Electromagnetic flowmeters SITRANS F M MAG 5100 W Operating Instructions * 11/2010 SITRANS F SITRANS F Electromagnetic Flowmeters SITRANS F M MAG 5100 W Introduction 1 Safety notes 2 Description 3 Installing/Mounting 4 Connecting 5 Service and maintenance 6 Troubleshooting/FAQs 7 Technical data 8 Appendix A Operating Instructions Electromagnetic sensor type SITRANS F M MAG 5100 W for use with transmitter types SITRANS F M MAG 5000/6000/6000I 11/2010 A5E03063678-02 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken. CAUTION without a safety alert symbol, indicates that property damage can result if proper precautions are not taken. NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation for the specific task, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be adhered to. The information in the relevant documentation must be observed. Trademarks All names identified by (R) are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Industry Sector Postfach 48 48 90026 NURNBERG GERMANY order number: A5E03063678 11/2010 Copyright (c) Siemens AG 2010. Technical data subject to change Table of contents 1 2 3 4 5 6 7 Introduction................................................................................................................................................ 5 1.1 Items supplied ................................................................................................................................5 1.2 History ............................................................................................................................................5 1.3 Further Information ........................................................................................................................6 Safety notes............................................................................................................................................... 7 2.1 Laws and directives .......................................................................................................................7 2.2 Installation in hazardous area ........................................................................................................9 2.3 Certificates ...................................................................................................................................10 Description............................................................................................................................................... 11 3.1 System components ....................................................................................................................11 3.2 Theory of operation......................................................................................................................12 Installing/Mounting................................................................................................................................... 15 4.1 Installation safety precautions......................................................................................................15 4.2 Determining a location .................................................................................................................16 4.3 Orienting the sensor.....................................................................................................................18 4.4 Mounting ......................................................................................................................................19 4.5 Potential equalization...................................................................................................................21 Connecting .............................................................................................................................................. 23 5.1 Remote installation ......................................................................................................................24 5.2 Installation check .........................................................................................................................26 5.3 Potting ..........................................................................................................................................26 5.4 Direct burial ..................................................................................................................................28 Service and maintenance ........................................................................................................................ 29 6.1 Maintenance.................................................................................................................................29 6.2 Recalibration ................................................................................................................................29 6.3 Transportation/storage.................................................................................................................29 6.4 Unit repair.....................................................................................................................................30 6.5 Technical support.........................................................................................................................30 6.6 Return procedures .......................................................................................................................31 Troubleshooting/FAQs............................................................................................................................. 33 7.1 Sensor check ...............................................................................................................................33 7.2 Fluctuating process values ..........................................................................................................35 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 3 Table of contents 8 A Technical data ......................................................................................................................................... 37 8.1 MAG 5100 W............................................................................................................................... 37 8.2 Cable data ................................................................................................................................... 40 8.3 Effect of temperature on working pressure ................................................................................. 41 8.4 Process fluid conductivity............................................................................................................ 42 8.5 Liner selection ............................................................................................................................. 43 8.6 Electrode selection...................................................................................................................... 43 8.7 Sizing tables................................................................................................................................ 44 8.8 Dimensions and weight ............................................................................................................... 46 Appendix.................................................................................................................................................. 51 A.1 Flange mating dimensions (metric)............................................................................................. 51 A.2 Factory settings........................................................................................................................... 53 A.3 Coil resistance............................................................................................................................. 55 A.4 Ordering ...................................................................................................................................... 57 Glossary .................................................................................................................................................. 59 Index........................................................................................................................................................ 