ZD-01723 Rev 1.2, 04-Jan-10 www.power-one.com Page 1 of 13
SQE48T40025 DC-DC Converter Data Sheet
36-75 VDC Input; 2.5 VDC @ 40A Output
Applications
Telecommunications
Data communications
Wireless communications
Servers, workstations
Benefits
High efficiency no heat sink required
Higher current capability at elevated temperatures
than competitors‟ 40A quarter-bricks
Industry-standard 1/8th brick footprint: 0.896” x
2.30” (2.06 in2), 38% smaller than conventional
quarter-bricks
Features
RoHS lead-free solder and lead-solder-exempted
products are available
Delivers up to 40A
Industry-standard quarter-brick pinout
On-board input differential LC-filter
Start-up into pre-biased load
No minimum load required
Weight: 0.88 oz [25.1 g]
Meets Basic Insulation requirements of EN60950
Withstands 100 V input transient for 100 ms
Fixed-frequency operation
Fully protected
Remote output sense
Positive or negative logic ON/OFF option
Low height of 0.374” (9.5mm)
Output voltage trim range: +10%/−20% with
industry-standard trim equations
High reliability: MTBF = 15.4 million hours,
calculated per Telcordia SR-332, Method I Case 1
UL60950 recognized in US and Canada and
DEMKO certified per IEC/EN60950 (pending)
Designed to meet Class B conducted emissions per
FCC and EN55022 when used with external filter
All materials meet UL94, V-0 flammability rating
Description
The high performance 40A SQE48T40025 eighth-brick DC-DC converter provides a high efficiency single output,
in a physical package that is only 62% the size of the industry-standard quarter-brick. Specifically designed for
operation in systems that have limited airflow and increased ambient temperatures, the SQE48T40025 converter
utilize the same pinout and functionality of the industry-standard quarter-bricks.
The SQE48T40025 converter provides thermal performance in high temperature environments that exceeds most
40A quarter-bricks in the market. This performance is accomplished through the use of patented/patent-pending
circuits, packaging, and processing techniques to achieve ultra-high efficiency, excellent thermal management,
and a low-body profile.
Low-body profile and the preclusion of heat sinks minimize impedance to system airflow, thus enhancing cooling
for both upstream and downstream devices. The use of 100% automation for assembly, coupled with advanced
electronic circuits and thermal design, results in a product with extremely high reliability.
Operating from a 36-75V input, the SQE48T40025 converter provides a 2.5V output voltage that can be trimmed
from 20% to +10% of the nominal output voltage, thus providing outstanding design flexibility.
With standard pinout and trim equations, the SQE48T40025 converter is a perfect drop-in replacement for existing
40A quarter-brick designs. Inclusion of this converter in a new design can result in significant board space and
cost savings. The designer can expect reliability improvement over other available converters because of the
SQE48T40025‟s optimized thermal efficiency.
ZD-01723 Rev 1.2, 04-Jan-10 www.power-one.com Page 2 of 13
SQE48T40025 DC-DC Converter Data Sheet
36-75 VDC Input; 2.5 VDC @ 40A Output
Electrical Specifications
Conditions: TA = 25 ºC, Airflow = 300 LFM (1.5 m/s), Vin = 48 VDC, Cin=33 µF, unless otherwise specified.
Parameter
Notes
Min
Typ
Max
Units
Absolute Maximum Ratings
Input Voltage
Continuous
-0.3
80
VDC
Operating Ambient Temperature
-40
85
°C
Operating Altitude
Iout = 40A
3000
m
Iout ≤ 32A
3001
10000
m
Storage Temperature
-55
125
°C
Isolation Characteristics
Standard Product: Option 0 (refer to Converter Part Numbering/Ordering Information)
I/O Isolation
2250
VDC
Isolation Capacitance
160
pF
Isolation Resistance
10
M
Option K (refer to Converter Part Numbering/Ordering Information)
I/O Isolation
1500
VDC
Isolation Capacitance
200
1500
pF
Isolation Resistance
10
M
Feature Characteristics
Switching Frequency
440
kHz
Output Voltage Trim Range1
Industry-std. equations
-20
+10
%
Remote Sense Compensation1
Percent of VOUT(NOM)
+10
%
Output Overvoltage Protection
Non-latching
117
122
130
%
Overtemperature Shutdown (PCB)
Non-latching
125
°C
Operating Humidity
Non-condensing
95
%
Storage Humidity
Non-condensing
95
%
Peak Back-drive Output Current
(Sinking current from external source)
during startup into pre-biased output
Peak amplitude
1
ADC
Peak duration
50
µs
Back-drive Output Current (Sinking Current
from external source)
Converter OFF;
external voltage 5 VDC
10
50
mADC
Auto-Restart Period
Applies to all protection features
200
ms
Turn-On Time
See Figures E, F, and G
3
15
ms
ON/OFF Control (Positive Logic)
Converter Off (logic low)
-20
0.8
VDC
Converter On (logic high)
2.4
20
VDC
ON/OFF Control (Negative Logic)
Converter Off (logic high)
2.4
20
VDC
Converter On (logic low)
-20
0.8
VDC
Additional Notes:
1 Vout can be increased up to 10% via the sense leads or 10% via the trim function. However, the total output voltage trim from all sources
should not exceed 10% of VOUT(NOM), in order to ensure specified operation of overvoltage protection circuitry.
