2014 Microchip Technology Inc. DS20005319A
MCP39F501
Power Monitor PICtail™
Evaluation Board
Users Guide
DS20005319A-page 2 2014 Microchip Technology Inc.
Information contained in this publication regarding device
applications a nd the lik e is p ro vided on ly for yo ur con ve nien ce
and may be supers eded by updates . I t is you r r es ponsibil it y to
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© 2014, Microchip Technology Incorporated, Printed in the
U.S.A., All Rights Reserved.
ISBN: 978-1-63276-535-2
2014 Microchip Technology Inc. DS20005319A-page 3
Object of Declaration: MCP39F501 Power Monitor PICtail™ Evaluation Board
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
DS20005319A-page 4 2014 Microchip Technology Inc.
NOTES:
MCP39F501 POWER MONITOR
PICTAIL™ EVALUATION BOARD
USERS GUIDE
2014 Microchip Technology Inc. DS20005319A-page 5
Table of Contents
Preface ...........................................................................................................................3
Introduction............................................................................................................ 3
Document Layout .................................................................................................. 3
Conventions Used in this Guide............................................................................ 4
Recommended Reading.................. .. .. .............. .. .. .............. .. ................. .............. .5
The Microchip Web Site ........................................................................................ 5
Customer Support........................................... .............................. ........................5
Document Revision History................................................................................... 5
Chapter 1. Product Overview
1.1 Introduction ..................................................................................................... 7
1.2 What the MCP39F501 Power Monitor PICtail™ Evaluation Board
Kit Includes ............................................................................................... 8
Chapter 2. Installation and Operation
2.1 Ge tting St a rt ed .. .. ....... .. ....... ...... ....... ...... ....... ....... ...... ....... ....... ...... ....... ...... ... 9
Chapter 3. Hardware
3.1 Input and Analog Front End .........................................................................12
3.2 Lo w-Co s t P o w e r S u pp l y C ir cuit .......... ........... ....... ...... ........... ....... ....... ......... 13
Appendix A. Schematic and Layouts
A.1 Introduction ..................................................................................................15
A.2 Schematics and PCB Layout ..................... .. ............................. .. .. ...............15
A.3 Bo a rd – Sc h ematic 1 .. .. .. ....... ...... ....... ....... ...... ....... ....... ...... ....... ...... ....... ..... 16
A.4 Bo a rd – Sc h ematic 2 . .. .. ....... ...... ....... ....... ...... ....... ....... ...... ....... ...... ....... ..... 17
A.5 Board – Assembly Top ................................................................................ 18
A.6 Bo a rd – To p Sil k ........... ....... ...... ....... ....... ...... ....... ....... ...... ....... ...... ... ...... ... 1 9
A.7 Board – Top Copper and Silk ......................................................................20
A.8 Board – Top Copper ...................................................................................21
A.9 Board – Bottom Copper ..............................................................................22
Appendix B. Bill of Materials
Worldwide Sales and Service ....................................................................................26
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
DS20005319A-page 6 2014 Microchip Technology Inc.
NOTES:
MCP39F501 POWER MONITOR
PICTAIL™ EVALUATION BOARD
USERS GUIDE
2014 Microchip Technology Inc. DS20005319A-page 7
Preface
INTRODUCTION
This chapter contains general information that will be useful to know before using the
MCP39F501 Power Monitor PICtail™ Evaluation Board. Items discussed in this
chapter include:
Document Lay out
Conventions Used in this Guide
Recommended Reading
The Microchip Web Site
Customer Support
Document Rev isio n History
DOCUMENT LAYOUT
This document describes how to use the MCP39F501 Power Monitor PICtail™
Evaluation Board as a development board for the MCP39F501 device. The manual
layout is as follows:
Chapter 1. “Product Overview” – Provides important information about the
MCP39F501 Power Monitor PICtail™ Evaluation Board.