61 4 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 1 Introduction These instructions contain all the information you need for using the device. The instructions are aimed at persons mechanically installing the device, connecting it electronically, configuring the parameters and commissioning it as well as service and maintenance engineers. Note It is the responsibility of the customer that the instructions and directions provided in the manual are read, understood and followed by the relevant personnel before installing the device. 1.1 Items supplied 1.2 SITRANS F M MAG 5100 W Calibration report SITRANS F M literature CD Quick Start guide History The contents of these instructions are regularly reviewed and corrections are included in subsequent editions. We welcome all suggestions for improvement. The following table shows the most important changes in the documentation compared to each previous edition. Edition Remarks 11/2010 Minor updates 07/2010 First edition Replaces MAG 5100 W part of SITRANS F M Handbook (A5E02435647) and MAG 5100 W instruction (A5E00718677) SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 5 Introduction 1.3 Further Information 1.3 Further Information The contents of these Operating Instructions shall not become part of or modify any prior or existing agreement, commitment or legal relationship. All obligations on the part of Siemens AG are contained in the respective sales contract which also contains the complete and solely applicable warranty conditions. Any statements contained herein do not create new warranties or modify the existing warranty. Product information on the Internet The Operating Instructions are available on the CD-ROM shipped with the device, and on the Internet on the Siemens homepage, where further information on the range of SITRANS F flowmeters may also be found: Product information on the internet (http://www.siemens.com/flowdocumentation) Worldwide contact person If you need more information or have particular problems not covered sufficiently by the operating instructions, please get in touch with your contact person. You can find contact information for your local contact person on the Internet: Local contact person (http://www.automation.siemens.com/partner) See also Technical support (Page 30) 6 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 2 Safety notes CAUTION Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance. Only qualified personnel should install or operate this instrument. Note Alterations to the product, including opening or improper repairs of the product, are not permitted. If this requirement is not observed, the CE mark and the manufacturer's warranty will expire. 2.1 Laws and directives General requirements Installation of the equipment must comply with national regulations. Instrument safety standards The device has been tested at the factory, based on the safety requirements. In order to maintain this condition over the expected life of the device the requirements described in these Operating Instructions must be observed. CAUTION Material compatibility Siemens Flow Instruments can provide assistance with the selection of wetted sensor parts. However, the full responsibility for the selection rests with the customer and Siemens Flow Instruments can take no responsibility for any failure due to material incompatibility. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 7 Safety notes 2.1 Laws and directives CE marked equipment All meters carry either a CE mark or a CE mark followed by eg.200 CE200: This indicates that the product conforms to: - PED 97/23/EC - LVD 2006/95/EC - EMC 2004/108/EC CE: This indicates that the product conforms to: - LVD 2006/95/EC - EMC 2004/108/EC Compliance with PED directive "Pressure Equipment Directive" (PED) is mandatory for all pressure equipment sold within the EU and EFTA. Siemens Flow Instruments products confirms to PED by following the tables below. Table 2- 1 8 MAG 5100 W (7ME6580 only DN15 ... 600 (1/2" ... 24")) Flange mm PN 10 PN 16 PN 40 150 lb 300 lb 15 N/A N/A SEP SEP N/A 25 N/A N/A SEP SEP N/A 40 N/A N/A SEP SEP N/A 50 N/A SEP N/A SEP N/A 65 N/A SEP N/A SEP N/A 80 N/A SEP N/A SEP N/A 100 SEP SEP N/A SEP N/A 125 N/A SEP N/A PED N/A 150 N/A PED N/A PED N/A 200 SEP PED N/A PED N/A 250 LVD PED N/A PED N/A 300 LVD PED N/A PED N/A 350 LVD PED N/A PED N/A 400 LVD PED N/A PED N/A 450 LVD PED N/A PED N/A 500 LVD PED N/A PED N/A 600 LVD PED N/A PED N/A 700 LVD PED* N/A N/A PED 750 N/A N/A N/A N/A PED SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Safety notes 2.2 Installation in hazardous area 800 LVD PED* N/A N/A PED 900 LVD PED* N/A N/A PED 1000 LVD PED* N/A N/A PED 1050 N/A N/A N/A N/A PED 1100 N/A N/A N/A N/A PED 1200 LVD PED* N/A N/A PED The key to the tables is as follows: 2.2 PED Product covered by PED and only available as fully PED-conforming PED* Product covered by PED but available as either conforming or non-conforming to PED SEP Excluded from PED under Sound Engineering Practice LVD Excluded from PED under the Low Voltage Directive Installation in hazardous area WARNING Equipment used in hazardous areas must be approved for use in hazardous area and marked accordingly. It is required that the special conditions for safe use provided in the manual and in the FM / CSA certificates are followed! SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 9 Safety notes 2.3 Certificates Hazardous area approvals The device is approved for use in hazardous area and has the following approvals: MAG 5100 W DN 15 ... 1200: FM / CSA Class I, Div. 2 WARNING Make sure the hazardous area approval is suitable for the environment in which the device will be installed. WARNING All approvals are based on non-flammable processes only! WARNING Potential equalization In operation, the output is earthed through the conductive medium being measured and therefore potential equalisation is necessary throughout the hazardous area. The apparatus housing shall be connected to the potential equalising conductor in the hazardous area. WARNING Laying of cables Cables for use in hazardous area must satisfy the requirements for having a proof voltage < AC 500 V applied between the conductor/ground, conductor/shield and shield/ground. Connect the devices that are operated in hazardous areas as per the stipulations applicable in the country of operation. 2.3 Certificates Certificates are posted on the Internet and on the documentation CD-ROM shipped with the device. See also Technical data (Page 37) Certificates on the Internet (http://www.siemens.com/processinstrumentation/certificates) 10 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Description 3 The main applications of the SITRANS F M electromagnetic flow sensors can be found in the following fields: Process industry Chemical industry Steel industry Mining Utility Power generation & distribution Oil & gas / HPI Water & waste water Pulp & paper 3.1 System components The SITRANS F M USM II flowmeter system includes: Transmitter (types: SITRANS F M MAG 5000/6000 or MAG 6000 I) Sensor (types: SITRANS F M MAG 1100/1100F, MAG 3100/3100 P or MAG 5100 W) Communication module (optional) (types: HART, PROFIBUS PA/DP, MODBUS RTU RS 485, Foundation Fieldbus H1, Devicenet) SENSORPROM memory unit Communication solutions The SITRANS F USM II range of add on modules, presently including HART, Foundation Fieldbus. MODBUS RTU RS 485, PROFIBUS PA / DP and Devicenet, are all applicable with the SITRANS F M MAG 6000 transmitter. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 11 Description 3.2 Theory of operation The SITRANS F M MAG 5100 W sensor housing and flanges are designed in carbon steel and terminal box in fibre glass reinforced polyamide. Measuring pipe is made of stainless steel (AISI 304) and liners are available in NBR Hard Rubber, Ebonite Hard Rubber, or EPDM, which makes the sensor highly resistant to a wide range of chemicals. Electrodes are made of Hastelloy. MAG 5100W DN15 ... 40 MAG 5100W DN50 ... 300 MAG 5100W DN350 ... 1200 (7ME6520) MAG 5100W DN25 ... 2000 (7ME6580) MAG 5100W compact installation with MAG 5000/6000 IP67 MAG 5100W compact installation with MAG 6000 I The sensors carry a wide range of approvals, see Technical data (Page 37). 3.2 Theory of operation The flow measuring principle is based on Faraday's law of electromagnetic induction. 