s h ZWS SERIES Single Output 5W - 300W ZWS300 ZWS50 ZWS75AF/JA (with cover option) ZWS30 ZWS150AF ks ZWS15 ZWS100AF F A F A ph ZWS10 ZWS5 2 ZWS75AF ZWS50AF warranty Features f-a pf-a CE marking applicable Model naming method ZWS 10-5/ Full line-up from 5W through 300W F A F A Option Small leak current: 0.5mA maxZWS-AF Blank: Molex connector, PCB type A: Molex connector, with cover ON/OFF control/output voltage trimmer (ZWS-AF) J: JST connector, PCB type Applicable to a wide range of usages, including print- k-a hk-a JA: JST connector, with cover ers for business use and air conditioners Output voltage Complies the harmonics current limit standard by Output power built-in active filterZWS-AF Series name ws hws Applications F A Y E A R S F A ZWS 300-5/ Series name Output power Option Output voltage R: With remote ON/OFF control T: Vertical terminal type B: Input/output connector terminal type Only for 12V-48V output type Conformity to RoHS Directive This means that, in conformity with EU Directive 2002/95/ lphaalpha F A F A EC, lead, cadmium, mercury, hexavalent chromium, and specific bromine-based flame retardants, PBB and PBDE, Product Line up have not been used, except for exempted applications. ZWS Single OutputIn case of new design is requined, please refer to ZWS-AF series. lp dlp 5W Output Voltage Current(Peak) 3.3V 5V ps fps 1.0A1.2 10W Model ZWS5-3 Current(Peak) F A F A Model ZWS10-3 2.0A2.4 ZWS5-5 ZWS10-5 15W 30W 3.0A3.6 Model Current(Peak) ZWS15-3 ZWS15-5 12V 0.42A0.51 ZWS5-12 15V 0.34A0.41 ZWS5-15 0.7A0.84 ZWS10-15 1.0A1.2 ZWS15-15 24V 0.22A0.27 ZWS5-24 0.45A0.54 ZWS10-24 0.65A0.78 ZWS15-24 36V 48V 0.85A1.02 ZWS10-12 Current(Peak) F A F A 1.25A1.5 ZWS15-12 6.0A7.2 50W Model ZWS30-3 ZWS30-5 2.5A3.0 ZWS30-12 Current(Peak) 10A12 300W Model ZWS50-3 ZWS50-5 Current(Peak) 40A60 Model ZWS300-3 ZWS300-5 4.3A5.16 ZWS50-12 17A27 ZWS300-12 2.0A2.4 ZWS30-15 3.5A4.2 ZWS50-15 14A22 ZWS300-15 1.3A1.56 ZWS30-24 2.1A2.52 ZWS50-24 9A14 ZWS300-24 0.9A1.08 ZWS30-36 1.4A1.68 ZWS50-36 0.7A0.84 ZWS30-48 1.1A1.32 ZWS50-48 4.2A6.3 ZWS300-48 ZWS-AF Single Output, Built-in Active Filter 50W Output Voltage Current(Peak) 75W Model 3.3V 5V 10A ZWS50AF-5 Current(Peak) 15A 100W Model ZWS75AF-3 ZWS75AF-5 Current(Peak) 20A 150W Model ZWS100AF-3 ZWS100AF-5 Current(Peak) 30A Model ZWS150AF-3 12V 4.3A5.2 ZWS50AF-12 6.3A7.5 ZWS75AF-12 8.5A10 ZWS100AF-12 12.5A15 ZWS150AF-12 15V 3.5A4.2 ZWS50AF-15 5.0A6.0 ZWS75AF-15 6.7A8.0 ZWS100AF-15 10A12 ZWS150AF-15 24V 2.1A2.6 ZWS50AF-24 3.2A3.8 ZWS75AF-24 4.3A5.0 ZWS100AF-24 6.3A7.5 ZWS150AF-24 36V 2.1A2.5 ZWS75AF-36 2.8A3.4 ZWS100AF-36 4.2A5.0 ZWS150AF-36 48V 1.6A1.9 ZWS75AF-48 2.1A2.5 ZWS100AF-48 3.2A3.8 ZWS150AF-48 All specifications are subject to change without notice. ZWS ZWS150AF-5 A-403 ZWS 5 ZWS5 Specifications ITEMS/UNITS Input Output Function Environment Isolation Standards Mechanical MODEL Voltage Range (*3) Frequency (*3) Efficiency (typ) (*2) Current (100/200VAC)(typ) Inrush Current (100/200VAC)(typ) Nominal Voltage Minimum Current Maximum Current Maximum Peak Current (*1) Maximum Power Maximum Peak Power (*1) Maximum Line Regulation (*4)(*10) Maximum Load Regulation (*5)(*10) Temperature Coefficient (*6) Maximum Ripple & Noise (0 to +60) (*10) Maximum Ripple & Noise (10 to 0) (*10) Hold-up Time (100VAC)(typ) (*2) Voltage Adjustable Range Over Current Protection (*7) Over Voltage Protection (*8) Parallel Operation Series Operation (*9) Operating Temperature (*11) Storage Temperature Operating Humidity Storage Humidity Vibration Shock Cooling Withstand Voltage Isolation Resistance Safety Standards EMI Weight (typ) Size (W x H x D) V Hz A A V A A A W W mV mV mV mVp-p mVp-p ms RH RH g mm ZWS5-3 ZWS5-5 ZWS5-12 ZWS5-15 ZWS5-24 AC85 - 265 or DC110 - 330 47 - 440 62 67 68 70 0.14 / 0.07 15 / 30 at Ta=25, cold start 3.3 5 12 15 24 0 1 0.42 0.34 0.22 1.2 0.51 0.41 0.27 3.3 5.0 5.04 5.1 5.28 3.96 6.0 6.048 6.12 6.336 20 48 60 96 40 96 120 150 60 140 180 280 120 150 200 160 180 200 17 at 5W, Ta=25 +/-10% >125% >140% Possible -10 to +50: 100%, +60: 70% -30 to +85 30 - 90 10 - 95 10-55Hz (sweep 1min) less than 19.6m/s X, Y, Z 1h each Less than 196.1m/s Convection cooling Input - FG: 2kVAC (20mA), Input - Output: 3kVAC (20mA), Output - FG: 500VAC (100mA) for 1min More than 100M at 25 and 70%RH Output - FG 500VDC Approved by UL60950-1,CSA C22.2 No.60950-1,EN60950-1, Built to meet DENAN Built to meet EN55022-B, FCC-ClassB, VCCI-B 120 45 x 21 x 98 Recommended EMC Filter (*1) Operating time at peak output is less than 10 seconds. (Duty=0.35) (*2) At 100VAC and maximum output current, Ta=25. (*3) For cases where conformance to various safety specs (UL,CSA) are required, to be described as 100 - 240VAC, 50/60Hz on name plate. (*4) From 85 - 265VAC and constant load. (*5) From min load - full load (maximum power) and constant input voltage. (*6) From -10 to +50 constant input voltage and load. (*7) Current limiting with automatic recovery. Avoid to operate over load or dead short for 30 seconds. Measurement point for Vripple RSEL-20R5W Please refer to "TDK-Lambda EMC Filters" catalog. L (*8) Over voltage clamping by zener diode. C2 (*9) Refer to instruction manual. C1 CN2 (*10) Please refer to Fig A for measurement of line & load regulation and ripple voltage. (*11) At standard mounting method, Fig B. Measurement point for Vripple C2 L:150mmAWG#22 C1:Elec.Cap 100uF C2:Film Cap 0.1uF Bandwidth of scope:100MHz L C1 Measurement point for Vo, Line/Load Regulation. Fig.A CN2 COMPONENT SIDE L:150mmAWG#22 C1:Elec.Cap 100uF C2:Film Cap 0.1uF Bandwidth of scope:100MHz Measurement point for Vo, Line/Load Regulation. Fig.A COMPONENT SIDE ZWS A-404 PCB Fig.B PCB Fig.B All specifications are subject to change without notice. VR1 1 2 3 4 CN2 MODE S 4.5 ZWS 5 COMPONENT SIDE OUTPUT Outline Drawing ZWS5Standard : MOLEX connector N 1 FG 451 INPUT SEE NOTE C 13.7 VR1 MODEL 4 3 2 1 SEE NOTE B VR1 ZWS5 - 5 C UT BAR CODE LAMBDA DENSEI-LAMBDA MADE IN JAPAN (unit : mm) 3.5 SEE NOTE C CN2 4 3 2 1 - 981 45 1 C UT 21 1 LEAD CUT LESS THAN 3 SEE NOTE B ZWS5 - 5 / J BAR CODE LAMBDA DENSEI-LAMBDA MADE IN JAPAN (unit : mm) SEE NOTE C ZWS5/JA : With cover unitmm ZWS5J DENSEI-LAMBDA SEE NOTE SEE B NOTE B A1520201/JE SEE SEE NAME PLATE NOTE B CN1 5 SEE NOTE SEE B NOTE B LAMBDA INPUT100 240VAC 0.14A LAMBDA DENSEI-LAMBDA 50/60Hz Peak DENSEI-LAMBDA MADE IN JAPAN OUTPUT 5 VMADE 1.0INA JAPAN 1.2 A C BAR CODE LAMBDA DENSEI-LAMBDA MADE IN JAPAN UT 521 SEE NOTE SEE B NOTE B 3.5 3.5 SEE NOTE B 10 10 5 NOTE A SEE NOTE SEE A 5 1080.5 1080.5 SEE NOTE A 5 All specifications are subject to change without notice. 1080.5 SOCKET HOUSING (CN1) 7880-08B MOLEX 1 SOCKET HOUSING (CN2) 7880-04B MOLEX 1 TERMINAL PINS (CN1,2) 7879-2-P912 MOLEX 7 MANUFACTURER : MOLEX PART DESCRIPTION PART NAME MANUFACT. QTY PIN HEADER (INPUT SIDE CN1) B3P-5-VH J.S.T. 1 PIN HEADER (OUTPUT SIDE CN2) B4B-XH-A J.S.T. 1 SOCKET HOUSING (CN1) VHR-5N J.S.T. 1 SOCKET HOUSING (CN2) XHP-4 J.S.T. 1 TERMINAL PINS (CN1) SVH-21T-P1.1 J.S.T. 3 TERMINAL PINS (CN2) BXH-001TP0.6 OR SXH-001TP0.6 J.S.T. 4 PART DESCRIPTION PART NAME MANUFACT. QTY PIN HEADER (INPUT SIDE CN1) B3P-5-VH J.S.T. 1 PIN HEADER (OUTPUT SIDE CN2) B4B-XH-A J.S.T. 1 SOCKET HOUSING (CN1) VHR-5N J.S.T. 1 SOCKET HOUSING (CN2) XHP-4 J.S.T. 1 TERMINAL PINS (CN1) SVH-21T-P1.1 J.S.T. 3 TERMINAL PINS (CN2) BXH-001TP0.6 OR SXH-001TP0.6 J.S.T. 4 26 26 521 3.5 521 26 3.5 VR1 3.5 VR1 15.7 15.7 4 3 OUTPUT 2 1 3.5 ZWS5 - 5 / JA - 4 3 OUTPUT 2 1 16 BAR CODE BAR CODE SEE NOTE B 10 16 UT 1 MATCHING HOUSINGS & PINS (NOT INCLUDED WITH THE PRODUCT): 1181 C INPUT SEE 100NOTE 240VACC0.14A INPUT100 240VAC 0.14A 50/60Hz 50/60Hz Peak Peak A 5 V 1.0 A 1.2 A OUTPUT 5 V OUTPUT 1.0 A 1.2 16 UT 103.7 NAME PLATE C CN2 1080.5 101 4 3 OUTPUT 2 - 1 SEE NOTE B CN2 103.7 103.7 1080.5 1181 1181 101 5 NAME PLATENAME PLATE 1080.5 101 15.3 ZWS5 - 5 / JAZWS5 - 5 / JA 28 15.3 15.7 5 - 6.5 6.5 11 5FG 15.3 321 SEE NOTE C SEE NOTE C CN2 6.5 5FG 1L MOLEX VR1 5FG CN1 INPUT 28 300.5 1L 3N 26 26 INPUT 3N 3N 11 321 1L NOTE B CN1 28 321 INPUT 26 300.5 11 300.5 SEE NOTE B 6373-A04A102 CONNECTORS USED: NAME NAME PLATE MODELPLATE SEE NOTE SEE A NOTE A SEE NOTE A PIN HEADER (OUTPUT SIDE CN2) NOTES A: THE 2-3.5 HOLE ARE CUSTOMER CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B: MODEL NAME, MAXIMUM OUTPUT POWER, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, MAXIMUM PEAK OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D: TO KEEP THE DISTANCE MORE THAN 4mm BETWEEN PCBOARD EDGE AND CUSTOMER CHASSIS. E: PIN-ORDER OF CONNECTORS CN1 & CN2 ARE OPPOSITE TO PIN-ORDER ON LEGEND. NAME PLATE INPUT100 240VAC 0.14A 50/60Hz Peak OUTPUT 5 V 1.0 A 1.2 A 1 HAND CRIMPING TOOL : YC-160R CN1 MANUFACTURER: J.S.T. : YC-110R CN2 MANUFACTURER: J.S.T. : YRS-110 CN2 MANUFACTURER: J.S.T. SEE NOTE D 91 28 R2 A1520201D VR1 5 N 3 L 1 CN1 3.5 3.5 4 OUTPUT MOLEX MATCHING HOUSINGS & PINS (NOT INCLUDED WITH THE PRODUCT): SEE NOTE E NAME PLATE SEE NOTE E INPUT 28 SEE NOTE E ZWS5 NAME SEE NOTE A DENSEI-LAMBDA 3.5 211 FG 451 FG 5 MODEL PIN HEADER (INPUT SIDE CN1) CONNECTORS USED: unitmm 380.5 INPUT N BAR CODE L 3 DENSEI-LAMBDA MADE IN JAPAN 1 COMPONENT SIDE NAME PLATE CN1 SEE NOTE B 91 91 0.5 910.5 NAME PLATE R2 -4 98 1 ZWS5/J : JST connector CUT THAN 3 QTY 13.7 COMPONENT SIDE SEE NOTE C 4.5 OUTPUT INPUT100 240VAC 0.14A 50/60Hz Peak OUTPUT 5 V 1.0 A 1.2 A MANUFACT. 6373-A8A (102)52 PCB MATERIAL GLASS COMPOSITE : CEM-3 UL94V-0 NOTES A: THE 2-3.5 HOLE ARE CUSTOMER CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B: MODEL NAME, MAXIMUM OUTPUT POWER, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, MAXIMUM PEAK OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D: TO KEEP THE DISTANCE MORE THAN 4mm BETWEEN PCBOARD EDGE AND CUSTOMER CHASSIS. E: FOR I/O TERMINAL CONNECTIONS, PLEASE USE THE RECOMMENDED CONNECTORS. MOLEX SOCKET HOUSING TERMINAL PINS ARE DIFFICULT TO PROCURE IN JAPAN. WHEN MANUFACTURING IN JAPAN, PLEASE USE"/J"MODELS FOR JST CONNECTORS. 21 1 SEE NOTE E LEAD CUT LESS THAN 3mm CN2 NAME PLATE PART NAME HAND CRIMPING TOOL : 11-01-0037 OR JHTR2262A SEE NOTE D 91 981 PART DESCRIPTION MATCHING HOUSINGS & PINS (NOT INCLUDED WITH THE PRODUCT): ZWS5 J 4.5 - 3.5 1 1 2 3 4 SEE NOTE D 3.5 NAME PLATE FG INPUT N 5 CN1 8 L 3.5 4 R2 SEE NOTE A 211 45 1 4.5 26.75 13.7 3.5 38 0.5 26.75 CN2 OUTPUT CONNECTORS USED: SEE NOTE A 380.5 5 BAR CODE COMPONENT SIDE NAME PLATE L DENSEI-LAMBDA MADE IN JAPAN CN1 8 SEE NOTE B 91 0.5 910.5 NAME PLATE R2 -4 LESS THAN 3mm 91 98 1 LEAD CUT HAND CRIMPING TOOL : YC-160R CN1 : YC-110R OR YRS-110 CN2 MANUFACTURER : J.S.T. NOTES A: M3 EMBOSSED TAPPED & COUNTERSUNK HOLES (6) ARE FOR CUSTOMER CHASSIS MOUNTING. B: 3.5 HOLES (2) AND R1.75 SLOT HOLES (2) FOR CUSTOMER CHASSIS MOUNTING. C: MODEL NAME, NOMINAL OUTPUT VOLTAGE, MAXMUM OUTPUT CURRENT, MAXIMUM PEAK OUTPUT CURRENT AND COUNTRY OF MANUFACTURE ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. ZWS (unit : mm) A-405 ZWS10 ZWS10 Specifications MODEL ITEMS/UNITS Input Output Function Environment Isolation Standards Mechanical Voltage Range (*3) Frequency (*3) Efficiency (typ) (*2) Current (100/200VAC)(typ) Inrush Current (100/200VAC)(typ) Nominal Voltage Minimum Current Maximum Current Maximum Peak Current (*1) Maximum Power Maximum Peak Power (*1) Maximum Line Regulation (*4)(*10) Maximum Load Regulation (*5)(*10) Temperature Coefficient (*6) Maximum Ripple & Noise (0 to +60) (*10) Maximum Ripple & Noise (10 to 0) (*10) Hold-up Time (100VAC)(typ) (*2) Voltage Adjustable Range Over Current Protection (*7) Over Voltage Protection (*8) Parallel Operation Series Operation (*9) Operating Temperature (*11) Storage Temperature Operating Humidity Storage Humidity Vibration Shock Cooling Withstand Voltage Isolation Resistance Safety Standards EMI Weight (typ) Size (W x H x D) ZWS10-3 ZWS10-5 ZWS10-12 ZWS10-15 ZWS10-24 V Hz A A VDC A A A W W mV mV mV mVp-p mVp-p ms AC85 - 265 or DC110 - 330 47 - 440 62 70 71 0.30 / 0.15 15 / 30 at Ta=25, cold start 3.3 5 12 15 24 0 2 0.85 0.7 0.45 2.4 1.02 0.84 0.54 6.6 10.0 10.2 10.5 10.8 7.92 12.0 12.24 12.6 12.96 20 48 60 96 40 96 120 150 60 140 180 280 120 150 200 160 180 200 17 at 100VAC, 10W, Ta=25 +/-10% >125% >140% Possible -10 to +50 : 100%, +60 : 70% -30 to +85 RH 30 - 90 RH 10 - 95 10-55Hz (sweep 1min) less than 19.6m/s X, Y, Z 1h each Less than 196.1m/s Convection cooling Input - FG : 2kVAC (20mA), Input - Output : 3kVAC (20mA), Output - FG : 500VAC (100mA) for 1min More than 100M at 25 and 70%RH Output - FG 500VDC Approved by UL60950-1, CSA C22.2 No.60950-1, EN60950-1 Built to meet DENAN. Built to meet EN55022-B, FCC-ClassB, VCCI-B g 120 mm 50 x 21 x 105 Recommended EMC Filter (*1) Operating time at peak output is less than 10 seconds. (Duty=0.35) (*2) At 100VAC and maximum output current, Ta=25. (*3) For cases where conformance to various safety specs (UL, CSA) are required, to be described as 100 240VAC, 50/60Hz on name plate. (*4) From 85 - 265VAC and constant load. (*5) From Min load - Full load (maximum power) and constant input voltage. (*6) From -10 to +50 constant input voltage and load. (*7) Current limiting with automatic recovery. Avoid to operate over load or dead short for 30 seconds. Measurement point for Vripple RSEL-20R5W Please refer to "TDK-Lambda EMC Filters" catalog. L (*8) Over voltage clamping by zener diode. C2 (*9) Refer to instruction manual. C1 CN2 (*10) Please refer to Fig A for measurement of line & load regulation and ripple voltage. (*11) At standard mounting method, Fig B. Measurement point for Vripple C2 L:150mmAWG#22 C1:Elec.Cap 100uF C2:Film Cap 0.1uF Bandwidth of scope:100MHz L C1 Measurement point for Vo, Line/Load Regulation. Fig.A CN2 COMPONENT SIDE L:150mmAWG#22 C1:Elec.Cap 100uF C2:Film Cap 0.1uF Bandwidth of scope:100MHz ZWS A-406 Measurement point for Vo, Line/Load Regulation. PCB Fig.B Fig.A COMPONENT SIDE PCB Fig.B All specifications are subject to change without notice. SEE MODEL NAME SEE NO 13.7 ZWS10 VR1 1 2 3 4 CN2 4.5 OUTPUT Outline Drawing SEE NOTE C 3.5 1 4 26.75 R2 MANUFACT. QTY 6373-A8A (102)52 MOLEX 1 PIN HEADER (OUTPUT SIDE CN2) 6373-A04A102 MOLEX 1 SOCKET HOUSING (CN1) 7880-08B MOLEX 1 SOCKET HOUSING (CN2) 7880-04B MOLEX 1 TERMINAL PINS (CN1,2) 7879-2-P912 MOLEX 7 MANUFACTURER : MOLEX- PCB MATERIAL GLASS COMPOSITE (CEM-3 UL94V-0) 3.5 45 1 21 1 LESS THAN 3mm PART NAME HAND CRIMPING TOOL : 11-01-0037 OR JHTR2262A CN1, 2 SEE NOTE D LEAD CUT PART DESCRIPTION PIN HEADER (INPUT SIDE CN1) MATCHING HOUSINGS AND PINS(NOT INCLUDED WITH THE PRODUCT): 18.4 PLATE NAME CONNECTORS USED: OUTPUT FG INPUT N 5 L CN1 BAR CODE NAME PLATE NAME PLATE INPUT DENSEI-LAMBDA MADE IN JAPAN SEE NOTE A COMPONENT SIDE 8 SEE NOTE B 91 98 1 COMPONENT SIDE ZWS10Standard : MOLEX connector 91 0.5 3MAX (unit : mm) NOTES A: THE 2-3.5 HOLE CUSTOMER CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B: MODEL NAME, MAXIMUM OUTPUT POWER, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, MAXIMUM PEAK OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D: TO KEEP THE DISTANCE MORE THAN 4mm BETWEEN PCBOARD EDGE AND CUSTOMER'S CHASSIS. E: FOR I/O TERMINAL CONNECTIONS, PLEASE USE THE RECOMMENDED CONNECTORS. MOLEX SOCKET HOUSING TERMINAL PINS ARE DIFFICULT TO PROCURE IN JAPAN. WHEN MANUFACTURING IN JAPAN, PLEASE USE"/J"MODELS FOR JST CONNECTORS. ZWS10/J : JST connector CONNECTORS USED: MAX SEE NOTE A COMPONENT SIDE PART NAME MANUFACT. QTY B3P-5-VH J.S.T. 1 PIN HEADER (OUTPUT SIDE CN2) B4B-XH-A J.S.T. 1 MATCHING HOUSINGS AND PINS (NOT INCLUDED WITH THE PRODUCT): INPUT SOCKET HOUSING (CN1) VHR-5N J.S.T. 1 SOCKET HOUSING (CN2) XHP-4 J.S.T. 1 TERMINAL PINS (CN1) SVH-21T-P1.1 J.S.T. 3 TERMINAL PINS (CN2) BXH-001TP0.6 OR SXH-001TP0.6 J.S.T. 4 OUTPUT PLATE NAME PART DESCRIPTION PIN HEADER (INPUT SIDE CN1) SEE NOTE E SEE NOTE E HAND CRIMPING TOOL : YC-160R CN1 MANUFACTURER : J.S.T. : YC-110R CN2 MANUFACTURER : J.S.T. : YRS-110 CN2 MANUFACTURER : J.S.T. SEE NOTE D NOTES A: THE 2-3.5 HOLE ARE CUSTOMER CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B: MODEL NAME, MAXIMUM OUTPUT POWER, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, MAXIMUM PEAK OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D: TO KEEP THE DISTANCE MORE THAN 4mm BETWEEN PCBOARD EDGE AND CUSTOMER'S CHASSIS. E: PIN-ORDER OF CONNECTORS CN1 AND CN2 ARE OPPOSITE TO PIN-ORDER ON LEGEND. (unit : mm) ZWS10/JA : With cover CONNECTORS USED: NAME PLATE NAME PLATE SEE NOTE A SEE NOTE A SEE NOTE B SEE NOTE B SEE NOTE A VR1 CN1 BAR CODE LAMBDA 16 DENSEI-LAMBDA MADE IN JAPAN 571 28.5 OUTPUT 5713.5 571 20.4 38.6 20.4 SEE NOTE B SEE NOTE B 3.5 SEE NOTE B 5 3.5 UT LAMBDA 4 3 2 1 SEE NOTE B 11 C OUTPUT 1251 16 LAMBDA 11 ZWS10BAR - 5 / CODE JA BAR CODE INPUT100 240VAC 0.30A 50/60Hz Peak DENSEI-LAMBDA OUTPUT 5MADE V 2.0 2.4 DENSEI-LAMBDA A IN A JAPAN MADE IN JAPAN - 4 3 2 1 - 109.9 SEE NOTE B SEE NOTE B UT 1116 C CN2 CN2 OUTPUT PART NAME MANUFACT. QTY B3P-5-VH J.S.T 1 PIN HEADER (OUTPUT SIDE CN2) B4B-XH-A J.S.T 1 MATCHING HOUSINGS & PINS (NOT INCLUDED WITH THE PRODUCT): SOCKET HOUSING (CN1) VHR-5N J.S.T SOCKET HOUSING (CN2) XHP-4 J.S.T 1 TERMINAL PINS (CN1) SVH-21T-P1.1 J.S.T 3 TERMINAL PINS (CN2) BXH-001TP0.6 OR SXH-001TP0.6 J.S.T 4 109.9 1150.5 109.9 1251 108.7 1251 SEE NOTE SEE C NOTE C ZWS10 - 5 / ZWS10 JA SEE - 5 /NOTE JA C VR1 4 3 2 1 1150.5 1150.5 108.7 108.7 5 5 C UT INPUT100 240VAC 0.30A INPUT100 240VAC 0.30A 50/60Hz Peak 50/60Hz Peak OUTPUT 5 V 2.0 A 2.4 A OUTPUT 5 V 2.0 A 2.4 A - 3.5 3.5 28.5 28.5 15.3 15.3 NAME PLATE 27 5FG 20.4 28.5 27 13.5 28.5 3N SEE NOTE B CN2 5FG 1L 5 NAME PLATE NAME PLATE 1L 3N 5FG 38.638.6 300.5 28.5 3N CN1 15.3 VR1 CN1 INPUT 1L INPUT SEE NOTE B 5 1151 3.5 321 INPUT 27 321 13.5 13.5 300.5 300.5 SEE NOTE B 321 SEE NAME PLATE NOTE B PART DESCRIPTION PIN HEADER (INPUT SIDE CN1) SEE NOTE A 1151 SEE NOTE A 5 All specifications are subject to change without notice. 