Commercial Standards and Specifications:

A. MIL-STD-202：Test Methods for Electronic and

Electrical Component Parts.

B.EIA 364：Test Specification

FBIS

FBISFBIS

FBIS-

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-II Connector

II ConnectorII Connector

II Connector

108-61125

(Floating Battery Interconnection System Connector)

(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)

(Floating Battery Interconnection System Connector)

Rev. A 2 of 7

3. Requirements

3.1 Design and Construction

Product shall be of the design, construction and physical dimensions specified on the applicable product drawing.

3.2 Materials

A. A. Contact

・Material：Copper Alloy

・Finish： Nickel-under plated all over.

Gold plated at contact area.

Gold flash plated at soldering area.

B. Housing

Thermoplastic Molding Compound

Color：Black, UL94V-0 / UL94HB

C. Solder Peg

・Material：Copper Alloy

・Finish： Nickel-under plated all over.

Tin plated all over.

3.3 Ratings

A. Voltage Rating：30V DC

B. Current Rating：1.5 A /Contact

C. Temperature Rating ：－40℃ to +85℃

High limit temperature includes raised temperature by operation.

D. Keeping Temperature : －10℃ to +50℃

3.4 Performance Requirements and Test Descriptions

The product shall be designed to meet the electrical, mechanical and environmental performance

requirements specified in Fig. 1. All tests shall be performed in the room temperature, unless otherwise

specified.

FBIS

FBISFBIS

FBIS-

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-II Connector

II ConnectorII Connector

II Connector

108-61125

(Floating Battery Interconnection System Connector)

(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)

(Floating Battery Interconnection System Connector)

Rev. A 3 of 7

3.5 Test Requirements and Procedures Summary

Para.

Test Items Requirements Procedures

3.5.1 Examination of Product Meets requirements of product

drawing. Visual inspection

No physical damage

Electrical Requirements

3.5.2 Termination Resistance

(Low Level) 30 mΩ Max. (Initial)

ΔR 10mΩ Max.(Final)

・Subject mated contacts assembled in

housing to 20 mV Max. open circuit at

100 mA.

・As shown in Fig.2

・EIA 364-23

3.5.3 Dielectric withstanding

Voltage

(DWV)

There shall be no evidence

of arc-over, insulation

breakdown or leakage current

in excess of 1mA

・500Vrms at 60Hz, between terminals and

terminals to case

・60 seconds.

・The connector shall be mounted but not

soldered to P.C board

・The voltage shall be applied across a

minimum of 50% of each of the adjacent and

opposing contacts per connector

・EIA 364-20

3.5.4 Insulation Resistance

(I.R) The insulation resistance of

mated connectors shall not be

less than 500MΩ

・100V DC

・2 minutes

・The connector shall be mated but not

soldered to P.C board

・

The insulation resistance shall be measured

between a minimum of 50% of each of the

adjacent and opposing contacts per

connector

・EIA 364-21B

3.5.5 Temperature Rising

30℃ Max.

・

1.5 Amps RMS continues

・

3.5Amps RMS over any 2 second time

period

・

Measure temperature rising by Energized

current

Mechanical Requirements

3.5.6 Mechanical Shock

No electrical discontinuity

greater than 25μsec.

shall occur

・100g’s,6ms duration

・1/2 sine pulse

・3 shocks in each direction

・3 mutually perpend, planes 18 shocks total

・EIA 364-27

3.5.7 Vibration

No electrical discontinuity

greater than 25μsec. shall

occur

・Random Vibration

・3 mutually perpend. Planes

・15g peak

・10-2000Hz, 0.4g2/Hz

・20min per plane

・EIA 364-28

Fig. 1 (CONT.)

FBIS

FBISFBIS

FBIS-

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-II Connector

II ConnectorII Connector

II Connector

108-61125

(Floating Battery Interconnection System Connector)

(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)

(Floating Battery Interconnection System Connector)

Rev. A 4 of 7

Para.

Test Items Requirements Procedures

3.5.8 Insertion Force

(Mating Force) 1Pos.: 1 N Max. ・Operation Speed：100mm/min.