0DJQHWLF)LHOG )ORZ 12 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Description 3.2 Theory of operation Ui = When an electrical conductor of length L is moved at velocity v, perpendicular to the lines of flux through a magnetic field of strength B, the voltage Ui is induced at the ends of the conductor Ui = L x B x v Ui = Induced voltage L = Conductor length = Inner pipe diameter = k1 B = Magnetic field strength = k2 v = Velocity of conductor (media) k = k1 x k2 Ui = k x v, the electrode signal is directly proportional to the fluid velocity Operating principle The coil current module generates a pulsating magnetizing current that drives the coils in the sensor. The current is permanently monitored and corrected. Errors or cable faults are registered by the self-monitoring circuit. Input circuit amplifies the flow-proportional induced voltage signal from the electrodes. The input impedance is extremely high: >1014 which allows flow measurements on fluids with conductivities as low as 5 S/cm. Measuring errors due to cable capacitance are eliminated due to active cable screening. Digital signal processor converts the analog flow signal to a digital signal and suppresses electrode noise through a digital filter. Inaccuracies in the transmitter as a result of long-term drift and temperature drift are monitored and continuously compensated for via the selfmonitoring circuit. The analog to digital conversion takes place in an ultra low noise ASIC with 23 bit signal resolution. This has eliminated the need for range switching. The dynamic range of the transmitter is therefore unsurpassed with a turn down ratio of minimum 3000:1. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 13 Description 3.2 Theory of operation 14 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Installing/Mounting 4 SITRANS F flowmeters with minimum IP67/NEMA 4X enclosure rating are suitable for inand outdoor installations. Make sure that pressure and temperature specifications indicated on the device nameplate / label will not be exceeded. WARNING Installation in hazardous location Special requirements apply to the location and interconnection of sensor and transmitter. See "Installation in hazardous area" (Page 9) 4.1 Installation safety precautions WARNING In applications with working pressures/media that can be dangerous to people, surroundings, equipment or others in case of pipe fracture, we recommend that special precautions such as special placement, shielding or installation of a security guard or a security valve are taken when the sensor is mounted. Ensure that stresses and loading caused by e.g. earthquakes, traffic, high winds and fire damage if appropriate are taken into account during installation. Ensure that the flowmeter is installed such that it does not act as a focus for pipeline stresses. External loadings are not taken into account in the flowmeter design. Provide adequate protection to minimise any risk of contact with hot surfaces. WARNING Prevent personal injuries by assuring that operation below pressure guards cannot take place, if working with vacuum or fluids boiling readily. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 15 Installing/Mounting 4.2 Determining a location 4.2 Determining a location NOTICE The sensor must always be completely filled with liquid. Locate the the flowmeter in u-shaped pipes if pipes are only partially filled or have free outlet Figure 4-1 Correct installation in U-tube Avoid the following installations - Installation at the highest point in the pipe system - Installation in vertical pipes with free outlet Figure 4-2 Correct installation with filled pipes Figure 4-3 Correct installation at low point in system before outlet Inlet and outlet conditions To achieve accurate flow measurement it is essential to have straight lengths of inlet and outlet pipes and a certain distance to pumps and valves. It is also important to centre the flowmeter in relation to pipe flanges and gaskets. 16 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Installing/Mounting 4.2 Determining a location Figure 4-4 Inlet and outlet conditions Installation in large pipes The flowmeter can be installed between two reducers (e.g. DIN 28545). At 8 the following pressure drop curves apply. The curves are applicable to water. Example: A flow of 3 m/s (V) in a sensor with a diameter reduction from DN 100 to DN 80 (d1/d2 = 0.8) gives a pressure drop of 2.9 mbar. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 17 Installing/Mounting 4.3 Orienting the sensor 4.3 Orienting the sensor The sensor operates in all orientations, but Siemens has the following recommendations: Vertical installation with an upwards flow Figure 4-5 Vertical orientation, upwards flow CAUTION Abrasive liquids / liquids containing solid particles A vertical installation minimizes wear and deposits in the sensor NOTICE Gas/air bubbles in the liquid A vertical installation minimizes any negative effect of gas/air bubbles in the liquid Horizontal installation, terminal box upwards or downwards Figure 4-6 Horizontal installation, various terminal box positions CAUTION Do NOT mount the sensor with the terminal box sideways This will position the electrodes at the top where there is possibility for air bubbles and at the bottom where there is possibility for mud, sludge, sand etc. NOTICE Empty pipe detection For applications with empty pipe detection, the sensor can be tilted 45, as shown above. 18 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Installing/Mounting 4.4 Mounting 4.4 Mounting Install the sensor in rigid pipelines in order to support the weight of the meter. Center the connecting pipelines axially in order to avoid turbulent flow profiles. Use proper gaskets according to liner type Figure 4-7 Correct installation with gaskets Vibrations Avoid strong vibrations. Figure 4-8 Avoid vibrations CAUTION In applications with strong vibrations, Siemens recommend remote mounting of the transmitter! SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 19 Installing/Mounting 4.4 Mounting Torques Fasten screws according to the torques values below Figure 4-9 Torques values NOTICE Torque values are calculated on the basis of use of gaskets. Table 4- 1 DN Maximum allowable torques PN 10 PN 16 PN 40 Class 150 AWWA Mm Inch Nm F/lbs Nm F/lbs Nm F/lbs Nm F/lbs Nm F/lbs 15 1/2 N/A N/A N/A N/A 10 7 6 5 N/A N/A 25 1" N/A N/A N/A N/A 10 7 7 5 N/A N/A 40 11/2" N/A N/A N/A N/A 16 12 9 7 N/A N/A 50 2" N/A N/A N/A N/A N/A N/A 25 18 N/A N/A 65 21/2" N/A N/A 25/25 18/18 N/A N/A 25 18 N/A N/A 80 3" N/A N/A 25/25 18/18 N/A N/A 34 25 N/A N/A 100 4" N/A N/A 25/25 18/18 N/A N/A 26 19 N/A N/A 125 5" N/A N/A 29/32 21/24 N/A N/A 42 31 N/A N/A 150 6" N/A N/A 50/50 37/37 N/A N/A 57 42 N/A N/A 200 8" 50/50 37/37 50/52 37/38 N/A N/A 88 65 N/A N/A 250 10" 50/50 37/37 82/88 61/65 N/A N/A 99 73 N/A N/A 300 12" 57/62 42/46 111/117 82/86 N/A N/A 132 97 N/A N/A 350 14" 60/60 44/44 120/120 89/89 N/A N/A 225 166 N/A N/A 400 16" 88/88 65/65 170/170 125/125 N/A N/A 210 155 N/A N/A 450 18" 92/92 68/68 170/170 125/125 N/A N/A 220 162 N/A N/A 500 20" 103/103 76/76 230/230 170/170 N/A N/A 200 148 N/A N/A 600 24" 161/161 119/119 350/350 258/258 N/A N/A 280 207 N/A N/A 700 28" 200/200 148/148 304/304 224/224 N/A N/A N/A N/A 200 148 750 30" N/A N/A N/A N/A N/A N/A N/A N/A 240 177 20 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Installing/Mounting 4.5 Potential equalization DN PN 10 PN 16 PN 40 Class 150 AWWA 800 32" 274/274 202/202 386/380 285/285 N/A N/A N/A N/A 260 192 900 36" 288/288 213/213 408/408 301/301 N/A N/A N/A N/A 240 177 1000 40" 382/382 282/282 546/546 403/403 N/A N/A N/A N/A 280 207 1050 42" N/A N/A N/A N/A N/A N/A N/A N/A 280 207 1100 44" N/A N/A N/A N/A N/A N/A N/A N/A 290 214 1200 48" 395/395 292/292 731/731 539/538 N/A N/A N/A N/A 310 229 1400 54" -/503 -/317 -/736 -/543 N/A N/A N/A N/A 528 389 1600 66" -/684 -/505 -/913 -/674 N/A N/A N/A N/A 698 515 1800 72" -/771 -/569 -/937 -/692 N/A N/A N/A N/A 700 516 2000 78" -/867 -/640 -/1128 -/832 N/A N/A N/A N/A 890 656 4.5 Potential equalization To obtain optimum results from the measuring system, the sensor must have the same electrical potential as the liquid being measured. This is achieved by means of built-in grounding electrodes. Figure 4-10 Potential equalization with earthing electrodes Cathodic protected piping Special attention must be paid to systems with cathodic protection