Chapter 2. “Installation and Operation” – Provides important information on
using the MCP39F501 Power Monitor PICtail™ Evaluation Board including a get-
ting started section that describes wiring the line and load connections.
Chapter 3. “Hardwa re – Includes details on the function blocks of the power
monitor including the analog front end design, and power supply design.
Appendix A. “Schematic and Layouts” – Shows the schematic and layout
diagrams
Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the
MCP39F501 Power Monitor PICtail™ Evaluation Board.
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and
documentation are constantly evolving to meet customer needs, so some actual dialogs
and/or tool descriptions may differ from those in this document. Please refer to our web site
(www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each
page, in front of the page number. The numbering convention for the DS number is
“DSXXXXXXXXA”, where “XXXXXXXX” is the document number and “A” is the revision level
of the document.
For the most up-to-date information on development tools, see the MPLAB® IDE online help.
Select the Help menu, and then Topics to open a list of available online help files.
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
DS20005319A-page 8 2014 Microchip Technology Inc.
CONVENTIONS USED IN THIS GUIDE
This manu al us es the followi ng docum entatio n conv en tion s:
DOCUMENTATION CONVENTIONS
Description Represents Examples
Arial font:
Italic characters Referenced books MPLAB® IDE User’s Guide
Emphasized text ...is the only comp ile r...
Initial caps A window the Output window
A dialog the Settings dialog
A menu selection select Enable Programmer
Quotes A field name in a window or
dialog “Save project before build
Underlined, italic text with
right angle bracket A menu path File>Save
Bold characters A dialog button Click OK
A tab Click the Power tab
N‘Rnnnn A number in verilo g forma t,
where N is the tota l number of
digit s, R is th e radi x and n is a
digit.
4‘b0010, 2‘hF1
Text in a ngle brackets < > A key on the keybo ard Press <Ent er> , <F1>
Courier New font:
Plain Courie r New Sample source code #define START
Filenames autoexec.bat
File paths c:\mcc18\h
Keywords _asm, _endasm, static
Command-line options -Opa+, -Opa-
Bit values 0, 1
Constants 0xFF, ‘A’
Italic Courier New A variable argument file.o, where file can b e
any val id filena me
Square brackets [ ] Optional arguments mcc18 [options] file
[options]
Curly brackets and pipe
character: { | } Choice of mutually exclusive
arguments; an OR selection errorlevel {0|1}
Ellipses... R eplaces repe ated text var_name [,
var_name...]
Represents code supplied by
user void main (void)
{ ...
}
Preface
2014 Microchip Technology Inc. DS20005319A-page 9
RECOMMENDED READING
This user's guide describes how to use MCP39F501 Power Monitor PICtail™
Evaluation Board. Another useful documents is listed below. The following Microchip
document is available and recommended as a supplemental reference resource.
MCP39F501 Data Sheet – “Single-Phase Power-Monitoring IC with Calculat ion
and Event Detection” (DS20005256)
This data sheet provides detailed information regarding the MCP39F501 device .
THE MICROCHIP WEB SITE
Microchip provides online support via our web site at www.microchip.com. This web
site is used as a means to make files and information easily available to customers.
Accessible by using your favorite Internet browser, the web site contains the following
information:
Product Support – Data sheets and errata, application notes and sample
programs, design resources, user’s guides and hardware support documents,
latest software releases and archived software
General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program
member listing
Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchi p sale s offices,
distributors and factory representatives
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
Distributor or Representative
Local Sales Office
Field Application Engineer (FAE)
Technical Support
Customers should contact their distributor , representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. A listing of
sales offices and locations is included in the back of this document.
Technical support is available through the web site at:
http://www.microchip.com/support.
DOCUMENT REVISION HISTORY
Revision A (August 2014)
Initial Release of this Document.
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
DS20005319A-page 10 2014 Microchip Technology Inc.
