Motor Control Motor Control 13 Motor Control Contactors, Starters and Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustable Frequency AC Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Synchronous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Starters (Medium Voltage). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-2 V12-T13-69 V12-T13-73 V12-T13-84 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-1 13 Motor Control Contactors, Starters and Brakes 1 Contents 2 Pre 3-Star Product History Time Line, Replacement Capabilities, Technology Upgrades . . . . . . . . . . . . . . V12-T13-4 3-Star Product History Time Line, Replacement Capabilities, Technology Upgrades . . . . . . . . . . . . . . V12-T13-5 Citation Product History Time Line. . . . . . . . . . . . . . . . . . . . . V12-T13-6 Replacement Capabilities . . . . . . . . . . . . . . . . . . . . . V12-T13-7 Type N Product History Time Line, Replacement Capabilities, Technology Upgrades . . . . . . . . . . . . . V12-T13-22 A200 Product History Time Line, Replacement Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-23 Technology Upgrades . . . . . . . . . . . . . . . . . . . . . . . V12-T13-26 A202 Product History Time Line, Replacement Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-33 V201 and V200 Replacement Capabilities . . . . . . . . . . . . . . . . . . . . V12-T13-36 Freedom Product Description, Product History Time Line . . . V12-T13-37 Replacement Capabilities . . . . . . . . . . . . . . . . . . . . V12-T13-38 Technology Upgrades . . . . . . . . . . . . . . . . . . . . . . . V12-T13-46 IT. Electromechanical NEMA Product Description, Product History Time Line, Replacement Capabilities, Technology Upgrades . . V12-T13-47 IT. Electromechanical IEC Product Description, Product History Time Line, Replacement Capabilities, Technology Upgrades . . V12-T13-48 XT IEC Power Control Product Description, Product History Time Line, Replacement Capabilities, . . . . . . . . . . . . . . . . . . . V12-T13-49 Advantage Product Description, Product History Time Line, Replacement Capabilities, Technology Upgrades . . V12-T13-51 Definite Purpose Product History Time Line, Replacement Capabilities, Technology Upgrades . . . . . . . . . . . . . V12-T13-52 JF Autostarter Product History Time Line, Replacement Capabilities, Technology Upgrades . . . . . . . . . . . . . V12-T13-53 ME and MD dc Contactors Product Description, Product History, Product History Time Line, Replacement Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-54 Technology Upgrades . . . . . . . . . . . . . . . . . . . . . . . V12-T13-57 C80 Mill Type dc Contactors Product Description, Product History Time Line, Replacement Capabilities, Technology Upgrades . . V12-T13-58 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Description 24 Page Description Page 511 AC and DC Brakes Product Description, Product History Time Line, Replacement Capabilities, Technology Upgrades . . .V12-T13-61 DPM-Contactor Product Description, Product History Time Line, Replacement Capabilities, Technology Upgrades . . .V12-T13-62 AVD-Contactor Product Description, Product History, Product History Time Line, Replacement Capabilities, Technology Upgrades . . .V12-T13-63 D-Contactor Product Description, Product History, Product History Time Line, Replacement Capabilities, Technology Upgrades . . . . . . . . . . . . . .V12-T13-64 Reversing/Assignment Contactors Product Description, Product History, Product History Time Line, Replacement Capabilities, Technology Upgrades . . . . . . . . . . . . . .V12-T13-65 P- & S-Contactors Product Description, Product History, Product History Time Line, Replacement Capabilities, Technology Upgrades . . . . . . . . . . . . . .V12-T13-66 Overview Type N Contactor Citation Starter Product Description Cutler-Hammer(R) Starters and Contactors from Eaton's electrical business were and are designed to control functions of a connected motor by starting, stopping, reversing, regulating and protecting. When functions do not include speed regulation, this device is known as a starter rather than a controller. Applications for starter functions are fans, pumps, constant horsepower, constant or variable torque machine tools, constant torque metalworking machinery, variable torque and horsepower fans and blowers, constant power heating, lighting, pumps and motors for all types of applications. 25 V12-T13-2 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Contactors, Starters and Brakes 13 Product History Freedom IT. The Cutler-Hammer line of contactors and starters dates back to the early 1920s in Milwaukee, WI. Changes in coil construction, making the first moisture-proof vacuum with impregnated coils, were innovations in this line of contactors and starters manufactured before the 3-Star line (now known as the Pre 3-Star). Eutectic alloy overloads were used later in this design with the design change to the 3-Star line. A few of the new features of the 3-Star line of contactors and starters were the first standard three-coil overload relays, new molding compounds, new metals and cast resin coils. The Type F magnetic contactor is the first magnetically controlled contactor in our Westinghouse(R) records. It was open in design, simple in construction and was state-of-the-art due to its magnetically controlled armature. The Type F contactor was replaced by the DE-ION(R) contactor, which featured the Westinghouse trademark DE-ION arc quenching. The DE-ION was followed by the Type DN, Type N and the Type A, today known as the A200. The Type B was developed in the late 1970s and was obsoleted two or three years later. The A200 open control is still a current offering. Prior to 1985, some of the larger sizes (5-9) were known as GCA and GCD. 1 The Citation line of contactors and starters was introduced in 1968 with many new features: the new CI nonwearing totally enclosed permanent air gap magnet structure; dual wound magnet coil with plug-in feature; color coded, twin break dust-safe contacts; and straight-through wiring. Although the Citation line was obsoleted in 1997, replacement contact kits, magnet coils and heater coils will continue to be available. 2 3 4 5 6 7 Today, the FreedomTM contactor, launched in 1986, coexists with the solid-state heaterless IT. contactor, a microprocessor-controlled magnetic contactor introduced in 2002. 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-3 13 1 2 Motor Control Contactors, Starters and Brakes Pre 3-Star Product History Time Line for Pre 3-Star, Bulletin 9586 1 Originally a Cutler-Hammer Product 1920 1940 1960 1980 2000 Sizes 00 - 5 3 4 5 Size Size 1 Contactor 6 Replacement Capabilities Technology Upgrades There are no replacement parts available. Replace with new contactor or starter. Size 00-3--Freedom or IT. Sizes 4-5--Freedom, Vacuum or IT. Note 1 For all NEMA(R) rated starters, please contact Standard Open Control Aftermarket at 1-800-535-8992. 7 8 9 10 Size 2 Contactor 11 12 13 14 15 16 17 Size 5 Contactor Parts are no longer available for Pre-3 Star. 18 19 20 21 22 23 24 25 V12-T13-4 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Present 13 Motor Control Contactors, Starters and Brakes 3-Star Originally a Cutler-Hammer Product Product History Time Line for 3-Star, Bulletin 9560, 9586, 9589, 9591, 9556, 9658, 9736 and 9739 1 Size 1950 1955 1960 1965 1970 1975 1985 2000 1 Present 2 Size 0 3 Size 1 Size 2 4 Size 3 Size 4 5 Size 5 Typical Size 0--Starter Replacement Capabilities Technology Upgrades There are no replacement parts available. Replace with new contactor or starter. Sizes 00-3--Freedom or IT. Sizes 4-5--Freedom, Vacuum or IT. 6 7 8 Note 1 For all NEMA rated Bulletin 9586 starters, please contact Standard Open Control Aftermarket at 1-800-535-8992. 9 10 11 Typical Size 1--Contactor 12 13 14 15 16 Typical Size 5--Starter 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-5 13 1 Motor Control Contactors, Starters and Brakes Citation Originally a Cutler-Hammer Product 2 3 4 5 6 7 8 Catalog Number 9 10 11 12 Coil 1 Series Product History Time Line for Citation A10, A11, A13, A30, A31, A40, A41, A50, A51, A70, A71, A80, A81, B10, B11, B50, B51, B52, C10, C30 and C50 NEMA Size Series Size 00 1965 1970 1975 1980 1985 1990 1995 2000 A1 B1 C1 D1 14 Size 0 A1 Size 1 A1 15 Size 2 A1 16 Size 3 A1 17 Size 4 A1 18 Size 5 A1 Size 6 A1 B1 B1 B1 B1 19 C1 Size 7 A1 Size 8 A1 B1 21 22 Contact Kit Citation Starter and Nameplate 13 20 Parts Publication B1 Note 1 Although the number "9" is not imprinted on the coil, it must be used when ordering. For example, the proper ordering number for a 120V, 60 Hz, AC magnet coil would be 9-1887-1 (refer to the style numbers on Page V12-T13-7). 23 24 25 V12-T13-6 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Present 13 Motor Control Contactors, Starters and Brakes Replacement Capabilities 1 Replacement Capabilities--Contacts and Coils Style and Part Numbers Coil Suffix Size 00 Size 00 Size 00 Size 00 Series A1 1 Series B1 Series C1 Series D1 -- 6-21 2 2 2 6-22 Three-pole without interlock -- 6-21-2 2 2 2 6-22-2 6-23-2 6-24-2 6-34-2 6-25-2 6-35-2 Three-pole with interlock -- 6-21-3 2 2 -- -- -- -- -- -- -- Description Size 0 Size 1 Size 2 Size 2 Size 3 Size 3 Series A1 Series B1 Series A1 Series B1 6-24 6-34 6-25 6-35 Contact Kits 3 4 Part number on contactor or starter nameplate Two-pole without interlock 2 6-23 5 Four-pole without interlock -- -- -- -- -- 6-22-3 6-23-3 -- 6-34-3 -- -- Five-pole without interlock -- -- -- -- -- 6-22-4 6-23-4 -- 6-34-4 -- -- 6 120V, 60 Hz or 110V, 50 Hz A 9-1945-1 9-2183-1 9-2650-1 9-2823-1 9-1887-1 9-1887-1 9-1889-1 9-2526-1 9-1891-1 9-1889-1 7 240V, 60 Hz or 220V, 50 Hz B 9-1945-2 9-2183-2 9-2650-2 9-2823-2 9-1887-2 9-1887-2 9-1889-2 9-2526-2 9-1891-2 9-1889-2 480V, 60 Hz or 440V, 50 Hz C 9-1945-3 9-2183-5 9-2650-3 9-2823-3 9-1887-3 9-1887-3 9-1889-3 9-2526-3 9-1891-3 9-1889-3 600V, 60 Hz or 550V, 50 Hz D 9-1945-4 9-2183-19 9-2650-4 9-2823-4 9-1887-4 9-1887-4 9-1889-4 9-2526-4 9-1891-4 9-1889-4 208V, 60 Hz E 9-1945-5 9-2183-17 9-2650-5 9-2823-5 9-1887-5 9-1887-5 9-1889-13 9-2526-5 9-1891-13 9-1889-13 24V, 60 Hz T 9-1945-8 9-2183-16 9-2650-7 9-2823-18 9-1887-7 9-1887-7 9-1889-20 9-2526-6 9-1891-15 9-1889-20 Magnet Coils 380V, 50 Hz L 9-1945-6 9-2183-3 9-2650-6 9-2421-18 3 9-1887-8 9-1887-8 9-1889-14 9-2526-7 9-1891-14 9-1889-14 277V, 60 Hz H 9-1945-16 9-2183-18 9-2650-13 9-2823-12 9-1887-16 9-1887-16 9-1889-31 9-2526-15 9-1891-26 9-1889-31 120 Vdc 4 A1 -- -- -- -- 9-2024-2 9-2024-2 9-2025-2 9-2626-2 9-2026-2 9-2025-2 240 Vdc 4 B1 -- -- -- -- 9-2024-1 9-2024-1 9-2025-1 9-2626-1 9-2026-1 9-2025-1 24 Vdc 4 T1 -- -- -- -- 9-2024-4 9-2024-4 9-2025-4 9-2626-4 9-2026-4 9-2025-4 48 Vdc 4 W1 -- -- -- -- 9-2024-3 9-2024-3 9-2025-3 9-2626-3 9-2026-3 9-2025-3 9-2823-17 Style and Part Numbers Description Size 4 Size 4 Series A1 Series B1 Size 5 9 10 11 12 13 Replacement Capabilities--Contacts and Coils, continued Coil Suffix 8 Size 6 Size 6 Size 6 Size 7 Size 7 Size 8 Size 8 Series A1 Series B1 Series C1 Series A1 Series B1 Series A1 Series B1 14 15 Contact Kits Part number on contactor or starter nameplate Two-pole -- 6-26 6-36-3 6-27 6-28 -- 6-601-2 6-28 -- -- -- Three-pole -- 6-26-2 6-36-4 6-27-2 6-28-2 6-570 6-601 6-28-2 6-570 646C829G05 6-571 120V, 60 Hz or 110V, 50 Hz A 9-1891-1 9-1891-1 9-1891-1 9-1875-1 9-2651 9-2698 9-1875-1 9-2651 438C805G12 9-2654 240V, 60 Hz or 220V, 50 Hz B 9-1891-2 9-1891-2 9-1891-2 9-1875-2 9-2651-2 9-2698-2 9-1875-2 9-2651-2 438C805G11 9-2654-2 480V, 60 Hz or 440V, 50 Hz C 9-1891-3 9-1891-3 9-1891-3 9-1875-3 9-2651-3 9-2698-3 9-1875-3 9-2651-3 438C805G10 9-2654-3 600V, 60 Hz or 550V, 50 Hz D 9-1891-4 9-1891-4 9-1891-4 9-1875-4 9-2651-4 9-2698-4 9-1875-4 9-2651-4 -- 9-2654-4 208V, 60 Hz E 9-1891-13 9-1891-13 9-1891-13 9-1875-14 9-2651-6 9-2698-5 9-1875-14 9-2651-6 438C805G11 9-2654-6 24V, 60 Hz T 9-1891-15 9-1891-15 9-1891-15 -- -- -- -- -- -- -- 380V, 50 Hz L 9-1891-14 9-1891-14 9-1891-14 -- 9-2651-5 9-2698-6 -- 9-2651-5 438C805G15 9-2654-5 277V, 60 Hz H 9-1891-26 9-1891-26 9-1891-26 -- -- -- -- -- -- -- 120 Vdc 4 A1 9-2026-2 9-2026-2 9-2026-2 -- -- -- -- -- -- -- 240 Vdc 4 B1 9-2026-1 9-2026-1 9-2026-1 -- -- -- -- -- -- -- 24 Vdc 4 T1 9-2026-4 9-2026-4 9-2026-4 -- -- -- -- -- -- -- 48 Vdc 4 W1 9-2026-3 9-2026-3 9-2026-3 -- -- -- -- -- -- -- Magnet Coils 16 17 18 19 20 21 22 23 Notes 1 Citation overload relays are no longer available. A Freedom overload may be an option. Contact Control Aftermarket at 1-800-535-8992. 2 Replace complete contactor. 3 Non-encapsulated coil. 4 For use in existing DC operated devices. Not for conversion of existing AC operated devices to DC. 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-7 13 Motor Control Contactors, Starters and Brakes 1 2 3 4 5 Three-Pole Contact Kit, Size 3, Series B1 Magnet Coil, 120V/60 Hz for Size 3, Series A1 Three-Pole Contact Kit, Size 5 Replacement Capabilities--Overload Relays Style and Part Numbers 6 7 8 9 10 Size 00 Size 00 Size 00 Size 00 Series A1 Series B1 Series C1 Series D1 Standard trip (Class 20) Eutectic -- 1 Element 3 Element 3 Element with alarm circuit 1 1 1 1 1 Slow trip (Class 30) Eutectic -- 1 Element 3 Element 1 1 1 1 Description Size 0 Size 1 Size 2 Size 2 Size 3 Size 3 Series A1 Series B1 Series A1 Series B1 1 1 1 1 1 1 1 1 1 1 1 Overload Relays Without mounting plates-- for replacement on existing starters 11 Replacement Thermal Elements Standard trip eutectic 2 2 2 2 2 2 2 2 2 2 12 Slow trip eutectic 10-5018 3 10-5018 3 10-5018 3 10-5018 3 10-5018 3 10-5018 3 10-5018 3 10-5018 3 10-5018 3 10-5018 3 13 Replacement Capabilities--Overload Relays, continued Style and Part Numbers 14 Description 15 Without mounting plates-- for replacement on existing starters 16 17 Size 4 Size 4 Series A1 Series B1 1 1 Standard trip (Class 20) Eutectic -- 1 Element 3 Element 3 Element with alarm circuit 2 Slow trip eutectic 10-5018 19 -- 23 24 1 2 Current transformer 22 Size 6 Size 6 Size 7 Size 7 Size 8 Size 8 Series A1 Series B1 Series C1 Series A1 Series B1 Series A1 Series B1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 -- -- -- -- -- -- -- -- 42-3418-3 4 42-3418-3 4 -- -- -- -- Replacement Thermal Elements Standard trip eutectic 21 Size 6 Overload Relays 18 20 Size 5 Technology Upgrades Sizes 00-3--Freedom or IT. Sizes 4-6--Freedom, Vacuum or IT. Sizes 7-8--Freedom Adapter Plates The adapter plates make it possible to replace a Citation starter with a Freedom or Advantage starter and the same mounting holes can be used. 3 10-5018 -- 2 3 10-5018 -- 3 Notes 1 Citation overload relays are no longer available. Replace with up-to-date starter, or contact Standard Open Control Aftermarket at 1-800-535-8992 to determine Freedom overload relay compatibility. 2 No longer available. Replace with up-todate overload relay or starter. 3 Will no longer be available once stock is depleted. If stock is out, replace with up-to-date overload relay or starter. 4 On Vista; no price. Adapter Plates Ordering Information NEMA Size Adapter Plate Catalog Number Freedom Advantage 00, 0 C321CMP0 -- 1 C321CMP1 WBASE12 2 C321CMP2 WBASE 12 3 C321CMP3 WBASE 34 4 C321CMP4 WBASE 34 5 C321CMP5 -- 25 V12-T13-8 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Contactors, Starters and Brakes Heaters Heater Selection Index Overload relays do not include heaters. Please see table for heater element index. Note: Use this index to cross-reference tables on Pages V12-T13-9 through V12-T13-21. 1 Index of Overload Relay Heater Selection Tables 2 Heater Selection For Replacement in Existing Applications Only Heaters are rated to protect 40C rise of motors; and, open and drip-proof motors having a service factor of 1.15 where the motor and the controller are at the same ambient temperature. Starter Type Catalog Prefix Type A10 Open ST-1 ST-3 ST-5 ST-7 ST-16 ST-10 ST-11 ST-12 Enclosed ST-2 ST-4 ST-6 ST-7 ST-16 ST-10 ST-11 ST-12 A11 A13 For other conditions: 1. For 50C, 55C and 75C (122F, 131F and 167F) rise motors and enclosed motors having a service factor of 1.0, select one size smaller. 2. Ambient temperature of the starter lower than the motor by 26C (79F), use one size smaller. 3. Ambient temperature of the starter higher than the motor by 26C (79F), use one size larger. Ultimate tripping current of heaters is approximately 1.25 times the minimum current rating listed in the tables. Heater Selection Table Number 3 NEMA Size of Starter 00-0-1 (1-1/2) 2 3 4 5 6 7 8 Open BNC-1 BNC-3 BNC-5 BNC-7 BNC-9 -- -- -- Enclosed BNC-2 BNC-4 BNC-6 BNC-7 BNC-9 -- -- -- Open LT-2 LT-4 LT-6 LT-7 LT-8 -- -- -- Enclosed LT-1 LT-3 LT-5 LT-7 LT-8 -- -- -- A30 and A40 Enclosed ST-9 ST-3 ST-6 ST-7 ST-16 ST-10 ST-11 ST-12 A31 and A41 Enclosed BNC-8 BNC-3 BNC-6 BNC-7 BNC-9 -- -- -- A50 Open ST-1 ST-3 ST-5 ST-7 ST-16 ST-10 ST-11 ST-12 Enclosed ST-2 ST-4 ST-6 ST-7 ST-16 ST-10 ST-11 ST-12 A51 Open BNC-1 BNC-3 BNC-5 BNC-7 BNC-9 -- -- -- Enclosed BNC-2 BNC-4 BNC-6 BNC-7 BNC-9 -- -- -- A70 and A80 Enclosed ST-9 ST-3 ST-6 ST-7 ST-16 ST-10 ST-11 ST-12 A71 and A81 Enclosed BNC-8 BNC-3 BNC-5 BNC-7 BNC-9 -- -- -- A400-A420 Enclosed -- -- ST-14 ST-15 ST-16 ST-10 ST-11 ST-12 A460 1 Enclosed ST-2 1 ST-4 1 ST-6 1 ST-7 1 ST-16 1 ST-10 1 ST-11 1 ST-12 1 A490 2 Enclosed ST-2 2 ST-4 2 ST-6 2 ST-7 2 ST-16 2 ST-10 2 ST-11 2 ST-12 2 A700 Open ST-1 ST-3 ST-5 ST-7 ST-16 -- -- -- Enclosed ST-2 ST-4 ST-6 ST-7 ST-16 ST-10 -- -- A800-A803 Enclosed ST-9 ST-3 ST-5 ST-7 ST-16 ST-10 ST-11 -- A804-A806 Enclosed ST-9 ST-3 ST-5 -- -- -- -- -- A808-A809 Enclosed -- ST-13 ST-5 ST-5 -- -- -- -- B10 and B50 Enclosed ST-1 ST-3 ST-5 ST-7 -- -- -- -- B11 and B51 Open BNC-1 -- -- -- -- -- -- -- Enclosed BNC-2 BNC-3 BNC-5 -- -- -- -- -- C300 Open and enclosed ST-1 ST-3 ST-5 ST-7 -- -- -- -- C301 Open and enclosed BNC-1 BNC-4 BNC-5 BNC-7 -- -- -- -- C303 Open and enclosed LT-2 LT-4 LT-6 LT-7 -- -- -- -- Notes 1 Select heaters for 50% of rated full load current. 2 Select heaters for 68% of rated full load current. 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Individually boxed heaters master packed 10 per carton. 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-9 13 1 2 3 4 5 Motor Control Contactors, Starters and Brakes Overload Relay Heater Selection Tables Type ST Standard Trip Eutectic Alloy For replacement in existing applications only; for motors with 1.15 service factor. Table ST-1 Table ST-2 Table ST-3 Table ST-4 Table ST-5 NEMA Sizes 00, 0, 1, 1-1/2 NEMA Sizes 00, 0, 1, 1-1/2 NEMA Size 2 NEMA Size 2 NEMA Size 3 For Enclosed Type Catalog Prefix A10, A50, A460 1, A490 2, A700 For Open Type Catalog Prefix A10, A50, A700, B10, C300 For Enclosed Type Catalog Prefix B10, C300, A30, A40, A70, A80, A800-A803 For Enclosed Type Catalog Prefix A10, A50, A460 1, A490 2, A700 For Open Type Catalog Prefix A10, A50, A700, B10, C300 For Enclosed Type Catalog Prefix A70, A80, A800-A803, A808-A809, B10 For Open Type Catalog Prefix A10, A50, A700, B10, B50, C300 For Enclosed Type Catalog Prefix B10, B50, C300 Heater Ampere Range Heater Catalog Number 6 0.167-0.187 0.155-0.173 -- -- -- H1101 0.188-0.210 0.174-0.195 -- -- -- H1102 7 0.211-0.237 0.196-0.220 -- -- -- H1103 0.238-0.266 0.221-0.247 -- -- -- H1104 0.267-0.298 0.248-0.278 -- -- -- H1105 0.299-0.334 0.279-0.310 -- -- -- H1106 0.335-0.376 0.311-0.349 -- -- -- H1107 0.377-0.422 0.350-0.391 -- -- -- H1108 0.423-0.474 0.392-0.441 -- -- -- H1109 10 0.475-0.532 0.442-0.495 -- -- -- H1110 0.533-0.598 0.496-0.555 -- -- -- H1111 11 0.599-0.672 0.556-0.624 -- -- -- H1112 0.673-0.757 0.625-0.703 -- -- -- H1113 12 0.758-0.855 0.704-0.795 -- -- -- H1114 0.865-0.959 0.796-0.895 -- -- -- H1115 13 0.960-1.07 0.896-0.999 -- -- -- H1116 1.08-1.21 1.00-1.12 -- -- -- H1117 14 1.22-1.35 1.13-1.25 -- -- -- H1018 1.36-1.52 1.26-1.41 -- -- -- H1019 1.53-1.70 1.42-1.58 -- -- -- H1020 1.71-1.90 1.59-1.77 -- -- -- H1021 1.91-2.10 1.78-1.96 -- -- -- H1022 2.11-2.33 1.97-2.17 -- -- -- H1023 2.34-2.62 2.18-2.44 -- -- -- H1024 17 2.63-2.93 2.45-2.72 -- -- -- H1025 2.94-3.27 2.73-3.04 -- -- -- H1026 18 3.28-3.64 3.05-3.38 -- -- -- H1066 8 9 15 16 3.65-4.06 3.39-3.73 3.72-4.10 -- -- H1027 19 4.07-4.55 3.74-4.18 4.11-4.59 3.86-4.31 -- H1028 4.56-5.03 4.19-4.63 4.60-5.07 4.32-4.77 -- H1029 20 Notes 1 For A460 controllers, select heaters at 50% of rated full load current. 2 For A490 controllers, select heaters at 58% of rated full load current. 21 Individually boxed heaters master packed 10 per carton. 22 23 24 25 V12-T13-10 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Contactors, Starters and Brakes 13 Type ST Standard Trip Eutectic Alloy, continued For replacement in existing applications only; for motors with 1.15 service factor. Table ST-1 Table ST-2 NEMA Sizes 00, 0, 1, 1-1/2 1 Table ST-3 Table ST-4 Table ST-5 NEMA Sizes 00, 0, 1, 1-1/2 NEMA Size 2 NEMA Size 2 NEMA Size 3 For Enclosed Type Catalog Prefix A10, A50, A460 1, A490 2, A700 For Open Type Catalog Prefix A10, A50, A700, B10, C300 For Enclosed Type Catalog Prefix B10, C300, A30, A40, A70, A80, A800-A803 For Enclosed Type Catalog Prefix A10, A50, A460 1, A490 2, A700 For Open Type Catalog Prefix A10, A50, A700, B10, C300 For Enclosed Type Catalog Prefix A70, A80, A800-A803, A808-A809, B10 5.04-5.59 4.64-5.15 5.08-5.65 4.78-5.31 5.60-6.25 5.16-5.68 5.66-6.29 6.26-6.92 5.69-6.30 6.93-7.75 6.31-7.05 For Open Type Catalog Prefix A10, A50, A700, B10, B50, C300 For Enclosed Type Catalog Prefix B10, B50, C300 2 3 Heater Catalog Number 4 -- H1030 5.32-5.90 -- H1031 5 6.30-7.00 5.91-6.55 -- H1032 7.01-7.82 6.56-7.33 -- H1033 Heater Ampere Range 7.76-8.63 7.06-7.76 7.83-8.79 7.34-8.15 8.32-9.27 H1034 8.64-9.59 7.77-8.63 8.80-9.67 8.16-9.03 9.28-10.1 H1035 9.60-10.6 8.64-9.51 9.68-10.8 9.04-10.1 10.2-11.4 H1036 10.7-11.9 9.52-10.5 10.9-12.0 10.2-11.2 11.5-12.8 H1037 12.0-13.3 10.6-11.8 12.1-13.4 11.3-12.5 12.9-14.3 H1038 13.4-14.7 11.9-13.1 13.5-14.9 12.6-13.9 14.4-16.0 H1039 14.8-16.6 13.2-14.8 15.0-17.6 14.0-15.7 16.1-17.8 H1040 16.7-18.8 14.9-16.7 17.7-19.0 15.8-17.5 17.9-20.3 H1041 18.9-21.2 16.8-18.9 19.1-21.5 17.6-19.8 20.4-22.9 H1042 21.3-23.9 19.0-21.3 21.6-24.5 19.9-22.3 23.0-26.0 H1043 24.0-27.0 21.4-24.1 24.6-27.9 22.4-25.4 26.1-29.5 H1044 -- 24.2-27.0 28.0-32.0 25.5-28.7 29.6-33.5 H1045 -- -- 32.1-36.6 28.8-32.5 33.6-37.8 H1046 -- -- 36.7-41.8 32.6-36.6 37.9-42.8 H1047 -- -- 41.9-45.0 36.7-41.0 42.9-48.5 H1048 -- -- -- 41.1-45.0 48.6-55.1 H1049 -- -- -- -- 55.2-62.3 H1050 -- -- -- -- 62.4-69.5 H1051 -- -- -- -- 69.6-79.1 H1052 -- -- -- -- 79.2-90.0 H1054 -- -- -- -- -- H1055 -- -- -- -- -- H1056 -- -- -- -- -- H1057 -- -- -- -- -- H1058 6 7 8 9 10 11 12 13 14 15 16 17 18 Notes 1 For A460 controllers, select heaters at 50% of rated full load current. 2 For A490 controllers, select heaters at 58% of rated full load current. 19 Individually boxed heaters master packed 10 per carton. 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-11 13 Motor Control Contactors, Starters and Brakes 1 Type ST Standard Trip Eutectic Alloy, continued For replacement in existing applications only; for motors with 1.15 service factor. 2 Table ST-6 Table ST-7 Table ST-8 Table ST-9 Table ST-10 NEMA Size 3 NEMA Size 4 NEMA Size 5 NEMA Size 0 and 1 NEMA Size 6 For Enclosed Type Catalog Prefix A10, A30, A40, A50, A460 1, A490 2, A700 For Open Type Catalog Prefix A10, A50, C300 For Enclosed Type Catalog Prefix A10, A30, A40, A50, A70, A80, A460 1, A490 2, A700, A800-A803 For Open and Enclosed Catalog Prefix A10, A50, A30-40, A70, A80, A400, A410, A420, A460, A490, A800-A801 For Enclosed Type Catalog Prefix A30, A40, A70, A80, A800-A803 For Open Type Catalog Prefix A10, A50, A700 For Enclosed Type Catalog Prefix A10, A30, A40, A50, A70, A80, A400, A460 1, A490 2, A700 -- -- -- 0.164-0.183 -- H1101 -- -- -- 0.184-0.205 -- H1102 -- -- -- 0.206-0.232 -- H1103 -- -- -- 0.233-0.260 -- H1104 -- -- -- 0.261-0.293 -- H1105 -- -- -- 0.294-0.328 -- H1106 8 -- -- -- 0.329-0.369 -- H1107 -- -- -- 0.370-0.414 -- H1108 9 -- -- -- 0.415-0.465 -- H1109 -- -- -- 0.466-0.522 -- H1110 10 -- -- -- 0.523-0.586 -- H1111 -- -- -- 0.587-0.659 -- H1112 -- -- -- 0.660-0.743 -- H1113 -- -- -- 0.744-0.839 -- H1114 -- -- -- 0.840-0.943 -- H1115 -- -- -- 0.944-1.05 -- H1116 -- -- -- 1.06-1.17 -- H1117 13 -- -- -- 1.18-1.31 -- H1018 -- -- -- 1.32-1.47 154-171 H1019 14 -- -- 92-101 1.48-1.66 172-192 H1020 -- -- 102-113 1.67-1.85 193-215 H1021 -- -- 114-125 1.86-2.04 216-237 H1022 -- -- 126-139 2.05-2.26 238-263 H1023 -- -- 140-157 2.27-2.54 264-295 H1024 -- -- 158-175 2.55-2.85 296-330 H1025 -- -- 176-196 2.86-3.18 331-369 H1026 17 -- -- 197-218 3.19-3.53 370-410 H1066 -- -- 219-243 3.54-3.95 411-458 H1027 18 -- -- 244-270 3.96-4.41 459-512 H1028 -- -- -- 4.42-4.88 513-574 H1029 19 Notes 1 For A460 controllers, select heaters for 50% of rated full load current. 2 For A490 controllers, select heaters for 58% of rated full load current. 20 Individually boxed heaters master packed 10 per carton. 3 4 5 6 7 11 12 15 16 Heater Ampere Range 21 22 23 24 25 V12-T13-12 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Heater Catalog Number Motor Control Contactors, Starters and Brakes 13 Type ST Standard Trip Eutectic Alloy, continued For replacement in existing applications only; for motors with 1.15 service factor. 