www.CarlisleIT.com
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Carlisle Interconnect Technologies (CarlisleIT) is one of the world’s leading designers and manufacturers of high-performance
wire and cable including fiber, RF/Microwave, specialty and filtered connectors, cable assemblies, complex harnesses, integrated
installation kits and ARINC trays, racks and shelf assemblies, and offers engineering and certification services with DER, DAR,
and DMIR personnel on staff. For over 70 years, CarlisleIT has been delivering highly reliable products to Aerospace, Defense,
Medical, Industrial and other markets. Originally founded as the Tensolite Company in 1940, CarlisleIT has grown dramatically
and now encompasses many recognized brands beyond Tensolite, including CDI, ECS, Jerrik, and QMI. CarlisleIT’s commitment
to innovation, global manufacturing and continuous improvement through the Carlisle Operating System (COS) make us ideally
suited to support your most demanding programs and applications. Headquartered in St. Augustine, Florida CarlisleIT has
operations in Arizona, California, Florida, Washington, Wisconsin and China. For more information, visit www.CarlisleIT.com.
3
* Product Specifications are subject to change without notice. Specification Information contained herein is provided for reference only.
Below is a typical BMS part number format.
The following pages contain valuable information on BMS wire.
BMS13-XX TXX CXX GXXX
BMS SPECIFICATION
CONSTRUCTION
NUMBER OF CONDUCTORS
AWG
BMS WIRE & CABLE
TYPE CLASS WIRE SIZE
(AWG)
INSULATION
THICKNESS
(MIL)
CONDUCTOR SHIELD JACKET TEMPERATURE
RATING
(DEGREES C)
MIN MAX MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX
Annealed
Copper
High Strength
Copper Alloy
Annealed
Copper
Annealed
Copper
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
Annealed
Copper
High Strength
Copper Alloy
Annealed
Copper
High Strength
Copper Alloy
Annealed
Copper
High Strength
Copper Alloy
Annealed
Copper
Annealed
Copper
Annealed
Copper
Annealed
Copper
Annealed
Copper
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
1
1
2
1
1
2
1
1
1
1
1
1
2
1
1
2
1
5
5
5
5
5
5
5
6
6
7
6
4
6
5
4
6
5
4
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
20
20
10
16
10
12
16
16
16
4/0
16
4/0
16
8
16
12
12
10
12
12
6
6
6
6
6
6
6
10
10
8
8
8
8
8
10
15
15
15
Tin
Nickel
Tin
Tin
Silver
Silver
Silver
Tin
Silver
Tin
Silver
Tin
Silver
Tin
Tin
Tin
Tin
Tin
--
--
Copper
--
--
Copper
--
--
--
--
--
Copper
Copper
--
Copper
--
--
Copper
--
--
Tin
--
--
Tin
--
--
--
--
--
Tin
Tin
--
Tin
--
--
Tin
--
--
ETFE
ETFE
--
ETFE
ETFE
--
--
--
--
ETFE
ETFE
ETFE
ETFE
--
ETFE
ETFE
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
BMS 13-48
Extruded Cross-Linked ETFE, 600V, Wire and Cable."General Purpose" for use
in both pressurized, and unpressurized areas of aircraft.
Standard jacket color: White. (Except Type 08, and 10, 22AWG= pastel green.)
Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange.
MATERIAL
4
TYPE CLASS WIRE SIZE
(AWG)
INSULATION
THICKNESS
(MIL)
CONDUCTOR SHIELD JACKET TEMPERATURE
RATING
(DEGREES C)
MIN MAX MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
Annealed
Copper
High Strength
Copper Alloy
Annealed
Copper
High Strength
Copper Alloy
High Strength
Copper Alloy
Annealed
Copper
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
Annealed
Copper
Annealed
Copper
High Strength
Copper Alloy
Annealed
Copper
High Strength
Copper Alloy
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
1
2
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
6
5
4
6
6
4
5
5
4
5
5
5
6
6
5
4
6
6
4
4
4
24
20
20
24
24
24
24
24
24
24
24
24
24
24
20
20
24
24
24
22
24
16
18
18
16
16
16
12
16
12
16
16
16
16
16
18
18
12
12
16
10
16
15
15
15
15
10
10
6
6
8
8
6
6
8
8
15
15
8
8
8
8
8
Silver
Silver
Silver
Nickel
Nickel
Nickel
Tin
Nickel
Tin
Silver
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Silver
Silver
Nickel
Tin
Nickel
--
--
Copper
--
--
Copper
Flat Copper
Flat Copper
Flat Copper
Flat Copper
Copper
--
--
Copper
--
Copper
--
Copper
Double Copper Braid
Double Copper Braid
Flat Copper
--
--
Tin
--
--
Tin
Tin
Tin
Tin
Tin
Tin
--
--
Tin
--
Tin
--
Tin
Tin
Tin
Tin
--
ETFE
ETFE
--
--
ETFE
ETFE
ETFE
ETFE
ETFE
ETFE
ETFE
--
ETFE
ETFE
ETFE
--
ETFE
ETFE
ETFE
ETFE
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
BMS 13-48 (continued)
BMS WIRE & CABLE
MATERIAL
5
TYPE CLASS WIRE SIZE
(AWG)
INSULATION
THICKNESS
(MIL)
CONDUCTOR SHIELD JACKET TEMPERATURE
RATING
(DEGREES C)
MIN MAX MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX
Annealed
Copper
High Strength
Copper Alloy
Annealed
Copper
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
1
2
3
4
5
6
1
1
1
1
1
1
4
4
4
4
1
4
22
22
22
22
22
22
10
10
14
10
10
14
25
25
25
25
35
35
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
--
--
Copper Braid
Copper Braid
--
Copper Braid
--
--
Nickel
Nickel
--
Nickel
Inorganic Fiber
PTFE Tape Braid
Inorganic Fiber
PTFE Tape Braid
Inorganic Fiber
PTFE Tape Braid
Inorganic Fiber
PTFE Tape Braid
Inorganic Fiber
PTFE Tape Braid
Inorganic Fiber
PTFE Tape Braid
-65
-65
-65
-65
-65
-65
260
260
260
260
260
260
BMS 13-55
Insulated Thin Wall Fire Resistant, High Temperature, 600V, Wire and Cable
Standard jacket color: White with Red Stripe. Multiconductor Standard colors= Red, blue, yellow, green.
