PM100DSA120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Single Phase IGBT Inverter Output 100 Amperes/1200 Volts A B G G G M U L N SIDE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO T - DIA. (4 TYP.) N 123 45 C2E1 E2 C1 D C P SIDE 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO 1234 5 P P S S S S Q - DIA. (2 TYP.) R - M5 THD. (3 TYP.) H 0.64 MM SQ. PIN (10 TYP.) J K E Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. F N C1 VP1 VCC FPO SPR CP1 VPC TEMP FO OUT1 SR Features: Complete Output Power Circuit OUT2 IN SENS GND SINK C2E1 VN1 VCC FNO SNR CN1 VNC Gate Drive Circuit TEMP Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage FO OUT1 SR OUT2 IN SENS GND SINK E2 Outline Drawing and Circuit Diagram Dimensions Inches Dimensions Inches Millimeters A 4.33 Millimeters 110.0 L 0.47 12.0 B 3.660.010 93.00.25 M 0.33 8.5 C 1.77 45.0 N 0.28 7.0 D 1.34 34.0 P 0.230 5.84 Q 0.22 Dia. E 1.14 +0.04/-0.02 29.0 +1/-0.5 Dia. 5.5 F 1.02 26.0 R M5 Metric M5 G 0.98 25.0 S 0.100 2.54 H 0.702 17.84 T 0.08 Dia. Dia. 2.0 J 0.55 14.0 U 0.08 2.0 K 0.51 13.0 Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100DSA120 is a 1200V, 100 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 100 120 647 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100DSA120 IntellimodTM Module Single Phase IGBT Inverter Output 100 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Symbol PM100DSA120 Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Mounting Torque, M5 Mounting Screws -- 17 in-lb Mounting Torque, M5 Main Terminal Screws -- 17 in-lb Power Device Junction Temperature Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal -- 340 Grams VCC(prot.) 800 Volts VRMS 2500 Volts Control Sector Supply Voltage Applied between (VP1-VPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (CP1-VPC, CN1-VNC) VCIN 10 Volts Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc) VFO 20 Volts Fault Output Current IFO 20 mA VCES 1200 Volts IC 100 Amperes ICP 200 Amperes IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, Peak Collector Current, Supply Voltage (Applied between C1 - E2) Supply Voltage, Surge (Applied between C1 - E2) Collector Dissipation 648 VCC 900 Volts VCC(surge) 1000 Volts PC 595 Watts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100DSA120 IntellimodTM Module Single Phase IGBT Inverter Output 100 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Over Current Trip Level Inverter Part OC -20C T 125C 145 230 -- Amperes Short Circuit Trip Level Inverter Part SC -20C T 125C 200 340 -- Amperes Control Sector Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection toff(OC) VD = 15V -- 5 -- S OT Trip Level 100 110 120 C OTR Reset Level 85 95 105 C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level -- 12.5 -- Volts Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts Circuit Current ID VD = 15V, VCIN = 5V, VN1-VNC -- 19 26 mA VD = 15V, VCIN = 5V, VXP1-VXPC -- 19 26 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-B Sinusoidal -- 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- mS VSXR Tj 125C, Rin = 6.8 kV (SPR, SNR) 4.5 5.1 5.6 Volts Minimum Fault Output Pulse Width SXR Terminal Output Voltage 649 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100DSA120 IntellimodTM Module Single Phase IGBT Inverter Output 100 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCEX, Tj = 25C -- VCE = VCEX, Tj = 125C -- -- 1 mA -- 10 mA IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICEX VFM -IC = 100A, VD = 15V, VCIN = 5V -- 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 100A -- 2.3 3.2 Volts VD = 15V, VCIN = 0V, IC = 100A, -- 2.1 2.9 Volts Tj = 125C Inductive Load Switching Times 0.5 1.4 2.5 S trr VD = 15V, VCIN = 0 ~ 5V -- 0.2 0.4 S tC(on) VCC = 600V, IC = 100A -- 0.4 1.0 S toff Tj = 125C -- 2.5 3.5 S -- 0.6 1.1 S ton tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT -- -- 0.21 C/Watt Rth(j-c)D Each FWDi -- -- 0.35 C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.060 C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage 650 Symbol Condition Value Units VCC Applied across C1-E2 Terminals 0 ~ 800 Volts VD Applied between VP1-VPC, VN1-VNC 15 1.5 Volts Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC PWM Input Frequency fPWM Using Application Circuit 4.0 ~ VSXR Volts 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal 3.5 S Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100DSA120 IntellimodTM Module Single Phase IGBT Inverter Output 100 Amperes/1200 Volts 2 1 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 0 0 40 80 15 VD = 17V 13 80 60 40 20 12 14 16 18 20 0 1 2 3 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 100 ton VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 10-1 101 102 100 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 101 103 REVERSE RECOVERY TIME, trr, (S) toff SWITCHING TIMES, tc(on), tc(off), (s) 101 102 102 Irr trr 10-1 101 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 10-2 101 103 100 103 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) EMITTER CURRENT, IE, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 102 120 120 101 100 Tj = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V Tj = 25oC Tj = 125oC 110 100 90 80 0 0 100 0 0 120 Tj = 25oC VCIN = 0V 0.5 1.0 1.5 2.0 DIODE FORWARD VOLTAGE, VF, (VOLTS) 2.5 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 1 COLLECTOR CURRENT, IC, (AMPERES) 2 0 SWITCHING TIMES, ton, toff, (s) 120 3 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3 DIODE FORWARD CURRENT, -IF, (AMPERES) OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 0 110 100 90 80 VD = 15V 0 12 14 16 18 SUPPLY VOLTAGE, VD, (VOLTS) 20 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (oC) 651 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100DSA120 IntellimodTM Module Single Phase IGBT Inverter Output 100 Amperes/1200 Volts UVt UVr 100 14 80 60 40 50 100 150 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.35oC/W 10-1 TIME, (s) 100 0 50 100 JUNCTION TEMPERATURE, Tj, ( C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 10-2 -50 o JUNCTION TEMPERATURE, Tj, ( C) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 12 0 0 o 10-3 10-3 13 11 0 652 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 15 VD = 15V UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 120 -50 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 101 150 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.21oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101