DIN Twin-contact Connectors XC5 A Wide Variety of DIN Connectors That Conform to UL/CSA Standards. * Fully preserves the characteristics of normal DIN connectors while increasing the number of terminals available. * Meets world market needs with products ranging from onepiece connectors (card edge) to two-piece connectors. * Uses a twin-contact system for high reliability and low cost. * Lower insertion force as a result of FEM analysis techniques. * Conform to UL standards (file no. E 103202) and CSA standards (file no. LR 62678). Low Insertion Force Design Structure Twin Contacts (2-point Contact System) 2R 45 (DIN standard) Insertion Without R With R Socket contact Plug contact Removal 0.6 mm (DIN standard) The shape of the Plug contact tip is based on the DIN standard dimensions, however, a small radius, R, has been introduced between the shaft and the tip. This results in less force being required for insertion. Connector Styles Double-row Connectors Model XC5A B type Appearance Plug with right-angle terminals Triple-row Connectors XC5B B type XC5E Q type Socket with straight terminals Plug with straight terminals XC5F Q type Model XC5C C type Appearance Plug with right-angle terminals Socket with right-angle terminals XC5D C type XC5G R type Socket with straight terminals Plug with straight terminals Ratings and Characteristics Materials and Finish Rated current Rated voltage Contact resistance Insulation resistance Dielectric strength Item Housings 2A 300 VAC 20 m max. (at 20 mV, 100 mA max.) 106 M min. (at 100 VDC) 1,000 VAC for 1 min (leakage current: 1 mA max.) Connector insertion 0.59 N max. per contact Contact removal 0.15 N min. (with test gauge, t = 0.56 mm) Insertion durability 200 times Ambient Operating: -55 to 125C (with no icing) temperature XC5H R type Socket with right-angle terminals Plugs Sockets Fiber-glass reinforced PBT resin (UL94V-0)/ gray Phosphor bronze/nickel Contact Mating Brass/nickel s end base, 0.4-m gold plating base, 0.4-m gold plating (See (See note 1.) note 1.) Termina Brass/nickel Phosphor bronze/nickel l base, tin plating base, tin plating Note: 1. For non-standard plating specifications, contact OMRON 2. Wrap terminal contacts are made from phosphor bronze. 3. See "Precautions" for information about Wire Wrap terminals DIN Twin-contact Connectors XC5 85 XC5A Double-row Plugs, DIN B-type (Standard) Dimensions XC5A-@@22 (With right-angle through-hole terminals) Coding Key position Two, 2.8 dia. Mounting holes (bottom view) 0.8 +0.1 dia. 0 Two, 2.8 dia. No. of contacts Dimensions (mm) A B C 20 37.9 32.1 22.86 32 53.2 47.4 38.10 44 68.4 62.6 50 76.0 64 100 D F 33.02 28.1 29.3 3, 8 48.26 43.3 44.6 5, 12 53.34 63.50 58.5 59.8 4, 9, 14, 19 70.2 60.96 71.12 66.2 67.4 5, 10, 16, 21 93.8 88.0 78.74 88.90 83.9 85.2 6, 13, 20, 27 139.5 133.7 124.46 134.62 129.7 130.9 10, 20, 31, 41 Ordering Information No. of contacts 20* 32 44* Terminal type Right-angle through-hole terminals Model XC5A-2022 XC5A-3222 XC5A-4422 50* XC5A-5022 64 XC5A-6422 100* XC5A-0122 *Marked items have an increased number of contacts while following DIN standards. 