MATERIAL
TYPE CLASS WIRE SIZE
(AWG)
INSULATION
THICKNESS
(MIL)
CONDUCTOR SHIELD JACKET TEMPERATURE
RATING
(DEGREES C)
MIN MAX MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX
Annealed
Copper
Annealed
Copper
Annealed
Copper
Annealed
Copper
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
1
2
3
4
5
6
7
8
9
1
1
1
2
1
1
1
2
1
8
4
4
4
8
4
4
4
3
24
24
24
24
24
24
24
24
24
4/0
8
12
12
12
12
12
16
16
16
16
18
22
22
22
22
22
22
22
22
22
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
--
Copper Braid
--
--
Copper Braid
Copper Braid
Copper Braid
--
Copper Braid
--
Nickel
--
--
Nickel
Nickel
Nickel
--
Nickel
--
--
PTFE/Tape
PTFE/Tape
--
--
PTFE/Tape
PTFE/Tape
PTFE/Tape
-65
-65
-65
-65
-65
-65
-65
-65
-65
260
260
260
260
260
260
260
260
260
BMS 13-58
Extreme Environment, Nickel Coated Copper Conductor, 600V, Wire and Cable
Intended for use in areas where exposure to thermal changes and corrosive fluids are normal
Standard jacket color: Light Gray. Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange, brown, white.
MATERIAL
6
TYPE CLASS WIRE SIZE
(AWG)
INSULATION
THICKNESS
(MIL)
CONDUCTOR SHIELD JACKET TEMPERATURE
RATING
(DEGREES C)
MIN MAX MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX
Annealed
Copper
Annealed
Copper
Annealed
Copper
High Strength
Copper Alloy
High Strength Copper Alloy
Annealed Copper
High Strength
Copper Alloy
Annealed
Copper
Annealed
Copper
Annealed
Copper
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
Annealed
Copper
Annealed
Copper
High Strength Copper Alloy
Annealed Copper
High Strength
Copper Alloy
Annealed
Copper
Annealed
Copper
Annealed
Copper
Annealed
Copper
Annealed
Copper
EC Aluminum
High Strength
Copper Alloy
Annealed
Copper
High Strength
Copper Alloy
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
1
2
1
1
2
1
1
2
5
1
1
2
1
2
1
2
1
2
1
1
2
1
10
7
1
8
4
4
8
4
4
8
6
4
8
8
6
4
6
6
6
6
6
6
8
5
4
3
10
7
4
22
22
22
24
24
14
24
22
22
22
22
24
24
24
22
22
24
14
24
22
22
22
22
22
8
18
20
24
4/0
10
10
16
16
10
16
4/0
10
10
18
16
16
16
10
10
16
10
16
10
10
4/0
10
10
4/0
18
20
16
8
8
8
8
8
8
8
19
19
19
19
19
19
6
6
6
6
6
6
6
8
8
8
19
8
8
8
Tin
Tin
Tin
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Tin
Tin
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
--
Nickel
Tin
Nickel
--
Copper Braid
--
--
Copper Braid
--
--
Copper Braid
--
--
Copper Braid
--
Copper Braid
--
Copper Braid
--
Copper Braid
--
--
Copper Braid
--
--
--
Copper Braid
Double
Copper Braid
--
Tin
--
--
Tin
--
--
Nickel
--
--
Nickel
--
Tin
--
Tin
--
Nickel
--
--
Nickel
--
--
--
Nickel
Nickel
--
Polyimide/PTFE
Polyimide/PTFE
--
Polyimide/PTFE
Polyimide/PTFE
--
Polyimide/PTFE
Polyimide/PTFE
--
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
--
Polyimide/PTFE
Polyimide/PTFE
--
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
150
150
150
260
150
260
260
260
260
260
260
260
150
150
150
260
260
260
260
260
260
175
260
150
260
BMS 13-60
Arc Resistant, 600V, Annealed Copper, Copper Alloy, and Aluminum Wire and Cable
Standard jacket color: White. (Except Type 01 and 22AWG= pastel green).
Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange, brown (except type 23).
MATERIAL
7
TYPE CLASS WIRE SIZE
(AWG)
INSULATION
THICKNESS
(MIL)
CONDUCTOR SHIELD JACKET TEMPERATURE
RATING
(DEGREES C)
MIN MAX MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX
High Strength
Copper Alloy
High Strength
Copper Alloy
Annealed
Copper
Annealed
Copper
High Strength
Copper Alloy
Annealed
Copper
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
Annealed
Copper
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
Annealed
Copper
Annealed
Copper
Annealed
Copper
High Strength
Copper Alloy
High Strength
Copper Alloy
Annealed
Copper
High Strength
Copper Alloy
Annealed
Copper
High Strength
Copper Alloy
High Strength
Copper Alloy
Annealed
Copper
High Strength
Copper Alloy
Annealed
Copper
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
8
8
8
6
6
6
6
8
6
6
6
8
6
6
6
6
4
4
4
4
4
4
4
4
4
3
4
24
22
22
22
24
22
24
22
24
26
26
26
22
26
26
24
22
22
22
24
24
20
24
22
26
26
22
22
22
16
16
10
10
16
16
16
16
16
16
16
16
10
12
16
16
10
10
16
20
16
10
16
10
16
16
10
16
10
8
8
6
6
6
6
6
8
8
6
6
6
6
8
8
8
8
19
10
10
8
8
6
6
6
6
6
6
19
NIckel
NIckel
Tin
Nickel
Nickel
Tin
Nickel
Tin
Nickel
Silver
Silver
Nickel
Nickel
Silver
Silver
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Double Flat Copper
Braid
Double Copper Braid
--
--
--
Flat Copper Braid
Flat Copper Braid
Flat Copper Braid
Flat Copper Braid
--
Flat Copper
Flat Copper
Flat Copper
--
Flat Copper
Flat Copper
Flat Copper
Flat Copper
--
--
Copper Braid
Copper Braid
Double Copper Braid
Double Copper Braid
Copper Braid
Flat Copper
Flat Copper
Double Copper Braid
Double Copper Braid
Tin
Nickel
--
--
--
Tin
Tin
Tin
Tin
--
Silver
Silver
Silver
--
Silver
Silver
Silver
Nickel
--
--
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
Polyimide/PTFE
Polyimide/PTFE
--
--
--
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
--
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
--
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
--
--
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
-65
150
260
150
260
260
150
150
150
150
200
200
200
200
200
200
200
200
260
260
260
260
260
260
260
260
260
260
260
260
BMS 13-60 (continued)
Arc Resistant, 600V, Annealed Copper, Copper Alloy, and Aluminum Wire and Cable
Standard jacket color: White. (Except Type 01 and 22AWG= pastel green).
Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange, brown (except type 23).
MATERIAL
TYPE IMPEDANCE NOM
O.D.
CENTER
CONDUCTOR
DIAMETER
CONDUCTOR SHIELD JACKET TEMPERATURE
RATING
(DEGREES C)
MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX
Annealed
Copper
Annealed
Copper
Annealed
Copper
Annealed
Copper
Annealed
Copper
Annealed
Copper
OE
OF
OG
OH
OJ
OK
50 ohm
50 ohm
50 ohm
50 ohm
50 ohm
50 ohm
.111
.141
.187
.252
.322
.488
.0233
.0332
.0470
.0650
.0884
.1430
Silver
Silver
Silver
Silver
Silver
Silver
Round and
Flat Copper
Round and
Flat Copper
Round and
Flat Copper
Round and
Flat Copper
Round and
Flat Copper
Round and
Flat Copper
Silver
Silver
Silver
Silver
Silver
Silver
FEP
FEP
FEP
FEP
FEP
FEP
-55
-55
-55
-55
-55
-55
200
200
200
200
200
200
Silver Coated Conductor, PTFE Dielectric, Double Braid, Light Weight, 50 ohms, COAX
Standard jacket color: Brown.
