MCP39F501 Power Monitor PICtailTM Evaluation Board User's Guide 2014 Microchip Technology Inc. DS20005319A Note the following details of the code protection feature on Microchip devices: * Microchip products meet the specification contained in their particular Microchip Data Sheet. * Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. * There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip's Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. * Microchip is willing to work with the customer who is concerned about the integrity of their code. * Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as "unbreakable." Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip's code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act. Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications is entirely at the buyer's risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims, suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights. Trademarks The Microchip name and logo, the Microchip logo, dsPIC, FlashFlex, flexPWR, JukeBlox, KEELOQ, KEELOQ logo, Kleer, LANCheck, MediaLB, MOST, MOST logo, MPLAB, OptoLyzer, PIC, PICSTART, PIC32 logo, RightTouch, SpyNIC, SST, SST Logo, SuperFlash and UNI/O are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. The Embedded Control Solutions Company and mTouch are registered trademarks of Microchip Technology Incorporated in the U.S.A. Analog-for-the-Digital Age, BodyCom, chipKIT, chipKIT logo, CodeGuard, dsPICDEM, dsPICDEM.net, ECAN, In-Circuit Serial Programming, ICSP, Inter-Chip Connectivity, KleerNet, KleerNet logo, MiWi, MPASM, MPF, MPLAB Certified logo, MPLIB, MPLINK, MultiTRAK, NetDetach, Omniscient Code Generation, PICDEM, PICDEM.net, PICkit, PICtail, RightTouch logo, REAL ICE, SQI, Serial Quad I/O, Total Endurance, TSHARC, USBCheck, VariSense, ViewSpan, WiperLock, Wireless DNA, and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. Silicon Storage Technology is a registered trademark of Microchip Technology Inc. in other countries. GestIC is a registered trademarks of Microchip Technology Germany II GmbH & Co. KG, a subsidiary of Microchip Technology Inc., in other countries. All other trademarks mentioned herein are property of their respective companies. (c) 2014, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. ISBN: 978-1-63276-535-2 QUALITY MANAGEMENT SYSTEM CERTIFIED BY DNV == ISO/TS 16949 == DS20005319A-page 2 Microchip received ISO/TS-16949:2009 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company's quality system processes and procedures are for its PIC(R) MCUs and dsPIC(R) DSCs, KEELOQ(R) code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip's quality system for the design and manufacture of development systems is ISO 9001:2000 certified. 2014 Microchip Technology Inc. Object of Declaration: MCP39F501 Power Monitor PICtailTM Evaluation Board 2014 Microchip Technology Inc. DS20005319A-page 3 MCP39F501 Power Monitor PICtailTM Evaluation Board User's Guide NOTES: DS20005319A-page 4 2014 Microchip Technology Inc. MCP39F501 POWER MONITOR PICTAILTM EVALUATION BOARD USER'S GUIDE Table of Contents Preface ........................................................................................................................... 3 Introduction............................................................................................................ 3 Document Layout .................................................................................................. 3 Conventions Used in this Guide ............................................................................ 4 Recommended Reading........................................................................................ 