tyca /cecrones ANF OSP* Rear Mount Floating Flange Mount Cable Jacks (Direct Solder Attachment) Instruction Sheet 408-8290 (was A.P. 45-163} 11 JUN 03 Reva 2. Remove the cable from the cable fixture subassembly, and continue cutting the dielectric with a cutting blade. Remove the cut jacket and dielectric fram the cable to expose the center conductor. Trim the center conductor to the dimension shown in Figure 2. Connector ae Flange Assembly 6 A JACK PART NUMBER CABLE JACK SIZE | DIMENSION A (Min) CURRENT PREVIOUS | (AG/U) mm [in.] 1059424-1 | 4506-5015-02 402 3.68 [145] 1059426-1 4506-5015-02 405 2.24 [088] Figure 1 1. INTRODUCTION OSP rear mount floating flange mount cable jacks listed in Figure 1 are designed to be crimped onto the corresponding semi-rigid coaxial cable sizes using the following tools: Cable Jacket Dielectric we Fixture Subassembly neyo oan Hole Pattern 2 if H | | bem ee . gg 2,7940.25 [.1104.010] Cable Center Conductor Figure 2 3. File the cable center conductor to the length shown in Figura 3. Then file the blunt and of the center conductor to cone between 85 to 90. TOOL TOOL PART NUMBER DESCRIPTION CURRENT PREVIOUS Gable Fixture 2098-5206-54 Subassembly 1055439-| (T-4567) 2098-5208-54 Insert Assembly 1055441- (T-4700-2) Locator Tool 1059769-1 4598-5004-02 NOTE Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures are not drawn to seale. Reasons for reissue of this instruction sheet are provided in Section 5, REVISION SUMMARY. 2. DESCRIPTION The jack consists of a connector assembly with an internal center contact. Each jack features a flange for mounting the jack to a panel. See Figure 1. 3. ASSEMBLY PROCEDURE ce Follow safety precautions included with the tools used for assembly. 1. Insert the squared end of the cable into Hole Pattern 2 of the cable fixture subassembly. Place a saw in the saw slot and while rotating the cable, cut through the cable jacket and into, but not through, the dielectric. Refer to Figure 2. Cable Jacket eu Conductor sh | Lo 4140.25 ,0981,019 Figure 3 4. Insert tne cable into the connector assembly, making sure that the center conductor enters the internal center contact. 5. Place the assembly into the cable fixture subassembly as shown in Figure 4. Tighten the clamp screw to secure the cable. Tighten the locator tool to seat the cable firmly against the connector subassembly. eae The cable fixture subassembly should be clamped vertically in the vise to keep the connector subassembly seated against the locator tool. 6. Using solder made of 60% tin and 40% lead, join the cable to the connector assembly at the location shown in Figure 4. 7. Cut the panel using the dimensions provided in Figure 5. Secure the jack to the panel using two commerciallyavailable screws. 2003 Tyco Electronics Corporation, Harrisburg, PA This controlled document is subject to change. For latest revision, call the FAX/PROBUCT INFO number. FAX/PRODUCT INFO 1-800-22-6752 All International Rights Reserved AMP and Tyco are trademarks. *Trademark Other products, logos, and company names used are the property of their respective owners. TOOLING ASSISTANCE CENTER 1-800-722-1111 4 of 2 For Regional Customer Service, visit our website at Lec B wwrw.tycoelectronics.comtyco / Electronics OSP Rear Mount Floating Flange Mount Cable Jacks 408-8290 AMP gmeng Cable Fixture Clamp 4. REPLACEMENT AND REPAIR Screw Subassembly DO NOT re-use a soldered connector assembly by Solder a ie removing the cable. ra Here rts Jack irable. Repl defecti | | or Cable acks are not repairable. nepiace any ae ective or C} = damaged jacks. i q tr tyH | 7 _ 5, REVISION SUMMARY Le J -l | @ insert Revisions to this instruction sheet per EC Locator? = /$- 4 Asserrbly 0990-0286-03 include: Too! Connector * Updated document to corporate requirements Assembly * Added Step 7 to Section 3 Figure 4 Recommended Panel Cutout Note: Not to Scale 9.6+0.05/-0.03 B [.377+.002/-.001] Dia 14.24+0.10 [560+.004] 7.1 [.280] Panel Mounting Panel (Thickness 3.240.08 [.125+4.003)) 2-56 Screws (2 Places) Connector Assembly Figure 6 20f2 Rev A