ZD-01723 Rev 1.2, 04-Jan-10 www.power-one.com Page 3 of 13
SQE48T40025 DC-DC Converter Data Sheet
36-75 VDC Input; 2.5 VDC @ 40A Output
Electrical Specifications (continued)
Conditions: TA = 25 ºC, Airflow = 300 LFM (1.5 m/s), Vin = 48 VDC, unless otherwise specified.
Parameter
Notes
Min
Typ
Max
Units
Input Characteristics
Operating Input Voltage Range
36
48
75
VDC
Input Undervoltage Lockout
Turn-on Threshold
33
35.5
VDC
Turn-off Threshold
32.5
34.5
VDC
Lockout Hysteresis Voltage
1.0
2.0
VDC
Input Voltage Transient
100 ms
100
VDC
Input Voltage Transient Rate
7
V/ms
Input Current Transient Rate
0.1
A2s
Required Input Capacitance
ESR < 1
33
µF
Maximum Input Current
40 ADC Out @ 36 VDC In
VOUT = 2.5 VDC
2.4
ADC
Input Stand-by Current
Vin = 48V, converter disabled
3.5
mA
Input No Load Current (0A load on the output)
Vin = 48V, converter enabled
VOUT = 2.5 VDC
39
50
mA
Input Reflected-Ripple Current, is
Vin = 48V, 25 MHz bandwidth
VOUT = 2.5 VDC
6
30
mAPK-PK
Input Voltage Ripple Rejection
120 Hz, VOUT = 2.5 VDC
60
dB
ZD-01723 Rev 1.2, 04-Jan-10 www.power-one.com Page 4 of 13
SQE48T40025 DC-DC Converter Data Sheet
36-75 VDC Input; 2.5 VDC @ 40A Output
Electrical Specifications (continued)
Conditions: TA = 25 ºC, Airflow = 300 LFM (1.5 m/s), Vin = 48 VDC, unless otherwise specified.
Parameter
Notes
Min
Typ
Max
Units
Output Characteristics
External Load Capacitance
Plus full load (resistive)
10,000
µF
Output Current Range
0
40
ADC
Current Limit Inception
Non-latching
42
52
ADC
Peak Short-Circuit Current
Non-latching, Short = 10 m
61
A
RMS Short-Circuit Current
Non-latching
6
8
Arms
Output Voltage Set Point (no load)2
-1
+1
%Vout
Output Regulation
Over Line
±2
±5
mV
Over Load
±2
±5
mV
Output Voltage Range
Over line, load and temperature2
-3.0
+3.0
%Vout
Output Ripple and Noise 25 MHz bandwidth
Full load + 10 µF tantalum + 1 µF ceramic
VOUT = 2.5 VDC
35
50
mVPK-PK
Dynamic Response
Load Change 50%-75%-50% of Iout Max,
di/dt = 0.1 A/μs
Co = 1 µF ceramic (Figure 8)
30
mV
di/dt = 2.5 A/μs
Co = 470 µF POS + 1 µF ceramic
60
mV
Settling Time to 1% of Vout
15
µs
Efficiency
100% Load
VOUT = 2.5 VDC
89.0
%
50% Load
VOUT = 2.5 VDC
92.5
%
Mechanical
Weight
25.1g
Vibration IEC Class 3M5
Freq. Velocity IEC 68-2-6
5-9Hz 5mm/s
Freq. Accelerat. IEC 68-2-6
9-200Hz 1g
Shocks IEC Class 3M5
Accelerat. IEC 68-2-29
10g
MIL-STD-202F
Method 213B Cond. F
Reliability
MTBF
Telcordia SR-332, Method I Case 1
50% electrical stress, 40°C ambient
15.4
MHrs
Additional Notes:
2 Operating ambient temperature range of -40 ºC to 85 ºC for converter.
ZD-01723 Rev 1.2, 04-Jan-10 www.power-one.com Page 5 of 13
SQE48T40025 DC-DC Converter Data Sheet
36-75 VDC Input; 2.5 VDC @ 40A Output
Operations
Input and Output Impedance
These power converters have been designed to be
stable with no external capacitors when used in low
inductance input and output circuits.