5 The Microchip Web Site ........................................................................................ 5 Customer Support ................................................................................................. 5 Document Revision History ................................................................................... 5 Chapter 1. Product Overview 1.1 Introduction ..................................................................................................... 7 1.2 What the MCP39F501 Power Monitor PICtailTM Evaluation Board Kit Includes ............................................................................................... 8 Chapter 2. Installation and Operation 2.1 Getting Started ............................................................................................... 9 Chapter 3. Hardware 3.1 Input and Analog Front End ......................................................................... 12 3.2 Low-Cost Power Supply Circuit .................................................................... 13 Appendix A. Schematic and Layouts A.1 Introduction .................................................................................................. 15 A.2 Schematics and PCB Layout ....................................................................... 15 A.3 Board - Schematic 1 .................................................................................... 16 A.4 Board - Schematic 2 ................................................................................... 17 A.5 Board - Assembly Top ................................................................................ 18 A.6 Board - Top Silk ......................................................................................... 19 A.7 Board - Top Copper and Silk ...................................................................... 20 A.8 Board - Top Copper ................................................................................... 21 A.9 Board - Bottom Copper .............................................................................. 22 Appendix B. Bill of Materials Worldwide Sales and Service .................................................................................... 26 2014 Microchip Technology Inc. DS20005319A-page 5 MCP39F501 Power Monitor PICtailTM Evaluation Board User's Guide NOTES: DS20005319A-page 6 2014 Microchip Technology Inc. MCP39F501 POWER MONITOR PICTAILTM EVALUATION BOARD USER'S GUIDE Preface NOTICE TO CUSTOMERS All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available. Documents are identified with a "DS" number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is "DSXXXXXXXXA", where "XXXXXXXX" is the document number and "A" is the revision level of the document. For the most up-to-date information on development tools, see the MPLAB(R) IDE online help. Select the Help menu, and then Topics to open a list of available online help files. INTRODUCTION This chapter contains general information that will be useful to know before using the MCP39F501 Power Monitor PICtailTM Evaluation Board. Items discussed in this chapter include: * * * * * * Document Layout Conventions Used in this Guide Recommended Reading The Microchip Web Site Customer Support Document Revision History DOCUMENT LAYOUT This document describes how to use the MCP39F501 Power Monitor PICtailTM Evaluation Board as a development board for the MCP39F501 device. The manual layout is as follows: * Chapter 1. "Product Overview" - Provides important information about the MCP39F501 Power Monitor PICtailTM Evaluation Board. * Chapter 2. "Installation and Operation" - Provides important information on using the MCP39F501 Power Monitor PICtailTM Evaluation Board including a getting started section that describes wiring the line and load connections. * Chapter 3. "Hardware" - Includes details on the function blocks of the power monitor including the analog front end design, and power supply design. * Appendix A. "Schematic and Layouts" - Shows the schematic and layout diagrams * Appendix B. "Bill of Materials (BOM)" - Lists the parts used to build the MCP39F501 Power Monitor PICtailTM Evaluation Board. 