INSULATION
.0244
.0348
.049
.067
.0904
.147
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
TYPE CLASS WIRE SIZE
(AWG) INSULATION CONDUCTOR SHIELD JACKET TEMPERATURE
RATING
(DEGREES C)
MIN MAX MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX
--
High Strength
Copper Alloy
1
2
--
1
--
4
--
22
--
10
--
Inorganic Fiber
PTFE Tape & Braid
--
Nickel
--
Copper
--
Nickel
--
Inorganic Fiber
PTFE Tape & Braid
--
-65
--
310
Insulated Fire Resistant, High Temperature Wire and Cable
Standard jacket color: White with Red Stripe. Multiconductor Standard colors= Red, blue, yellow, green.
TYPE CLASS GRADE OPTICAL FIBER SECONDARY BUFFER JACKET TEMPERATURE
RATING
(DEGREES C)
MATERIALCOATING MIN MAX
62.5/125/250 Multimode Fiber
62.5/125/250 Multimode Fiber
62.5/125/250 Multimode Fiber
62.5/125/250 Multimode Fiber
1
2
3
4
1
1
1
2
A
A
A
A
Polyimide Tape
over Expanded PTFE
Polyimide Tape
over Expanded PTFE
Polyimide Tape
over Expanded PTFE
Polyimide Tape
over Expanded PTFE
Acrylate
Acrylate
Acrylate
Acrylate
PFA
--
PFA
PFA
-55
-55
-55
-55
100
100
100
100
Aerospace Grade Optical Fiber Cable
TYPE CLASS WIRE SIZE
(AWG) INSULATION CONDUCTOR SHIELD JACKET TEMPERATURE
RATING
(DEGREES C)
MATERIAL COATING MATERIAL COATING MIN MAX
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
3
4
7
8
4
4
2
2
24
22
24
24
PTFE
PTFE
PTFE
PTFE
Silver
Silver
Silver
Silver
Flat and
Round copper
Flat and
Round copper
Flat and
Round copper
Flat and
Round copper
Tin
Tin
Tin
Tin
FEP
FEP
FEP
FEP
-55
-55
-55
-55
150
150
150
150
100 ohm Databus Cable
DESCRIPTION
8
STRENGTH
MEMBER
Aramid Fiber/
Fiberglass Braid
--
Aramid Fiber/
Fiberglass Braid
Aramid Fiber/
Fiberglass Braid
8
MATERIAL
MATERIAL
MATERIAL
MATERIAL
BMS 13-72
BMS 13-71
BMS 13-67
BMS 13-65
MATERIAL
9
TYPE CONDUCTOR SHIELD JACKET
MIN MAX MATERIAL COATING MATERIAL COATING
High Strength
Copper Alloy
High Strength
Copper Alloy
1
2
PTFE
PTFE
Silver
Silver
Flat Copper
and Round Copper
Flat Copper
and Round Copper
Tin
Tin
Polyimide/PTFE
Polyimide/PTFE
Wire, Electric, Twinax, 120 Ohm, Data Bus Cable
MATERIAL
CLASS INSULATION
2
2
26
26
20
20
TYPE CLASS WIRE SIZE
(AWG)
INSULATION
TYPE
& THICKNESS (MIL)
CONDUCTOR SHIELD JACKET TEMPERATURE
RATING
(DEGREES C)
MIN MAX MIN MAX MATERIAL COATING MATERIAL COATING MIN MAX
Annealed
Copper
Annealed Copper -
Fine Strand
Aluminum
Fine Strand
Annealed Copper -
Fine Strand
Annealed
Copper
Annealed
Copper
Annealed
Copper
Annealed
Copper
Annealed
Copper
01
02
03
04
05
06
07
08
09
1
1
1
1
1
1
1
1
3
4
3
3
3
4
4
3
4
3
18
8
8
8
18
18
18
18
16
10
3/0
4/0
3/0
10
10
10
12
14
NIckel
NIckel
--
Nickel
Nickel
Nickel
Nickel
Nickel
Nickel
--
--
--
--
Copper Braid
Double Copper Braid
--
Copper Braid
Double Copper Braid
--
--
--
--
Nickel
Nickel
--
Nickel
Nickel
--
--
--
--
ETFE
ETFE
--
PTFE tape
PTFE tape
-65
-65
-65
-65
-65
-65
-65
-65
-65
175
175
175
260
175
175
260
260
260
MATERIAL
ETFE
25 mils
Flex-ETFE
33 mils
Flex-ETFE
33 mils
PTFE tape
33 mils
ETFE
25 mils
ETFE
25 mils
PTFE tape
25 mils
PTFE tape
25 mils
PTFE tape
25 mils
Arc Resistant, 1500V, Annealed Copper and Aluminum Wire and Cable
TYPE CLASS WIRE SIZE
(AWG) INSULATION CONDUCTOR SHIELD JACKET TEMPERATURE
RATING
(DEGREES C)
MATERIAL COATING MATERIAL COATING MIN MAX
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
High Strength
Copper Alloy
3
4
7
8
4
4
2
2
24
22
24
24
PTFE
PTFE
PTFE
PTFE
Silver
Silver
Silver
Silver
Flat and
Round copper
Flat and
Round copper
Flat and
Round copper
Flat and
Round copper
Tin
Tin
Tin
Tin
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
Polyimide/PTFE
-55
-55
-55
-55
150
150
150
150
100 Ohm Databus Cable
MATERIAL
TYPE CONDUCTOR SHIELD JACKET
MATERIAL COATING MATERIAL COATING
High Strength
Copper Alloy
Annealed Copper
High Strength
Copper Alloy
High Strength
Copper Alloy
1
3
4
6
PTFE
PTFE
PTFE
PTFE
Silver
Silver
Silver
Silver
Flat Copper
and Round Copper
Flat Copper
and Round Copper
Flat Copper
and Round Copper
Flat Copper
Tin
Tin
Tin
Tin
FEP
FEP
FEP
FEP
100 Ohm Data Bus Cable
MATERIAL
CLASS INSULATION
2
4
4
2
24
22
24
24
S280W502
BMS 13-83
BMS 13-80
BMS 13-78
WIRE SIZE
(AWG)
WIRE SIZE
(AWG)
10
Airbus Specification
Wire & Cable
AIRBUS SPECIFICATION
WIRE & CABLE
AWG
Size
ASN
EO261 CF • Conductor : Nickel Plated Copper (AWG 22 to 10), High Strength Nickel Plated Copper Alloy (AWG 26 & 24)
• Insulation : Polyimide Tapes + Topcoat
• Suitable for UV Laser Marking 26 to 10 200ºC
Rating
Temp.