However, in some applications, the inductance
associated with the distribution from the power
source to the input of the converter can affect the
stability of the converter. A 33 µF electrolytic
capacitor with an ESR < 1 across the input is
required to ensure proper operation of the converter
over wide range of input source impedance and
transients.
In many applications, the user has to use decoupling
capacitance at the load. The power converter will
exhibit stable operation with external load
capacitance up to 10,000 µF.
ON/OFF (Pin 2)
The ON/OFF pin is used to turn the power converter
on or off remotely via a system signal. There are two
remote control options available, positive and
negative logic, with both referenced to Vin(-). A
typical connection is shown in Fig. A.
Rload
Vin
CONTROL
INPUT
Vin (+)
Vin (-)
ON/OFF
Vout (+)
Vout (-)
TRIM
SENSE (+)
SENSE (-)
(Top View)
SQE48 Converter
Fig. A: Circuit configuration for ON/OFF function.
The positive logic version turns on when the ON/OFF
pin is at a logic high and turns off when the pin is at a
logic low. The converter is on when the ON/OFF pin
is left open. See the Electrical Specifications for logic
high/low definitions.
The negative logic version turns on when the pin is
at a logic low and turns off when the pin is at a logic
high. The ON/OFF pin can be hard wired directly to
Vin(-) to enable automatic power up of the converter
without the need of an external control signal.
The ON/OFF pin is internally pulled up to 5 V
through a resistor. A properly de-bounced
mechanical switch, open-collector transistor, or FET
can be used to drive the input of the ON/OFF pin.
The device must be capable of sinking up to 0.2 mA
at a low level voltage of 0.8 V. An external voltage
source 20 V maximum) may be connected directly
to the ON/OFF input, in which case it must be
capable of sourcing or sinking up to 1 mA depending
on the signal polarity. See the Startup Information
section for system timing waveforms associated with
use of the ON/OFF pin.
Remote Sense (Pins 5 and 7)
The remote sense feature of the converter
compensates for voltage drops occurring between
the output pins of the converter and the load. The
SENSE(-) (Pin 5) and SENSE(+) (Pin 7) pins should
be connected at the load or at the point where
regulation is required (see Fig. B).
100
10
Rw
Rw
Rload
Vin
Vin (+)
Vin (-)
ON/OFF
Vout (+)
Vout (-)
TRIM
SENSE (+)
SENSE (-)
(Top View)
SQE48 Converter
Fig. B: Remote sense circuit configuration.
CAUTION
If remote sensing is not utilized, the SENSE(-) pin must be
connected to the Vout(-) pin (Pin 4), and the SENSE(+) pin
must be connected to the Vout(+) pin (Pin 8) to ensure the
converter will regulate at the specified output voltage. If these
connections are not made, the converter will deliver an
output voltage that is higher than the specified data sheet
value.
Because the sense leads carry minimal current,
large traces on the end-user board are not required.
However, sense traces should be run side by side
and located close to a ground plane to minimize
system noise and ensure optimum performance.
The converter‟s output overvoltage protection (OVP)
senses the voltage across Vout(+) and Vout(-), and
not across the sense lines, so the resistance (and
resulting voltage drop) between the output pins of
the converter and the load should be minimized to
prevent unwanted triggering of the OVP.
When utilizing the remote sense feature, care must
be taken not to exceed the maximum allowable
output power capability of the converter, which is
equal to the product of the nominal output voltage
and the allowable output current for the given
conditions.
When using remote sense, the output voltage at the
converter can be increased by as much as 10%
above the nominal rating in order to maintain the
required voltage across the load. Therefore, the
designer must, if necessary, decrease the maximum
current (originally obtained from the derating curves)
ZD-01723 Rev 1.2, 04-Jan-10 www.power-one.com Page 6 of 13
SQE48T40025 DC-DC Converter Data Sheet
36-75 VDC Input; 2.5 VDC @ 40A Output
by the same percentage to ensure the converter‟s
actual output power remains at or below the
maximum allowable output power.