・Measure the force required to mate

connectors

・EIA 364-13

3.5.9 Withdrawal Force

(Un-mating Force) 1Pos.: 0.1 N Min. ・Operation Speed：100mm/min.

・Measure the force required to unmate

connectors

・EIA 364-13

3.5.10

Durability

(Automatic Operation) No contact crack allowed ・Operation Speed：600cycles/hour Max.

・Number of Cycles：1000 cycles

・As shown in Fig.3-1, 3-2

・EIA 364-9

3.5.11

Manual Durability

No contact crack allowed ・Number of Cycles：1000 cycles

・As shown in Fig.3-1, 3-2

・EIA 364-9

Environmental Requirements

3.5.12

Thermal Shock No physical damage allowed ・Mated connector,

・-55℃/30min. 105℃/30min.

Make this a cycle,

repeat 5 cycles.

・5min(max.)transition to 105℃,

・5min(max.)transition to -55℃

・EIA 364-32

3.5.13

Cyclic Humidity No physical damage allowed ・Mated connector,

・25℃±3℃ at 80%±3% RH and

65℃±3℃ at 50%±3% RH.

24cycles

・Ramp times should be 0.5 hour and dwell

times should be1.0hour.

Dwell times start when the

temperature and humidity have stabilized

within the specified levels.

・EIA 364—31

3.5.14

Temperature Life

(Heat Aging) No physical damage allowed ・Mated connector

・85℃ for 120 hours

・EIA 364-32

3.5.15

Salt Spray No corrosion that damages

function of connector allowed

・Mated connectors with

5% , 35℃ concentration for

96hours

・EIA 364-26

3.5.16

Resistance to Reflow

Heat No physical damage allowed ・Temperature profile;

IPC/JEDEC J-STD-020D or latest revision

level

Fig. 1 (End)

FBIS

FBISFBIS

FBIS-

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-II Connector

II ConnectorII Connector

II Connector

108-61125

(Floating Battery Interconnection System Connector)

(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)

(Floating Battery Interconnection System Connector)

Rev. A 5 of 7

3.5 Product Qualification Test Sequence

Test Group

1 2 3 4 5 6 7

Test Examination

Test Flow （a）

Examination of Product 1,9 1,14 1,10

1,8 1,6 1,10 1,4

Resistance to

Reflow heat 2 2 2 2 2 2

Low Level Contact

resistance(LLCR) 3,6 5,9,

11,13 5,7 3,5 5,7

Dielectric Withstanding

Voltage(DWV) 2,6

Insulation Resistance(I.R)

3,7

Temperature Rising 3

Mechanical Shock 4

Vibration 5

Insertion(Mating) Force 7 3,7 3,8 3,8

Withdrawal (Un-mating)

Force 8 4,8 4,9 4,9

Durability (Automatic

Operation) 6

Manual Durability 6

Thermal Shock 10 4

Cyclic Humidity 12 5

Temperature Life

(Heat Aging) 6

Salt Spray 4

Appendix 1

(a) Numbers indicate sequence in which the tests are performed.

The applicable product descriptions and part numbers are as shown in Appendix.2.

Product Part No. Description

1554829-3 FLOATING BATTERY INTERCONNECTION SYSTEMS RECEPTACLE

ASSEMBLY

2134167-1 FBIS-ll PLUG ASSEMBLY

4 POS H TYPE

Appendix 2

FBIS

FBISFBIS

FBIS-

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-II Connector

II ConnectorII Connector

II Connector

108-61125

(Floating Battery Interconnection System Connector)

(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)

(Floating Battery Interconnection System Connector)

Rev. A 6 of 7

Fig.2 Termination Resistance Measuring Points

FBIS

FBISFBIS

FBIS-

--

-II Connector

II ConnectorII Connector

II Connector

108-61125

(Floating Battery Interconnection System Connector)

(Floating Battery Interconnection System Connector)(Floating Battery Interconnection System Connector)

(Floating Battery Interconnection System Connector)

Rev. A 7 of 7

Fig.3-1 Displacement allowance for durability test

Fig.3-2 Tilt allowance for durability test

0.1 MAX.

1.3° MAX.

Mouser Electronics

Authorized Distributor

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2134167-1