1151 SEE NOTE A 1 HAND CRIMPING TOOL : YC-160R CN1 : YC-110R OR YRS-110 CN2 MANUFACTURER : J.S.T. NOTES A: M3 EMBOSSED TAPPED & COUNTERSUNK HOLES (6) ARE FOR CUSTOMER CHASSIS MOUNTING. B: 3.5 HOLES (2) AND R1.75 SLOT HOLES (2) FOR CUSTOMER CHASSIS MOUNTING. C: MODEL NAME, NOMINAL OUTPUT VOLTAGE, MAXMUM OUTPUT CURRENT, MAXIMUM PEAK OUTPUT CURRENT AND COUNTRY OF MANUFACTURE ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. ZWS (unit : mm) A-407 ZWS15 ZWS15 Specifications ITEMS/UNITS MODEL Voltage Range (*3) Frequency (*3) Input Efficiency (typ) (*2) Current (100/200VAC)(typ) Inrush Current (100/200VAC)(typ) Nominal Voltage Minimum Current Maximum Current Maximum Peak Current (*1) Maximum Power Maximum Peak Power (*1) Output Maximum Line Regulation (*4)(*10) Maximum Load Regulation (*5)(*10) Temperature Coefficient (*6) Maximum Ripple & Noise (0 to +60) (*10) Maximum Ripple & Noise (-10 to 0)(*10) Hold-up Time (100VAC)(typ) (*2) Voltage Adjustable Range Over Current Protection (*7) Over Voltage Protection (*8) Function Parallel Operation Series Operation (*9) Operating Temperature (*11) Storage Temperature Operating Humidity Environment Storage Humidity Vibration Shock Cooling Isolation ZWS15-3 V Hz A A VDC A A A W W mV mV mV mVp-p mVp-p ms 63 3.3 9.9 11.88 RH RH ZWS15-5 ZWS15-12 ZWS15-15 AC85 - 265 or DC110 - 330 47 - 440 71 0.45 / 0.23 15 / 30 at, Ta=25, cold start 5 12 15 0 3 1.25 1 3.6 1.5 1.2 15.0 18.0 20 48 60 40 96 120 60 140 180 120 150 160 180 17 at 100VAC, 15W, Ta=25 10% >125% >140% Possible -10 to +50 : 100%, +60 : 70% -30 to +85 30 - 90 10 - 95 10-55Hz amplitude (sweep 1min) less than 19.6m/s X, Y, Z 1h each Less than 196.1m/s Convection cooling ZWS15-24 24 0.65 0.78 15.6 18.72 96 150 280 200 200 Input - FG : 2kVAC (20mA), Input - Output : 3kVAC (20mA) Output - FG : 500VAC (100mA) for 1min Withstand Voltage Isolation Resistance Safety Standards Standards EMI Weight (typ) Mechanical Size (W x H x D) More than 100M at 25 and 70%RH Output - FG 500VDC Approved by UL60950-1, CSA C22.2 No.60950-1. EN60950-1. Built to meet DENAN. Built to meet EN55022-B, FCC-ClassB, VCCI-B 140 50 x 21 x 125 g mm Recommended EMC Filter (*1) Operating time at peak output is less than 10 seconds. (Duty=0.35) (*2) At 100VAC and maximum output current, Ta=25. (*3) For cases where conformance to various safety specs (UL, CSA) are required, to be described as 100 240VAC, 50/60Hz on name plate. (*4) From 85 - 265VAC and constant load. (*5) From Min load - Full load (maximum power) and constant input voltage. (*6) From -10 ~ +50 constant input voltage and load. (*7) Current limiting with automatic recovery. Avoid to operate over load or dead short for 30 seconds. Measurement point for Vripple RSEL-2001W Please refer to "TDK-Lambda EMC Filters" catalog. L (*8) Over voltage clamping by zener diode. (*9) Refer to instruction manual. C2 C1 CN2 (*10) Please refer to Fig A for measurement of line & load regulation and ripple voltage. (*11) At standard mounting method, Fig B. Measurement point for Vripple C2 L:150mmAWG#22 C1:Elec.Cap 100uF C2:Film Cap 1uF Bandwidth of scope:100MHz L C1 Measurement point for Vo, Line/Load Regulation. Fig.A CN2 COMPONENT SIDE L:150mmAWG#22 C1:Elec.Cap 100uF C2:Film Cap 1uF Bandwidth of scope:100MHz ZWS Measurement point for Vo, Line/Load Regulation. PCB Fig.B Fig.A COMPONENT SIDE PCB Fig.B A-408 All specifications are subject to change without notice. ZWS 1 VR1 OUTPUT Outline Drawing COMPONENT SIDE SEE NOTE 1 3.5 4 MODEL NAME MOUNTING HOLES ZWS15 CONNECTORS USED: 1180.5 NAME PLATE 111.5 R2-4 501 INPUT COMPONENT SIDE NAME PLATE INPUT 3.5 25 BAR CODE DENSEI-LAMBDA MADE IN JAPAN NAME PLA TE SEE NOTE E 4 R2 10.5 3.5 5 N 3 L 1 CN1 SEE NOTE E SEE NOTE D 3.5 1251 26 50 1 SEE NOTE B UT 21 1 C LAMBDA (unit : mm) DENSEI-LAMBDA MADE IN JAPAN SEE NOTE C ZWS15/JA : With cover SEE NOTESEE A NOTE A SEE NOTESEE B NOTE B NAME PLATESEE NOTE B 5FG 5 1350.5 1350.5 121.5 121.5 15.3 130.7 130.7 1350.5 1451 1451 121.5 5 SEE NOTESEE C NOTE C C UT CODE OUTPUT 5 VMADE 3.0INA JAPAN 3.6 A MADE IN JAPAN BAR CODE SEE NOTE B 16 LAMBDA DENSEI-LAMBDA MADE IN JAPAN 5 5 1 SOCKET HOUSING (CN2) XHP-4 J.S.T. 1 TERMINAL PINS (CN1) SVH-21T-P1.1 J.S.T. 3 TERMINAL PINS (CN2) BXH-001T-P0.6 OR SXH-001T-P0.6 J.S.T. 4 MANUFACTURER : J.S.T. MANUFACTURER : J.S.T. MANUFACTURER : J.S.T. PART NAME MANUFACT. QTY B3P-5-VH J.S.T. 1 PIN HEADER (OUTPUT SIDE CN2) B4B-XH-A J.S.T. 1 SOCKET HOUSING (CN2) XHP-4 J.S.T. 1 TERMINAL PINS (CN1) SVH-21T-P1.1 J.S.T. 3 TERMINAL PINS (CN2) BXH-001T-P0.6 OR SXH-001T-P0.6 J.S.T. 4 571 3.5 SEE NOTESEE B NOTE B 3.5 ZWS5 -BAR 5 / CODE JA BAR 4 OUTPUT 3 2 1 3.5 OUTPUT 5 V OUTPUT 3.0 A 3.6 5V A 3.0 A 3.6 A INPUT100 240VAC 0.45ALAMBDA LAMBDA 50/60Hz DENSEI-LAMBDA Peak DENSEI-LAMBDA VR1 VR1 1451 UT 11 C 16 UT 11 C 1116 ZWS5 - 5 ZWS5 / JA - 5 / JA NOTE C INPUT100 240VAC INPUTSEE 100 0.45A 240VAC 0.45A 50/60Hz 50/60Hz Peak Peak - CN2 130.7 SEE NOTESEE B NOTE B NAME PLATE 1 J.S.T. HAND CRIMPING TOOL : YC-160R CN1 : YC-110R OR YRS-110 CN2 MANUFACTURER : J.S.T. NOTES A: M3 EMBOSSED TAPPED & COUNTERSUNK HOLES (6) ARE FOR CUSTOMER CHASSIS MOUNTING. B: 3.5 HOLES (2) AND R1.75 SLOT HOLES (2) FOR CUSTOMER CHASSIS MOUNTING. C: MODEL NAME, NOMINAL OUTPUT VOLTAGE, MAXMUM OUTPUT CURRENT, MAXIMUM PEAK OUTPUT CURRENT AND COUNTRY OF MANUFACTURE ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. SEE NOTE B 3.5 NAME PLATE NAME PLATE 12.512.5 5 16.5 15.3 27 15.3 - VR1 4 OUTPUT 3 2 1 3.5 571 571 28.5 3N CN2 4 OUTPUT 3 2 - 1 28.5 1L CN2 16.5 5FG 12.5 5FG CN1 16.5 3N J.S.T. MATCHING HOUSINGS & PINS (NOT INCLUDED WITH THE PRODUCT): SOCKET HOUSING (CN1) VHR-5N J.S.T. 1 SEE NOTE B SEE NOTE B 1L 27 INPUT 3N B3P-5-VH PIN HEADER (INPUT SIDE CN1) CN1 27 28.5 13.5 28.5 28.5 300.5 300.5 13.5 13.5 300.5 SEE NOTE A 321 ZWS15J NAME PLATE NAME PLATE DENSEI-LAMBDA A1540201/JF CN1 PART NAME MANUFACTURER QTY PIN HEADER(OUTPUT SIDE CN2) B4B-XH-A CONNECTORS USED: PART DESCRIPTION unitmm MODEL 3.5 LEAD CUT LESS THAN 3 BAR CODE 321 MANUFACTURER : MOLEX NOTES A: THE 4-3.5 HOLE ARE CUSTOMER CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B: MODEL NAME, MAXIMUM OUTPUT POWER, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, MAXIMUM PEAK OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D: TO KEEP THE DISTANCE MORE THAN 4mm BETWEEN PCBOARD EDGE AND CUSTOMER'S CHASSIS. E: PIN-ORDER OF CONNECTORS CN1 AND CN2 ARE OPPOSITE TO PIN-ORDER ON LEGEND. F: FOR I/O TERMINAL CONNECTIONS, PLEASE USE THE RECOMMENDED CONNECTORS. INPUT100 240VAC 0.45A 50/60Hz Peak OUTPUT 5 V 1.0 A 3.6 A INPUT 7 HAND CRIMPING TOOL : YC-160R CN1 : YC-110R CN2 : YRS-110 CN2 4 3 2 1 - NAME PLATE 1L MOLEX MATCHING HOUSINGS AND PINS (NOT INCLUDED WITH THE PRODUCT): SOCKET HOUSING (CN1) VHR-5N J.S.T. 1 OUTPUT 111.5 ZWS15 - 5 / J 321 10.5 SEE NOTE A VR1 INPUT 7879-2-P912 (unit : mm) CN2 NAME PLATE 501 26 3.5 ZWS 15 COMPONENT SIDE 3.5 SEE NOTE B 1 TERMINAL PINS (CN1,CN2) PIN HEADER (INPUT SIDE CN1) SEE NOTE E 211 1 MOLEX CONNECTORS USED: PART DESCRIPTION FG INPUT FG 5 MOLEX 7880-04B A1540201D SEE NOTE C SEE NOTE B 111.5 125 1 118 0.5 NAME PLATE INPUT 7880-08B 21 1 SEE NOTE D COMPONENT SIDE 3mm LEAD CUT LESS THAN OUTPUT VR1 SEE NOTE E 50 1 L N SOCKET HOUSING (CN1) SOCKET HOUSING (CN2) HEMAC-LAMBDA CN1 3 1 NOTES A: TO KEEP THE DISTANCE MORE THAN 4mm BETWEEN PCBOARD EDGE AND CUSTOMER'S CHASSIS. B: FOR I/O TERMINAL CONNECTIONS, PLEASE USE THE RECOMMENDED CONNECTORS. MOLEX SOCKET HOUSING TERMINAL PINS ARE DIFFICULT TO PROCURE IN JAPAN. WHEN MANUFACTURING IN JAPAN, PLEASE USE"/J"MODELS FOR JST CONNECTORS. unitmm MODEL NAME 1180.5 4-R2 1 1 MOLEX PCB MATERIAL GLASS COMPOSITE (CEM-3 UL94V-0) MODEL 4 3 2 1 1251 ZWS15/J : JST connector LEAD CUT LESS THAN 3 MOLEX PIN HEADER(OUTPUT SIDE CN2) 6373-A04A-102 HAND CRIMPING TOOL : 11-01-0037 OR JHTR2262A CN1,2 ZWS15 J CN1 1 SEE NOTE A 111.5 3.5 R2 4 CN2 5 L 8 - FG N 25 SEE NOTE A 3.5 3.5 211 1 2 3 4 VR1 10.5 CN1 OUTPUT 43 0.5 FG CN2 14.5 1 430.5 N 14.5 5 PART NAME MANUFACTURER QTY PIN HEADER (INPUT SIDE CN1) 6373-A8A(102)52 MATCHING HOUSINGS AND PINS (NOT INCLUDED WITH THE PRODUCT): 430.5 L 4-3.5 MOUNTING HOLES 14.5 8 PART DESCRIPTION 28.5 3mm 125 1 118 0.5 ZWS15Standard : MOLEX connector LEAD CUT LESS THAN ZWS SEE NOTESEE A NOTE A 1350.5 1350.5 SEE NOTE A 5 1350.5 (unit : mm) A-409 All specifications are subject to change without notice. unitmm unitmm ZWS 30 ZWS30 Specifications MODEL ITEMS/UNITS Voltage Range (*3) Frequency (*3) Input Efficiency (typ) (*2) Current (100/200VAC)(typ) Inrush Current (100/200VAC)(typ) Nominal Voltage Minimum Current Maximum Current Maximum Peak Current (*1) Maximum Power Maximum Peak Power (*1) Output Maximum Line Regulation (*4)(*10) Maximum Load Regulation (*5)(*10) Temperature Coefficient (*6) Maximum Ripple & Noise (0 to +60) (*10) Maximum Ripple & Noise (-10 to 0)(*10) Hold-up Time (100VAC)(typ) (*2) Voltage Adjustable Range Over Current Protection (*7) Over Voltage Protection (*8) Function Parallel Operation Series Operation (*9) Operating Temperature (*11) Storage Temperature Operating Humidity Environment Storage Humidity Vibration Shock Cooling Isolation ZWS30-3 V Hz A A VDC A A A W W mV mV mV mVp-p mVp-p ms ZWS30-5 70 3.3 6 7.20 19.8 23.76 20 40 60 120 160 RH RH ZWS30-12 ZWS30-15 ZWS30-24 ZWS30-36 ZWS30-48 AC85 - 265 or DC110 - 330 47 - 440 75 77 78 0.83 / 0.42 15 / 30 at Ta=25, cold start 5 12 15 24 36 0 2.5 2 1.3 0.9 3.00 2.40 1.56 1.08 30.0 31.2 32.4 36.0 37.44 38.88 48 60 96 144 96 120 150 240 140 180 280 420 150 200 300 180 200 300 17 at 100VAC, 30W, Ta=25 10% >125% >140% Possible -10 to +50 : 100%, +60 : 70% -30 to +85 30 - 90 10 - 95 10-55Hz (sweep 1min) less than 19.6m/s X,Y,Z 1h each Less than 196.1m/s Convection cooling 48 0.7 0.84 33.6 40.32 192 300 560 400 400 Input - FG : 2kVAC (20mA), Input - Output : 3kVAC (20mA) Output - FG : 500VAC (100mA) for 1min Withstand Voltage Isolation Resistance Safety Standards Standards EMI Weight (typ) Mechanical Size (W x H x D) More than 100M at 25 and 70%RH Output - FG 500VDC Approved by UL60950-1, CSA C22.2 No.60950-1, EN60950-1 Built to meet DENAN. Built to meet EN55022-B, FCC-ClassB, VCCI-B 270 55 x 26 x 133 g mm Recommended EMC Filter (*1) Operating time at peak output is less than 10 seconds. (Duty=0.35) (*2) At 100VAC and maximum output current, Ta=25. (*3) For cases where conformance to various safety specs (UL, CSA) are required, to be described as 100 - 240VAC, 50/60Hz on name plate. (*4) From 85 - 265VAC and constant load. (*5) From Min load - Full load (maximum power) and constant input voltage. (*6) From -10 ~ +50 constant input voltage and load. (*7) Current limiting with automatic recovery. Avoid to operate over load or dead short for 30 seconds. Measurement point for Vripple RSEL-2002W Please refer to "TDK-Lambda EMC Filters" catalog. L (*8) Over voltage clamping by zener diode. (*9) Refer to instruction manual. C2 C1 CN2 (*10) Please refer to Fig A for measurement of line & load regulation and ripple voltage. (*11) At standard mounting method, Fig B. Measurement point for Vripple C2 L:150mmAWG#18x2 C1:Elec.Cap 100uF C2:Film Cap 1uF Bandwidth of scope:100MHz L C1 Measurement point for Vo, Line/Load Regulation. Fig.A CN2 COMPONENT SIDE L:150mmAWG#18x2 C1:Elec.Cap 100uF C2:Film Cap 1uF Bandwidth of scope:100MHz ZWS Measurement point for Vo, Line/Load Regulation. PCB Fig.B Fig.A COMPONENT SIDE PCB Fig.B A-410 All specifications are subject to change without notice. MODEL NAME OUTPUT VR1 ZWS30 SIDE SEE NOTE 1 Outline Drawing 6 L 133 1 1 5 5 29.5 SEE NOTE A 5 SOCKET HOUSING (CN1) 5239-06 MOLEX 1 SOCKET HOUSING (CN2) 5239-04 MOLEX 1 TERMINAL PINS (CN1,CN2) 5167PBTL MOLEX 7 MANUFACTURER : MOLEX NOTES A: TO KEEP THE DISTANCE MORE THAN 4mm BETWEEN PCBOARD EDGE AND CUSTOMER'S CHASSIS. B: FOR I/O TERMINAL CONNECTIONS, PLEASE USE THE RECOMMENDED CONNECTORS. MOLEX SOCKET HOUSING TERMINAL PINS ARE DIFFICULT TO PROCURE IN JAPAN. WHEN MANUFACTURING IN JAPAN, PLEASE USE"/J"MODELS FOR JST CONNECTORS. 3mm 26 1 SEE NOTE E OUTPUT 1 PCB MATERIAL GLASS COMPOSITE (CEM-3 UL94V-0) MODEL 4 3 2 1 55 1 CN2 1331 31 VR1 1 MOLEX HAND CRIMPING TOOL : JHTR2445A CN1,2 29.5 L 6 45 0.5 40.2 4 R2 2 INPUT N 4 CN1 1 FG 31 3 110.2 NOTE A MOLEX 5273-04A MATCHING HOUSINGS AND PINS (NOT INCLUDED WITH THE PRODUCT): 4 - OUTPUT NAME PLATE 5 5414-30B PIN HEADER (OUTPUT SIDE CN2) 450.5 N CN2 40.2 4 PART NAME MANUFACTURER QTY PIN HEADER (INPUT SIDE CN1) SIDE ZWS30 J 551 COMPONENT FG INPUT LEAD CUT SEE LESS THAN PART DESCRIPTION MOUNTING HOLES VR1 CN1 1 261 CONNECTORS USED: 4-3.5 1230.5 110.2 4-R2 NAME PLA TE 3mm COMPONENT 123 0.5 ZWS30Standard : MOLEX connector LEAD CUT LESS THAN unitmm ZWS 30 MODEL NAME HEMAC-LAMBDA SEE NOTE D SIDE (unit : mm) A1550201B 29.25 L SEE NOTE C BAR CODE DENSEI-LAMBDA MADE IN JAPAN VR1 3 4 1 SEE NOTE D 110.2 29.25 55 1 NAME PLATE 26 1 SEE NOTE B ZWS30 - 5 / J C UT INPUT100 240VAC 0.83A 50/60Hz Peak OUTPUT 5 V 6.0 A 7.2 A (unit : mm) BAR CODE LAMBDA DENSEI-LAMBDA MADE IN JAPAN SOCKET HOUSING (CN1) VHR-5N J.S.T. 1 SOCKET HOUSING (CN2) VHR-4N J.S.T. 1 TERMINAL PINS (CN1,CN2) SVH-21T-P1.1 J.S.T. 7 MANUFACTURER : J.S.T. NOTES A: THE 4-3.5 HOLES ARE CUSTOMER CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER CONFORM THE VIBRATION SPEC. B: MODEL NAME, MAXIMUM OUTPUT POWER, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, MAXIMUM PEAK OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D: TO KEEP THE DISTANCE MORE THAN 4mm BETWEEN PCBOARD EDGE AND CUSTOMER'S CHASSIS. E: PIN-ORDER OF CONNECTORS CN1 AND CN2 ARE OPPOSITE TO PIN-ORDER ON LEGEND. F: FOR I/O TERMINAL CONNECTIONS, PLEASE USE THE RECOMMENDED CONNECTORS. 5 5 1 J.S.T. HAND CRIMPING TOOL : YC-160R CN1,2 1331 LEAD CUT LESS THAN3 J.S.T. B4P-VH 450.5 2 SEE NOTE E NAME PLATE B3P-5-VH PIN HEADER(OUTPUT SIDE CN2) MATCHING HOUSING AND PINS (NOT INCLUDED WITH THE PRODUCT): 1 - OUTPUT 5 4 R2 5 PART NAME MANUFACTURER QTY CN2 1 N 3 5 CN1 FG SEE NOTE E PART DESCRIPTION PIN HEADER (INPUT SIDE CN1) 40.2 1 INPUT INPUT CONNECTORS USED: 29.5 N SEE NOTE A SIDE NAME PLA TE 3 SEE NOTE E 5 FG L 551 CN1 261 NAME PLATE COMPONENT SEE NOTE B 1230.5 110.2 4-R2 133 1 COMPONENT 123 0.5 ZWS30/J : JST connector LEAD CUT LESS THAN3 SEE NOTE C ZWS30/JA : With cover unitmm MODEL ZWS30J DENSEI-LAMBDA A1550201/JC NAME PLATE NAME PLATE SEE NOTE D SEE NOTE D SEE NOTE A SEE NOTE A 21.5 LAMBDA DENSEI-LAMBDA MADE IN JAPAN 4 651 3 1 J.S.T. 1 MATCHING HOUSINGS & PINS (NOT INCLUDED WITH THE PRODUCT): 33 651 3.5 651 4 4 3.5 3 SEE NOTE B 33 2 2 3.5 34.5 1 1 J.S.T. SOCKET HOUSING (CN1) VHR-5N J.S.T. 1 SOCKET HOUSING (CN2) VHR-4N J.S.T. 1 TERMINAL PINS (CN1,2) SVH-21T-P1.1 J.S.T. 7 HAND CRIMPING TOOL: YC-160R CN1,2 MANUFACTURER: J.S.T. NOTES A: M3 EMBOSSED TAPPED & COUNTERSUNK HOLES (6) ARE FOR CUSTOMER CHASSIS MOUNTING. B: 3.5 HOLES (3) AND R1.75 SLOT HOLES (2) FOR CUSTOMER CHASSIS MOUNTING. C: MODEL NAME, NOMINAL OUTPUT VOLTAGE, MAXMUM OUTPUT CURRENT, MAXIMUM PEAK OUTPUT CURRENT AND COUNTRY OF MANUFACTURE ARE SEE NOTE SEE B NOTE B SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. D: PIN-ORDER OF CONNECTORS CN1 & CN2 ARE OPSEE NOTE B POSITE TO PIN-ORDER ON LEGEND. ZWS 7 7 7 All specifications are subject to change without notice. 