Output Voltage Adjust /TRIM (Pin 6)
The output voltage can be adjusted up 10% or down
20%, relative to the rated output voltage by the
addition of an externally connected resistor.
The TRIM pin should be left open if trimming is not
being used. To minimize noise pickup, a 0.1 µF
capacitor is connected internally between the TRIM
and SENSE(-) pins.
To increase the output voltage, refer to Fig. C. A trim
resistor, RT-INCR, should be connected between the
TRIM (Pin 6) and SENSE(+) (Pin 7), with a value of:
10.22
1.225Δ
626Δ)V5.11(100
RNOMO
INCRT
[k],
where,
INCRTR
Required value of trim-up resistor k]
NOMOV
Nominal value of output voltage [V]
100X
V)V(V
Δ NOM- O
NOM-OREQ-O
[%]
REQOV
Desired (trimmed) output voltage [V].
When trimming up, care must be taken not to exceed
the converter„s maximum allowable output power.
See the previous section for a complete discussion
of this requirement.
Rload
Vin
Vin (+)
Vin (-)
ON/OFF
Vout (+)
Vout (-)
TRIM
SENSE (+)
SENSE (-)
RT-INCR
(Top View)
SQE48 Converter
Fig. C: Configuration for increasing output voltage.
To decrease the output voltage (Fig. D), a trim
resistor, RT-DECR, should be connected between the
TRIM (Pin 6) and SENSE(-) (Pin 5), with a value of:
10.22
|Δ|511
RDECRT
[k]
where,
DECRTR
Required value of trim-down resistor [k]
and
Δ
is defined above.
Note:
The above equations for calculation of trim resistor values match
those typically used in conventional industry-standard quarter-
bricks.
Rload
Vin
Vin (+)
Vin (-)
ON/OFF
Vout (+)
Vout (-)
TRIM
SENSE (+)
SENSE (-) RT-DECR
(Top View)
SQE48 Converter
Fig. D: Configuration for decreasing output voltage.
Trimming/sensing beyond 110% of the rated output
voltage is not an acceptable design practice, as this
condition could cause unwanted triggering of the
output overvoltage protection (OVP) circuit. The
designer should ensure that the difference between
the voltages across the converter‟s output pins and its
sense pins does not exceed 10% of VOUT(NOM), or:
X NOM-O SENSESENSEOUTOUT 10%V)](V)([V)](V)([V
[V]
This equation is applicable for any condition of output
sensing and/or output trim.
ZD-01723 Rev 1.2, 04-Jan-10 www.power-one.com Page 7 of 13
SQE48T40025 DC-DC Converter Data Sheet
36-75 VDC Input; 2.5 VDC @ 40A Output
Protection Features
Input Undervoltage Lockout
Input undervoltage lockout is standard with this
converter. The converter will shut down when the
input voltage drops below a pre-determined voltage.
The input voltage must be typically 34 V for the
converter to turn on. Once the converter has been
turned on, it will shut off when the input voltage
drops typically below 33 V. This feature is beneficial
in preventing deep discharging of batteries used in
telecom applications.
Output Overcurrent Protection (OCP)
The converter is protected against overcurrent or
short circuit conditions. Upon sensing an overcurrent
condition, the converter will switch to constant
current operation and thereby begin to reduce output
voltage.
If the converter is equipped with the special OCP
version designated by the suffix K in the part
number, the converter will shut down in
approximately 15ms after entering the constant
current mode of operation. The standard version
(suffix 0) will continue operating in the constant
current mode until the output voltage drops below
60% at which point the converter will shut down as
shown in Figure 14.
Once the converter has shut down, it will attempt to
restart nominally every 200 ms with a typical 3-5%
duty cycle as shown in Figure 15. The attempted
restart will continue indefinitely until the overload or
short circuit conditions are removed or the output
voltage rises above 40-50% of its nominal value.
Once the output current is brought back into its
specified range, the converter automatically exits the
hiccup mode and continues normal operation.
Output Overvoltage Protection (OVP)
The converter will shut down if the output voltage
across Vout(+) (Pin 8) and Vout(-) (Pin 4) exceeds
the threshold of the OVP circuitry. The OVP circuitry
contains its own reference, independent of the output
voltage regulation loop. Once the converter has shut
down, it will attempt to restart every 200 ms until the
OVP condition is removed.