WARNING Use in hazardous area! Cathodic pipe protection is not allowed in hazardous areas SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 21 Installing/Mounting 4.5 Potential equalization Figure 4-11 Cathodic protection Isolate the sensor from cathodic protected pipes using insulated bolts. Use bypass cable between the mating flanges NOTICE Remote mounted sensor versions If the above is not acceptable, remote mounted sensors can alternatively be connected as follows: Connect coil current cable shield at sensor end via a 1.5 F condensator Make sure that electrode cable shield is not connected at both ends 22 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 5 Connecting The following contains a short description of how to connect a remote mounted sensor to a transmitter type SITRANS F M MAG 5000 / 6000 or MAG 6000 I. For more information, e.g. about wiring of power supply and outputs, refer to the Operating Instructions for the respective transmitters. Before connecting Check that serial numbers on sensor and SENSORPROM(R) unit are identical. WARNING The pertinent regulations must be observed for electrical installation. Never install the device with the mains voltage switched on! Danger of electric shock! The electrodes and magnetic current line may only be connected when the device is not connected to the power supply. If the housing is under voltage (power supply), the cover may be unscrewed by qualified personnel only. WARNING Mains supply from building installation Class II A switch or circuit breaker (max. 15 A) must be installed in close proximity to the equipment and within easy reach of the operator. It must be marked as the disconnecting device for the equipment. Cable specifications Only use cables with at least the same degree of protection as the sensor to install the sensor. The line length from the cable gland to the terminals must be kept as short as possible. Line loops in the terminal box must be avoided. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 23 Connecting 5.1 Remote installation To guarantee the IP 67 degree of protection, use cables with the required specifications. WARNING Protective conductor terminal The required cable is min. AGW16 or 1.5 Cu. WARNING Wire insulation The insulation between the connected mains supply and 24 V AC/DC supply for the flowmeter must at least be rated with double or reinforced insulation at mains voltage. For field wiring installation: Ensure that the National Installation Code of the country in which the flowmeters are installed is met. See also Cable data (Page 40) 5.1 Remote installation NOTICE Remote installation only The following applies to remote installation of MAG 5000 / 6000 or MAG 6000 I. 1. Unscrew and remove terminal box lid. 24 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Connecting 5.1 Remote installation 2. Remove SENSORPROM(R) unit from sensor and mount it on connection plate in transmitter, see relevant transmitter operating instructions. 3. Fit the 1/2" NPT or M20 cable glands for supply and output cables. 4. Fit and connect electrode and coil cables as shown below. 6KLHOG CAUTION Unshielded cable ends Keep unscreened cable ends as short as possible. CAUTION Prevent interference Separate electrode and coil cables to prevent interference. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 25 Connecting 5.2 Installation check 5. Tighten cable glands well to obtain optimum sealing. WARNING Mount terminal box lid before power up. 5.2 Installation check The meter is now ready to go into normal operation - for commissioning and setting of parameters refer to the relevant transmitter manual. Before commissioning it must be checked that: The device has been installed and connected in accordance with the guidelines provided in chapter 4 Installing/mounting (Page 15) and 5 Connecting (Page 23) 5.3 Potting If sensor is buried or permanently submerged, terminal box must be encapsulated with silicon dielectric gel (non-toxic, transparent and self-healing gel) CAUTION Do not pot meter before electrical connections have been made. Mix the two components of the potting kit well and pour into terminal box. Let cure for approximately 24 hours at approximately 25C (77F). Curing time increases by 100% per -10C (-18F). 26 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Connecting 5.3 Potting Horizontal orientation Vertical orientation NOTICE Gel can be penetrated with test instruments or be removed in case of cable replacement. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 27 Connecting 5.4 Direct burial 5.4 Direct burial Recommendations for direct burial of remote sensor: Check for visible damages in paint finish ! Use protection conduit ! Protect sensor with pea gravel at least 3000 mm around sensor. This provides some drainage and also avoids caking sensor with earth. It also helps to locate sensor in case excavation takes place. Figure 5-1 Direct burial of sensor CAUTION Sensor should not be subject to heavy vehicles applying excessive weight above sensor or pipeline CAUTION SENSORPROM(R) memory unit Remove the SENSORPROM(R) from terminal box on sensor and relocate in remote transmitter prior to burying sensor. All sensor data plate information and serial number should be recorded for each sensor prior to burying. This will ensure correct matching with SENSORPROM(R) unit. WARNING Electrical cable identification Use suitable coil and electrode cables Lay electrical cable identification tape above pea gravel before it is covered with earth. 28 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Service and maintenance 6.1 6 Maintenance The device is maintenance-free, however, a periodic inspection according pertinent directives and regulations must be carried out. An inspection can include check of: Ambient conditions Seal integrity of the process connections, cable entries, and cover screws Reliability of power supply, lightning protection, and grounds 6.2 Recalibration Siemens A/S Flow Instruments offers to recalibrate the sensor. The following calibrations are offered as standard: Standard matched pair calibration Note For recalibration the memory unit must always be returned with the sensor 6.3 Transportation/storage The sensor is a fragile piece of equipment. Impact and shock can cause measuring inaccuracy. Therefore during transportation it must be placed in the transportation box delivered by Siemens Flow Instruments. If this is not possible, the alternative sensor packaging must be able to withstand the hazards from transportation. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 29 Service and maintenance 6.4 Unit repair Handling Figure 6-1 6.4 Handling of sensor Unit repair CAUTION Repair and service must be carried out by Siemens authorized personnel only. Note Siemens Flow Instruments defines sensors as non-repairable products. 6.5 Technical support If you have any technical questions about the device described in these Operating Instructions and do not find the right answers, you can contact Technical Support: Via the Internet using the Support Request: Support request (http://www.siemens.com/automation/support-request) Via Phone: - Europe: +49 (0)911 895 7222 - America: +1 423 262 5710 - Asia-Pacific: +86 10 6475 7575 Further information about our technical support is available in the Internet at Technical support (http://support.automation.siemens.com/WW/view/en/16604318) 30 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Service and maintenance 6.6 Return procedures Service & Support on the Internet In addition to our documentation, we offer a comprehensive knowledge base online on the Internet at: Service and support (http://www.siemens.com/automation/service&support) There you will find: The latest product information, FAQs, downloads, tips and tricks. Our newsletter, providing you with the latest information about your products. A Knowledge Manager to find the right documents for you. Our bulletin board, where users and specialists share their knowledge worldwide. You can find your local contact partner for Industry Automation and Drives Technologies in our partner database. Information about field service, repairs, spare parts and lots more under "Services." Additional Support Please contact your local Siemens representative and offices if you have additional questions about the device Find your contact