1500.5 1500.5 1500.5 3.5 3.5 10 UT LAMBDA CN2 - - SEE NOTE SEE B NOTE B SEE NOTE D PIN HEADER (OUTPUT SIDE CN2) B4P-VH 3.5 LAMBDA 15 C INPUT100 240VAC 0.83ABAR CODE BAR CODE 50/60Hz Peak OUTPUT 5 V 6.0 A 7.2 A DENSEI-LAMBDA DENSEI-LAMBDA BARINCODE MADE JAPAN MADE IN JAPAN 10 15 ZWS30 - 5 / JA 36 SEE NOTE B UT 10 C UT INPUT 100 240VAC 0.83A INPUT100 240VAC 0.83A 50/60Hz 50/60Hz Peak Peak OUTPUT A 5 V 6.0 A 7.2 A OUTPUT 5 V 6.0 A 7.2 15 C 1500.5 1500.5 125.2125.2 1500.5 142.03 142.03 125.2 1631 1631 142.03 1631 SEE NOTE B SEE NOTE C SEE NOTESEE C NOTE B 2 CN2 33 36 21.5 NAME PLATE NAME PLATE 5 / JAC ZWS30 - 5 ZWS30 / JASEE -NOTE 45.2 1L 7 1 - OUTPUT 3 3N 7 NAME PLATE VR1 34.5 34.5 1L 5FG 21.5 361 5FG 3N CN1 1L 7 INPUT OUTPUT CN2 45.2 45.2 3N VR1 OUTPUT CN1 36 400.5 200.5 INPUT 5FG 23 23 200.5200.5 23 INPUT PART NAME MANUFACT. QTY PIN HEADER (INPUT SIDE CN1) B3P-5-VH CN1 13 13 400.5400.5 13 361 PART DESCRIPTION SEE NOTE SEE D NOTE D VR1 SEE NOTE B 361 CONNECTORS USED: NAME PLATE SEE NOTE SEE NOTE D B SEE NOTE B SEE NOTE A SEE NOTE SEE A NOTE A SEE NOTE A (unit : mm) A-411 ZWS 50 ZWS50 Specifications ITEMS/UNITS MODEL Voltage Range (*3) Frequency (*3) Input Efficiency (typ) (*2) Current (100/200VAC)(typ) Inrush Current (100/200VAC)(typ) Nominal Voltage Minimum Current Maximum Current Maximum Peak Current (*1) Maximum Power Maximum Peak Power (*1) Output Maximum Line Regulation (*4)(*10) Maximum Load Regulation (*5)(*10) Temperature Coefficient (*6) Maximum Ripple & Noise (0 to +60) (*10) Maximum Ripple & Noise (10 to 0) (*10) Hold-up Time (100VAC)(typ) (*2) Voltage Adjustable Range Over Current Protection (*7) Over Voltage Protection (*8) Function Parallel Operation Series Operation (*9) Operating Temperature (*11) Storage Temperature Operating Humidity Environment Storage Humidity Vibration Shock Cooling Isolation ZWS50-3 V Hz A A VDC A A A W W mV mV mV mVp-p mVp-p ms ZWS50-5 73 3.3 10 12.0 33.0 39.60 20 40 60 120 160 RH RH ZWS 50-12 ZWS 50-15 ZWS50-24 ZWS50-36 ZWS50-48 AC85 - 265 or DC110 - 330 47 - 440 77 80 81 82 1.4 / 0.7 15 / 30 at, Ta=25, cold start 5 12 15 24 36 0 4.3 3.5 2.1 1.4 5.16 4.20 2.52 1.68 50.0 51.6 52.5 50.4 60.00 61.92 63.00 60.48 48 60 96 144 96 120 150 240 140 180 280 420 150 200 300 180 200 300 17 at 100VAC, 50W, Ta=25 10% >125% 115% - 135% Possible -10 to +50 : 100%, +60 : 70% -30 to +85 30 - 90 10 - 95 10-55Hz (sweep 1min) less than 19.6m/s X,Y,Z 1h each Less than 196.1m/s Convection cooling 48 1.1 1.32 52.8 63.36 192 300 560 400 400 Input - FG : 2kVAC (20mA), Input - Output : 3kVAC (20mA) Output - FG : 500VAC (100mA) for 1min Withstand Voltage Isolation Resistance Safety Standards Standards EMI Weight (typ) Mechanical Size (W x H x D) More than 100M at 25 and 70%RH Output - FG 500VDC Approved by UL60950-1, CSA C22.2 No 60950-1, EN60950-1. Built to meet DENAN. Built to meet EN55022-B, FCC-ClassB, VCCI-B 360 55 x 26 x 195 g mm Recommended EMC Filter (*1) Operating time at peak output is less than 10 seconds. (Duty=0.35) (*2) At 100VAC and maximum output current, Ta=25. (*3) For cases where conformance to various safety specs (UL, CSA) are required, to be described as 100 - 240VAC, 50/60Hz on name plate. (*4) From 85 - 265VAC and constant load. (*5) From Min load - Full load (maximum power) and constant input voltage. (*6) From -10 to +50 constant input voltage and load. (*7) Current limiting with automatic recovery. Avoid to operate over load or dead short for 30 seconds. Measurement point for Vripple RSEL-2002W Please refer to "TDK-Lambda EMC Filters" catalog. L (*8) OVP circuit will shutdown ouput, manual reset. (*9) Refer to instruction manual. (*10) Please refer to Fig A for measurement of line & load regulation and ripple voltage. C2 C1 CN2 (*11) At standard mounting method, Fig B. Measurement point for Vripple C2 L:150mmAWG#18x2 C1:Elec.Cap 100uF C2:Film Cap 1uF Bandwidth of scope:100MHz L C1 Measurement point for Vo, Line/Load Regulation. Fig.A CN2 COMPONENT SIDE L:150mmAWG#18x2 C1:Elec.Cap 100uF C2:Film Cap 1uF Bandwidth of scope:100MHz ZWS Measurement point for Vo, Line/Load Regulation. PCB Fig.B Fig.A COMPONENT SIDE PCB Fig.B A-412 All specifications are subject to change without notice. ZWS 50 Outline Drawing ZWS50Standard : MOLEX connector CONNECTORS USED: FG 4 N 5 L OUTPUT 5 261 MOLEX 1 PIN HEADER (OUTPUT SIDE CN2) 5273-04A MOLEX 1 MATCHING HOUSINGS AND PINS (NOT INCLUDED WITH THE PRODUCT): CN2 INPUT 4 2 3 1 - 5 33.5 CN1 VR1 COMPONENT SIDE PART NAME MANUFACTURER QTY PIN HEADER (INPUT SIDE CN1) 5414-30B 450.5 1 43.5 551 R2 -4 PART DESCRIPTION SEE NOTE A 1850.5 18.25 LEAD CUT LESS THAN 3mm 1951 NAME PLATE (unit : mm) SEE NOTE E ZWS5 - 5 C UT INPUT100 240VAC 1.4A Peak 50/60Hz MOLEX 1 5239-04 MOLEX 1 TERMINAL PINS (CN1, CN2) 5167PBTL MOLEX 7 MANUFACTURER : MOLEX PCB MATERIAL GLASS COMPOSITE (CEM-3 UL94V-0) 171.5 SEE NOTE B 5239-06 SOCKET HOUSING (CN2) HAND CRIMPING TOOL : JHTR2445A CN1,2 SEE NOTE D NAME PLATE SOCKET HOUSING (CN1) OUTPUT 5 V 10.0 A 12.0 A BAR CODE LAMBDA DENSEI-LAMBDA MADE IN JAPAN NOTES A: THE 4-3.5 HOLES ARE CUSTOMER CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B: MODEL NAME, MAXIMUM OUTPUT POWER, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, MAXIMUM PEAK OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D: TO KEEP THE DISTANCE MORE THAN 4mm BETWEEN PCBOARD EDGE AND CUSTOMER'S CHASSIS. E: C-UL-US, TUV and CE Marking (Only 3V,5V,12V,15V,24V,36V,48V) F: FOR I/O TERMINAL CONNECTIONS, PLEASE USE THE RECOMMENDED CONNECTORS. MOLEX SOCKET HOUSING TERMINAL PINS ARE DIFFICULT TO PROCURE IN JAPAN. WHEN MANUFACTURING IN JAPAN, PLEASE USE"/J"MODELS FOR JST CONNECTORS. SEE NOTE C ZWS50/J : JST connector PCB MATERIAL GLASS COMPOSITE (CEM-3 UL94V-0) SEE NOTE E R2 -4 1850.5 1850.5 SEE NOTE A COMPONENT COMPONENT SIDESIDE 55 SEENOTE NOTE EE SEE 5 5 261 LEAD CUT LESS THAN 3 NAME PLATE SEE NOTE B ZWS50 - 5 /J (unit : mm) C SOCKET HOUSING (CN1) VHR-5N J.S.T. 1 SOCKET HOUSING (CN2) VHR-4N J.S.T. 1 TERMINAL PINS (CN1, CN2) SVH-21T-P1.1 J.S.T. 7 MANUFACTURER : J.S.T. NOTES A: THE 4-3.5 HOLE ARE CUSTOMER CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B: MODEL NAME, MAXIMUM OUTPUT POWER, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, MAXIMUM PEAK OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D: TO KEEP THE DISTANCE MORE THAN 4mm BETWEEN PCBOARD EDGE AND CUSTOMER' S CHASSIS. E: PIN-ORDER OF CONNECTORS CN1 AND CN2 ARE OPPOSITE TO PIN-ORDER ON LEGEND. F: FOR I/O TERMINAL CONNECTIONS, PLEASE USE THE RECOMMENDED CONNECTORS. SEE NOTE D 1951 1951 NAME PLATE 1 PCB MATERIAL GLASS COMPOSITE (CEM-3 UL94V-0) SEE NOTE D 171.5 171.5 261 1 J.S.T. B4P-VH HAND CRIMPING TOOL : YC-160R CN1, 2 18.5 18.5 OUTPUT OUTPUT 1 1 2 2 3 3 4 4 43.5 43.5 450.5 450.5 CN2 CN2 INPUT INPUT 4-3.5 J.S.T. PIN HEADER (OUTPUT SIDE CN2) MATCHING HOUSINGS AND PINS (NOT INCLUDED WITH THE PRODUCT): VR1 VR1 CN1 CN1 PART NAME MANUFACTURER QTY PIN HEADER (INPUT SIDE CN1) B3P-5-VH A1560201D - 551 551 31.75 31.75 FG 55 FG 11 LL PART DESCRIPTION ZWS50 MODEL DENSEI-LAMBDA SEENOTE NOTE SEE E E N 33 N CONNECTORS USED: unitmm SEE NOTE A UT INPUT100 240VAC 0.14A 50/60Hz Peak OUTPUT 5 V 10.0 A 12.0 A LAMBDA cover ZWS50/JA : With BAR CODE DENSEI-LAMBDA MADE IN JAPAN CONNECTORS USED: SEE NOTE C PART DESCRIPTION DENSEI-LAMBDA - 1 J.S.T. 1 B4P-VH MATCHING HOUSINGS AND PINS (NOT INCLUDED WITH THE PRODUCT): SOCKET HOUSING (CN1) VHR-5N J.S.T. 1 SOCKET HOUSING (CN2) VHR-4N J.S.T. 1 SVH-21T-P1.1 J.S.T. 7 HAND CRIMPING TOOL : YC-160R CN1, 2 MANUFACTURER : J.S.T. J.S.T. PIN HEADER (OUTPUT SIDE CN2) A1560201/JCTERMINAL PINS (CN1, CN2) ZWS50J - MODEL unitmm - PART NAME MANUFACTURER QTY PIN HEADER (INPUT SIDE CN1) B3P-5-VH NOTES A: M3 EMBOSSED TAPPED & COUNTERSUNK HOLES (6) ARE FOR CUSTOMER CHASSIS MOUNTING. B: 3.5 HOLES (3) AND R1.75 SLOT HOLES (2) FOR CUSTOMER CHASSIS MOUNTING. C: MODEL NAME, NOMINAL OUTPUT VOLTAGE, MAXMUM OUTPUT CURRENT, MAXIMUM PEAK OUTPUT CURRENT AND COUNTRY OF MANUFACTURE ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. D: PIN-ORDER OF CONNECTORS CN1 & CN2 ARE OPPOSITE TO PIN-ORDER ON LEGEND. ZWS50 - 5 /JA C UT INPUT100 240VAC 1.4A 50/60Hz Peak OUTPUT 5 V 10.0 A 12.0 A ZWS50 - 5 /JA C UT INPUT100 240VAC 1.4A LAMBDA 50/60Hz C UT Peak 10.0 100 240VAC 1.4A OUTPUT INPUT 5V A 12.0 A ZWS50 - 5 /JA 50/60Hz Peak OUTPUT 5 V 10.0 A 12.0 A LAMBDA LAMBDA ZWS (unit : mm) unitmm DENSEI-LAMBDA A1560201/JAA unitmm unitmm All specifications are subject to change without notice. DENSEI-LAMBDA DENSEI-LAMBDA A1560201/JAA A1560201/JAA A-413 ZWS50AF ZWS50AF ZWS50AF Specifications MODEL ITEMS/UNITS Voltage Range (*3) Frequency (*3) Power Factor (100/200VAC)(typ)(*2) Input Efficiency (typ) (*2) Current (100/200VAC)(typ) (*2) Inrush Current (100/200VAC)(typ) (*4) Leakage Current (*11) Nominal Voltage Maximum Current Maximum Peak Current (*1) Maximum Power Maximum Peak Power (*1) Maximum Line Regulation (*5)(*6) Output Maximum Load Regulation (*5)(*7) Temperature Coefficient Maximum Ripple & Noise (0<Ta<60) (*5) Maximum Ripple & Noise (10<Ta<0)(*5) Hold-up Time (typ) (*10) Voltage Adjustable Range Over Current Protection (*8) Over Voltage Protection (*9) Function Remote ON/OFF Control Parallel Operation Series Operation Operating Temperature (*12) Storage Temperature Operating Humidity Environment Storage Humidity ZWS50AF-3 ZWS50AF-5 V Hz A A mA V A A W W mV mV 67 0.6 / 0.3 mVp-p mVp-p ms VDC A VDC 120 160 3.3 10 33 20 40 2.97 - 3.63 >10.5 3.79 - 4.95 ZWS50AF-15 -10 to 60 Convection : -10 to 50: 100%, +60: 70% RH RH -30 to +85 30 - 90 (No dewdrop) 10 - 95 (No dewdrop) ZWS50AF-24 81 24 2.1 2.6 50.4 62.4 96 150 21.6 - 26.4 >2.7 27.6 - 32.4 At no operating, 10-55Hz (sweep for 1min) 19.6m/s constant, X, Y, Z 1hour each. Vibration Isolation ZWS50AF-12 AC85 - 265 or DC120 - 370 47-63 0.99 / 0.95 75 78 79 0.8 / 0.4 14 / 28 at Ta=25, cold start 0.5 MAX, 0.1 (typ) at 100VAC / 0.16 (typ) at 230VAC 5 12 15 10 4.3 3.5 5.2 4.2 50 51.6 52.5 62.4 63 20 48 60 40 96 120 Less than 0.02%/ 120 150 160 180 20 4.5 - 5.5 10.8 - 13.2 13.5 - 16.5 >10.5 >5.4 >4.4 5.75 - 7.00 13.8 - 16.2 17.3 - 20.3 Possible Possible Shock (In package) Cooling Less than 196.1m/s Convection cooling Withstand Voltage Input - FG : 2kVAC (20mA), Input - Output : 3kVAC (20mA) Output - FG : 500VAC (100mA) for 1min Isolation Resistance Safety Standards PFHC Standards EMI Immunity Weight (typ) Mechanical Size (W x H x D) More than 100M at 25 and 70%RH Output - FG : 500VDC Approved by UL60950-1, CSA C22.2 No.60950-1, EN60950-1, EN50178. Built to meet DENAN. Built to meet EN61000-3-2 Built to meet EN55011/EN55022-B, FCC-ClassB, VCCI-B. Built to meet EN61000-4-2, -3, -4, -5, -6 , -8, -11 210 55 x 26 x 195 ( Refer to outline drawing ) (*13) g mm (*1) Operating period at peak output current is less than 10 sec. (Average output power and current is less than maximum output power and current) (*2) At 100/200VAC, Ta=25 and maximum output power. (*8) Constant current limit with automatic recovery. Not operate at overload or dead short condition for more than 30 seconds. (*9) OVP circuit will shut down output, manual reset. (Line recycle) (*3) For cases where conformance to various safety specs (UL, CSA, EN) are required, to be described as 100-240VAC (50/60Hz). (*10) At 100/200VAC nominal output voltage and maximum output current. (*4) Not applicable for the in-rush current to noise filter for less than 0.2ms. (*11) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz). (*5) Please refer to Fig. A for measurement of line & load regulation and ripple voltage. (Measure with JEITA RC-9131 probe.) (*12) At standard mounting. - Load (%) is percent of maximum output power or maximum output current, whichever is greater. - For other mountings, refer to derating curve. - When forced air cooling, refer to derating curve. (*6) 85 - 265VAC, constant load. (*7) No load-maximum load, constant input voltage. (*13) As for DENAN, built to meet at 100VAC. L +V C CN51 -V Measurement point for Vripple Fig.A A-414 Recommended EMC Filter L:150mmAWG#18 C1:Elec.Cap 100uF C2:Film Cap 0.1uF Bandwidth of scope:100MHz ZWS Measurement point for Vo,Line/Load Regulation. C RSEL-2002W Please refer to "TDK-Lambda EMC Filters" catalog. All specifications are subject to change without notice. ZWS50AF Outline Drawing ZWS50AF/J : JST connector SEE NOTE SEE NOTE E E SEE NOTE SEE NOTE F F SEE NOTE SEE NOTE F F 1850.5 1850.5 -R R N 1 L 5 FG 3 N CN1 VR51 COMPONENT COMPONENT SIDE SIDE 5 1 -V -V 2 OUTPUT OUTPUT 3 V V 4 CN1 5 231 231 -R R 2 1 1 INPUT L 1 CN52 VR51 INPUT 30 450.5 FG 3 -R R 2 1 CN51 2 3 4 CN51 5 5 30 551 450.5 551 CN52 5 VOLTAGE VOLTAGE ADJUSTMENT ADJUSTMENT 2 1 CN2 187.5 187.5 34 2 1 -R R 34 21 CN2 21 LEAD LEAD CUT CUT LESS LESS THAN THAN 3mm 3mm SEE NOTE SEE NOTE A A (unit : mm) 19511951 CONNECTORS USED: MANUFACT. QTY B3P-5-VH J.S.T 1 PIN HEADER (OUTPUT SIDE CN51) B4P-VH J.S.T 1 I/ONAME connectors: MOLEX is also available. NAME PLATE PLATE SEE NOTE SEE B NOTE B *OUTPUT CURRENT OF EACH CONNECTOR PIN MUST BE LESS THAN 5A. ZWS50AFZWS50AF5/J 5/J C UT C UT INPUT100-240VAC INPUT100-240VAC 0.9A 0.9A 50/60Hz50/60Hz PEAK PEAK V 15 A V 15A A A OUTPUT5 OUTPUT 5 MATCHING HOUSINGS & PINS (NOT INCLUDED WITH THE PRODUCT): SOCKET HOUSING (CN1) VHR-5N J.S.T 1 BAR CODE BAR CODE SOCKET HOUSING (CN51) VHR-4N J.S.T 1 TDK-Lambola TDK-Lambola TERMINAL PINS (CN1,51) SVH-21T-P1.1 J.S.T 7 HAND CRIMPING TOOL : YC-160R MADE IN MADE JAPANIN JAPAN SEE NOTE SEE C NOTE C MANUFACTURER : J.S.T. PCB MATERIAL GLASS COMPOSITE (CEM-3 UL94V-0) ZWS50AF/JA : With cover unitunit mmmm NAME PLATE NAME PLATE SEE NOTE D SEE NOTE D SEE NOTE A SEE NOTE A MODELMODEL ZWS50AF/J ZWS50AF/J VOLTAGE VOLTAGE ADJUSTMENT DENSEI-LAMBDA DENSEI-LAMBDA ADJUSTMENT A1930201/JD A1930201/JD (202.5) (202.5) CN1 5CN1 FG 5 FG 361 361 8 C B3P-5-VH PIN HEADER (OUTPUT SIDE CN2) B4P-VH SEE NOTE B SEE NOTE B US INPUT 100-240VAC 0.9A 50/60Hz 50/60Hz OUTPUT5 V 30 A OUTPUT5 V 30 A MANUFACT. QTY LAMBDA LAMBDA J.S.T. 1 J.S.T. 1 BAR CODE BAR CODE DENSEI-LAMBDA DENSEI-LAMBDA MADE IN JAPAN MADE IN JAPAN 10 10 PIN HEADER (INPUT SIDE CN1) SEE NOTE B SEE NOTE B 15 15 PART NAME 2100.5 2100.5 8 US C PART DESCRIPTION 1 -V 1 2 -V OUTPUT 2 3 OUTPUT V 3 4 V 4 CN51 CN51 3.5 3.5 ZWS50AF-5/JA ZWS50AF-5/JA INPUT 100-240VAC 0.9A (39) (39) 1 L 1 L (26) (26) 3 N 3 N 2251 2251 NAME PLATE NAME PLATE SEE NOTE C SEE NOTE C CONNECTORS USED: SEE SEE B NOTE NOTE B VR51 VR51 (35) (35) INPUT INPUT 13 13 23 23 400.5 400.5 200.5 200.5 SEE NOTE B SEE NOTE B 651 651 PART NAME 3.5 3.5 33 33 PART DESCRIPTION PIN HEADER (INPUT SIDE CN1) NOTES A: THE 4-3.5 HOLES ARE FOR CUSTOMER'S CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B: MODEL NAME, INPUT VOLTAGE RANGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D: TO KEEP THE DISTANCE MORE THAN 4m/m BETWEEN PCB EDGE AND CUSTOMER'S CHASSIS. E: FG IS FOR SAFETY GROUND CONNECTION. F: REMOTE ON/OFF CONTROL CONNECTOR (CN2,CN52) : B2B-XH-AM (J.S.T.) *CN2 IS NORMALLY SHORTED BY JM-2W-96(J.S.T.). MATCHING HOUSING : XHP-2 (J.S.T.) MATHING TERMINAL : BXH-001T-P0.6 (J.S.T.) OR SXH-001T-P0.6 (J.S.T.) HAND CRIMPING TOOL : YC-110R OR YRS-110 MANUFACTURER : J.S.T. G: PIN-ORDER OF CONNECTORS CNI & CN51 ARE OPPOSITE TO PINORDER ON LEGEND. H: FOR I/O TERMINAL CONNECTIONS, PLEASE USE THE RECOMMENDED CONNECTORS. NAME NAME PLATE PLATE SEE NOTE A SEE NOTE A 8 8 2100.5 2100.5 *OUTPUT CURRENT OF EACH CONNECTOR PIN MUST BE LESS THAN 5A. MATCHING HOUSINGS & PINS (NOT INCLUDED WITH THE PRODUCT): SOCKET HOUSING (CN1) VHR-5N J.S.T. 1 SOCKET HOUSING (CN2) VHR-4N J.S.T. 1 TERMINAL PINS (CN1,2) SVH-21T-P1.1 J.S.T. 7 HAND CRIMPING TOOL : YC-160R NOTES A: M3 EMBOSSED TAPPED & COUNTERSUNK HOLES (6) ARE FOR CUSTOMER CHASSIS MOUNTING. B: 3.5 HOLES (3) AND R1.75 SLOT HOLES (2) FOR CUSTOMER CHASSIS MOUNTING. C: MODEL NAME, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, PEAK OUTPUT CURRENT AND COUNTRY OF MANUFACTURE ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. D: FG IS FOR SAFETY GROUND CONNECTION. E: PIN-ORDER OF CONNECTORS CN1 & CN51 ARE OPPOSITE TO PINORDER ON LEGEND. (unit : mm) MANUFACTURER : J.S.T. unitmm unitmm ZWS50AF/JA ZWS50AF/JA MODEL MODEL Output Derating DENSEI-LAMBDA DENSEI-LAMBDA A1930201/JA A1930201/JA Convection Cooling Convection Cooling Output Derating CurveWithout cover Output Derating CurveWith cover Forced Air Cooling Output Derating Curve 120 120 120 Without cover E,F 60 40 0 10 20 30 40 Ta () 50 60 60 40 0 -10 70 CN1 Component side Component side CN1 CN1 80 With cover 60 40 20 0 10 20 30 40 Ta () 50 60 70 0 -10 0 10 20 30 40 Ta () 50 60 70 80 Recommended standard mounting method is (A). CN1 CN1 CN1 A E 20 20 0 -10 80 LOAD () B,C,D A 80 100 100 B,C,D LOAD () LOAD () 100 CN51 CN1 CN51 The output derating may vary due to mounting method and ambient temperature. Please use within the range of derating above. CN1 CN51 CN1 CN51 CN1 MountingB MountingC MountingD MountingE MountingA Standard Mounting CN1 CN1 MountingF ZWS In the derating curve, maximum output current or maximum output power in specification refers 100%. Please do not use (F) with cover. Recommended Minimum Air Velocity : 0.7m/s (Measured at component side of PCB, Air must flow through component side.). As a reference for forced air cooling, let air flow so that the temperature of electrolythic capacitor C6 is lower than 85. All specifications are subject to change without notice. A-415 ZWS75AF ZWS75AF Specifications ITEMS/UNITS MODEL ZWS75AF-3 ZWS75AF-5 ZWS75AF-12 ZWS75AF-15 ZWS75AF-24 ZWS75AF-36 ZWS75AF-48 Voltage Range (*3) Frequency (*3) Power Factor (100/200VAC)(typ) (*2) Input Efficiency (typ) (*2) Current (100/200VAC)(typ) (*2) Inrush Current (100/200VAC)(typ) (*4) Leakage Current (*11) Nominal Voltage Maximum Current Maximum Peak Current (*1) Maximum Power Maximum Peak Power (*1) Maximum Line Regulation (*5)(*6) Output Maximum