Overtemperature Protection (OTP)
The converter will shut down under an
overtemperature condition to protect itself from
overheating caused by operation outside the thermal
derating curves, or operation in abnormal conditions
such as system fan failure. Converter with the non-
latching option will automatically restart after it has
cooled to a safe operating temperature.
Safety Requirements
The converters meet North American and
International safety regulatory requirements per
UL60950 and EN60950. Basic Insulation is provided
between input and output.
The converters have no internal fuse. If required, the
external fuse needs to be provided to protect the
converter from catastrophic failure. Refer to the
“Input Fuse Selection for DC/DC converters”
application note on www.power-one-com for proper
selection of the input fuse. Both input traces and the
chassis ground trace (if applicable) must be capable
of conducting a current of 1.5 times the value of the
fuse without opening. The fuse must not be placed
in the grounded input line.
Abnormal and component failure tests were
conducted with the input protected by a TBD fuse. If
a fuse rated greater than TBD A is used, additional
testing may be required. To protect a group of
converters with a single fuse, the rating can be
increased from the recommended value above.
Electromagnetic Compatibility (EMC)
EMC requirements must be met at the end-product
system level, as no specific standards dedicated to
EMC characteristics of board mounted component
DC-DC converters exist. However, Power-One tests
its converters to several system level standards,
primary of which is the more stringent EN55022,
Information technology equipment - Radio
disturbance characteristics-Limits and methods of
measurement.
An effective internal LC differential filter significantly
reduces input reflected ripple current, and improves
EMC.
With the addition of a simple external filter, the
SQE48T40025 converter passes the requirements of
Class B conducted emissions per EN55022 and FCC
requirements. Contact Power-One Applications
Engineering for details of this testing.
ZD-01723 Rev 1.2, 04-Jan-10 www.power-one.com Page 8 of 13
SQE48T40025 DC-DC Converter Data Sheet
36-75 VDC Input; 2.5 VDC @ 40A Output
Startup Information (using negative ON/OFF)
Scenario #1: Initial Startup From Bulk Supply
ON/OFF function enabled, converter started via application
of VIN. See Figure E.
Time
Comments
t0
ON/OFF pin is ON; system front-end power is
toggled on, VIN to converter begins to rise.
t1
VIN crosses undervoltage Lockout protection
circuit threshold; converter enabled.
t2
Converter begins to respond to turn-on
command (converter turn-on delay).
t3
Converter VOUT reaches 100% of nominal value.
For this example, the total converter startup time (t3- t1) is
typically 3 ms.
Scenario #2: Initial Startup Using ON/OFF Pin
With VIN previously powered, converter started via
ON/OFF pin. See Figure F.
Time
Comments
t0
VINPUT at nominal value.
t1
Arbitrary time when ON/OFF pin is enabled
(converter enabled).
t2
End of converter turn-on delay.
t3
Converter VOUT reaches 100% of nominal value.
For this example, the total converter startup time (t3- t1) is
typically 3 ms.
Scenario #3: Turn-off and Restart Using ON/OFF Pin
With VIN previously powered, converter is disabled and
then enabled via ON/OFF pin. See Figure G.
Time
Comments
t0
VIN and VOUT are at nominal values; ON/OFF pin
ON.
t1
ON/OFF pin arbitrarily disabled; converter
output falls to zero; turn-on inhibit delay period
(200 ms typical) is initiated, and ON/OFF pin
action is internally inhibited.
t2
ON/OFF pin is externally re-enabled.
If (t2- t1) ≤ 200 ms, external action of
ON/OFF pin is locked out by startup inhibit
timer.
If (t2- t1) > 200 ms, ON/OFF pin action is
internally enabled.
t3
Turn-on inhibit delay period ends. If ON/OFF pin
is ON, converter begins turn-on; if off, converter
awaits ON/OFF pin ON signal; see Figure F.
t4
End of converter turn-on delay.
t5
Converter VOUT reaches 100% of nominal value.
For the condition, (t2- t1) ≤ 200 ms, the total converter
startup time (t5- t2) is typically 203 ms. For (t2- t1) > 200 ms,
startup will be typically 3 ms after release of ON/OFF pin.
VIN
ON/OFF
STATE
VOUT
t
t0t1t2t3
ON
OFF
Fig. E: Startup scenario #1.
ON/OFF
STATE
VOUT
t0t1t2t3
ON
OFF
VIN
t
Fig. F: Startup scenario #2.