1 Table ST-6 Table ST-7 Table ST-8 Table ST-9 Table ST-10 NEMA Size 3 NEMA Size 4 NEMA Size 5 NEMA Size 0 and 1 NEMA Size 6 2 For Open Type Catalog Prefix A10, A50, C300 For Enclosed Type Catalog Prefix A10, A30, A40, A50, A70, A80, A460 1, A490 2, A700, A800-A803 For Open and Enclosed Catalog Prefix A10, A50, A30-40, A70, A80, A400, A410, A420, A460, A490, A800-A801 For Enclosed Type Catalog Prefix A30, A40, A70, A80, A800-A803 For Open Type Catalog Prefix A10, A50, A700 For Enclosed Type Catalog Prefix A10, A30, A40, A50, A70, A80, A400, A460 1, A490 2, A700 -- -- -- 4.89-5.42 -- H1030 -- -- -- 4.89-5.42 -- H1031 -- -- -- 6.08-6.64 -- H1032 -- -- -- 6.65-7.43 -- H1033 For Enclosed Type Catalog Prefix A10, A30, A40, A50, A460 1, A490 2, A700 Heater Ampere Range 3 Heater Catalog Number 8.24-9.19 -- -- 7.44-8.23 -- H1034 9.20-10.1 -- -- 8.24-9.19 -- H1035 10.2-11.3 -- -- 9.20-10.1 -- H1036 11.4-12.7 -- -- 10.2-11.3 -- H1037 12.8-14.1 -- -- 11.4-12.6 -- H1038 14.2-15.8 -- -- 12.7-14.0 -- H1039 15.9-17.7 -- -- 14.1-15.7 -- H1040 17.8-20.1 -- -- 15.8-17.7 -- H1041 20.2-22.7 20.6-23.3 -- 17.8-19.8 -- H1042 22.8-25.5 23.4-26.3 -- 19.9-22.0 -- H1043 25.6-28.9 26.4-30.8 -- 22.1-24.9 -- H1044 29.0-32.5 30.9-34.0 -- 25.0-27.0 -- H1045 32.6-36.7 34.1-38.3 -- -- -- H1046 36.8-41.0 38.4-43.4 -- -- -- H1047 41.1-46.0 43.5-49.3 -- -- -- H1048 46.1-51.8 49.4-55.8 -- -- -- H1049 51.9-58.6 55.9-63.1 -- -- -- H1050 58.7-64.6 63.2-70.4 -- -- -- H1051 64.7-72.7 70.5-79.9 -- -- -- H1052 72.8-83.1 80.0-92.7 -- -- -- H1054 4 5 6 7 8 9 10 11 12 13 14 15 16 Notes 1 For A460 controllers, select heaters for 50% of rated full load current. 2 For A490 controllers, select heaters for 58% of rated full load current. 17 Individually boxed heaters master packed 10 per carton. 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-13 13 Motor Control Contactors, Starters and Brakes 1 Type ST Standard Trip Eutectic Alloy, continued For replacement in existing applications only; for motors with 1.15 service factor. 2 Table ST-11 Table ST-12 Table ST-13 Table ST-14 Table ST-15 NEMA Size 7 NEMA Size 8 NEMA Size 2 NEMA Size 3 NEMA Size 4 For Open Type Catalog Prefix A10, A50, A700 For Enclosed Type Catalog Prefix A10, A30, A40, A50, A70, A80, A400, A460 1, A490 2, A700 For Open Type Catalog Prefix A10, A50, A700 For Enclosed Type Catalog Prefix A10, A30, A40, A50, A70, A80, A400, A460 1, A490 2, A700 For Enclosed Type Catalog Prefix A808, A809 For Enclosed Type Catalog Prefix A400 For Enclosed Type Catalog Prefix A400 Heater Catalog Number 3 4 Heater Ampere Range 5 -- -- -- -- -- H1101 -- -- -- -- -- H1102 6 -- -- -- -- -- H1103 -- -- -- -- -- H1104 7 -- -- -- -- -- H1105 -- -- -- -- -- H1106 -- -- -- -- -- H1107 -- -- -- -- -- H1108 -- -- -- -- -- H1109 -- -- -- -- -- H1110 -- -- -- -- -- H1111 10 -- -- -- -- -- H1112 -- -- -- -- -- H1113 11 -- -- -- -- -- H1114 -- -- -- -- -- H1115 -- -- -- -- -- H1116 -- -- -- -- -- H1117 229-255 -- -- -- -- H1018 256-287 384-429 -- -- -- H1019 288-321 430-482 -- -- -- H1020 14 322-359 483-538 -- -- -- H1021 360-397 539-595 -- -- -- H1022 15 398-439 596-657 -- -- -- H1023 440-492 658-741 -- -- -- H1024 16 493-551 742-827 -- -- -- H1025 552-615 828-924 -- -- -- H1026 17 616-685 925-1027 -- -- -- H1066 1028-1147 -- -- -- H1027 18 764-855 1148-1285 3.89-4.35 -- -- H1028 -- -- 4.36-4.81 -- -- H1029 19 Notes 1 For A460 controllers, select heaters for 50% of rated full load current. 2 For A490 controllers, select heaters for 58% of rated full load current. 8 9 12 13 20 686-763 Individually boxed heaters master packed 10 per carton. 21 22 23 24 25 V12-T13-14 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Contactors, Starters and Brakes 13 Type ST Standard Trip Eutectic Alloy, continued For replacement in existing applications only; for motors with 1.15 service factor. Table ST-11 1 Table ST-12 Table ST-13 Table ST-14 Table ST-15 NEMA Size 7 NEMA Size 8 NEMA Size 2 NEMA Size 3 NEMA Size 4 For Open Type Catalog Prefix A10, A50, A700 For Enclosed Type Catalog Prefix A10, A30, A40, A50, A70, A80, A400, A460 1, A490 2, A700 For Open Type Catalog Prefix A10, A50, A700 For Enclosed Type Catalog Prefix A10, A30, A40, A50, A70, A80, A400, A460 1, A490 2, A700 For Enclosed Type Catalog Prefix A808, A809 For Enclosed Type Catalog Prefix A400 For Enclosed Type Catalog Prefix A400 Heater Catalog Number 4 -- -- 4.82-5.35 -- -- H1030 -- -- 5.36-5.96 -- -- H1031 5 -- -- 5.97-6.63 -- -- H1032 -- -- 6.64-7.41 -- -- H1033 -- -- 7.42-8.23 7.84-8.71 -- H1034 -- -- 8.24-9.19 8.72-9.67 -- H1035 -- -- 9.20-10.2 9.68-10.8 -- H1036 -- -- 10.3-11.4 10.9-12.0 -- H1037 -- -- 11.5-12.8 12.1-13.5 -- H1038 -- -- 12.9-14.1 13.6-15.0 -- H1039 -- -- 14.2-15.9 15.1-16.8 -- H1040 2 3 Heater Ampere Range -- -- 16.0-18.1 16.9-19.1 -- H1041 -- -- 18.2-20.4 19.2-21.6 19.5-21.9 H1042 -- -- 20.5-23.3 21.7-24.5 22.0-24.7 H1043 -- -- 23.4-26.5 24.6-27.8 24.8-29.0 H1044 -- -- 26.6-30.3 27.9-31.5 29.1-31.9 H1045 -- -- 30.4-34.7 31.6-35.5 32.0-36.1 H1046 -- -- 34.8-39.6 35.6-40.3 36.2-40.7 H1047 -- -- 39.7-45.0 40.4-45.6 40.8-46.2 H1048 -- -- -- 45.7-51.8 46.3-52.4 H1049 -- -- -- 51.9-58.6 52.5-59.2 H1050 -- -- -- 58.7-65.2 59.3-66.3 H1051 -- -- -- 65.3-74.3 66.4-75.1 H1052 -- -- -- 74.4-86.3 75.2-87.1 H1054 6 7 8 9 10 11 12 13 14 15 Notes 1 For A460 controllers, select heaters for 50% of rated full load current. 2 For A490 controllers, select heaters for 58% of rated full load current. 16 Individually boxed heaters master packed 10 per carton. 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-15 13 1 2 3 Motor Control Contactors, Starters and Brakes Type BNC Bimetal For replacement in existing applications only; for motors with 1.15 service factor. Table BNC-1 Table BNC-2 Table BNC-3 Table BNC-4 NEMA Sizes 00, 0, 1, 1-1/2 NEMA Sizes 00, 0, 1, 1-1/2 NEMA Size 2 NEMA Size 2 For Enclosed Type Catalog Prefix A11, A51, B11, B51 For Open Type Catalog Prefix A11, A51, B11, C301 For Enclosed Type Catalog Prefix A31, A41, A71, A81, B11 For Enclosed Type Catalog Prefix A11, A51, C301 Heater Catalog Number For Open Type Catalog Prefix A11, A51, B11, B51, C301 For Enclosed Type Catalog Prefix C301 4 Heater Ampere Range 0.180-0.201 0.167-0.187 -- -- H1101 5 0.202-0.226 0.188-0.210 -- -- H1102 0.227-0.254 0.211-0.236 -- -- H1103 6 0.255-0.285 0.237-0.266 -- -- H1104 0.286-0.320 0.267-0.297 -- -- H1105 7 0.321-0.357 0.298-0.332 -- -- H1106 0.358-0.402 0.333-0.373 -- -- H1107 0.403-0.451 0.374-0.419 -- -- H1108 0.452-0.506 0.420-0.470 -- -- H1109 0.507-0.568 0.471-0.528 -- -- H1110 0.569-0.638 0.529-0.592 -- -- H1111 0.639-0.716 0.593-0.663 -- -- H1112 0.717-0.799 0.664-0.743 -- -- H1113 0.800-0.911 0.744-0.847 -- -- H1114 11 0.912-1.01 0.848-0.951 -- -- H1115 1.02-1.14 0.952-1.06 -- -- H1116 12 1.15-1.29 1.07-1.20 -- -- H1117 1.30-1.44 1.21-1.33 -- -- H1018 13 1.45-1.61 1.34-1.49 -- -- H1019 1.62-1.80 1.50-1.67 -- -- H1020 14 1.81-2.03 1.68-1.89 -- -- H1021 2.04-2.25 1.90-2.09 -- -- H1022 15 2.26-2.49 2.10-2.32 -- -- H1023 2.50-2.76 2.33-2.57 -- -- H1024 16 2.77-3.05 2.58-2.83 -- -- H1025 3.06-3.39 2.84-3.15 -- -- H1026 17 3.40-3.83 3.16-3.51 3.87-4.18 -- H1066 3.84-4.22 3.52-3.87 4.19-4.60 3.94-4.33 H1027 18 4.23-4.63 3.88-4.25 4.61-5.10 4.34-4.78 H1028 4.64-5.19 4.26-4.76 5.11-5.60 4.79-5.27 H1029 19 Note Individually boxed heaters master packed 10 per carton. 8 9 10 20 21 22 23 24 25 V12-T13-16 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Contactors, Starters and Brakes 13 Type BNC Bimetal For replacement in existing applications only; for motors with 1.15 service factor. Table BNC-1 Table BNC-2 NEMA Sizes 00, 0, 1, 1-1/2 1 Table BNC-3 Table BNC-4 NEMA Sizes 00, 0, 1, 1-1/2 NEMA Size 2 NEMA Size 2 For Enclosed Type Catalog Prefix A11, A51, B11, B51 For Open Type Catalog Prefix A11, A51, B11, C301 For Enclosed Type Catalog Prefix A31, A41, A71, A81, B11 For Enclosed Type Catalog Prefix A11, A51, C301 Heater Catalog Number 5.20-5.73 4.77-5.27 5.61-6.20 5.28-5.83 H1030 5.74-6.49 5.28-5.90 6.21-6.92 5.84-6.51 H1031 6.50-7.32 5.91-6.63 6.93-7.76 6.52-7.29 H1032 7.33-8.07 6.64-7.35 7.77-8.63 7.30-8.07 H1033 8.08-9.03 7.36-8.15 8.64-9.67 8.08-9.03 H1034 For Open Type Catalog Prefix A11, A51, B11, B51, C301 For Enclosed Type Catalog Prefix C301 Heater Ampere Range 2 9.04-9.99 8.16-8.87 9.68-10.5 9.04-9.99 H1035 10.0-11.1 8.88-9.99 10.6-11.8 10.0-11.1 H1036 11.2-12.5 10.0-11.1 11.9-13.2 11.2-12.3 H1037 12.6-14.1 11.2-12.5 13.3-15.0 12.4-14.1 H1038 14.2-15.9 12.6-14.1 15.1-17.2 14.2-16.1 H1039 16.0-18.0 14.2-16.1 17.3-19.1 16.2-17.8 H1040 18.1-19.8 16.2-17.7 19.2-21.5 17.9-19.9 H1041 19.9-22.2 17.8-19.8 21.6-23.6 20.0-21.9 H1042 22.3-25.0 19.9-22.2 23.7-27.0 22.0-24.7 H1043 25.1-27.0 22.3-25.0 27.1-30.6 24.8-27.9 H1044 -- 25.1-27.0 30.7-35.1 28.0-31.6 H1045 -- -- 35.2-39.8 31.7-35.3 H1046 -- -- 39.9-45.0 35.4-39.4 H1047 -- -- -- 39.5-44.4 H1048 -- -- -- 44.5-45.0 H1049 -- -- -- -- H1050 -- -- -- -- H1051 -- -- -- -- H1052 -- -- -- -- H1054 -- -- -- -- H1055 -- -- -- -- H1056 -- -- -- -- H1057 -- -- -- -- H1058 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Note Individually boxed heaters master packed 10 per carton. 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-17 13 1 2 3 Motor Control Contactors, Starters and Brakes Type BNC Bimetal, continued For replacement in existing applications only; for motors with 1.15 service factor. Table BNC-5 Table BNC-6 Table BNC-7 Table BNC-8 Table BNC-9 NEMA Size 3 NEMA Size 3 NEMA Size 4 NEMA Sizes 0 and 1 NEMA Size 5 For Open Type Catalog Prefix A11, A51, C301 For Enclosed Type Catalog Prefix A11, A31, A41, A51, A71, A81 For Enclosed Type Catalog Prefix A31, A41, A71, A81 For Open and Enclosed Type Catalog Prefix A11, A31-41, A51, A71, A81 For Open Type Catalog Prefix A11, B11, A51, C301 For Enclosed Type For Enclosed Type Catalog Prefix A11, A31, Catalog Prefix B11, A71, A81 A41, A51 Heater Catalog Number 4 Heater Ampere Range 5 -- -- -- 0.176-0.198 -- H1101 -- -- -- 0.199-0.221 -- H1102 6 -- -- -- 0.222-0.249 -- H1103 -- -- -- 0.250-0.279 -- H1104 -- -- -- 0.280-0.313 -- H1105 7 -- -- -- 0.314-0.350 -- H1106 8 9 10 -- -- -- 0.351-0.395 -- H1107 -- -- -- 0.396-0.442 -- H1108 -- -- -- 0.443-0.497 -- H1109 -- -- -- 0.498-0.556 -- H1110 -- -- -- 0.557-0.626 -- H1111 -- -- -- 0.627-0.703 -- H1112 H1113 -- -- -- 0.704-0.783 -- -- -- -- 0.784-0.895 -- H1114 -- -- -- 0.896-0.999 -- H1115 12 -- -- -- 1.00-1.12 -- H1116 -- -- -- 1.13-1.25 -- H1117 13 -- -- -- 1.26-1.40 -- H1018 -- -- -- 1.41-1.56 -- H1019 14 -- -- -- 1.57-1.74 96.8-108 H1020 -- -- -- 1.75-1.97 109-121 H1021 15 -- -- -- 1.98-2.19 122-135 H1022 -- -- -- 2.20-2.42 136-149 H1023 -- -- -- 2.43-2.68 150-166 H1024 -- -- -- 2.69-2.95 167-182 H1025 -- -- -- 2.96-3.29 183-203 H1026 -- -- -- 3.30-3.72 204-229 H1066 -- -- -- 3.73-4.10 230-253 H1027 -- -- -- 4.11-4.49 254-283 H1028 -- -- -- 4.50-5.04 -- H1029 11 16 17 18 19 Note Individually boxed heaters master packed 10 per carton. 20 21 22 23 24 25 V12-T13-18 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Contactors, Starters and Brakes 13 Type BNC Bimetal, continued For replacement in existing applications only; for motors with 1.15 service factor. 1 Table BNC-5 Table BNC-6 Table BNC-7 Table BNC-8 Table BNC-9 NEMA Size 3 NEMA Size 3 NEMA Size 4 NEMA Sizes 0 and 1 NEMA Size 5 For Open Type Catalog Prefix A11, A51, C301 For Enclosed Type Catalog Prefix A11, A31, A41, A51, A71, A81 For Enclosed Type Catalog Prefix A31, A41, A71, A81 For Open and Enclosed Type Catalog Prefix A11, A31-41, A51, A71, A81 For Open Type Catalog Prefix A11, B11, A51, C301 For Enclosed Type For Enclosed Type Catalog Prefix A11, A31, Catalog Prefix B11, A71, A81 A41, A51 Heater Ampere Range 2 Heater Catalog Number -- -- -- 5.05-5.56 -- H1030 -- -- -- 5.57-6.23 -- H1031 -- -- -- 6.24-7.03 -- H1032 7.57-8.47 7.57-8.39 -- 7.04-7.75 -- H1033 8.48-9.35 8.40-9.27 -- 7.76-8.71 -- H1034 9.36-10.1 9.28-10.1 -- 8.72-9.59 -- H1035 10.2-11.2 10.2-11.1 -- 9.60-10.5 -- H1036 11.3-12.2 11.2-12.1 -- 10.6-11.8 -- H1037 12.3-13.7 12.2-13.6 -- 11.9-13.3 -- H1038 13.8-15.7 13.7-15.5 -- 13.4-14.9 -- H1039 15.8-17.3 15.6-17.2 -- 15.0-16.9 -- H1040 17.4-19.9 17.3-19.8 -- 17.0-18.5 -- H1041 20.0-22.9 19.9-22.7 20.0-22.9 18.6-20.7 -- H1042 23.0-26.4 22.8-26.0 23.0-26.4 20.8-23.0 -- H1043 26.5-30.6 26.1-30.0 26.5-30.6 23.1-25.7 -- H1044 30.7-35.5 30.1-34.4 30.7-35.5 25.8-27.0 -- H1045 35.6-41.2 34.5-39.5 35.6-41.2 -- -- H1046 41.3-46.5 39.6-44.3 41.3-46.5 -- -- H1047 46.6-52.4 44.4-49.9 46.6-52.4 -- -- H1048 52.5-57.8 50.0-54.3 52.5-57.8 -- -- H1049 57.9-63.6 54.4-59.8 57.9-63.6 -- -- H1050 63.7-69.9 59.9-65.1 63.7-69.9 -- -- H1051 70.0-79.5 65.2-73.1 70.0-79.5 -- -- H1052 79.6-90.0 73.2-83.9 79.6-92.0 -- -- H1054 Note Individually boxed heaters master packed 10 per carton. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-19 13 1 2 3 4 Motor Control Contactors, Starters and Brakes Type 8LT Slow Trip Eutectic Alloy For replacement in existing applications only; for motors with 1.15 service factor. Table LT-1 Table LT-2 NEMA Size 00, 0, 1, 1-1/2 For Enclosed Type Catalog Prefix A13 For Open Type Catalog Prefix A13, C303 For Enclosed Type Catalog Prefix C303 Table LT-3 Table LT-4 Table LT-5 Table LT-6 Table LT-7 Table LT-8 NEMA Size 2 NEMA Size 2 NEMA Size 3 NEMA Size 3 NEMA Size 4 NEMA Size 5 For Enclosed Type Catalog Prefix A13 For Open Type Catalog Prefix A13, C303 For Enclosed Type Catalog Prefix C303 For Enclosed Type Catalog Prefix A13 For Open Type Catalog Prefix A13, C303 For Open Type Catalog Prefix A13, C303 For Enclosed Type Catalog Prefix A13 Heater Ampere Range For Open and Enclosed Type Heater Catalog Prefix A13 Catalog Number 0.167-0.186 0.167-0.186 -- -- -- -- -- -- H1001 0.187-0.209 0.187-0.209 -- -- -- -- -- -- H1002 0.210-0.233 0.210-0.233 -- -- -- -- -- -- H1003 0.234-0.260 0.234-0.260 -- -- -- -- -- -- H1004 0.261-0.293 0.261-0.293 -- -- -- -- -- -- H1005 7 0.294-0.329 0.294-0.329 -- -- -- -- -- -- H1006 0.330-0.373 0.330-0.373 -- -- -- -- -- -- H1007 8 0.374-0.417 0.374-0.417 -- -- -- -- -- -- H1008 0.418-0.471 0.418-0.471 -- -- -- -- -- -- H1009 9 0.472-0.531 0.472-0.531 -- -- -- -- -- -- H1010 0.532-0.591 0.532-0.591 -- -- -- -- -- -- H1011 10 0.592-0.660 0.592-0.660 -- -- -- -- -- -- H1012 0.661-0.739 0.661-0.739 -- -- -- -- -- -- H1013 11 0.740-0.823 0.740-0.823 -- -- -- -- -- -- H1014 0.824-0.919 0.824-0.919 -- -- -- -- -- -- H1015 12 0.920-1.01 0.920-1.01 -- -- -- -- -- -- H1016 1.02-1.14 1.02-1.14 -- -- -- -- -- -- H1017 13 1.15-1.27 1.15-1.27 -- -- -- -- -- -- H1018 1.28-1.41 1.28-1.41 -- -- -- -- -- -- H1019 14 1.42-1.61 1.42-1.61 -- -- -- -- -- -- H1020 1.62-1.86 1.62-1.86 -- -- -- -- -- 96.8-111 H1021 1.87-2.01 1.87-2.01 -- -- -- -- -- 112-120 H1022 2.02-2.27 2.02-2.27 -- -- -- -- -- 121-136 H1023 2.28-2.51 2.28-2.51 -- -- -- -- -- 137-150 H1024 2.52-2.80 2.52-2.80 -- -- -- -- -- 151-168 H1025 2.81-3.21 2.81-3.21 -- -- -- -- -- 169-192 H1026 3.22-3.51 3.22-3.51 -- -- -- -- -- 193-210 H1066 3.52-3.86 3.52-3.86 3.67-3.99 3.67-3.99 -- -- -- 211-231 H1027 3.87-4.36 3.87-4.36 4.00-4.51 4.00-4.51 -- -- -- 232-261 H1028 4.37-4.78 4.37-4.83 4.52-5.03 4.52-5.03 -- -- -- 262-293 H1029 5 6 15 16 17 18 19 20 Notes Individually boxed heaters master packed 10 per carton. Individually boxed heater coils master packed 10 per carton. 21 22 23 24 25 V12-T13-20 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Contactors, Starters and Brakes 13 Type LT Slow Trip Eutectic Alloy, continued For replacement in existing applications only; for motors with 1.15 service factor. Table LT-1 Table LT-2 NEMA Size 00, 0, 1, 1-1/2 For Enclosed Type Catalog Prefix A13 For Open Type Catalog Prefix A13, C303 For Enclosed Type Catalog Prefix C303 Table LT-3 1 Table LT-4 Table LT-5 Table LT-6 Table LT-7 Table LT-8 NEMA Size 2 NEMA Size 2 NEMA Size 3 NEMA Size 3 NEMA Size 4 NEMA Size 5 For Enclosed Type Catalog Prefix A13 For Open Type Catalog Prefix A13, C303 For Enclosed Type Catalog Prefix C303 For Enclosed Type Catalog Prefix A13 For Open Type Catalog Prefix A13, C303 For Open Type Catalog Prefix A13, C303 For Enclosed Type Catalog Prefix A13 Heater For Open and Catalog Enclosed Type Catalog Prefix A13 Number 2 Heater Ampere Range 4.79-5.35 4.84-5.41 5.04-5.59 5.04-5.59 -- -- -- -- H1030 5.36-6.00 5.42-6.07 5.60-6.20 5.60-6.20 -- -- -- -- H1031 6.01-6.59 6.08-6.66 6.21-6.88 6.21-6.88 -- -- -- -- H1032 6.60-7.35 6.67-7.51 6.89-7.80 6.89-7.80 -- -- -- -- H1033 7.36-8.14 7.52-8.31 7.81-8.71 7.81-8.71 8.16-9.11 8.24-9.19 -- -- H1034 8.15-9.11 8.32-9.27 8.72-9.59 8.72-9.59 9.12-9.99 9.20-10.0 -- -- H1035 9.12-10.0 9.28-10.3 9.60-10.5 9.60-10.7 10.0-11.2 10.1-11.3 -- -- H1036 10.1-11.3 10.4-11.7 10.6-11.8 10.8-12.0 11.3-12.3 11.4-12.5 -- -- H1037 11.4-12.5 11.8-13.0 11.9-13.3 12.1-13.4 12.4-13.9 12.6-14.1 -- -- H1038 12.6-13.9 13.1-14.5 13.4-14.8 13.5-14.9 14.0-15.5 14.2-15.7 -- -- H1039 14.0-15.5 14.6-16.3 14.9-16.6 15.0-16.8 15.6-17.4 15.8-17.6 -- -- H1040 15.6-17.0 16.4-18.1 16.7-18.5 16.9-18.8 17.5-19.6 17.7-19.8 -- -- H1041 17.1-18.9 18.2-20.3 18.6-20.7 18.9-21.1 19.7-21.9 19.9-22.1 20.0-22.3 -- H1042 19.0-21.2 20.4-23.0 20.8-23.3 21.2-24.1 22.0-24.7 22.2-25.2 22.4-25.5 -- H1043 21.3-23.3 23.1-25.9 23.4-26.5 24.2-27.3 24.8-28.1 25.3-28.7 25.6-28.9 -- H1044 23.4-26.1 26.0-27.0 26.6-30.0 27.4-31.3 28.2-31.8 28.8-32.7 29.0-33.7 -- H1045 26.2-27.0 -- 30.1-33.7 31.4-35.5 31.9-36.1 32.8-37.3 33.8-37.5 -- H1046 -- -- 33.8-37.5 35.6-40.3 36.2-40.7 37.4-42.3 37.6-42.6 -- H1047 -- -- 37.6-41.9 40.4-45.0 40.8-45.5 42.4-47.9 42.7-48.2 -- H1048 -- -- 42.0-45.0 -- 45.6-52.0 48.0-55.4 48.3-55.9 -- H1049 -- -- -- -- 52.1-58.2 55.5-61.9 56.0-62.3 -- H1050 -- -- -- -- 58.3-63.2 62.0-67.9 62.4-68.4 -- H1051 -- -- -- -- 63.3-68.3 68.0-73.3 68.5-73.7 -- H1052 -- -- -- -- 68.4-79.9 73.4-87.9 73.8-88.7 -- H1054 Notes Individually boxed heaters master packed 10 per carton. Individually boxed heater coils master packed 10 per carton. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-21 13 1 2 Motor Control Contactors, Starters and Brakes Type N Product History Time Line for Type N Originally a Westinghouse Product Size 1940 1950 1960 1970 1980 1990 2000 Present 0-4 3 Replacement Capabilities 4 Contact Kits NEMA Size Poles Style Number 0 3 1605226 6 1 3 1605212 2 3 1605202 7 3 3 1625563 4 3 1625564 5 8 AC Coils Type N Contactor 9 Part Number Two-, Three-Pole Voltage Hz Original Four-, Five-Pole New Original New 9969D90G18 10 Sizes 0, 1 220/380/440 25/50/60 1470243 9969D90G03 1470263 11 550 60 1470244 9969D90G04 N/A N/A 120 60 1605268 9969D90G09 N/A N/A 12 115/208/230 60/60/60 1605513 9969D90G15 N/A N/A 600 60 1470245 9969D90G20 N/A N/A 9969D93G02 13 Size 2 110/208/220 25/60/60 1470202 9969D92G02 1470222 14 220/380/440/480 25/50/60/60 1470203 9969D92G03 N/A N/A 600 60 1470205 9969D92G08 1470225 9969D93G08 15 120/110 60/50 1605478 9969D92G10 N/A N/A Size 3 16 110/208/220 25/60/60 1490646 9969D96G05 1490646 9969D96G05 220/380/400/440 25/50/50/60 1490647 9969D96G06 1490647 9969D96G06 120/110 60/50 1600770 9969D96G09 1600770 9969D96G09 600/500 60/50 1490649 9969D96G21 1490649 9969D96G21 17 Size 4 18 19 20 110/208/220 25/60/60 1490658 9969D96G11 1597724 9969D96G02 600/500 60/50 1596635 9969D96G16 1490649 9969D96G21 440 60 1490659 9969D96G12 N/A N/A 120/110 60/50 1600771 9969D96G20 N/A N/A Technology Upgrades 21 Sizes 00-3--Freedom or IT. Sizes 4-5--Freedom, Vacuum or IT. 22 23 24 25 V12-T13-22 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Contactors, Starters and Brakes A200 Originally a Westinghouse Product Product History Time Line for A200, A201, A203, A204, A206, A210, A211, A213, A214, A216, A220, A223, A224, A226, A250, A251, A600, A603, A604, A606, A700, A703, A704, A706, A800, A804 and A806 Size Model 00-3 J 4 J 4 K 5-6 Electrically held 5-6 Mechanically held 1960 1965 1970 1975 1980 1985 1990 1995 2000 Present 4 5 6 9 7 Replacement Capabilities Contact Kit for A200 Model J, Size Two-, Three-Pole 8 Kits for Model J, Sizes 00, 0, 1 and 2 1 Description Poles Size 00 Size 0 Size 1 Size 2 Contact kit 2 373B331G17 373B331G02 373B331G07 373B331G11 3 373B331G18 373B331G04 373B331G09 373B331G12 4 373B331G18 373B331G04 373B331G09 373B331G13 2 5 373B331G19 373B331G05 373B331G10 373B331G14 3 2-4 6714C74G01 6714C74G02 6714C74G03 6714C74G07 (two-, three-pole) 5 6714C74G04 6714C74G05 6714C74G06 6714C74G08 (four-, five-pole) Arc box 4 Cross bar A200 AC Coil, 120/110V, 60/50 Hz, Two-, Three-, Four-Pole, Sizes 00, 0 and 1 2-3 N/A N/A N/A 672B788G32 4-5 N/A N/A N/A 672B788G34 Upper base (for single rated coils only) 2-3 N/A N/A N/A 672B788G33 4-5 N/A N/A N/A 672B788G35 Lower base 2-3 N/A N/A N/A 1250C33G09 4-5 N/A N/A N/A 1250C33G05 KO spring (pk. of 10) All N/A N/A N/A 503C796G01 Terminal line/load (pk. of 3) All N/A N/A N/A 371B870G03 9 10 Sizes 00, 0 and 1 Size 2 11 12 13 14 15 16 AC Coils Voltage Hz Two-, Three-, Four-Pole Five-Pole Two-, Three-Pole Four-, Five-Pole 120/110 60/50 505C806G01 505C808G01 505C806G01 505C818G01 208 60 505C806G02 505C808G02 505C806G02 505C818G02 600/550 60/50 505C806G05 505C808G05 505C806G05 505C818G05 380 50 505C806G07 505C808G07 505C806G07 505C818G07 240/220 60/50 505C806G12 505C808G12 505C806G12 505C818G12 480/440 60/50 505C806G13 505C808G13 505C806G13 505C818G13 24 60 505C806G16 N/A 505C806G16 505C818G15 277 60 505C806G18 505C808G16 505C806G18 505C818G16 240/480 5 60/60 505C806G03 505C808G03 505C806G03 505C818G03 5 60/60 505C806G10 505C808G10 505C806G10 505C818G10 120/240 2 3 7-8 A200 Size 1 Starter 1 Notes 1 Model C contact kits and coils 00-4, two-, three-, four- and five-pole contactors are same as Model J. All other parts are unavailable. 2 Use quantity two--373B331G11 (two-pole kit). 3 Use one each of 373B331G11 (two-pole kit) and 373B331G12 (three-pole kit). 4 Mounting hardware included. 5 Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil. 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-23 13 Motor Control Contactors, Starters and Brakes DC Coils 1 1 Size 0 Size 1 Size 2 Voltage Single-, Two-, Three-, Four-Pole Single-, Two-, Three-, Four-Pole Single-, Two-, Three-, Four-Pole 12 1268C86G07 1268C86G07 1268C86G07 24 1268C86G04 1268C86G04 1268C86G04 48 1268C86G05 1268C86G05 1268C86G05 125 1268C86G02 1268C86G02 1268C86G02 4 250 1268C86G01 1268C86G01 1268C86G01 125/250 2 1268C86G03 1268C86G03 1268C86G03 5 Kits for Model J-K, Sizes 3 and 4 3 2 3 A200 AC Coil, 110/120V, 60 Hz, Size 6 Description Contact kit 6 7 A200 AC Coil, 120/110V, 60/50 Hz, Two-, Three-Pole, Sizes 3 and 4, Model J Arc box 8 Cross bar 9 Upper base Lower base 10 11 Poles Size 3--Model J Size 4--Model J Size 4--Model K 4 5250C81G16 2 626B187G12 626B187G16 3 626B187G13 626B187G17 5250C81G17 4 626B187G14 5 626B187G18 7 5250C81G18 5 626B187G15 6 626B187G19 8 5250C81G19 2-3 6714C74G09 6714C74G11 6714C74G11 4-5 6714C74G10 6714C74G12 6714C74G12 2-3 672B788G36 672B788G36 672B788G40 4-5 672B788G38 672B788G38 -- 2-3 672B788G37 672B788G37 672B788G52 4-5 672B788G39 672B788G39 -- 1250C33G10 2-3 1250C33G03 1250C33G03 4-5 1250C33G06 1250C33G06 -- KO spring (pk. of 10) All 503C796G02 503C796G02 672B788G50 Terminals line/load (pk. of 3) All 372B357G12 372B357G13 372B357G13 AC Coils 12 Model K, Size 4 9 Model J, Sizes 3-4 13 14 15 16 17 Voltage Hz Two-, Three-Pole Four-, Five-Pole Two-, Three-Pole 120/110 60/50 505C633G01 505C635G01 5250C79G01 Four-, Five-Pole 5250C80G01 208 60 505C633G02 505C635G02 5250C79G02 5250C80G02 600/550 60/50 505C633G05 505C635G05 5250C79G05 5250C80G05 380 50 505C633G07 505C635G07 5250C79G07 5250C80G07 5250C80G12 240/220 60/50 505C633G12 505C635G12 5250C79G12 480/440 60/50 505C633G13 505C635G13 5250C79G13 5250C80G13 24 60 505C633G34 N/A 5250C79G34 N/A 277 60 505C633G14 N/A 5250C79G14 N/A 240/480 j 60/60 505C633G03 505C635G03 5250C79G03 5250C80G03 120/240 j 60/60 505C633G10 505C635G10 5250C79G10 5250C80G10 DC Coils k Model J, Sizes 3-4 18 Voltage Two-, Three-Pole 24 1255C68G04 48 1255C68G05 125 1255C68G01 20 250 1255C68G02 125/250 1255C68G03 21 Notes 1 Use only on contactors originally supplied with a DC coil. 2 Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil. 3 Model C contact kits and coils 00-4, two-, three-, four- and five-pole contactors are same as Model J. All other parts are unavailable. 4 Model K replaces Model J. 5 Use quantity two-626B187G12 (two-pole kits). 6 Use one of each of 626B187G12 (two-pole kit) and 626B187G13 (three-pole kit). 7 Use quantity two-626B187G16 (two-pole kit). 8 Use one each of 626B187G16 (two-pole kit) and 626B187G17 (three-pole kit). 9 Model K replaces Model J. j Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil. k Use only on units originally supplied with DC coil. 19 22 23 24 25 V12-T13-24 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Contactors, Starters and Brakes Kits for GCA 530/630, Sizes 5-9--and GPD Sizes 7-9 1 Kit Size 5 2 Size 6 Size 7 Size 8 Size 9 1 2066A10G11 461A757G17 646C829G05 5264C42G01 (rear connected) -- -- -- -- 5264C42G02 (front connected) Arc box 2050A15G45 2066A10G45 831D580G01 831D580G01 9917D69G02 Magnet assembly 2050A15G46 2050A15G46 N/A N/A N/A Magnet spacing kit 2050A15G47 2050A15G47 N/A N/A N/A Arc cup kit 2050A15G48 N/A N/A N/A N/A Load connection kit 2050A15G49 2066A10G49 N/A N/A N/A Line connection kit 2050A15G50 2066A10G50 N/A N/A N/A KO spring-6 2050A15G51 2066A10G46 N/A N/A N/A CT 300/5 655C285H03 N/A N/A N/A N/A CT 400/5 655C285H04 -- -- -- -- CT 600/5 N/A 2066A10G18 3 N/A N/A N/A CT 800/5 N/A 2066A10G19 3 N/A N/A N/A Contact kit (one per pole) 477B477G05 3 4 5 6 7 Phase barrier N/A N/A 640C441G01 640C441G01 5264C35G03 (rear connected) Cross bar 2050A15G12 2066A10G15 N/A N/A N/A Shunt N/A 2066A10G48 650C129G01 646C831G02 (set of three) 5264C39G02 (set of four) Coils Voltage 2 8 9 Coils Hz Size 5 Size 6 Line Voltage Sizes 7-8 Required Size 9 110/120 60 2050A14G05 2050A12G05 115 Vdc 438C805G01 2 110/120 50 2050A14G06 2050A12G06 125 Vdc 438C805G04 2 100 Vdc 5264C34G01 (contains coil and resistor) 200/208 50 2050A14G07 2050A12G07 230 Vdc 438C805G02 2 220/240 50 2050A14G08 2050A12G08 250 Vdc 438C805G03 2 200/208 60 2050A14G09 2050A12G09 110/120 Vac 47 438C805G12 2 220/240 60 2050A14G10 2050A12G10 220/240 Vac 57 438C805G11 2 277/303 60 2050A14G12 2050A12G12 380 Vac 67 438C805G15 2 380/415 50 2050A14G14 2050A12G14 440/480 Vac 67 438C805G10 2 67 438C805G13 2 2050A12G15 550/575 Vac 440/480 50 2050A14G16 2050A12G16 550/600 60 2050A14G17 2050A12G17 Notes 1 Catalog No. A201/A200 Series replaces GCA/GPD Series. Renewal parts are the same. 2 Use 477B477G06 for Silver Tungsten applications. 