Construction
Hook up Wires - Airframe Wiring
ASN
EO264 PF 26 to 10 200ºC
ASN
EO266 QF
4 CF or EN 2266 Basic Cores Twisted Cable
26 to 10 200ºC
ASN
EO268 RF
3 CF or EN 2266 Basic Cores Twisted Cable
26 to 10 200ºC
Ref.
Ref. Type
Specifications
ASN/ABS/NSA EN
2266
2266
2266
2266
2 CF or EN 2266 Basic Cores Twisted Cable
ASN
EO270 SJ 1 CF or EN 2266 Basic Core + • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide Tapes + Topcoat ASN 26 to 14
EN 26 to 10 200ºC
2713
ASN
EO272 TK 2 CF or EN 2266 Basic Cores + • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide Tapes + Topcoat ASN 26 to 12
EN 26 to 10 200ºC
2713
ASN
EO274 UD 3 CF or EN 2266 Basic Cores + • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide Tapes + Topcoat ASN 26 to 14
EN 26 to 12 200ºC
2713
VL 4 EN 2266 Basic Cores + • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide Tapes + Topcoat EN 26 to 14 200ºC
2713
AWG
Size
DM • Conductor : Nickel Plated Copper (AWG 22 to 06), High Strength Nickel Plated Copper Alloy (AWG 26 & 24)
• Insulation : Polyimide + PTFE Tapes
• Suitable for UV Laser Marking
26 to 06 260ºC
Rating
Temp.
Construction
Hook up Wires - Airframe Wiring
PN 26 to 06 260ºC
QL
4 DMA of EN 2267-007 Basic Cores Twisted Cable
26 to 06 260ºC
RK
3 DMA of EN 2267-007 Basic Cores Twisted Cable
26 to 06 260ºC
Ref.
Ref.
Specifications
Cable Code EN
2267-008A
2267-007B
2267-007C
2267-007D
2 DMA of EN 2267-007 Basic Cores Twisted Cable
GJ 1 DMA or EN 2267-007 Basic Cores + • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 26 to 10 260ºC
2714-011A
MH 2 DMA or EN 2267-007 Basic Cores + • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 26 to 10 260ºC
2714-011B
UU 3 DMA or EN 2267-007 Basic Cores + • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 26 to 10 260ºC
2714-011C
VV 4 DMA or EN 2267-007 Basic Cores + • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 26 to 14 260ºC
2714-011D
Arc Tracking & Hydrolysis Resistant - Hybrid Insulation Type
MJ 5 DMA or EN 2267-007 Basic Cores + • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 18 to 12 260ºC
2714-012E
11
AWG
Size
DR • Conductor : Nickel Plated Copper (AWG 22 to 2), High Strength Nickel Plated Copper Alloy (AWG 26 & 24)
• Insulation : Special Polyimide Tape + PTFE Tape(s)
• Suitable for UV Laser Marking
26 to 2 260ºC
Rating
Temp.
Construction
Hook up Wires - Airframe Wiring
DRB 26 to 4 260ºC
DRC
4 DRA of EN 2267-009A Basic Cores Twisted Cable
26 to 4 260ºC
DRD
3 DRA of EN 2267-009A Basic Cores Twisted Cable
26 to 14 260ºC
Ref.
Ref.
Specifications
Cable Code EN
2267-010A
2267-009B
2267-009C
2267-009D
2 DRA of EN 2267-009A Basic Cores Twisted Cable
MLA 1 DRA or EN 2267-009A Basic Core • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 26 to 10 260ºC
2714-013A
MLB 2 DRA or EN 2267-009A Basic Core • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 26 to 10 260ºC
2714-013B
MLC 3 DRA or EN 2267-009A Basic Core • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 26 to 10 260ºC
2714-013C
MLD 4 DRA or EN 2267-009A Basic Core • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 26 to 14 260ºC
2714-013D
Arc Tracking & Hydrolysis Resistant - Light Weight
MME 5 DRA or EN 2267-009A Basic Core • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 18 to 12 260ºC
2714-014E
MMF 6 DRA or EN 2267-009A Basic Core • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes On request 260ºC
2714-014F
MMG 7 DRA or EN 2267-009A Basic Core • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 24 260ºC
2714-014G
AWG
Size
AD • Conductor : Nickel Copper Clad Aluminum (AWG 24 to 4), Nickel Plated Aluminum (AWG 3 to 000)
• Insulation : Special Polyimide Tape + PTFE Tape(s)
• Suitable for UV Laser Marking
24 to 4
3 to 000 180ºC
Rating
Temp.
Construction
Hook up Wires - Airframe Wiring
ADB 24 to 4
3 to 000 180ºC
ADC
4 ADA of ABS 1354 Basic Cores Twisted Cable
24 to 4
3 to 000 180ºC
ADD
3 ADA of ABS 1354 Basic Cores Twisted Cable
24 to 4
3 to 1 180ºC
Ref.
Ref.
Specifications
ABS EN
ABS 0949
ABS 1354
ABS 1354
ABS 1354
2 ADA of ABS 1354 Basic Cores Twisted Cable
ADE 1 ADA or ABS 1354 Basic Core • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 24 180ºC
ABS 1354
VNA 2 ADA or ABS 1354 Basic Core • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 24 to 10 180ºC
ABS 1356
VNB 3 ADA or ABS 1354 Basic Core • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 24 to 10 180ºC
ABS 1356
VNC 4 ADA or ABS 1354 Basic Core • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 24 to 10 180ºC
ABS 1356
Arc Tracking & Hydrolysis Resistant - Hybrid Insulation Type - Aluminum Conductors
VND 5 ADA or ABS 1354 Basic Core • Shield : Nickel Plated Copper Spiral Shield
Suitable for UV Laser Marking • Sheath : Polyimide + PTFE Tapes 24 to 14 180ºC
ABS 1356
Type
12
Overall
Diameter
(nominal) mm
KE
• Inner Conductor : Silver Plated Copper Alloy
• Dielectric Core : PTFE
• Outer Conductor : 3 Silver Plated Copper Braids
• Jacket : 2 FEP Jackets
3.45 50Ω
Characteristic
Impedance
Construction
Coaxial Cables
Ref.
Ref.
Specifications
ASN/ABS/NSA EN
ECS
0757
Type Ref.