86 Coding Key positions (contact No.) E DIN Twin-contact Connectors XC5 XC5B Double-row Sockets, DIN B-type (Standard) Dimensions XC5B-@@21 (With straight through-hole terminals) Two, 2.8 dia. Coding Key slot (Straight DIP terminals) XC5B-@@23 (With straight wrap terminals) (Straight wrap terminals) Mounting holes (bottom view) 1.0 +0.1 dia. (Wrap terminals) 0 0.8 +0.1 dia. (DIP terminals) 0 No. of contacts Dimensions (mm) C D E Two, 2.8 dia. Coding Key slot positions (contact No.) A B 20 38.9 29.1 22.86 34.12 27.1 3, 8 32 54.2 44.4 38.10 49.36 42.3 5, 12 44 69.4 59.6 53.34 64.60 57.5 4, 9, 14, 19 50 77.0 67.2 60.96 72.22 65.2 5, 10, 16, 21 64 94.8 85.0 78.74 90.00 82.9 6, 13, 20, 27 100 140.5 130.7 124.46 135.72 128.7 10, 20, 31, 41 Ordering Information No. of contacts Terminal type Straight Through-hole terminals Straight wrap terminals 20* XC5B-2021 XC5B-2023 32 XC5B-3221 XC5B-3223 44* XC5B-4421 XC5B-4423 50* XC5B-5021 XC5B-5023 64 XC5B-6421 XC5B-6423 100* XC5B-0121 XC5B-0123 *Marked items have an increased number of contacts while following DIN standards. DIN Twin-contact Connectors XC5 87 XC5E Double-row Plugs, DIN Q-type (Reverse) Dimensions XC5E-@@21 (With straight through-hole terminals) Two, 2.8 dia. Coding Key position XC5E-@@23 (Straight DIP terminals) (With straight wrap terminals) (Straight wrap terminals) Mounting holes (bottom view) 0.8 +0.1 dia. (DIP terminals) 0 No. of contacts 1.0 +0.1 dia. (Wrap terminals) 0 Dimensions (mm) A B C D 20 38.9 32.1 22.86 32 54.2 47.4 38.10 44 69.4 62.6 50 77.0 64 100 F 34.12 28.1 29.3 3, 8 49.36 43.3 44.6 5, 12 53.34 64.60 58.5 59.8 4, 9, 14, 19 70.2 60.96 72.22 66.2 67.4 5, 10, 16, 21 94.8 88.0 78.74 90.00 83.9 85.2 6, 13, 20, 27 140.5 133.7 124.46 135.72 129.7 130.9 10, 20, 31, 41 Ordering Information No. of contacts Terminal type Straight through-hole terminals Straight wrap terminals 20* XC5E-2021 XC5E-2023 32 XC5E-3221 XC5E-3223 44* XC5E-4421 XC5E-4423 50* XC5E-5021 XC5E-5023 64 XC5E-6421 XC5E-6423 100* XC5E-0121 XC5E-0123 *Marked items have an increased number of contacts while following DIN standards. 88 Coding Key positions (contact No.) E DIN Twin-contact Connectors XC5 Two, 2.8 dia. XC5F Double-row Sockets, DIN Q-type (Reverse) Dimensions XC5F-@@22 (With right-angle through-hole terminals) Coding Key slot Two, 2.8 dia. Mounting holes (bottom view) 0.8 +0.1 dia. 0 Two, 2.8 dia. No. of contacts Dimensions (mm) C D E Coding Key slot positions (contact No.) A B 20 37.9 29.1 22.86 33.02 27.1 3, 8 32 53.2 44.4 38.10 48.26 42.3 5, 12 44 68.4 59.6 53.34 63.50 57.5 4, 9, 14, 19 50 76.0 67.2 60.96 71.12 65.2 5, 10, 16, 21 64 93.8 85.0 78.74 88.90 82.9 6, 13, 20, 27 100 139.5 130.7 124.46 134.62 128.7 10, 20, 31, 41 Ordering Information No. of contacts 20* 32 44* Terminal type Right-angle through-hole terminals Model XC5F-2022 XC5F-3222 XC5F-4422 50* XC5F-5022 64 XC5F-6422 100* XC5F-0122 *Marked items have an increased number of contacts while following DIN standards. DIN Twin-contact Connectors XC5 89 XC5C Triple-row Plugs, DIN C-type (Standard) Dimensions XC5C-@@22 (With right-angle through-hole terminals) Coding Key position Two, 2.8 dia. Mounting holes (bottom view) 0.8 +0.1 dia. 0 Two, 2.8 dia. No. of contacts Dimensions (mm) A B C 32* 53.2 47.4 38.10 48 53.2 47.4 38.10 64* 93.8 88.0 96 93.8 88.0 F 48.26 43.3 44.6 48.26 43.3 44.6 5, 12 78.74 88.90 83.9 85.2 6, 13, 20, 27 78.74 88.90 83.9 85.2 6, 13, 20, 27 Ordering Information No. of contacts 32* 48 64* Terminal type Right-angle through-hole terminals 96 Model XC5C-3222 XC5C-4822 XC5C-6422 XC5C-9622 *Has no center row (row b). 