3 CT Kit replaces the single molded one CT assembly used on the old Size 6 airbrake. The kit includes a single molded three CT assembly, two busbars and hardware. This CT Kit also replaces the single molded three CT assembly used on the present Size 6 airbrake and Size 6 vacuum contactor. 4 Rectifier 125V 2018A40G01 (one required). 5 Rectifier 250V 2018A40G02 (one required). 6 Rectifier 600V 2018A40G03 (one required). 7 These coils require an external rectifier. If the rectifier needs to be replaced, order by the appropriate style number. 550/600 50 2050A14G18 2050A12G18 60 2050A14G19 2050A12G19 120/240 60 2050A14G20 2050A12G20 24 DC -- 2050A14G21 2050A12G21 48 DC -- 2050A14G22 2050A12G22 125 DC -- 2050A14G25 2050A12G25 250 DC -- 2050A14G27 2050A12G27 12 14 2050A14G15 380/415 11 13 60 440/480 10 15 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-25 13 Motor Control Contactors, Starters and Brakes Accessories for Size 5-9 AC Contactors--Coils 1 AC Contactors 2 3 4 5 Size 5 DC Coil Conversion Kit-- Style Number 7864A29G01 A rectifier circuit converts the AC supply to DC supply. This conversion provides quiet operation and improves pickup and dropout characteristics. All necessary parts are included in the kit. Size 6 Voltage AC/DC Coil Conversion Kit Replacement Coil 120 Vac 7864A28G01 7856A15G05 240 Vac 7864A28G02 7856A15G10 480 Vac 7864A28G03 7856A15G15 120 Vac 7864A29G01 7856A16G05 240 Vac 7864A29G02 7856A16G10 480 Vac 7864A29G03 7856A16G15 Accessories for Size 5-9 AC Contactors--Auxiliary Electrical Interlock Contactor Size Catalog Number (Obsolete) Style Number (Obsolete) Circuits Catalog Number (Current) Style Number (Current) 00-6 (L-56) (2609D01G01) 1NO and 1NC J11 9084A17G01 (L-56D) 8 (L-56E) (2609D01G02) 2NO J20 9084A17G02 (2609D01G03) 1NO and 1NC J11 9084A17G01 (L-56B) (2609D01G04) 2NO J20 9084A17G02 9 (L-56H) (2609D01G05) 2NO J20 9084A17G02 (L-56J) (2609D01G06) 1NO and 1NC DB J1C N/A 10 (T-56A) (2609D01G07) N/A N/A N/A 6 7 L63--Style Number 578D461G01 (T-56A) (2609D01G07) N/A N/A N/A 11 (T-56B) (2609D01G08) N/A N/A N/A (L-56F) (2609D01G09) N/A N/A N/A 12 (L-56G) (2609D01G10) 1NO and 1NC DB J1C 9084A17G04 9084A17G03 (L-56C) (2609D01G11) 2NC J02 (L-56M) (2609D01G12) N/A N/A N/A (L-56P) (2609D01G17) 1NO and 1NC J11 9084A17G01 (L-56R) (2609D01G18) 2NC J02 9084A17G03 (L-56S) (2609D01G19) 1NO and 1NC J11 9084A17G01 7-8 L63 -- NO -- 578D461G01 L63 -- NC -- 578D461G03 9 L64 -- NO/NC -- 843D943G04 L64 -- 2NO -- 843D943G05 L64 -- 2NC -- 843D943G06 13 14 L64--Style Number 843D943G04 15 16 17 Technology Upgrades Sizes 00-3--Freedom or IT. Sizes 4-6--Freedom, Vacuum or IT. Sizes 7-8--Freedom Size 9--No upgrade available 18 19 20 21 22 23 24 25 V12-T13-26 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Contactors, Starters and Brakes Manual Reset, Class 20, Thermal Type B Overload Relay Type B Overload Relay, Panel Mounted Operation Ambient Compensation Design Standards The Type B overload relay is a bimetallic actuated device. The bimetal elements are operated by precisely calibrated heaters. The heater elements connect either directly in the circuit to be measured, or through current transformers on applications NEMA Size 5 and larger. The Type B ambient compensated design is supplied as standard on all A200 starters. This design uses a second compensating bimetal responsive to ambient air temperature in the surrounding enclosure. This feature reduces nuisance tripping in applications using compact control panels and motor control centers where internal temperature rise is significant compared to motor ambient temperature. The compensating characteristic is maintained in ambient temperatures from 40C to 77C. UL(R) 508, CSA(R), ANSI/NEMA ICS 2-222. As the bimetals are heated by motor current flow, a deflection force is produced. Upon a sustained level of abnormal current flow, the deflection becomes great enough to open the snap action output contact. 4 5 6 7 8 9 Starter Mounted Catalog Number Field-Mountable Alarm Contact Note: Alarm contact available as factory modification of field mountable. For factory modification, add suffix B. Panel Mounted Catalog Number Replacement for Type B Overload Relays Replacement for Type A Overload Relays in Manual Reset Mode (Three-Pole Only) 1 Ambient Comp. Non-Comp. Ambient Comp. Non-Comp. Ambient Comp. Non-Comp. Single-Pole (One NC Contact) 0.25-26.2 BA11JP BN11JP BA11A BN11A -- -- 26.3-45.0 BA21JP BN21JP BA21A BN21A -- -- 19.0-90.0 19.0-135.0 The Type B overload relay is designed to protect industrial motors against overload conditions. Using modern block-type, bimetallic design, this relay will provide Class 20 operation in either singlephase or three-phase applications. Three-Pole (One NC Contact) Features Ambient compensation standard Alarm contact field mountable Class 20--600V design Inverse time delay trip Test trip device for weld check High visibility up-front trip indication Trip-free reset mechanism 10 11 12 13 Use three-pole design, wire three-poles in series Application Description 2 3 Overload Relay Selection Table For replacement in existing applications only. Motor Full Load Amperes 1 14 0.25-26.2 BA13JP BN13JP BA13A 2 BN13A 2 BA13J BN13J 26.3-45.0 BA23JP BN23JP BA23A BN23A BA23J BN23J 19.0-90.0 BA33P BN33P BA33A BN33A BA33A BN33A 19.0-135.0 BA43P BN43P BA43A BN43A BA43A BN43A Alarm Contact Kit Selection Heaters Type B Overload Relay Size Catalog Number 1, 2 3, 4 B3NO-2 B3NO-4 Price of overload relay does not include heaters. Select from the tables on Pages V12-T13-30 to V12-T13-32. 15 16 17 18 19 Notes 1 Includes contactor mounting bracket, overload relay and connection straps to contactor. 2 For replacement on B200 sizes 00, 0 and 1, use BA23A instead of BA13A and use BN23A instead of BN13A. 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-27 13 1 2 Motor Control Contactors, Starters and Brakes Auto/Manual Reset, Class 20, Thermal Type A Overload Relay 3 4 5 6 Three-Pole Panel Mounted 7 8 Operation Automatic Reset Design Standards The Type A overload relay is a bimetallic actuated device. The bimetal elements are operated by precisely calibrated heaters. The heater elements connected either directly in the circuit to be measured, or through current transformers on applications NEMA Size 5 and larger. The Type A overload relay can be supplied as an option on all A200 starters to provide automatic reset operation. The overload relay is always shipped in the non-automatic mode. To set up auto operation, reposition the reset rod by loosening and retightening a hold-down clamp at the base of overload relay. UL 508, CSA, ANSI/NEMA ICS 2-222. As the bimetals are heated by motor current flow, a deflection force is produced. Upon a sustained level of abnormal current flow, the deflection becomes great enough to open the snap action output contact. Overload Relay Selection Table For replacement in existing applications only. 9 Motor Full Load Amperes Panel Mounted Catalog Number Starter Mounted Catalog Number Ambient Comp. Ambient Comp. Non-Comp. AN11A Non-Comp. 10 Single-Pole (One NC Contact) 11 0.25-26.2 AA11P AN11P AA11A 26.3-45.0 AA21P AN21P AA21A AN21A 19.0-90.0 AA31P AN31P AA31A AN31A 19.0-135.0 AA41P AN41P AA41A AN41A AA13P AN13P AA13A AN13A 12 13 14 15 16 17 18 19 20 Single-Pole Panel Mounted Application Description The Type A overload relay is designed to protect industrial motors against overload conditions. Using modern block-type, bimetallic design, this relay will provide Class 20 operation in either singlephase or three-phase applications. Features Field selectable manual/ auto reset Alarm contact factory available Class 20--600V design Inverse time delay trip Adjustable trip rating 15% Color-coded reset rod: Compensated (gray) Non-compensated (red) Three-Pole (One NC Contact) 1 0.25-26.2 26.3-45.0 AA23P AN23P AA23A AN23A 19.0-90.0 AA33P AN33P AA33A AN33A 19.0-135.0 AA43P AN43P AA43A AN43A Heaters Price of overload relay does not include heaters. Select from the tables on Pages V12-T13-30 to V12-T13-32. Notes 1 Three-pole Type B Overload Relay is a suitable alternative to a three-pole Type A Overload Relay in Manual Reset Mode. For example, use BA13JP for AA13P and BN23J for AN23A, etc. (See Page V12-T13-27.) Alarm contact available only as factory modification on Type A relay. 21 22 23 24 25 V12-T13-28 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Contactors, Starters and Brakes Type FT Fast Trip, Class 10 Overload Relay Single-Pole Fast Trip, Panel Mounted Operation The Type FT overload relay is a bimetallic actuated device. The bimetal elements are operated directly from line current, thus separate calibrating heater elements are not used. The overload relay may be wired directly in the motor circuit, or through current transformers on applications larger than 150A. 1 As the bimetals are heated by motor current flow, a deflection is produced. Upon a sustained level of abnormal current flow, the deflection becomes great enough to open the snap action output contact. 2 3 4 5 Overload Relay Selection Table For replacement in existing applications only. Motor Full Load Amperes 6 Panel Mounted Catalog Number Starter Mounted Catalog Number 1 Single-Pole 1 NEMA Size Three-Pole 2 Single-Pole 7 8 Single-Pole (One NC Contact); Three-Phase (Three NC Contacts in Series) Three-Pole Fast Trip, Panel Mounted Application Description The Type FT overload relay is designed to protect special purpose motors having restricted thermal and locked rotor capabilities. Using modern block-type, bimetallic design, this relay will provide Class 10 operation in singlephase or three-phase applications. Features Class 10--600V design Inverse time delay trip Color-coded reset rod-- green Alarm contact factory available Field selectable manual/ auto reset Adjustable trip rating 20% Ambient compensation included 0.76-1.1 FT11P-1.1 FT13P-1.1 -- FT11A-1.1 1.1-1.6 FT11P-1.6 FT13P-1.6 -- FT11A-1.6 1.6-2.4 FT11P-2.4 FT13P-2.4 0, 1 FT11A-2.4 2.4-3.6 FT11P-3.6 FT13P-3.6 0, 1 FT11A-3.6 3.6-5.4 FT11P-5.4 FT13P-5.4 0, 1 FT11A-5.4 5.4-8.0 FT11P-8 FT13P-8 0, 1 FT11A-8 8.0-12 FT11P-12 FT13P-12 0, 1 FT11A-12 12-18 FT11P-18 FT13P-18 1 FT11A-18 16-24 FT11P-24 FT13P-24 1 FT11A-24 22-32 FT11P-32 FT13P-32 0, 1 FT11A-32 24-36 FT21P-36 FT23P-36 2 FT21A-36 36-54 FT21P-54 FT23P-54 2 FT21A-54 22-32 FT31P-32 FT33P-32 3 FT31A-32 32-48 FT31P-48 FT33P-48 3 FT31A-48 48-72 FT31P-72 FT33P-72 3 FT31A-72 72-110 FT41P-110 FT43P-110 4 FT41A-110 100-150 FT41P-150 FT43P-150 4 FT41A-150 9 10 11 12 13 14 15 16 Notes 1 Single-pole (one NO-NC contact): Add suffix B. 2 Three-pole (three NO-NC contacts): Add suffix B. Example: FT13PB-12. 17 Alarm contact available only as factory modification on FT relay. 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-29 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Motor Control Contactors, Starters and Brakes Heaters for Thermal Types A and B Overload Relays Product Description Heater Selection for Types A and B Overload Relays, Sizes 00, 0, 1 and 2 Starters Non-Compensated Open Starters and Ambient Compensated Open and Enclosed Starters Non-Compensated Enclosed Starters Block-Type Overload Using Three Heaters Block-Type Overload Using Three Heaters Single-Pole Type Overload Heater Catalog Number Single-Pole Type Overload Each heater is identified by a catalog number stamped on one terminal. The heater application table indicates the range of full load motor current to which a given heater may be applied. Full Load Current of Motor (Amperes) Heaters should be selected on the basis of the actual full load current and service factor as shown on the motor nameplate or in the manufacturer's published literature. When motor and overload relay are in the same ambient and the service factor of the motor is 1.15 to 1.25, select heaters from the heater application table. If the service factor of the motor is 1.0, or there is no service factor shown, or a maximum of 115% protection is desired, select one size smaller heater than indicated. When motor and overload relay are in different ambients and when using non-compensated overload relays, select heaters from the tables on Pages V12-T13-30 through V12-T13-32 using adjusted motor currents as follows: decrease rated motor current 1% for each C motor ambient exceeds controller ambient. Increase rated motor current 1% for each C controller ambient exceeds motor ambient. For temperature compensated overload relays, select heaters according to the tables on Pages V12-T13-30 through V12-T13-32 and selection information above regardless of ambient. 12 For Sizes 0, 1 and 2 Starters 0.25-0.27 0.29-0.31 0.24-0.25 0.28-0.30 FH03 0.28-0.31 0.32-0.35 0.26-0.28 0.31-0.34 FH04 0.32-0.34 0.36-0.39 0.29-0.31 0.35-0.37 FH05 0.35-0.38 0.40-0.43 0.32-0.35 0.38-0.42 FH06 0.39-0.42 0.44-0.48 0.36-0.39 0.43-0.47 FH07 0.43-0.46 0.49-0.53 0.40-0.43 0.48-0.52 FH08 0.47-0.50 0.54-0.58 0.44-0.47 0.53-0.56 FH09 0.51-0.55 0.59-0.64 0.48-0.51 0.57-0.63 FH10 0.56-0.62 0.65-0.71 0.52-0.57 0.64-0.70 FH11 0.63-0.68 0.72-0.79 0.58-0.63 0.71-0.77 FH12 0.69-0.75 0.80-0.87 0.64-0.70 0.78-0.85 FH13 0.76-0.83 0.88-0.96 0.71-0.77 0.86-0.94 FH14 0.84-0.91 0.97-1.06 0.78-0.85 0.95-1.03 FH15 0.92-1.00 1.07-1.16 0.86-0.93 1.04-1.13 FH16 1.01-1.11 1.17-1.28 0.94-1.03 1.14-1.25 FH17 1.12-1.22 1.29-1.41 1.04-1.13 1.26-1.38 FH18 1.23-1.34 1.42-1.55 1.14-1.25 1.39-1.52 FH19 1.35-1.47 1.56-1.71 1.26-1.37 1.53-1.67 FH20 1.48-1.62 1.72-1.87 1.38-1.51 1.68-1.83 FH21 1.63-1.78 1.88-2.06 1.52-1.65 1.84-2.01 FH22 1.79-1.95 2.07-2.26 1.66-1.81 2.02-2.21 FH23 1.96-2.15 2.27-2.48 1.82-1.99 2.22-2.43 FH24 2.16-2.35 2.49-2.72 2.00-2.19 2.44-2.66 FH25 2.36-2.58 2.73-2.99 2.20-2.39 2.67-2.92 FH26 2.59-2.83 3.00-3.28 2.40-2.63 2.93-3.21 FH27 2.84-3.11 3.29-3.60 2.64-2.89 3.22-3.53 FH28 3.12-3.42 3.61-3.95 2.90-3.17 3.54-3.87 FH29 3.43-3.73 3.96-4.31 3.18-3.47 3.88-4.22 FH30 3.74-4.07 4.32-4.71 3.48-3.79 4.23-4.61 FH31 4.08-4.39 4.72-5.14 3.80-4.11 4.62-4.9 FH32 4.40-4.87 5.15-5.6 4.12-4.55 5.0-5.5 FH33 4.88-5.3 5.7-6.2 4.56-5.0 5.6-6.0 FH34 Notes 1 Based on 60C and 75C wire for 30A or less. 2 Based on 60C wire for 31 to 95A. Heaters are packaged in strips of six. Minimum ordering quantity is 12. Protect the starter against short circuits by providing branch circuit protection per National Electrical Code(R) (NEC(R)). 24 25 V12-T13-30 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Contactors, Starters and Brakes Heater Selection for Types A and B Overload Relays, Sizes 00, 0, 1 and 2 Starters, continued 1 Non-Compensated Open Starters and Ambient Compensated Open and Enclosed Starters Non-Compensated Enclosed Starters Block-Type Overload Using Three Heaters Single-Pole Type Overload Block-Type Overload Using Three Heaters Single-Pole Type Overload Heater Catalog Number 5.4-5.9 6.3-6.8 5.1-5.5 6.1-6.6 FH35 6.0-6.4 6.9-7.5 5.6-5.9 6.7-7.3 FH36 6.5-7.1 7.6-8.2 6.0-6.6 7.4-8.0 FH37 7.2-7.8 8.3-9.0 6.7-7.2 8.1-8.7 FH38 7.9-8.5 9.1-9.9 7.3-7.9 8.8-9.7 FH39 Full Load Current of Motor (Amperes) 12 For Sizes 0, 1 and 2 Starters 8.6-9.4 10.0-10.8 8.0-8.7 9.8-10.5 FH40 9.5-10.3 10.9-11.9 8.8-9.5 10.6-11.7 FH41 10.4-11.3 12.0-13.1 9.6-10.5 11.8-12.7 FH42 11.4-12.4 13.2-14.3 10.6-11.5 12.8-14.0 FH43 12.5-13.5 14.4-15.7 11.6-12.6 14.1-15.3 FH44 13.6-14.9 15.8-17.2 12.7-13.8 15.4-16.6 FH45 2 3 4 5 6 7 8 15.0-16.3 -- 13.9-15.1 -- FH46 16.4-18.0 -- 15.2-16.7 -- FH47 9 17.3-18.9 -- 16.7-18.3 FH46 10 For Sizes 1 and 2 Starters -- -- 19.0-20.8 -- 18.4-20.0 FH47 18.1-19.8 20.9-22.9 16.8-18.3 20.1-21.9 FH48 19.9-21.7 23.0-25.2 18.4-20.2 22.0-23.9 FH49 21.8-23.9 25.3-27.6 20.3-22.2 24.0-26.2 FH50 24.0-26.2 -- 22.3-24.3 -- FH51 -- -- 24.4-26.6 -- FH52 13 14 11 12 For Size 2 Starters -- 27.7-30.3 -- 26.3-28.8 FH51 26.3-28.7 30.4-33.3 -- 28.9-31.4 FH52 28.8-31.4 33.4-36.4 26.7-29.1 31.5-34.5 FH53 31.5-34.0 36.5-39.9 29.2-32.0 34.6-37.9 FH54 34.6-37.9 42.0-43.9 32.1-35.2 38.0-41.9 FH55 38.0-41.5 -- 35.3-38.5 42.0-45.0 FH56 41.6-45.0 -- 38.6-42.3 -- FH57 15 16 17 Notes 1 Based on 60C and 75C wire for 30A or less. 2 Based on 60C wire for 31 to 95A. 18 Heaters are packaged in strips of six. Minimum ordering quantity is 12. 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-31 13 1 2 3 4 5 6 7 8 9 10 11 Motor Control Contactors, Starters and Brakes Heater Selection for Types A and B Overload Relays, Sizes 3 and 4 Starters 123 Heater Selection for Types A and B Overload Relays, Sizes 5 and 6 Starters 4 Ambient Compensated Enclosed Starters Compensated Overload Relay Non-Compensated Enclosed Starters All Applications Full Load Current of Motor (Amperes) 1 Open Starter Heater Catalog Number For Sizes 3 and 4 Starters Enclosed Starter Full Load Current of Motor (Amperes) Heater Catalog Number Size 5 (With 300/5 Current Transformers) -- -- FH23 118-129 118-129 FH24 12.8-14.1 11.9-13.0 FH68 14.2-15.5 13.1-14.3 FH69 130-141 130-141 FH25 FH70 142-155 142-155 FH26 156-170 156-170 FH27 FH72 171-187 171-187 FH28 FH73 188-205 188-205 FH29 206-224 206-224 FH30 FH75 225-244 225-244 FH31 245-263 245-263 FH32 264-292 264-292 FH33 FH78 293-300 -- FH34 Size 6 (With 600/5 Current Transformers) 15.6-17.1 17.2-18.9 19.0-20.8 20.9-22.9 23.0-25.2 25.3-27.8 14.4-15.9 16.0-17.4 17.5-19.1 19.2-21.1 21.2-23.2 23.3-25.6 FH71 FH74 27.9-30.6 25.7-28.1 FH76 30.7-33.5 28.2-30.8 FH77 33.6-37.5 30.9-34.5 37.6-41.5 34.6-38.2 FH79 41.6-46.3 38.3-42.6 FH80 46.4-50 51-55 56-61 42.7-46 47-51 52-56 -- -- FH23 FH81 236-259 236-259 FH24 FH82 260-283 260-283 FH25 284-310 284-310 FH26 311-340 FH27 FH83 62-66 57-61 FH84 311-340 67-73 62-67 FH85 341-374 341-374 FH28 375-411 375-411 FH29 FH87 412-448 412-448 FH30 FH88 449-489 449-489 FH31 490-527 490-527 FH32 For Size 4 Starters 528-585 528-540 FH33 15 93-101 586-600 -- FH34 102-110 92-99 FH90 16 111-122 100-110 FH91 123-129 111-122 FH92 17 130-133 123-128 FH93 -- 129-133 FH94 12 13 74-78 79-84 85-92 14 -- 18 68-72 73-77 78-84 85-91 -- FH86 FH89 FH89 Size 7 and Larger Advise full load current Notes 1 Based on 60C and 75C wire for 30A or less. 2 Based on 60C wire for 31 to 95A. 3 Based on 75C wire for greater than 95A. 4 Based on 75C wire. Heaters are packaged in strips of six. Minimum ordering quantity is 12. 19 20 21 22 23 24 25 V12-T13-32 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Contactors, Starters and Brakes A202 Lighting Contactor (Electrically Held/ Magnetically Latched) Originally a Westinghouse Product Product History Time Line for A202 Lighting Contactor (Electrically Held/Magnetically Latched) Size Amperes Model Size 1 30 Size 2 60 Size 3 100 Size 4 200 J Size 4 200 K 1965 1970 1975 1980 1 1985 1990 1995 2000 Present 2 3 4 Replacement Capabilities 5 A202 Kits for 30 to 200A 6 Description Poles 30A 60A 100A 200A-- Model J 1 200A-- Model K 2 Contact kit 2 373B331G07 373B331G11 626B187G12 626B187G16 5250C81G16 3 373B331G09 373B331G12 626B187G13 626B187G17 5250C81G17 4 373B331G09 3 5 7 5250C81G18 5 373B331G10 4 6 8 5250C81G19 2, 3, 4 6714C74G03 6714C74G07 6714C74G09 6714C74G11 6714C74G11 30A, Four-Pole Magnetically Latched Arc box 7 8 9 10 5 6714C74G06 6714C74G08 6714C74G10 6714C74G12 6714C74G12 Cross bar 2-3 -- 672B788G32 672B788G36 672B788G36 672B788G40 4-5 -- 672B788G34 672B788G38 672B788G38 -- Upper base (for single rated coils only) 2-3 -- 672B788G33 672B788G37 672B788G37 672B788G52 4-5 -- 672B788G35 672B788G39 672B788G39 -- Lower base 2-3 -- 1250C33G09 1250C33G03 1250C33G03 1250C33G10 4-5 -- 1250C33G05 1250C33G06 1250C33G06 -- 13 14 Electrically Held Only KO spring (pack of 10) All -- 503C796G01 503C796G02 503C796G02 672B788G50 Terminal line/load (pack of 3) All -- 371B870G03 372B357G12 372B357G13 372B357G13 Notes 1 For 200A A202 Magnetically Latched Lighting Contactors, order three-pole contact kit style 672B788G07. 2 Model K replaces Model J, offering superior design and life characteristics. Renewal parts are different. Use parts for proper model only. 3 Use quantity two-373B331G11 (two-pole kit). 4 Use one each of 373B331G11 (two-pole kit) and 373B331G12 (three-pole kit). 5 Use quantity two-626B187G12 (two-pole kit). 6 Use one each of 626B187G12 (two-pole kit) and 626B187G13 (three-pole kit). 7 Use quantity two-626B187G16 (two-pole kit). 8 Use one each of 626B187G16 (two-pole kit) and 626B187G17 (three-pole kit). 11 12 15 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-33 13 1 120V Coil for Electrically Held Lighting Contactor-- Style Number 505C633G01 Motor Control Contactors, Starters and Brakes AC Coils Electrically Held 30A 60A Voltage Hz Two-, Three-, Four-Pole Five-Pole Two-, Three-Pole Four-, Five-Pole 120/110 60/50 505C806G01 505C808G01 505C806G01 505C818G01 208 60 505C806G02 505C808G02 505C806G02 505C818G02 600/550 60/50 505C806G05 505C808G05 505C806G05 505C818G05 380 50 505C806G07 505C808G07 505C806G07 505C818G07 240/220 60/50 505C806G12 505C808G12 505C806G12 505C818G12 480/440 60/50 505C806G13 505C808G13 505C806G13 505C818G13 5 24 60 505C806G16 N/A 505C806G16 505C818G15 227 60 505C806G18 505C808G16 505C806G18 505C818G16 6 240/480 1 60/60 505C806G03 505C808G03 505C806G03 505C818G03 120/240 1 60/60 505C806G10 505C808G10 505C806G10 505C818G10 Four-, Five-Pole Two-, Three-Pole 2 3 4 7 AC Coils Electrically Held, continued 8 200A--Model K 2 100 and 200A--Model J Voltage Hz Two-, Three-Pole 120/110 60/50 505C633G01 505C635G01 52050C79G01 5250C80G01 208 60 505C633G02 505C635G02 52050C79G02 5250C80G02 600/550 60/50 505C633G05 505C635G05 52050C79G05 5250C80G05 380 50 505C633G07 505C635G07 52050C79G07 5250C80G07 11 240/220 60/50 505C633G12 505C635G12 52050C79G12 5250C80G12 480/440 60/50 505C633G13 505C635G13 52050C79G13 5250C80G13 12 24 60 505C633G34 N/A 52050C79G34 N/A 9 10 13 14 Four-, Five-Pole 227 60 505C633G14 N/A 52050C79G14 N/A 240/480 1 60/60 505C633G03 505C635G03 52050C79G03 5250C80G03 120/244 1 60/60 505C633G10 505C635G10 52050C79G10 5250C80G10 Notes 1 Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil. 2 Model K replaces Model J. Renewal parts are different. Use parts for proper model only. 15 16 17 18 19 20 21 22 23 24 25 V12-T13-34 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Contactors, Starters and Brakes AC Coils Magnetically Latched Hz Two-Pole Three-Pole Four-Pole Five-Pole 1 110/120 50/60 7874A93G01 7874A93G01 7874A93G01 7874A89G01 2 208/240 50/60 7874A93G02 7874A93G02 7874A93G02 7874A89G02 277 50/60 7874A93G03 7874A93G03 7874A93G03 7874A89G03 440/480 50/60 7874A93G04 7874A93G04 7874A93G04 7874A89G04 575 50/60 7874A93G05 7874A93G05 7874A93G05 7874A89G05 4 110/120 50/60 7874A93G01 7874A93G01 7874A87G01 7874A87G01 5 208/240 50/60 7874A93G02 7874A93G02 7874A87G02 7874A87G02 277 50/60 7874A93G03 7874A93G03 7874A87G03 7874A87G03 440/480 50/60 7874A93G04 7874A93G04 7874A87G04 7874A87G04 110/120 50/60 7874A93G01 7874A93G01 7874A87G01 7874A87G05 7 110/120 50/60 7874A85G01 7874A85G01 7874A83G01 7874A83G01 208/240 50/60 7874A85G02 7874A85G02 7874A83G02 7874A83G02 8 277 50/60 7874A85G03 7874A85G03 7874A83G03 7874A83G03 440/480 50/60 7874A85G04 7874A85G04 7874A83G04 7874A83G04 550/575 50/60 7874A85G05 7874A85G05 7874A83G05 7874A83G05 Voltage 30A 3 60A 6 100 and 200A 9 10 Terminals (Line and Load) 11 Size Two-Pole Three-Pole Four-Pole Five-Pole 30A N/A N/A N/A N/A 60A 179C755G17 179C755G16 179C755G17 1 179C755G16 + G17 2 100A 179C755G19 179C755G18 179C755G19 1 179C755G18 + G19 2 200A Model K Model J Model K Model J Model K Model J Model K Model J 179C755G28 179C755G31 179C755G27 179C755G30 179C755G28 1 179C755G3 1 179C755G27 + G28 2 179C755G30 + G3 2 12 13 Other Accessories Size Control Module (Rectifier) 30 to 200A 3915B98G01 14 15 16 Notes 1 Order quantity of two for four-pole design. 2 Group numbers for the five-pole terminals represent the combination of the two-pole and three-pole number. 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-35 13 Motor Control Contactors, Starters and Brakes 1 V201 and V200 Vacuum Contactors and Starters Heater Coils Replacement Coils 2 Originally a Westinghouse Product Heater Coil Selection for Type B Overload Relay Vacuum Contactor--Replacement Coils Motor Full Load Current in Amperes for Use with Three Heaters Only Description 3 Open Starter Ambient Compensated Overload Relay 4 Size 4 and 160A 5 6 7 8 Heater Catalog Number 1 Size 4 Vacuum Contactors 9 10 11 12 13 14 12.8-14.1 14.2-15.5 15.6-17.1 17.2-18.9 19.0-20.8 FH68 FH69 FH70 FH71 FH72 20.9-22.9 23.0-25.2 25.3-27.8 27.9-30.6 30.7-33.5 FH73 FH74 FH75 FH76 FH77 33.6-37.5 37.6-41.5 41.6-46.3 46.4-50 51-55 FH78 FH79 FH80 FH81 FH82 56-61 62-66 67-73 74-78 79-84 FH83 FH84 FH85 FH86 FH87 85-92 93-101 102-110 111-122 123-129 130-133 -- FH88 FH89 FH90 FH91 FH92 FH93 FH94 Suffix Part Number J K H U 9085A57G01 9085A57G02 ID89221G07 9085A57G03 -- -- J K H U 7874A09G07 7874A09G08 7874A09G01 2 7874A09G04 3 7874A09G10 7874A09G05 J K H U 7874A24G01 2 7874A24G02 3 7874A24G07 7874A24G03 Size 4 110/120 Vac, 50/60 Hz 220/240 Vac, 50/60 Hz 380/415 Vac, 50/60 Hz 440/480 Vac, 50/60 Hz Size 5 24 Vdc 48 Vdc 110/120 Vac, 50/60 Hz 220/240 Vac, 50/60 Hz 380/415 Vac, 50/60 Hz 440/480 Vac, 50/60 Hz Size 6 110/120 Vac, 50/60 Hz 220/240 Vac, 50/60 Hz 380/415 Vac, 50/60 Hz 440/480 Vac, 50/60 Hz Notes 1 Three are required per overload relay. 2 125 Vdc can be directly applied to the Size 5 and 6 coil rated for 120V/60 Hz AC (cannot be applied to Size 4). 