Fig. G: Startup scenario #3.
ON/OFF
STATE
OFF
ON
V
OUT
t
0
t
2
t
1
t
5
V
IN
t
t
4
t
3
200 ms
ZD-01723 Rev 1.2, 04-Jan-10 www.power-one.com Page 9 of 13
SQE48T40025 DC-DC Converter Data Sheet
36-75 VDC Input; 2.5 VDC @ 40A Output
Characterization
General Information
The converter has been characterized for many
operational aspects, to include thermal derating
(maximum load current as a function of ambient
temperature and airflow) for vertical and horizontal
mounting, efficiency, startup and shutdown
parameters, output ripple and noise, transient
response to load step-change, overload, and short
circuit.
The following pages contain specific plots or
waveforms associated with the converter. Additional
comments for specific data are provided below.
Test Conditions
All data presented were taken with the converter
soldered to a test board, specifically a 0.060” thick
printed wiring board (PWB) with four layers. The top
and bottom layers were not metalized. The two inner
layers, comprised of two-ounce copper, were used to
provide traces for connectivity to the converter.
The lack of metalization on the outer layers as well
as the limited thermal connection ensured that heat
transfer from the converter to the PWB was
minimized. This provides a worst-case but consistent
scenario for thermal derating purposes.
All measurements requiring airflow were made in the
vertical and horizontal wind tunnel using Infrared (IR)
thermography and thermocouples for thermometry.
Ensuring components on the converter do not
exceed their ratings is important to maintaining high
reliability. If one anticipates operating the converter
at or close to the maximum loads specified in the
derating curves, it is prudent to check actual
operating temperatures in the application.
Thermographic imaging is preferable; if this
capability is not available, then thermocouples may
be used. The use of AWG #40 gauge thermocouples
is recommended to ensure measurement accuracy.
Careful routing of the thermocouple leads will further
minimize measurement error. Refer to Fig. H for the
optimum measuring thermocouple locations.
Thermal Derating
Load current vs. ambient temperature and airflow
rates are given in Figure 1. Ambient temperature
was varied between 25 °C and 85 °C, with airflow
rates from 30 to 500 LFM (0.15 to 2.5 m/s).
For each set of conditions, the maximum load
current was defined as the lowest of:
(i) The output current at which any FET junction
temperature does not exceed a maximum temperature
of 120 °C as indicated by the thermographic image, or
(ii) The temperature of the transformer does not
exceed 120 °C, or
(iii) The nominal rating of the converter (40 A at
2.5 V).
During normal operation, derating curves with
maximum FET temperature less or equal to 120 °C
should not be exceeded. Temperature at both
thermocouple locations shown in Fig. H should not
exceed 120 °C in order to operate inside the derating
curves.
Fig. H: Locations of the thermocouple for thermal testing.
Efficiency
Figure 2 shows the efficiency vs. load current plot for
ambient temperature of 25 ºC, airflow rate of 300 LFM
(1.5 m/s) with vertical mounting and input voltages of
36 V, 48 V, and 72 V. Also, a plot of efficiency vs. load
current, as a function of ambient temperature with
Vin = 48 V, airflow rate of 200 LFM (1 m/s) with
vertical mounting is shown in Figure 3.
Power Dissipation
Figure 4 shows the power dissipation vs. load current
plot for Ta = 25 ºC, airflow rate of 300 LFM (1.5 m/s)
with vertical mounting and input voltages of 36 V, 48
V, and 72 V. Also, a plot of power dissipation vs. load
current, as a function of ambient temperature with
Vin=48 V, airflow rate of 200 LFM (1 m/s) with vertical
mounting is shown in Figure 5.
Startup
Output voltage waveforms, during the turn-on
transient using the ON/OFF pin for full rated load
currents (resistive load) are shown without and with
external load capacitance in Figure 6 and Figure 7,
respectively.
Ripple and Noise
Figure 10 shows the output voltage ripple waveform,
measured at full rated load current with a 10 µF
tantalum and 1 µF ceramic capacitor across the
output. Note that all output voltage waveforms are
measured across a 1 µF ceramic capacitor.
ZD-01723 Rev 1.2, 04-Jan-10 www.power-one.com Page 10 of 13
SQE48T40025 DC-DC Converter Data Sheet
36-75 VDC Input; 2.5 VDC @ 40A Output
The input reflected-ripple current waveforms are
obtained using the test setup shown in Figure 11. The corresponding waveforms are shown in Figure 12 and
Figure 13.