partner at: Local contact person (http://www.automation.siemens.com/partner) 6.6 Return procedures Enclose the delivery note, the cover note for return delivery together with the declaration of decontamination form on the outside of the package in a well-fastened clear document pouch. Required forms Delivery Note Cover Note for Return Delivery with the following information Cover note (http://support.automation.siemens.com/WW/view/en/16604370) - product (ordering number) - number of devices or spare parts returned - reason for the return SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 31 Service and maintenance 6.6 Return procedures Declaration of Decontamination Declaration of Decontamination (http://pia.khe.siemens.com/efiles/feldg/files/Service/declaration_of_decontamination_en. pdf) With this declaration you certify that the returned products/spare parts have been carefully cleaned and are free from any residues. If the device has been operated together with toxic, caustic, flammable or waterdamaging products, clean the device before return by rinsing or neutralizing. Ensure that all cavities are free from dangerous substances. Then, double-check the device to ensure the cleaning is completed. We shall not service a device or spare part unless the declaration of decontamination confirms proper decontamination of the device or spare part. Shipments without a declaration of decontamination shall be cleaned professionally at your expense before further proceeding. You can find the forms on the Internet and on the CD delivered with the device. 32 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Troubleshooting/FAQs 7.1 7 Sensor check Requirement To check the SITRANS F M sensors the following test instruments will be required: Digital Meter/Multimeter Megger (Moving Coil Meter) Sensor check Remove the transmitter from the sensor or remote position before making the following checks. Coil resistance check Measure the coil resistance between connection numbers 85 and 86 using a digital meter. Resistance should be around 100 ohms 10 ohms. (See Coil resistence table) A low reading may indicate moisture within the coil housing or shorted coil tums. A high reading would indicate an open circuit coil. NOTICE In case of deviation from nominal coil values, the sensor is damaged and must be replaced Coil insulation check WARNING Potential hazard! Only carry our a coil insulation check in non-hazardous area! Megger between connection number 85 and the sensor body. The resistance should be above 20 Megohms. A low megger reading would indicate the coil insulation is braking down. This is normally due to fluid ingress into the coil housing. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 33 Troubleshooting/FAQs 7.1 Sensor check Sensors with an insulation resistance down to 1 Megohms may still work satisfactorily but this is not guaranteed. Electrode resistance check Measure the electrode resistance between connections 82 and Zero with a moving coil meter. With a sensor full of fluid the resistance should be between 5Kohms and 50Kohms. If the sensor is empty the resistance will be infinite. Repeat the resistance measurements between connections 83 and Zero. The results should be the same. If the resistance is low there may be a short on the electrodes or wiring (in the case of a remote mounted transmitter). Alternatively there may be water ingress or moisture in the terminal box. If the resistance is high and the pipe is completely full of fluid check the following: 1. The fluid is electrically conductive. 2. Electrodes are not coated with grease or any deposit. 3. Electrode circuit is not open 4. The remote mounted transmitter has a 3 core cable with an overall shield continuously from the sensor to the transmitter, including junction boxes and terminal rails inside panels. 5. The shield is connected to the Zero or to the earth terminal (PE) on the sensor. NOTICE Sensors removed from line For sensors removed from line with dry bore, use megger between terminal 82 and compression plate, and 83 and compression plate to show any water ingress behind electrodes or within enclosure. 34 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Troubleshooting/FAQs 7.2 Fluctuating process values 7.2 Fluctuating process values Question Why do the displayed process values fluctuate when the electrode cable is moved? Answer There are several causes to the fluctuating process values: Deposits on electrodes - Clean the electrodes. Defect electrode cable - Replace the cable Incorrect cable connection - Connect the electrode cable (82, 83, 0 and shield) according to the instructions in chapter Connecting (Page 23) NOTICE Vibrating environments It is recommended to use special low noise cables for sensor sizes DN 2 and 3 installed in vibrating environments. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 35 Troubleshooting/FAQs 7.2 Fluctuating process values 36 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 8 Technical data 8.1 Table 8- 1 MAG 5100 W Technical data Version MAG 5100W (7ME6520) MAG 5100W (7ME6580) Product characteristic Mainly for the European market Mainly for the non-European market EPDM or NBR lining Ebonite lining Design and nominal size Coned sensor: DN 15 ... 300 (1/2" ... 12") Full bore sensor: DN 25 ... 2000 (1" ... 78") Full bore sensor: DN 350 ... 1200 (14" ... 48") Measuring principle Electromagnetic induction Excitation frequency DN 15 ... 65 (1/2" ... 21/2"): (Mains supply: 50 Hz/60 Hz) 12.5 Hz / 15 Hz DN 80 ... 150 (3" ... 6"): 6.25 Hz / 7.5 Hz DN 200 ... 300 (8" ... 12"): 3.125 Hz / 3.75 Hz DN 350 ... 1200 (14" ... 48"): Table 8- 2 1.5625 Hz / 1.875 Hz DN 25 ... 65 (1" ... 21/2"): 12.5 Hz / 15 Hz DN 80 ... 150 (3" ... 6"): 6.25 Hz / 7.5 Hz DN 200 ... 1200 (8" ... 48"): 3.125 Hz / 3.75 Hz DN 1400 ... 2000 (54" ... 78"): 1.5625 Hz / 1.875 Hz Process connections Version MAG 5100W (7ME6520) MAG 5100W (7ME6580) EN 1092-1 PN 10 (145 psi): Raised face DN 200 ... 300 (8" ... 12") Flat face flanges PN 10 (145 psi): DN 350 ... 1200 (14" ... 48") Raised face flanges PN 16 (232 psi): DN 50 ... 300 (2" ... 12") Flat face flanges PN 16 (232 psi): DN 350 ... 1200 (14" ... 48") Raised face flanges (EN 1092-1, DIN 3501 and BS4504 have the same mating dimensions) PN 16 (87 psi): DN 1400 ... 2000 (54" ... 78") PN 10 (145 psi): DN 200 ... 2000 (8" ... 78") PN16 (232 psi): DN 65 ... 600 (21/2" ... 24") PN 40 (580 psi): DN 25 ... 50 (1" ... 2") PN 40 (580 psi): ANSI B16.5 DN 15 ... 40 (1/2" ... 11/2") Flat face flanges Class 150 lb: 1/2" ... 24" SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Class 150 lb: 1" ... 24" 37 Technical data 8.1 MAG 5100 W Version MAG 5100W (7ME6520) MAG 5100W (7ME6580) AWWA C-207 Class D: 28" ... 48", Flat face flanges Class D: 28" ... 78", Flat face flanges AS4087 PN 16 (230 psi): PN 16 (230 psi): JIS B 2220:2004 DN 50 ... 1200 (2" ... 48") DN 50 ... 1200 (2" ... 48") - K10 (1" ... 24") Version MAG 5100W (7ME6520) MAG 5100W (7ME6580) Ambient temperature Sensor -40 ... +70 C (-40 ... +158 F) -40 ... +70 C (-40 ... +158 F) -20 ... +60 C (-4 ... +140 F) -20 ... +60 C (-4 ... +140 F) -20 ... +60 C (-4 ... +140 F) -20 ... +60 C (-4 ... +140 F) DN 15 ... 40 (1/2" ... 11/2") DN 25 ... 50 (1" ... 2") 0.01 ... 40 bar (0.15 ... 580 psi) 0.01 ... 40 bar (0.15 ... 580 psi) DN 50 ... 300 (2" ... 12") DN 65 ... 1200 (21/2" ... 48") 0.03 ... 20 bar (0.44 ... 290 psi) 0.01 ... 16 bar (0.15 ... 232 psi) DN 350 ... 1200 (14" ... 48") DN 1400 ... 2000 (54" ... 78") 0.01 ... 16 bar (0.15 ... 232 psi) 0.01 ... 10 bar (0.15 ... 145 psi) Standard IP67 to EN 60529 / NEMA 4X/6 (1 mH2O for 30 minutes) IP67 to EN 60529 / NEMA 4X/6 (1 mH2O for 30 minutes) Option IP68 to EN 60529 / NEMA 6P (10 mH2O continuously) IP68 to EN 60529 / NEMA 6P (10 mH2O continuously) Corrosive category C4 according to ISO 12944-2 C4 according to ISO 12944-2 Pressure drop DN 15 and 25 (1/2" and 1"): Max. 20 mbar (0.29 psi) at 1 m/s (3 ft/s) Insignificant Table 8- 3 Rated operating conditions With compact transmitter MAG 5000/6000 MAG 6000 I Operating pressure [abs. bar]1 Enclosure rating DN 40 ... 300 (11/2" ... 12"): Max. 25 mbar (0.36 psi) at 3 m/s (10ft/s) DN 350 ... 1200 (14" ... 48"): Insginificant Test pressure 1.5 x PN (where applicable) 1.5 x PN (where applicable) Mechanical load (vibration) 18 ... 1000 Hz random in x,y, z directions for 2 hours according to EN 60068-2-36 18 ... 