114-20021 Application Specification Rev. D12 FASTIN-FASTON* Connectors, .110", .250", .312" & .375" srs. TAB & RECEPTACLE CONTACTS 1. SCOPE This specification covers the requirements for application of .110", .250", .312" and .375" series FASTINFASTON* Tab & Receptacle contacts. These requirements are applicable to automatic machine crimping tools. For specific wire and insulation ranges relative to the products covered in this specification, see Figure 4. 1.1 Reference Specification For applicable performance requirements, see AMP Product Specification 108-20020. 2. NOMENCLATURE Figure 1 3. CRIMP AND DIMENSIONAL REQUIREMENTS 3.1 Wire Preparation A- Strip Length: Insulation shall be stripped as indicated in Figure 4. B- Workmanship: Reasonable care shall be taken not to nick, scrape or cut any strands during the stripping operation. 3.2 Carrier Cutoff Tab and Burr. A- Cutoff Tab: Cutoff tab shall not exceed .015. B- Burr: Burr on cutoff shall not exceed .005. D12 D11 D10 D9 D8 UPDATED H.Y. 23 FEB 2009 G.T. 23 FEB 2009 UPDATED H.Y. 13 DEC 2006 G.T. 13 DEC 2006 ADDED P/N 293212 H.Y. 10 AUG 2006 G.T. 10 AUG 2006 UPDATED H.Y. 18 JAN 2006 G.T. 18 JAN 2006 UPDATED H.Y. 31 MAR 2005 G.T. 31 MAR 2005 rev letter rev. record DR Date DR. H. YAALI This specification is a controlled document. * Trademark of AMP Incorporated FTEC174 rev. 2 - July 99 DATE APVD 30 AUGUST 2001 C. TARTARI This information is confidential and is disclosed to you on condition that no further disclosure is made by you to other than AMP personnel without written authorization from AMP Italia. CHK Date DATE 30 AUGUST 2001 Page 1 of 4 LOC I 114-20021 3.3 Barrel Crimp. A- Crimp Dimensions and Type: Crimp height, width and type shall be as shown in Figure 4. B- Wire Barrel Flash: Shall not exceed .005. C- Wire Barrel Seam: Shall be completely closed and there shall be no evidence of loose wire strands or wire strands visible in the seam. D- Bellmouth: (1) Rear bellmouth length shall be .010-.030. (2) Front bellmouth length shall be .005-.025. E- Conductor location: (1) End of the wire shall be flush with the front end of the wire barrel or extend .030 maximum after crimping. (2) (2) Both insulation and conductor shall be visible between the insulation barrel and wire barrel. Care shall be taken not to allow insulation to be crimped in the wire barrel. 3.4 Insulation Barrel Crimp. A- Crimp Dimensions and Type: Crimp width and type shall be as shown in Figure 4. B- Workmanship: Reasonable care shall be taken not to cut or break the insulation during the crimping operation. 3.5 Locking Lance. Locking lance shall not be deformed and shall meet requirements of product drawing after crimping. 3.6 Contact Stop. Contact stop shall not be deformed and shall meet requirements of product drawing after crimping. 3.7 Alignment. A- Straightness: (1) The contact, including the cutoff tab and burr shall not be bent above or below the datum line more than the amount shown in Figure 2. Figure 2 (2) The side to side bending of the contact shall not exceed the limits specified in Figure 3. Figure 3 B- Twist or Roll: There shall be no twist or roll in crimped portion that will impair usage of the contact. C- Assembly. The following list of do's and don'ts are to be followed when assembling contacts into housing cavities. (1) do's: a) Do insert contacts fully. b) Do check for proper insertion by pulling back lightly. c) Do ensure proper handling of contacts to eliminate lance deformation. (2) Don'ts: a) Don't insert contact into housing at an angle. b) Don't rock connectors while mating. c) Don't