MILC 17
No
similar
type
WD
• Inner Conductor : Silver Plated Copper
• Dielectric Core : Foamed FEP
• Outer Conductor : 2 Silver Plated Copper Braids
• Jacket : FEP
7.70 50Ω
ASN
E0406
EN
4604-
008
No
similar
type
WM
• Inner Conductor : Silver Plated Copper
• Dielectric Core : Low Density PTFE
• Outer Conductor : 1 Silver Plated Copper Tape
• Jacket : FEP
3.85 50Ω
ASN
E0691
EN
4604-
006
No
similar
type
WN
• Inner Conductor : Silver Plated Copper
• Dielectric Core : Low Density PTFE
• Outer Conductor : 1 Silver Plated Copper Tape + Silver Plated Copper Braid
• Jacket : PTFE
8.00 50Ω
ASN
E0692
EN
4604-
007
No
similar
type
WS
• Inner Conductor : Silver Plated Copper
• Dielectric Core : PTFE
• Outer Conductor : Silver Plated Copper Braid + High Immunity Tape +
Silver Plated Copper Braid
• Jacket : Polyimide Tape
2.50 50Ω
ASN
E0752
EN
4604-
004
No
similar
type
WZ
• Inner Conductor : Silver Plated Copper
• Dielectric Core : Low Density PTFE
• Outer Conductor : 1 Metalized Foil + 1 Silver Plated Copper Braid
• Jacket : FEP
3.55 50Ω
EN
4604-
003
No
similar
type
XE
• Inner Conductor : Silver Plated Annealed Copper Covered Steel
• Dielectric Core : PTFE
• Outer Conductor : 1 Silver Plated Copper Braid
• Jacket : PTFE
2.70 50Ω
NSA
935 344
M17/138
00001
RG 188 AU
XF
• Inner Conductor : Silver Plated Copper
• Dielectric Core : PTFE
• Outer Conductor : 2 Silver Plated Copper Braids
• Jacket : FEP
4.95 50Ω
ASN
E0293
WL
• Inner Conductor : Silver Plated Copper Alloy
• Dielectric Core : Low Density Fluorocarbon
• Outer Conductor : 2 Silver Plated Copper Braids
• Jacket : PFA
2.30 75Ω
ASN
E0690
EN
4604-
005
No
similar
type
WH
• Inner Conductor : Silver Plated Annealed-Copper-Covered Steel
• Dielectric Core : PTFE
• Outer Conductor : 1 Silver Plated Copper Braid
• Jacket : PFA
3.58 95Ω
ASN
E0634
M17/175
00001
RG 400 U
M17/137
00001
200ºC
200ºC
200ºC
200ºC
200ºC
200ºC
200ºC
200ºC
200ºC
200ºC
Rating
Temp.
13
Overall
Diameter
(nominal)
mm
WF
• Conductor : Nickel Plated Copper Alloy
• Insulation : PTFE
• Shield : Nickel Copper Braid
• Sheath : Polyimide Tapes
3.30 24
AWG
Size
Construction
Twinax Bus
Ref.
Ref.
Specifications
ASN/ABS/NSA EN
ABS
0386
Type
HE 4.50 24
ASN
E0259
XM 3.10 24
ASN
E0290
EN
3375-
006
HJ 3.00 26
ASN
E0849
EN
3375-
004-C
WJ 3.70 24
ASN
E0479
EN
4604-
004-B
WJ 3.70 24
EN
3375-
004-B
WV 3.80 24
WW 2.90 26
ECS
0700
WY 2.50 26
ASN
E0811
EN
3375-
005
Rating
Temp.
200ºC
150ºC
200ºC
200ºC
150ºC
200ºC
200ºC
200ºC
200ºC
Shielded & Sheathed
100 Ω Data Bus Twisted Pair
• Conductor : Silver Plated Copper Alloy
• Insulation : PTFE
• Shield : Nickel Plated Copper Braid
• Sheath : Polyimide Tapes
Shielded & Sheathed
125 ΩData Bus Twisted Pair
• Conductor : Silver Plated Copper Alloy
• Insulation : PTFE
• Shield : Nickel Plated Copper Braid
• Sheath : Polyimide Tapes
Shielded & Sheathed
78 ΩData Bus Twisted Pair
• Conductor : Nickel Plated High Strength Copper Alloy
• Insulation : Polyimide Tape(s) + PTFE Topcoat
• Shield : Nickel Plated Copper Braid + 2 High Immunity Tapes
• Sheath : Polyimide Tapes
Shielded & Sheathed
75 ΩData Bus Twisted Pair
• Conductor : Silver Plated Copper Alloy
• Insulation : PTFE
• Shield : 2 Tinned Plated Copper Braids
• Sheath : FEP
Shielded & Sheathed
77 ΩData Bus Twisted Pair
• Conductor : Silver Plated Copper Alloy
• Insulation : PTFE
• Shield : 2 Silver Plated Copper Braids
• Sheath : FEP
Shielded & Sheathed
77 ΩData Bus Twisted Pair
• Conductor : Silver Plated Copper Alloy
• Insulation : PTFE
• Shield : Silver Plated Copper Braid + 1 High Immunity Tape +
Silver Plated Copper Braid
• Sheath : FEP
Shielded & Sheathed
77 ΩData Bus Twisted Pair
• Conductor : Silver Plated Copper Alloy
• Insulation : PTFE
• Shield : 2 Silver Plated Copper Braids
• Sheath : FEP
Shielded & Sheathed
77 ΩData Bus Twisted Pair
• Conductor : Silver Plated Copper Alloy
• Insulation : PTFE
• Shield : 1 Silver Plated Copper Braid
• Sheath : FEP
Shielded & Sheathed
77 ΩData Bus Twisted Pair
Ref.
AWG
Size
ABS
1503 KD
Shielded Quad Cable 100
Suitable for UV laser marking 4.40 24 125ºC
Rating
Temp.
Ref. Type
Construction
Overall
Diameter
(nominal) mm
Quad Ethernet
Specifications
ASN/ABS/NSA EN
ABS
0963 003LF
• Core : 62.5/125 Silica, Silicone coating 400um
• Jacket : Zero Halogen Copolymer
• Mechanical Strength : Polymer Aromatic Fiber Braid
• Outer Jacket : Zero Halogen Copolymer + FEP
1.8 125ºC
Optical Cable
MBBN
3320 YH
004-006
EN
4049-
004
• Conductors : Nickel Chromium/Nickel Aluminum
• Insulation : PTFE + Polyimide + PTFE Tapes
• Shield : Nickel Plated Copper Braid
• Jacket : Polyimide Tape + PTFE Tape
4.00
AWG 22
4.55
AWG20
22
to
20 260ºC
Special Cables
ASN
EO385 HH 3 CF 16 + 3 CF 22 Basic Wires + 7 PTFE Fillers
• Sheath : FEP 200ºC
ASN
EO488 HL 6 CF 24 + 2 CF 20 + 1 CF 16 Basic Wires
• Sheath : FEP 200ºC
NSA
935 306 YK
• Conductor : Silver Plated Annealed Copper-Cover Steel
• Insulation : PTFE + Low Noise Treatment
• Shield : Nickel Plated Copper Braid
• Sheath : Polyimide + PTFE Tapes
• Jacket : Polyimide Tape + PTFE Tape
4.36
Max 22 260ºC
• Conductor : Silver Plated Copper
• Insulation : FEP + Separator Tape
• Shield : 1 Silver Plated Copper Braid
• Sheath : FEP
Optical Fiber Cable
Thermocouple Cable
FEP Sheathed Coil Cord
FEP Sheathed Coil Cord
Shielded & Sheathed
Low Noise Twisted Pair
14
AWG
Size
ASN
EO437 DL • Conductor : 27% Nickel Clad Copper Alloy for AWG 22, 27% Nickel Clad Copper Alloy for other AWG
• Insulation : Silica Fiber + Fiberglass Braid + PTFE Tape
• Application : Fire Resistant Wires 22 to 16 260ºC
Rating
Temp.