3 250 Vdc can be directly applied to the Size 5 and 6 coil rated for 240V/60 Hz AC (cannot be applied to Size 4). Size 5 and 320A with 300/5 Current Transformers 15 16 17 18 19 107-117 118-129 130-141 142-155 156-170 FH23 FH24 FH25 FH26 FH27 171-187 188-205 206-224 225-244 245-263 FH28 FH29 FH30 FH31 FH32 264-292 293-318 319-350 FH33 FH34 FH35 Size 6 and 540A with 600/5 Current Transformers 20 21 22 23 236-259 260-283 284-310 311-340 341-374 FH24 FH25 FH26 FH27 FH28 375-411 412-448 449-489 490-527 528-585 586-600 FH29 FH30 FH31 FH32 FH33 FH34 24 25 V12-T13-36 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Contactors, Starters and Brakes Freedom Series-- NEMA and IEC Originally a Cutler-Hammer Product Product History Time Line for Freedom CN15 and AN15 NEMA Size Series Size 00 1986 1988 1990 1992 1994 1996 1998 2000 Present 2 A1 B1 Size 0 3 A1 B1 Size 1 4 A1 B1 Size 2 5 A1 B1 Size 3 A1 Size 4 A1 6 7 B1 Size 5 A1 Size 6 A1 8 B1 Freedom Product Description The Cutler-Hammer Freedom Series starters and contactors feature a compact space-saving design using state-of-the-art technology and the latest in high strength, impact and temperature-resistant insulating materials. Starters and contactors are available in two rating/configuration styles--NEMA (National Electrical Manufacturers Association) and IEC (International Electrotechnical Commission). The NEMA devices are sized based on traditional NEMA classifications and the IEC devices on international ratings. Internationally rated starters and contactors, as compared to NEMA devices, generally are physically downsized to provide higher ratings in a smaller package. Size 7 A1 Size 8 A1 1 9 10 Note: See contactor/starter nameplate to determine Series A1, B1 or C1. 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-37 13 1 2 3 4 5 6 7 8 9 Motor Control Contactors, Starters and Brakes Replacement Capabilities NEMA Sizes 00, 0, 1, 2 and 3 NEMA Sizes 00 and 0--See Contactor/Starter Nameplate to Determine Series A1, B1 or C1 NEMA Size 00-0 NEMA Size 00 NEMA Size 00 NEMA Size 0 NEMA Size 0 Series A1 Series B1 Series C1 Series B1 Series C1 Description Part Number Part Number Part Number Part Number Part Number Renewal Parts Publication Number None None None None None Contact Kits Two-pole 1 1 1 1 1 Three-pole 1 1 1 1 1 Four-pole 1 1 1 1 1 Five-pole 1 1 1 1 1 Magnet Coils Coil Suffix 120V, 60 Hz or 110V, 50 Hz A 9-2650-1 9-2875-1 9-2875-1 9-2876-1 9-2876-1 240V, 60 Hz or 220V, 50 Hz B 9-2650-2 9-2875-2 9-2875-2 9-2876-2 9-2876-2 480V, 60 Hz or 440V, 50 Hz C 9-2650-3 9-2875-3 9-2875-3 9-2876-3 9-2876-3 600V, 60 Hz or 550V, 50 Hz D 9-2650-4 9-2875-4 9-2875-4 9-2876-4 9-2876-4 208V, 60 Hz E 9-2650-5 9-2875-5 9-2875-5 9-2876-5 9-2876-5 277V, 60 Hz H 9-2650-13 9-2875-12 9-2875-12 9-2876-12 9-2876-12 10 208/240V, 60 Hz J -- 9-2875-37 9-2875-37 9-2876-17 9-2876-17 240V, 50 Hz K 9-2650-12 9-2875-11 9-2875-11 9-2876-11 9-2876-11 11 380-415V, 50 Hz L 9-2650-6 9-2875-6 9-2875-6 9-2876-6 9-2876-6 380V, 50 Hz L -- -- -- -- -- 12 415V, 50 Hz M -- -- -- -- -- 550V, 50 Hz N -- -- -- -- -- 13 24V, 60 Hz-24V, 50 Hz T -- 9-2875-36 9-2875-36 9-2876-36 9-2876-36 24V, 60 Hz T 9-2650-7 -- -- -- -- 14 24V, 50 Hz U 9-2650-14 9-2875-36 9-2875-36 9-2876-36 9-2876-36 32V, 50 Hz V 9-2650-9 9-2875-16 9-2875-16 9-2876-16 9-2876-16 15 48V, 60 Hz W 9-2650-8 9-2875-8 9-2875-8 9-2876-8 9-2876-8 48V, 50 Hz Y 9-2650-10 9-2875-9 9-2875-9 9-2876-9 9-2876-9 16 Magnet Frame Armature Lower magnet frame 1 1 1 1 1 17 Upper magnet frame 1 1 1 1 1 18 Note 1 Replace with complete contactor. 19 20 21 22 23 24 25 V12-T13-38 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Contactors, Starters and Brakes NEMA Sizes 1, 2 and 3--See Contactor/Starter Nameplate to Determine Series A1 or B1 NEMA Size 1 NEMA Size 1 NEMA Size 2 NEMA Size 2 Series A1 Series B1 Series A1 Series B1 NEMA Size 3 Description Part Number Part Number Part Number Part Number Part Number Renewal Parts Publication Number 20861 22177 20861 22177 20426 6-65 6-65 6-65-7 6-65-7 6-43-5 2 3 Contact Kits Two-pole 1 4 Three-pole 6-65-2 6-65-2 6-65-8 6-65-8 6-43-6 Four-pole 6-65-9 6-65-9 6-65-15 6-65-15 -- 6-65-10 6-65-10 6-65-16 6-65-16 -- 5 6 Five-pole Magnet Coils Coil Suffix 120V, 60 Hz or 110V, 50 Hz A 9-2703-1 9-2703-1 9-2703-1 9-2703-1 9-2756-1 240V, 60 Hz or 220V, 50 Hz B 9-2703-2 9-2703-2 9-2703-2 9-2703-2 9-2756-2 480V, 60 Hz or 440V, 50 Hz C 9-2703-3 9-2703-3 9-2703-3 9-2703-3 9-2756-3 600V, 60 Hz or 550V, 50 Hz D 9-2703-4 9-2703-4 9-2703-4 9-2703-4 9-2756-4 208V, 60 Hz E 9-2703-9 9-2703-9 9-2703-9 9-2703-9 9-2756-5 277V, 60 Hz H 9-2703-7 9-2703-7 9-2703-7 9-2703-7 9-2756-9 -- 208/240V, 60 Hz J -- -- -- -- 240V, 50 Hz K 9-2703-14 9-2703-14 9-2703-14 9-2703-14 9-2756-13 380-415V, 50 Hz L 99-2703-8 9-2703-8 9-2703-8 9-2703-8 -- 380V, 50 Hz L -- -- -- -- 9-2756-12 415V, 50 Hz M -- -- -- -- 9-2756-8 550V, 50 Hz N -- -- -- -- 9-2756-14 24V, 60 Hz-24V, 50 Hz T -- -- -- -- -- 7 8 9 10 11 12 24V, 60 Hz T 9-2703-6 9-2703-6 9-2703-6 9-2703-6 9-2756-6 24V, 50 Hz U 9-2703-12 9-2703-12 9-2703-12 9-2703-12 9-2756-11 32V, 50 Hz V 9-2703-10 9-2703-10 9-2703-10 9-2703-10 9-2756-10 48V, 60 Hz W 9-2703-11 9-2703-11 9-2703-11 9-2703-11 9-2756-15 48V, 50 Hz Y 9-2703-13 9-2703-13 9-2703-13 9-2703-13 9-2756-7 14 Lower magnet frame 17-18200 17-18200 17-18200 17-18200 17-8955-2 Upper magnet frame 48-1936 48-1936 48-1936 48-1936 48-1902 15 13 Magnet Frame Armature 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-39 13 1 Motor Control Contactors, Starters and Brakes NEMA Sizes 4, 5 and 6--See Contactor/Starter Nameplate to Determine Series A1 or B1 NEMA Size 4 NEMA Size 4 NEMA Size 5 NEMA Size 5 NEMA Size 6 Series A1 Series B1 Series A1 Series B1 Series A1 NEMA Size 6 Series B1 2 Description Part Number Part Number Part Number Part Number Part Number Part Number Renewal Parts Publication Number 20428 20428 20429 20429 20146 20146 3 Contact Kits Two-pole 6-44 6-26 6-45 6-45 6-601-2 6-648 4 Three-pole 6-44-2 6-26-2 6-45-2 6-45-2 6-601 -- 5 6 7 Magnet Coils Coil Suffix 120V, 60 Hz or 110V, 50 Hz A 9-1891-1 9-1891-1 9-1891-1 9-1891-1 9-2698 9-2698 240V, 60 Hz or 220V, 50 Hz B 9-1891-2 9-1891-2 9-1891-2 9-1891-2 9-2698-2 9-2698-2 480V, 60 Hz or 440V, 50 Hz C 9-1891-3 9-1891-3 9-1891-3 9-1891-3 9-2698-3 9-2698-3 600V, 60 Hz or 550V, 50 Hz D 9-1891-4 9-1891-4 9-1891-4 9-1891-4 9-2698-4 9-2698-4 208V, 60 Hz E 9-1891-13 9-1891-13 9-1891-13 9-1891-13 9-2698-5 9-2698-5 277V, 60 Hz H 9-1891-26 9-1891-26 9-1891-26 9-1891-26 -- -- -- 8 208/240V, 60 Hz J -- -- -- -- -- 240V, 50 Hz K 9-1891-20 9-1891-20 9-1891-20 9-1891-20 -- -- 9 380-415V, 50 Hz L -- -- -- -- 9-2698-6 9-2698-6 380V, 50 Hz L 9-1891-14 9-1891-14 9-1891-14 9-1891-14 -- -- 415V, 50 Hz M 9-1891-21 9-1891-21 9-1891-21 9-1891-21 -- -- 550V, 50 Hz N 9-1891-8 9-1891-8 9-1891-8 9-1891-8 -- -- 24V, 60 Hz-24V, 50 Hz T -- -- -- -- -- -- 24V, 60 Hz T 9-1891-15 9-1891-15 9-1891-15 9-1891-15 -- -- 24V, 50 Hz U 9-1891-16 9-1891-16 9-1891-16 9-1891-16 -- -- 32V, 50 Hz V 9-1891-27 9-1891-27 9-1891-27 9-1891-27 -- -- 48V, 60 Hz W -- -- -- -- 9-2698-8 9-2698-8 13 48V, 50 Hz Y 9-1891-18 9-1891-18 9-1891-18 9-1891-18 -- -- 14 For replacement on existing starters three-pole--ambient compensated bimetallic 10-6530-4 10-6530-4 C306DN3B C306DN3B C306DN3B C306DN3B -- -- 42-3564 42-3564 42-3598 42-3598 10 11 12 Overload Relays 15 Current Transformer 16 Magnet Frame Armature 17 For replacement on existing starters only Lower magnet frame 48-1030-2 48-1030-2 48-1030-2 48-1030-2 -- -- Upper magnet frame 48-1029-4 48-1029-4 48-1029-4 48-1029-4 -- -- 18 19 20 21 22 23 24 25 V12-T13-40 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Contactors, Starters and Brakes 13 NEMA Sizes 7 and 8--See Contactor/Starter Nameplate to Determine Series A1 or B1 1 NEMA Size 7 NEMA Size 7 NEMA Size 8 NEMA Size 8 Series A1 Series B1 Series A1 Series B1 Description Part Number Part Number Part Number Part Number Renewal Parts Publication Number 20848 20848 20849 20849 -- -- -- -- 6-613 6-613 6-571 6-571 4 5 2 3 Contact Kits Two-pole Three-pole Magnet Coils Coil Suffix 120V, 60 Hz or 110V, 50 Hz A 9-2698 9-2698 9-2654 9-2654 240V, 60 Hz or 220V, 50 Hz B 9-2698-2 9-2698-2 9-2654-2 9-2654-2 480V, 60 Hz or 440V, 50 Hz C 9-2698-3 9-2698-3 9-2654-3 9-2654-3 600V, 60 Hz or 550V, 50 Hz D 9-2698-4 9-2698-4 9-2654-4 9-2654-4 208V, 60 Hz E 9-2698-5 9-2698-5 9-2654-6 9-2654-6 277V, 60 Hz H -- -- -- -- 208/240V, 60 Hz J -- -- -- -- 240V, 50 Hz K -- -- -- -- 380-415V, 50 Hz L -- -- -- -- 380V, 50 Hz L 9-2698-6 9-2698-6 9-2654-5 9-2654-5 415V, 50 Hz M -- -- -- -- 550V, 50 Hz N -- -- -- -- 24V, 60 Hz-24V, 50 Hz T -- -- -- -- 24V, 60 Hz T -- -- -- -- 24V, 50 Hz U -- -- -- -- 32V, 50 Hz V -- -- -- -- 48V, 60 Hz W -- -- -- -- 48V, 50 Hz Y -- -- -- -- C306DN3B C306DN3B C306DN3B C306DN3B 14 Lower magnet frame -- -- -- -- 15 Upper magnet frame -- -- -- -- 6 7 8 9 10 11 12 13 Overload Relays For replacement on existing starters three-pole--ambient compensated bimetallic Magnet Frame Armature 1 16 Note 1 Contact Standard Open Control Aftermarket at 1-800-535-8992 for assistance. 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-41 13 1 Motor Control Contactors, Starters and Brakes IEC Sizes A-F--See Contactor/Starter Nameplate to Determine Series A1, B1 or C1 IEC Sizes A-F IEC Sizes A-C 1 IEC Sizes A-C 1 IEC Sizes D-F 1 Series A1 Series B1 Series C1 Series B1 Series C1 Description Part Number Part Number Part Number Part Number Part Number Renewal Parts Publication Number None None None None None Two-pole 2 2 2 2 2 4 Three-pole 2 2 2 2 2 Four-pole 2 2 2 2 2 5 Five-pole 2 2 2 2 2 Magnet Coils Coil Suffix 6 120V, 60 Hz or 110V, 50 Hz A 9-2650-1 9-2875-1 9-2875-1 9-2876-1 9-2876-1 240V, 60 Hz or 220V, 50 Hz B 9-2650-2 9-2875-2 9-2875-2 9-2876-2 9-2876-2 7 480V, 60 Hz or 440V, 50 Hz C 9-2650-3 9-2875-3 9-2875-3 9-2876-3 9-2876-3 600V, 60 Hz or 550V, 50 Hz D 9-2650-4 9-2875-4 9-2875-4 9-2876-4 9-2876-4 8 208V, 60 Hz E 9-2650-5 9-2875-5 9-2875-5 9-2876-5 9-2876-5 277V, 60 Hz H 9-2650-13 9-2875-12 9-2875-12 9-2876-12 9-2876-12 9 208/240V, 60 Hz J -- 9-2875-37 9-2875-37 9-2876-37 9-2876-37 240V, 50 Hz K 9-2650-12 9-2875-11 9-2875-11 9-2876-11 9-2876-11 380-415V, 50 Hz L 9-2650-6 9-2875-6 9-2875-6 9-2876-6 9-2876-6 24V, 60 Hz-24V, 50 Hz T -- 9-2875-36 9-2875-36 9-2876-36 9-2876-36 24V, 60 Hz T 9-2650-7 -- -- -- -- 24V, 50 Hz U 9-2650-14 9-2875-13 9-2875-13 9-2876-13 9-2876-13 32V, 50 Hz V 9-2650-9 9-2875-16 9-2875-16 9-2876-16 9-2876-16 48V, 60 Hz W 9-2650-8 9-2875-8 9-2875-8 9-2876-8 9-2876-8 48V, 50 Hz Y 9-2650-10 9-2875-9 9-2875-9 9-2876-9 9-2876-9 C306DN3B C306DN3B C306DN3B C306DN3B C306DN3B -- -- -- -- -- 2 3 10 11 12 13 14 IEC Sizes D-F 1 Contact Kits Overload Relays For replacement on existing starters: three-pole--ambient compensated bimetallic Current Transformer 15 Transformer 16 Lower magnet frame 2 2 2 2 2 Upper magnet frame 2 2 2 2 2 17 Notes 1 Non-encapsulated coils. 2 Replace with complete contactor. Magnet Frame Armature 18 19 20 21 22 23 24 25 V12-T13-42 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Contactors, Starters and Brakes 13 IEC Sizes G and H--See Contactor/Starter Nameplate to Determine Series A1 and B1 1 NEMA Size G NEMA Size G NEMA Size H NEMA Size H Series A1 Series B1 Series A1 Series B1 Description Part Number Part Number Part Number Part Number Renewal Parts Publication Number 20862 22178 20862 22178 Two-pole 6-65-3 6-65-3 6-65-5 6-65-5 Three-pole 6-65-4 6-65-4 6-65-6 6-65-6 Four-pole 6-65-11 6-65-11 6-65-13 6-65-13 6-65-12 6-65-12 6-65-14 6-65-14 5 6 2 3 Contact Kits Five-pole 4 Magnet Coils Coil Suffix 120V, 60 Hz or 110V, 50 Hz A 9-2703-1 9-2703-1 9-2703-1 9-2703-1 240V, 60 Hz or 220V, 50 Hz B 9-2703-2 9-2703-2 9-2703-2 9-2703-2 480V, 60 Hz or 440V, 50 Hz C 9-2703-3 9-2703-3 9-2703-3 9-2703-3 600V, 60 Hz or 550V, 50 Hz D 9-2703-4 9-2703-4 9-2703-4 9-2703-4 208V, 60 Hz E 9-2703-9 9-2703-9 9-2703-9 9-2703-9 277V, 60 Hz H 9-2703-7 9-2703-7 9-2703-7 9-2703-7 240V, 50 Hz K 9-2703-14 9-2703-14 9-2703-14 9-2703-14 380-415V, 50 Hz L 9-2703-8 9-2703-8 9-2703-8 9-2703-8 24V, 60 Hz-24V, 50 Hz T -- -- -- -- 24V, 60 Hz T 9-2703-6 9-2703-6 9-2703-6 9-2703-6 24V, 50 Hz U 9-2703-12 9-2703-12 9-2703-12 9-2703-12 32V, 50 Hz V 9-2703-10 9-2703-10 9-2703-10 9-2703-10 48V, 60 Hz W 9-2703-11 9-2703-11 9-2703-11 9-2703-11 48V, 50 Hz Y 9-2703-13 9-2703-13 9-2703-13 9-2703-13 C306DN3B C306DN3B C306DN3B C306DN3B 13 -- -- -- -- 14 Lower magnet frame 17-18200 17-1820 17-18200 17-18200 15 Upper magnet frame 48-1936 48-1936 48-1936 48-1936 7 8 9 10 11 12 Overload Relays For replacement on existing starters: three-pole--ambient compensated bimetallic Current Transformer Transformer Magnet Frame Armature 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-43 13 1 Motor Control Contactors, Starters and Brakes IEC Sizes J and K--See Contactor/Starter Nameplate to Determine Series A1 and B1 NEMA Size J NEMA Size J NEMA Size K NEMA Size K Series A1 Series B1 Series A1 Series B1 2 Description Part Number Part Number Part Number Part Number Renewal Parts Publication Number 20862 22178 20862 22178 3 Contact Kits Two-pole 6-65-7 6-65-7 6-65-18 6-65-20 4 Three-pole 6-65-8 6-65-8 6-65-17 6-65-19 Four-pole 6-65-15 6-65-15 -- -- 5 Five-pole 6-65-16 6-65-16 -- -- Magnet Coils Coil Suffix 6 120V, 60 Hz or 110V, 50 Hz A 9-2703-1 9-2703-1 9-2703-1 9-2703-1 240V, 60 Hz or 220V, 50 Hz B 9-2703-2 9-2703-2 9-2703-2 9-2703-2 7 480V, 60 Hz or 440V, 50 Hz C 9-2703-3 9-2703-3 9-2703-3 9-2703-3 600V, 60 Hz or 550V, 50 Hz D 9-2703-4 9-2703-4 9-2703-4 9-2703-4 8 208V, 60 Hz E 9-2703-9 9-2703-9 9-2703-9 9-2703-9 277V, 60 Hz H 9-2703-7 9-2703-7 9-2703-7 9-2703-7 9 240V, 50 Hz K 9-2703-14 9-2703-14 9-2703-14 9-2703-14 380-415V, 50 Hz L 9-2703-8 9-2703-8 9-2703-8 9-2703-8 24V, 60 Hz-24V, 50 Hz T -- -- -- -- 24V, 60 Hz T 9-2703-6 9-2703-6 9-2703-6 9-2703-6 24V, 50 Hz U 9-2703-12 9-2703-12 9-2703-12 9-2703-12 32V, 50 Hz V 9-2703-10 9-2703-10 9-2703-10 9-2703-10 48V, 60 Hz W 9-2703-11 9-2703-11 9-2703-11 9-2703-11 48V, 50 Hz Y 9-2703-13 9-2703-13 9-2703-13 9-2703-13 C306GN3B C306GN3B C306GN3B C306GN3B -- -- -- -- 10 11 12 Overload Relays 13 For replacement on existing starters: three-pole--ambient compensated bimetallic 14 Current Transformer 15 Magnet Frame Armature Lower magnet frame 17-18200 17-18200 17-18200 17-18200 16 Upper magnet frame 48-1936 48-1936 48-1936 48-1936 Transformer 17 18 19 20 21 22 23 24 25 V12-T13-44 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Contactors, Starters and Brakes 13 IEC Sizes L, M and N 1 IEC Size L IEC Size M IEC Size N Part Number Part Number Part Number Two-pole 6-43-3 6-43 6-43-5 Three-pole 6-43-4 6-43-2 6-43-6 Four-pole -- -- -- -- -- -- 4 5 Description 2 Contact Kits Five-pole 3 Magnet Coils Coil Suffix 120V, 60 Hz or 110V, 50 Hz A 9-2756-1 9-2756-1 9-2756-1 240V, 60 Hz or 220V, 50 Hz B 9-2756-2 9-2756-2 9-2756-2 480V, 60 Hz or 440V, 50 Hz C 9-2756-3 9-2756-3 9-2756-3 600V, 60 Hz or 550V, 50 Hz D 9-2756-4 9-2756-4 9-2756-4 208V, 60 Hz E 9-2756-5 9-2756-5 9-2756-5 277V, 60 Hz H 9-2756-9 9-2756-9 9-2756-9 240V, 50 Hz K 9-2756-13 9-2756-13 9-2756-13 380-415V, 50 Hz L -- -- -- 380V, 50 Hz L 9-2756-12 9-2756-12 9-2756-12 415V, 50 Hz M 9-2756-8 9-2756-8 9-2756-8 550V, 50 Hz N 9-2756-14 9-2756-14 9-2756-14 24V, 60 Hz-24V, 50 Hz T -- -- -- 24V, 60 Hz T 9-2756-6 9-2756-6 9-2756-6 24V, 50 Hz U 9-2756-11 9-2756-11 9-2756-11 32V, 50 Hz V 9-2756-10 9-2756-10 9-2756-10 48V, 60 Hz W 9-2756-15 9-2756-15 9-2756-15 48V, 50 Hz Y 9-2756-7 9-2756-7 9-2756-7 10-6530 10-6530-2 10-6530-3 14 -- -- -- 15 Lower magnet frame 17-8955-2 17-8955-2 17-8955-2 Upper magnet frame 48-1902 48-1902 48-1902 16 6 7 8 9 10 11 12 13 Overload Relays For replacement on existing starters three-pole--ambient compensated bimetallic Current Transformer Transformer Magnet Frame Armature 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-45 13 1 2 Motor Control Contactors, Starters and Brakes IEC Sizes P, R and S IEC Size P IEC Size R IEC Size S Description Part Number Part Number Part Number Renewal Parts Publication Number 22278 22278 22278 6-294 6-288 6-286 Contact Kits Size 3 Magnet Coils Coil Suffix 120V, 60 Hz or 110V, 50 Hz A 9-1891-1 9-1891-1 9-1891-1 4 200V, 50 Hz or 118V, 60 Hz E -- -- -- 240V, 60 Hz or 220V, 50 Hz B 9-1891-2 9-1891-2 9-1891-2 5 254V, 50 Hz or 277V, 60 Hz H -- -- -- 380V, 50 Hz or 415V, 60 Hz L -- -- -- 6 480V, 60 Hz or 440V, 50 Hz C 9-1891-3 9-1891-3 9-1891-3 600V, 60 Hz or 550V, 50 Hz D 9-1891-4 9-1891-4 9-1891-4 7 208V, 60 Hz E 9-1891-13 9-1891-13 9-1891-13 277V, 60 Hz H 9-1891-26 9-1891-26 9-1891-26 8 240V, 50 Hz K 9-1891-20 9-1891-20 9-1891-20 380V, 50 Hz L 9-1891-14 9-1891-14 9-1891-14 9 415V, 50 Hz M 9-1891-21 9-1891-21 9-1891-21 24V, 60 Hz T 9-1891-15 9-1891-15 9-1891-15 Lower magnet frame 48-1030-2 48-1030-2 48-1030-2 Upper magnet frame 48-1029-4 48-1029-4 48-1029-4 10 11 12 13 14 Overload Relays Reference C316 overload relays Magnet Frame Armature IEC Size T, U and V IEC Size T IEC Size U IEC Size V Description Part Number Part Number Part Number Renewal Parts Publication Number 22275 22276 22586 6-621 6-622 6-601 Contact Kits Size Magnet Coils Coil Suffix 120V, 60 Hz or 110V, 50 Hz A 9-3006 9-3006 9-2698 200V, 50 Hz or 118V, 60 Hz E 9-3006-5 9-3006-5 -- 240V, 60 Hz or 220V, 50 Hz B 9-3006-2 9-3006-2 9-2698-2 254V, 50 Hz or 277V, 60 Hz H 9-3006-6 9-3006-6 9-2698-2 17 380V, 50 Hz or 415V, 60 Hz L 9-3006-7 9-3006-7 9-2698-6 480V, 60 Hz or 440V, 50 Hz C 9-3006-3 9-3006-3 9-2698-3 18 600V, 60 Hz or 550V, 50 Hz D 9-3006-4 9-3006-4 9-2698-4 208V, 60 Hz E -- -- 9-2698-5 19 277V, 60 Hz H -- -- -- 240V, 50 Hz K -- -- -- 20 380V, 50 Hz L -- -- -- 415V, 50 Hz M -- -- -- 21 24V, 60 Hz T -- -- -- 22 Reference C316 overload relays 23 Lower magnet frame -- -- -- Upper magnet frame -- -- -- 15 16 24 25 Overload Relays Magnet Frame Armature Technology Upgrades This product currently listed in Volume 5--Motor Control and Protection, CA08100006E, Tab 1. V12-T13-46 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Contactors, Starters and Brakes IT. Electromechanical NEMA Product History Time Line for IT. Electromechanical NEMA Product 2000 2005 Present IT. Electromechanical NEMA 2 Replacement Capabilities 3 4 Replacements for NEMA Contacts and Starters Contact Kits NEMA Full Voltage Non-reversing Starter, Size 0 Product Description The Cutler-Hammer Intelligent Technologies(R) (IT.) electromechanical starter from Eaton's electrical business consists of an IT. electromechanical contact block or contactor and an IT. electromechanical solid-state overload relay as a full voltage non-reversing (FVNR) or a full voltage reversing (FVR) device. Size 00 to Size 5 Starters are factory or field assembled. 1 Coils 2 NEMA Size Description Catalog Number 1 40A EMHCKT40 1 1 50A EMHCKT50 1 2 65A EMHCKT65 1 2 85A EMHCKT85 1 2 100A EMHCKT100 1 3, 4 125A EMCKT125 3, 4 160A EMCKT160 3, 4 200A EMCKT200 5 250A EMCKT250 5 315A EMCKT315 5 400A EMCKT400 1 Coil EMCC 2 Coil EMCD 3, 4 Coil EMCE 5 Coil EMCF 5 6 7 8 9 10 11 12 DIN Rail Catch 00, 0, 1 Catch with leaf spring and pad EMDRCB 2 Catch with leaf spring and pad EMDRCD 13 14 15 Lug Kits Overload Busbars 1 Lug EMLUGKTC 2 Lug EMLUGKTD 3, 4 Lug EMLUGKTE 5 Horizontal box lug kit EMLUGKTFA 5 Vertical box lug kit EMLUGKTFB 5 Dual lug kit EMLUGKTFC 00, 0 For contactors and starters EMBBB 1 For starters EMBBC 1 For reversing contactors and reversing starters EMBBRC 2 For starters EMBBD 2 For reversing contactors and reversing starters EMBBRD 3, 4 For starters EMBBE 3, 4 For reversing contactors and reversing starters EMBBRE 5 Overload relay EMBBOF 16 17 18 19 20 21 22 Notes 1 H = Hold-Open. 2 For reversing contactors and starters, order two. 23 24 Technology Upgrades This product currently listed in Volume 5--Motor Control and Protection, CA08100006E, Tab 2. Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 25 V12-T13-47 13 1 Motor Control Contactors, Starters and Brakes IT. Electromechanical IEC Product History Time Line for IT. Electromechanical IEC Product 2000 2 IT. Electromechanical IEC 3 Replacement Capabilities 4 Contact Kits 6 7 9 10 11 12 13 14 Present Replacements for IEC Contacts and Starters 5 8 2005 IEC FVNR Starter, C-Frame Product Description The Cutler-Hammer Intelligent Technologies (IT.) electromechanical starter from Eaton's electrical business consists of an IT. electromechanical contact block or contactor and IT. electromechanical solid-state overload relay as a full voltage non-reversing (FVNR) or full voltage reversing (FVR) device. A-Frame (27 mm) to F-Frame (140 mm) Starters are factory or field assembled. Coils 2 DIN Rail Catch Frame Size Description Catalog Number C 40A EMCKT40 C 50A EMCKT50 D 65A EMCKT65 D 85A EMCKT85 D 100A EMCKT100 E 125A EMCKT125 E 160A EMCKT160 E 200A EMCKT200 F 250A EMCKT250 F 315A EMCKT315 F 400A EMCKT400 C Coil EMCC D Coil EMCD E Coil EMCE F Coil EMCF B, C Catch with leaf spring and pad EMDRCB D Catch with leaf spring and pad EMDRCD C Lug EMLUGKTC D Lug EMLUGKTD E Lug EMLUGKTE 15 16 Lug Kits 17 18 F Horizontal box lug kit EMLUGKTFA F Vertical box lug kit EMLUGKTFB 19 F Dual lug kit EMLUGKTFC B For contactors and starters EMBBB C For starters EMBBC C For reversing contactors and reversing starters EMBBRC D For starters EMBBD D For reversing contactors and reversing starters EMBBRD E For starters EMBBE E For reversing contactors and reversing starters EMBBRE F Overload relay EMBBOF Overload Busbars 20 21 22 23 Note 1 For reversing contactors and starters, order two. 24 Technology Upgrades This product currently listed in Volume 5--Motor Control and Protection, CA08100006E, Tab 2. 25 V12-T13-48 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Contactors, Starters and Brakes XT IEC Power Control 13 Replacement Capabilities 1 Replacement Coils Coil Suffix Catalog Number 2 110/50 120/60 A XTCERENCOILCA 3 110-130 Vdc AD XTCERENCOILCAD 220/50 240/80 B XTCERENCOILCB 200-240 Vdc BD XTCERENCOILCBD 415/50 460/60 C XTCERENCOILCC Product Description 550/50 600/60 D XTCERENCOILCD Eaton's line of XT Contactors and Starters includes nonreversing and reversing contactors, overload relay and a variety of related accessories. Because XT meets IEC, UL, CSA, CCC and CE standards, it is the perfect product solution for IEC applications all over the world. The compact, space saving and easy to install XT line of IEC contactors and starters is the efficient and effective solution for customer applications from 7A to 2000A. 208/60 E XTCERENCOILCE 230/50 F XTCERENCOILCF 190/50 220/60 G XTCERENCOILCG 240/50 277/60 H XTCERENCOILCH 380/50 440/60 L XTCERENCOILCL 400/50 N XTCERENCOILCN 380/60 P XTCERENCOILCP 12/50 12/60 R XTCERENCOILCR 12-14 Vdc RD XTCERENCOILCRD 24/5024/60 T XTCERENCOILCT 24-27 Vdc TD XTCERENCOILCTD 24/50 42/50 U XTCERENCOILCU 48/60 W XTCERENCOILCW 48-60 Vdc WD XTCERENCOILCWD 48/50 Y XTCEBENCOILCY 13 14 Voltage Frame C XT Family of Contactors Product History Time Line for XT IEC Power Control 4 5 6 7 8 9 10 11 12 Frame D Product XT IEC Power Control 2005 Present 110/50 120/60 A XTCERENCOILDA 110-130 Vdc AD XTCERENCOILDAD 220/50 240/80 B XTCERENCOILDB 200-240 Vdc BD XTCERENCOILDBD 415/50 480/60 C XTCERENCOILDC 550/50 600/60 D XTCERENCOILDD 208/60 E XTCERENCOILDE 230/50 F XTCERENCOILDF 190/50 220/60 G XTCERENCOILDG 240/50 277/60 H XTCERENCOILDH 380/50 440/60 L XTCERENCOILDL 400/50 N XTCERENCOILDN 380/60 P XTCERENCOILDP 12/50 12/60 R XTCERENCOILOR 12-14 Vdc RD XTCERENCOILDRD 24/50 24/60 T XTCERENCOILDT 24-27 Vdc TD XTCERENCOILDTD 24/50 42/50 U XTCERENCOILDU 48/60 W XTCERENCOILDW 48-60 Vdc WD XTCERENCOILDWD 48/50 Y XTCERENCOILDY 15 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-49 13 1 Motor Control Contactors, Starters and Brakes Replacement Coils, continued Coil Suffix Catalog Number 110/50 120/60 A XTCERENCOILFA 3 110-130 Vdc AD XTCERENCOILFAD 220/50 240/60 B XTCERENCOILFB 4 200-240 Vdc BD XTCERENCOILFBD 415/50 480/60 C XTCERENCOILFC 5 550/50 600/60 D XTCERENCOILFD 208/60 E XTCERENCOILFE Voltage 2 6 Frame F 230/50 190/50 220/60 F G XTCERENCOILFF XTCERENCOILFG Replacement Contact Kits For use with... Catalog Number XTAE040D-XTAE065D XTCERENCONTACTD XTCE185L-XTCE250L XTCERENCONTACTL XTCE300M-XTCE500M XTCERENCONTACTM Replacement Vacuum Tube Assembly For use with... Catalog Number XTCE580N XTCERENVACT580 XTCE650N XTCERENVACTBB0 XTCE750N XTCERENVACT750 XTCE820N XTCERENVACT820 7 240/50 277/60 H XTCERENCOILFH 380/50 440/60 L XTCERENCOILFL 8 400/50 N XTCERENCOILFN 380/60 P XTCERENCOILFP For use with... Catalog Number 9 12/50 12/60 R XTCERENCOILFR XTCE185L XTCERENARC185 24/50 24/60 T XTCERENCOILFT XTCE225L XTCERENARC225 10 24-27 Vdc TD XTCERENCOILFTD XTCE250L XTCERENARC250 24/50 U XTCERENCOILFU XTCE300M XTCERENARC300 42/50 48/60 W XTCERENCOILFW XTCE400M XTCERENARC400 48-60 Vdc WD XTCERENCOILFWD XTCE500M XTCERENARC500 48/50 Y XTCERENCOILFY Note 1 Electronic modules including coils. 