NOTES:
MCP39F501 POWER MONITOR
PICTAIL™ EVALUATION BOARD
USERS GUIDE
2014 Microchip Technology Inc. DS20005319A-page 11
Chapter 1. Product Overview
1.1 INTRODUCTION
The MCP39F501 Power Monitor PICtail™ Evaluation Board provides the option of a
fully functional single-phase power monitor, along with a development platform. This
low-cost design does not use any transformers and requires few external components.
The device calculates active power , reactive power , RMS current, RMS voltage, power
factor , line frequency and other typical power quantities as defined in the MCP39F501
data sheet.
The MCP39F501 Power Monitor Utility software is used to calibrate and monitor the
system, and can be used to create custom calibration setups. For some accuracy
requirements, only a single point calibration may be needed.
FIGURE 1-1: MCP39F501 Power Monitor PICtail™ Evaluation Board.
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
DS20005319A-page 12 2014 Microchip Technology Inc.
1.2 WHAT THE MCP39F501 POWER MONITOR PICT AIL™ EVALUATION BOARD
KIT INCLUDES
This MCP39F501 Power Monitor PICtail™ Evaluation Board kit includes:
MCP39F501 Power Monitor PICtail™ Evaluation Board and Case (ADM00509)
Line Cable
Load Cable
•USB Cable
Important Informati on She et
MCP39F501 POWER MONITOR
PICTAIL™ EVALUATION BOARD
USERS GUIDE
2014 Microchip Technology Inc. DS20005319A-page 13
Chapter 2. Installation and Operation
2.1 GETTING STARTED
To use the MCP39F501 Power Monitor PICtail™ Evaluation Board, follow the steps
described below . The meter design uses a 5A load for nominal current and a maximum
current (IMAX) of 15A. It is not recommended to draw more than 15A through the AC
plugs mounted on the Printed Circuit Board (PCB).
To get started, follow the next steps.
2.1.1 S tep 1: Wiring connections
Figure 2-1 identifies the line and load connections of the MCP39F501 Power Monitor
PICtail™ Evaluation Board.
FIGURE 2-1: Connecting the MCP39F501 Power Monitor PICtail™ Evaluation
Board.
2.1.2 S tep 2: Connect the Line Cable to the Meter and plug into
appropriate power plug
The meter will turn on when the line connection has between 90V to 230V.
2.1.3 S tep 3: Connect the USB cable to a PC with the installed
“MCP39F501 Power Monitor Utility” software
Select the correct COMM port and the following message should appear:
FIGURE 2-2: Successful Connection Between PC and Evaluation Board.
LINE CONNECTION LOAD CONNECTION
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
DS20005319A-page 14 2014 Microchip Technology Inc.
NOTES:
MCP39F501 POWER MONITOR
PICTAIL™ EVALUATION
BOARD USERS GUIDE
2014 Microchip Technology Inc. DS20005319A-page 15
Chapter 3. Hardware
FIGURE 3-1: Top View – Hardware Components.
2
4
110
8
7
6
Legend:
1 = PICtail connector 7 = Line connection
2 = Digital Isolation IC for UART communication 8 = Current sensing shunt (2 m)
3 = CP1, CP 2, connections for ex ternal
high-current shunt
current sensing resistor (high-current shunt
not included )
9 = Load connection
4 = MCP2200 UART to USB converter 10 = MCP39F501 power monitor IC
5 = +9V DC Input for low voltage debugging
(non-isolated) 11 = Headers for isolated DIO testing (isolated)
6=Power supply
3
5
9
11
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
DS20005319A-page 16 2014 Microchip Technology Inc.
3.1 INPUT AND ANALOG FRONT END
The MCP39F501 Power Monitor PICtail™ Evaluation Board comes populated with
components designed for 90V to 230V line voltage. The neutral side of the phase goes
through a 2 m shunt connected directly to the MCP39F501 for current measurement.
The line side of the phase goes through a 1000:1 voltage divider and into the device
for voltage measurement.
FIGURE 3-2: Analog Front End Circuitry.