2014 Microchip Technology Inc. DS20005319A-page 7 MCP39F501 Power Monitor PICtailTM Evaluation Board User's Guide CONVENTIONS USED IN THIS GUIDE This manual uses the following documentation conventions: DOCUMENTATION CONVENTIONS Description Arial font: Italic characters Initial caps Quotes Underlined, italic text with right angle bracket Bold characters N`Rnnnn Text in angle brackets < > Courier New font: Plain Courier New Represents Referenced books Emphasized text A window A dialog A menu selection A field name in a window or dialog A menu path MPLAB(R) IDE User's Guide ...is the only compiler... the Output window the Settings dialog select Enable Programmer "Save project before build" A dialog button A tab A number in verilog format, where N is the total number of digits, R is the radix and n is a digit. A key on the keyboard Click OK Click the Power tab 4`b0010, 2`hF1 Italic Courier New Sample source code Filenames File paths Keywords Command-line options Bit values Constants A variable argument Square brackets [ ] Optional arguments Curly brackets and pipe character: { | } Ellipses... Choice of mutually exclusive arguments; an OR selection Replaces repeated text Represents code supplied by user DS20005319A-page 8 Examples File>Save Press , #define START autoexec.bat c:\mcc18\h _asm, _endasm, static -Opa+, -Opa0, 1 0xFF, `A' file.o, where file can be any valid filename mcc18 [options] file [options] errorlevel {0|1} var_name [, var_name...] void main (void) { ... } 2014 Microchip Technology Inc. Preface RECOMMENDED READING This user's guide describes how to use MCP39F501 Power Monitor PICtailTM Evaluation Board. Another useful documents is listed below. The following Microchip document is available and recommended as a supplemental reference resource. MCP39F501 Data Sheet - "Single-Phase Power-Monitoring IC with Calculation and Event Detection" (DS20005256) This data sheet provides detailed information regarding the MCP39F501 device. THE MICROCHIP WEB SITE Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information: * Product Support - Data sheets and errata, application notes and sample programs, design resources, user's guides and hardware support documents, latest software releases and archived software * General Technical Support - Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing * Business of Microchip - Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives CUSTOMER SUPPORT Users of Microchip products can receive assistance through several channels: * * * * Distributor or Representative Local Sales Office Field Application Engineer (FAE) Technical Support Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document. Technical support is available through the web site at: http://www.microchip.com/support. DOCUMENT REVISION HISTORY Revision A (August 2014) * Initial Release of this Document. 