Construction
Fire Resistant Cables
ECS
O741 DW 22 to 14 260ºC
ECS
0741 DWB
3 DWA Basic Cores Twisted Cable • Application : Fire Proof Wires
22 to 14 260ºC
ECS
0741 DWC
2 DWA Basic Cores Twisted Cable • Application : Fire Proof Wires
22 to 14 260ºC
Ref.
Ref. Type
Specifications
ASN/ABS/NSA EN
EN
2346-
003
EN
2346-
005
EN
2346-
003
EN
2346-
005
• Conductor : 27% Nickel Clad Copper Alloy for AWG 22, 27% Nickel Clad Copper Alloy for other AWG
• Insulation : Fire Resistant Insulation + PTFE Tape
• Application : Fire Proof Wires
• Suitable for UV Laser Marking
ECS
0742 GPA 1 DWA Basic Core + • Shield : Nickel Plated Copper Braid
Suitable for UV Laser Marking • Sheath : PTFE Tapes
• Application : Fire Proof Wires
22 to 14 260ºC
EN
4608-
004
ECS
0742 GPB
2 DWA Basic Core + • Shield : Nickel Plated Copper Braid
Suitable for UV Laser Marking • Sheath : PTFE Tapes
• Application : Fire Proof Wires 22 to 14 260ºC
EN
4608-
004
ECS
0742 GPC 3 DWA Basic Core + • Shield : Nickel Plated Copper Braid
Suitable for UV Laser Marking • Sheath : PTFE Tapes
• Application : Fire Proof Wires
22 to 14 260ºC
EN
4608-
004
AWG
Size
ASN
EO409 BG • Conductor : Nickel Plated Copper (suitable for solderability)
• Insulation : PTFE Tape 0.97 24 200ºC
Rating
Temp.
Ref. Type
Construction
Overall
Diameter
(nominal) mm
Flight Test Cable
Specifications
ASN/ABS/NSA
ASN
EO410 SU • Shield : Nickel Plated Copper Spinning
• Sheath : Polyimide + PTFE Tape 1.42 24 200ºC
ASN
EO411 TV • Shield : Nickel Plated Copper Spinning
• Sheath : Polyimide + PTFE Tape 2.54 24 200ºC
ASN
EO412 VF 3.00 24 200ºC
ASN
EO413 HK
• Conductor : Nickel Chromium/Nickel Aluminum
• Insulation : PTFE Tape
• Shield : Nickel Plated Copper Braid
• Sheath : Polyimide + PTFE Tape
2.70 24 260ºC
AWG
Size
ASN
EO438 YV • Conductor : Nickel Plated Aluminum Alloy
• Insulation : PTFE Tape + Aromatic Polyimide Braid coated with Nonflammable Lacquer 06 to
0000 180ºC
Rating
Temp.
Construction
Power Feeder Cables
ASN
EO471 GP 3 ASNE0438 Basic Cores Twisted Cable 06 180ºC
NSA
935 308 YU • Conductor : Aluminum Alloy
• Insulation : Polyimide Tapes + Aromatic Polyimide Braid coated with Nonflammable Lacquer 04 to
0000 150ºC
NSA
935 131 DG • Conductor : Nickel Plated Copper
• Insulation : Composite Polyimide fiber glass Tape + PTFE Tape(s) 10 to
0000 260ºC
ABS
0949 AD • Conductor : Nickel Plated Aluminum
• Insulation : Special Polyimide Tape + PTFE Tape(s) 3 to
0000 180ºC
Ref.
Ref. Type
Specifications
ASN/ABS/NSA EN
EN
2854
ABS
1354 ADB, ADC,
ADD 2, 3 or 4 ADA or ABS 1354 Basic Cores Twisted Cable 3 to 0000
3 to 1 180ºC
Suitable for UV laser marking
1 ASN EO409 BG Basic Core +
Suitable for UV laser marking
2 ASN EO409 BG Basic Core Twisted
Cable + PTFE + Separator Tape
Suitable for UV laser marking
4 ASN EO409 BG Basic Cores Twisted
Cable + PTFE Separator Tape +
Suitable for UV laser marking
• Shield : Nickel Plated Copper Spinning
• Sheath : Polyimide + PTFE Tape
Thermocouple Cable
15
PART NUMBER (Former) Mil-W-16878 PART NUMBER (Replacement) Mil-W-22759
Mil-W-16878/4-B
Mil-W-16878/4-D
Mil-W-22759/11
Mil-W-22759/22
Military Specification
Wire and Cable
CONDUCTOR MATERIAL
A= Bare Copper; B = Coated Copper; C = Coated Copper-Covered Steel; D= Coated High Strength Copper Alloy
MIL-W-16878 (NEMA HP3, HP4)
AWG Letter AWG
32
30
28
26
24
22
A
B
C
D
E
F
20
18
16
14
12
G
H
J
K
L
10
8
6
4
2
M
N
P
R
S
1
0
00
000
0000
T
U
W
Y
Z
Part Number Breakdown
M16878/ 4BFB*
MILITARY DESIGNATION
SPECIFICATION SHEET
CONDUCTOR MATERIAL GAUGE
CONDUCTOR STRANDING
COLOR CODE
Letter
Number of Strands Letter
1
7
10
16
19
A
B
C
D
E
26
37
41
65
105
F
G
H
J
K
133
259
427
665
817
L
M
N
P
R
1045
1330
1672
2109
S
T
V
W
Letter
AWG Letter
Black
Brown
Red
Orange
0
1
2
3
Yellow
Green
Blue
Violet
4
5
6
7
Gray
White
8
9
Number of Strands Letter Number of Strands Letter Number of Strands
AWG Letter AWG Letter
Color No. Designator Color No. Designator
Gauge
Conductor Stranding
Color Code
MILITARY SPECIFICATION
WIRE & CABLE
16
M27500 - 22 SD 2T23
SPECIFICATION NUMBER
GAUGE OF BASIC WIRE (#22)
COLOR-CODE DESIGNATOR
BASIC WIRE SPEC (M22759/34)
SHIELD STYLE (TIN COATED COPPER)
JACKET STYLE (EXTRUDED WHITE ETFE)
NUMBER OF WIRES IN CABLE
SYMBOL SPECIFICATION
Mil-W-5086/1
Mil-W-5086/5
Mil-W-5086/6
Mil-W-5086/7
Mil-W-5086/2
Mil-W-5086/3
Mil-W-22759/13
Mil-W-22759/14
Mil-W-22759/15
Mil-W-22759/2
Mil-W-22759/1
Mil-W-8777, MS27110
Mil-W-8777, MS25471
Mil-W-25038/1
Mil-W-22759/28
Mil-W-22759/29
Mil-W-22759/30
Mil-W-22759/31
MIL-W-25038/3
Mil-W-22759/9
Mil-W-22759/10
Mil-W-81044/5
Mil-W-81044/6
Mil-W-81044/7
Mil-W-81044/8
Mil-W-81044/9
Mil-W-81044/10
Mil-W-81044/11
A
AA
AB
AD
B
C
CA
CB
CC
E
EA
F
H
JA
JB
JC
JD
JE
JF
LE
LH
MD
ME
MF
MG
MH
MJ
MK
SYMBOL SPECIFICATION
Mil-W-81044/12
Mil-W-81044/13
Mil-W-81381/7