90 DIN Twin-contact Connectors Coding Key positions (contact No.) E *Has no center row (row b). XC5 D 5, 12 XC5D Triple-row Sockets, DIN C-type (Standard) Dimensions XC5D-@@21 (With straight through-hole terminals) Two, 2.8 dia. Coding Key slot XC5D-@@23 (Straight DIP terminals) (With straight wrap terminals) (Straight wrap terminals) Mounting holes (bottom view) 1.0 +0.1 dia. (Wrap terminals) 0 0.8 +0.1 dia. (DIP terminals) 0 No. of contacts Dimensions (mm) C D E Two, 2.8 dia. Coding Key slot positions (contact No.) A B 32* 54.2 44.4 38.10 49.36 42.3 48 54.2 44.4 38.10 49.36 42.3 5, 12 64* 94.8 85.0 78.74 90.00 82.9 6, 13, 20, 27 96 94.8 85.0 78.74 90.00 82.9 6, 13, 20, 27 5, 12 *Has no center row (row b). Ordering Information No. of contacts Terminal type Straight through-hole terminals Straight wrap terminals 32* XC5D-3221 --- 48 XC5D-4821 XC5D-4823 64* XC5D-6421 XC5D-6423 96 XC5D-9621 XC5D-9623 *Has no center row (row b). DIN Twin-contact Connectors XC5 91 XC5G Triple-row Plugs, DIN R-type (Reverse) Dimensions XC5G-@@21 (With straight through-hole terminals) Two, 2.8 dia. Coding Key position XC5D-@@23 (Straight DIP terminals) (With straight wrap terminals) (Straight wrap terminals) Mounting holes (bottom view) 1.0 +0.1 dia. (Wrap terminals) 0 0.8 +0.1 dia. (DIP terminals) 0 No. of contacts Dimensions (mm) A B C D E Coding Key positions (contact No.) 48 54.2 47.4 38.10 49.36 43.3 44.6 5, 12 64* 94.8 88.0 78.74 90.00 83.9 85.2 6, 13, 20, 27 96 94.8 88.0 78.74 90.00 83.9 85.2 6, 13, 20, 27 *Has no center row (row b). Ordering Information No. of contacts Terminal type Straight through-hole terminals Straight wrap terminals 48 XC5G-4821 XC5G-4823 64* XC5G-6421 XC5G-6423 96 XC5G-9621 XC5G-9623 *Has no center row (row b). 92 F DIN Twin-contact Connectors XC5 Two, 2.8 dia. XC5H Triple-row Sockets, DIN R-type (Reverse) Dimensions XC5H-@@22 (With right-angle through-hole terminals) Coding Key slot Two, 2.8 dia. Mounting holes (bottom view) 0.8 +0.1 dia. 0 Two, 2.8 dia. No. of contacts Dimensions (mm) A B C D E Coding Key slot positions (contact No.) 48 53.2 44.4 38.10 48.26 42.3 5, 12 64* 93.8 85.0 78.74 88.90 82.9 6, 13, 20, 27 96 93.8 85.0 78.74 88.90 82.9 6, 13, 20, 27 *Has no center row (row b). Ordering Information No. of contacts 48 64* 96 Terminal type Right-angle through-hole terminals Model XC5H-4822 XC5H-6422 XC5H-9622 *Has no center row (row b). DIN Twin-contact Connectors XC5 93 Tools and Accessories (Sold Separately) Coding Cutter Cut the Coding Key on the Plug and insert the Coding Key in the Coding Key slots on the Socket to prevent improper insertion of the Plug into the Socket. XY2D-0001 1. Cut the Coding Key(s) in the slot in the plug housing wall with the special cutting tool (XY2D-0001). Note: Coding Cutters may not work with some DIN-style connector combinations. In that case, contact your OMRON