1000 Hz random in x,y, z directions for 2 hours according to EN 60068-2-36 Sensor: 3.17 grms Sensor: 3.17 grms Sensor with compact MAG 5000/6000 transmittter mounted: 3.17 grms Sensor with compact MAG 5000/6000 transmittter mounted: 3.17 grms Sensor with compact MAG 6000 I transmitter mounted: 1.14 grms Sensor with compact MAG 6000 I transmitter mounted: 1.14 grms 38 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Technical data 8.1 MAG 5100 W Version MAG 5100W (7ME6520) MAG 5100W (7ME6580) NBR -10 ... +70 C (14 ... 158 F) - EPDM -10 ... +70 C (14 ... 158 F) - EPDM (MI-001) +0.1 ... +30 C (32 ... 76 C) - Process fluid temperature Ebonite EMC - -10 ... +70 C (14 ... 158 F) EMC 2004/108/EC EMC 2004/108/EC Maximum operating pressure decreases with increasing operating temperature Table 8- 4 Design Version MAG 5100W (7ME6520) MAG 5100W (7ME6580) Housing and flange material Carbon steel, with corrosion-resistant two-component epoxy coating (min. 150 m) Carbon steel ASTM A 105, with corrosion-resistant two-component epoxy coating (min. 150 m) Corrosive category C4, according to ISO 12944-2 Measuring pipe AISI 304 (1.4301) AISI 304 (1.4301) Electrodes Hastelloy Hastelloy Grounding electrodes (standard Hastelloy Hastelloy Terminal box Fibre glass reinforced polyamide Fibre glass reinforced polyamide Version MAG 5100W (7ME6520) MAG 5100W (7ME6580) Calibration DN 15 ... 300: Zero-point, 2 x 25 % and 2 x 90 % Zero-point, 2 x 25 % and 2 x 90 % Table 8- 5 Certificates and approvals Standard production calibration, calibration report shipped with sensor Custody transfer (only with MAG 5000/6000 CT) DN 350 ... 1200: Zero-point, 1 x 25 % and 1 x 90 % OIML R 49 pattern approval cold water (Denmark and Germany): - DN 50 ... 300 (2" ... 12") MI 001 cold water (EU): SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 DN 50 ... 300 (2" ... 12") 39 Technical data 8.2 Cable data Version MAG 5100W (7ME6520) Drinking water approvals EPDM liner: MAG 5100W (7ME6580) ANSI/NSF 61 Standard (Cold water, US) WRAS (WRc, BS6920 cold water, GB) ACS (F) DVGW W270 (D) Belgaqua (NBR) NSF/ANSI Standard 61 (Cold water, US) WRAS (WRc, BS6920 cold water, GB) NBR liner: Other approvals 1) ANSI/NSF 61 Standard (Cold water, US), only ANSI and AWWA flanges) MCERTS PED - 97/23 EC1), CRN FM Class 1, Div 2 CSA Class 1, Div 2 PED - 97/23 EC1) (only < DN 600 (< 24")) FM Class 1, Div 2 CSA Class 1, Div 2 : For sizes larger than 600 mm (24") in PN 16, PED conformity is available as cost-added option. The basic unit will carry the LVD (Low Voltage Directive) and EMC approval. 8.2 Cable data Description Cable for standard electrode or coil Electrode cable, double shielded Cable kit with standard coil cable and electrode cable double shielded (also available as low noise cable for MAG 1100 sensor ) Standard applications Table 8- 6 Basic data 40 Technical data, standard application cables Coil cable Standard electrode cable No. of conductors 2 3 Min. sqr. area mm2 0.5 0.2 mm2 Shield Yes Yes Max. capacitance N/A 350 pF/m SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Technical data 8.3 Effect of temperature on working pressure Max. cable loop resistance Cable glands on sensor and transmitter Coil cable Standard electrode cable < 100 C 40 N/A > 200 C 6 N/A Media temperature: M20x1.5 gland - Cable o 5 ... 13 mm (0.20 ... 0.51 inches) 1/2 NPT gland - cable o 5 ... 9 mm (0.20 ... 0.35 inches) Special applications, e.g. low conductivity or electrical noise Table 8- 7 Technical data, special application cables Basic data Coil cable Special electrode cable 3 3 1.5 mm2 0.25 mm2 Yes Double No. of conductors Sqr. area Shield Color code Brown, blue, black Brown, blue, black Outside color Grey Grey Ext. diameter 7.8 mm 8.1 mm Flexible CU Flexible CU Conductor Isolation material Ambient temperature Cable parameter 8.3 PVC PVC Flexible installation -5 ... +70C (23 ... 158F) -5 ... +70C (23 ... 158F) Non-flexible installtaion -30 ... +70C (-22 ... 158F) -30 ... +70C (-22 ... 158F) Capacity 161.50 pF/m N/A Inductance 0.583 H/m N/A L/R 43.83 H/ N/A Effect of temperature on working pressure Effect of temperature on working pressure. Table 8- 8 Metric measures (pressure in bar) Flange specifications Flange rating Temperature (C) -5 10 50 90 10.0 10.0 9.7 9.4 Sizes DN25 ... 2000 EN 1092-1 PN 10 PN 16 16.0 16.0 15.5 15.1 PN 40 40.0 40.0 38.7 37.7 ANSI B16.5 150 lb 19.7 19.7 19.3 18.0 AWWA C-207 Class D 10.3 10.3 10.3 10.3 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 41 Technical data 8.4 Process fluid conductivity Flange specifications Flange rating Temperature (C) -5 10 50 90 Sizes DN 15 ... 300 (order no. 7ME6520 only) EN 1092-1 ANSI B16.5 Table 8- 9 PN 10 10.0 10.0 10.0 8.2 PN 16 10.0 16.0 16.0 13.2 PN 40 40.0 40.0 38.7 37.7 150 lb 10.0 19.7 19.7 16.2 Imperial measures (pressure in psi) Flange specifications Flange rating Temperature (F) 23 50 120 200 PN 10 145 145 141 136 PN 16 232 232 225 219 Sizes 1" ... 78" EN 1092-1 PN 40 580 580 561 547 ANSI B16.5 150 lb 286 286 280 261 AWWA C-207 Class D 150 150 150 150l Sizes 1/2"... 12" (order no. 7ME6520 only) EN 1092-1 ANSI B16.5 8.4 PN 10 145 145 145 119 PN 16 145 232 232 191 150 lb 145 286 286 235 Process fluid conductivity Compact installation Liquids with an electrical conductivity 5 S/cm. Remote installation Standard cable [S/cm] 300 200 Conductivity of medium 100 5 5 100 150 300 42 200 600 Cabel length 300 [m] 900 [ft] SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Technical data 8.5 Liner selection Special cable [S/cm] 50 40 Conductivity of medium 30 20 10 5 50 100 200 150 300 600 300 400 500 900 1200 1500 [m] [ft] Cable length WARNING For detection of empty sensor the min. conductivity must always be >50 S/cm and the max. length of the electrode cable when remote mounted is 50 meters (164 ft). Special cable must be used! For remote MID installations the max. cable length is 3 meters (9.8 ft). For other CT application standard requirements are applicable. 8.5 8.6 Liner selection Liner Applications EPDM Drinking water applications (not hydrocarbons) Ebonite Drinking water applications wastewater applications and certain chemicals applications NBR General purpose. Drinking water, sea waters Electrode selection Electrodes Hastelloy C SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 The preferred choice for water and wastewater, chemicals, food and beverage, and pharmaceutical industries 43 Technical data 8.7 Sizing tables 8.7 Sizing tables Sizing table (DN 2 ... DN 2000) 44 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Technical data 8.7 Sizing tables Sizing table (DN 1/12" ... DN 78") The tables show the relationship between flow velocity v, flow quantity Q and sensor dimension DN. Guidelines for selection of sensor Min. measuring range: 0 ... 0.25 m/s (0 ... 0.8 ft/s) Max. measuring range: 0 ... 10 m/s (0 ... ft/s) Normally the sensor size is selected so that the nominal flow velocity v lies within the measuring range 1 ... 3 m/s (1 ... 15 ft/s). SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 45 Technical data 8.8 Dimensions and weight Flow velocity calculation formula: (metric measures) V = 1273.24 x Q [l/s] 353.68 x Q [m3/h] [m/s] or V = DN2 [mm] DN2 [mm] [m/s] (imperial measures) V = [ft/s] Dimensions and weight [0 [0 [0 0 137 0 137 $ $ $ $ $ $ 0 137 / / / Figure 8-1 MAG 5100 W with MAG 6000 I / MAG 6000 I Ex d 83N58.11 8.8 0.408 x Q [GPM] 283.67 x Q [MGD] [ft/s] or V = (Pipe ID)2 [inch] (Pipe ID)2 [inch] $ $ $ $ $ $ 0 137 0 137 0 137 / / Figure 8-2 46 / MAG 5100 W with MAG 5000 / 6000 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Technical data 8.8 Dimensions and weight Dimensions Table 8- 10 Nominal size A Nominal size A Order no. 7ME6520 NBR or EPDM liner Order no. 7ME6580 Ebonite liner inch mm mm 15 1/2 177 7 - - 25 1 187 7.4 187 7.4 40 11/2 202 8 197 7.8 50 2 188 7.4 205 8.1 65 21/2 194 7.6 212 8.3 80 3 200 7.9 222 8.7 100 4 207 8.1 242 9.5 125 5 217 8.5 255 10.0 150 6 232 9.1 276 10.9 200 8 257 10.1 304 12.0 250 10 284 11.2 332 13.1 300 12 310 12.2 357 14.1 350 14 382 15.0 362 14.3 400 16 407 16.0 387 15.2 450 18 438 17.2 418 16.5 500 20 463 18.2 443 17.4 600 24 514 20.2 494 19.4 700 28 564 22.2 544 21.4 750 30 591 23.3 571 22.5 800 32 616 24.3 606 23.9 900 36 663 26.1 653 25.7 1000 40 714 28.1 704 27.7 1050 42 714 28.1 704 27.7 1100 44 765 30.1 755 