100-120V 50/60 A XTCERENCOILGA 110-130 Vdc AD XTCERENCOILGAD 190-240V 50/60 B XTCERENCOILGB 14 200-240 Vdc BD XTCERENCOILGBD 480-500V 50/60 C XTCERENCOILGC 15 380-440V 50/60 L XTCERENCOILGL 24/50 24/60 T XTCERENCOILGT 16 24-27 Vdc TD XTCERENCOILGTD 42-48V 50/60 W XTCERENCOILGW 17 48-60 Vdc WD XTCERENCOILGWD 18 110-250 Vac/Vdc A XTCERENCOILLA 250-500V 40-60 C XTCERENCOILLC 19 24-48 Vdc TD XTCERENCOILLTD 48-110 Vac/Vdc Y XTCERENCOILLY 20 Frame M 1 110-250 Vac/Vdc A XTCERENCOILMA 21 250-500V 40-60 C XTCERENCOILMC 24-48 Vdc TD XTCERENCOILMTD 48-110 Vac/Vdc Y XTCERENCOILMY 110-250 Vac/Vdc A XTCERENCOILNA 250-500V 40-60 C XTCERENCOILNC 48-110 Vac/Vdc Y XTCERENCOILNY 11 12 13 22 23 24 Frame G Replacement Arc Chambers Frame L 1 Frame N 1 25 V12-T13-50 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Contactors, Starters and Brakes AdvantageTM Originally a Westinghouse Product Product History Time Line for Advantage Contactors and Starters Size 1991 1995 2000 Present 2 Sizes 1-6 3 Replacement Capabilities Replacements for Contact Kits and Coils Contact Kits Description Catalog Number Replacement contact kit, size single, three-pole WCK13 Replacement contact kit, size two, three-pole WCK23 Replacement contact kit, size three, three-pole WCK33 Replacement contact kit, size four, three-pole WCK43 Replacement contact kit, size five, three-pole WCK53 Replacement contact kit, size six, three-pole WCK63 4 5 6 7 8 Advantage Starter 9 Product Description Setting a new standard in motor control, revolutionary in design, Advantage motor starters employ state-of-theart technology in solving motor control application problems that have existed for ages. Customer focus group input and 66,000 man-hours of engineering ingenuity have been combined to create a motor starter that dramatically extends operating life in a physical space requirement one half the size of conventional motor starters. 1 Coils Size one and two, 110/120V, 60 Hz WCOIL12F Size three and four, 110/120V, 60 Hz WCOIL34F Size five and six, 110/120V, 60 Hz WCOIL56F 10 11 12 Technology Upgrades This product currently listed in Volume 5--Motor Control and Protection, CA08100006E, Tab 2. 13 14 15 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-51 13 Motor Control Contactors, Starters and Brakes 1 Definite Purpose 2 Product History Time Line for Definite Purpose, Bulletin 9560, 9584 and 9586 Originally a Cutler-Hammer Product Pole 3 Amperes 1955 1960 5 2P, 3P, 4P 25, 30, 40 2P, 3P 50, 60 2P, 3P 75, 90 1P 1990 1995 60 1P 30 40 50 60 Replacement Capabilities 11 Contact Kits for Types 9560, 9584, 9586 Contact Kit Part Number Contactor or Starter Size, Ampere Rating Description 12A Inductive 15A Resistive 25, 30A Inductive 30, 40A Resistive Single-pole kit 1 Three-pole kit 1 40A Inductive 50A Resistive 50, 60A Inductive 60, 75A Resistive 75A Inductive 90A Resistive 90A Inductive 120A Resistive 6-331-3 6-331-4 -- 6-331-8 6-331-8 -- -- 6-331-39 -- -- Magnetic Coils for Types 9560, 9584 and 9586 Coil Part Number 15 Coil Voltage Ampere Rating Coil Suffix 60 Hz 50 Hz 12, 25 and 30A Inductive 15, 30 and 40A Resistive 40A Inductive 50A Resistive 50, 60, 75 and 90A Inductive 60, 75, 90 and 120A Resistive -7 -- 380 1 1 1 -- 1 1 1 104-120 1 1 1 208-240 1 1 1 1 1 -47 -49 277 104-120 18 -50 -69 24 24 1 19 -72 480 480 1 1 1 -74 600 600 1 1 1 208-240 20 Technology Upgrades 21 Definite Purpose Technology Upgrades Type A25 C25 C32 22 9560 Contactors -- 15-90A 120-350A -- 9584 Starters -- -- -- 25-40A 9586 Starters 25-60A -- -- -- 24 Present 30 10 23 2000 9586 Starters 9 17 1985 50 8 16 1980 40 7 14 1975 9584 Starters 6 13 1970 9560 Contactors 4 12 1965 B25 Note 1 Replace with new Definite Purpose contactor or starter. 25 V12-T13-52 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Contactors, Starters and Brakes JF Autostarter Originally a Westinghouse Product Product History Time Line for JF Autostarter Type 1930 1935 1940 1945 1950 1955 1960 1965 1975 1985 1995 2000 Present 2 AF A 3 MB JF Start Kit--Style Number 550D409G18 4 Replacement Capabilities 5 Manual Autostarter Kits Frame Size Required Start Contacts Required Run Contacts Required Grid Stack Kit 2-3 1 38A7018G12 1 38A7018G13 1 3354D90G10 4-5, 5L 1 550D409G18 1 550D409G19 1 3354D90G10 5M-5MM 1 3354D90G08 1 3354D90G09 2 3354D90G10 Run Kit--Style Number 550D409G19 Solenoid Assembly with Coil (All Sizes) Volt Hz Style 2 115 60 5264C05H01 230 60 5264C05H02 460 60 5264C05H03 575 60 5264C05H04 Kits contain a complete set of moving contacts, stationary contacts and springs. 6 7 8 9 10 11 Grid Kit--Style Number 3354D90G10 Product Description 1 Technology Upgrades ECN42-ECN44 reduced voltage auto-transformer starter or IT. solid-state reduced voltage starter. Notes 1 When replacing solenoid assembly series 416C160, use adapter plate style 9917D02H01--quantity one required. 2 These styles replace coil style 296B892G_ _. When ordering new style as replacement, customer must order adapter plate 9917D02H01-- quantity one required. 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-53 13 Motor Control Contactors, Starters and Brakes 1 ME and MD DC Contactors 2 Originally a Westinghouse Product Product History 3 4 5 6 7 8 9 10 11 12 13 14 15 16 The Cutler-Hammer ME and MD line of DC contactors dates back to the early 1940s in East Pittsburgh, PA, where the development of the M contactors was begun by the Westinghouse Electric Corporation to be used in steel rolling mills and nicknamed "mill duty" devices. Added frame sizes were developed to complete the line in Buffalo in the late 1940s. These devices were primarily mounted on insulating plates and were rear connected for ease of wiring the motor current conductors. In the 1960s, front-mounted MD versions of the devices were developed to mount devices on steel panels because the insulating panels were expensive and difficult to manufacture. In the late 1970s, rearconnected devices were rare and the ME contactor line was created for front connection, with a rear connection kit available and the M rear connected version discontinued. The MR normally closed line was also introduced as a standard at that time. Product History Time Line for M Series DC Contactors Single-Pole, Cat. No. MD510 with L-64 Auxiliary Contact Product Description The Cutler-Hammer ME and MD line of DC contactors were and are designed to control functions of a connected motor by starting, stopping, reversing and regulating. Motor protection is provided when the contactors are combined with an appropriate protective device such as an overcurrent relay. Application Description Typical applications for the contactor functions are as variable voltage controller disconnects, fans, pumps, conveyors, rolling mills, cranes, or anywhere a DC motor is used. 17 NEMA Size 1941 1945 1948 1952 1958 1964 1977 1978 1993 2000 Present Sizes 0-1 small frame Type M Type MD Type ME Large frame Type M Size 2 large frame Type M Type ME Sizes 3-4 Type MME Type ME Sizes 3-4 Type M Type MD Size 5 front connected Type M Type MD Rear connected Type MR Sizes 6-9 front connected Type M Type MD Rear connected Type MR 18 19 20 21 22 23 24 25 V12-T13-54 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Contactors, Starters and Brakes 13 Replacement Capabilities 1 ME Series Renewal Parts--Kits 1NO Pole 2NO Poles Qty. Part Number 1NC Pole 2 1NO/NC Pole Description Qty. Part Number Qty. Part Number Qty. Part Number Contact kit 1 2184A10G14 2 2184A10G14 1 2184A10G14 2 2184A10G14 Arc box 10/25/50A 1 2184A10G09 2 2184A10G09 1 2184A10G09 2 2184A10G09 Arc box 100/150A 1 2184A10G10 2 2184A10G10 1 2184A10G10 2 2184A10G10 Shunt kit 1 2184A10G21 1 2184A20G16 1 2084A01G07 1 2184A11G07 Armature kit 1 2184A10G19 1 2184A20G15 1 2084A01G06 1 2184A11G06 10A 1 2184A10G15 1 2184A20G11 1 2184A10G15 2 2184A10G15 25A 1 2184A10G16 1 2184A20G12 1 2184A10G16 2 2184A10G16 50A 1 2184A10G17 1 2184A20G13 1 2184A10G17 2 2184A10G17 110/150A 1 2184A10G18 1 2184A20G14 1 2184A10G18 2 2184A10G18 1 2184A10G08 1 2184A10G08 1 2184A10G08 1 2184A10G08 3 4 5 Blowout assembly Rear connection kit 6 7 8 9 ME Series Renewal Parts--Coils Part Number 1 -- 1NO/1NC Contactors Only Operating Coils Holding Coils (Lower) Voltage 10/25/50/100/150 Ampere Sizes 10/25/50 Ampere Sizes 100/150 Ampere Sizes 65 30B4376G06 44A6366G10 30B4376G27 90/92 30B4376G25 44A6366G12 427C048G16 115 30B4376G07 44A6366G13 30B4376G01 125 30B4376G08 44A6366G19 30B4376G26 230/240 30B4376G09 44A6366G15 30B4376G02 250 30B4376G10 44A6366G23 30B4376G17 500 30B4376G14 N/A N/A 550 30B4376G11 44A6366G18 30B4376G03 10 11 12 13 14 15 Note 1 If lower coils are required, order separately. 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-55 13 1 2 Motor Control Contactors, Starters and Brakes MR and MD Series 1 Sizes 5-9 Renewal Parts--Kits Type MR and MD Part Number Current Contact Kit 501/501R 26D2610G22 3 510 26D2610G15 601/701 26D2610G24 4 610/710 26D2610G16 810 26D2610G18 5 810R 26D2610G19 910 26D2610G20 6 Shunt 501/501R 25A1650G02 7 510 25A1641G02 601 25A1666G03 8 610 25A1654G03 701 25A1666G04 9 710 25A1654G04 810/810R 25A1693G02 10 910 45A1425G02 11 12 Arc Box 501/510 25A1646G01 601/610, 701/710 25A1662G01 810/910 25A1677G05 Armature Kit 501/501R 25A1649G05 510 25A1640G05 601/701 25A1667G03 14 610/710 25A1655G04 810/810R 25A1694G05 15 910 38A2269G02 16 M501/510 25A1644G05 M601/610 25A1659G05 17 M701/710 25A1660G03 M810/810R 25A1698G03 18 M910 238A2273G02 19 M501/510 857D505G05 M601/610 857D506G08 20 M701/710 857D516G05 M810 857D508G07 21 M910 857D509G04 13 22 Blowout Coil Assembly Kit 2 Blowout Coil Assembly Kit 3 Notes 1 MR = rear connected; MD = front connected. 2 Type MR only. 3 Type MD only. 23 24 25 V12-T13-56 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Contactors, Starters and Brakes 13 M and MD Series Sizes 5-9--Coils M and MD 501 M and MD 510 1 M and MD 610/710 Voltage Part Number Symmetrical Wiring Part Number Symmetrical Wiring Part Number Symmetrical Wiring 65 N/A -- 45A5515G11 -- -- -- 90/92 N/A -- 45A5515G23 -- 30B4377G17 -- 115 30B4375G04 -- 45A5515G01 -- 30B4377G04 -- 125 30B4375G24 -- 45A5515G07 -- 30B4377G10 -- 230 30B4375G05 -- 45A5515G04 -- 30B4377G05 -- 250 30B4375G12 -- 45A5515G12 -- 30B4377G07 -- 550 30B4375G06 -- 45A5515G05 -- 30B4377G08 -- M and MD 601/701 M and MD 810 3 4 5 6 M and MD 910 Voltage Part Number Symmetrical Wiring Part Number Symmetrical Wiring Part Number Symmetrical Wiring 92 -- -- 435A928G01 1 435A930G01 1 115 30B4377G23 1 435A929G01 1 L483507G01 1 115 30B4377G01 2 L482211G01 2 L483507G01 2 125 30B4377G24 1 435A966G01 1 435A967G01 1 125 30B4377G13 2 -- -- -- -- 230 30B4377G01 1 L482211G01 1 L483507G01 1 30B4377G02 2 -- -- -- -- 250 30B4377G13 1 334P064G01 1 LR549720G01 2 250 30B4377G08 2 -- -- -- -- 230 2 550 30B4377G25 1 L482213G01 2 L483508G01 2 550 30B4377G03 2 -- -- -- -- 600 -- -- N/A -- L548879G01 1 7 8 9 10 11 12 13 14 M and MD 810R Coil Resistor Resistor Mounting Voltage Part Number Symmetrical Wiring Part Number Symmetrical Wiring Part Number Symmetrical Wiring 115 N/A -- N/A -- N/A -- 230 L482211G0 1 57D1336G10 3 57D1340G02 -- N/A 1 57D1336G12 4 57D1340G02 -- 550 15 16 17 Technology Upgrades 18 This product currently listed in Volume 5--Motor Control and Protection, CA08100006E, Tab 4. Notes 1 Two coils connected in series. 2 Two coils connected in parallel. 3 Two resistors connected in parallel. 4 Resistors connected in series. 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-57 13 Motor Control Contactors, Starters and Brakes 1 C80 Mill Type DC Contactors 2 Originally a Cutler-Hammer Product 3 4 5 These DC mill type contactors are designed for heavy industry service and are suitable for use on moving machinery. The contactors listed in this section are for surface mounting on steel panels and front-of-panel wiring. The power stud assembly is mounted on the side of the contactor, rather than as part of a separate mounting kit. The contactors feature forged steel armature levers and magnet frames for superior physical strength. Selflubricating bearings eliminate the need for lubricating the contactor. New hot-molded arc chute assemblies contain no asbestos and have better arc extinction characteristics for longer contact life. The short stroke armature results in a mechanical life of more than 20 million operations. Product History Time Line for C80 Mill Type DC Contactors 6 7 Product Description Size 1980 1985 1990 1995 2000 Sizes 2 - 8 Size 2--Two-Pole Contactor Note: The C80 contactors were renumbered in 1984 from the old 6002 Series, which date back to 1919. Consult factory for old 6002 Series replacements and parts. 8 9 10 11 12 13 14 Present NO Contactor 15 16 17 18 19 20 21 22 23 24 25 V12-T13-58 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Contactors, Starters and Brakes Replacement Capabilities 1 Replacement Capabilities for C80 Mill Type DC Contactors 2 Part Numbers Size 2 Single-Pole, Two-Pole, Three-Pole and Ltl(R) 25 and 50A Size 3 Single-Pole NO, NC and Ltl 100A Single-pole copper 6-599 6-189 6-189 6-189-3 6-189-4 6-189-4 6-215 Single-pole silver -- 6-189-5 6-189-6 6-189-7 6-189-8 6-189-8 6-215-2 Two-pole copper 6-169-4 -- -- -- -- -- -- Three-pole copper 6-169-5 -- -- -- -- -- -- Description Set of Contact Size 4 Single-Pole NO, NC and Ltl 150A Size 5 Single-Pole NO, NC and Ltl 300A Size 6 Single-Pole NO, NC and Ltl 600A Size 6A Single-Pole NO, NC and Ltl 810A Size 8 Single-Pole NO 1350A Set of Contacts 3 4 5 6 7 Arc Shield Coils 8 Arc Shield Right hand 73-2676-2 62-791 62-791 62-793 62-840 62-840 62-804 Left hand 73-2676 62-791-2 62-791-2 62-793-2 62-840-2 62-840-2 62-804 10 Coils 9-1549-18 9-1583-15 9-1583-15 9-1589-10 9-1688-8 9-1688-8 9-547-7 1 115V 9-1549-2 9-1583-2 9-1583-2 9-1589-2 9-1688-2 9-1688-2 9-547-7 1 115V 9-1549-2 9-1583-2 9-1583-2 9-1589-2 9-1688-2 9-1688-2 9-547-7 1 550V 9-1549-3 9-1583-3 9-1583-3 9-1589-3 9-1688-3 9-1688-3 9-547-28 1 -- 9-1585-18 9-1585-18 9-967-13 9-1717-4 -- -- -- 9-1585-2 9-1585-2 9-967-8 9-1717-1 -- -- Single-pole NO 100V Single-pole NC 100V 115V 230V -- 9-1585-1 9-1585-1 9-967-7 9-1717-2 -- -- 550V -- 9-1585-3 9-1585-3 9-967-12 9-1717-3 -- -- Single-pole Ltl 9 2 115V 100V 9-1549-18 9-1583-15 9-1583-15 9-1589-10 9-1688-8 -- -- 9-1549-2 9-1583-2 9-1583-2 9-1589-2 9-1688-2 -- -- 230V 9-1549-1 9-1583-1 9-1583-1 9-1589-1 9-1688-1 -- -- 550V 9-1549-3 9-1583-3 9-1583-3 9-1589-3 9-1688-3 -- -- 9-1585-18 -- -- -- -- -- -- 115V 9-1585-2 -- -- -- -- -- -- 230V 9-1585-1 -- -- -- -- -- -- 550V 9-1585-3 -- -- -- -- -- -- 9-1585-18 -- -- -- -- -- -- 115V 9-1585-2 -- -- -- -- -- -- 230V 9-1585-1 -- -- -- -- -- -- 550V 9-1585-3 -- -- -- -- -- -- Two-pole 100V Three-pole 100V 11 12 13 14 15 16 17 18 19 20 21 Technology Upgrades This product currently listed in Volume 5--Motor Control and Protection, CA08100006E, Tab 4. 22 Notes 1 Series resistor used with coil for voltage shown. 2 Magnet closing coil only. If holdout coil is required, give number stamped on coil or advise Bulletin or Serial Number of controller. 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-59 13 1 2 Motor Control Contactors, Starters and Brakes 511 AC and DC Brakes Product Description Originally a Cutler-Hammer Product Cutler-Hammer Type S brakes are field-proven AC/ DC brakes. For applications up to 1800 rpm/50 hp. Precision holding and stopping in 4, 5.5, 7 and 10-inch wheel sizes. With 15 standard bore sizes--straight or tapered, non-asbestos linings and off-the-shelf availability, electrically released and spring applied, providing "fail-safe" operation. 3 4 5 Size 4-Inch Brake and Wheel 6 7 8 9 The retarding torque developed is directly proportional to the spring pressure. Typical applications include conveyors, machine tools, printing presses, small cranes, overhead doors, dumb waiters, vacuum molding machines and carnival rides. Product History Time Line for 511 AC and DC Brakes Types 1934 1940 1950 1960 1970 1980 1990 2000 4-inch Small Solenoid 4-inch Large Solenoid 5-1/2-inch Old Style 10 5-1/2-inch Updated 11 7-inch High Torque 12 10-inch 7-inch 8-1/2-inch 13 14 15 16 17 18 19 20 21 22 23 24 25 V12-T13-60 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Present 13 Motor Control Contactors, Starters and Brakes Replacement Capabilities 1 Renewal Parts for Cat. No. 511 Shoe Brakes 1 2 Part Numbers Description 4-Inch Brake 5-1/2-Inch Brake 7-Inch Brake 10-Inch Brake 3, 10 and 15 Lb Torque 25 and 35 Lb Torque 50 and 75 Lb Torque 85 and 110 Lb Torque 125 Lb Torque 160 Lb Torque 3 9-941-20 9-941-8 9-758-36 9-758-37 4 Magnet Coils Coil Suffix 120V, 60 Hz -39 9-591-9 9-585-9 110V, 50 Hz -5 9-591-9 9-585-9 9-585-9 9-941-39 9-758-26 9-758-10 120/110V, 50/60 Hz -66 9-591-9 9-585-9 -- -- -- -- 208V, 60 Hz -45 9-591-16 9-585-33 9-941-35 9-941-45 9-758-30 9-758-31 208/240V, 50/60 Hz -50 9-591-3 -- -- -- -- -- 240V, 60 Hz -40 9-591-10 9-585-10 9-941-15 9-941-4 9-758-2 9-758-30 220/240V, 50/60 Hz -67 9-591-10 9-585-10 -- -- -- -- 480V, 60 Hz -41 9-591-11 9-585-16 9-941-12 9-941-6 9-758-4 9-758-20 440/480V, 50/60 Hz -70 9-591-11 -- -- -- -- -- 600V, 60 Hz -58 9-591-12 9-585-26 9-941-32 9-941-25 9-758-13 9-758-5 550/600V, 50/60 Hz -71 9-591-12 -- -- -- -- -- 220V, 50 Hz -6 9-591-10 9-585-10 9-585-10 9-941-29 9-758-6 9-758-2 380V, 50 Hz -7 9-591-13 9-585-5 9-585-5 9-941-30 9-758-4 9-758-28 440V, 50 Hz -8 9-591-11 9-585-11 9-585-11 9-941-3 9-758-7 9-758-4 550V, 50 Hz -9 9-591-12 9-585-12 9-585-12 9-941-41 9-758-27 9-758-13 120 Vdc -97 9-1346-3 9-1347-10 9-1347-10 9-1347-12 -- -- -98 9-1346-4 9-1347-11 9-1347-11 9-1347-13 -- -- 6-166 6-166-2 6-166-5 240 Vdc Lining kit with rivets 2 Shoe with lining 48-306 3 48-1787 3 48-1200-3 6-166-5 3 48-1200-3 5 6 7 8 9 10 11 12 6-166-4 3 24-2146-3 Inner 3 13 24-2146-4 Outer 3 Solenoid without coil AC 88-1553-8 88-2930-4 88-1342-11 88-1342-11 17-17199 DC 88-521-6 88-521-5 88-521-5 88-521-5 -- 19320 AC 17377 AC 15475 AC 15475 AC 17379 13864 DC 17378 DC 15477 DC 15477 DC -- RP publication number 14 15 16 Technology Upgrades This product currently listed in Volume 5--Motor Control and Protection, CA08100006E, Tab 2. 1 2 3 17 Parts listed are for current line of 511 brakes. Kit contains two linings and rivets for one brake. Part number covers one shoe only. 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-61 13 1 Motor Control Contactors, Starters and Brakes DPM-Contactor Product History Time Line for DPM-Contactor Device 2 1970 Replacement Capabilities 4 DPM-Contactor Renewal Parts Description Catalog Number Contact kit 2131A94G10 Arc box 2131A94G03 Product Description Shunt 3534C86G01 The Cutler-Hammer DPM 1000 Vdc Definite Purpose Contactor has been designed to meet severe environmental and vibration conditions found in your worst applications. The contactor is of unit construction, assembled on a molded insulated base, providing maximum performance in minimum space. Coils 5 7 8 9 10 11 1990 2000 DPM-Contactor 3 6 1980 DPM 1000 Vdc Contactor 28 Vdc 2114A92G04 36 Vdc 2114A92G05 55 Vdc 2114A92G06 74 Vdc 2114A92G09 110/115 Vdc 2114A92G14 125 Vdc 2114A92G15 275 Vdc 2114A92G16 600 Vdc 2114A92G20 Technology Upgrades 12 This product currently listed in Volume 5--Motor Control and Protection, CA08100006E, Tab 4. 13 14 15 16 17 18 19 20 21 22 23 24 25 V12-T13-62 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Present 13 Motor Control Contactors, Starters and Brakes AVD-Contactor Product History The Cutler-Hammer AVD (Advanced DC Contactor) was released for sale in 1995. The device has not gone through any significant redesigns since its introduction. Product History Time Line for AVD-Contactor Device 1993 1995 2000 Present AVD-Contactor 1 2 3 4 Replacement Capabilities 5 Replacement Coils Coil Voltage (Vdc) Catalog Number 28 9-3004-2 Product Description 37 9-3004-3 The AVD-Contactor is a single-pole normally open, load break, bi-directional definite purpose DC contactor. The device is rated at 1400A continuous and is capable of switching up to 2000 Vdc loads. 74 9-3004-1 100 9-3004-5 230 9-3004-4 2000 Vdc Contactor Operating Coil Characteristics Current Draw at Coil Nominal Voltage Voltage ( 5% at 20C) Catalog Number 28 1.87 9-3004-2 37 1.58 9-3004-3 74 0.79 9-3004-1 100 0.62 9-3004-5 230 0.25 9-3004-4 6 7 8 9 Auxiliary Contacts Contact Configuration Terminal Configuration Catalog Number 1NO/1NC Fast-on 10-3519-5 2NO Fast-on 10-3519-6 2NC Fast-on 10-3519-7 1NO/1NC Screw type 10-6817 2NO Screw type 10-6817-2 2NC Screw type 10-6817-3 10 11 12 13 14 Replacement Contacts and Arc Chute Description Quantity Required per Contactor Stationary contact 1 23-7253 Movable contact 2 23-7255 Arc chute 1 62-1038 15 Catalog Number 16 17 Technology Upgrades 18 This product currently listed in Volume 5--Motor Control and Protection, CA08100006E, Tab 4. 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-63 13 1 Motor Control Contactors, Starters and Brakes D-Contactor Product History The Cutler-Hammer D-Contactor was released for sale in early 1970s. The original device included a permanent magnet blowout coil and square main contacts. The permanent magnet blowout coil device was uni-directional or the current could only flow through the device in one direction. As such, it was essential that the polarity as marked on the power terminals be maintained. The permanent magnet blowout device is no longer offered. 2 3 4 5 6 7 8 9 10 11 750 Vdc Contactor Product Description The D-Contactor is a singlepole normally open, load break, bi-directional definite purpose DC contactor. Two devices are available rated at 1800 and 3000A at 750 Vdc. The device was redesigned in the early 1980s to include round main contacts and an intermittent duty blowout coil in lieu of the permanent magnet blowout. The blowout coil device is bi-directional or current can flow through the device in either direction. Although contact life is maximized if the +terminal is at the top of the device, it is not essential that polarity be maintained. The present blowout coil device is a form, fit, function replacement for the original Product History Time Line for D-Contactor Device 1970 1980 12 9-1688-15 Replacement Coils Auxiliary Contacts Coil Voltage (Vdc) Catalog Number Contact Terminal Catalog Configuration Configuration Number 12 9-1688-15 1NO/1NC Fast-on 10-3519-5 24 9-1688-7 2NO Fast-on 10-3519-6 32 9-1688-9 2NC Fast-on 10-3519-7 48 9-1688-12 1NO/1NC Screw type 10-6817 74 9-2064-3 2NO Screw type 10-6817-2 16 100 9-1688-8 2NC Screw type 10-6817-3 115 9-1688-2 17 230 9-1688-1 18 Replacement Contacts, Blowout Coil and Arc Chute 14 15 2000 Blowout Coil Device Catalog Number 13 1990 Permanant Magnet Blowout Device Operating Coil Characteristics Current Draw at Coil Nominal Voltage Voltage ( 7.5% at 20C) 12 permanent magnet blowout device. In addition, the present contact kits with the round contacts can be used on the original devices that employed the square main contacts. Subsequent minor product enhancements have been made with the new parts being a direct replacement for the parts that they replaced. 3.96 24 2.00 9-1688-7 32 1.44 9-1688-9 48 1.00 9-1688-12 74 .97 9-2064-3 100 .45 9-1688-8 115 .37 9-1688-2 230 .20 9-1688-1 19 20 21 22 Replacement Capabilities Device Rating Amperes Main Contact Configuration Contacts Catalog Number 1800 Two-main Main contacts 6-497 1800 Two-main Arcing contacts 23-5449 3000 Four-main Main contacts 6-496 3000 Four-main Arcing contacts 23-5448 1800 and 3000 Two- and four-main Blowout coil 9-2592 1800 and 3000 Two- and four-main Arc chute 62-822 Technology Upgrades 23 This product currently listed in Volume 5--Motor Control and Protection, CA08100006E, Tab 4. 24 25 V12-T13-64 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Present 13 Motor Control Contactors, Starters and Brakes Reversing/Assignment Contactors Product History The Cutler-Hammer Reversing/Assignment Contactor was released for sale in the early 1970s. The original device incorporated a leaf spring contact assembly and square contacts. The device was redesigned in the early 1980s to incorporate a coil spring contact assembly with round contacts. The present device is a form, fit, function replacement for the original device. In addition, the original leaf spring contact assembly devices can be upgraded to the new coil spring contact assembly with the one-time purchase of a contact upgrade kit. The standard contact kit can then be used for subsequent contact replacements. 1970 1980 1990 2000 Present 8 Replacement Capabilities Replacement Coils Auxiliary Contacts Coil Voltage (Vdc) Catalog Number Contact Terminal Catalog Configuration Configuration Number 24 9-1903-9 1NO/1NC Fast-on 10-3519-5 28 9-1903-1 2NO Fast-on 10-3519-6 36 9-1903-3 2NC Fast-on 10-3519-7 74 9-1903-7 1NO/1NC Screw type 10-6817 110 9-1903-6 2NO Screw type 10-6817-2 125 9-1903-4 2NC Screw type 10-6817-3 250 9-1903-8 9 10 11 12 13 14 Replacement Contacts Operating Coil Characteristics Device Configuration Catalog Number Three-position 6-602 Three-position 6-602-3 Two-position 6-602-5 Current Draw at Coil Nominal Voltage Voltage ( 7.5% at 20C) Catalog Number Reversing/assignment 24 1.60 9-1903-9 Magnetic latched reversing/assignment 28 1.30 9-1903-1 36 1.06 9-1903-3 Technology Upgrades 74 0.49 9-1903-7 110 0.33 9-1903-6 This product currently listed in Volume 5--Motor Control and Protection, CA08100006E, Tab 4. 125 0.33 9-1903-4 250 0.17 9-1903-8 Reversing/assignment upgrade kit 6 7 Coil Spring Contact Assembly Device Product Description The Reversing/Assignment Contactor is a double-pole, double-throw, non-load break definite purpose DC contactor. A three-position center-off and a two-position magnetically-latched configuration is available. The device is rated for 1100A, 1000 Vdc. The Reversing Contactor includes cross-over busbars for DC motor reversing applications; the Assignment Contactor omits the cross-over busbars for motor assignment applications. 3 5 Leaf Spring Contact Assembly Device 1000 Vdc Contactor 2 4 Product History Time Line for Reversing/Assignment Contactors Device 1 1 15 16 17 18 Note 1 The 6-602-3 contact kit will upgrade the three-position, reversing/assignment device from the original design that incorporated a leaf spring contact structure to the present design that incorporates a coil spring contact structure. The 6-602 contact kit can then be used after the device has been upgraded for the subsequent contact replacement. 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-65 13 1 Motor Control Contactors, Starters and Brakes P- and S-Contactors The Cutler-Hammer P-Contactor and S-Contactor were released for sale in the 1960s. These were singlepole DC contactors that used two arc chutes. 