Line Regulation (*5)(*7) Temperature Coefficient Maximum Ripple & Noise (0<Ta<60) (*5) Maximum Ripple & Noise (-10<Ta<0) (*5) Hold-up Time (typ) (*10) Voltage Adjustable Range Over Current Protection (*8) Over Voltage Protection (*9) Function Remote ON/OFF Control Parallel Operation Series Operation Operating Temperature (*12) Storage Temperature Operating Humidity Environment Storage Humidity V Hz AC85 - 265 or DC120 - 370 47-63 0.99 / 0.95 67 75 78 79 82 0.8 / 0.4 1.2 / 0.6 14 / 28 at, Ta=25, cold start 0.5 MAX, 0.1 (typ) at 100VAC / 0.16 (typ) at 230VAC 3.3 5 12 15 24 36 48 15 6.3 5 3.2 2.1 1.6 7.5 6 3.8 2.5 1.9 49.5 75 75.6 75 76.8 75.6 76.8 90 91.2 90 91.2 20 48 60 96 144 192 40 96 120 150 200 240 Less than 0.02%/ 120 150 200 160 180 240 20 2.85 - 3.63 4.5 - 5.5 10.8 - 13.2 13.5 - 16.5 21.6 - 26.4 32.4 - 39.6 43.2 - 52.8 >15.7 >7.88 >6.25 >4.00 >2.6 >2.0 3.79 - 4.95 5.75 - 7.00 13.8 - 16.2 17.3 - 20.3 27.6 - 32.4 41.4 - 48.6 55.2 - 64.8 Possible Possible A A mA VDC A A W W mV mV mVp-p mVp-p ms VDC A VDC -10 to 60 Convection : -10 to 50: 100%, +60: 70% RH RH -30 to +85 30 - 90 (No dewdrop) 10 - 95 (No dewdrop) At no operating, 10-55Hz (sweep for 1min) 19.6m/s constant, X, Y, Z 1hour each. Vibration Isolation Shock (In package) Cooling Less than 196.1m/s Convection cooling Withstand Voltage Input - FG : 2kVAC (20mA), Input - Output : 3kVAC (20mA) Output - FG : 500VAC (100mA) for 1min Isolation Resistance Safety Standards PFHC Standards EMI Immunity Weight (typ) Mechanical Size (W x H x D) More than 100M at 25 and 70%RH Output - FG : 500VDC Approved by UL60950-1, CSA C22.2 No.60950-1, EN60950-1, EN50178. Built to meet DENAN. Built to meet EN61000-3-2 Built to meet EN55011/EN55022-B, FCC-ClassB, VCCI-B. Built to meet EN61000-4-2, -3, -4, -5, -6, -8, -11 290 55 x 32 x 222 ( Refer to outline drawing ) (*13) g mm (*1) Operating period at peak output current is less than 10 sec. (Average output power and current is less than maximum output power and current.) (*2) At 100/200VAC, Ta=25 and maximum output power. (*8) Constant current limit with automatic recovery. Not operate at overload or dead short condition for more than 30 seconds. (*9) OVP circuit will shut down output, manual reset. (Line recycle) (*3) For cases where conformance to various safety specs (UL, CSA, EN) are required, to be described as 100-240VAC (50/60Hz). (*10) At 100/200VAC nominal output voltage and maximum output current. (*4) Not applicable for the in-rush current to noise filter for less than 0.2ms. (*11) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz). (*5) Please refer to Fig. A for measurement of line & load regulation and ripple voltage. (Measure with JEITA RC-9131 probe.) (*12) At standard mounting. - Load (%) is percent of maximum output power or maximum output current, whichever is greater. - For other mountings, refer to derating curve. - When forced air cooling, refer to derating curve. (*6) 85 - 265VAC, constant load. (*7) No load-maximum load, constant input voltage. (*13) As for DENAN, built to meet at 100VAC. L +V C CN51 -V Measurement point for Vripple Fig.A A-416 Recommended EMC Filter L:150mmAWG#18 C1:Elec.Cap 100uF C2:Film Cap 0.1uF Bandwidth of scope:100MHz ZWS Measurement point for Vo,Line/Load Regulation. C RSEL-2002W Please refer to "TDK-Lambda EMC Filters" catalog. All specifications are subject to change without notice. ZWS75AF Outline Drawing ZWS75AF/J : JST connector L 1 CONNECTORS USED: MANUFACT. QTY PIN HEADER (INPUT SIDE CN1) B3P-5-VH J.S.T. 1 PIN HEADER (OUTPUT SIDE CN51) J.S.T. 1 *OUTPUT CURRENT OF EACH CONNECTOR PIN MUST BE LESS THAN 5A. 4 2221 SOCKET HOUSING (CN1) VHR-5N J.S.T. 1 SOCKET HOUSING (CN51) VHR-6N J.S.T. 1 TERMINAL PINS (CN1, 51) SVH-21T-P1.1 J.S.T. 9 C UT INPUT 100-240VAC 1.3A INPUT100-240VAC 1.3A 50/60Hz 50/60Hz PEAK PEAK A A 5 AV 15 A OUTPUT5 V 15 OUTPUT BAR CODE MATCHING HOUSINGS & PINS (NOT INCLUDED WITH THE PRODUCT): BAR CODE TDK-Lambola TDK-Lambola MADE IN JAPAN MADE IN JAPAN SEE NOTE C SEE NOTE C 6 SEE NOTE ASEE NOTE A 216 SEE NOTE B UT 5 CN51 CN51 ZWS75AF- 5/J ZWS75AF- 5/J C 39 3 V 5 6 I/O connectors: PLATE is also available. NAME PLATENAME MOLEX SEE NOTE B 2 OUTPUT 4 V COMPONENT SIDE COMPONENT SIDE -V 3 OUTPUT CN1 NAME PLATENAME PLATE HAND CRIMPING TOOL : YC-160R VR51 2 5 B6P-VH VOLTAGE VOLTAGE ADJUSTMENT ADJUSTMENT 2 1 -R R 1 216 PART NAME CN52 VR51 -V 2221 PART DESCRIPTION 2 1 -R R INPUT 5 291 CN52 22.5 CN1 2 -R 1 R 39 N 1 INPUT 33.5 551 FG 3 L 450.5 5 N 1 5 33.5 551 450.5 5 FG 3 CN2 22.5 2 -R 1 R CN2 291 2120.5 2120.5 LEAD CUT LEAD CUT LESS THAN LESS 3mm THAN 3mm 5 SEE NOTE FSEE NOTE F SEE NOTE FSEE NOTE F SEE NOTE E SEE NOTE E MANUFACTURER : J.S.T. PCB MATERIAL GLASS COMPOSITE : CEM-3 UL94V-0 ZWS75AF/JA : With cover (unit : mm) NOTES A: THE 4-3.5 HOLES ARE FOR CUSTOMER'S CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B: MODEL NAME, INPUT VOLTAGE RANGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D: TO KEEP THE DISTANCE MORE THAN 4m/m BETWEEN PCB EDGE AND CUSTOMER'S CHASSIS. E: FG IS FOR SAFETY GROUND CONNECTION. F: REMOTE ON/OFF CONTROL CONNECTOR (CN2,CN52) : B2B-XH-AM (J.S.T) *CN2 IS NORMALLY SHORTED BY JM-2W-96 (J.S.T.). MATCHING HOUSING : XHP-2 (J.S.T) MATCHING TERMINAL : BXH-001T-P0.6 (J.S.T.) OR SXH-001T-P0.6 (J.S.T.) HAND CRIMPING TOOL : YC-110R OR YRS-110 MANUFACTURER : J.S.T. G: PIN-ORDER OF CONNECTORS CNI & CN51 ARE OPPOSITE TO PIN-ORDER ON LEGEND. unitmm unitmm H: FOR I/O TERMINAL MODEL CONNECTIONS, MODEL ZWS75AFJ PLEASE USE THE RECOMMENDED CONNECZWS75AFJ TORS.DENSEI-LAMBDA DENSEI-LAMBDA A1940201/JD A1940201/JD (230) (230) SEE SEE NOTE NOTE D D VOLTAGE VOLTAGE ADJUSTMENT ADJUSTMENT SEE SEE NOTE NOTE A A SEE SEE NOTE NOTE B B PIN HEADER (INPUT SIDE CN1) B3P-5-VH PIN HEADER (OUTPUT SIDE CN51) ZWS75AFZWS75AF- 5/JA 5/JA C C J.S.T. US US J.S.T. LAMBDA LAMBDA DENSEI-LAMBDA DENSEI-LAMBDA MADE IN IN JAPAN JAPAN MADE 651 651 4.5 4.5 33 33 (44) (44) (38.5) (38.5) 2350.5 2350.5 2501 2501 SEE SEE NOTE NOTE QTY BAR BAR CODE CODE B6P-VH OUTPUT OUTPUT +V +V 4.5 4.5 MANUFACT. INPUT INPUT :: 100 100 -240VAC -240VAC ~1.3A ~1.3A 50/60Hz 50/60Hz OUTPUT OUTPUT :: 5 5V V 15 15 A A -V -V SEE SEE NOTE NOTE B B NAME NAME PLATE PLATE SEE SEE NOTE NOTE C C 1 15 15 PART NAME L L 7 7 1 15 15 PART DESCRIPTION 1 1 1 1 2 2 3 3 4 4 5 5 6 6 CN51 CN51 (27.5) (27.5) 200.5 200.5 400.5 400.5 421 421 CONNECTORS USED: 3 3 23 23 13 13 INPUT INPUT N N SEE SEE NOTE NOTE B B VR51 VR51 CN1 CN1 5 FG 5 FG NAME NAME PLATE PLATE *OUTPUT CURRENT OF EACH CONNECTOR PIN MUST BE LESS THAN 5A. SEE SEE NOTE NOTE 2350.5 2350.5 7 7 MATCHING HOUSINGS & PINS (NOT INCLUDED WITH THE PRODUCT): SOCKET HOUSING (CN1) VHR-5N J.S.T. 1 SOCKET HOUSING (CN51) VHR-6N J.S.T. 1 TERMINAL PINS (CN1,51) SVH-21T-P1.1 J.S.T. 9 HAND CRIMPING TOOL : YC-160R NOTES A: M4 EMBOSSED TAPPED & COUNTERSUNK HOLES (6) FOR CUSTOMER CHASSIS MOUNTING. B: 4.5 HOLES (3) AND R2.25 SLOT HOLES (2) FOR CUSTOMER CHASSIS MOUNTING. C: MODEL NAME, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, PEAK OUTPUT B B CURRENT AND COUNTRY OF MANUFACTURE ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. D: FG IS FOR SAFETY GROUND A A CONNECTION. E: PIN-ORDER OF CONNECTORS CN1 & CN51 ARE OPPOSITE TO PIN-ORDER ON LEGEND. (unit : mm) MANUFACTURER : J.S.T. Output Derating :mm (unit (unit :: mm) mm) MODEL MODEL ZWS75AF/JA ZWS75AF/JA DENSEI-LAMBDA DENSEI-LAMBDA A194-02-01/JA-A A194-02-01/JA-A Convection Cooling Output Derating CurveWithout cover Convection Cooling Output Derating CurveWith cover 120 120 100 100 Forced Air Cooling Output Derating Curve 120 Without cover B,C 60 40 20 0 -10 CN1 CN1 Component side 80 A D,E 60 40 20 0 10 20 30 40 Ta () 50 CN1 CN1 CN1 60 0 -10 70 0 10 20 30 Mounting C 40 Ta () With cover 60 40 50 60 70 0 -10 0 10 20 30 40 Ta () 50 60 70 80 Recommended standard mounting method is (A). CN1 CN51 CN1 CN51 The output derating may vary due to mounting method and ambient tempera- ZWS ture. Please use within the range of derating above. CN51 CN1 CN51 CN1 Mounting B 80 20 CN1 Component side MountingA Standard Mounting LOAD (%) A LOAD (%) LOAD (%) D,E,F 80 100 B,C Mounting D Mounting E In the derating curve, maximum output current or maximum output power in CN1 CN1 MountingF specification refers 100%. Please do not use (F) with cover. Recommended Minimum Air Velocity : 0.7m/s (Measured at component side of PCB, Air must flow through component side.). As a reference for forced air cooling, let air flow so that the temperature of electrolythic capacitor C6 is lower than 85. All specifications are subject to change without notice. A-417 ZWS100AF ZWS100AF Specifications ITEMS/UNITS MODEL ZWS100AF-3 ZWS100AF-5 ZWS100AF-12 ZWS100AF-15 ZWS100AF-24 ZWS100AF-36 ZWS100AF-48 Voltage Range (*3) Frequency (*3) Power Factor (100/200VAC)(typ)(*2) Input Efficiency (typ) (*2) Current (100/200VAC)(typ) (*2) Inrush Current (100/200VAC)(typ) (*4) Leakage Current (*11) Nominal Voltage Maximum Current Maximum Peak Current (*1) Maximum Power Maximum Peak Power (*1) Maximum Line Regulation (*5)(*6) Output Maximum Load Regulation (*5)(*7) Temperature Coefficient Maximum Ripple & Noise (0<Ta<60) (*5) Maximum Ripple & Noise (-10<Ta<0) (*5) Hold-up Time (typ) (*10) Voltage Adjustable Range Over Current Protection (*8) Over Voltage Protection (*9) Function Remote ON/OFF Control Parallel Operation Series Operation Operating Temperature (*12) Storage Temperature Operating Humidity Environment Storage Humidity V Hz A A mA VDC A A W W mV mV mVp-p mVp-p ms VDC A VDC AC85 - 265 or DC120 - 370 47-63 0.98 / 0.93 0.99 / 0.95 69 75 79 81 82 1.0 / 0.5 1.4 / 0.7 14 / 28 at, Ta=25, cold start 0.5MAX, 0.1 (typ) at 100VAC / 0.16 (typ) at 230VAC 3.3 5 12 15 24 36 48 20 20 8.5 6.7 4.3 2.8 2.1 10 8 5 3.4 2.5 66 100 102 100.5 103.2 100.8 120 122.4 120 20 48 60 96 144 192 40 96 120 150 200 240 Less than 0.02%/ 120 150 200 160 180 240 20 2.85 - 3.63 4.5 - 5.5 10.8 - 13.2 13.5 - 16.5 21.6 - 26.4 32.4 - 39.6V 43.2 - 52.8 21.0 10.6 8.38 5.38 3.5A 2.62 3.79 - 4.95 5.75 - 7.00 13.8 - 16.2 17.3 - 20.3 27.6 - 32.4 41.4 - 48.6V 55.2 - 64.8 Possible Possible -10 to +60 Convection : -10 to +50: 100%, +60: 60% RH RH -30 to +85 30 - 90 (No dewdrop) 10 - 95 (No dewdrop) At no operating, 10-55Hz (sweep for 1min) 19.6m/s constant, X, Y, Z 1hour each. Vibration Isolation Shock (In package) Cooling Less than 196.1m/s Convection cooling Withstand Voltage Input - FG : 2kVAC (20mA), Input - Output : 3kVAC (20mA) Output - FG : 500VAC (100mA) for 1min Isolation Resistance Safety Standards PFHC Standards EMI Immunity Weight (typ) Mechanical Size (W x H x D) (*13) g mm More than 100M at 25 and 70%RH Output - FG : 500VDC Approved by UL60950-1, CSA C22.2 No.60950-1, EN60950-1, EN50178. Built to meet DENAN. Built to meet EN61000-3-2 Built to meet EN55011/EN55022-B, FCC-ClassB, VCCI-B. Built to meet EN61000-4-2, -3, -4, -5, -6, -8, -11 380 62 x 35 x 222 ( Refer to outline drawing ) (*1) Operating period at peak output current is less than 10 sec. (Average output power and current is less than maximum output power and current.) (*2) At 100/200VAC, Ta=25 and maximum output power. (*3) For cases where conformance to various safety specs (UL, CSA, EN) are required, to be described as 100 - 240VAC (50/60Hz). Recommended EMC Filter (*4) Not applicable for the in-rush current to noise filter for less than 0.2ms. (*5) Please refer to Fig. A for measurement of line & load regulation and ripple voltage. (Measure with JEITA RC-9131 probe.) (*6) 85 - 265VAC, constant load. (*7) No load-maximum load, constant input voltage. (*8) Constant current limit with automatic recovery. Not operate at overload or dead short condition for more than 30 seconds. RSEL-2002W Please refer to "TDK-Lambda EMC Filters" catalog. (*9) OVP circuit will shut down output, manual reset. (Line recycle) (*10) At 100/200VAC nominal output voltage and maximum output current. (*11) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz). (*12) At standard mounting. - Load(%) is percent of maximum output power or maximum output current, whichever is greater. - For other mountings, refer to derating curve. - When forced air cooling, refer to derating curve. L +V C CN51 C (*13) As for DENAN, built to meet at 100VAC. ZWS -V Measurement point for Vo,Line/Load Regulation. L:150mmAWG#18 C1:Elec.Cap 100uF C2:Film Cap 0.1uF Bandwidth of scope:100MHz Measurement point for Vripple Fig.A A-418 All specifications are subject to change without notice. ZWS100AF Outline Drawing ZWS100AF/J : JST connector PCB MATERIAL GLASS COMPOSITE : CEM-3 UL94V-0 SEE SEE NOTE NOTE F F SEE SEE NOTE NOTE E E SEE SEE NOTE NOTE F F 2120.5 2120.5 1 L -V 1 2 3 OUTPUT OUTPUT 4 CN1 CN1 V COMPONENT COMPONENT SIDE SIDE V 5 6 7 8 321321 5 1 2 3 4 5 6 7 8 CN51CN51 5 46.5 38 38 520.5 -V INPUTINPUT 1 L 5 621 520.5 621 5 3 N 46.5 26.5 CN52CN52 VR51VR51 5 FG 5 FG 3 N VOLTAGE VOLTAGE ADJUSTMENT ADJUSTMENT R 1 R 1 -R 2 -R 2 -R 2 -R 1 R 2 CN2 CN2 1 R 26.5 LEAD LEAD CUTCUT LESS LESS THAN THAN 3mm3mm SEE SEE NOTE NOTE A A 216 216 (unit : mm) 2221 2221 NAME NAME PLATE PLATE CONNECTORS USED: I/O connectors: MOLEX is also available. NAME PLATE PLATE MANUFACT.NAME QTY PART DESCRIPTION PART NAME PIN HEADER (INPUT SIDE CN1) B3P-5-VH J.S.T PIN HEADER (OUTPUT SIDE CN51) B8P-VH J.S.T SEE SEE NOTE NOTE B B 1 1 ZWS100AFZWS100AF5/J 5/J C *OUTPUT CURRENT OF EACH CONNECTOR PIN MUST BE LESS THAN 5A. MATCHING HOUSINGS & PINS (NOT INCLUDED WITH THE PRODUCT): SOCKET HOUSING (CN1) VHR-5N SOCKET HOUSING (CN51) TERMINAL PINS (CN1, CN51) HAND CRIMPING TOOL : YC-160R C UT UT INPUT INPUT 100-240VAC 100-240VAC 1.5A 1.5A 50/60Hz 50/60HzPEAK PEAK 20 5 VA 20 A A A OUTPUT OUTPUT 5 V BAR BAR CODE CODE J.S.T 1 TDK-Lambola TDK-Lambola MADE MADE IN JAPAN IN JAPAN VHR-8N J.S.T 1 SVH-21T-P1.1 J.S.T 11 SEE NOTE SEE NOTE C C MANUFACTURER : J.S.T. ZWS100AF/JA : With cover VOLTAGE ADJUSTMENT (230) SEE NOTE D NOTES A: THE 4-3.5 HOLES ARE FOR CUSTOMER'S CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B: MODEL NAME, INPUT VOLTAGE RANGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D: TO KEEP THE DISTANCE MORE THAN 4m/m BETWEEN PCB EDGE AND CUSTOMER'S CHASSIS. E: FG IS FOR SAFETY GROUND CONNECTION. F: REMOTE ON/OFF CONTROL CONNECTOR (CN2,CN52) : B2BXH-AM (J.S.T.) *CN2 IS NORMALLY SHORTED BY JM-2W-96 (J.S.T.). MATCHING HOUSING : XHP-2 (J.S.T.) MATCHING TERMINAL : BXH-001T-P0.6 (J.S.T.) OR SXH001T-P0.6 (J.S.T.) HAND CRIMPING TOOL : YC-110R OR YRS-110 unit unit mm mm MANUFACTURER : J.S.T. MODEL MODEL G: PIN-ORDER OF CONNECTORS CNI & CN51 ARE OPPOSITE ZWS100AFJ ZWS100AFJ TO PIN-ORDER ON LEGEND. DENSEI-LAMBDA DENSEI-LAMBDA A1950201/JD A1950201/JD H: FOR I/O TERMINAL CONNECTIONS, PLEASE USE THE RECOMMENDED CONNECTORS. SEE NOTE A SEE NOTE B 24 14 451 721 4.5 -V OUTPUT +V 36 L (51.5) 1 1 2 3 4 5 6 7 8 (31.5) INPUT N (43) 450.5 250.5 5 FG 3 NOTES A: M4 EMBOSSED TAPPED & COUNTERSUNK HOLES (6) FOR CUSTOMER CHASSIS MOUNTING. B: 4.5 HOLES (3) AND R2.25 SLOT HOLES (2) FOR CUSTOMER CHASSIS MOUNTING. C: MODEL NAME, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, PEAK OUTPUT CURRENT AND COUNTRY OF MANUFACTURE ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. D: FG IS FOR SAFETY GROUND CONNECTION. E: PIN-ORDER OF CONNECTORS CN1 & CN51 ARE OPPOSITE TO PIN-ORDER ON LEGEND. SEE NOTE B VR51 CN1 CN51 2350.5 7 2501 SEE NOTE B NAME PLATE 4.5 SEE NOTE B ZWS100AF- 5/JA INPUT : 100 -240VAC 50/60Hz OUTPUT : 5 V C 15 SEE NOTE C US ~1.5A 20 A NAME PLATE 20 BAR CODE LAMBDA SEE NOTE A (unit : mm) DENSEI-LAMBDA MADE IN JAPAN 2350.5 7 CONNECTORS USED: MATCHING HOUSINGS & PINS (NOT INCLUDED WITH THE PRODUCT): PART DESCRIPTION PART NAME MANUFACT. QTY SOCKET HOUSING (CN1) VHR-5N J.S.T. PIN HEADER (INPUT SIDE CN1) B3P-5-VH J.S.T. 1 SOCKET HOUSING (CN51) VHR-8N J.S.T. 1 PIN HEADER (OUTPUT SIDE CN51) B8P-VH J.S.T. 1 TERMINAL PINS (CN1,51) SVH-21T-P1.1 J.S.T. 11 HAND CRIMPING TOOL : YC-160R *OUTPUT CURRENT OF EACH CONNECTOR PIN MUST BE LESS THAN 5A. 1 MANUFACTURER : J.S.T. (unit : mm) Output Derating MODEL ZWS100AF/JA DENSEI-LAMBDA Convection Cooling Output Derating CurveWithout cover A195-02-01/JA Convection Cooling Output Derating CurveWith cover 120 Forced Air Cooling Output Derating Curve 120 120 100 100 Without cover B,C B,C LOAD (%) LOAD (%) A 80 D,E,F 60 40 20 0 -10 CN1 CN1 80 A D,E 60 40 0 10 20 30 40 Ta () 50 60 0 -10 70 0 10 20 40 40 50 60 70 0 -10 0 10 20 30 40 Ta () 50 60 70 80 ZWS The output derating may vary due to mounting method and ambient temperature. Please use within the range of derating above. In the derating curve, maxi- CN51 CN1 CN51 CN1 Mounting C With cover 60 Recommended standard mounting method is (A). CN1 CN1 Mounting B 30 Ta () CN1 CN51 CN1 CN51 CN1 CN1 80 20 20 Component side Component side MountingA Standard Mounting LOAD (%) 100 Mounting D Mounting E mum output current or maximum output power in specification refers 100%. CN1 CN1 MountingF Please do not use (F) with cover. Recommended Minimum Air Velocity : 0.7m/s(Measured at component