. . GdsA-D DIN 41612- VG 95 324 - Type D Korg mber of contacts -Female.connectors , Number Identification of contacts Part No. Drawing Dimensions in mm Female connector - 85 ~ | 8s for crimp contacts | Te. & Order contacts a He fla separately TT ry | i { 84 0 (ae 90+0! se me | al 0904.0323213 =a fig my jo he 15 x5,08= 76,20 | 817 Ha / F 95-96 Contact arrangement View from termination side a 2 BoooeRoagong8oo OoOoOooOoDOoOoOoOoOoOoOOoOOs bf iiiliiiiliie Shell housing 09 03 096 0501 page 94 Identification Part No. Performance levels according to DIN 41 612, explanations page 10 Identification Wire gauge 2 1 Special Female crimp contacts : . Bandoliered contacts : 09 06 000 6484 09 06 000 6474 0906 000 6424 (approx. 2500 pieces) 09 06 000 6481 09060006471 09 06 000 6421 oe 09 06 000 6482 :. 09060006472 09 06 000 6422 Bandoliered contacts 09 06 000 9484 * 09060009474 please (approx: 300 pieces) a 0906 0009481 ' 99060009471 check change-over 0906 0009421 09 06 000 9482 - 09060009472 to performance 09 06 000 9422 level Individual contacts 09060008484 = +~09060008474 hor 09 06 0006434 09 06 000 8481 0906000 8471 09 06 000 6431 ; ne 09 06 000 8482 ' 0906 000 8472 09 06 000 6432 Female contacts with -solder lugs (lockable) 09 06 000 6420 Wire gauge ..,.. / Insulation @ mm2 AWG . mm -0.09-0.25 28-24 0.7-1.5 Identification 0.14-0.56 26-20 -0:33-2.0 - _ 05 -15 20-16. 16-28 a Dobe Bandoliered contacts : Individual contacts 3.5 +0:5mm. of insulation is stripped _.from the wires to'be'crimped ~~ * Solder contacts ME 9008149 0000b2) 417HARTING Printed Board Connectors Economic and Reliable Connections The Gds connector system for use in 19 racks to DIN 41494 Gds A series according to DIN 41612 VG 95324" IEC 603-2 MIL-C- 5302 BT 222 BS 9525 HE 12 NFC 93-420 UL-gelistet CSA 018753 CECC 75 100 Developed for economical assembly of electronic plant and equipment HARTING offer the most comprehen- sive range of highly versatile connectors complemented by many styles of shell housings making a complete interconnection and interface system. %Gonnectors can be manufactured to VG 95 324 the standard of the German Federal Agency for Defence Engineering and Procurement (BWB) also with the VDE electronic symbol of approval. LCP The division Printed Board Connectors Gds A is certified according to DIN EN ISO 9001 General information It is the users responsibility to check whether the components illustrated in this catalogue comply with different regu- lations from those stated in special fields of application which we are unable to 4 foresee. The advantages Indirect mating (male/female) @ Automated production techniques Continuous quality assurance 15-96 contacts Complete interconnection system @ Numerous interface connectors Awide variety of hoods @ Many termination techniques provide for the lowest installed cost @ Contacts selectively gold-plated @ Tinned terminations for increased solderability The terminations @ Wrap post for automated wiring @ Straight and angled solder pins for printed circuits @ Solder lugs for discrete wiring @ Press-in technique for back planes Crimp contacts for selective loading @ Insulation displacement contacts for mass termination @ Faston blades for higher power discrete wiring @ Cage-clamp contacts provide low cost connection for solid or stranded wires We reserve the right to modify designs in order to improve quality, keep pace with technological advancement or meet par- ticular requiremenis in production. 7008249 0000578 419 mm @ For "non standard applications we can manufacture designs to match your requirements. Please discuss requirements with us. HARTING printed board connectors incorporate the latest design features and provide the assurance of high quality and reliability with economy. Sales Department HARTING-Components This catalogue must not be used in any form or manner without our prior approval in writing (Copyright Law, Fair Trading Law, Civil Code). We are bound by the German version on.Gds A Performance level 3 as per DIN 41612, part 5 50 mating cycles. Then visualinspection no gas test. No functional impairment. Part-number-explanation LL] Performance level 2 as per DIN 41612, part 5 400 mating cycles. 200 mating cycles 4 days gas test using 10 ppm SQp. Measurement of contact resistance. then visual inspection. No abrasion of the contact finish through to the base material. No functional impairment. Part-number-explanation LJ E2] Performance level 1 as per DIN 41 612, part 5 500 mating cycles. 250 mating cycles 200 mating cycles 21 days gas test using 10 ppm SOz, Measurement of contact resistance. then visual inspection. No abrasion of the contact finish through to the base material. No functional impairment. Part-number-explanation LJb.J (2.4) VG Version as per VG 95 324, part 1 500 mating cycles then 1 day gas test using 10.000 ppm SO, and 1 day gas test using 10.000 ppm HLS. Then visual inspection. No abrasion of the contact finish through to the base material. No functional impairment. {oo} L.] L-} Other plating finishes available on request. 