2 3 4 Device 11 12 13 1970 1980 2000 Replacement Capabilities 7 10 1960 P- & S-Contactors 6 9 They typically carried a 1000 Vdc, 1200A rating and were discontinued in the mid 1980s. A few renewal parts are still available. Product History Time Line for P- and S-Contactors 5 8 Product History A few renewal parts are still available. Power Contactor Product Description Auxiliary Contacts The P- and S-Contactors are single-pole normally open, load break DC contactors. Although the devices have two arc shields, they are functionally single-pole devices. The contactors typically carried a 1000 Vdc, 1000A rating and were applied in locomotive, rapid transit and high horsepower DC drive applications. Contact Configuration Terminal Configuration Catalog Number 1NO/1NC Fast-on 10-3519-5 2NO Fast-on 10-3519-6 2NC Fast-on 10-3519-7 1NO/1NC Screw type 10-6817 2NO Screw type 10-6817-2 2NC Screw type 10-6817-3 Replacement Contacts, Blowout Coil and Arc Chute 14 Description Quantity Required per Contactor Catalog Number Contact kit 1 6-332 15 Arc chute 2 62-469 Blowout coil 2 62-532 16 Technology Upgrades 17 This product can potentially be replaced with the DPM-Contactor or D-Contactor depending on the application. Please contact our Technical Resource Center for replacement device selection. 18 Further Information 19 Publication Number Description PT03304001E Genuine Cutler-Hammer Replacement Contact Kits and Coils Wall Chart 20 B8F01SE Vacuum Starters and Contactors CA08100006E Volume 5--Motor Control and Protection 21 For further replacement parts information, contact Standard Open Control Aftermarket at 1-800-535-8992. 22 Pricing Information 23 Vista/VISTALINE Discount Symbols 1CD-5C, 1CD-1C, 15CD3 and 1CD-1 Price and Availability Digest (PAD) 24 25 V12-T13-66 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Present 13 Motor Control Solid-State Low Voltage Reduced Voltage Motor Starters Contents Description Page Low Voltage Reduced Voltage Motor Starters Product Description, Product History, Product History Time Line . . . . . V12-T13-67 Replacement Capabilities, Technology Upgrades . . . . . V12-T13-68 Low Voltage Adjustable Frequency AC Drives Product Description, Product History Time Line . . . . . V12-T13-69 Replacement Capabilities, Technology Upgrades . . . . . V12-T13-71 Reduced Voltage Motor Starters cycle by electronically sensing the motor load and reducing the voltage applied to the motor when it is running at less than full load torque. Solid-state motor starters also provide short circuit and various types of electronic protective functions. Common features include phase loss, undervoltage, current balance, phase rotation, current limit, overtemperature, etc. Reduced voltage solid-state controllers are similar to reduced voltage motor starters, except they include no overload or short-circuit protection. Motor controllers are applied in series with conventional electromechanical starters to provide the benefits of reduced voltage starting at lower cost. Electromechanical starter contact life is also improved by the reduced voltage motor controller. Product History Eaton's present line of CutlerHammer reduced voltage starters is the culmination of 38 years of product development. In 1958, Vectrol Engineering began manufacturing SCR Gate Driver circuitry and progressed into their own soft starter product line, known as the Vectrol Motor Starter (VMS). In 1980, Vectrol was purchased by Westinghouse. The VMS was quickly phased out of production and the Vectrol ES (Energy Saver) solid-state reduced voltage starter was introduced. The Vectrol ES combined features of automatic power factor adjustment and reduced voltage, maximizing the efficiency of the motor duty cycle. The Vectrol ES starter was actively manufactured until 1988 when the EasyStart Motor Starter was introduced. Eaton entered the market in 1975 with the A415, A445 and A485 product lines. By 1983, Eaton had released the A515/A545 Model A solid- state reduced voltage starter and followed up in late 1984 with the improved Model B A515. This starter used a solid-state controller, an overload relay and a six SCR full-wave power section. In 1988, Westinghouse introduced its Easy-Start and Easy-Start Jr. product lines that also used a solid-state control circuit and a six SCR full-wave power section. In 1995, the newly formed SolidState Motor Control Division (SSMC) of the new Eaton released the Easy-Start EA Reduced Voltage Starter, combining the voltage control of SCRs with the durability of the Advantage motor starter into a uniquely small package. 1 The EA, EJ and the ES product lines have been replaced by the IT. line of solid-state reduced voltage starters. Introduced in October of 1999, the IT. Starter is compact, easy to install, easy to program and is the most advanced solidstate reduced voltage starter available anywhere. 9 IT. Reduced Voltage Solid-State Motor Starter Product Description Reduced voltage solid-state motor starters serve to provide reduced voltage starting, protection and control for standard threephase induction motors. They are commonly found in applications like conveyors, compressors, extruders, pumps and blowers, etc. Reduced voltage starting is beneficial because current and torque are reduced during the motor starting process. This reduces the electrical and mechanical shock experienced during motor starting, prolonging motor and equipment life. Reduced voltage starters also provide for maximum efficiency of the motor duty 3 4 5 6 7 8 10 11 12 13 14 Product History Time Line Product 2 1975 1980 1985 1990 1995 2000 Present Cutler-Hammer A415/A445/A485 16 Westinghouse Vectrol VMS 17 Westinghouse Vectrol Energy Saver Westinghouse Vectrol Startrol 18 Westinghouse Vectrol Startrol Power Miser Cutler-Hammer A515/A545 Model A 19 Westinghouse Power Miser 2 Cutler-Hammer A515/A545 Model B 20 Westinghouse Easy-Start Westinghouse Easy-Start 120 Cutler-Hammer Easy-Start ES 21 Westinghouse Power Miser 2, Model 3 22 Cutler-Hammer C514 Cutler-Hammer Easy-Start EC 23 Westinghouse Easy-Start Jr. Westinghouse Easy-Start 100 Cutler-Hammer Easy-Start EJ 24 Cutler-Hammer Easy-Start EA 25 Cutler-Hammer IT. Starter Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 15 V12-T13-67 13 1 2 3 4 Motor Control Solid-State Low Voltage Reduced Voltage Motor Starters Replacement Capabilities Technology Upgrades In most cases, recommended replacement product is the Cutler-Hammer IT. Soft Start Starter. Eaton's Electrical Services & Systems (EESS) has trained technicians nationwide. See Tab 22 in this catalog for further information about EESS capabilities. The IT. line provides an easy-toprogram, easy-to-install line of reduced voltage Soft Starters that is the most advanced available anywhere in the world. With a range of 12- 850A and 13 models in four frame sizes, the IT. Soft Starter provides advanced functionality with unsurpassed configuration flexibility for open, enclosed or motor control center applications. 5 6 7 Support Chart for Non-Current Vintage Products 8 Model 9 A415/A445/A485 A515/A545 Model A (See below for topic definitions) Factory Repair Field Service Technical Support Spare Parts 10 A515/A545 Model B C514 11 Westinghouse Solid-State Reduced Voltage Starters Vectrol VMS 12 Vectrol Energy Saver Easy-Start/Easy-Start 120 13 Easy-Start Jr./Easy-Start 100 14 Startrol Power Miser Power Miser 2 15 Power Miser 2, Model 3 Easy-Start Advantage 16 Advanced Technology Services, 8200 N. University, Peoria, IL 61615, now provides support for these products. Their toll-free number is 1-877-645-3606. 17 Definitions 18 19 20 21 22 PCB Repair Upgrade Kits Cutler-Hammer Solid-State Reduced Voltage Starters 1 Startrol PCB Repair Printed circuit boards may be returned to Advanced Technology Services for repair. All PCBs are upgraded to the most current revision at the time of the repair. Upgrade Kits Kits are available to upgrade the basic performance of certain vintage products. Contact Advanced Technology Services for more information. 23 Service Depot Repairs Entire assemblies may be returned to Advanced Technology Services for repair, upgrade or refurbishment. Technical Support The trained technicians at Advanced Technology Services are available to provide assistance over the telephone. Field Service Eaton's Electrical Services & Systems (EESS) has trained technicians nationwide. See Tab 22 in this catalog for further information about EESS capabilities. Spare Parts Advanced Technology Services maintains a complete inventory of spare parts. Note 1 Original printed circuit boards (PCBs) are not available as spares. Please select the appropriate upgrade board for replacement. 24 25 V12-T13-68 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Adjustable Frequency AC Drives--Solid-State Low Voltage Cutler-Hammer Adjustable Frequency Controllers (AFCs) serve to provide adjustable speed and control for standard AC induction motors. AFCs rectify the incoming AC line voltage to supply a fixed potential DC bus. An inverter section is employed to invert the DC bus voltage to an adjustable frequency output voltage. The solid-state logic section The advent of microprocessorbased logic and the advancements of solid-state power technology have dramatically reduced the costs of AFCs and enhanced their product features. This has permitted a more economical solution for adjustable speed motor applications because AFCs permit the use of standard squirrel cage induction motors instead of DC motors, which are more expensive and harder to maintain. AFCs are ideal for variable torque applications like centrifugal pumps and fans, and constant torque applications like conveyers and extruders. Typical Adjustable Frequency Controller Block Diagram 1 To Motor A B C Pole A Pole B 3 Microprocessor Logic Operator Panel Status and Fault Indication Panel 4 5 6 7 Product History Time Line Product 2 Pole C Converter Gate Driver Product Description controls the inverter and ultimately the magnitude and frequency of the output voltage to the motor. Input to the solid-state logic can be manual (from an operator type keypad) or automatic (from design features programmed into the drive logic). 460 Volt, 60 Hertz Adjustable Frequency AC Drives 1965 1970 1975 1980 1985 1990 1995 2000 2005 Present 8 9 Dynamatic AF-3000 Dynamatic VLT-5 Dynamatic AF-2000 Dynamatic AF-300 (Responder) Dynamatic AF-6000 Westinghouse Accutrol 100 Dynamatic AF-7000 Dynamatic IS-7000 Dynamatic AF-8000 Westinghouse Accutrol 300 Westinghouse Accutrol 150 Westinghouse Accutrol 200 Westinghouse Accuflow Dynamatic AF-1000 Dynamatic AF-5000 Westinghouse Accutrol 110 Westinghouse Accuflow Jr. Dynamatic AF-1500 Westinghouse Accuflow 110 Dynamatic AF-1600 Westinghouse Accutrol 400 Westinghouse Accutrol 700 Cutler-Hammer AF97 Dynamatic AF-5000+ Dynamatic IS-5000+ Cutler-Hammer AF93 Cutler-Hammer AF95 Cutler-Hammer AF91 Cutler-Hammer SV9000 Cutler-Hammer HV9000 Cutler-Hammer CP9000 Cutler-Hammer BP9000 Eaton CH MVX 9000 Eaton CH SVX 9000 Eaton CH HVX 9000 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-69 13 Motor Control Adjustable Frequency AC Drives--Solid-State Low Voltage 1 General Information Model hp Range Input Voltage Output Devices Output Algorithm 2 VLT-5 1-5 240, 415 SCR VVI Analog AF-1000 1-5 1 230, 480 Transistors PWM Analog AF-1500 1-30 240, 480 Transistors PWM Digital AF-1600 1-20 240, 480 IGBT Vector PWM Digital AF-2000 5-10 230 SCR VVI Analog AF-300 N/A N/A SCR CSI Analog AF-3000 2 30-250 230, (460 opt) SCR PWM Analog 3 4 Control Type 5 AF-5000 5 -100 380-480 Transistor PWM Analog AF-5000+ 5-600 380-480 Transistor PWM Digital 6 AF-6000 15-300 480 SCR VVI Analog AF-7000 20-600 480, 575 Transistor VVI Analog AF-8000 3 and 5 480 SCR PWM Analog Accutrol 100 1-5 230 Transistor PWM Analog Accutrol 110 1-75 230, 460 Transistor 7 8 PWM Digital 3 4 Accutrol 150 3-50 460 Transistor PWM Analog Accutrol 200 3-250 460 Transistor 4 PWM Analog 9 Accutrol 300 15-600 460, 575 Gate turn-off thyristor VVI Analog Accutrol 400 3-150 460 Transistor PWM Digital 10 Accutrol 700 100-600 480 IGBT Vector PWM Digital AF93 2-20 240, 480 Insulated gate bipolar transistor Vector PWM Digital 11 AF95 15-200 480 Insulated gate bipolar transistor PWM Digital AF97 100-600 480 Insulated gate bipolar transistor Vector PWM Digital AF91 Fractional to 10 240, 460 Insulated gate bipolar transistor PWM Digital MVX9000 Fractional to 10 120, 240, 480 Insulated gate bipolar transistor PWM Digital 9000 Series Fractional to 1100 208-575 Insulated gate bipolar transistor PWM Digital SVX9000 Fractional to 2000 208-575 Insulated gate bipolar transistor PWM Digital 12 13 14 15 Notes 1 Also available with a single-phase output. 2 Standard 220V output only. 3 Analog controls on pre-1988 models. 4 Gate Turn-off Thyristor (GTO) output devices on pre-1986 models. Transistor versions have a T as the third character in the style number. 16 17 18 19 20 21 22 23 24 25 V12-T13-70 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Adjustable Frequency AC Drives--Solid-State Low Voltage 13 Replacement Capabilities Replacement Capabilities Recommended Replacement Model Dynamatic Adjustable Frequency Drives VLT-5 1 Eaton's Electrical Services & Systems (EESS) has trained technicians nationwide. See Tab 22 in this catalog for further information about EESS capabilities. 2 3 MVX9000 AF-1000 MVX9000 AF-1500 1 MVX9000 AF-1600 MVX9000 AF-2000 MVX9000 AF-300 (Responder) SV/HV/CP9000 AF-3000 SV/HV/CP9000 AF-5000 SV/HV/CP9000 AF-5000+ / IS-5000+ SV/HV/CP9000 AF-6000 SV/HV/CP9000 AF-7000 / IS-7000 SV/HV/CP9000 AF-8000 AF91SV Westinghouse Adjustable Frequency Drives Accutrol 100 MVX9000 Accutrol 110/Accuflow Jr. 1 MVX9000 Accutrol 150 SVX/HVX/CPX9000 Accutrol 200/Accuflow SVX/HVX/CPX9000 Accutrol 300 SVX/HVX/CPX9000 Accutrol 400 SVX/HVX/CPX9000 Accutrol 700 SVX/HVX/CPX9000 Cutler-Hammer Drives AF91 MVX9000 AV91 MVX9000 AF93 SVX/HVX/CPX9000 AF95 SVX/HVX/CPX9000 AF97 SVX/HVX/CPX9000 SV9000 SVX9000 HV9000 HVX9000 CP9000 CPX9000 Technology Upgrades 4 The SVX9000 improves upon the SV9000 with modular construction and greater program capability. Clean power, 18-pulse configurations are available to meet IEEE-519 requirements for electro-magnetic compliance. The HVX9000 provides a simpler parameter set geared toward the HVAC industry, and the HVX Intellipass provides automatic bypass with 24 Vdc control. Additionally, the MVX9000 gives customers a compact, low-cost alternative to the full-featured drives of 10 hp or less. The same general controls are available, with the exception of closed-loop (encoder) control. The MVX9000 boasts a PLC-like control in the form of a step sequence program for repeated process applications. These units combine digital microprocessor control, a user-friendly keypad, IGBT technology, and a Windows(R)based programmer to provide an adjustable frequency drive that can be customized to almost any application. 5 6 7 8 9 10 11 12 13 14 15 16 Note 1 The AF-1500, Accutrol 110 and Accuflow Jr. are identical units. 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-71 13 1 2 3 Motor Control Adjustable Frequency AC Drives--Solid-State Low Voltage Support Chart for Non-Current Vintage Products (See below for topic definitions) Model PCB Repair Upgrade Kits Factory Repair Field Service Technical Support Spare Parts Dynamatic Adjustable Frequency Drives VLT-5 AF-1000 AF-1500 1 4 AF-1600 5 AF-300 (Responder) 6 AF-5000 AF-5000+ / IS-5000+ 7 AF-2000 AF-3000 AF-6000 AF-7000 / IS-7000 AF-8000 8 Westinghouse Adjustable Frequency Drives 9 Accutrol 110/Accuflow Jr. 1 Accutrol 100 2 3 Accutrol 150 10 Accutrol 200/Accuflow 2 Accutrol 300 11 Accutrol 400 Accutrol 700 12 Cutler-Hammer Drives AF95 AF97 13 14 15 16 17 18 19 20 21 22 23 AF93 Advanced Technology Services, 8200 N. University, Peoria, IL 61615, now provides support for these products. Their toll-free number is 1-877-645-3606. Definitions Product Support Services PCB Repair Printed circuit boards may be returned to Advanced Technology Services for repair. All PCBs are upgraded to the most current revision at the time of the repair. Field Service Eaton's Electrical Services & Systems (EESS) has trained technicians nationwide. See Tab 22 in this catalog for further information about EESS capabilities. Upgrade Kits Kits are available to upgrade the basic performance of certain vintage products. Contact Advanced Technology Services for more information. Technical Support The trained technicians at Advanced Technology Services are available to provide assistance over the telephone. Service Depot Repairs Entire assemblies may be returned to Advanced Technology Services for repair, upgrade or refurbishment. Spare Parts Advanced Technology Services maintains a complete inventory of spare parts. For all Product Support Services for these "legacy" products, contact Advanced Technology Services at 1-877-645-3606. For technical support with Eaton's current line of variable frequency drives, contact the Drives Technical Resource Center at 1-800-322-4986. Notes 1 The AF-1500, Accutrol 110 and Accuflow Jr. are identical units. 2 No upgrades are available for Gate Turnoff Thyristor (GTO) versions. Transistor versions are identified by a leading "A1T" or "A2T" in the model number. 3 GTOs are not available as spare parts for models below 100 hp. 24 25 V12-T13-72 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Synchronous--Relay or Solid-State Mark V Slipsyn for Brush and Brushless Motors Contents Description Page Brush Type Relay Slipsyn Class 14-100 Field Application Panel Product Description, Technology Upgrades . . . . . V12-T13-75 Brush Type Mark V Solid-State Slipsyn Class 14-100 Field Application Panel Product Description . . . . V12-T13-77 Replacement Capabilities, Technology Upgrades . . . . . V12-T13-78 Brush Type Mark V Solid-State Slipsyn Class 14-100 Low Voltage Motor Starters Product Description, Technology Upgrades . . . . . V12-T13-79 Brushless Type Relay Slipsyn Class 14-100 Field Application Panel Product Description . . . . V12-T13-80 Replacement Capabilities, Technology Upgrades . . . . . V12-T13-81 Brushless Type Mark V SolidState Slipsyn Class 14-100 Field Application Panel Product Description, Technology Upgrades . . . . . V12-T13-82 Relay and Solid-State Slipsyn Control Further Information, Pricing Information . . . . V12-T13-83 Synchronous--Relay or Solid-State Mark V Slipsyn for Brush and Brushless Motors Product Description Synchronous Motors Polyphase synchronous motors are used primarily to obtain high pullout torques, constant operating speed, or generation of leading reactive kVA for power factor (PF) correction. To bring a motor to a constant speed, DC power is applied to a special winding in a synchronous motor. This winding is called a field coil winding and is controlled by "field control." Power (DC) for a brush type motor is usually supplied with the starter and entails using an exciter. Power (DC) for a brushless type motor is supplied by an exciter mounted on the motor. Synchronous Motor Control Synchronous motor "field application control" generally includes a synchronous device to apply DC power to the motor field circuit at the optimum speed. It may also include protective features such as locked rotor protection, failure to synchronize, incomplete sequence, field failure, pullout protection, etc. depending on the type of field application control selected. Relay Type vs. Solid-State Type--Mark V Relay Type The relay type used the ASR synchronizing relay. Inherent in using the relay type are the problems that are associated with using contacts or mechanical closing devices such as arcing, spring and bearing deterioration and wear, dirty atmospheres, etc. Solid-State--Mark V The Mark V is 100% solidstate and features a "softturn-on" circuit that applies DC field voltage to the motor field. It enables all required functions for correct synchronization to be accomplished without the use of moving contacts or mechanical closing devices. With the Mark V, the static exciter power supply is always supplied and is part of the "system." Also available as a modification with the Mark V is a VAR or power factor, DC field current regulator. The regulator consists of a printed circuit board, auxiliary devices and potentiometers for adjustment. Product History Originally a Westinghouse Product Synchronous Motor Control Brush type synchronous field control was originally available in the 1940s. Motor starters for brushless synchronous motors have been offered since the late 1960s. Synchronous motors can be medium voltage (2300-7200V) or low voltage (600V and below). A synchronous motor starter includes the basic motor control PLUS the synchronous control and protection functions. Typically, the basic motor control and the field application control are mounted in separate compartments within the starter. Ratings of synchronous control are in terms of the maximum DC field amperes required by the motor. Current ratings are 45, 90, 135, 160, 200 or 270A DC, through 6000 hp at 5 kV. 13 Relay and Solid-State Type Control Relay type Slipsyn was introduced in 1947 and uses the ASR synchronizing relay. Forms of solid-state type Slipsyn were introduced in the late 1950s and early 1960s, but were not completely solid-state and had some of the operation problems that the relay type control encountered. These were called Mark I and Mark II Static Slipsyn. In 1989, the Mark V Solid-State Slipsyn field control was introduced. Medium Voltage (AMPGARD(R)) Starters The AMI AMPGARD synchronous starter (1957- 1970) used a 60-inch deep enclosure with the synchronous control in the low voltage section in the front bottom two thirds of the starter enclosure. The basic motor control was located in the rear bottom two thirds of the enclosure, barriered off from the low voltage section. The AMI AMPGARD for synchronous motors used the ASR relay type control. The LF AMPGARD (1962- 1988) primarily used the ASR field application relay control. Mark I and Mark II Static Slipsyn were also used during their availability periods. The LF AMPGARD for synchronous motors included the basic induction motor control (ISO(R) switch, contactor and starter control) in the bottom half of the structure. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-73 13 1 2 3 4 5 6 7 8 9 10 11 12 Motor Control Synchronous--Relay or Solid-State Mark V Slipsyn for Brush and Brushless Motors The upper half contained the step-down static excitation transformer with current limiting fuses, the Silicon Controlled Rectifier (SCR) type static exciter and the synchronizing control and motor field protection panel. The SJ AMPGARD (1982- 2000) family of synchronous control is very similar to the LF AMPGARD. Until the availability of the Mark V solidstate synchronous control, the SJ used the ASR relay type field control. With the advent of the Mark V, most of the synchronous starters are supplied with this type of control. In both ASR and Mark V control schemes, the synchronous gear is usually mounted in the top half of the starter. The SL AMPGARD (2000- present) is similar to the SJ AMPGARD but uses the Mark V solid-state synchronous controller, exclusively. Low Voltage Synchronous Starters Low voltage synchronous starters are similar in nature to high voltage synchronous starters except in two regards. High voltage starters, unlike low voltage starters, must isolate the low voltage from the high voltage. The components for the field control are the same. The second difference lies in the primary disconnect used in the starters. Low voltage starters can be supplied with no short-circuit protection, with a non-fusible disconnect, a fusible disconnect switch or with a molded-case circuit breaker. Low voltage synchronous starters were manufactured in the late 1940s with the introduction of the ASR relay, until September of 1989. In 1991, the product was reintroduced using the Mark V solid-state field control. Product History Time Line Page Product V12-T13-73 ASR Relay Slipsyn (Brush Type) 1945 1955 1965 1975 1985 1995 2000 Present Mark I Static Slipsyn (Brush Type) Mark II Static Slipsyn (Brush Type) V12-T13-78 Mark V Slipsyn V12-T13-80 Brushless Motor Control 13 14 15 16 17 18 19 20 21 22 23 24 25 V12-T13-74 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Synchronous--Brush Type Relay Slipsyn Class 14-100 Panel Relay Slipsyn Automatic Field Application Panel 13 Typical Schematic 1 Product Description 2 3 4 5 6 7 Relay Field Panel 8 Shaded area denotes obsolete or discontinued products and services. Automatic Field Application Control The field application panel provides Slipsyn automatic field application identical to that in complete synchronous motor starters. It is designed for use in conjunction with a primary line closing device such as a circuit breaker or a linestarter. One interlock on the primary device is used to actuate the field application control. When the motor accelerates to proper speed for pull-in, the field is automatically applied. 9 10 11 Typical 14-100 Panel with Constant Static Exciter (Optional) for use with Primary Motor Starter 12 Note 1 Not supplied with 14-100 panel or static exciter. 13 14 15 16 The controller is available for floor mounting. Floormounted cabinets are NEMA 1 with hinged front door and removable rear plates. 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-75 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Motor Control Synchronous--Brush Type Relay Slipsyn Class 14-100 Panel Shaded area denotes obsolete or discontinued products and services. The cabinets contain the following equipment: 1- Polarized slip frequency field application relay type ASR (FR) with halfwave rectifier (REC). 