representative. Coding Key XC5Z-0001 2. Insert the special Coding Key (XC5Z-0001) into the Coding Key slots in the housing wall of the corresponding Socket. Note: 1. Each XC5Z-0001 has four Coding Keys. 2. Coding Keys may not work with some DIN-style connector combinations. In that case, contact your OMRON representative. Material: PBT resin (UL94HB)/white Temporary Fastening Pins Fastening pins (XC5Z-0002) are used to keep the connector flush against the board during automated soldering. XC5Z-0002 (For use with 1.6-mm boards) Note: 1. For the XC5A, XC5F, XC5C, and XC5H. 2. Temporary fastening pins cannot be used with DIN-style connectors. Dust Cover XC5T-962 (For DIN41612 C- or R-type Triple-row Plugs with 64 or 96 contacts) XC5T-963 (For DIN41612 C- or R-type Triple-row Sockets with 64 or 96 contacts) Material: Polyamide resin (UL94V-2)/white This cover is for protection against dust only, and should not be used for flux protection during automated soldering. 94 DIN Twin-contact Connectors XC5 Mating Diagrams Triple-row Connectors Double-row Connectors Vertical (Standard) B-type Plug XC5A B-type Socket XC5B C-type Plug XC5C C-type Socket XC5D Vertical (Reverse) Q-type Socket XC5F Q-type Plug XC5E R-type Socket XC5H R-type Plug XC5G Stacking (See note.) B-type Socket XC5B Horizontal (See note.) (Center of Q-type Socket mounting holes) XC5F B-type Plug XC5A Q-type Plug XC5E C-type Socket XC5D R-type Plug XC5G (Center of mounting holes) C-type Plug XC5C R-type Socket XC5H Note: By combining a Standard and a Reverse Connector, stacking and horizontal connections can be made. In this case, the triangular marks (terminal number 1) on the Plug and the Socket will not match. DIN Twin-contact Connectors XC5 95 Precautions Correct Use Basic Mating Dimensions Applicable Wrap Post Wire Sizes Mating dimensions for all Connectors should be as shown in the following diagram. AWG30, AWG28, AWG26, or AWG24 (Solid wire: 0.25 to 0.51 mm dia.) Wrap Post Length Daughter board 3 wires Soldering Automated Soldering Use masking tape to mask Right-angle Connectors before automated soldering. Mother board : 3.55 mm The distance between the center line of the mounting holes on the mother board and the daughter board. (This center line is shifted 0.3 mm toward row a from row b.) : 2.54 mm The distance between the mounting holes on the daughter board and row a. : 5.3 mm The distance between the edge of the daughter board and row a. : 12.4 to 14.2 mm To ensure reliability, be sure to keep the Connectors within these dimensions when mounting. The allowable margins for mating the Connectors are shown below. Plug 1 mm max. 1 mm max. Socket 96 DIN Twin-contact Connectors XC5 Masking tape (Recommended tape: 3M Sumitomo #214) Automated Soldering Conditions (Jet Flow) 1. Soldering temperature: 2505C 2. Continuous soldering time: Within 5 s MEMO DIN Twin-contact Connectors XC5 All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC Global - http://www.omron.com USA - http://www.components.omron.com 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 847-882-2288 Cat. No. X304-E-1 11/10 DIN Twin-contact Connectors Specifications subject to change without notice XC5 Printed in USA