29.7 mm inch inch 1200 48 820 32.3 810 31.9 1400 54 N/A N/A 925 36.4 1500 60 N/A N/A 972 38.2 1600 66 N/A N/A 1025 40.4 1800 72 N/A N/A 1123 44.2 2000 78 N/A N/A 1223 48.1 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 47 Technical data 8.8 Dimensions and weight Table 8- 11 Nominal size L Nominal size L PN 10 PN 16 PN 16 non-PED PN 40 Class 150 AWWA AS / JIS10K mm inch mm inch mm inch mm inch mm inch mm inch mm inch 15 1/2 N/A N/A N/A N/A N/A N/A 200 7.9 200 7.9 N/A N/A 25 1 N/A N/A N/A N/A N/A N/A 200 7.9 200 7.9 200 7.9 40 11/2 N/A N/A N/A N/A N/A N/A 200 7.9 200 7.9 200 7.9 50 2 N/A N/A 200 7.9 N/A N/A N/A N/A 200 7.9 200 7.9 65 21/2 N/A N/A 200 7.9 N/A N/A N/A N/A 200 7.9 200 7.9 80 3 N/A N/A 200 7.9 N/A N/A N/A N/A 200 7.9 200 7.9 100 4 N/A N/A 250 9.8 N/A N/A N/A N/A 250 9.8 250 9.8 9.81) 125 5 N/A N/A 250 9.8 N/A N/A N/A N/A 250 9.8 2501) 150 6 N/A N/A 300 11.8 N/A N/A N/A N/A 300 11.8 300 11.8 200 8 350 13.8 350 13.8 N/A N/A N/A N/A 350 13.8 350 13.8 250 10 450 17.7 450 17.7 N/A N/A N/A N/A 450 17.7 450 17.7 300 12 500 19.7 500 19.7 N/A N/A N/A N/A 500 19.7 500 19.7 350 14 550 21.7 550 21.7 N/A N/A N/A N/A 550 21.7 550 21.7 400 16 600 23.6 600 23.6 N/A N/A N/A N/A 600 23.6 N/A 23.6 450 18 600 23.6 600 23.6 N/A N/A N/A N/A 600 23.6 600 23.6 500 20 600 23.6 600 23.6 N/A N/A N/A N/A 600 23.6 600 23.6 600 24 600 23.6 600 23.6 N/A N/A N/A N/A 600 23.6 600 23.6 27.62) 700 28 700 27.6 700 27.6 N/A N/A N/A N/A 700 27.6 7002) 750 30 N/A N/A N/A N/A N/A N/A N/A N/A 750 29.5 7502) N/A 31.52) 800 32 800 31.5 800 31.5 N/A N/A N/A N/A 800 31.5 8002) 900 36 900 35.4 900 35.4 N/A N/A N/A N/A 900 35.4 9002) 35.42) 1000 40 1000 39.4 1000 39.4 N/A N/A N/A N/A 1000 39.4 10002) 39.42) 1050 42 N/A N/A N/A N/A N/A N/A N/A N/A 1000 39.4 N/A N/A 1100 44 N/A N/A N/A N/A N/A N/A N/A N/A 1100 43.3 N/A N/A 47.22) 1200 48 1200 47.2 1200 47.2 N/A N/A N/A N/A 1200 47.2 12002) 1400 54 1400 55.1 N/A N/A 1400 55.1 N/A N/A 1200 47.2 N/A N/A 1500 60 1500 59.1 N/A N/A 1500 59.1 N/A N/A 1200 47.2 N/A N/A 1600 66 1600 63.0 N/A N/A 1600 63.0 N/A N/A 1200 47.2 N/A N/A 1800 72 1800 70.9 N/A N/A 1800 70.9 N/A N/A 1200 47.2 N/A N/A 2000 78 2000 78.7 N/A N/A 2000 78.7 N/A N/A 1200 47.2 N/A N/A 1) Not available with AS flange 2) Not available with JIS 10K flange 48 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Technical data 8.8 Dimensions and weight Weight Table 8- 12 Nominal size Weight Order no. 7ME6520 PN 10 Order no. 7ME6580 PN 16 PN 40 Class 150 / AWWA AS PN / ANSI / AWWA / AS mm inch kg lbs kg lbs kg lbs kg lbs kg lbs kg lbs 15 1/2 N/A N/A N/A N/A 4 9 4 9 N/A N/A - - 25 1 N/A N/A N/A N/A 6 12 5 11 N/A N/A 5 11 40 11/2 N/A N/A N/A N/A 8 18 7 15 N/A N/A 8 17 50 2 N/A N/A 9 20 N/A N/A 8 20 N/A N/A 9 20 65 21/2 N/A N/A 10.7 24 N/A N/A 11 24 N/A N/A 11 24 80 3 N/A N/A 11.6 26 N/A N/A 13 28 N/A N/A 12 24 100 4 N/A N/A 15.2 33 N/A N/A 19 41 N/A N/A 16 35 125 5 N/A N/A 20.4 45 N/A N/A 24 52 N/A N/A 19 42 150 6 N/A N/A 26 57 N/A N/A 29 64 N/A N/A 27 60 200 8 48 106 48 106 N/A N/A 56 124 N/A N/A 40 68 250 10 64 141 69 152 N/A N/A 79 174 N/A N/A 60 132 300 12 76 167 86 189 N/A N/A 110 243 N/A N/A 80 176 350 14 104 229 125 274 N/A N/A 139 307 N/A N/A 110 242 400 16 119 263 143 314 N/A N/A 159 351 N/A N/A 125 275 450 18 136 299 173 381 N/A N/A 182 400 N/A N/A 175 385 500 20 163 359 223 491 N/A N/A 225 495 N/A N/A 200 440 600 24 236 519 338 744 N/A N/A 320 704 N/A N/A 187 633 700 28 270 595 314 692 N/A N/A 273 602 320 70 330 728 750 30 N/A N/A N/A N/A N/A N/A 329 725 N/A N/A 360 794 800 32 346 763 396 873 N/A N/A 365 804 428 944 450 992 900 36 432 951 474 1043 N/A N/A 495 1089 618 1362 53 1168 1000 40 513 1130 600 1321 N/A N/A 583 1282 636 1399 66 1455 1050 42 N/A N/A N/A N/A N/A N/A 687 1512 N/A N/A N/A N/A 1100 44 N/A N/A N/A N/A N/A N/A 763 1680 N/A N/A 1140 2513 1200 48 643 1415 885 1948 N/A N/A 861 1896 813 1789 1180 2601 1400 54 1592 3510 N/A N/A N/A N/A N/A N/A N/A N/A 1600 3528 1500 60 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 2460 5423 1600 66 2110 4652 N/A N/A N/A N/A N/A N/A N/A N/A 2525 5566 1800 72 2560 5644 N/A N/A N/A N/A N/A N/A N/A N/A 2930 6460 2000 78 3640 8025 N/A N/A N/A N/A N/A N/A N/A N/A 3665 8080 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 49 Technical data 8.8 Dimensions and weight 50 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 A Appendix A.1 Flange mating dimensions (metric) Figure A-1 Table A- 1 Flange mating dimensions Flange mating dimensions (metric) Dimensions (mm) mm Bolting D PCD T B Holes Bolts 200 340 295 24 22 8 M20 250 395 350 26 22 12 M20 300 445 400 26 22 12 M20 350 505 460 28 22 16 M20 400 565 515 32 26 16 M24 450 615 565 36 26 20 M24 500 670 620 38 26 20 M24 600 780 725 42 3 20 M27 700 895 840 30 30 24 M27 800 1015 950 32 33 24 M30 900 1115 1050 34 33 28 M30 1000 1230 1160 34 36 28 M33 1200 1455 1380 38 39 32 M36 50 165 125 19 18 4 M16 65 185 145 20 18 8 M16 80 200 160 20 18 8 M16 100 220 180 22 18 8 M16 125 250 210 22 18 8 M16 150 285 240 24 22 8 M20 200 340 295 26 22 12 M20 250 405 355 29 26 12 M24 PN10 PN16 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 51 Appendix A.1 Flange mating dimensions (metric) Dimensions (mm) Bolting mm D PCD T B Holes Bolts 300 460 410 32 26 12 M24 350 520 470 35 26 16 M24 400 580 525 38 30 16 M27 450 640 585 42 30 20 M27 500 715 650 46 33 20 M30 600 840 770 52 36 20 M33 700 910 840 36 36 24 M33 800 1025 950 38 39 24 M36 900 1125 1050 40 39 28 M36 1000 1255 1170 42 42 28 M39 1200 1485 1390 48 48 32 M45 15 95 65 14 14 4 M12 25 115 85 16 14 4 M16 40 150 110 18 18 4 M16 15 89 60 12 16 4 M12 25 108 79 16 16 4 M16 40 127 98 18 16 4 M16 50 152 121 19 19 4 M16 65 178 140 22 19 4 M16 80 190 152 24 19 4 M16 100 229 191 24 19 8 M16 125 254 216 24 22 8 M20 150 279 241 25 22 8 M20 200 343 298 29 22 8 M20 250 406 362 30 25 12 M24 300 483 432 32 25 12 M24 350 533 476 35 28 12 M27 400 597 540 36.5 28 16 M27 450 635 578 40 32 16 M30 500 699 635 43 32 20 M30 600 813 749 48 35 20 M33 PN40 150 lb 52 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Appendix A.2 Factory settings Dimensions (mm) mm Bolting D PCD T B Holes Bolts 700 927 864 33 35 28 M33 750 984 914 35 35 28 M33 800 1060 978 38 41 28 M39 900 1168 1068 41 41 32 M39 1000 1289 1200 41 41 36 M39 1050 1346 1257 44 41 36 M39 1200 1511 1422 48 41 44 M39 AWWA A.2 Factory settings Dimension-dependent factory settings Table A- 2 50 Hz version DN Unit Qmax Volume/ pulse Pulse unit Totalizer unit Order no. 7ME6520 Order no. 7ME6580 Inch Fac settings Min. Min. 15 1/2 2000 159 6361 - - l/h 1 l l 25 1 5000 441 17671 441 17671 l/h 10 l l 40 11/2 12 1.1 45 1.1 45 m3/h 10 l l mm Max. Max. 50 2 20 1.7 63 1.7 70 m3/h 10 l l 65 21/2 30 2.9 100 2.9 119 m3/h 100 l l 80 3 50 4.0 160 4.5 180 m3/h 100 l l 100 4 120 6.2 250 7 282 m3/h 100 l l 100 l m3 125 5 180 10.0 400 11 441 m3/h 150 6 250 15.7 629 15.9 636 m3/h 100 l m3 200 8 400 24.9 997 28.2 1130 m3/h 1 m3 m3 1 m3 m3 250 10 700 40.0 1600 44.1 1767 m3/h 300 12 1000 62.5 2500 63.6 2544 m3/h 1 m3 m3 350 14 1200 86.5 3463 86.5 3463 m3/h 1 m3 m3 1 m3 m3 400 16 1800 113 4523 113 4523 m3/h 450 18 2000 143.1 5725 143.1 5725 m3/h 1 m3 m3 1 m3 m3 500 20 3000 176.7 7068 176.7 7068 m3/h 600 24 4000 254.4 10178 254.4 10178 m3/h 10 m3 m3 700 28 5000 346.3 13854 346.3 13854 m3/h 10 m3 m3 10 m3 m3 10 m3 m3 750 30 6000 397.6 15904 397.6 15904 m3/h 800 32 7000 452.3 18095 452.3 18095 m3/h SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 53 Appendix A.2 Factory settings DN 900 Qmax 36 9000 Unit Volume/ pulse Pulse unit Totalizer unit 22902 m3/h 10 m3 m3 10 m3 m3 Order no. 7ME6520 Order no. 7ME6580 572.5 572.5 22902 1000 40 12000 706.8 28274 706.8 28274 m3/h 1050 42 12000 706.8 28274 706.8 28274 m3/h 10 m3 m3 10 m3 m3 1100 44 14000 855.2 34211 855.2 34211 m3/h 1200 48 15000 1017.8 40715 1017.8 40715 m3/h 10 m3 m3 1400 54 25000 - - 1385.4 55417 m3/h 10 m3 m3 10 m3 m3 1500 60 30000 - - 1590.4 63617 m3/h 1600 66 35000 - - 1809.5 72382 m3/h 10 m3 m3 1800 72 40000 - - 2290.2 91608 m3/h 10 m3 m3 113097 m3/h 10 m3 m3 Unit Volume/ pulse Pulse unit Totalizer unit 2000 78 Table A- 3 45000 - - 2827.4 60 Hz version DN Qmax Order no. 7ME6520 Order no. 7ME6580 mm Inch Fac. settings Min. Max. Min. Max. 15 1/2 9 0.7 28 - - US GPM 1 US G US G 25 1 22 1.9 77.8 1.9 77.8 US GPM 1 US G US G 40 11/2 52 4.9 199.1 4.9 199.1 US GPM 1 US G US G 50 2 88 6.9 277.2 7.7 311.2 US GPM 1 US G US G 65 21/2 132 11.0 440.2 