1- Time relay with contacts available for unloader circuit (2TR). 1- Pullout relay and transformer (PO). 1- Field contactor, two-pole (FC). 1- Damper winding protective relay (SC). 1- Starting and field discharge resistor when size permits; otherwise, provided for separate mounting) (1RES). 1- DC field ammeter, panel type, semi-flush mounted (DC AMM). 1- DC field ammeter shunt (SH). 1- DC field failure protection (FLA). 2- Auxiliary relays (2TRX), (2MX). 1- Incomplete sequence relay (IS). Static Excitation Power Supply Panel Constant Potential Type Power conversion AC to DC units are designed for individual synchronous motor field excitation. These units are convection cooled, solid-state and are completely assembled and wired as a self-contained package with a relay Slipsyn automatic field application control. The connections necessary to the external circuits are line leads, motor leads, field connections and control interconnection. The static system consists of a convection-cooled silicon rectifier three-phase full-wave bridge assembly, a set of current limiting fuses in the secondary side of the transformer and a set of surge protecting devices. The transformer has secondary taps that are adjustable with four course taps that provide approximately 12% adjustment per tap, and three fine taps that provide 4% adjustment per tap. Adjustable Potential Type An adjustable potential exciter is similar to the constant potential exciter except that it uses SCRs and the voltage adjustment is made with a potentiometer mounted on the door. Information Required from Customer for Upgrade Evaluation Technology Upgrades 2. Complete motor data including horsepower, phase, voltage/Hz, RPM, FLA, LRA, full-load DC amperes, power factor, excitation voltage, induced field amperes at 95% speed and at 0% speed, recommended discharge resistor ohms and maximum time at zero speed (locked rotor). For Brush-Type, Relay-Panel Slipsyn (Class 14-100) Upgrades New synchronous field controllers using the latest solid-state technology are usually available. Upgrades for primary starter and contactor components may also be available. 1. Original assembly nameplate data including general order "GO" number as well as any drawing numbers. 3. Excitation control detail such as "constantpotential" or "adjustablepotential." Adjustablepotential usually requires a field rheostat (motor field-resistor). 4. Detail on the motor's function such as the application data and other service conditions such as duty-cycle, etc. 15 16 17 18 19 20 21 22 23 24 25 V12-T13-76 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Synchronous--Brush Type Mark V Solid-State Slipsyn Class 14-100 Panel Slipsyn Automatic Field Application Panel with Static Exciter Product Description The solid-state Mark V Slipsyn controller will provide the following protective functions: In both designs, a hinged front door with externally ventilated heat sinks will be provided. A. B. C. D. E. F. The cabinets will contain the following equipment: Locked rotor protection. Incomplete sequence. Failure to synchronize. Fuse failure (Mark V). Pullout protection. DC current failure protection. Also the application of the DC power to the motor field windings is accomplished without mechanically moving parts, and the device features a "soft-turn-on" circuit when applying DC voltage to the motor field. Mark V Field Controller Automatic Field Application Control The Slipsyn panel provides automatic field application identical to that in complete synchronous motor starters. It is designed for use in conjunction with a primary line closing device, such as a circuit breaker or a linestarter. When the motor accelerates to proper speed for pull-in, the field is automatically applied. 13 1 2 3 1 - Step-down exciter transformer-- three-phase (TX). 3 - Primary fuses (3 PRI). 3 - Secondary fuses (3 SEC). 1 - "SCR" power supply panel. 1 - Synchronous control board (CB). 1 - DC ammeter--panel type (DC AMM). 3 - "MOV" for surge protection (MOV). 1 - Starting and field discharge resistor (when size permits; otherwise provided for separate mounting). 1 - Field failure relay (FLA). 1 - Incomplete SEQ Timer (FLT). 1 - Start timer (SYTR). 1 - Potentiometer (P2). Depending on the size of the solid-state application panel, the controller is available in a NEMA 1 floor-mounted enclosure or an AMPGARD type cell construction. 4 5 6 7 8 9 10 11 12 Typical Schematic 13 T3 TO PRIMARY CONTROL CIRCUIT - 120 Vac FIELD +RECT AC D M 3 M M2 3 FLA F MX OL DC AMM (+) P RLY1 K K1 RLY3 K2 FLT (SET 2 SEC LONGER THAN ACCELERATION TIME) MOV TO QB2 TO QC2 TO QA1 TO QB1 TO QC1 TO Q4 KC2 CC2 KA1 CA1 KB1 CB1 KC1 CC1 CQ4 KQ4 (WB) RLY 3 SO1 ST1 TO D1 ST2 RLY 1 SO2 IN+ 115 IN- VR P2 CW QB2 19 N TO CB QA1 QA2 TO 120 V CONTROL CIRCUIT 20 MOV MOV 21 _ _ AMPS 1L21 1L22 1L23 1x3 1x1 VPF AV1 AV2 PSC QB1 3 SEC FUSE SET @ .5 SEC TO QA2 KB2 CB2 SY TR 18 QC2 1L31 1L32 1L33 KA2 CA2 ON DELAY .1 - 30 SEC ON DELAY .1 - 30 SEC QC1 TO CB TDO 115 IN 17 TO CB TO CB TO CB ST1 ST2 SQ1 SQ1 SYTR CB TO CB TO CB TDO MX Q4 TO CB FLA 11 14 FLT M3 * = REMOTE DEVICE = TERM. BLOCK(S) = CUST. TERM. BLK. SH KB1 CB1 3 KA1 CA1 * START 16 D1 RES STARTING/DISCHARGE R3 R1 RESISTOR 1RES (-) VR MB - CQ4 KQ4 HW KC2 CC2 AC KB2 CB2 PW KA2 CA2 M MA A C KC1 CC1 MA 2 F2 F1 MA 1 15 T1 FLA L N * 1A STOP 14 MOTOR T2 12 1x4 1x2 TX IH1 1L11 IH2 3 PRI FUSE 1L1 2x3 2x1 2HI 2x4 2x2 2H2 1L12 3x3 3x1 22 3x4 3x2 3H1 3H2 23 1L13 _ _ AMPS 1L2 24 1L3 TO ac SUPPL Y 25 Note 1 Not supplied with Mark V. Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-77 13 1 2 Motor Control Synchronous--Brush Type Mark V Solid-State Slipsyn Class 14-100 Panel Replacement Capabilities-- Typical Solid-State Components Field Panel with Static Exciter 20 kW Maximum--Approximate Dimensions in Inches Open Cell 3 Width Depth Height Width Depth 45 36 30 90 36 30 Technology Upgrades 4 Snubber for Thyristor Stack 5 6 Floor Mounted -- NEMA 1 Height Power Module, 200A, Three Required 7 8 9 Heat Sink 10 Main Synchronizing Control/ Protection Board Note: Typical solid-state components used in Mark V Slipsyn--Refer to RPD 8855S for renewal parts for synchronous control. 11 12 13 MOV 14 For Brush Type Mark V SolidState Slipsyn (Class 14-100) Upgrades New synchronous field controllers using the latest solid-state technology are available. Replacements and upgrades for primary starter and contactor components are also available. Information Required from Customer for Upgrade Evaluation 1. Original assembly nameplate data including general order "GO" number as well as any drawing numbers. 2. Complete motor data including horsepower, phase, voltage/Hz, RPM, FLA, LRA, full-load DC amperes, power factor, excitation voltage, induced field amperes at 95% speed and at 0% speed, recommended discharge resistor ohms and maximum time at zero speed (locked rotor). 3. Excitation control detail such as "constantpotential" or "adjustablepotential." Adjustablepotential usually requires a field rheostat (motor field-resistor). 4. Detail on the motor's function such as the application data and other service conditions such as duty-cycle, etc. 15 16 17 18 19 20 21 22 23 24 25 V12-T13-78 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Synchronous--Brush Type Mark V Solid-State Slipsyn Class 14-200 LV Motor Starters The solid-state Mark V Slipsyn controller will provide the following protective functions: A. B. C. D. E. F. Locked rotor protection. Incomplete sequence. Failure to synchronize. Fuse failure (Mark V). Pullout protection. DC current failure protection. L3 C AC L2 SUPPLY B 1 2 TO 3 PRI FUSE M OL M OL M OL T3 A FIELD T1 PRI FUSE 3 AMP F1 F2 H1 VA CPT Q4 R3 R1 H2 1RES VR (-) DC AMM SH X2 FLA TO CB TO CB QC1 KB1 CB1 L N QB1 M QB1 N TO CB KA2 CA2 KA1 CA1 TO CB MX QC1 TO CB KB2 CB2 TO CB P 5 TO CB TO CB FLA (+) 12 KC1 CC1 X1 4 D1 RES STARTING/DISCHARGE RESISTOR KC2 CC2 L1 3 MOTOR T2 QA1 QA2 6 1L31 1L32 1L33 7 START 3 MX 3SEC FUSE 11 14 FLT M3 AMPS 1L21 1L22 1L23 TDO 1X1 1X3 WX K RLY1 K1 RLY3 K2 3PRI FUSE (SET 2 SEC LONGER THAN ACCELERATION TIME) 3H2 3H1 AMPS 1L1 1L2 SET @ .5 SEC 1L3 P2 AV2 KB1 KC1 TO Q4 CQ4 TO QC1 KQ4 (WB) TO QB1 CC1 TO QA1 CB1 TO QC2 CA1 TO QB2 KA1 TO QA2 VPF AV1 CB SYNCHRONIZING AND CONTROL CIRCUIT RLY 1 RLY 3 TO D1 SQ2 SQ1 ST2 ST1 PSC TO 120V CONTROL CIRCUIT Technology Upgrades Information Required from Customer for Upgrade Evaluation 1. Original assembly nameplate data including General Order "GO" number as well as any drawing numbers. 9 TO AC SUPPLY CW For Brush-Type Mark V SolidState Slipsyn (Class 14-200) Low Voltage Motor Starter Upgrades New synchronous field controllers using the latest solid-state technology are usually available. Replacements and upgrades for primary starter and contactor components are also usually available. 8 1L13 IN+ SY TR 3X1 3X3 3X2 3X4 2H2 1L12 CC2 FLT 2X22X4 2H1 1L11 TDO KB2 ON DELAY .1-30 SEC ON DELAY .1-30 SEC 2X12X3 1H2 1H1 CA2 CB 115 1X21X4 TX KA2 3 SYTR KC2 M2 OL FLA F M CB2 2 115 IN- 1A STOP VR 1 SQ1 Slipsyn magnetic starters provide reliable, automatic starting of synchronous motors. Automatic synchronization is provided by the Mark V Solid-State Field Panel, which ensures application of the field at proper motor speed, and at a favorable angular position of stator and rotor poles. As a result, line disturbance resulting from synchronization is reduced and effective motor pull-in torque is increased. Application of DC power to motor field windings is accomplished without mechanically moving parts, and the device features a "soft-turn on" circuit when applying DC voltage to the motor field. 1L1 1L2 1L3 SQ2 Product Description 1 - Primary starter full voltage or reduced voltage. 1 - Ammeter shunt (when required). 1 - Auxiliary relay for main line contactor (when required) (MX). 1 - Starting and field discharge resistor (IRES). 1 - Current transformer for AC ammeter through NEMA Size 4; Sizes 5 and larger use three current transformers for overload relays and AC ammeter. 1 - Set control circuit terminal blocks. 3 - Type AN manual reset thermal overload relay and three heater elements (OL). 1 - Step-down exciter transformer--three-phase (TX). 3 - Primary fuses (3 PRI). 3 - Secondary fuses (3 SEC). 1 - SCR power supply panel. 1 - Synchronous control board (CB). 3 - MOV for surge protection (MOV). 1 - Starting and field discharge resistor (when size permits; otherwise provided for separate mounting). 1 - AC ammeter, panel type (AM). 1 - DC ammeter, panel type (DC AMM). 1 - Exciter field potentiometer (P2). 1 - Field failure relay (FLA). 1 - Incomplete SEQ Timer (FLT). 1 - Start timer (SYTR). Typical Schematic Full Voltage Starter, Class 14-200, Non-Combination Type ST1 600V, NEMA Size 8, Synchronous Starter The cabinet will contain the following: ST2 Synchronous--Brush Type Mark V Solid-State Slipsyn Class 14-200 LV Motor Starter 3. Excitation control detail such as "constantpotential" or "adjustablepotential." Adjustablepotential usually requires a field rheostat (motor field-resistor). 4. Detail on the motor's function such as the application data and other service conditions such as duty-cycle, etc. Note 1 Remote device. 11 12 13 14 15 16 17 18 19 20 2. Complete motor data including horsepower, phase, voltage/Hz, RPM, FLA, LRA, full-load DC amperes, power factor, excitation voltage, induced field amperes at 95% speed and at 0% speed, recommended discharge resistor ohms and maximum time at zero speed (locked rotor). Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 10 21 22 23 24 25 V12-T13-79 13 1 Motor Control Synchronous -- Brushless Type Relay Slipsyn Class 14-100 Panel Relay Slipsyn Automatic Field Application Panel Typical Starter Schematic 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Brushless Field Panel Product Description This field application panel provides DC power to the exciter field and is designed for use in conjunction with a primary line closing device such as a contactor motor starter or a circuit breaker motor starter. A normally open electrical interlock on the primary device is used to actuate the field application control. This panel utilizes electromechanical devices to apply DC power to the motor exciter field circuit. Note: The power rectifiers for the motor field circuit and automatic synchronizer are mounted on the synchronous motor rotor. Brushless Synchronous Control The controller can be supplied with or without enclosure. Panel mounted or open cell are suitable for mounting within other larger enclosures. 17 The cabinet or open panel or open cell contains the following equipment: 18 1 - Solar transformer (1 CPT). 1 - Power factor relay (PO). 1 - Auto-transformer (AT) Powerstat. 1 - Damper winding protection relay (DP). 1 - Field contactor (FC). 1 - Volt trap (VT). 1 - Rectifier (REC). 1 - Sequence relay (TR). 1 - Damper winding protection hold-in relay (DPX)--if required. 2 - Fuses (SEC FU), (2 SEC FU). 1 - DC ammeter--panel type (DC AMM). 19 20 21 22 23 24 Notes 1 Starter devices not supplied with field panel. Devices shown without a a constitute 14-100 panel. 25 V12-T13-80 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Synchronous--Brushless Type Relay Slipsyn Class 14-100 Panel Replacement Capabilities--Typical Components 13 Technology Upgrades 1 For Brushless-Type Relay-Panel Slipsyn (Class 14-100) Upgrades New synchronous field controllers using the latest solid-state technology are available. Replacements and upgrades for primary starter and contactor components are also available. Rectifier Pullout/Power Factor Relay Damper Winding Protection Relay Powerstat Note: Typical components used in Relay Slipsyn Brushless Control-- Refer to RPD 8855S for renewal parts for synchronous control. Volt Trap 2 3 4 Information Required from Customer for Upgrade Evaluation 1. Original assembly nameplate data including general order "GO" number as well as any drawing numbers. 5 2. Complete motor data including horsepower, phase, voltage/Hz, RPM, FLA, LRA, full-load DC amperes, power factor, excitation voltage, induced field amperes at 95% speed and at 0% speed, and maximum time at zero speed (locked rotor). 8 6 7 9 10 11 12 3. Excitation control detail such as "constantpotential" or "adjustablepotential." Adjustablepotential usually requires a field rheostat (motor field-resistor). 13 14 15 4. Detail on the motor's function such as the application data and other service conditions such as duty-cycle, etc. 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-81 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Motor Control Synchronous--Brushless Type Mark V Solid-State Slipsyn Class 14-100 Panel Slipsyn Automatic Field Application Panel with Static Exciter Product Description Automatic Field Application Control The field application panel provides Slipsyn automatic field application identical to that in complete synchronous motor starters. It is designed for use in conjunction with a primary line closing device such as a circuit breaker or a linestarter. Automatic synchronization is provided by the Mark V solid-state field panel, which ensures application of the field at proper motor speed and at a favorable angular position of stator and rotor poles. As a result, line disturbance resulting from synchronization is reduced and effective motor pull-in torque is increased. Application of DC power to motor field windings is accomplished without mechanically moving parts, and the device features a "soft-turn-on" circuit when applying DC field voltage to the motor field. This unit also comes standard with a VAR or power factor, DC field current regulator. The VAR regulator controls the AC reactive current flow out of the motor during varying load conditions by varying the motor field excitation. The PF regulator controls the motor power factor under varying load conditions by varying the motor field excitation. The DC field current regulator compensates for the motor field resistance as the motor field heats up by increasing the motor field voltage. Note: Power factor regulation-- cannot provide regulation below 50% of rated voltage and/or 25% of rated current. Regulation cannot be accomplished on light loads, i.e., less than 20% load. Mark V Brushless Field Controller The solid-state Mark V Slipsyn controller will provide the following protective functions: The cabinets will contain the following equipment: 1 - Field failure relay (FLA). 1 - Incomplete SEQ Timer (FLT). 1 - Start timer (SYTR). 1 - MP-3000 without RTD module. 1 - DP-4000. 1 - VAR/PF/DC field current board (CB1). 1 - Auto/manual selector switch (SSI). 1 - Timer (AUTO). 1 - Pullout relay (PO). 1 - Step-down exciter transformer--three-phase (TX). 3 - Primary fuses (3 PRI). 3 - Secondary fuses (3 SEC). 1 - SCR power supply panel. 1 - Synchronous control board (CB). 3 - MOV for surge protection (MOV). 1 - AC ammeter, panel type (AM). 1 - DC ammeter, panel type (DC AMM). 4 - Potentiometer (P2, P3, P4, P5). A. B. C. D. E. F. Locked rotor protection. Incomplete sequence. Failure to synchronize. Fuse failure (Mark V). Pullout protection. DC current failure protection. This control is available in a NEMA 1 floor-mounted enclosure or an AMPGARD type cell construction. In both designs, a hinged front door with externally ventilated heat sinks will be provided. Approximate Dimensions in Inches Open Cell Floor Mounted--NEMA 1 Height Width Depth Height Width Depth 45 36 30 90 36 30 Technology Upgrades For Brushless-Type Mark V Solid-State Slipsyn (Class 14-100) Upgrades New synchronous field controllers using the latest solid-state technology are available. Replacements and upgrades for primary starter and contactor components are also available. Information Required from Customer for Upgrade Evaluation 1. Original assembly nameplate data including general order "GO" number as well as any drawing numbers. 2. Complete motor data including horsepower, phase, voltage/Hz, RPM, FLA, LRA, full-load DC amperes, power factor, excitation voltage, induced field amperes at 95% speed and at 0% speed, and maximum time at zero speed (locked rotor). 3. Excitation control detail such as "constantpotential" or "adjustablepotential." Adjustablepotential usually requires a field rheostat (motor field-resistor). 4. Detail on the motor's function such as the application data and other service conditions such as duty-cycle, etc. 24 25 V12-T13-82 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Synchronous--Relay or Solid-State Mark V Slipsyn for Brush and Brushless Motors Identifying Renewal Parts Renewal parts data for the entire history of synchronous control is contained in RPD 8855S, which provides the proper identification of standard parts that may be required under normal operation: 1. Identify the design of synchronous control (Relay, Mark I, Mark II or Mark V Slipsyn) from the synchronous panel nameplate. 13 Further Information Publication Number 1 Description RP04304009E Common Replacement Parts for Mark V Synchronous Field Controller RPD 8855S Renewal Parts Data for Synchronous Control TD.48A.01.T.E Descriptive Bulletin for AMPGARD Starters IL 17097 Instruction Leaflet for Relay Slipsyn IB 48008 Instruction Leaflet for Solid-State Slipsyn IB 48009 Instruction Leaflet for Mark V VAR/PF/DC Field Current Regulator 2 3 4 5 Pricing Information 6 Price and Availability Digest (PAD) 2. Now that you have identified the type of the synchronous control, determine from the photographs in RPD 8855S which parts are required and identify them by style number. 7 3. Because many starters are supplied to meet specific customer requirements, other parts not shown in RPD 8855S might occasionally be needed. Price and availability of parts not listed may be obtained by providing a complete description of the part, along with the complete data on the starter nameplate, which is found in the low voltage area. Be sure to include the following: ratings, shop order and diagram reference. 10 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-83 13 1 Contents 2 AMI AMPGARD 3 4 5 6 7 8 9 Motor Control Medium Voltage Starters Description Page AMPGARD Product History Originally a Westinghouse Product The AMPGARD starter line originated in the early 1940s and has undergone two major design changes and one major evolution. Product Description, Technology Upgrades . . . . . V12-T13-88 Prior to the introduction of the AMI, the AMPGARD was simply a fused motor starter in a cabinet with no disconnect switch. It was built in the early 1940s through the 1950s. There was no standard design. LF Air AMPGARD Product Description, Replacement Capabilities, Technology Upgrades . . . . . V12-T13-89 SL and SJ Vacuum AMPGARD Product Description, Replacement Capabilities. . . . V12-T13-91 Technology Upgrades . . . . . V12-T13-92 Further Information, Pricing Information. . . . V12-T13-96 AMPGARD Motor Control Assembly 10 11 (AMI Vintage), 5000V 200A, 2500V 200A, 2500/5000V 400A (LF-Air Vintage) 12 Product Description A medium voltage starter is an assembly used to control and protect an alternating current (AC) electric motor rated at 2300, 4160 or 7200V. The controlling function is provided by a magnetically held contactor. The overload protection is provided by an overload relay of some type, and the short-circuit protection is provided by a non-load break fused disconnect switch. 400A starters are typically mounted two-high in a 90-inch high enclosure. 800A starters are mounted one-high. 13 14 15 16 17 18 The AMI AMPGARD (1950s through 1960s) was a standardized design. The AMI was one starter per structure designed to cover all ratings and incorporated a disconnect switch (ISO-Switch) in the upper compartment and either an air or oil contactor in the bottom compartment. Cutler-Hammer manufactured MV motor control from 1966- 1976. It was Bulletin 9950 Series, stacked two-high, with no specific trade name (such as AMPGARD). The manufacturing facility moved from Buffalo, NY, to Asheville, NC, in 1978. In the 1980s with the advent of vacuum technology, the LF air contactor design was discontinued. The SJ vacuum contactor was matched with a fused isolation switch. Now two current ratings are offered -- 400 amperes, oneor two- high, and 800 amperes, one-high. Starters are sized per the motor horsepower and full load amperes. In the mid 1960s, a full line of starters was introduced, tailored to the horsepower requirement of the motor and using the LF air contactor. The starter incorporated the ISO-Switch and power fuses into the same cell as the air contactor. Starters were one-, two- or three-high per structure, depending on the rating required. The ratings of the LF AMPGARD were 200, 400 and 700A. 19 20 21 22 23 24 25 V12-T13-84 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 13 Motor Control Medium Voltage Starters Product History Time Line Page Product 1945 1950 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 Present 2 AMPGARD OIL AMPGARD AH V12-T13-88 AMI AMPGARD V12-T13-89, LF Air V12-T13-90 - 25L2 200A - 50L2 200A - 25/50L4 400A Classic - 25/50L7 700A AMPGARD V12-T13-91 SJ Vacuum - SJA 400A (roll-out) - SJA 800A (roll-out) - SJS 400A (slide-out) V12-T13-91 SL Vacuum - SLW 400A (roll-out) - SLF 400A (slide-out) Next V12-T13-93 SLB (bolted) Generation SLS (stab) AMPGARD 3 4 5 6 7 8 9 10 Catalog Number Selection Old Catalog Numbering System--Contactors Only 11 LF 25 H 4 3 0 LF = Air break SJ = Vacuum 1 25 = 2500V 33 = 3300V 50 = 5000V 72 = 7200V H = Air break V = Vacuum J = Vacuum 2 = 200A 4 = 400A 7 = 700A 8 = 800A 12 Normally open poles 13 Normally closed poles 14 15 Old Catalog Numbering System--Contactors Only SJ A 5 0 V W 4 3 0 16 17 SJ = Vacuum A = Roll-out O = OEM design S = Slide-out 25 = 2500V 33 = 3300V 50 = 5000V 72 = 7200V V = Vacuum break Normally opened poles W = Bottle M = Metric bottle (obsolete) Normally closed poles 18 4 = 400A 8 = 800A 19 20 Old Catalog Numbering System--Starters (with Isolating Switch, Power Fuses, Contactor, etc.) 11 - 2 0 2 - 25 L 2 21 22 10 = Manual 11 = Magnetic 13 = Wound rotor 14 = Synchronous 17 = Air conditioning 2 = Full voltage 3 = Solid-state 4 = Resistor 5 = Reactor 6 = RV autotransformer 7 = RV part winding 8 = RV wye-delta 9 = FV multispeed 0 = Non-reversing 1 = Reversing 2 = Non-load break, fused switch 1 = Non-load break, non-fused switch 25 = 2500V 33 = 3300V 50 = 5000V 72 = 7200V L = Air break V = Vacuum J = Vacuum Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com 2 = 200A 4 = 400A 7 = 700A 23 24 25 V12-T13-85 13 1 Motor Control Medium Voltage Starters Old Catalog Numbering System--Starters (with Isolating Switch, Power Fuses, Contactors, etc.) S 202 S 4 G 2 3 H = Air break (obsolete) V = Vacuum break roll-out S = Vacuum break slide-out 4 5 Type of Starter 202 = FV non-reversing 212 = FV reversing 502 = Reactor 602 = Autotransformer 702 = Part winding 802 = Wye-delta 902 = Multispeed Enclosure S A J R = NEMA 1 = NEMA 1A = NEMA 12 = NEMA 3 Contactor Ampere Rating 2 = 200A 4 = 400A 7 = 700A 8 = 800A Voltage Class E G K L = 2400V, 60 Hz = 4160V, 60 Hz = 6900V, 60 Hz = 3300V, 60 Hz 6 7 Old Catalog Numbering System--Contactors Only V MAN 3 F L 4 A 1 - T1 8 9 10 11 H S V E D T R = Air break = Vacuum, slide-out (standard) = Vacuum, roll-out (standard) = Vacuum, slide-out (OEM) = Vacuum, slide-out (with fingers) = Vacuum, slide-out (with long harness) = 50L2 vacuum retrofit 3 = Three-pole 2 = Two-pole F = With main fuse provisions N = Without main fuse provisions T1 = CPT, standard VA T2 = CPT, 2 kVA 1 = 120V coil, 