Mil-W-81381/8
Mil-W-81381/9
Mil-W-81381/10
Mil-W-81381/11
Mil-W-81381/12
Mil-W-81381/13
Mil-W-81381/14
Mil-W-81381/17
Mil-W-81381/18
Mil-W-81381/19
Mil-W-81381/20
Mil-W-81381/21
Mil-W-81381/22
Mil-W-5806/4
Mil-W-22759/3
Mil-W-22759/4
Mil-W-22759/11
Mil-W-22759/12
Mil-W-22759/7
Mil-W-22759/32
Mil-W-22759/33
Mil-W-22759/34
Mil-W-22759/35
Mil-W-22759/41
Mil-W-22759/42
ML
MM
MR
MS
MT
MV
MW
MY
NA
NB
NE
NF
NG
NH
NK
NL
P
RA
RB
RC
RE
SA
SB
SC
SD
SE
SM
SN
SYMBOL SPECIFICATION
Mil-W-22759/43
Mil-W-22759/44
Mil-W-22759/45
Mil-W-22759/46
Mil-W-22759/8
Mil-W-22759/16
Mil-W-22759/17
Mil-W-22759/18
Mil-W-22759/19
Mil-W-22759/20
Mil-W-22759/21
Mil-W-22759/22
Mil-W-22759/23
Mil-W-22759/5
Mil-W-22759/6
Mil-W-22759/80
Mil-W-22759/81
Mil-W-22759/82
Mil-W-22759/83
Mil-W-22759/84
Mil-W-22759/85
Mil-W-22759/86
Mil-W-22759/87
Mil-W-22759/88
Mil-W-22759/89
Mil-W-22759/90
Mil-W-22759/91
Mil-W-22759/92
SP
SR
SS
ST
TA
TE
TF
TG
TH
TK
TL
TM
TN
VA
WA
WB
WC
WE
WF
WG
WH
WJ
WK
WL
WM
WN
WP
WR
Basic Wire Specification & Symbol
Military Specification
Wire and Cable
NEMA WC27500 (Formerly MIL-DTL-M27500)
MILITARY SPECIFICATION
WIRE & CABLE
Shield Style
SYMBOL SHIELD STYLE
No Shield
Tin Coated Copper, Round
Silver Coated Copper, Round
Nickel Copper, Round
Stainless Steel, Round
Heavy Nickel Coated Copper, Round
Silver Coated High-Strength Copper Alloy, Round
Nickel Coated High-Strength Copper Alloy, Round
Silver Coated Copper, Flat
Silver Coated High Strength Copper Alloy, Flat
Nickel Coated Copper, Flat
Tin Coated Copper, Flat
Nickel Coated High Strength Copper Alloy, Flat
Nickel Chromium Alloy, Flat
U
T
S
N
F
C
M
P
G
H
*
J
E
I
DOUBLE SHIELD
--
V
W
Y
Z
R
K
L
A
B
#
D
X
Q
SINGLE
JACKET
SYMBOL JACKET STYLE
No Jacket
Extruded White PVC
Extruded Clear Polyamide in accordance with ASTM D4066
White Polyamide Braid impregnated with Clear Polyamide Finisher over Polyester Tape
Polyester Braid impregnated with High Temp Finishers over Polyester Tape
Extruded Clear FEP
Extruded or Taped and Heat Sealed White PTFE
White PTFE Treated Glass Braid impregnated and Coated with PTFE Finisher over Presintered PTFE Tape
Crosslinked White Extruded Polyvinylidene (PVF)
Extruded White FEP
Extruded Clear PVF
Tape of Natural Polyamide/FEP Heat Sealed with FEP outer surface
Tape of Natural Polyamide/FEP Wrapped and Heat Sealed with Polyamide Outer Surface
Extruded White ETFE (tefzel)
Extruded Clear ETFE (tefzel)
Braid of Aromatic Polyamide with Hig-Temp Finisher over Presintered PTFE Tape (Nomex)
White Extruded ECTFE
Clear Extruded ECTFE
Extruded White PFA
Extruded Clear PFA
Tape of Polyamide/FEP Wrapped and Heat Sealed with Opaque Polyamide Outer Surface
White Crosslinked Extruded Modified XLETFE
Tape Layer of PTFE Wrapped over a Tape Layer of Natural Polyamide Combined with FEP and Heat Sealed
00
01
02
03
04
05
06
07
08
09
10
11
12
14
15
16
17
18
20
21
22
23
24
00
51
52
53
54
55
56
57
58
59
60
61
62
64
65
66
67
68
70
71
72
73
74
DOUBLE
JACKET
SYMBOL
DESIGNATION 1 COND 2 COND 3 COND 4 COND 5 COND 6 COND SHIELD
COVERAGE
85%
85%
85%
90%
90%
90%
85%
85%
90%
90%
85%
85%
90%
90%
--
A
B
C
D
E
F
G
H
J
K
L
M
N
99, 96
9, 6
92, 96
2, 6
92, 96
2, 6
9, 96, 93
9, 6, 3
92, 96, 94
2, 6, 4
92, 96, 94
2, 6, 4
9, 96, 93, 95
9, 6, 3, 5
92, 96, 94, 95
2, 6, 4, 5
92, 96, 94, 95
2, 6, 4, 5
9, 96, 93, 95, 92
9, 6, 3, 5, 2
92, 96, 94, 95, 9
2, 6, 4, 5, 9
92, 96, 94, 95, 9
2, 6, 4, 5, 9
9, 96, 93, 95, 92, 90
9, 6, 3, 5, 2, 0
92, 96, 94, 95, 9, 90
2, 6, 4, 5, 9, 0
92, 96, 94, 95, 9, 90
2, 6, 4, 5, 9, 0
Solid color, color denotes wire size (refer table III C, per spec), Identify by banding marks (refer table III D, per spec)
Same as “--”
Same as “A”
Same as “B”
Solid color, color denotes wire size (refer table III C, per spec), Identify wire by numbering
Insulation shall be white or natural, Identify wire by numbering (refer table III D per spec)
Same as “K”
Same as “L”
Jacket Style
Color Code
--
150ºC (302ºF)
200ºC (392ºF)
260ºC (500ºF)
400ºC (752ºF)
400ºC (752ºF)
200ºC (392ºF)
260ºC (500ºF)
200ºC (392ºF)
200ºC (392ºF)
260ºC (500ºF)
150ºC (302ºF)
260ºC (500ºF)
400ºC (752ºF)
SHIELD MAX TEMP
TEMP. LIMIT FOR
JACKET MATERIAL
--
90ºC (194ºF)
105ºC (221ºF)
105ºC (221ºF)
150ºC (302ºF)
200ºC (392ºF)
260ºC (500ºF)
260ºC (500ºF)
150ºC (302ºF)
200ºC (392ºF)
125ºC (257ºF)
200ºC (392ºF)
200ºC (302ºF)
150ºC (302ºF)
150ºC (302ºF)
200ºC (392ºF)
150ºC (302ºF)
150ºC (302ºF)
260ºC (500ºF)
260ºC (500ºF)
200ºC (392ºF)
200ºC (392ºF)
200ºC (392ºF)
17
MILITARY SPECIFICATION
WIRE & CABLE
Aerospace Grade
10/100/1000BASE-T
Ethernet Cables
IMPEDANCE AWG
QUAD
QUAD
SHIELDED PAIRS
QUAD
SHIELDED PAIRS
QUAD
100 ohms
100 ohms
100 ohms
100 ohms
100 ohms
100 ohms
DESCRIPTION
#20
#22
#22
#24
#24
#26
Shielding consists of inner flat Tin or Silver, and outer round Tin or Silver braids.