250 mating cycies Part-number-explanation Mating conditions To ensure reliable connections and prevent unnecessary damage, please refer to the application data diagrams. These recommendations are set out in DIN 41 612 P. 1. The connectors shall not be coupled and decoupled under electrical load. g =124-14,2 DIN 41 612 - VG 95 324 Soldering the male connectors into P.C. Boards The male connectors of the Gds A series should be protected when soldering using dip, flow or film soldering baths, against contamination as a result of soldering operations or deformation of the connector bodies as a result of overheating. @ For prototypes and short runs cover the connectors with an industrial adhesive tape, e.g. Tesaband 4657 grey. Tape the underside of the connector moulding and adjacent parts of the P.C. Board and tape up the open end of the connector. This will prevent heat and gases from the soldering apparatus damaging the connector. About 140 + 5mm of tape should be sufficient. @ For jarge run production a jig is recommended. This has a protective cover with a fast action mechanical locking device that shields the connector from the gas and heat generated by the soldering ap- paratus. For additional protection a foil can be used covering parts not to be soldered. Adhesive tape intefmediate foil Ty | Oy) M@ 7008149 0000584 712 mmSummary Gds A Erg Type FM | 2F/FC Part No. current Clearance (mm) Creepage (mm) Minimum Male connectors |@ 16 @,|@/e @, e@/|e @\;e;|@ @,;e)|@ @|@e/|@ Female connectors Interface connectors tit |e/e > Distri- | & e [63 e 63 e 63 butor | ff | 1 @) Piggy back) eg |B", ses eos connector 3 rows es e 115 o Ca} A e 98 e 69 i} B e 100 a (oy } oc e |94 e 94 = |G] d e 104 5 ey | G e 112 e 112 och |_0 e 112 . | a e 99 bee mlb ; 02 rackets "1! c e 96 e 96 1) Without first mating contacts 2) With first mating contacts 8) Please ask for special documentation me 9008349 g0005%e 4995 ml.Technical characteristics Gds A-D, Gds A-E Number of contacts GdsA-D LO 32 GdsA-E . 48 Contact spacing (mm) GdsA-D 5.08 : Gds A-E maleconnector 5.08x5.08 maleconnector 2.54x5.08 female connector 5.08 x 5.08 Working current 6Amax. see current carrying capacity chart Clearance a Gds A-D, Gds A-E 23.0mm Gds A-E male connector 21.6mm. tow separation 2.54 mm Creepage ~ 23.0mm - Working voltage according to the safety regulations The working voltage aiso depends on of the equipment. the clearance andcreepage dimensions Explanations page 6 ofthe PC. Board itself, and the : associated wiring Test voltage Urm.s. 1.55 kV Contact resistance =15m0. , : = 20 mQ including crimp connection insulation resistance =10Q Temperature range ~65C+125C The higher temperature limit includes the local ambient and heating effect ofthe contacts under load Degree of protection for crimp 1P20 terminal according to DIN 40050 Electrical termination Male connector Solder pins 0.6 x0.6mm forP.C.B. connections @ 0.8 + 0.3mm Female connector Wrap posts 1x i mm diagonal.1.34-1.45mm Solder pins @ 0.7 mm for PC.B. connections @1.0 + 0.1 mm according to EC 326 Angled solder pins 1x 1mm for P.C.B. connections @.1.6 + 0.1 mm Solder lugs / Crimp terminal 0.09-1.5 mm? Insertion and withdrawal force 32way=40N 48 way =75N Materials Mouldings Thermoplasticresin, . glass-fibre filled Contacts Copper alloy Contact surface Contact zone: selectively gold plated _ according to performance level) Termination zone: tinned 1) Explanations of performance levels page 10 ~ Mating conditions page 10, Coding systems ~ page 88 Current carrying capacity The current carrying capacity is limited by maximum temperature of materials for inserts and contacts including terminals. The current capacity-curve is valid for continuous, not interrupted current-loaded contacts of connectors when simult- aneous power on all contacts is given, without exceeding the maximum temperature. Control and test procedures according to DIN 41 640, part 3. A 6 N Working current 0 .20 30 40 50 60 70 80 90 100 10 120. 30C - Ambient temperature Fitting the crimp contacts After crimping the wires onto the contacts the crimp contacts are correctly orientated and inserted into cavities inthe connector body in the required configuration. They snap into position and are firmly held in place. A light pull on the wire will check that they are correctly iocated. When using stranded wire having a gauge below 0.37 mr, an insertion tool is required. Removing the crimp contacts The removal tool is inserted into a slot on the side of the respective crimp cavity. This action compresses the contact retaining spring and the contact can then be easily withdrawn using a light pull on the wire. This action will cause no damage to the contact/wire which can be repositioned/refitted as necessary. The diagram demonstrates the crimp removal procedure (max. 5 x). Removal tool -M@ 7008149 o000b37