side of PCB, Air must flow through component side). As a reference for forced air cooling, let air flow so that the temperature of elec- All specifications are subject to change without notice. trolythic capacitor C6 is lower than 85. A-419 ZWS150AF ZWS150AF Specifications ITEMS/UNITS MODEL ZWS150AF-3 ZWS150AF-5 ZWS150AF-12 ZWS150AF-15 ZWS150AF-24 ZWS150AF-36 ZWS150AF-48 Voltage Range (*3) Frequency (*3) Power Factor (100/200VAC)(typ)(*2) Input Efficiency (typ) (*2) Current (100/200VAC)(typ) (*2) Inrush Current (100/200VAC)(typ) (*4) Leakage Current (*11) Nominal Voltage Maximum Current Maximum Peak Current (*1) Maximum Power Maximum Peak Power (*1) Maximum Line Regulation (*5)(*6) Output Maximum Load Regulation (*5)(*7) Temperature Coefficient Maximum Ripple & Noise (0<Ta<60) (*5) Maximum Ripple & Noise (10<Ta<0)(*5) Hold-up Time (typ) (*10) Voltage Adjustable Range Over Current Protection (*8) Over Voltage Protection (*9) Function Remote ON/OFF Control Parallel Operation Series Operation Operating Temperature V Hz A A mA VDC A A W W mV mV mVp-p mVp-p ms VDC A VDC -10 to +60 Convection : -10 to +40: 100%, +60: 50% RH RH -30 to +85 30 - 90 (No dewdrop) 10 - 95 (No dewdrop) (*12) Storage Temperature Operating Humidity Environment Storage Humidity AC85 - 265 or DC120 - 370 47-63 0.99 / 0.95 74 77 79 81 82 1.4 / 0.7 2.0 / 1.0 14 / 28 at, Ta=25, cold start 0.5 MAX, 0.1mA (typ) at 100VAC / 0.16mA (typ) at 230VAC 3.3 5 12 15 24 36 48 30 12.5 10 6.3 4.2 3.2 15 12 7.5 5 3.8 99 150 151.2 153.6 180 182.4 20 48 60 96 144 192 40 96 120 150 200 240 Less than 0.02%/ 120 150 200 160 180 240 20 2.97 - 3.63 4.5 - 5.5 10.8 - 13.2 13.5 - 16.5 21.6 - 26.4 32.4 - 39.6 43.2 - 52.8 >31.5 >15.7 >12.5 >7.87 >5.25 >4 3.79 - 4.95 5.75 - 7.00 13.8 - 16.2 17.3 - 20.3 27.6 - 32.4 41.4 - 48.6 55.2 - 64.8 Possible Possible At no operating, 10-55Hz (sweep for 1min) 19.6m/s constant, X, Y, Z 1hour each. Vibration Isolation Shock (In package) Cooling Less than 196.1m/s Convection cooling Withstand Voltage Input - FG : 2kVAC (20mA), Input - Output : 3kVAC (20mA) Output - FG : 500VAC (100mA) for 1min Isolation Resistance Safety Standards PFHC Standards EMI Immunity Weight (typ) Mechanical Size (W x H x D) More than 100M at 25 and 70%RH Output - FG : 500VDC Approved by UL60950-1, CSA C22.2 NO.60950-1, EN60950-1, EN50178. Built to meet DENAN Built to meet EN61000-3-2 Built to meet EN55011/EN55022-B, FCC-ClassB, VCCI-B. Built to meet EN61000-4-2, -3, -4, -5, -6, -8, -11 500 75 x 40 x 222 ( Refer to outline drawing ) (*13) g mm (*1) Operating period at peak output current is less than 10 sec. (Average output power and current is less than maximum output power and current.) (*2) At 100/200VAC, Ta=25 and maximum output power. (*3) For cases where conformance to various safety specs (UL, CSA, EN) are required, to be described as 100-240VAC (50/60Hz). (*4) Not applicable for the in-rush current to noise filter for less than 0.2ms. (*5) Please refer to Fig. A for measurement of line & load regulation and ripple voltage. (Measure with JEITA RC-9131 probe.) (*6) 85 - 265VAC, constant load. (*7) No load - maximum load, constant input voltage. (*8) Constant current limit with automatic recovery. Not operate at overload or dead short condition for more than 30 seconds. (*9) OVP circuit will shut down output, manual reset. (Line recycle) (*10) At 100/200VAC nominal output voltage and maximum output current. (*11) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz). (*12) At standard mounting. - Load(%) is percent of maximum output power or maximum output current, whichever is greater. - For other mountings, refer to derating curve. - When forced air cooling, refer to derating curve. (*13) As for DENAN, built to meet at 100VAC. L CN51 Recommended EMC Filter +V C CN53 ZWS -V Measurement point for Vo,Line/Load Regulation. A-420 C L:150mmAWG#18 C1:Elec.Cap 100uF C2:Film Cap 0.1uF Bandwidth of scope:100MHz Measurement point for Vripple Fig.A RSEL-2003W Please refer to "TDK-Lambda EMC Filters" catalog. All specifications are subject to change without notice. ZWS150AF Outline Drawing ZWS150AF/J : JST connector SEE NOTE E SEE NOTE F SEE NOTE F VOLTAGE ADJUSTMENT 2120.5 CN52 R 1 -R 2 CN53 1 VR51 2 3 -V 4 6 -R 7 INPUT OUTPUT 1 2 CN1 COMPONENT SIDE V 3 4 22 5 6 5 CN51 5 371 58 1 L 5 R CN2 12 3 N 38 751 650.5 5 FG 49 LEAD CUT LESS THAN 3mm SEE NOTE A 206 2221 (unit : mm) NAME PLATE SEE NOTE B PART NAME MANUFACT. PIN HEADER (INPUT SIDE CN1) B3P-5-VH J.S.T. 1 PIN HEADER (OUTPUT SIDE CN51) B6P-VH J.S.T. 1 PIN HEADER (OUTPUT SIDE CN53) B7P-VH J.S.T. 1 ZWS150AF-5/J VHR-6N J.S.T. VHR-7N J.S.T. 1 TERMINAL PINS (CN1,51,53) SVH-21T-P1.1 J.S.T. 16 TDK-Lambola MADE IN JAPAN SEE NOTE C 1 MANUFACTURER : J.S.T. ZWS150AF/JA : With cover VOLTAGE VOLTAGE VOLTAGE ADJUSTMENT ADJUSTMENT ADJUSTMENT VR51 VR511 5 6 7 7 7 7 2350.5 2501 54 54 1 2 CN51 3 28 28 63 28 63 1 L 1 L 63 1 L 54 3 N 3 N INPUT INPUT 43 43 3 N 4 5 6 1 SEE 2 2 3 NOTE -VB 3 4 -VCN53 CN53 4 OUTPUT CN51 VCN51 LAMBDA US BAR CODE BAR CODE LAMBDA LAMBDA DENSEI-LAMBDA MADE IN JAPAN DENSEI-LAMBDA MADE IN JAPAN OUTPUT OUTPUT V V NOTES A: M4 EMBOSSED TAPPED & COUNTERSUNK HOLES (6) ARE FOR CUSTOMER CHASSIS MOUNTING. B: 4.5 HOLES (3) AND R2.25 SLOT HOLES (2) FOR CUSTOMER CHASSIS MOUNTING. C: MODEL NAME, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT, PEAK OUTPUT CURRENT AND COUNTRY OF MANUFACTURE ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. D: FG IS FOR SAFETY GROUND CONNECTION. E: PIN-ORDER OF CONNECTORS CN1 & CN51 & CN53 ARE OPPOSITE TO PIN-ORDER ON LEGEND. B SEE NOTE SEE B NOTE SEE NOTE B 4.5 NAME PLATE 2020 BAR CODE DENSEI-LAMBDA MADE IN JAPAN SEE SEE B NOTE NOTE B 1515 C INPUT100 -240VAC INPUT 1.5A 50/60Hz 100 -240VAC 1.5A 50/60Hz 50/60Hz OUTPUT 5 V 30 A 30 A OUTPUT 5 V 30 A OUTPUT 5 V 15 US US 20 C C -V 2350.5 2350.5 2501 2501 NOTE B SEE NOTE SEE B SEE NOTE B NAME PLATE NAME PLATE NAME PLATE SEE NOTE C SEE NOTE SEE C NOTE C ZWS150AF-5/JA ZWS150AF-5/JA ZWS150AF-5/JA INPUT 100 -240VAC 1.5A 5 5 6 6 7 7 1 1 2 2 3 3 4 4 5 5 6 6 4.5 1 2 3 CN53 4 5 FG 43 350.5 350.5 550.5 550.5 511 511 511 5 FG 2525 1515 350.5 INPUT 25 15 550.5 VR51 CN1 CN1 5 FG CN1 4.5 4.5 (220) (220) (220) 851 851 D D A A B B 4343 NOTE NOTE NOTE NOTE NOTE NOTE NOTES A: THE 4-3.5 HOLES ARE FOR CUSTOMER'S CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B: MODEL NAME, INPUT VOLTAGE RANGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D: TO KEEP THE DISTANCE MORE THAN 4m/m BETWEEN PCB EDGE AND CUSTOMER'S CHASSIS. E: FG IS FOR SAFETY GROUND CONNECTION. REMOTE unit mm ON/OFF CONTROL CONNECTOR (CN2,CN52) : B2B-XH-AM (J.S.T.) F: MODEL ZWS150AFJ *CN2 IS NORMALLY SHORTED BY JM-2W-96 (J.S.T.). DENSEI-LAMBDA MATCHING HOUSING : XHP-2 (J.S.T.) A1960201/JE MATCHING TERMINAL : BXH-001T-P0.6 (J.S.T.) OR SXH-001T-P0.6 (J.S.T.) G: PIN-ORDER OF CONNECTORS CN1 & CN51 & CN53 ARE OPPOSITE TO PINORDER ON LEGEND. H: FOR I/O TERMINAL CONNECTIONS, PLEASE USE THE RECOMMENDED CONNECTORS. 4.5 4.5 SEE NOTE SEE D SEE SEE NOTE SEE A SEE SEE SEE NOTE SEE B 851 HAND CRIMPING TOOL : YC-160R UT BAR CODE MATCHING HOUSINGS & PINS (NOT INCLUDED WITH THE PRODUCT): SOCKET HOUSING (CN1) VHR-5N J.S.T. 1 SOCKET HOUSING (CN53) C INPUT 100-240VAC 2.1A 50/60Hz PEAK A OUTPUT5 V 30 A *OUTPUT CURRENT OF EACH CONNECTOR PIN MUST BE LESS THAN 5A. SOCKET HOUSING (CN51) PCB MATERIAL GLASS COMPOSITE : CEM-3 UL94V-0 I/O connectors: MOLEX is also available. QTY 43 CONNECTORS USED: PART DESCRIPTION NAME NAME PLATE PLATE NOTE A SEE NOTE SEE A SEE NOTE A 7 7 7 2350.5 (unit : mm) 2350.5 2350.5 MATCHING HOUSINGS & PINS (NOT INCLUDED WITH THE PRODUCT): CONNECTORS USED: PART DESCRIPTION PART NAME MANUFACT. QTY PIN HEADER (INPUT SIDE CN1) B3P-5-VH J.S.T. 1 PIN HEADER (OUTPUT SIDE CN51) B6P-VH J.S.T. 1 PIN HEADER (OUTPUT SIDE CN53) B7P-VH J.S.T. 1 PART DESCRIPTION PART NAME MANUFACT. QTY ZWS150AFJA MODEL ZWS150AFJA SOCKET HOUSING (CN1) VHR-5N J.S.T. 1 SOCKET HOUSING (CN51) VHR-6N J.S.T. 1 SOCKET HOUSING (CN53) VHR-7N J.S.T. 1 TERMINAL PINS (CN1,51,53) SVH-21T-P1.1 J.S.T. 16 MODEL unitmm unitmm unitmm MODEL ZWS150AFJA DENSEI-LAMBDA DENSEI-LAMBDA DENSEI-LAMBDA A1960201/JA A1960201/JA A1960201/JA *OUTPUT CURRENT OF EACH CONNECTOR PIN MUST BE LESS THAN 5A. HAND CRIMPING TOOL : YC-160R MANUFACTURER : J.S.T. Output Derating Convection Cooling Output Derating CurveWithout cover Convection Cooling Output Derating CurveWith cover Forced Air Cooling Output Derating Curve 120 120 120 Without cover 100 B,C LOAD () LOAD () A 80 D,E,F 60 40 CN1 CN1 Component side Component side 80 A 60 40 0 10 20 30 40 Ta () 50 60 0 -10 70 0 10 20 30 Mounting C 40 Ta () With cover 60 40 50 60 70 0 -10 0 10 20 30 40 Ta () 50 60 70 80 Recommended standard mounting method is (A). The output derating may vary due to mounting method and ambient temperature. Please use within the range of derating above. In the derating curve, max- CN1 CN1 Mounting B 80 20 CN1 CN51 CN1 CN51 CN1 CN1 CN51 CN1 CN51 CN1 MountingA Standard Mounting E 20 20 0 -10 100 B,C,D LOAD () 100 Mounting D Mounting E imum output current or maximum output power in specification refers 100%. CN1 CN1 MountingF ZWS Please do not use (F) with cover. Recommended Minimum Air Velocity : 0.7m/s (Measured at component side of PCB,Air must flow through component side.). As a reference for forced air cooling, let air flow so that the temperature of electrolythic capacitor C6 is lower than 85. All specifications are subject to change without notice. A-421 ZWS300 ZWS300 Specifications ITEMS/UNITS MODEL Voltage Range (*3) Frequency (*3) Efficiency (100/200VAC)(typ) (*2) Input Current (100/200VAC)(typ) (*2) Inrush Current (100/200VAC)(typ) (*4) Leakage Current (*12) Nominal Voltage Maximum Current (Convection) Maximum Current (Forced air) Maximum Peak Current (*1) Maximum Power (Convection) Maximum Power (Forced air) Maximum Peak Power (*1) Output Maximum Line Regulation (*6) Maximum Load Regulation (*7) Temperature Coefficient (*8) Maximum Ripple & Noise (0 to 50)(*5) Maximum Ripple & Noise (10 to 0) (*5) Hold-up Time (typ) (*11) Voltage Adjustable Range Over Current Protection (*9) Over Voltage Protection (*10) Remote Sensing Function Remote ON/OFF Control Parallel Operation Series Operation Operating Temperature (*13) Storage Temperature Operating Humidity Storage Humidity Environment Vibration Shock Cooling V Hz A A mA VDC A A A W W W mV mV mVp-p mVp-p ms VDC A VDC ZWS300-3 ZWS300-5 72 / 74 5/3 3.3 40 60 60 132 198 198 20 40 120 160 2.85 - 3.6 >63 4.00 - 5.25 RH RH ZWS300-15 ZWS300-24 ZWS300-48 AC85 - 132 / 170 - 265 47 - 440 78 / 81 80 / 83 81 / 84 83 / 86 7.5 / 4.5 15 / 30 at, Ta=25, cold start 0.75 MAX, 0.2 (typ) at 100VAC / 0.44 (typ) at 230VAC 5 12 15 24 48 17 14 9 4.2 27 22 14 6.3 27 22 14 6.3 200 204 210 216 201.6 300 324 330 336 302.4 300 324 330 336 302.4 48 60 96 192 100 120 150 240 Less than 0.02%/ 150 400 180 600 20 4.5 - 5.5 10.8 - 13.2 13.5 - 16.5 21.6 - 26.4 43.2 - 52.8 >28.3 >23.1 >14.7 >6.62 5.8 - 7.0 13.8 - 16.8 17.3 - 21.0 27.6 - 33.6 55.2 - 67.2 Possible Possible -10 to +70 (-10 to +40: 100%, +60: 60%, +70: 50%) -30 to +85 20 - 90 (No dewdrop) 10 - 95 (No dewdrop) At no operating, 10-55Hz (sweep for 1min) 19.6m/s constant, X, Y, Z 1hour each. Less than 196.1m/s Convection & forced air cooling (*13) Input - FG : 2kVAC (10mA), Input - Output : 3kVAC (10mA) Output - FG : 500VAC (100mA) for 1min Withstand Voltage Isolation More than 100M at 25 and 70%Rh Input - FG, Input - Output, Output - FG... 500VDC Isolation Resistance Safety Standards EMI Weight (typ) Mechanical Size (W x H x D) ZWS300-12 Standards g mm Approved by UL60950-1, CSA C22.2 No.60950-1, EN60950-1. Built to meet EN55011/EN55022-B, FCC-ClassB, VCCI-B. 1000 108 x 50 x 255 ( Refer to outline drawing ) (*1) Duration under peak application is limited less than 30 seconds. (Average output current under those condition should not exceed maximum output current.) Recommended EMC Filter (*2) At 100/200VAC, Ta=25 and maximum output power. (*3) 100-120/200-240VAC indicated on the name plate in accordance with safety application (UL, CSA, EN, etc.). (*4) First inrush current. Not applicable for the in-rush current to noise filter less than 0.2ms. (*5) Measure with JEITA RC-9131 probe, Bandwidth of scope: 100MHz. At maximum output power (convection). (With an external Elec., Cap of 22uF connected 150mm (maximum) far from the output terminal.) (*6) 85-132/170-265VAC, constant load. (*7) No load-full load, constant input voltage. RSEN-2010 Please refer to "TDK-Lambda EMC Filters" catalog. (*8) At 100/200VAC, maximum output power and Ta=-10 to +70. (*9) Constant current limit with automatic recovery. (*10) OVP circuit will shut down output, manual reset (line recycle). (*11) At 100/200VAC nominal output voltage and maximum output current. (*12) Measured by the each measuring method of UL, CSA, EN and DENAN (at 60Hz), Ta=25 (*13) Ratings - Derating at standard mounting. - Load(%) is percent of maximum output power or maximum output current, whichever is greater. - As for other mountings, refer to derating curve. - When forced air cooling, refer to derating curve. ZWS A-422 All specifications are subject to change without notice. ZWS300 Outline Drawing ZWS300- Standard : Horizontal terminal LEAD CUT LESS THAN 3 TERMINAL COVER 20 MAX SEE NOTE A 2450.5 20(MAX) 6-M4 -V COMPONENT SIDE N -V -V 5 1600.5 CN52 CN51 2450.5 NAME PLATE 471 V VR51 5 14.6 7.5 210.5 V 5 8.1 10 V 980.5 L 8.6 FG 980.5 1081 10 8.6 3-M4 TERMINAL COVER SEE NOTE E VOLTAGE ADJUSTMENT 191 (unit : mm) 2551 PCB MATERIAL GLASS COMPOSITE : CEM-3 UL94V-0 D: TO KEEP THE DISTANCE MORE THAN 4mm BETWEEN PCB EDGE AND CUSTOMER'S CHASSIS. E: REMOTE & LOCAL SENSING CONNECTOR : B4B-XH-AM (JST) MATCHING HOUSING : XHP-4 (JST) MATCHING TERMINAL : BXH-001T-P0.6 (JST) OR SXH-001T-P0.6 (JST) PIN ASSIGNMENT PIN 1 : -LS (LOCAL SENSING) PIN 2 : -S (REMOTE SENSING) PIN 3 : +S (REMOTE SENSING) PIN 4 : +LS (LOCAL SENSING) * CN51 IS NORMALLY SHORTED BY JM-2W-96(JST) ACCESSORIES COVER FOR BARRIER TERMINAL STRIP --- 2 (MOUNTED ON TERMINAL STRIP AT TIME OF SHIPMENT.) SHORT PIECES FOR CONNECTING +S to +LS, -S to -LS (CN51) --- 2 NOTES A: 5-3.5 HOLES FOR CUSTOMER'S CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B: MODEL NAME, OPTION, INPUT VOLTAGE RANGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. ZWS300- TVertical Terminal LEAD CUT LESS THAN 3 SEE NOTE A 2450.5 6-M4 L -V COMPONENT SIDE -V 3-M4 V V 7.5 1600.5 V VR51 CN52 CN51 5 5 5 2450.5 191 471 10 -V NAME PLATE 24 MAX 980.5 N 8.6 FG 210.5 1081 980.5 10 8.6 TERMINAL COVER TERMINAL COVER SEE NOTE F (unit : mm) SEE NOTE E VOLTAGE ADJUSTMENT 2551 PCB MATERIAL GLASS COMPOSITE : CEM-3 UL94V-0 ACCESSORIES COVER FOR BARRIER TERMINAL STRIP --- 2 (MOUNTED ON TERMINAL STRIP AT TIME OF SHIPMENT.) SHORT PIECES FOR CONNECTING +S to +LS, -S to -LS (CN51) --- 2 NOTES A: 5-3.5 HOLES FOR CUSTOMER'S CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B: MODEL NAME, OPTION, INPUT VOLTAGE RANGE, NOMINAL OUTPUT VOLTAGE, MAXIMUM OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. D: TO KEEP THE DISTANCE MORE THAN 4mm BETWEEN PCB EDGE AND CUSTOMER'S CHASSIS. ZWS300- E: REMOTE ON/OFF CONTROL CONNECTOR : B2B-XH-AM (JST) ----- OPTION MATCHING HOUSING : XHP-2 (JST) MATCHING TERMINAL : BXH-001T-P0.6 (JST) OR SXH-001T-P0.6 (JST) F: REMOTE & LOCAL SENSING CONNECTOR : B4B-XH-AM (JST) MATCHING HOUSING : XHP-4 (JST) MATCHING TERMINAL : BXH-001T-P0.6 (JST) OR SXH-001T-P0.6 (JST) PIN ASSIGNMENT PIN 1 : -LS (LOCAL SENSING) OPTIONAL MODELS PIN 2 : -S (REMOTE SENSING) MODEL REMOTE ON/OFF CONTROL PIN 3 : +S (REMOTE SENSING) PIN 4 : +LS (LOCAL SENSING) ZWS300-*/T ZWS300-*/RT B: Input connector (Applicable to 12, 15, 24, 48 Vout types) 5-NOTE A SEE NOTE E LEAD CUT LESS THAN 3mm 3mm 2450.5 SEE NOTE F 5 FG 4 V 7.5 R -R CN52 CN51 3 2 1 4 5 5 5 1600.5 471 VR51 44 54.5 -V 210.5 980.5 1081 1 25(MAX) 25MAX 10 9 8 7 6 5 4 3 2 1 2 COMPONENT SIDE N 980.5 L 3 SEE NOTE G 2450.5 NAME PLATE SEE NOTES B&C SEE NOTE H 191 2551 VOLTAGE ADJUSTMENT ACCESORIES SHORT PIECES FOR CONNECTING +S to +LS, -S to -LS (CN51) --- 2 (MOUNTED AT TIME OF SHIPMENT) PCB MATERIAL GLASS COMPOSITE : CEM-3 UL94V-0 OPTIONAL MODELS MODEL ZWS300-*/B ZWS300-*/RB REMOTE ON/OFF CONTROL All specifications are subject to change without notice. (unit : mm) NOTES A: 5-3.5 HOLES FOR CUSTOMER'S CHASSIS MOUNTING HOLES. ALL MUST BE SCREWED IN ORDER TO CONFORM THE VIBRATION SPEC. B: MODEL NAME, OPTION, INPUT VOLTAGE RANGE, NOMINAL OUTPUT VOLTEGE, MAXIMUM OUTPUT CURRENT ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS. C: COUNTRY OF MANUFACTURE WILL BE SHOWN HERE. mm D: TO KEEP THE DISTANCE MORE THAN 4mm BETWEEN PCB EDGE AND CUSTOMER'S CHASSIS. E: CONNECTOR: 1-316132-5 (A.M.P) (MATCHING HOUSING : 1-178128-5 (A.M.P)) *1 F: CONNECTOR: 1-178318-5 (A.M.P) (MATCHING HOUSING : 1-178288-8 (A.M.P)) *1 *1: MATCHING CONTACT WIRE SIZE AWG20-16 : 1-175218-5 (A.M.P) OR 1-175196-5 (A.M.P) AWG16-12 : 1-917511-5 (A.M.P) OR 