The Jackets are extruded FEP. The cables are rated for maximum service at 150º C (Tin), and 200º C (Silver).
Low Smoke and Flame Generation
• Flammability meets or exceeds FAR25.869 requirements.
• Smoke and toxicity meet or exceed Boeing and Airbus requirements.
Applications
• Fiber Channel
• Ethernet 10/100/1000 BaseT
• Arinc 628, 629 & 664
• LVDS
• USB
• IEEE 1394
• CEPT-E1
• CAN BUS
• Digital Video Interface (DVI)
• Serial ATA
High Speed Transmissions
The use of extruded, expanded PTFE as the dielectric provides the best
time delay performance and the lowest loss. The result is lower
attenuation and a larger bandwidth.
Custom Designs Available
There are a variety of configurations from simple twisted, shielded pairs,
full duplex and quad cables to complex multi-conductor designs.
18
AEROSPACE GRADE
DATA CABLES
Individual
(Duplex)
Quad
(Duplex)
Twisted Pair
(Simplex)
Controlled
Impedance
Data Cables
Spectrum Capris
50-300ES &
Spectrum Capris 60
Ultraviolet
Laser Marking
Variety of Aerospace
Grade Cables in stock
Custom Composite
Cable Design Capability
Contact CarlisleIT for assistance
in selecting cable suitable for
applications such as:
• Laser Marking offers a non-destructive
and effective alternative to the traditional
“Hot Stamping” method of wire marking
• Clear print, quality mark
• Variable font sizes
• Permanent under all known operating
conditions with no effect on the wire’s
electrical or mechanical properties
• We offer marking of single conductor
wires/jacketed multi conductor cables,
shielded and unshielded
• We offer marking of white and colored
insulations including PTFE, ETFE,
XLETFE and FEP
• Marks horizontally and vertically
• 96 characters per identification
• Complies with Mil-W-5088L and
BAC5152 specs
• USB
• ARINC 429
• ARINC 746
• Video
• Custom Applications
• Fiber Optic
• Broadband
• RS232
• RS422
• RS485
19
LASER MARKING
20
Test Capabilities
Equipment:
• Omnitester Model 2501
• Cirris 1500V Touch-1 Systems
• Cable Scan
• Fluke 8842 Meter
• HP RF Network Analyzer HP8714C
• Fluke DSP 4300 & DTX
• Fluke LCR Bridge
• Slaughter AC Hi-Pot
Available Tests:
• Insulation Resistance (IR)
• Dielectric Withstand Voltage (DWV)
• Continuity & Isolations
• RF Testing
• Components, resistors, capacitors and Diodes
• Custom Testing
Test reports available upon request
Cirris 1500V Touch-1 test station: 256 and 384 point stations on
the production floor. Expandable up to 1024 test points.
Fiber Optic: Single and multimode testing.
LASER MARKING
21
Carlisle Interconnect Technologies is one of the world’s leading designers
and manufacturers of high performance interconnect systems. The skills
and expertise we’ve developed over a half-century in business provide
customers with resources of technical leadership and in-depth knowledge
of their industry. The net results are cabling and interconnect solutions
that meet and exceed our customers’ expectations.
Please contact us for your manufactured cable needs.
CUSTOM CABLE
ASSEMBLY
22
Other Products and Services
Bulk Wire & Cable
• Tufflite®- General Purpose Airframe Wire
• Netflight®- Copper Databus Cables
• LITEflight™- Optical Fiber
• AccuPhase®- Microwave Coaxial Cable
• Stocking and Distribution Services
• Military Spec & Industry Standard Cables
Connectors
• RF and Microwave Connectors
• Filter Connectors
• Specialty
Custom Components
• Backshells
• EZMount®Electronic Flight Bag (EFB) Arms
• Structural and Mechanical Components
Kitting
• Loose Parts Kits
• Mechanical Mounting Tray Kits
• Integrated Installation Kits
• Doubler & Antenna Kits
CUSTOM CABLE
ASSEMBLY
Cable Assemblies
• Custom Build-to-Print or Custom Designed
• Aerospace and Defense Assemblies
• Harsh Environment Fiber Optic Assembly
• AccuPhase®and Other Microwave Assemblies
• HDRFI®- High Density RF Interconnect
• HDSI®- High Density Shielded Interconnect
Structures
• ARINC and Custom Trays
• LRU Enclosures
• Instrument Panels
• Integrated Structures
Engineering Services
• Avionics Systems Integration
• Structured & Mechanical Design
• Cooling / Filtration / Shock Vibration
• RF & Electrical Component / Assembly Design
• Full Certification Support
Memberships
• SAE-Society of Automotive Engineers
• ARINC Standards Committee
• WAEA - World Airline Entertainment Association
• NBAA - National Business Aviation Association
• WHMA - Wire Harness Manufacturer’s Association
• AEA - American Electronics Association
• BiCSi - Registered Communication Distribution Designers (RCDD)
• Boeing Approved Quality System
• FAA Approved Quality Systems
• UL - Underwriters Laboratory
• CSA - Canadian Standards Association
• ASQ - American Society of Quality
• ISO 9001:2000 Certified
23
6801 SOUTH 180TH ST. TUKWILA, WA 98188
TEL: 800.227.5953 FAX: 425.251.8826
sales@CarlisleIT.com
www.CarlisleIT.com
© Carlisle Interconnect Technologies, 2011. All trademarks, registered trademarks, service marks and trade names are property of their respective holding
companies. All Rights Reserved. Rev. 041511-2500