2014 Microchip Technology Inc. DS20005319A-page 9 MCP39F501 Power Monitor PICtailTM Evaluation Board User's Guide NOTES: DS20005319A-page 10 2014 Microchip Technology Inc. MCP39F501 POWER MONITOR PICTAILTM EVALUATION BOARD USER'S GUIDE Chapter 1. Product Overview 1.1 INTRODUCTION The MCP39F501 Power Monitor PICtailTM Evaluation Board provides the option of a fully functional single-phase power monitor, along with a development platform. This low-cost design does not use any transformers and requires few external components. The device calculates active power, reactive power, RMS current, RMS voltage, power factor, line frequency and other typical power quantities as defined in the MCP39F501 data sheet. The MCP39F501 Power Monitor Utility software is used to calibrate and monitor the system, and can be used to create custom calibration setups. For some accuracy requirements, only a single point calibration may be needed. FIGURE 1-1: 2014 Microchip Technology Inc. MCP39F501 Power Monitor PICtailTM Evaluation Board. DS20005319A-page 11 MCP39F501 Power Monitor PICtailTM Evaluation Board User's Guide 1.2 WHAT THE MCP39F501 POWER MONITOR PICTAILTM EVALUATION BOARD KIT INCLUDES This MCP39F501 Power Monitor PICtailTM Evaluation Board kit includes: * * * * * DS20005319A-page 12 MCP39F501 Power Monitor PICtailTM Evaluation Board and Case (ADM00509) Line Cable Load Cable USB Cable Important Information Sheet 2014 Microchip Technology Inc. MCP39F501 POWER MONITOR PICTAILTM EVALUATION BOARD USER'S GUIDE Chapter 2. Installation and Operation 2.1 GETTING STARTED To use the MCP39F501 Power Monitor PICtailTM Evaluation Board, follow the steps described below. The meter design uses a 5A load for nominal current and a maximum current (IMAX) of 15A. It is not recommended to draw more than 15A through the AC plugs mounted on the Printed Circuit Board (PCB). To get started, follow the next steps. 2.1.1 Step 1: Wiring connections Figure 2-1 identifies the line and load connections of the MCP39F501 Power Monitor PICtailTM Evaluation Board. LINE CONNECTION FIGURE 2-1: Board. 2.1.2 LOAD CONNECTION Connecting the MCP39F501 Power Monitor PICtailTM Evaluation Step 2: Connect the Line Cable to the Meter and plug into appropriate power plug The meter will turn on when the line connection has between 90V to 230V. 2.1.3 Step 3: Connect the USB cable to a PC with the installed "MCP39F501 Power Monitor Utility" software Select the correct COMM port and the following message should appear: FIGURE 2-2: 2014 Microchip Technology Inc. Successful Connection Between PC and Evaluation Board. DS20005319A-page 13 MCP39F501 Power Monitor PICtailTM Evaluation Board User's Guide NOTES: DS20005319A-page 14 2014 Microchip Technology Inc. MCP39F501 POWER MONITOR PICTAILTM EVALUATION BOARD USER'S GUIDE Chapter 3. Hardware 11 10 1 9 3 8 2 7 4 6 5 Legend: 1 = PICtail connector 7 = Line connection 2 = Digital Isolation IC for UART communication 8 = Current sensing shunt (2 m) 3 = CP1, CP2, connections for external high-current shunt current sensing resistor (high-current shunt not included) 9 = Load connection 4 = MCP2200 UART to USB converter 10 = MCP39F501 power monitor IC 5 = +9V DC Input for low voltage debugging (non-isolated) 11 = Headers for isolated DIO testing (isolated) 6 = Power supply FIGURE 3-1: Top View - Hardware Components. 2014 Microchip Technology Inc. DS20005319A-page 15 MCP39F501 Power Monitor PICtailTM Evaluation Board User's Guide 3.1 INPUT AND ANALOG FRONT END The MCP39F501 Power Monitor PICtailTM Evaluation Board comes populated with components designed for 90V to 230V line voltage. The neutral side of the phase goes through a 2 m shunt connected directly to the MCP39F501 for current measurement. The line side of the phase goes through a 1000:1 voltage divider and into the device for voltage measurement. 