Note: All of the analog circuitry associated with this part of the circuit is connected
to the analog ground plane, AGND. Similar grounding and layout
approaches should be used in all MCP39F501 applications. For complete
schematic and PCB layout information, see Appendix A. “Schematic and
Layouts” and Appendix B. “Bill of Materials (BOM)”.
499 k
LINE
499 k
1k 100 nF
AGND
AGND
V1+
MCP39F501
1k
NEUTRAL
33 nF
AGND
I1+
1k
NEUTRAL OUT
33 nF
AGND
I1-
2m
Shunt
:
:
:
::
:
Hardware
2014 Microchip Technology Inc. DS20005319A-page 17
3.2 LOW-COST POWER SUPPLY CIRCUIT
The low-cost power supply circuit for the MCP39F501 Power Monitor PICtail
Evaluation Board uses a capacitively divided half-wave rectified signal, and a +3.3V
voltage regulator.
.
FIGURE 3-3: Low-Cost Power Supply Circuit.
150 FB 33 1.5 μF
470 μF
1
3
2
+9V DC Power In
(Do Not Use While
Meter Is Connected
To Mains!)
N
L
+3.3VD
+10 μF
IN OUT
GND
MCP1754
AGND
GNDB GNDB GNDB GNDB GNDB GNDB GNDB
NT
10 μF
AGND AGND
+3.3VA
100
0.1 μF
0.1 μF
0.1 μF
:
:
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
DS20005319A-page 18 2014 Microchip Technology Inc.
NOTES:
MCP39F501 POWER MONITOR
PICTAIL™ EVALUATION BOARD
USERS GUIDE
2014 Microchip Technology Inc. DS20005319A-page 19
Appendix A. Schematic and Layouts
A.1 INTRODUCTION
This appendix contains the following schematics and layouts for of the MCP39F501
Power Monitor PICtail™Evaluation Board:
Board – Schem atic 1
Board – Schem atic 2
•Board Assembly Top
Board – Top Silk
Board – Top Copper and Silk
Board – Top Copper
Board – Bottom Copper
A.2 SCHEMATICS AND PCB LAYOUT
The layer order is shown in Figure A-1.
FIGURE A-1: Layer Order.
Top Layer
Bottom Layer
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
DS20005319A-page 20 2014 Microchip Technology Inc.
A.3 BOARD – SCHEMATIC 1
GND_ISO
MPU_RX1
MPU_TX1
3.3D
3.3D
GNDB
GNDB
GND_ISO
GND_ISO
GND_ISO
GND_ISO
GND_ISO
Isolation
Barrier
USB_D-
USB_D+ 0.1uF
0603
C24
greenred
IL721-3E
VDD1
1
OUT1
2
IN2
3
GND1
4
VDD2 8
IN1 7
OUT2 6
GND2 5
VDD1
OU
T1
I
GND1
VDD2
1
1
I
I
I
OU
T2
GND2
1
1
U5
0.1uF
0603
C26
MCP2200_RX
MCP2200_TX
GND_ISO
VDD_ISO
1
2
3
BAS40-05
D4
5V_USB
VDD_ISO
USB_D-
USB_D+
GND_ISO
5V_USB
VDD_ISO
VDD_ISO
VDD_ISO
+9V IN POWER
3.3A3.3D
LINE
NEUTRAL
VOLTAGE IN
GNDB
+9V IN
FB4 GNDB GNDB
GNDBGNDB
GNDB
FB3
16V
0.1uF
0603
C17
16V
0.1uF
0603
C23
AGND
AGND
LINE
NEUTRAL N_OUT[SHUNT]