1-917484-5 (A.M.P) G: NO CONTACT PIN No.2.4 H: REMOTE ON/OFF CONTROL CONNECTOR : B2B-XH-AM (JST) -----OPTION MATCHING HOUSING : XHP-2 (JST) MATCHING TERMINAL : BXH-001T-P0.6 (JST) OR SXH-001T-P0.6 (JST) ZWS A-423 ZWS SERIES Output Derating (Without Cover) Convection Cooling Output Derating Curve ZWS5 100 100 90 80 90 80 A, B, C 80 A, B, C 60 50 40 60 50 40 60 50 40 30 30 30 20 20 20 10 10 10 0 -10 0 10 20 30 40 50 55 60 0 -10 70 0 10 20 Ta() LOAD () 40 30 20 20 10 10 40 40 50 60 70 50 30 30 30 Ta() 60 40 20 20 70 50 10 10 A, B, C, D, E 80 A, C 0 0 90 60 0 -10 0 -10 70 100 B D, E 70 50 55 60 ZWS50 100 80 40 Ta() ZWS30 90 30 A, B, C, D, E 70 LOAD () 70 LOAD () 70 LOAD () D, E 100 D, E 90 LOAD () ZWS15 ZWS10 50 60 0 -10 70 0 10 20 30 40 50 60 70 Ta () Ta () INPUT CONNECTOR INPUT CONNECTOR OUTPUT CONNECTOR Recommended standard mounting method is (A). The output derating may vary due to mounting method and ambient temperature. Please use within the range of COMPONENT SIDE INPUT CONNECTOR Mounting A Mounting B (Standard Mounting) derating above. OUTPUT CONNECTOR Mounting C In the derating curve, maximum output current or maximum INPUT CONNECTOR Mounting D Mounting E Convection Cooling Output Derating Curve Forced Air Cooling Output Derating Curve 120 120 100 100 A 80 LOAD LOAD Please do not use (F), where the PCB will be on the top side and heat will be trapped inside the unit. ZWS300 B, C, D, E 60 40 80 60 40 20 20 0 -10 output power in specification refers 100% . Don't use 0 10 20 30 40 50 60 0 -10 70 0 10 MOUNTING A MOUNTING B MOUNTING C 20 30 40 50 MOUNTING D MOUNTING E 70 80 AIR Don't use TB1 STANDARD MOUNTING ZWS 60 Ta Ta A TB2 AIR Please make air flow to maintain the heat sink (part A) temperature 85 or less (Operating ambient temperature is 50). The air flow direction is Air or Air indicated in the above figure. A-424 All specifications are subject to change without notice. ZWS SERIES Block Diagram A FG A Switching Switching Rectifier & Filter Rectifier & Filter O V P O V P Output Output - - A OCP Control Control FG Rectifier & Filter Rectifier & Filter N Inrush Current Inrush Current LimitLimit Circuit Circuit L Fuse Input L 85-265VAC Input 110-330VDC 85-265VAC N 110-330VDC Line Line FilterFilter ZWS5, ZWS10,Fuse ZWS15, ZWS30 A OC P Detector Detector Power IC Power IC Circuit mode and switching frequency Fuse rating... ZWS5,10,152AZWS303.15A Switching circuitFlyback topology (ON/OFF) 100kHz (Fixed) ZWS50 Rectifier & Filter Rectifier & Filter Switching Switching Rectifier & Filter Rectifier & Filter N Inrush Current Inrush Current LimitLimit Circuit Circuit Fuse Input L 85-265VAC Input 110-330VDC 85-265VAC N 110-330VDC Line Line FilterFilter Fuse L Output Output - A OCP A FG A A OCP OVP Control Control FG - OV P Detector Detector Circuit mode and switching frequency Switching circuitSingle-ended forward topology (ON/OFF) Fuse rating... 3.15A 105kHzFixed ZWS300 Rectifier & Filter Switching Rectifier & Filter Input Auto Select N Inrush Current Limit Circuit Input 85132VAC 170265VAC Line Filter L S Fuse Output A S A Control FG Switching OCP OVP Detector ZWS Remote Control Circuit mode...Single-ended forward topology (ON/OFF) Switching frequency...140kHzFixed All specifications are subject to change without notice. PhotoCoupler R R Optional A-425 ZWS SERIES OCP Circuit OVP Circuit Remote Control Rectifier & Filter Switching Circuit Control Circuit Filter Inrush Current Limit Circuit Control Circuit PFHC Circuit Line Filter Input Rectifier ZWS50AF, ZWS75AF, ZWS100AF, ZWS150AF Output PhotoCoupler OVP Sensing PhotoCoupler Output Sensing PhotoCoupler Circuit mode and switching frequency Switching circuitSingle - ended forward topology ZWS50AF, 100AF, 150AF130kHz, ZWS75AF120kHz PFHC circuitActive Filter90kHz Fuse rating...ZWS50AF2A, ZWS75AF3.15A ZWS100AF3.15A, ZWS150AF5A Circuit for Measuring Performances ZWS5 - 50 :150mm Wire material: AWG#22 (ZWS5 - ZWS15) AWG#18 (ZWS30 - ZWS150PF) C1: Electrolytic capacitor 100F C2: Film capacitor 0.1F (1F for ZWS15 - ZWS50) Output connector Measurement point of output voltage Measurement point for V ripple ZWS50AF - 150AF :150mm Wire material: AWG#18 C1: Electrolytic capacitor 100F C2: Film capacitor 0.1F ZWS A-426 Output connector Measurement point of output voltage Measurement point for V ripple All specifications are subject to change without notice. ZWS 5-50 ZWS5-50 Instruction Manual ZWS50AF - ZWS150AF Instruction Manual ZWS300 Instruction Manual GO!! A-433 GO!! A-441 BEFORE USING THE POWER SUPPLY UNIT Pay attention to all cautions and warnings before using the unit. Incorrect usage could lead to an electric shock, damage to the unit or a fire hazard. Ensure the wiring to input terminal is connected correctly according to this instruction manual. This is PC board type power supply. Please hold on the board side while mounting, and don't touch the component side. In using for the apparatus, please lift the power supply with a spacer. WARNING Do not touch the internal components, they may have high voltage or high temperature. You may get electric shock or burned. When the unit is operating, keep your hands and face away from it, you may get injured by an accident. CAUTION to be used and enclosed in other equipment. Stick the WARNING label for users on the system equipment and describe the notice in the instruction manual. Never operate the unit under over current or shorted condition for 30 seconds or more which could result in damage or insulation failure. There is no possibility for fire or burning. This power supply has a possibility that hazardous voltage may occur in output terminal depending on failure mode. The outputs of these products must be earthed in the end use equipment to maintain SELV. If the outputs are not earthed, they must be considered hazardous and must not be made user accessible. Note : CE MARKING CE Marking, when applied to a product covered by this handbook, indicates compliance with the low voltage directive (73/23/EEC) as modified by the CE Marking Directive (93/68/ EEC) which complies with EN60950. This power supply is primarily designed and manufactured 1. Specifications 1 Input Voltage Range 3 Safety Standards Approved by UL60950-1,CSA C22.2 No.60950-1, 85 - 265 VAC (47 - 440 Hz) or 110 - 330 VDC EN60950-1. 2 Operating Temperature Built to meet DENAN. -10 to +50: 100% load, +60: 70% load (Convection Cooling) 4 Input Current (Typ) [A] MODEL ZWS5 ZWS10 ZWS15 ZWS30 ZWS50 100VAC 0.14 0.30 0.45 0.83 1.4 200VAC 0.07 0.15 0.23 0.42 0.7 INPUT 5 Nominal Output Voltage [V] and Maximum Output Current [A] OUTPUT 3.3 5 12 15 24 36 48 ZWS5 1.0 1.0 0.42 0.34 0.22 - - ZWS10 2.0 2.0 0.85 0.70 0.45 - - ZWS15 3.0 3.0 1.25 1.00 0.65 - - ZWS30 6.0 6.0 2.50 2.00 1.30 0.90 0.70 ZWS50 10.0 10.0 4.30 3.50 2.10 1.40 1.10 MODEL 2. Explanation on Terminals Input must be off when making connections. Z WS5-15: 3A for each pin of output connector ZWS30: 5A for each pin of output connector Connect FG terminal of input connector and mountale FG to ground terminal of the equipment. All specifications are subject to change without notice. U se the input/output connector housing, terminal pin as specified in outline drawing. Connector housing and terminal pin are not included with this product. Also, use recommended crimping tool. ZWS A-427 ZWS 5-50 ZWS5 COMPONENT SIDE CN1 CN1 8 INPUT 5 CN2 1 OUTPUT FG /J models Input terminalpin 8 of CN 1 pin 1 of CN1 LLive line with a fuse inside Input terminalpin 5 of CN 1 pin 3 of CN1 NNeutral line COMPONENT SIDE pin 81 ofINPUT Input terminal CN 1 pin 5 of CN1 5 FGFrame Ground 1 2 1 OUTPUT 3 FG Frame Ground 4 Connected to pin 1 of CN 1 Please ground to the apparatus with a spacer of conductive material.The mounting surface of the spacer should be within MAX8. Output terminalpin 1, 2 of CN2 pin 3, 4 of CN2 -Output terminalpin 3, 4 of CN2 pin 1, 2 of CN2 Output voltage adjustment trimmer (Turning the trimmer clockwise increases the output voltage.) Standard models are designed for MOLEX connectors. Optional model with "/J" are designed for JST connectors. MOLEX connectors are easy to procure in countries other than Japan. When manufacturing in Japan, please use "/J" models for JST connectors. 1 2 3 4 CN2 FG ZWS10 COMPONENT SIDE CN1 8 INPUT 5 CN2 1 OUTPUT FG 1 2 3 4 /J models Input terminalpin 8 of CN1 pin 1 of CN1 LLive line with a fuse inside Input terminalpin 5 of CN1 pin 3 of CN1 NNeutral line Input terminalpin 1 of CN1 pin 5 of CN1 FGFrame Ground Frame GroundFG Connected to pin 1 of CN1 Please ground to the apparatus with a spacer of conductive material.The mounting surface of the spacer should be within MAX8. Output terminalpin 1, 2 of CN2 pin 3, 4 of CN2 -Output terminalpin 3, 4 of CN2 pin 1, 2 of CN2 Output voltage adjustment trimmer (Turning the trimmer clockwise increases the output voltage.) Standard models are designed for MOLEX connectors.Optional model with "/J" are designed for JST connectors. MOLEX connectors are easy to procure in countries other than Japan. When manufacturing in Japan, please use "/J" models for JST connectors. ZWS15 1 8 2 5 3 1 INPUT COMPONENT SIDE + FG OUTPUT - CN1 CN2 1 2 3 4 4 ZWS A-428 CN1 1 COMPONENT SIDE FG CN2 OUTPUT 4 6 INPUT + 4 3 2 1 /J models Input terminalpin 8 of CN1 pin 1 of CN1 LLive line with a fuse inside Input terminalpin 5 of CN1 pin 3 of CN1 NNeutral line Input terminalpin 1 of CN1 pin 5 of CN1 FGFrame Ground Frame GoundFG 5 6 Connected to pin 1 of CN1 7 Please ground to the apparatus with a spacer of conductive material. The mounting surface of the spacer should be within MAX8. Output terminalpin 1, 2 of CN2 pin 3, 4 of CN2 -Output terminalpin 3, 4 of CN2 pin 1, 2 of CN2 Output voltage adjustment trimmer (Turning the trimmer clockwise increases the output voltage.) Standard models are designed for MOLEX connectors. Optional model with "/J" are designed for JST connectors. MOLEX connectors are easy to procure in countries other than Japan. When manufacturing in Japan, please use "/J" models for JST connectors. All specifications are subject to change without notice. ZWS 5-50 ZWS30 CN1 1 COMPONENT SIDE FG CN2 - OUTPUT 4 6 INPUT + 4 3 2 1 ZWS50 1 FG 4 COMPONENT SIDE CN2 INPUT 6 - CN1 OUTPUT + 4 3 2 1 FG(2) CN1 CN2 FG(1) OUTPUT INPUT + VR1 /J models Input terminalpin 6 of CN1 pin 1 of CN1 LLive line with a fuse inside Input terminalpin 4 of CN1 pin 3 of CN1 NNeutral line Input terminalpin 1 of CN1 pin 5 of CN1 FGFrame Ground Frame GroundFG Connected to pin 1 of CN1 Please ground to the apparatus with a spacer of conductive material. The mounting surface of the spacer should be within MAX8. Output terminalpin 3, 4 of CN2 pin 3, 4 of CN2 -Output terminalpin 1, 2 of CN2 pin 1, 2 of CN2 Output voltage adjustment trimmer (Turning the trimmer clockwise increases the output voltage.) Standard models are designed for MOLEX connectors. Optional model with "/J" are designed for JST connectors. (/J models) Input terminalpin 6 of CN 1 (pin 1 of CN1) LLive line with a fuse inside Input terminalpin 4 of CN 1 (pin 3 of CN1) NNeutral line Input terminalpin 1 of CN 1 (pin 5 of CN1) FGFrame Ground Frame GroundFG connected to pin 1 of CN 1 Please ground to the apparatus with a spacer of conductive material. The mounting surface of the spacer should be within MAX8. Output terminalpin 3, 4 of CN 2 pin 3, 4 of CN2 -Output terminalpin 1, 2 of CN 2 pin 1, 2 of CN2 Output voltage adjustment trimmer (Turning the trimmer clockwise increases the output voltage.) Standard models are designed for MOLEX connectors. Optional model with "/J" are designed for JST connectors. 3. Terminal Connection Pay attention to the input wiring. If it is connected with wrong terminal, the power supply will be damaged. ZWS5 COMPONENT SIDE CN1 INPUT INPUT LOAD CN2 OUTPUT FG EARTH EARTH ZWS10 COMPONENT SIDE INPUT CN1 85VAC - 265VAC EARTH All specifications are subject to change without notice. OUTPUT LOAD CN2 EARTH OUTPUT P lease use the following housings & pins to connect the input terminal. Connectors in useMolex made Input side CN1 6373-A8A10252 INPUT Output 85VAC side CN26373-A04A-102 - 265VAC COMPONENT SIDE Matching housings & pinsNot included with the product Molex + made EARTH Input socket housinguse for CN1 40136A-D081 piece EARTH socket housinguse for CN2 Output 40136A-D041 piece Terminal pinuse for CN1, 2 7879-2-P9127 pieces Pressing ToolsMolex madeHand Crimping Tool11-01-0037 INPUT INPUT FG CN2 FG CN1 LOAD 85VAC - 265VAC CN2 FG CN1 OUTPUT ZWS LOAD INPUT P lease use the following housings & pins to connect the input terminal. Connectors in useMolex made Input side CN1 6373-A8A10252 INPUT Output 85VAC side CN26373-A04A-102 - 265VAC COMPONENT SIDE Matching housings & pinsnot included with the product Molex + made EARTH Input socket housinguse for CN1 40136A-D081 piece EARTH socket housinguse for CN2 Output 40136A-D041 piece Terminal pinuse for CN1, 2 7879-2-P9127 pieces Pressing ToolsMolex madeHand Crimping Tool11-01-0037 A-429 ZWS 5-50 INPUT 85VAC - 265VAC INPUT FG EARTH COMPONENT SIDE COMPONENT SIDE OUTPUT - CN1 EARTH EARTH CN2 + LOAD INPUT 85VAC - 265VAC CN2 + FG LOAD ZWS15 INPUT OUTPUT - CN1 EARTH P lease use the following housings & pins to connect the input terminal. Connectors in useMolex made Input side CN1 6373-A8A10252 Output side CN26373-A04A-102 Matching housings & pinsNot included with the product Molex made Input socket housinguse for CN1 40136A-D081 piece Output socket housinguse for CN2 40136A-D041 piece Terminal pinuse for CN1,2 7879-2-P9127 pieces Pressing ToolsMolex madeHand Crimping Tool 11-01-0037 ZWS30 EARTH EARTH CN1 INPUT COMPONENT SIDE FG CN2 EARTH 85VAC - 265VAC FG INPUT LOAD CN1 OUTPUT COMPONENT SIDE + CN2 - LOAD EARTH EARTH INPUT EARTH OUTPUT 85VAC - 265VAC + INPUT ZWS50 EARTH FG EARTH 85VAC - 265VAC COMPONENT SIDE CN2 INPUT - LOAD INPUT OUTPUT CN1 + EARTH FG(2) EARTH CN1 INPUT CN2 COMPONENT SIDE FG(1) OUTPUT INPUT + LOAD EARTH VR1 T he output current on one terminal is limited to 5A. If the necessary current is more, please use the terminals together appropriately. Please use the following housings & pins to connect the input terminal. Connectors in useMolex made Input side CN1 5414-30B Output side CN25273-04A Matching housings & pinsNot included with the product Molex made Input socket housinguse for CN1 5239-061 piece Output socket housinguse for CN2 5239-041 piece Terminal pinuse for CN1,2 5167 PBTL7 pieces Pressing ToolsMolex madeHand Crimping Tool JHTR24454 T he output current on one terminal is limited to 5A. If the necessary current is more, please use the terminals together appropriately. Please use the following housings & pins to connect the input terminal. Connectors in useMolex made Input side CN1 5414-30B Output side CN25273-04A Matching housings & pinsNot included with the product Molex made Input socket housinguse for CN1 5239-061 piece Output socket housinguse for CN2 5239-041 piece Terminal pinuse for CN1,2 5167 PBTL7 pieces Pressing ToolsMolex madeHand Crimping Tool JHTR24454 EARTH 4. Functions and Cautions 1 Over Voltage Protection (OVP) input the power after interval time . The value of OVP is fixed. ZWS5 - ZWS30 These models are provided by zener-clamp method. If the ZWS output voltage is shutdown by the overvoltage protection 2 Over Current Protection (OCP) (between 140 - 210 % of output voltage) , the zener diode ZWS Series are provided with a built-in primary side OCP must be replaced in order for the output to recover. circuit with automatic recovery. OCP is workable when the ZWS50 load is over 125% of the rated. The power supply will auto- This model is provided with a built-in, handy reset OVP matically recover when the overload or short conditions are circuit of output shutdown method. The output will be cleared. Please do not let the unit work under overload or down when the output voltage is up to 115 - 135% of the short conditions over 30 seconds, or the power supply is rated. Once OVP circuit shut the output down, the output feared to be damaged. can only be recovered by turning off the input line and re- A-430 All specifications are subject to change without notice. ZWS 5-50 3 Ripple 8 Parallel Operation The rated maximum ripple value is the test result measur- (A) To increase the output current is not possible. ing by the instructed ripple measuring circuit, using JEITA probe or other equavalent. If the load cable is too long, Power supply Power supply please connect a capacitor (electrolytic, film, etc) to the Load Load load terminals to reduce the ripple on the load terminal. Power supply Power supply A 4 In-Rush Current ZWS Series are provided with a built-in inrush current protecting circuit. ZWS5-ZWS50 are limited by method using Power Thermistor. The limit current changes depending on the temperature, it is large at high temperature or while re-input after period of operation. Be care to select the switch and the outside fuse. B (B) To use as back-up power supply 1S et power supply output voltage higher by the forward voltage drop (VF) of diode. 