1 k: NEUTRAL I1+ 33 nF 2 m: Shunt 1 k: AGND NEUTRAL OUT I133 nF MCP39F501 AGND 499 k : 499 k : LINE V1+ 1 k: AGND FIGURE 3-2: AGND Analog Front End Circuitry. Note: DS20005319A-page 16 100 nF All of the analog circuitry associated with this part of the circuit is connected to the analog ground plane, AGND. Similar grounding and layout approaches should be used in all MCP39F501 applications. For complete schematic and PCB layout information, see Appendix A. "Schematic and Layouts" and Appendix B. "Bill of Materials (BOM)". 2014 Microchip Technology Inc. Hardware 3.2 LOW-COST POWER SUPPLY CIRCUIT The low-cost power supply circuit for the MCP39F501 Power Monitor PICtailTM Evaluation Board uses a capacitively divided half-wave rectified signal, and a +3.3V voltage regulator. . +3.3VD 100 : +3.3VA 1 3 2 +9V DC Power In (Do Not Use While Meter Is Connected ` To Mains!) 0.1 F 10 F MCP1754 150 FB AGND AGND 33 : 1.5 F IN N + 470 F OUT GND L 10 F NT GNDB FIGURE 3-3: 0.1 F 0.1 F GNDB GNDB GNDB GNDB AGND GNDB GNDB Low-Cost Power Supply Circuit. 2014 Microchip Technology Inc. DS20005319A-page 17 MCP39F501 Power Monitor PICtailTM Evaluation Board User's Guide NOTES: DS20005319A-page 18 2014 Microchip Technology Inc. MCP39F501 POWER MONITOR PICTAILTM EVALUATION BOARD USER'S GUIDE Appendix A. Schematic and Layouts A.1 INTRODUCTION This appendix contains the following schematics and layouts for of the MCP39F501 Power Monitor PICtailTMEvaluation Board: * * * * * * * A.2 Board - Schematic 1 Board - Schematic 2 Board - Assembly Top Board - Top Silk Board - Top Copper and Silk Board - Top Copper Board - Bottom Copper SCHEMATICS AND PCB LAYOUT The layer order is shown in Figure A-1. Top Layer Bottom Layer FIGURE A-1: 2014 Microchip Technology Inc. Layer Order. DS20005319A-page 19 LD1 390R R39 red Disc 10mm NEUTRAL 5 VDD_ISO MOV1 LINE RED, GREEN ID GND 4 3 0603 green GREEN J2 D+ 4 3 USB-B-Mini RED 0 1 2 2 FB4 5V_USB 33R R34 3 GND_ISO 1uF 0603 1 2 3 0603 4 5 6 7 8 9 10 MCP2200 310V 15V N G L IEC Inlet J6 470uF 25V AL-G C20 GNDB MRA4005 D2 MRA4005 D1 20 GND_ISO 19 USB_D+ 18 USB_DC25 17 16 1uF 15 14 13 GND_ISO 12 11 VDD_ISO D3 GNDB +9V IN 305V 0.47uF DNP C18 1.5uF C21 1 3 2 3 VDD VSS OSC1 D+ OSC2 DRST VUSB GP7/TxLED D GP0 GP6/RxLED D GP1 GP5 GP2 GP4 CTS GP3 RX TX RTS U4 BAS40-05 D4 VDD_ISO 1 2 +9V IN POWER J1 390R C27 VDD_ISO VDD_ISO R37 3.3V_EXP16 12MHz 3 GND_ISO 0.01uF 330V RAD-P10L13W4H9 FB3 0603 X1 1 GND_ISO USB_D+ C19 390R R38 5V_USB USB_D- 2 1 VOLTAGE IN D- 3 2 1 EXP16_TX J17 0.1uF 25V 0603 C15 GNDB 15V LINE 1 0.1uF 0603 GND_ISO C26 3 3 2 1 GNDB MCP1754-3.3V VIN V VOUT U2 N_OUT 1 2 3 4 J7 GNDB 10uF 0805 10uF 0805 16V 0.1uF 0603 C23 AGND C22 AGND 3.3A MPU_TX1 MPU_RX1 GNDB 0.1uF 0603 C24 3.3D Bumpon Hemisphere Black PAD1 Net Tie NT1 100R 16V 0.1uF 0603 0603 GNDB 3.3D R27 8 7 6 5 C17 3.3D GNDB C16 IL721-3E VDD1 1VDD2 OUT1 IN1 I IN2 OUT2 GND1 1GND2 U5 Isolation Barrier IEC Outlet N G L GND_ISO Shunt 2.54mm 1x2 Handle JP1 HDR M 1X3 MCP2200_TX MCP2200_RX GND_ISO NEUTRAL [SHUNT] 0603 VDD_ISO 1 2 3 DS20005319A-page 20 GND 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99 101 103 105 107 3.3V_EXP16 109 111 113 115 117 119 GND_ISO 33 35 37 39 41 GND_ISO 43 45 47 GND_ISO 49 51 53 3.3V_EXP16 55 57 59 61 1 3 5 7 9 GND_ISO 11 13 OC3 15 GND_ISO 17 OC0 19 21 3.3V_EXP16 23 25 27 29 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 3.3V_EXP16 110 112 114 116 118 120 GND_ISO 34 36 38 40 42 GND_ISO 44 46 48 GND_ISO 50 52 54 3.3V_EXP16 56 58 60 62 2 MCP2200_RX 2 4 EXP16_TX 1 6 8 10 GND_ISO 12 14 OC2 16 GND_ISO 18 OC1 20 22 3.3V_EXP16 24 26 28 30 MEC1-160-02-L-D-EM2 J3 DNP J18 A.3 2 VBUS V MCP39F501 Power Monitor PICtailTM Evaluation Board User's Guide BOARD - SCHEMATIC 1 2014 Microchip Technology Inc. N_OUT R6 Via_2.5x1.5 CP1 2.49R 1% 0603 DNP R10 