Disc 10mm
MOV1
VDD_ISO
MEC1-160-02-L-D-EM2
1 2
3
21 22
23 24
25 26
27 28
29 30
33 34
35 36
37 38
39 40
41 42
43 44
45 46
47 48
49 50
51 52
53 54
55 56
57 58
59 60
61 62
65 66
67 68
69 70
71 72
73 74
75 76
77 78
79 80
81 82
83 84
85 86
87 88
89 90
91 92
93 94
95 96
97 98
99 100
101 102
103 104
105 106
107 108
109 110
111 112
113 114
115 116
117 118
119 120
4
5 6
7 8
9 10
11 12
13 14
15 16
17 18
19 20
J3
GND_ISO
GND_ISOGND_ISO
GND_ISO
GND_ISO GND_ISO
GND_ISO GND_ISO
GND_ISO GND_ISO
1
2
3
HDR M 1X3
J17
Shunt 2.54mm 1x2 Handle
JP1
3.3V_EXP16
3.3V_EXP16 3.3V_EXP16
3.3V_EXP16
3.3V_EXP16
3.3V_EXP16
3.3V_EXP16
EXP16_TX
MCP2200_RX
EXP16_TX
ID 4
VBUS 1
GND 5
D- 2
D+ 3
ID
V
BUS
G
N
D
D
-
D
+
V
0
USB-B-Mini
J2
G
2
N
3
L
1
G
N
L
IEC Outlet
J7
G2
N3
L1
G
N
L
IEC Inlet
J6
VDD
1
OSC1
2
OSC2
3
RST
4
GP7/TxLED
5
GP6/RxLED
6
GP5
7
GP4
8
GP3
9
TX
10 RTS 11
RX 12
CTS 13
GP2 14
GP1 15
GP0 16
VUSB 17
D- 18
D+ 19
VSS 20
VDD
OSC
1
OSC
2
RS
T
G
P7
/
TxLE
D
G
P6
/
RxLE
D
G
P5
G
P4
G
P
3
TX RT
S
R
X
C
T
S
G
P
2
GP1
D
D
GP0
D
D
VUSB
D
-
D
+
VSS
MCP2200
U4
2 1
43
GREEN
RED
RED, GREEN
LD1
1uF
0603
C25
1uF
0603
C27
MRA4005
D1
MRA4005
D2
15V
D3
470uF
25V
AL-G
C20 0.1uF
25V
0603
C15
390R
0603
R38
390R
0603
R39
390R
0603
R37
2
31
12MHz
X1
10uF
0805
C16
10uF
0805
C22
VOUT 3
VIN
1
GND
2
VOUT
VIN
GND
V
V
MCP1754-3.3V
U2
0.01uF
330V
RAD-P10L13W4H9
C19
0.47uF
305V
DNP
C18
1.5uF
310V
C21
33R
R34
100R
0603
R27
3
2
3
1
J1
15V
Net Tie
NT1
Bumpon Hemisphere Black
PAD1
OC0 OC1
OC2OC3
1
2
DNP
J18
Schematic and Layou ts
2014 Microchip Technology Inc. DS20005319A-page 21
A.4 BOARD – SCHEMATIC 2
AGND
AGND
Line shunt
AGND
AGND
Voltage channel
Current Channel
FB1
FB2
VOLTAGE IN
Via_2.5x1.5
CP1
Via_2.5x1.5
CP2
TP3
1%2.49R
DNP
0603
R10
1%
1k
0603
R4
1%
1k
0603
R14
25V
33nF
C2
25V
33nF
C6
1k
1%
0603
R20
N_OUT
NEUTRAL
MPU_TX1
MPU_RX1
GNDB
3.3D
16V
0.1uF
0603
C9
16V
0.1uF
0603
C4
AGND
3.3A
AGND
1%
1k
0603
R2
25V
33nF
C10
TP1
3.3A
AGND
3.3A
16V
0.1uF
0603
C11
AGND
3.3D
16V
0.1uF
0603
C3
AGND
3.3A
DR 28
NC 2
NC 3
TEST_B 13
OSCI 6
OSCO 7
AN_IN/DIO2 20
NC 8
NC 9
MODE/DIR 1
RESET
10
AVDD
11
DIO3 22
A0/DIO0 14
A1/DIO1 15
CH0+
16
CH0-
17
CH1-
18
CH1+
19
AGND
21
UART_TX 12
UART_RX 4
REFIN+/OUT
23
DGND
24
DVDD
25
DGND
27 MCLR 26
TEST_A 5
EP
29
MCP39F501
U6
12
J10
C1
DNP
C5
DNP
123
J11
123
J13
3.3D
1k 5%
0603
R19
HIGH LOW
A1
A0
HIGH LOW
12
J12
GNDBGNDB
GNDB
GNDB
GNDB
123
J8
3.3D
SINGLE MULT.