2A djust the output voltage of each power supply to be the same. 3U se within the specifications for output voltage and output power. 5 Output Voltage Range 9 Insulation Resistance Test V.ADJ trimmer on PCB can adjust the output volume. The insulation resistance value is above 10 0M at Output voltage range is within 10 % of nominal output 500VDC. voltage. To turn the trimmer clockwise, the output voltage Considering the safety, please set the voltage value of DC will be increased. Note that over voltage protection (OVP) function may trigger if the output voltage is increased ex- insulation meter before the test, and well discharge the insulation meter after the test. cessively. OUTPUT-FG 6 Peak Output Current Output current can cope with peak current loads. Specified maximum output current and peak output current must satisfy formulas below. Allowable peak output operating duration is less than 10 sec. Cycle should be more than 10ms and duty should be Withstand Voltage Test 0.35. ZWS series are designed to be able to withstand 3KVAC 10 seconds (20mA) 1minute between input-output, 2KVAC (20mA) 1minute between input-FG, and 500VAC (100mA) 1 minute between output-FG. Please set the limit current value of the withstand voltage tester as mentioned above before doing test. Please elevate the applying voltage gradually, and lower it gradually, too, when shutdown. Please do not use a timer in the test. Because when the test voltage is supplied or shut down, an impulse high volt- Peak Output Current Average output current Average output current of specification Average output current Pulse width of peak output current Period age may be generated which will break the power supply unit. INPUT-FG INPUT-OUTPUT 7 Series Operataion OUTPUT-FG For series operation, either (A) or (B) is possible. Please use the output current value less than maximum output current of the series-connected power supply of whichever the maimum output current is smaller. ZWS Power supply Power supply Load Load Power supply Power supply Load A All specifications are subject to change without notice. B A-431 ZWS 5-50 5. Mounting Please use the mounting hole as: ZWS5, ZWS10: neccessary. If the space is not enough, the specification of 2 holes of3.5 insulation and withstand will not be satisfied. ZWS15 - ZWS50: 4 holes of3.5 NO LESS THAN 4mm and insert the spacer (MAX8) of height over 8mm to lift NO LESS THAN 4mm the unit. The vibration spec. is the value taken when the NO LESS THAN 4mm NO LESS THAN 5mm unit is raised by 8mm spacers. NO LESS THAN 4mm NO LESS THAN 8mm FG should be connected to the earth terminal of the apparatus. If not, the conducted noise and output noise will HEIGHT MORE THAN 8mm SPACER increase. Please fix all the five mounting holes with screws. FG WIRE Please note that the PCB pattern might be damaged METAL SPACER when less than four mounting holes are fixed. CHASSISCONDUCTOR Please leave 4mm space from the surfaces and the sides of PCB, especially from the solder surface, 8mm space is 6. Wiring In order to improve the noise property, please set the input wire far from the output wire, and twist the wires. It is effective to clear the noise by connecting a small capacitor on the output terminal. Input ZWS5 - ZWS15 AWG30 ZWS30, ZWS50 AWG22 Output ZWS5 - ZWS15 AWG30 ZWS30, ZWS50 AWG22 - 22 18 22 18 Please select the wire materials to adapt the connector as follows. 7. External Fuse Rated Current Rated Current of Fuse When using an outside fuse, please select the fuse capac- Model No. ZWS5 ZWS10 ZWS15 ZWS30 ZWS50 ity as follows. Moreover, please do not use the fast blow fuse. Refer to the following fuse rating when selecting the external fuses that are to be used on input line. Surge current flows when line turns on. Do not select the fuse according to input current (RMS) Rated Current of Fuse 2A 2A 2A 3.15A 3.15A values under the actual load condition. 8. Check Before Thinking of Trouble C heck the rated input voltage is connected. C heck the wiring of input and output is correct. E nsure the input and output connectors are completely inserted, and the pressing of the connector pins are exactly fixed. C heck the wire material is not too thin. Model Maximum capacitance 3.3V 5V 12V 15V 24V 36V 48V ZWS5, ZWS10, ZWS15 5,000uF10,000uF - - ZWS30, ZWS5010,000uF 9. Repair ZWS In case of damage or repair of this product, please return to our service center or factory. A-432 All specifications are subject to change without notice. ZWS-AF ZWS-AF Series Instruction Manual BEFORE USING THE POWER SUPPLY UNIT Pay attention to all warnings and cautions before using the unit. Incorrect usage could lead to an electric shock, damage to the unit or a fire hazard. WARNING and CAUTION Do not touch the internal components, they may have high voltage or high temperature. You may get electric shock or burned. When the unit is operating, keep your hands and face away from it, you may get injured by an accident. This power supply is primarily designed and manufactured to be used and enclosed in other equipment. Do not operate overload or dead short condition for more than 30 seconds which could result in damage or insulation failure. There is no possibility for fire or burning. Confirm connections to input/output terminals are correct as indicted in the instruction manual. This power supply is PC board type unit. PCB stress such as bending, twisting could cause damage. Therefore, please handle with care. When handling, hold the board edge and take care not to touch component side. When mounting power supply unit on apparatus or equipment, lift the power supply with spacer. Do not drop or apply shock to power supply unit. This power supply has a possibility that hazardous voltage may occur in output terminal depending on failure mode. The outputs of these products must be earthed in the end use equipment to maintain SELV. If the outputs are not earthed, they must be considered hazardous and must not be made user accessible. Note : CE MARKING CE Marking, when applied to a product covered by this handbook, indicates compliance with the low voltage directive 73/23/EECas modified by the CE Marking Directive93/68/ EECwhich complies with EN60950. 1. Terminal Explanation ZWS50AF COMPONENT SIDE ZWS75AF COMPONENT SIDE ZWS100AF COMPONENT SIDE ZWS150AF ZWS COMPONENT SIDE All specifications are subject to change without notice. A-433 ZWS-AF L: AC input terminalpin 6 of CN1 Live linefuse in line N: AC input terminalpin 4 of CN1 Neutral line FG: Input terminal FGpin 1 of CN1 Safety earthFrame Ground Connect to safety ground of apparatus or equipment. FG: Frame GroundConnected to pin 1 of CN1 Must be connected to electrically safe ground of apparatus or equipment by electrically conductive spacers. The mounting surface of the spacer should be within MAX 8mm. CN2: : -: V.ADJ: ON/OFF control terminalprimary circuit See NOTE A. Output terminal -Output terminal Output voltage rises when a trimmer is turned clockwise. CN52: ON/OFF control terminalsecondary circuit For power supply output on and off control with an external signal. See NOTE A. NOTE A : For COVER & CHASSIS TYPEMODEL : ZWS-AF/JA. remote ON/OFF control cannot be used. 2. Terminal Connection Method Pay attention to the input wiring. If it is connected to wrong terminal, the power supply will be damaged. Input must be off when making connection. Connect FG terminal to ground terminal of the equipment. Output current of each terminal pin must be less than 5A. The output load line and input line shall be separated and twisted to improve noise sensitivity. Remote ON/OFF control line shall be twisted or use shielded wire. When connecting or removing connector, do not apply stress to PCB. Use the input/output connector specified in outline drawing. Also, use recommended crimping tool. Connector is not included with this product. ZWS50AF INPUT LOAD COMPONENT SIDE EARTH OUTPUT ZWS75AF LOAD EARTH OUTPUT INPUT COMPONENT SIDE EARTH LOAD ZWS100AF OUTPUT INPUT COMPONENT SIDE EARTH INPUT COMPONENT SIDE OUTPUT LOAD ZWS150AF ZWS A-434 All specifications are subject to change without notice. ZWS-AF Connector for Remote ON/OFF Control : CN2, CN52J.S.T Connector B2B-XH-AM Housing XHP-2 Terminal Pin BXH-001T-P0.6 or SXH-001T-P0.6 CN2 is normally shorted by JM-2W-96J.S.T. Hand Crimping Tool : YC-110RJ.S.Tor YRS-110J.S.T Input & Output ConnectorMOLEX Input : CN1 Output : CN51 Connector 5414-30B 5273-04A ZXWS50AF Housing 5239-06 5239-04 Terminal Pin 5167PBTL 5167PBTL Connector 5414-30B 5273-06A ZWS75AF Housing 5239-06 5239-06 Terminal Pin 5167PBTL 5167PBTL Input : CN1 Connector 5414-30B ZWS100AF Housing 5239-06 Terminal Pin 5167PBTL 5273-08A 5239-08 5167PBTL Connector 5414-30B 5273-06A 5273-07A ZWS150AF Housing 5239-06 5239-06 5239-07 Terminal Pin 5167PBTL 5167PBTL 5167PBTL Output : CN51 CN53 CN53 is used only for ZWS150AF. Hand Crimping Tool : JHTR2445AMOLEX ZWS-AF/J Input & Output ConnectorJ.S.T Input : CN1 Output : CN51 Connector B3P-5-VH B4P-VH ZWS50AF/J Housing VHR-5N VHR-4N Terminal Pin SVH-21T-P1.1 SVH-21T-P1.1 Connector B3P-5-VH B6P-VH ZWS75AF/J Housing VHR-5N VHR-6N Terminal Pin SVH-21T-P1.1 SVH-21T-P1.1 Input : CN51 Connector B3P-5-VH ZWS100AF/J Housing VHR-5N Terminal Pin SVH-21T-P1.1 B8P-VH VHR-8N SVH-21T-P1.1 Connector B3P-5-VH B6P-VH B7P-VH ZWS150AF/J Housing VHR-5N VHR-6N VHR-7N Terminal Pin SVH-21T-P1.1 SVH-21T-P1.1 SVH-21T-P1.1 Output : CN51 CN53 CN53 is used only for ZWS150AF. Hand Crimping Tool : YC-160RJ.S.T Pin-order of J.S.T connectors are opposite to pin-order of MOLEX. Please refer to outline drawing. 3. Explanation of Functions and Precautions 1 Input Voltage Range reset typeis provided. OVP function operates within Input voltage range is single phase 85-265VAC47-63Hz age. When OVP triggers, the output will be shut down. The or 120-370VDC. Input voltage which is out of specification input shall be removed for a few minutes, and then re-input may cause unit damage. For cases where conformance to for recovery of the output. OVP setting shall be fixed and various safety specsUL, CSA, ENare required, input voltage range will be 100-240VAC50/60Hz . not to be adjusted externally. 2 Output Voltage Range 115-135 5V type: 115-140of nominal output volt- 5 Over Current ProtectionOCP Constant current limiting, automatic recovery. OCP func- V.ADJ trimmerVR51near output connector can adjust the tion operates when the output current exceeds 125 output voltage within the range. Output voltage range is 5V type: 105of maximum output current of specifica- within 10 of nominal output voltage. To turn the trim- tion. The output will be automatically recovered when the mer clockwise, the output voltage will be increased. Note overload condition is canceled. Do not operate overload over voltage protectionOVPfunction may trigger if the or dead short conditions for more than 30 seconds, which output voltage is increased excessively. could result in damage. 3 Inrush Current 6 Output Ripple & Noise This series has used Power Thermistor to protect the The standard specification for maximum ripple value is circuit from inrush current. Please carefully select input measured according to measurement circuit specified switch and fuse in cases of the high temperature and re- by JEITA-RC9131. When load lines are longer, ripple input the power. becomes larger. In this case, electrolytic capacitor, film ZWS capacitor, etc., might be necessary to use across the load 4 Over Voltage ProtectionOVP terminal. The output ripple cannot be measured accurately if the probe ground lead of oscilloscope is too long. The OVP functioninverter shut down method, manual All specifications are subject to change without notice. A-435 ZWS-AF Remote ON/OFF Control Load INPUT Remote ON/OFF controlCN2, CN52function is avail- Cable P.S. able. Using this function allows the user to turn the output Oscilloscope Bandwidth : 100MHz on and off without having to turn the AC input on and off. Remote ON/OFF control can be used by following 2 Film Capacitor Electric Capacitor Film Capacitor modes. However, for Cover & Chassis typeMODEL: ZWS-AF/ JA , can not be used. 7 Series Operation For series operation, either methodAorBis possible. Power Supply CN2 is provided in the primary circuit for ON/OFF control Output Terminal Output Terminal Load Load Output Terminal Output Terminal Method (A) Using CN2 It is controlled by short or open between +R & -R of CN2. Power Supply Load Method (B) by means of a switch or other device. When using this connector, which is considered to be electrically connected to the mains input voltage, all the requirements of EN60950 must be met with respect to the connector. wiring and switch etc. In particular : 1) Basic insulation must be provided between the ON/ 8 Parallel Operation ATo increase the output current is not possible. OFF control circuit and earth. 2 Reinforced insulation must be provided between the ON/OFF control circuit and any secondary circuit or Power Supply Load accessible part. 3 Wiring must be routed such that damage to the insulation of the wire or additional sleeving cannot occur. 4 The switch must meet requirements for reinforced insu- Power Supply A lation from the ON/OFF control circuit to actuator/ac- BTo use as back-up power supply Set power supply output voltage higher by the forward cessible parts. [CN2] The control mode is shown below. voltage dropVFof diode. Adjust the output voltage of each power supply to be the same. Use within the specifications for output voltage and output power. +R & -R terminal condition Output Condition SHORT ON OPEN OFF Using CN52 Power Supply Load Power Supply At first, remove short piece of CN2. It is controlled by the voltage applied to +R and -R. This circuit is in the secondary output side of the power supply B 9 Peak Output Current For ZWS-AF series, relation with average output current unit. Do not connect in the primaryinputside. And this circuit is isolated from the output by a photo-coupler. Power Supply and peak output current must satisfy formulas below. Also operating time at peak output is less than 10sec. When using pulse load, audible noise can be heard from power supply unit. [CN52] The control mode is shown below. +R & -R terminal condition Output Condition SW ONHigher than 4.5V ON SW OFFLower than 0.8V OFF External voltage level : E External resistance : R 4.5 - 12.5VDC No required 12.5 - 24.5VDC 1.5 ZWS Ip : Peak output current (A) IAV : Average output current (Maximum output current of Speccification (A)) Im : Average output current (A) : Pulse width of peak output current (sec) (Operating time at peak output) T : Period (sec) A-436 All specifications are subject to change without notice. ZWS-AF Isolation Test 1 minute. Isolation resistance between output and FGchassisshall stand voltage test equipment at 20rnAOutput-FGchas- be more than 100M at 500VDC. For safety operation, sis: 100mA. The applied voltage must be gradually voltage setting of DC isolation tester must be done before increased from zero to testing value and then gradually the test. Ensure that it is fully discharged after the test decreased for shut down. When timer is used, the power When testing withstand voltage, set current limit of with- supply may be damaged by high impulse voltage at timer Output-FG chassis 500VDC 100M or more switch on and off. Connect input and output as follows. InputOutput dotted line 3kVAC 1min.20mA InputFG chassis solid line 2kVAC 1min.20mA Isolation Tester Withstand Voltage Withstand Voltage Tester Withstand Voltage Tester This series is designed to withstand 3.0kVAC between input and output, 2.0kVAC between input and FGchassis , OutputFG chassis 500VAC 1min.100mA and 500VAC between output and FGchassis , each for 4. Mounting Directions ZWS75AF 1 Output Derating according to the Mounting Directions (%) 100 Average Load Recommended standard mounting method isA. Method B,C,D,E, andFare also possible. Refer to the derating below. In the following derating curve, the average output current is considered to be 100. CN1 CN1 component B 60 MountingD,E,F 40 20 0 10 20 30 40 50 60 Ambient Temperature C ZWS75AF Output Derating CN1 CN1 MountingB ,C 0 -10 component CN1 ASTANDARD MountingA 80 LOAD component Mounting component A Ta CN1 B C D E F -10 to +30 100 100 100 100 100 100 D F E Output DeratingConvection Cooling +40 100 100 100 80 80 80 +50 100 66 66 60 60 60 +55 85 50 50 50 50 50 +60 70 - - - - - ZWS50AF (%) ZWS100AF (%) MountingA 80 100 MountingB ,C ,D Average Load Average Load 100 MountingE F , 60 40 20 0 -10 0 10 20 30 40 50 60 Ambient Temperature MountingA 80 60 MountingD,E,F 40 20 70 0 -10 Ta B C D E 20 30 40 50 60 +45 100 100 100 100 88 88 +50 100 83 83 83 75 75 +55 85 66 66 66 62 62 +60 70 50 50 50 50 50 ZWS LOAD F -10 to +40 100 100 100 100 100 100 All specifications are subject to change without notice. 