499k 2010 1% R7 499k 2010 1% R8 DIO0 MODE/DIR GNDB RED GNDB 2 1 U3 U8 4 2 1 2 1 GND_ISO 3 4 1k 5% 0603 R16 3.3V_EXP16 GND_ISO 3 J4 J9 OC0 33nF 25V AGND C8 AGND 3.3D 16V 0.1uF 0603 GNDB GNDB C11 AGND 1% 1k 0603 33nF 25V 1k 1% 0603 PC365N 3.3k 5% 0603 5% 4.7k 0603 LD2 R51 GNDB 2 R50 GNDB RED AGND 25V 33nF C6 AGND R2 C10 DIO2 DIO2 GNDB RED GNDB 2 1 U7 PC365N 3.3k 5% 0603 LD5 R22 5% 4.7k 0603 GNDB R21 GNDB 2 U1 MCLR PC365N 3.3k 5% 0603 1 DR OSCI OSCO UART_TX UART_RX R12 RED NC NC NC NC AN_IN/DIO2 DIO3 5% 4.7k 0603 LD3 TEST_A TEST_B MODE/DIR A0/DIO0 A1/DIO1 R11 U6 MCP39F501 DGND DVDD DGND EP REFIN+/OUT AGND CH1+ CH1- CH0- CH0+ AVDD RESET DIO1 DIO1 27 25 24 29 23 21 18 17 16 11 10 25V 33nF AGND 4.7k 5% 0603 R1 3.3A 19 3.3A C2 TP3 GNDB 16V 0.1uF 0603 C9 3.3D R20 AGND 1% 1k 0603 R14 1% 1k 0603 R4 PC365N 3.3k 5% 0603 1 R13 5% 4.7k 0603 LD4 16V 0.1uF 0603 16V 0.1uF 0603 AGND C4 3.3A C3 AGND R3 Voltage channel MODE_DIR DIO0 FB2 FB1 Current Channel Via_2.5x1.5 CP2 31% 40.002R 2512 VOLTAGE IN NEUTRAL 1 2 Line shunt 1 2 1 2 1 2 1 2 2014 Microchip Technology Inc. 2 1 2 1 1k 5% 0603 GND_ISO 3 4 R17 3.3V_EXP16 GND_ISO 3 4 1k 5% 0603 R9 J14 J5 MPU_TX1 MPU_RX1 AN_DIO2 DIO3 3.3V_EXP16 26 R41 10k 12 4 28 6 7 20 22 2 3 8 9 1 14 15 5 13 OC2 OC1 3.3D GNDB C1 DNP X2 DNP GNDB 4.7k 5% 0603 R18 C5 DIO3 DIO3 GNDB RED LD6 GNDB 2 1 U9 VDD MCP9700 PC365N 3.3k 5% 0603 1 U10 SINGLE 2 1 J12 SINGLE 2 1 J10 R24 3.3D LOW LOW MODE_DIR 5% 4.7k 0603 A1 3 2 1 J13 A0 3 2 1 GNDB R23 HIGH HIGH J11 3.3D 1k 5% 0603 J8 SINGLE MULT. 3 2 1 R19 3.3D DNP GNDB TP1 1 2 1 1k 5% 0603 GND_ISO 3 4 R15 AN_DIO2 TEMP_IN ANALOG IN OC3 J15 GNDB 3 2 3.3V_EXP16 GND VOUT DIO1 DIO0 DIO2 3 2 1 J16 DIO2 A.4 2 3.3A Schematic and Layouts BOARD - SCHEMATIC 2 DS20005319A-page 21 MCP39F501 Power Monitor PICtailTM Evaluation Board User's Guide A.5 BOARD - ASSEMBLY TOP DS20005319A-page 22 2014 Microchip Technology Inc. Schematic and Layouts A.6 BOARD - TOP SILK 2014 Microchip Technology Inc. DS20005319A-page 23 MCP39F501 Power Monitor PICtailTM Evaluation Board User's Guide A.7 BOARD - TOP COPPER AND SILK DS20005319A-page 24 2014 Microchip Technology Inc. Schematic and Layouts A.8 BOARD - TOP COPPER 2014 Microchip Technology Inc. DS20005319A-page 25 MCP39F501 Power Monitor PICtailTM Evaluation Board User's Guide A.9 BOARD - BOTTOM COPPER DS20005319A-page 26 2014 Microchip Technology Inc. MCP39F501 POWER MONITOR PICTAILTM EVALUATION BOARD USER'S GUIDE Appendix B. Bill of Materials (BOM) TABLE B-1: Qty BILL OF MATERIALS (BOM) Reference Description Manufacturer Part Number 2 C1, C5 Cap. ceramic 18 pF 50V 5% NP0 SMD 0603 - DO NOT POPULATE Panasonic(R) 1 C15 Cap. ceramic 0.1 F 25V 5% X7R SMD 0603 AVX Corporation 06033C104JAT2A 2 C16, C22 Cap. ceramic 10 F 10V 20% Y5V SMD 0805 TDK Corporation C2012Y5V1A106Z 0 C18 Cap. film 0.47 F 305V 20% RAD P15L18W11H18.5 DO NOT POPULATE EPCOS AG B32932A3474M 1 C19 Cap. film 0.01 F 330V 20% RAD P10L13W4H9 EPCOS AG B32911A3103M 4 C2, C6, C8, C10 Cap. ceramic 33 nF 25V 5% C0G, NP0 SMD 0805 TDK Corporation C2012C0G1E333J 1 C20 Cap. alum. 470 F 25V 20% SMD G Nichicon Corporation UWT1E471MNL1GS 1 C21 Cap. film 1.5 F 310V 20% RAD P27.5L31.5W13.5H23 EPCOS AG B32924A2155M 2 C25, C27 Cap. ceramic 1 F 10V 20% X7R SMD 0603 TDK Corporation C1608X7R1A105M 8 C3, C4, C9, Cap. ceramic 0.1 F 16V 10% X7R C11, C17, C23, 0603 C24, C26 TDK Corporation C1608X7R1C104K 2 D1, D2 Diode rect. MRA4005 1.1V 1A 600V DO-214AC_SMA ON Semiconductor(R) MRA4005T3G 1 D3 Diode zener 1N4744A 15V 1W DO-41 Fairchild Semiconductor(R) 1N4744A 1 D4 Diode Sctky. Arr. bas. 40-05 1V 200 mA 40V SOT-23-3 Vishay 4 Fasten J6 &J7 to PCB at four locations Machine screw pan Phillips 6-32 B&FTM Fasteners Supply