SINGLE
SINGLE
GNDB
499k
2010
1%
R7
33nF
25V
C8
DIO0
1
2
J4
GNDB GNDB
5%
4.7k
0603
R50
RED
12
LD2
PC365N
2 3
1 4
U8
3.3k
5%
0603
R51
MODE/DIR
1
2
J9
GNDB GNDB
5%
4.7k
0603
R3
RED
12
LD4
PC365N
2 3
1 4
U3
3.3k
5%
0603
R13
DIO1
1
2
J5
GNDB GNDB
5%
4.7k
0603
R11
RED
12
LD3
PC365N
2 3
1 4
U1
3.3k
5%
0603
R12
DIO2
1
2
J14
GNDB GNDB
5%
4.7k
0603
R21
RED
12
LD5
PC365N
2 3
1 4
U7
3.3k
5%
0603
R22
DIO3
1
2
J15
GNDB GNDB
5%
4.7k
0603
R23
RED
12
LD6
PC365N
2 3
1 4
U9
3.3k
5%
0603
R24
TEMP_IN
3.3D
123
J16
ANALOG IN DIO2
GNDB
10k
R41 3.3D
1%
0.002R
2512
12
3
4
R6
4.7k
0603
5%
R18
X2
DNP
4.7k
0603
5%
R1
GND 3
VDD
1
VOUT 2
MCP9700
U10
DIO0
DIO1
MODE_DIR
DIO3
AN_DIO2
DIO0
DIO1
DIO2
DIO3MODE_DIR
DIO2
AN_DIO2
GND_ISO
GND_ISO
GND_ISO
GND_ISO
GND_ISO
1k
0603
5%
R16
3.3V_EXP16
1k
0603
5%
R9
3.3V_EXP16
1k
0603
5%
R17
3.3V_EXP16
1k
0603
5%
R15
3.3V_EXP16
OC1
OC2
OC3
OC0
499k
2010
1%
R8
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
DS20005319A-page 22 2014 Microchip Technology Inc.
A.5 BOARD – ASSEMBLY TOP
Schematic and Layou ts
2014 Microchip Technology Inc. DS20005319A-page 23
A.6 BOARD – TOP SILK
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
DS20005319A-page 24 2014 Microchip Technology Inc.
A.7 BOARD – TO P COPPER AND SILK
Schematic and Layou ts
2014 Microchip Technology Inc. DS20005319A-page 25
A.8 BOARD – TO P COPPER
MCP39F501 Power Monitor PICtail™ Evaluation Board User’s Guide
DS20005319A-page 26 2014 Microchip Technology Inc.