50/60 Hz 2 = 240V coil, 50/60 Hz Models "A" & "B" Model "C" E Y F G = = = = 2300/2400 Vac 3000 Vac 3300/3600 Vac 4000/4160 Vac 60 Hz 60 Hz 60 Hz 60Hz A B C D = = = = 2400 Vac 3000 Vac 3300 Vac 3600 Vac 60 Hz 60 Hz 60 Hz 60 Hz H R K T = = = = 4600/4800 Vac 6000/63000 Vac 6600/6900 Vac 2000 Vac 60 Hz 60 Hz 60 Hz 50 Hz E F G H = = = = 4160 Vac 4800 Vac 5500 Vac 6000 Vac 60 Hz 60 Hz 60 Hz 60 Hz J L V N = = = = 2300 Vac 3300 Vac 3600 Vac 4000 Vac 50 Hz 50 Hz 50 Hz 50 Hz J = K = L = M= 6300 Vac 6600 Vac 6900/7200 Vac 2400 Vac 60 Hz 60 Hz 60 Hz 50 Hz N P Q R = = = = 3000 Vac 3300 Vac 3600 Vac 4160 Vac 50 Hz 50 Hz 50 Hz 50 Hz 17 S T U V = = = = 4800 Vac 5500 Vac 6000 Vac 6300 Vac 50 Hz 50 Hz 50 Hz 50 Hz 18 W = 6600 Vac 50 Hz 50 Hz X = 6900/7200 Vac Z = Unknown voltage 12 13 14 15 16 MAN FWD RVS RNR RNA BAR SLW FST SLS FAS PWA PWB PFC XXX = Main = Forward = Reverse = Reactor = Autotransformer = Shorting contactor = Slow two-winding motor = Fast two-winding motor = Slow single-winding motor = Fast single-winding motor = Part-winding motor, 1st contactor = Part-winding motor, 2nd contactor = Power factor capacitor contactor = Undefined application L = With line-fingers or terminals N = Without line-fingers or terminals 2 = 200A, air-break or 50L2 retrofit 4 = 400A, air-break 4 = 400A, Vacuum 7 = 700A, Air-break 8 = 800A, Vacuum P = S = M= X = 4600 Vac 50 Hz 6000 Vac 50 Hz 6600 Vac 50 Hz Unknown voltage 19 20 21 22 23 24 25 V12-T13-86 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Medium Voltage Starters 13 New Catalog Numbering System--SL Contactors Only 1 SL 50 W 4 3 0 SL = SL contactor Contactor Type/Rating Volts 50 = 5000 72 = 7200 G W K F L N P X B C = = = = = = = = = = 2 NEMA Size 200A, roll-out 400A, roll-out 200A, slide-out 400A, slide-out 200A, narrow-design with fingers 400A, narrow-design with fingers 200A, narrow-design without fingers 400A, narrow-design without fingers 200A, open/standalone 400A, open/standalone 2 = 2NO poles 3 = 3NO poles 2 = 200A 4 = 400A 3 0 = None NC poles 4 5 6 7 New Catalog Numbering System--SL Starters Only 8 W 2 1 0 S B A 9 Contactor Type/Rating 10 Voltage F = 400A vacuum, slide-out W = Vacuum, roll-out N = 400A vacuum, narrow-design with stabs X = 400A vacuum, narrow-design without stabs K = 200A vacuum, slide-out G = 200A vacuum, roll-out L = 200A vacuum, narrow-design with stabs P = 200A vacuum, narrow-design without stabs Starter Type 2 = FVNR 3 = FVR 4 = RVSS 5 = RV reactor-type 6 = RVAT 7 = RV reversing, reactor-type 8 = RVAT reversing 9 = RVSS reversing X = FV with auxiliary special use three-pole contactor (without mechanical interlock, with load panel) Motor Type 1 = Induction, single-speed 2 = Induction, two-speed, two-winding 3 = Induction, two-speed, single-winding 4 = Synchronous 6 = Wound rotor 7 = Non-motor feeder (transformer, caps, etc.) Synchronous Type 0 = Non-synchronous 1 = Brush-type solid-state panel (Mark V) 3 = Brush-type relay panel (no longer available) 4 = Brushless-type relay panel 5 = Brushless-type solid-state A B C D = = = = 2400 Vac 3000 Vac 3300 Vac 3600 Vac 60 Hz 60 Hz 60 Hz 60 Hz E F G H = = = = 4160 Vac 4800 Vac 5500 Vac 6000 Vac 60 Hz 60 Hz 60 Hz 60 Hz J K L M = = = = 6300 Vac 6600 Vac 6900/7200 Vac 2400 Vac 60 Hz 60 Hz 60 Hz 50 Hz N P Q R = = = = 3000 Vac 3300 Vac 3600 Vac 4160 Vac 50 Hz 50 Hz 50 Hz 50 Hz S T U V = = = = 4800 Vac 5500 Vac 6000 Vac 6300 Vac 50 Hz 50 Hz 50 Hz 50 Hz W = 6600 Vac X = 6900/7200 Vac Z = Unknown voltage 50 Hz 50 Hz 11 12 13 14 15 16 17 18 Enclosure Type A B C D E F G H J K L 19 = No enclosure (NEMA 1 doors) = Type 1 general purpose = Type 1 with gasketed doors = Type 2 drip shield = Type 12 dust-tight = Type 3R outdoor non-walk-in = Type 3R outdoor non-walk-in, 72-inch high = Type 3R outdoor walk-in = Type 1 half-high (NEMA 1 only) = Type 1 half-high with gasketed door = No enclosure (NEMA 3/12 doors) 20 21 22 Disconnect Switch S A F G P 23 = Isolation switch = Mechanical future with cover plate = Electrical future with cover plate = Electrical future with isolation plate = No isolation switch, cover plate only 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-87 13 1 2 Motor Control AMI AMPGARD Starters (Medium Voltage) AMI AMPGARD Replacement Capabilities Technology Upgrades Originally a Westinghouse Product The AMI vintage is obsolete but upgrading to the latest vacuum technology with a cell-retrofill solution is available. See Technology Upgrades for further information. Standard AMI 36-Inch Wide Vacuum Starter Cell-Retrofill This kit includes a standard full-voltage non-reversing vacuum starter in a welded cell assembly with horizontal top barriers and deep flanged doors. Optional components include a new electronic motor protection relay MP-3000 and electronic meter DP-4000. It will retrofit the AMI designs that are at least 36 inches wide and 30 inches deep. The cell is 45 inches high. Narrow AMI 30-Inch Wide Vacuum Starter Cell-Retrofill This kit includes a standard fullvoltage non-reversing vacuum starter in a welded cell assembly with horizontal top barriers and deep flanged doors. Optional components include a new electronic motor protection relay MP-3000 and electronic meter DP-4000. It will retrofit the AMI designs that are at least 30 inches wide and 30 inches deep. The cell is 58 inches high. Standard AMI 36-Inch Wide Vacuum Starter CellRetrofill Style Number Narrow AMI 30-Inch Wide Vacuum Starter CellRetrofill Style Number 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 AMI AMPGARD Starter Add-On Structure New add-on vacuum structures as an extension to the AMI type structure may be connected directly to the main bus without a transition section using special bus links. Contact your local Eaton Field Sales office. Product Description The AMI design AMPGARD starter introduced in 1957 was a complete line of starters for magnetic control of squirrel cage, wound rotor and synchronous motors. The AMI was the first front-accessible starter and was available with air break (Type H) or oil immersed (Type K) contactors. The standard AMI for full voltage starting was 30 inches deep, 38 inches wide and 90 inches high. All components were accessible from the front through three doors that opened into separate compartments. The top compartment enclosed the isolating switch and current limiting power fuses. The middle compartment enclosed the AC low voltage control panel and behind it the CTs. The bottom compartment housed the contactor. Note: The pre-AMI design was a rear-access assembly with two compartments--current limiting fuses on the top and the contactor below. Ratings (Maximum) 400A 1500 hp at 2500V; 2500 hp at 5000V. Description Style Number Description Style Number SJ Contactor 2147A95G41 SJ Contactor 2147A95G42 SL Contactor 2147A95G61 SL Contactor 2147A95G62 AMI Starter Cell-Retrofill Westinghouse Type "H," "AH" or other Structure Existing Starter Structure to be Stripped before Cell Retrofit Replacement Vacuum Starter Cell with all New Controls G41 G61 36 Standard New Filter Strips 1 G42 G62 30 Narrow Note 1 Upper filler cover may require field modification. Chronology The AMI design AMPGARD was manufactured from 1957 until 1970 at the General Control Division in Buffalo, NY, and Westinghouse Manufacturing and Repair (M&R) facilities around the country. The air contactor was available through 1966. The oil contactor was available through 1970. V12-T13-88 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control LF Air AMPGARD Starters (Medium Voltage) LF Air AMPGARD Originally a Westinghouse Product Ratings (Maximum) 200, 400 and 700A 2500 hp at 2500V; 4500 hp at 5000V. Chronology The LF air-break design starter was introduced in 1962, first with the 2500V, 200A starter, then with the 5000V design and the 400 and 700A ratings. The starters were built in Buffalo, NY, until the operation was transferred to Asheville, NC, in 1978, where it was discontinued in the late 1980s. Replacement Capabilities Renewal and Replacement Parts for LF Design Starters Refer to RPD 8855A for identifying the parts needed. Among the parts available are: The LF Air-Break Design AMPGARD Starter Product Description The LF air-break design AMPGARD starter was introduced in 1962. The LF design introduced the component-to-component circuitry concept. This design greatly reduced the currentcarrying connections and allowed for significant space savings. The 25L2 and 50L2 floormounted NEMA 1 structures were 26 inches wide x 30 inches deep x 90 inches high. The 25L2 came in 1, 2 or 3 starters per structure. The 50L2 came in 1 or 2 starters per structure. The 25L4 and 50L4 floormounted NEMA 1 starters were 36 inches wide x 30 inches deep x 90 inches high. These 400A starters could have been mounted two-high per structure. Current and potential transformers Control transformers Fuses O/L relays and heaters Isolation switches Some air-break contactor parts Technology Upgrades Add-On Vacuum Starter Structures New add-on vacuum structures as an extension to the LF type starter assembly may be connected directly to the main bus without a transition section. 50L4 Vacuum Replacement (Rear) 400A Air-to-Vacuum Contactor Replacement Description Style Number Basic contactor 2300/120V, 750 VA transformer: SJ contactor 2147A45G01 SL contactor 2147A50G01 Basic contactor 2300/120V, 2 kVA transformer: 13 400A Air-to-Vacuum Starter Cell Kit Complete full-voltage, nonreversing, induction, vacuum AMPGARD motor starter, 400A, 7200V maximum, for mounting in existing 36-inch wide enclosure. Includes main contactor, isolation switch, three power fuses, MP-3000 motor protection without RTD module, threephase current transformer, vertical bus, high and low voltage doors, and welded cell assembly for mounting in existing 36-inch wide enclosure. 1 400A Air-to-Vacuum Starter Cell Kit 8 Description Style Number SJ contactor 2147A45G02 Slide-out with SJ 2147A95G01 SL contactor 2147A50G02 Roll-out with SJ 2147A95G02 Slide-out with SL 2147A95G03 Roll-out with SL 2147A95G04 Basic contactor 4160/120V, 600 VA transformer: SJ contactor 2147A45G03 SL contactor 2147A50G03 2147A45G04 SL contactor 2147A50G04 Note: Style numbers listed above identify a basic contactor that might not include other available accessories that were specified on a customer order. Contact factory with original general order number starter drawing number and date of manufacture for assistance. 3 4 5 6 7 9 10 11 12 Basic contactor 4160/120V, 2 kVA transformer: SJ contactor 2 13 14 15 Completely New Starter Cell 16 17 50L4 (400A) Vacuum Replacement Contactor For replacing an existing 400A LF air contactor with the directly interchangeable 400A vacuum contactor. 18 19 20 The 25L7 and 50L7 floormounted NEMA 1 starters were 40 inches wide x 30 inches deep x 90 inches high. These 700A starters were mounted one per vertical structure. 21 22 23 24 50L4 Vacuum Replacement (Front) 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-89 13 Motor Control LF Air AMPGARD Starters (Medium Voltage) 1 2 3 4 5 6 50L7 Vacuum Retrofit 8 700A Air-to-Vacuum Conversion Kits These kits will convert an existing full-voltage nonreversing 700A air break starter to vacuum. 9 700A Air-to-Vacuum Conversion Kit 7 10 Description Style Number 11 450-630A maximum 2147A95G31 720A maximum 2147A95G32 12 25L2 Vacuum Replacement Contactor 50L2 Air-to-Vacuum Retrofit Kit This kit replaces the out-ofproduction 5000V, 200A air-break contactor with an SJ vacuum contactor, for starters built after 1974 with ISO-Switch shutter mechanism mounted in the cell. The customer keeps the existing starter cell and isolation switch and modifies the cell to accept the SJ contactor that is mechanically interlocked with the isolation switch. The rating remains 200A. Description Style Number 200A maximum 2147A95G30 Ampacity upgrade to 320A design for pre-1974 50L2 retrofit kits available. 14 15 16 25L2 Vacuum Replacement-- Front View 18 21 24 This solution uses the latest technology "SL" contactor and is designed to replace vintage 25L2, 2500V, 200A, 1962 air-break contactors. IQ Floor-Mounted Enclosure IQ Floor-Mounted Enclosure This kit is for mounting IQ family products. Includes standard AMPGARD structure construction to be used as a lineup extension. Each 90inch high x 30-inch deep section comes with two doors, each with a works-in-adrawer drawout panel. Each door has a maximum of three standard IQ cutouts with device panels. Supplied with or without IQ and PB devices. (Photo left shows two auxiliary sections with optional bus enclosure, IQ and PB devices.) Typical starter schematic 0.50-inch deep, flange LV door with three cut-outs for new devices Works-in-a-drawer slide-out panel for LV control devices Metering and Protective Relay Upgrades Description 2147A95G37 MP-3000 (without RTD) only 2147A95G39 DP-4000 only 2147A95G48 IQ 300 only 2147A95G49 Rear of 1/4 Turn Fastener Predrilled Holes for Additional Control Devices MP-3000 Rear View Indicating Lights and Pushbuttons Rear View Blank Device Panel Note: Low voltage door is hinged to slide-out control panel. Low Voltage Panel Completely Extended 25 V12-T13-90 Style Number DP-4000 and MP-3000 (without RTD) Works-in-a-Drawer Metering and Protective Relay LV Device Panel Wiring is Protected Between Low Voltage Panel and Hinged Low Voltage Door 2147A95G35 The kit includes: Interposing Control Relay DIN Rail Mounted 25L2 Vacuum Replacement-- Rear View Style Number MP-3000 and DP-4000 upgrades used for upgrading overload-relay technology from "Type-A," IQ 2000A, IQ 2000B or IQ 1000II to the latest technology. Also upgrades with a new, slideout, LV control panel. Routing of Control Wire in Wire Channel 20 23 Auxiliary section with cutouts only. 10-inch wide x 30-inch deep x 90-inch high (does not include bus enclosure, IQ or PB devices) Current Transformer Shorting Terminal Blocks (when specified) 19 22 Description 50L2 Air-to-Vacuum Retrofit Kit 13 17 IQ Floor-Mounted Upgrade Metering and Protective Relay Upgrades Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control SL and SJ Vacuum AMPGARD Starters (Medium Voltage) Classic AMPGARD SL and SJ Vacuum AMPGARD Originally a Westinghouse Product SJ Vacuum AMPGARD Assembly Product Description The SJ vacuum contactor was designed and engineered specifically for use in AMPGARD starters. The contactor is a low-chop design that permits application matching of the starter to the motor for 2200-7200V and ratings of 400 and 800A. The 400A contactor is available in both slide-out and roll-out configurations. The 800A contactor is available in the roll-out design only. The SJ AMPGARD is a horsepower specific starter design that uses the component-tocomponent circuitry concept. The full-voltage 400A rating in a NEMA 1 enclosure is 36 inches wide x 30 inches deep x 90 inches high. These 400A starters are mounted one- or two-high per structure. The 800A rating in an enclosure is 40 inches wide x 30 inches deep x 90 inches high in a one-high construction for a full-voltage starter. Ratings (Maximum) 400 and 800A, 3000 hp at 2500V; 5500 hp at 5000V; 8000 hp at 7200V. Chronology The SJ vacuum design AMPGARD starter was introduced in 1982 with the 400A rating. The 800A rating followed in 1987. With the introduction of the vacuum contactor, the air-break starter has been gradually phased out and is rarely specified in an assembly. The starters are built in Asheville, NC. AMPGARD assemblies were made available with the new SL Contactor in late 1999. Except for the 400A frame contactor, SJ and SL AMPGARD assemblies are virtually identical. Replacement Capabilities Renewal and Replacement Parts for SJ Design Starters Refer to RP.48J.01.T.E for identifying the parts needed. Common Replacement Parts for SL Design Starters Refer to RP02003002E for identifying the parts needed. Add-On Vacuum Starter Structures New add-on vacuum structures as an extension to the SJ type structure may be connected directly to the main bus without a transition section. Contact your local Eaton Field Sales office. Replacement Vacuum Contactors New replacement vacuum break contactors are available for all SJ model ratings. 13 400A Vacuum Roll-out Replacement Contactor Description Style Number Basic contactor 2300/120V, 750 VA transformer: SJ contactor 2147A45G01 SL contactor 2147A50G01 Basic contactor 2300/120V, 2 kVA transformer: SJ contactor 2147A45G02 SL contactor 2147A50G02 1 2 3 4 5 6 Basic contactor 4160/120V, 750 VA transformer: SJ contactor 2147A45G03 SL contactor 2147A50G03 Basic contactor 4160/120V, 2 kVA transformer: SJ contactor 2147A45G04 SL contactor 2147A50G04 Note: Style numbers listed above identify a basic contactor that might not include other available accessories that were specified on a customer order. Contact factory with original general order number, starter drawing number, and date of manufacture for assistance. 7 8 9 10 11 12 13 14 15 400A SL Roll-Out Replacement (Front) 16 400A SL Slide-Out Replacement (Front) 17 18 19 20 400A SL Roll-Out Replacement (Rear) 21 400A SL Slide-Out Replacement (Rear) 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-91 13 Motor Control SL and SJ Vacuum AMPGARD Starters (Medium Voltage) 1 400A Vacuum Starter Retrofit Kit 2 Description Style Number Slide-out with SJ 2147A95G01 3 Roll-out with SJ 2147A95G02 Slide-out with SL 2147A95G03 4 Roll-out with SL 2147A95G04 Completely New Starter Cell 7 8 9 10 11 12 13 14 15 Metering and Protective Relay Upgrades MP-3000 and DP-4000 upgrades used for upgrading overload-relay technology from "Type-A," IQ 2000A, IQ 2000B or IQ 1000II to the latest technology. Also upgrades with a new, slideout, LV control panel. Description DP-4000 and MP-3000 (without RTD) 400A Vacuum Starter Cell Kit The 400A vacuum starter cell kit is used to fill a blank cell in an SL or SJ AMPGARD assembly or to completely replace an existing 400A SL or SJ starter. It is a complete full-voltage, non-reversing, induction, vacuum AMPGARD motor starter, 400A, 7200V maximum, for mounting in existing 36-inch wide enclosure. It includes main contactor, isolation switch three power fuses, MP-3000 motor protection without RTD module, three-phase current transformer, vertical bus, high and low voltage doors, and welded cell assembly for mounting in existing 36-inch wide customer enclosure. 2147A95G48 IQ Data only 2147A95G49 Works-in-a-Drawer Metering and Protective Relay LV Device Panel Predrilled Holes for Additional Control Devices Rear of 1/4 Turn Fastener MP-3000 Rear View (when specified) Routing of Control Wire in Wire Channel Indicating Lights and Pushbuttons Rear View (when specified) Interposing Control Relay DIN Rail Mounted Wiring is Protected Between Low Voltage Panel and Hinged Low Voltage Door Blank Device Panel Low Voltage Panel Completely Extended Note: Low voltage door is hinged to slide-out control panel. 16 17 18 19 20 21 22 23 24 25 V12-T13-92 2147A95G37 DP-4000 only Typical starter schematic 0.50-inch deep, flange LV door with three cut-outs for new devices Works-in-a-drawer slide-out panel for LV control devices Current Transformer Shorting Terminal Blocks (when specified) Style Number MP-3000 (without RTD) only 2147A95G39 The kit includes: 5 6 Technology Upgrades Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control SLB and SLS Contactors AMPGARD (Medium Voltage) Next Generation AMPGARD SLB and SLS Contactors AMPGARD Next Generation AMPGARD Lineup-- Front View Product Description Medium voltage control reaches a higher level of design with the next generation of Cutler-Hammer AMPGARD starters from Eaton. This product incorporates 60 years of experience with over 75,000 units installed worldwide. The SLB and SLS contactor is a low-chop design that controls 200-8000 hp motors with ratings of 400 and 800A vacuum contactors. The contactor is available in a stab (SLS) or bolted (SLB) design within the starter cell. The two-high structure design can accommodate two 400A or one 800A contactor/starter designs. The two-high structure is 36 W x 92 H x 30 D inches (914.4 x 2336.8 x 762.0 mm), which includes a 12-inch high top-mounted main bus compartment. 13 Ratings (Maximum) 400 and 800A 3000 hp at 2500V; 5500 hp at 5000V; 8000 hp at 7200V. Chronology The SLB and SLS vacuum design AMPGARD starter was introduced in 2005 with both 400 and 800A ratings to be incorporated into the next generation of AMPGARD assembly. The starters are built in Asheville, NC. The new SLS and SLB contactors will not be interchangeable with the existing SJ or SL contactors. 1 2 3 4 Stab-In AMPGARD 400A Contactor--Rear View 5 6 7 Replacement Capabilities 8 For further information, contact the Asheville plant at 1-800-523-3775. 9 10 Stab-In AMPGARD 800A Contactor--Rear View 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-93 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Motor Control SL and SJ Vacuum AMPGARD Starters (Medium Voltage) AMPGARD IT. Soft Start Components The Cutler-Hammer AMPGARD IT. Soft Start components are now available for upgrading existing full-voltage and reduced-voltage starters. The requirements to convert starters into AMPGARD IT. Soft Start will depend on specific configurations of the existing starter. Space will be required for two 36-inch wide, 45-inch high cells that are ideally mounted in the same vertical structure. The upper compartment contains the `M' Contactor Cell and the lower compartment contains the SCR Truck Cell. The new door provided with the SCR Truck Cell includes the MV801 control module and is made to interlock with the door on the upper compartment. If the targeted upgrade is for a FVNR AMPGARD starter presently located in the upper compartment, then the conversion is simplified by using the existing FVNR starter as the `M' contactor cell and converting the bottom compartment into the SCR truck cell. The `M' contactor load terminals are connected to the SCR truck cell terminals using three copper bus connectors. Available SCR truck ratings include 200A and 400A. See Page V12-T13-95 for a description of other existing starter configurations. The advanced diagnostics included in the MV801 control module include: MV801 Control Module AMPGARD IT. Soft Start (Doors Open) SCR Truck (Rear) AMPGARD IT. Soft Start Phase loss Phase imbalance Jam Stall Over/undervoltage Motor overload 22 SCR Truck Cell 23 24 25 V12-T13-94 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com Motor Control Synchronous 13 Typical AMPGARD Starter Configurations Example 1 (Before Retrofit) Example 2 (Before Retrofit) 1 Example 1 and 2 (After Retrofit) 2 3 Upper Compartment 4 `M' Contactor 5 6 Lower Compartment 7 New SCR Truck Cell 8 Note: Example 1--Upper Compartment must be converted to `M' contactor cell. Lower compartment must be converted into SCR truck cell. 9 Note: Example 2--Upper compartment FVNR can be used as the `M' contactor cell. Lower compartment must be converted to SCR truck cell. Example 3 (Before Retrofit) 10 11 Example 3 (After Retrofit) 12 `R' Contactor (RVAT) 13 Upper Compartment `S' (RVAT) or `R' (RVPR) `M' Contactor 14 15 Available for Other Use 16 Autotransformer or Reactor `M' Contactor New SCR Truck Cell 17 18 19 Note: Example 3--`M' contactor cell can be relocated to upper compartment. Lower compartment must be converted into SCR truck cell. 20 21 22 23 24 25 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com V12-T13-95 13 1 2 Motor Control Synchronous AMPGARD Solutions Overview AMPGARD Selection Table AMPGARD Aftermarket Products Available 4 AMPGARD OIL 1945-1957 -- AMPGARD AH 1948-1957 -- 5 AMPGARD AMI 1948-1957 AMPGARD 25L2 1962-1990 6 RPD8855A AMPGARD 50L2 1963-1981 6 RPD8855A 6 7 8 9 10 11 12 13 14 15 16 Cell 2 Isolation Switch 3 Class 1 Reconditioning 3 Vintage Add-on Structure 1 Vacuum Replacements Installed Equipment Contactor 4 -- AMPGARD 50V4 1972-1979 RP48J01TE 1966-1989 6 RPD8855A AMPGARD 25/50L7 1969-1989 6 RPD8855A AMPGARD V202 (SJ) 400A 1982-2000 RP48J01TE AMPGARD S202 (SJ) 400A 1987-2000 RP48J01TE AMPGARD W210 (SL) 400A 2000- RP02003002E AMPGARD F210 (SL) 400A 2000- AMPGARD V202 (SJ) 800A 1985- Synchronous Control 1950- RP02003002E RP48J01TE Notes 1 Add-on structures contain vacuum starters only. 2 Complete cell including frame, ISO-switch, vacuum or air contactor, and all components to complete a starter. 3 Isolation switch only (LFR replaced LFM after 1974). 4 Complete contactor, available in SJ or SL. 5 New, genuine parts per original specs. Vacuum replacements-- OIL, AH, AMI (one-high starters) Complete Cell Retrofill 25L2 Vacuum Replacement Contactor 50L2 Vacuum Retrofit Kit 50V4 Vacuum Replacement Contactor 25/50L4 Vacuum Replacement Contactor Synchronous Mark V Solid-State Control Retrofit 25/50L7 Vacuum Replacement Contactor and Some Cell Modification 6 Check with factory. Further Information Publication Number Description RPD8855A Renewal Parts Data for AMPGARD LF Air-Break Vintage 200-700A RPD8855S Renewal Parts Data for AMPGARD Slipsyn Synchronous Control 18 RP48J01TE Renewal Parts for AMPGARD SJ Vacuum-Break Vintage 400-800A RP02003002E Common Renewal Parts for AMPGARD SL 400A Vacuum Contactors 19 TD48A01ATE Technical Data for AMPGARD MV Starters PG48C01TE Product Guide "SL" Medium Voltage Vacuum Contactors 20 IB48008 Instructions for AMPGARD Mark V Solid-State, Brush-Type, Synchronous Motor Controllers IB48009 Instructions for AMPGARD Synchronous Motor Field Regulator with VAR and PF Control 22 Reference Material AMPGARD 25/50L4 17 21 Parts 5 Pricing Information Price and Availability Digest (PAD) 23 24 25 V12-T13-96 Volume 12--Aftermarket, Renewal Parts and Life Extension Solutions CA08100014E--November 2013 www.eaton.com RP04304009E