NY PMS 632 0038 PH 4 Fasten J6 &J7 to PCB at four locations Hex nut 5/16" nylon 6-32 B&FTM Fasteners Supply NY HN 632 2 FB1, FB2 Ferrite 800 mA 0.15R SMD 0805 Laird Technologies(R) LI0805H151R-10 2 FB3, FB4 Ferrite 7A 0.01R RAD P5L5.3D3.8 Panasonic(R) - ECG EXC-ELSR35S 1 Included in Box USB a male to mini USB B 5 pin cable Katerno.com at time of - 3 foot (distributor Katerno.com) packing 10UM-02103BK 1 Included in Box 6 foot 16 AWG universal power cord at time of (IEC320C13 to NEMA 5-15P) packing 25545_c2g Note 1: - ECG Katerno.com ECJ-1VC1H180J BAS40-05-V-GS08 The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2014 Microchip Technology Inc. DS20005319A-page 27 Bill of Materials (BOM) TABLE B-1: Qty BILL OF MATERIALS (BOM) (CONTINUED) Reference Description Manufacturer Part Number 1 Included in Box 1 foot 18 AWG monitor power adapter Katerno.com at time of cord (NEMA 5-15R to IEC320C14) packing 03147_c2g 1 J1 Conn. jack power jack 2.5 mm PJ-006B-SMT 0 J18 Conn. header-2.54 male 1x2 th. vert. - FCI DO NOT POPULATE 77311-118-02LF 1 J2 Conn. USB mini USB-B female SMD R/A UX60-MB-5ST 1 J3 Conn. edge mini edge card MEC1-EM Samtec, Inc. 1mm female 2x60 SMD R/A 7 J4, J5, J9, J10, Conn. header-2.54 male 1x2 th. vert. J12, J14, J15 FCI 77311-118-02LF 1 J6 Conn. IEC 250V 15A Inlet th. R/A SCHURTER Inc. GSP1.9103.1 1 J7 Conn. IEC 250V 15A Outlet th. R/A SCHURTER Inc. 6182.0033 5 J8, J11, J13, J16, J17 Conn. header-2.54 male 1x3 th. vert. FCI 68000-103HLF 1 JP1 Mech. hw. jumper 2.54 mm 1x2 handle gold TE Connectivity, Ltd. 881545-2 1 LD1 Diode LED bi. red, green 1.95V, 2.1V 30 mA 0805 Kingbright Corp. APHBM2012SURKCGKC 5 LD2, LD3, LD4, Diode LED red 1.65V 30 mA RAD LD5, LD6 T-1_3/4 Kingbright Corp. WP7113LSRD 1 Meter Enclosure Clear acrylic enclosure Tech-Demos.com 072612 R6 1 MOV1 Resistor varistor mo. 420V 45J disc 10 mm EPCOS AG S10K420 4 PAD1 Mech. hw. rubber pad Bumpon Hemi- 3M sphere 0.44" x 0.20" Black 7 R1, R3, R11, Resistor tkf. 4.7k 5% 1/10W SMD R18, R21, R23, 0603 R50 Panasonic - ECG ERJ-3GEYJ472V 0 R10 Vishay CRCW06032R49FKEA 5 R12, R13, R22, Resistor tkf. 3.3k 5% 1/10W SMD R24, R51 0603 Panasonic - ECG ERJ-3GEYJ332V 4 R2, R4, R14, R20 Resistor tkf. 1k 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF1001V 1 R27 Res. tkf. 100R 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF1000V 1 R34 Res. 33 ohm 5W 1% AXIAL Ohmite(R) Manufacturing 45F33RE 3 R37, R38, R39 Res. tkf. 390R 5% 1/10W SMD 0603 Panasonic - ECG ERJ-3GEYJ391V 1 R41 Res. tkf. 10k 5% 1/10W SMD 0603 Panasonic - ECG ERJ-3GEYJ103V 1 R6 Res. shunt MF 0.002R 1% 2W 2512 Stackpole Electronics, Inc. CSNL2512FT2L00 2 R7, R8 Res. 499K ohm 3/4W 1% 2010 SMD Vishay Dale CRCW2010499KFKEF 5 R9, R15, R16, R17, R19 Resistor tkf. 1k 5% 1/10W SMD 0603 Panasonic - ECG ERJ-3GEYJ102V 5 U1, U3, U7, U8, IC photo PC365N 4-SMD U9 Sharp Microelectronics PC365NJ0000F Note 1: Resistor tkf. 2.49R 1% 1/10W SMD 0603 - DO NOT POPULATE CUI Inc. Hirose Electric Co., Ltd. MEC1-160-02-L-D-EM2 SJ-5003 (BLACK) The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2014 Microchip Technology Inc. DS20005319A-page 28 Bill of Materials (BOM) TABLE B-1: Qty BILL OF MATERIALS (BOM) (CONTINUED) Reference Description Manufacturer Part Number 1 U10 Microchip Analog Temperature Sensor MCP9700 SOT-23-3 Microchip Technology Inc. MCP9700T-E/TT 1 U2 Microchip Analog LDO MCP1754ST-3302E/MB SOT-89-3 Microchip Technology Inc. MCP1754ST-3302E/MB 1 U4 Microchip int. USB MCP2200 SSOP-20 Microchip Technology Inc. MCP2200-I/SS 1 U5 IC isolator IL721-3E SOIC-8 NVE Corp./Isolation Products 1 U6 MCP39F501 QFN-28 Microchip Technology Inc. MCP39F501-E/MQ 1 X1 Resonator 12MHz 0.1% SMD CSTCE-G Murata Manufacturing