tyca /cecrones ANF OSP Flange Mount Cable Jack Connector 1059540-1 Instruction Sheet 408-8267 (was AP. 45-014) 18 JUN01 Reva Housing Subassembly Center Contact TYCO ELECTRONICS PART NUMBER PREVIOUS PART NUMBER CABLE TYPE 1059540-1 4536-7341-02 RG5SS/IU, 142, 223, 400 Figure Tf 1. INTRODUCTION This instruction sheet contains the assembly procedure for OSP Flange Mount Cable Jack Connector 1059540-1. Refer to Figure 1. These connectors are floating rear mount, crimp attachment type connectors that attach to the cable listed in Figure 1. Figure 1 also contains the previous part number for the flange mount cable jack connector. Dimensions on this sheet are in millimeters [with ie " . . a inches in brackets], unless otherwise specified. Figures are not drawn to seate. The table in Figure 2 references the tools required to apply this connector. The table includes tool description, Tyco Electronics part number, and the corresponding M/A-COM part number. APPLICATION TOOLING Tool Tyco Electronics MWA-COM Description Part Number Part Number a 5698-5014-54 Crimping Tool 1060713-1 (T-4718) _. . 5698-50 15-54 Crimping Die 1060714-1 (T-4702-1 Die No. B) 2098-5221-10 Contact Holder 1055454-1 (T4578) Figure 2 Reasons for revision can be found in Section 3, REVISION SUMMARY. 2. ASSEMBLY PROCEDURES 2.1. Preparing the Coaxial Cable End (Figure 3) 1. Place the heat-shrink tubing and outer sleeve on the cable. Inner Conductor Divlectrie Outer Heat-Shrink Cable Sleeve Tubing Braid / 2.16 +/ 254 ; [.085 +/- 010] ef 2 6.86 +/ 254 [270 +-.0171] Cable Jacket Figure 3 2. Using a knife, remove the end portion of the cable jacket. 3. Trim the cable braid to length. To avoid personal injury, be sure fo use personal protection, including gloves, when handling a knife, 4. Trim the cable dielectric to length. 5. Trim the inner conductor to length. 6. Flare the cable braid. 2.2. Soldering Center Contact to Cable Inner Conductor (Figure 4) 1. Tin the inner conductor of the cable. The soldering equipment is hot. To avoid personal injury, be sure to exercise caution when working around soldering equipment. 2001 Tyco Electronics Corporation, Harrisburg, PA. All Intemational Rights Reserved. AMP and Tyco are trademarks. *Trademark This controlled document is subject to change. For latest revision call the AMP FAX* number. TOOLING ASSISTANCE CENTER 1-800-722-1111 1of2 AMP FAX/PRODUCT INFO 1-800-622-6752 For Regional Gustomer Service, visit our website at Loc B www.tycoelectronics.comtyco / Electronics AMP 2. Place the center contact in in the contact holder, heat the center contact, and push it over the inner conductor of the cable to rest firmly against the cable dielectric. 3. Remove excess solder. 2.3. Crimp the Cable Subassembly to Housing Subassembly (Figure 5) 1. Insert the cable into the housing subassembly and seat the cable firmly in the housing NOTE Be sure that the center contact enters the pre-assembled housing contact. 2. Slide the outer sleeve over the flared portion of the cable braid. 3. Hold the assembly securely (with the cable seated in the housing) and crimp the outer sleeve in place using the crimping tool and crimping dis listed in Figure 2. 4. Trim and remove excess cable braid. 2.4. Completing the Termination 1. Slide the heat-shrink tubing over the cable and housing subassembly as shown in Figure 6. 2. Apply indirect heat to the heat-shrink tubing with a heat gun. 3. Assembly is now complete. 3. REVISION SUMMARY The following revisions have been made per EC 0990-0511-01: * Removed obsolete part number 10595341 from text and title * Added Tyco Electronics / M/A-COM cross-reference part numbers * Clarified text and illustrations * Updated format to current corporate requirements OSP Flange Mount Cable Jack Connector 1059540-1 408-8267 Center Contact Holder Center Cable Dielectric Contact Solder Here with 60/40 Solder Figure 4 Crimping Tool Cable ee per She ree ~ i [up aed EN eR J Outer Housing Sleeve Subassembly Figure 5 Housing Heat-Shrink Subassembly \ Tubing Completed Assembly Figure 6 20f2 Rev A