tie harness closer than 1.50 inches to back of housing. d) Don't dress wires sharply to one side of housing. Rev. D12 Page 2 of 4 LOC I FTEC174 rev. 2 July 99 114-20021 AUTOMATIC MACHINE WIRE CRIMP DIMENSIONS S E R I E S L O G PART N INSULATION DIA. TAB .110" 188352 160743 160762 .110" 160887 .110" 160926 .110" 160888 REC. .110" 160366 .110" 160864 .110" 160776 .110" .250" 160923 785314 WIRES 280096 .250" 785316 280095 .250" 785129 282178 .250" 687839 42098 42460 280081 280425 Rev. D12 N SIZE mm2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1+1 1 0.50 20 (AWG) 0.75 18 (AWG) 1.00 16 (AWG) 1.50 0.50 0.70 0.75 0.85 1.00 1.50 2.00 2.50 1.00 1.25 1.35 1.50 0.20 24 (AWG) 0.30 22 (AWG) 0.40 0.50 20 (AWG) 0.50 0.70 0.75 0.85 1.00 26 (AWG) 24 (AWG) 22 (AWG) 0.20 0.25 0.35 0.50 0.35 0.50 0.75 0.35 0.50 0.75 0.35 0.50 0.75 0.75 1.00 1.50 0.75+0.75 2.50 STRIP LENGHT APPROX. WIRE BARREL CRIMP WIDTH HEIGHT .058 .058 .060 .062 .062 .069 .069 .056 .059 .060 .061 .063 .067 .072 .078 .061 .065 .066 .068 .032 .032 .035 .035 .037 .039 .039 .041 .045 .046 .047 .050 .038 .039 .042 .043 .044 .046 .049 .053 .055 .057 .046 .049 .051 .046 .049 .051 .057 .060 .065 .065 .075 .090-.120 .180 .090 .055-.090 .177 .080 .083-.122 .180 .110 .075-.090 .180 .090 .040-.080 .158 .062 .055-.090 .158 .070 - - .070 .040-.063 .180 .070 .090-.130 .218 .080 .090-.130 .218 .080 .057-.075 .218 .080 .120-.160 .218 .110 T Y P E F INSULATION BARREL CRIMP T WIDTH Y P E .130 F F .110 O V F .140 O V F .110 O V F .080 F F .100 O V F - - F .090 F F .130 F F .130 F F .120 F F .160 F Page 3 of 4 LOC I FTEC174 rev. 2 July 99 114-20021 AUTOMATIC MACHINE WIRE CRIMP DIMENSIONS (continuation) S E R I E S .250" 785320 .250" 785127 .250" 677705 .250" 466675 180560 180351 .250" 7-1529168-1 180351 .250" 785126 282170 .250" 785135 282186 L O G PART N INSULATION DIA. TAB .250" REC. N SIZE mm2 42100 280098 280923 180375 284340 293212 282171 282176 282177 1 1 1 1 1 1 1 1 1+1 1 1 1 1+1 1 1 1 1+1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1+1 1 1 1 1 1 1 1 1 1 1 1 1 1 1+1 1 0.75 1.0 1.5 2.5 1.0 1.5 2.0 2.5 1.5+1.5 4.0 5.0 6.0 1.5+1.5 4.0 5.0 6.0 1.5+1.5 4.0 2.5+1.5 5.0 2.5+2.5 [10AWG] 6.0 1.0 1.5 2.0 2.5 0.35 0.50 0.75 0.30(22AWG) 0.50(20AWG) 0.75(18AWG) 3.00 3.50 4.00 0.50 0.75 1.00 1.50 0.75+2.50 4.00 6.00 3.00 4.00 6.00 4.00 6.00 4.00 5.00 6.00 6.00 10.0 6.00 6.00+2.50 10.0 1 1 1 1 6.00 8.00 8.50 10.0 180352 280080 160645 160691 .312" 160920 .312" 160557 .375" WIRES 280075 .375" 785489 280077 280756 .375" 280756 .375" 1529063 1339559 1529095 .375" 783282 .375" 782678 .375" 1529136 280756 280074 280755 281089 280076 281091 280755 280076 281091 STRIP LENGHT APPROX. WIRE BARREL CRIMP WIDTH HEIGHT .049 .052 .056 .064 .052 .056 .060 .064 .072 .077 .085 .092 .072 .077 .085 .092 .072 .077 .077 .085 .085 .087 .092 .060 .065 .070 .075 .053 .055 .057 .045 .048 .052 .085 .089 .093 .056 .058 .060 .062 .106 .118 .126 .110 .118 .126 .102 .110 .095 .102 .109 .127 .143 .127 .138 .143 .120-.160 .218 .100 .075-.118 .218 .100 .135-.200 .240 .160 .135-.200 .240 .160 .135-.200 .240 .160 .075-.118 .216 .110 .057-.075 .216 .080 .085-.125 .218 .090 .130-.177 .255 .130 .090-.130 .090 .150-.200 .270 .160 .118-.200 .270 .160 .118-.200 .270 .160 .118-.200 .270 .180 .200-.275 .280 .180 .200-.275 .280 .180 .200-.275 .260 .180 .127 .135 .138 .143 T Y P E F INSULATION BARREL CRIMP T WIDTH Y P E .180 F F .140 F F .210 F F .210 F F .210 F F .155 F F .120 F F .140 F F .210 F F .130 F F .250 F F .250 F F .250 F F .250 F F .300 F F .300 F F .300 F Figure 4 Rev. D12 Page 4 of 4 LOC I FTEC174 rev. 2 July 99