Co., Ltd. CSTCE12M0G15L99-R0 1 X2 Crystal 4MHz 18pF SMD HC49/US DO NOT POPULATE Abracon(R) Corporation ABLS-4.000MHZ-B4-T Note 1: IL721-3E The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2014 Microchip Technology Inc. DS20005319A-page 29 Worldwide Sales and Service AMERICAS ASIA/PACIFIC ASIA/PACIFIC EUROPE Corporate Office 2355 West Chandler Blvd. Chandler, AZ 85224-6199 Tel: 480-792-7200 Fax: 480-792-7277 Technical Support: http://www.microchip.com/ support Web Address: www.microchip.com Asia Pacific Office Suites 3707-14, 37th Floor Tower 6, The Gateway Harbour City, Kowloon Hong Kong Tel: 852-2943-5100 Fax: 852-2401-3431 India - Bangalore Tel: 91-80-3090-4444 Fax: 91-80-3090-4123 Austria - Wels Tel: 43-7242-2244-39 Fax: 43-7242-2244-393 Denmark - Copenhagen Tel: 45-4450-2828 Fax: 45-4485-2829 Australia - Sydney Tel: 61-2-9868-6733 Fax: 61-2-9868-6755 Atlanta Duluth, GA Tel: 678-957-9614 Fax: 678-957-1455 China - Beijing Tel: 86-10-8569-7000 Fax: 86-10-8528-2104 Austin, TX Tel: 512-257-3370 China - Chengdu Tel: 86-28-8665-5511 Fax: 86-28-8665-7889 Boston Westborough, MA Tel: 774-760-0087 Fax: 774-760-0088 Chicago Itasca, IL Tel: 630-285-0071 Fax: 630-285-0075 Cleveland Independence, OH Tel: 216-447-0464 Fax: 216-447-0643 Dallas Addison, TX Tel: 972-818-7423 Fax: 972-818-2924 Detroit Novi, MI Tel: 248-848-4000 Houston, TX Tel: 281-894-5983 Indianapolis Noblesville, IN Tel: 317-773-8323 Fax: 317-773-5453 Los Angeles Mission Viejo, CA Tel: 949-462-9523 Fax: 949-462-9608 New York, NY Tel: 631-435-6000 San Jose, CA Tel: 408-735-9110 Canada - Toronto Tel: 905-673-0699 Fax: 905-673-6509 DS20005319A-page 30 China - Chongqing Tel: 86-23-8980-9588 Fax: 86-23-8980-9500 China - Hangzhou Tel: 86-571-8792-8115 Fax: 86-571-8792-8116 China - Hong Kong SAR Tel: 852-2943-5100 Fax: 852-2401-3431 China - Nanjing Tel: 86-25-8473-2460 Fax: 86-25-8473-2470 China - Qingdao Tel: 86-532-8502-7355 Fax: 86-532-8502-7205 China - Shanghai Tel: 86-21-5407-5533 Fax: 86-21-5407-5066 China - Shenyang Tel: 86-24-2334-2829 Fax: 86-24-2334-2393 China - Shenzhen Tel: 86-755-8864-2200 Fax: 86-755-8203-1760 China - Wuhan Tel: 86-27-5980-5300 Fax: 86-27-5980-5118 China - Xian Tel: 86-29-8833-7252 Fax: 86-29-8833-7256 India - New Delhi Tel: 91-11-4160-8631 Fax: 91-11-4160-8632 India - Pune Tel: 91-20-3019-1500 Japan - Osaka Tel: 81-6-6152-7160 Fax: 81-6-6152-9310 Japan - Tokyo Tel: 81-3-6880- 3770 Fax: 81-3-6880-3771 Korea - Daegu Tel: 82-53-744-4301 Fax: 82-53-744-4302 Korea - Seoul Tel: 82-2-554-7200 Fax: 82-2-558-5932 or 82-2-558-5934 France - Paris Tel: 33-1-69-53-63-20 Fax: 33-1-69-30-90-79 Germany - Dusseldorf Tel: 49-2129-3766400 Germany - Munich Tel: 49-89-627-144-0 Fax: 49-89-627-144-44 Germany - Pforzheim Tel: 49-7231-424750 Italy - Milan Tel: 39-0331-742611 Fax: 39-0331-466781 Italy - Venice Tel: 39-049-7625286 Malaysia - Kuala Lumpur Tel: 60-3-6201-9857 Fax: 60-3-6201-9859 Netherlands - Drunen Tel: 31-416-690399 Fax: 31-416-690340 Malaysia - Penang Tel: 60-4-227-8870 Fax: 60-4-227-4068 Poland - Warsaw Tel: 48-22-3325737 Philippines - Manila Tel: 63-2-634-9065 Fax: 63-2-634-9069 Singapore Tel: 65-6334-8870 Fax: 65-6334-8850 Taiwan - Hsin Chu Tel: 886-3-5778-366 Fax: 886-3-5770-955 Spain - Madrid Tel: 34-91-708-08-90 Fax: 34-91-708-08-91 Sweden - Stockholm Tel: 46-8-5090-4654 UK - Wokingham Tel: 44-118-921-5800 Fax: 44-118-921-5820 Taiwan - Kaohsiung Tel: 886-7-213-7830 Taiwan - Taipei Tel: 886-2-2508-8600 Fax: 886-2-2508-0102 Thailand - Bangkok Tel: 66-2-694-1351 Fax: 66-2-694-1350 China - Xiamen Tel: 86-592-2388138 Fax: 86-592-2388130 China - Zhuhai Tel: 86-756-3210040 Fax: 86-756-3210049 03/25/14 2014 Microchip Technology Inc.