13.1 525.9 US GPM 1 US G US G 80 3 220 17.6 705.1 19.9 796.7 US GPM 1 US G US MG 100 4 528 27.5 1101 31.1 1244.8 US GPM 1 US G US MG 125 5 793 44.0 1762.2 48.6 1945.1 US GPM 1 US G US MG 150 6 1101 69.3 2772.9 70 2800.9 US GPM 1 US G US MG 200 8 1761 109.7 4391.9 124.4 4979.5 US GPM 1 US G US MG 250 10 3082 176.1 7045.2 194.5 7780.5 US GPM 1 US G US MG 300 12 4402 275.1 11007.8 280 11203.9 US GPM 1 US G US MG 350 14 5283 381.2 15249.7 381.2 15249.7 US GPM 1 US G US MG 400 16 7925 497.9 19918.1 497.9 19918.1 US GPM 1 US G US MG 450 18 8806 630.2 25208.8 630.2 25208.8 US GPM 1 US G US MG 500 20 13209 778 31122 778 31122 US GPM 1 US G US MG 600 24 17611 1120.3 44815.7 1120.3 44815.7 US GPM 10 US G US MG 700 28 19812 1524.9 60999.1 1524.9 60999.1 US GPM 10 US G US MG 750 30 22014 1750.6 70024.5 1750.6 70024.5 US GPM 10 US G US MG 800 32 30820 1991.8 79672.4 1991.8 79672.4 US GPM 10 US G US MG 900 36 39626 2522.8 100835.3 2522.8 100835.3 US GPM 10 US G US MG 1000 40 52834 3112.2 124488.1 3112.2 124488.1 US GPM 10 US G US MG 1050 42 52834 3431.2 137248.1 3431.2 137248.1 US GPM 10 US G US MG 1100 44 61640 3765.7 150630.6 3765.7 150630.6 US GPM 10 US G US MG 54 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Appendix A.3 Coil resistance DN Qmax Unit Order no. 7ME6520 Order no. 7ME6580 Volume/ pulse Pulse unit Totalizer unit 1200 48 66043 4481 179262.9 4481 179262.9 US GPM 10 US G US MG 1400 54 110072 - - 6099.9 243993.7 US GPM 1000 US G US MG 1500 60 132086 - - 7002.4 280098.3 US GPM 1000 US G US MG 1600 66 154100 - - 7967.2 318689.6 US GPM 1000 US G US MG 1800 72 176115 - - 10083.5 403341.5 US GPM 1000 US G US MG 2000 78 198129 - - 12448.8 497952.5 US GPM 1000 US G US MG A.3 Table A- 4 Coil resistance Coil resistance MAG 1100, MAG 1100F MAG 3100, MAG 3100P, MAG 5100 W (Order no. 7ME6580) MAG 5100 W Tolerance Resistance Tolerance +/- 10 (Order no. 7ME6520) DN Inch Resistance Tolerance Resistance 2 1/12 104 +/- 5 104 3 1/8 104 +/- 5 104 6 1/4 99 +/- 17 104 10 3/8 99 +/- 17 104 151) 1/2 91 +/- 9 104 25 1 91 +/- 17 104 +/- 2 104 40 11/2 91 +/- 9 92 +/- 2 92 +/- 10 50 2 91 +/- 9 92 +/- 2 119.4 +/- 10 65 21/2 99 +/- 17 100 +/- 2 127 +/- 10 80 3 91 +/- 17 94 +/- 2 126 +/- 10 100 4 91 +/- 9 92 +/- 2 125 +/- 10 125 5 92 +/- 2 126 +/- 10 150 6 94 +/- 2 116 +/- 10 200 8 90 +/- 2 109 +/- 10 250 10 92 +/- 2 104 +/- 10 300 12 100 +/- 2 108 +/- 10 350 14 112 +/- 2 100 +/- 6 400 16 100 +/- 4 100 +/- 6 450 18 108 +/- 4 100 +/- 6 500 20 122 +/- 4 100 +/- 6 600 24 115 +/- 4 98 +/- 6 700 28 128 +/- 4 98 +/- 6 750 30 133 800 32 128 +/- 4 98 +/- 6 900 36 131 +/- 4 98 +/- 6 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 55 Appendix A.3 Coil resistance MAG 1100, MAG 1100F 1000 40 131 1100 44 126 1200 48 130 1400 54 130 1500 60 124 1600 66 133 1800 72 133 2000 78 147 1) MAG 3100, MAG 3100P, MAG 5100 W (Order no. 7ME6580) +/- 4 88 +/- 6 +/- 4 88 +/- 6 MAG 5100 W (Order no. 7ME6520) On MAG 1100 DN 15 produced as from May 1999 the coil resistance must be 86 ohm, +8/-4 ohm. NOTICE Reference values All resistance values are at 20 C The resistance changes proportionally 0.4% / C Spare parts Description Cable glands, 2 pcs. M20 1/2" NPT Sealing screws for sensor/transmitter, 2 pcs. Terminal box, in polyamide, inclusive of lid M20 1/2" NPT 56 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Appendix A.4 Ordering Description Terminal box lid, in polyamide Terminal box, in stainless steel, inclusive of lid M20 1/2" NPT Potting kit for terminal box of MAG sensors for I P68/NEMA 6P (not for EX) A.4 Ordering In order to ensure that the ordering data you are using is not outdated, the latest ordering data is always available on the Internet: Catalog process instrumentation (http://www.siemens.com/processinstrumentation/catalogs) SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 57 Appendix A.4 Ordering 58 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Glossary ASIC Application-Specific Integrated Circuit is an integrated circuit (IC) customized for a particular use, rather than intended for general-purpose use. EMC Electromagnetic compatibility (EMC) is the branch of electrical sciences which studies the unintentional generation, propagation and reception of electromagnetic energy with reference to the unwanted effects (Electromagnetic Interference, or EMI) that such energy may induce. The goal of EMC is the correct operation, in the same electromagnetic environment, of different equipment which use electromagnetic phenomena, and the avoidance of any interference effects. IP An IP (Ingress Protection) number is used to specify the environmental protection of enclosures around electronic equipment. These ratings are determined by specific tests. The IP number is composed of two numbers, the first referring to the protection against solid objects and the second against liquids. The higher the number, the better the protection. For example, in IP67 the first Number (6) means that the device is totally protected against dust, and the second (7) that it is protected against the effect of immersion between 15cm and 1m PED The Pressure Equipment Directive (97/23/EC) is the legislative framework on European level for equipment subject to a pressure hazard. It was adopted by the European Parliament and the European Council in May 1997 and has been obligatory throughout the European Union since May 2002. SENSORPROM All sensor related settings/data saved on an EPROM. SENSORPROM technology automatically configures the transmitter at start up providing calibration data, pipe size, sensor type, and output settings. The SENSORPROM automatically stores values or settings changed by users, and automatically re-programs any new transmitter without loss of accuracy. USM USM II is a Communication Platform. The Siemens USM II concept enables fitting of add-on bus modules without loss of functionality: 1. All modules can be fitted as true "plug & play" 2. Module and transmitter are automatically configured through the SENSORPROM SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 59 Glossary 60 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 Index A H Abrasive liquids, 18 Add-on modules, (See Communication module) Applications, 11 Hazardous area Approvals, 10 Horizontal pipes Installation in, 18 Hotline, 30 C Cable specifications, 24, 40 Cathodic protection, 21 Coil insulation check, 33 Coil resistance check, 33 Communication modules, 11 Compliance, 7 Contact person, 6 Customer Support Hotline, 30 D Decontamination, 31 Dimensions, 47 Direct burial, 28 Document history, 5 E Electrical connection Cable specifications, 24 Remote installations, 24 Safety instructions, 23 Electrode resistance check, 34 Empty pipe detection, 18 F FAQ Fluctuating process values, 34 Flange mating dimensions, 51 G Gas / Air bubbles, 18 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 I Inlet / outlet conditions, 16 Installation in U-tube, 16 Indoor/outdoor, 15 Large pipes, 17 Location in system, 16 Mounting of sensor, 19 Pipes with free outlet, 16 Remote, 24 Safety instructions, 15 Internet Contact person, 6, 31 Flowdocumentation, 6 Support, 31 Introduction, 5 Items supplied, 5 L Laws and directives, 7 M Mains supply, 23 Maintenance, 29 Material compatibility, 7 Measurement principle, 12 Mounting, (See Installation) P Potential equalization, 21 Potting, 27 Pressure Safety instructions, 15 61 Index Pressure Equipment Directive, 8 Process fluid Conductivity, 42 Protective conductor terminal, 24 Protective earth, 24 R Recalibration, 29 Repair, 30 Return procedures, 31 S Safety Instrument safety standards, 7 Safety instructions Electrical connection, 23 Installation, 15 Safety notes, 7 Sensor check, 33 Sensor orientation, 18 Service, 30, 31 Support, 31 System components, 11 T Theory of operation, 12 Torques values, 20 Transportation, 29 V Vertical pipes Installation in, 18 Vibrations, 19 W Weight, 49 Wire insulation, 24 Wiring, (See Electrical connection) 62 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02 For more information www.siemens.com/flow Siemens Siemens Flow A/S Instruments A/S Nordborgvej 81 Flow Instruments DK-6430 DK-6430 Nordborg Nordborg Denmark Subject to change without prior notice Order No.: A5E03063678 Literature No.: A5E03063678-02 Copyright Siemens AG 11.2010 All rights reserved www.siemens.com/processautomation www.siemens.com/processautomation *A5E03063678*