A.9 BOARD – BOTTOM COPPER
MCP39F501 POWER MONITOR
PICTAIL™ EVALUATION BOARD
USERS GUIDE
2014 Microchip Technology Inc. DS20005319A-page 27
Appendix B. Bill of Materials (BOM)
TABLE B-1: BILL OF MATERIALS (BOM)
Qt y Reference Description Man ufacturer Part Number
2 C1, C5 Cap. ceramic 18 pF 50V 5% NP0
SMD 0603 - DO NOT POPULATE Panasonic® - ECG ECJ-1VC1H180J
1 C15 Cap. ceramic 0.1 µF 25V 5% X7R
SMD 0603 AVX Corporation 06033C 104 JAT2A
2 C16, C22 Cap. ceramic 10 µF 10V 20% Y5 V
SMD 0805 TDK Corporation C2012Y5V1A106Z
0 C18 Cap. film 0.47 µF 305V 20% RAD
P15L18W11H18.5 -
DO NOT POPULATE
EPCOS AG B32932A3474M
1 C19 Cap. film 0.01 µF 330V 20% RAD
P10L13W4H9 EPCOS AG B32911A3103M
4 C2, C6, C8,
C10 Cap. ceramic 33 nF 25V 5% C0G,
NP0 SMD 0805 TDK Corporation C2012C0G1E333J
1 C20 Cap. alum. 470 µF 25V 20% SMD G Nichicon Corporation UWT1E471MNL1GS
1 C21 Cap. film 1.5 µF 310V 20% RAD
P27.5L31.5W13.5H23 EPCOS AG B32924A2155M
2 C25, C27 Cap. ceramic 1 µF 10V 20% X7R
SMD 0603 TDK Corporation C1608X7R1A105M
8 C3, C4, C9,
C11, C17, C2 3,
C24, C26
Cap. ceramic 0.1 µF 16V 10% X7R
0603 TDK Corporation C1608X7R1C104K
2 D1, D2 Diode rect. MRA4005 1.1V 1A 600V
DO-214AC_SMA ON Semicond uct or ®MRA4005T3G
1 D3 Diode zener 1N4744A 15V 1W DO-41 Fairchild Semiconductor®1N4744A
1 D4 Diode Sctky. Arr. bas. 40-05 1V
200 mA 40V SOT-23-3 Vishay BAS40-05-V-GS08
4 Fasten J6 &J7
to PCB at four
locations
Machine screw pan Phillips 6-32 B&F Fasteners Supply NY PMS 632 0038 PH
4 Fasten J6 &J7
to PCB at four
locations
Hex nut 5/ 16" nylon 6-3 2 B&F Fasteners Supply NY HN 632
2 FB1, FB2 Ferrite 800 mA 0.15R SMD 0805 Laird Technologies®LI0805H151R-10
2 FB3, FB4 Ferrite 7A 0.01R RAD P5L5.3D3.8 Panasonic® - ECG EXC-ELSR35S
1 Include d in Box
at time of
packing
USB a male to mi ni USB B 5 pin cable
- 3 foot (distributor Katerno.com) Katerno.com 10UM-02103BK
1 Include d in Box
at time of
packing
6 foot 16 AWG universal power cord
(IEC320C13 to NEMA 5-15P) Katerno.com 25545_c2g
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
Bill of Materials (BOM)
2014 Microchip Technology Inc. DS20005319A-page 28
1 Include d in Box
at time of
packing
1 foot 18 AWG monitor p ower adap ter
cord (NEMA 5-15R to IEC320C14) Katerno.com 03147_c2g
1 J1 Conn. jack power jack 2.5 mm CUI Inc. PJ-006B-SMT
0 J18 Conn. he ader-2.54 male 1x2 th. vert. -
DO NOT POPULATE FCI 77311-118-02LF
1 J2 Conn. USB mini USB-B female SMD
R/A Hirose Electric Co., Ltd. UX60-MB-5ST
1 J3 Conn. edge m ini edge card MEC1-EM
1mm female 2x60 SMD R/A Samtec, Inc. MEC1-160-02-L-D-EM2
7 J4, J5, J9, J10,
J12, J14, J15 Conn. header-2.54 male 1x2 th. vert. FCI 77311-118-02LF
1 J6 Conn. IEC 250V 15A Inlet th. R/A SCHURTER Inc. GSP1.9103.1
1 J7 Conn. IEC 250V 15A Outlet th. R/A SCHURTER Inc. 6182.0033