10 ZWS100AF Output Derating LOAD A 0 Ambient Temperature ZWS50AF Output Derating Mounting MountingB ,C Mounting Ta A B C D E F -10 to +30 100 100 100 100 100 100 +40 100 100 100 75 75 75 +50 100 68 68 50 50 50 +55 80 50 50 - - - +60 60 - - - - - A-437 ZWS-AF ZWS150AF ZWS150AF (%) (%) Average Load 100 Average Load 100 MountingA 80 MountingB ,C 60 MountingD,E,F 40 80 60 40 20 20 0 -10 0 -10 0 10 20 30 40 50 0 10 20 30 40 50 60 Ambient Temperature 60 70 Ambient Temperature ZWS150AF Output Derating ZWS150AF Output Derating LOAD Mounting LOAD Mounting Ta A B C D A, B, C, D, E Ta E F -10 to +25 100 100 100 100 100 100 +35 100 100 100 84 84 84 +40 100 88 88 76 76 76 +50 75 60 60 60 60 60 +60 50 - - - - - -10 to +50 100 +55 85 +60 70 Output Derating (Forced Air Cooling) 2 Output Derating according to the Mounting Directions With Cover & Chassis type : MODEL ZWS-AF/JA For forced air cooling, airflow of 0.7m/s above is needed This series has cover & chassis model as option. Recom- for component side. mended standard mounting method is (A). Method (B), (C), As a reference for forced cooling, Iet air flow so that (D), (E) are also possible. (Method F is impossible.) Refer E-cap. C6 temperature becomes lower than 85. to the derating below. In the following deraing curve, the average output current is considered to be 100% CN1 CN1 component C6 component CN1 B ASTANDARD ZWS50AF, 75AF, 100AF (%) component CN1 D 80 60 F E Output Derating (Convection Cooling) 40 ZWS50AF/JA 20 (%) 0 10 20 30 40 50 60 Ambient Temperature 70 ZWS50AF, 75AF Output Derating LOAD Mounting Ta A, B, C, D, E -10 to +60 100 +65 85 +70 70 100 Average Load Average Load component CN51 100 0 -10 CN51 CN1 CN1 C MountingA 80 MountingB ,C ,D 60 MountingE 40 20 0 -10 0 10 20 30 40 50 60 Ambient Temperature ZWS ZWS50AF/JA Output Derating LOAD Mounting Ta A B C D E -10 to +30 100 100 100 100 100 A-438 F - +35 100 100 100 100 88 - +40 100 83 83 83 75 - +45 85 66 66 66 62 - +50 70 50 50 50 50 - All specifications are subject to change without notice. ZWS-AF Output Derating (Forced Air Cooling) ZWS75AF/JA (%) For usage of ZWS-AF/JA model, method is the same as the standard type (ZWS-AF) forced cooling. Mounting 100 Average Load MountingA method (F) is impossible. 80 MountingB ,C 60 ZWS50AF/JA,75AF/JA MountingD ,E (%) 20 100 0 -10 0 10 20 30 40 50 Average Load 40 60 Ambient Temperature ZWS75AF/JA Output Derating LOAD Mounting A Ta B C D E -10 to +20 100 100 100 100 100 F 80 60 40 20 0 -10 0 +30 100 100 100 80 80 - +40 100 66 66 60 60 - +45 85 50 50 50 50 - +50 70 - - - - - 10 20 (%) 40 50 60 70 ZWS50AF/JA, 75AF/JA Output Derating LOAD Mounting A, B, C, D, E Ta ZWS100AF/JA 30 Ambient Temperature - -10 to +50 100 +55 85 +60 70 MountingA ZWS100AF/JA 80 (%) MountingB ,C 60 MountingD ,E 100 40 Average Load Average Load 100 20 0 -10 0 10 20 30 40 50 60 Ambient Temperature ZWS100AF/JA Output Derating Mounting A B C D E - 100 100 100 80 80 - +40 100 67 67 60 60 - +45 85 50 50 50 50 - +50 60 - - - - - ZWS150AF/JA (%) 20 30 40 50 60 -10 to +50 100 +55 80 +60 60 -10 to +5 B C D 60 40 20 E F 0 10 20 30 40 50 60 Ambient Temperature 70 ZWS ZWS150AF/JA Output Derating LOAD 100 100 100 100 100 - +20 100 100 100 100 81 - +30 100 80 80 80 68 - -10 to +40 100 +40 65 60 60 60 56 - +45 85 +45 50 50 50 50 50 - +50 70 All specifications are subject to change without notice. 70 80 0 -10 LOAD A 60 A, B, C, D, E Ta Ambient Temperature Mounting 50 LOAD ZWS150AF/JA Output Derating Ta 40 100 40 20 30 (%) MountingE 10 20 Mounting MountingA 0 10 ZWS150AF/JA MountingB ,C ,D 0 -10 0 ZWS100AF/JA Output Derating Average Load Average Load 60 20 F +30 80 40 Ambient Temperature -10 to +20 100 100 100 100 100 100 60 0 -10 LOAD Ta 80 Mounting Ta A, B, C, D, E A-439 ZWS-AF Please leave 4mm space from the surfaces and the sides 3 Mounting Method of PCB, especially from the solder surface, 8mm space is necessary. If the space is not enough, the specification of Please use the mounting hole as : ZWS50AF - ZWS150AF : 4 holes of 3.5 insulation and withstand will not be satisfied. And insert the spacerMAX8mmof height over 8mm to MIN 4mm lift the unit. Also use all 4 mounting holes for the unit installation. The vibration spec. is the value taken when the MIN 4mm MIN 4mm MIN 4mm unit is raised by 8mm spacers. MIN 4mm MIN 8mm FG should be connected to the earth terminal of the apparatus. If not, the conducted noise and output noise will increase. HEIGHT MORE THAN 8mm SPACER FG WIRE And allowable area by metal pieces is 9mm from each METAL SPACER PCB corners. Refer to figure below. CHASSISCONDUCTOR 5. Wiring Method The output load line and input line shall be separated and twisted to improve noise sensitivity. Use all lines as thick and short as possible to make lower impedance. N oise can be eliminated by attaching a capacitor to the load terminals. F or safety and EMI considerations. connect FG to mounted on. Recommended screw torque is 0.49N.m5kg.cm . Select the wire materials to adapt the connector as follows. INPUT: ZWS50AF 150AF---AWG22 18 OUTPUT: ZWS50AF 150AF---AWG22 18 ground terminal of equipment where power supply is 6. External Fuse Rating Refer to the following fuse rating when selecting the exter- ZWS50AF: ZWS75AF: ZWS100AF: ZWS150AF: nal fuses that are to be used on input line. Surge current flows when line turns on. Therefore use slow-blow fuse or time-lug fuse. Do not use fast-blow fuse. Fuse rating is 2.0A 3.15A 3.15A 5.0A specified by in-rush current value at line turn-on. Do not select the fuse according to input currentrms.values under the actual load condition. 7. Before concluding that the unit is at fault... Before concluding that the unit is at fault, make the following checks. Check if the rated input voltage is connected. Check if the wiring of input and output is correct. Check if the wire material is not too thin. Check if the output voltage controlV.ADJis properly exceed specification. Audible noise can be heard during dymmic-load operation. Audible noise can be heard when input voltage waveform is not sinusoidal wave. adjusted. C heck if the output current and output wattage dose not ZWS 8.Notes 1. Overvoltage Category 2. Radio Interference Suppression Test is nor performed. A-440 All specifications are subject to change without notice. ZWS 300 ZWS300 Instruction Manual ZWS5-50 Instruction Manual GO!! ZWS50AF-150AF Instruction Manual GO!! BEFORE USING THE POWER SUPPLY UNIT Pay attention to all cautions and warnings before using the unit. Incorrect usage could lead to an electric shock, damage to the unit or a fire hazard. Ensure the wiring to input terminal is connected correctly according to this instruction manual. This is PC board type power supply. Please hold on the board side while mounting, and not to touch the component side. In using for the apparatus, please lift the power supply with a spacer. A-427 A-433 CAUTION This power supply is primarily designed and manufactured to be used and enclosed in other equipment. Stick the WARNING label for users on the system equipment and describe the notice in the instruction manual. Never operate the unit under over current or shorted condition for 30 seconds or more which could result in damage or insulation failure. There is no possibility for fire or burning. Note : CE MARKING WARNING Do not touch the internal components, they may have high voltage or high temperature. You may get electric shock or burned. When the unit is operating, keep your hands and face away from it, you may get injured by an accident. CE Marking, when applied to a product covered by this handbook, indicates compliance with the low voltage directive (73/23/EEC) as modified by the CE Marking Directive (93/68/ EEC) which complies with EN60950. 1. Specifications 1 Input Voltage Range 3 Safety Standards Approued by UL60950-1, CSA C22.2 No.60950-1, 85 - 132 /170 - 265VAC (47 - 440Hz) EN60950-1. Built to meet DENAN. 2 Operating Temperature -10 to +40: 100% load, +60: 60% load (Convection Cooling) -10 to +50: 100% load, +70: 50% load (Forced air Cooling) 4 Input Voltage [VAC] and Current (Typ) [A] INPUT MODEL ZWS300-3 ZWS300-5 ZWS300-12 ZWS300-15 100VAC 5 7.5 200VAC 3 4.5 ZWS300-24 ZWS300-48 5 Nominal Output Voltage[V] and Maximum Output Current[A] OUTPUT MODEL ZWS300 Convection cooling ZWS300 Forced air cooling 3.3 5 12 15 24 48 40 40 17 14 9 4.2 60 60 27 22 14 6.3 2. Explanation on Terminals ZWS300 FG L INPUT N COMPONENT SIDE - TB1 OUTPUT R -R ZWS TB2 1 2 1 234 10 All specifications are subject to change without notice. A-441 ZWS 300 Frame GroundFG Connected to FG terminal of TB1. Please ground to the apparatus with a spacer of conductive material. The mounting surface of the spacer should be within MAX6. Input terminalFG Frame Ground Input terminalL Live line with a fuse inside Input terminalN Neutral line -- output terminal + output terminal 3. Terminal Connection Pay attention to the input wiring. If it is connected with wrong terminal, the power supply will be damaged. ZWS300 EARTH FG N 85-132/ 170-265VAC INPUT COMPONENT SIDE - TB1 LOAD L OUTPUT + TB2 The output current on one terminal is limited to 30A Terminal in use (EMUDEN made) Input side TB1 T6969-A Output side TB2T6970-A 4. Mounting DirectionsOutput Derating According to the Mouting Directions The power supply can be mounted on the equipment as the standard mounting (A), and others mounting as (B), (C), (D)and (E). But mounting (F) is not applicable , because the upper PCB make the heat left inside the power supply . Input Input Component Output Input Input Output B AStandard Mounting C Model D FDon't use E ZWS300 convection cooling Mounting Ta A B C D E -10 0 30 40 50 60 100 100 100 100 80 60 100 100 100 80 60 - 100 100 100 80 60 - 100 100 100 80 60 - 100 100 100 80 60 - Output VoltageV 3.3 5 12 15 24 48 Maximum Output PowerW 132 200 204 210 216 201.6 AIR AIR A TB1 TB2 Please make air flow to maintain the heat sink (part A) temperature 85 or less. (Operating ambient temperature is 50 ). The air flow direction is Air or indicated in the above figure. ZWS A-442 Model ZWS300 Forced air cooling Mounting Ta Air flow direction or -10 0 25 40 50 60 70 100 100 100 100 100 70 50 Output VoltageV 3.3 5 12 15 24 48 Maximum Output PowerW 198 300 324 330 336 302.6 All specifications are subject to change without notice. ZWS 300 5. Functions and Cautions 1 Input voltage 7 Remote Sensing 85 132VAC/170 265VAC 47 1When not using remote sensing 440Hz Input which is out of specification may cause unit damage. -LS -S S LS - Load - -LS -S S LS 2 Output Voltage Range - Please note the loose connection. V.ADJ trimmer on PCB can adjust the output volume. Output voltage range is within 10% of nominal output volt- 2When using remote sensing age. Note that over voltage protection (OVP) function may trigger if the output voltage is increased excessively. LS - -S S LS Load - 3 Over Voltage Protection (OVP) - Please use twisted-pair wire or shielded wire. -LS -S S LS This model is provided with a built-in, handy reset OVP circuit of output shutdown method. The output will be down when the output voltage is up to 115 - 135% of the rated. - Load - Please note the loose connection. Please note the loose connection. When the function of remote sensing is not used, con- Once OVP circuit shut the output down, the output can nect +S terminal to +LS terminal, -S terminal to -LS only be recovered by turning off the input line and re-input terminal by short piece. Please wire with removing short peace when you use the power after interval time. The value of OVP is fixed. the remote sensing. 4 Over Current Protection (OCP) ZWS300 is provided with a built-in primary side OCP circuit with automatic recovery. OCP is workable when the load is over 120% of the rated. The total line voltage drop (+ side line and - side line) shall be less than 0.3V. The power supply will automatically recover when the In case that sensing line is too long, it is necessary to overload or short conditions are cleared. put a capacitor. LS -LS Please do not let the unit work under overload or short conditions over 30 seconds, or the power supply is feared to be damaged. 8 Series Operataion 5 Ripple For series operation, either (A) or (B) is possible. Please The rated maximum ripple value is the test result measur- current of the series-connected power supply of whichever ing by the instructed ripple measuring circuit, using JEITA the maimum output current is smaller. use the output current value less than maximum output probe or other equivalent . If the load cable is too long, please connect a capacitor (electrolytic film, etc.) to the load terminals to reduce the ripple on the load terminal. Power supply Power supply Load Load Power supply Power supply Load Load Power supply A C2 L Coaxial Cable 1.5m 50 R Oscilloscope 100MHz R :50 C1 C1:4700pF C2:22uF L :150mm(max) 6 In-Rush Current ZWS300 is provided with a built-in inrush current protecting circuit. ZWS300 is limited by method using thyristors. Be care to select the switch and the outside fuse. All specifications are subject to change without notice. B 9 Parallel Operation (A) To increase the output current is not possible. Power supply Power supply Load Power supply Load ZWS Power supply A B (B) To use as back-up power supply A-443 ZWS 300 1Set power supply output voltage higher by the forward voltage drop (VF) of diode. 500VDC. Considering the safety, please set the voltage value of DC 2Adjust the output voltage of each power supply to be the same. insulation meter before the test, and well discharge the insulation meter after the test. 3Use within the specifications for output voltage and OUTPUT-FG output power. Remote ON/OFF Control (Optional) Remote ON/OFF control function is available as option with model name followed by "/R". Using this function allows the user to turn the all outputs on and off without having to turn the AC input on and off. Withstand Voltage Test R-RIt is con- ZWS300 is designed to be able to withstand 3kVAC trolled by the voltage applied to +R and -R. This current is (10mA) 1minute between input-output, 2kVAC (10mA) in the secondary (output) side of the power supply unit. Do not connect in the primary (input) side. And this circuit is 1minute between input-FG, and 500VAC (100mA) 1 minute between output-FG. isolated from the output by a photocoupler. Please set the limit current value of the withstand voltage Power supply R SW 780 tester as mentioned above before doing test. R Please elevate the applying voltage gradually, and lower it E Please do not use a timer in the test. Because when the test voltage is supplied or shutdown, an -R +R - -R gradually, too, when shutdown. Output SW ON(More than 4.5V) ON SW OFF(Less than 0.8V) OFF E R 4.5 - 12.5VDC No need 12.5 - 24.5VDC 1.5k impulse high voltage may be generated which will break the power supply unit. INPUT-FG INPUT-OUTPUT OUTPUT-FG Insulation Resistance Test The insulation resistance value is above 100M at 6. Mounting Method Please use the mounting hole as: ZWS300: 5 holes of 3.5 Please left 5mm space from the surfaces and left 4mm space from the sides of PCB, especially from the solder and insert the spacer (MAX6.0) of height over 8mm to surface, 8mm space is necessary. lift the unit. If the space is not enough, the specification of insulation The vibration spec is the value taken when the unit is and withstand will not be satisfied. raised by 8mm spacers. NO LESS THAN 4mm NO LESS THAN 4mm NO LESS THAN 4mm NO LESS THAN 5mm NO LESS THAN 4mm HEIGHT MORE THAN 8mm SPACER NO LESS THAN 8mm FG should be connected to the earth terminal of the apparatus. If not, the conducted noise and output noise will increase. WIRE ZWS FG METAL SPACER CHASSISCONDUCTOR A-444 All specifications are subject to change without notice. ZWS 300 7. Wiring Method The input line and output load shall be separated and twisted to improve noise sensitivity. Noise can be eliminated by attaching a capacitor to the load terminals. 8. External Fuse Rated Current When using an outside fuse, please select the fuse capacity as follows. Moreover, please do not use the fast blow fuse. Model NO. Rated current of fuse ZWS300 15A 9. Repair In case of damage or repair of this product, please return to our service center or factory. 10. Before concluding that the unit is at fault... Check if the rated input voltage is connected. Check if the wiring of input and output are correct. the input and output connectors are firmly in Ensure serted and the pressing of the connector pins are ex- ZWS300 Maximum capacitance 3.3V 5V 15,000 F 12V 15V 24V 48V 30,000 F actly fixed. Check if the wiring material is not too thin. Ensure that a large capacitor is not connected on the output side. Please use within maximum capacitance shown below. ZWS All specifications are subject to change without notice. A-445 A-446 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TDK-Lambda: ZWS100BAF-3