Ambient Temperature [°C]
20 30 40 50 60 70 80 90
Load Current [Adc]
0
5
10
15
20
25
30
35
40
45
500 LFM (2.5 m/s)
400 LFM (2.0 m/s)
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
100 LFM (0.5 m/s)
NC - 30 LFM (0.15 m/s)
Figure 1. Available load current vs. ambient air temperature and airflow rates for SQE48T40025 converter mounted vertically with air
flowing from pin 3 to pin 1, MOSFET temperature 120 C, Vin = 48 V.
Note: NC Natural convection
Load Current [Adc]
0 8 16 24 32 40 48
Efficiency
0.75
0.80
0.85
0.90
0.95
72 V
48 V
36 V
Figure 2. Efficiency vs. load current and input voltage for
SQE48T40025 converter mounted vertically with air flowing
from pin 3 to pin 1 at 300 LFM (1.5 m/s) and Ta=25C.
Load Current [Adc]
0 8 16 24 32 40 48
Efficiency
0.75
0.80
0.85
0.90
0.95
70 C
55 C
40 C
Figure 3. Efficiency vs. load current and ambient temperature
for SQE48T40025 converter mounted vertically with Vin=48V
and air flowing from pin 3 to pin 1 at 200LFM (1.0m/s).
ZD-01723 Rev 1.2, 04-Jan-10 www.power-one.com Page 11 of 13
SQE48T40025 DC-DC Converter Data Sheet
36-75 VDC Input; 2.5 VDC @ 40A Output
Load Current [Adc]
0 5 10 15 20 25 30 35 40 45
Power Dissipation [W]
0.00
3.00
6.00
9.00
12.00
72 V
48 V
36 V
Figure 4. Power dissipation vs. load current and input
voltage for SQE48T40025 converter mounted vertically with
air flowing from pin 3 to pin 1 at a rate of 300 LFM (1.5 m/s)
and Ta = 25 C.
Load Current [Adc]
0 8 16 24 32 40 48
Power Dissipation [W]
0.00
3.00
6.00
9.00
12.00
15.00
18.00
70 C
55 C
40 C
Figure 5. Power dissipation vs. load current and ambient
temperature for SQE48T40025 converter mounted vertically
with Vin = 48 V and air flowing from pin 3 to pin 1 at a rate of
200 LFM (1.0 m/s).
Figure 6. Turn-on transient at full rated load current
(resistive) with no output capacitor at Vin = 48 V, triggered via
ON/OFF pin. Top trace: ON/OFF signal (5 V/div.). Bottom
trace: Output voltage (1.0 V/div.). Time scale: 5 ms/div.
Figure 7. Turn-on transient at full rated load current
(resistive) plus 10,000 µF at Vin = 48 V, triggered via ON/OFF
pin. Top trace: ON/OFF signal (5 V/div.). Bottom trace: Output
voltage (1.0 V/div.). Time scale: 5 ms/div.
Figure 8. Output voltage response to load current step-
change (20 A 30 A 20 A) at Vin = 48 V. Top trace: output
voltage (20 mV/div.). Bottom trace: load current (10 A/div.).
Current slew rate: 0.1 A/µs. Co = 1 µF ceramic.
Time scale: 0.2ms/div.
Figure 9. Output voltage response to load current step-
change (20 A 30 A 20A) at Vin = 48 V. Top trace: output
voltage (100 mV/div.). Bottom trace: load current (10 A/div.).
Current slew rate: 2.5 A/µs. Co = 470 µF POS + 1 µF ceramic.
Time scale: 0.2 ms/div.
ZD-01723 Rev 1.2, 04-Jan-10 www.power-one.com Page 12 of 13
SQE48T40025 DC-DC Converter Data Sheet
36-75 VDC Input; 2.5 VDC @ 40A Output
Figure 10. Output voltage ripple (20 mV/div.) at full rated load
current into a resistive load with Co = 10 µF tantalum + 1 µF
ceramic and Vin = 48 V. Time scale: 1 µs/div.
Vout
Vsource
iSiC
1 F
ceramic
capacitor
10 H
source
inductance DC-DC
Converter
33 F
ESR < 1
electrolytic
capacitor
SQE48
Figure 11. Test setup for measuring input reflected ripple
currents, ic and is.
Figure 12. Input reflected-ripple current, is (10 mA/div.),
measured through 10 µH at the source at full rated load
current and Vin = 48 V. Refer to Figure 11 for test setup. Time
scale: 1 µs/div.