5 J8, J11, J13,
J16, J17 Conn. header-2.54 male 1x3 th. vert. FCI 68000-103HLF
1 JP1 Mech. hw. jumper 2.54 mm 1x2
handle gold TE Connectivity, Ltd. 881545-2
1 LD1 Diode LED bi. red, green 1.95V, 2.1V
30 mA 0805 Kingbright Corp. APHBM2012SURKCGKC
5 LD2, LD3 , LD4,
LD5, LD6 Diode LED red 1.65V 30 mA RAD
T-1_3/4 Kingbright Corp. WP7113LSRD
1Meter
Enclosure Clear acr yli c enc lo sure Tech-D emos.com 072612 R6
1 MOV1 Resistor varistor mo. 420V 45J disc
10 mm EPCOS AG S10K420
4 PAD1 Mech. hw. rubber pad Bumpon Hemi-
sphere 0.44" x 0.20" Black 3M SJ-5003 (BLACK)
7 R1, R3, R11,
R18, R21, R23,
R50
Resistor tkf. 4.7k 5% 1/10W SMD
0603 Panasonic - ECG ERJ-3GEYJ472V
0 R10 Resistor tkf. 2.49R 1% 1/10W SMD
0603 - DO NOT POPULATE Vishay CRCW06032R49FKEA
5 R12, R13 , R22,
R24, R51 Resistor tkf. 3.3k 5% 1/10W SMD
0603 Panasonic - ECG ERJ-3GEYJ332V
4 R2, R4, R14,
R20 Resistor tkf. 1k 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF1001V
1 R27 Res. tkf. 100R 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF1000V
1 R34 Res. 33 ohm 5W 1% AXIAL Ohmite® Manufacturing 45F33RE
3 R37, R38, R39 Res. tkf. 390R 5% 1/10W SMD 0603 Panasonic - ECG ERJ-3GEYJ391V
1 R41 Res. tkf. 10k 5% 1/10W SMD 0603 Panasonic - ECG ERJ-3GEYJ103V
1 R6 Res. shunt MF 0.002R 1% 2W 2512 Stackpole Electronics, Inc. CSNL2512FT2L00
2 R7, R8 Res. 499K ohm 3/4W 1% 2010 SMD Vishay Dale CRCW2010499KFKEF
5 R9, R15, R16,
R17, R19 Resistor tkf. 1k 5% 1/10W SMD 0603 Panasonic - ECG ERJ-3GEYJ102V
5 U1, U3, U7, U8,
U9 IC photo PC365N 4-SMD Sharp Microelectronics PC365NJ0000F
TABLE B-1: BILL OF MATERIALS (BOM) (CONTINUED)
Qt y Reference Description Man ufacturer Part Number
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
Bill of Materials (BOM)
2014 Microchip Technology Inc. DS20005319A-page 29
1 U10 Microchip Analog Temperature
Sensor MCP9700 SOT-23-3 Microchip T echnology Inc. MCP9700T-E/TT
1 U2 Microchip Analog LDO
MCP1754ST-3302E/MB SOT-89-3 Microchip T echnology Inc. MCP1754ST-3302E/MB
1 U4 Microchip int. USB MCP2200
SSOP-20 Microchip Technology Inc. MCP2200-I/SS
1 U5 IC isolator IL72 1-3E SOIC- 8 NVE Corp./Isolation
Products IL721-3E
1 U6 MCP39F501 QFN-28 Microchip Technology Inc. MCP39F501-E/MQ
1 X1 Resonator 12MHz 0.1% SMD
CSTCE-G Murata Manufacturing
Co., Ltd. CSTCE12M0G15L99-R0
1 X2 Crystal 4MHz 18pF SMD HC49/US -
DO NOT POPULATE Abracon® Corporation ABLS-4.000MHZ-B4-T
TABLE B-1: BILL OF MATERIALS (BOM) (CONTINUED)
Qt y Reference Description Man ufacturer Part Number
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
DS20005319A-page 30 2014 Microchip Technology Inc.
AMERICAS
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Fax: 82-2-558-5932 or
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03/25/14