Figure 13. Input reflected ripple-current, ic (100 mA/div.),
measured at input terminals at full rated load current and Vin
= 48 V. Refer to Figure 11 for test setup. Time scale: 1 µs/div.
Figure 14. Output voltage vs. load current showing current
limit point and converter shutdown point. Input voltage has
almost no effect on current limit characteristic.
Figure 15. Load current (top trace, 50 A/div., 50 ms/div.) into
a 10 m short circuit during restart, at Vin = 48 V. Bottom
trace (50 A/div., 1 ms/div.) is an expansion of the on-time
portion of the top trace.
ZD-01723 Rev 1.2, 04-Jan-10 www.power-one.com Page 13 of 13
SQE48T40025 DC-DC Converter Data Sheet
36-75 VDC Input; 2.5 VDC @ 40A Output
Physical Information
SQE48T Pinout (Through-hole)
HT
MAXIMUM MODULE
HEIGHT
0.407 [10.34]
0.407 [10.34]
ALL DIMENSIONS ARE IN INCHES
DIMENSIONS IN BRACKETS [ ] ARE IN MILLIMETERS
ID
CODE CLEARENCE OFF
USER BOARD
0.035 [0.89]
0.035 [0.89]
B
A
CL -0.00
+0.41+0.016
-0.000 PIN INTERCONNECT
LENGTH
PL
+0.000
-0.038 -0.97
+0.00
0.145 [3.68]
0.188 [4.77]
+0.005
-0.005 +0.13
-0.13
FUNCTION
3
5
4
6
8
7
2
PAD/PIN CONNECTIONS
PIN #
1SQE48T Platform Notes:
- All dimensions are in inches [mm]
- Pins 1-3 and 5-7 are Ø0.040" [1.02]
with Ø0.078 [1.98] shoulder
- Pins 4 and 8 are Ø.062" [1.57]
without shoulder
- Pin Material: CDA 145
- Connector Finish: Tin over Nickel
Vin (+)
ON/OFF
Vin (-)
Vout (-)
SENSE (-)
TRIM
SENSE (+)
Vout (+)
TOP VIEW
1
2
3
7
8
6
5
4
SIDE VIEW
Converter Part Numbering/Ordering Information
Product
Series
Input
Voltage
Mounting
Scheme
Rated
Current
Output
Voltage
ON/OFF
Logic
Maximum
Height [HT]
Pin Length
[PL]
Special
Features
RoHS
SQE
48
T
40
025
-
N
D
A
K
G
One-
Eighth
Brick
Format
36-75 V
T
Through-
hole
40
40 ADC
025
2.5 V
N
Negative
P
Positive
D 0.374
Through
hole
A 0.188
B 0.145”
0
2250VDC
isolation, no
CM cap
K
1500VDC
isolation, CM
cap, and
special OCP
No Suffix
RoHS
lead-solder-
exemption
compliant
G RoHS
compliant for all
six substances
The example above describes P/N SQE48T40025-NDAKG: 36-75 V input, through-hole, 40A @ 2.5V output, negative ON/OFF logic,
maximum height of 0.374”, 0.188” pins, 1500VDC isolation, common mode capacitor, special OCP, and RoHS compliant for all 6 substances.
Consult factory for availability of other options.
Notes:
1. NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical
components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written
consent of the respective divisional president of Power-One, Inc.
2. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending
on the date manufactured. Specifications are subject to change without notice.
Pad/Pin Connections
Pad/Pin #
Function
1
Vin (+)
2
ON/OFF
3
Vin (-)
4
Vout (-)
5
SENSE(-)
6
TRIM
7
SENSE(+)
8
Vout (+)
Height
Option
HT
(Max. Height)
CL
(Min. Clearance)
+0.000 [+0.00]
-0.038 [- 0.97]
+0.016 [+0.41]
-0.000 [- 0.00]
D
0.374 [9.5]
0.045 [1.14]
Pin
Option
PL
Pin Length
±0.005 [±0.13]
A
0.188 [4.78]
B
0.145 [3.68]
SQE48T Platform Notes
All dimensions are in inches [mm]
Pins 1-3 and 5-7 are Ø 0.040” [1.02]
with Ø 0.078” [1.98] shoulder
Pins 4 and 8 are Ø 0.062” [1.57]
without shoulder
Pin Material: Brass Alloy 360
Pin Finish: Tin over Nickel