CC Aluminum and Steel Liquidtight Strain Relief Cord and Cable Connectors CC Application Provide a liquidtight and strain relief termination for flexible type neoprene, hypalon, and PVC jacketed power or control cord and cable. For use in wet or dry locations sealing electrical connections against dust and dirt, oil, water or other atmosphere containing moisture. * * Features Available in straight or 90, aluminum or steel construction to meet the requirements of rugged service on all types of equipment and in all non-hazardous areas. Identification label clearly states the catalog number and minimum-maximum cable diameter range for which the connector is designed. Neoprene sealing grommet firmly but safely grips cable jacket providing strain relief protecting internal wiring connections against external tension on cable or cord. Steel or Teflon* washer reduces friction between grommet and connector cap providing even pressure distribution eliminating leakage resulting from grommet distortion. Large aluminum connectors 1-1/2" thru 4" and all steel connectors are constructed with hex head cap as preferred by some industries. For particularly harsh applications, wire mesh strain reliefs may be used with cord and cable connectors. (See pages CC-6 and CC-7) * * * * * * Standard Materials CG Aluminum connectors consist of aluminum body and cap of copper-free aluminum (4/10 of 1% copper or less). Sealing grommet is neoprene, and washer is steel or Teflon*. 90 connectors have cast aluminum bodies. CG Steel connectors sizes 1/4" thru 2" have machined steel body and cap. Sealing grommet is neoprene and washer is steel or Teflon*. 90 connectors have malleable iron bodies. CG Wire Mesh Strain Reliefs are available in sizes 3/8" thru 4". Aluminum cap is copper free. Steel cap is steel, zinc plate. Wire mesh is stainless steel. * * * Sizes CG Series in aluminum construction is available in straight type from 1/4" thru 4", 90 type from 3/8" thru 1-1/4". CG Series in steel construction is available in straight type from 1/4" thru 2" and 90 type from 3/8" thru 1-1/4". * * Note For locknuts, see section CF. * Effective September, 2005 Copyright 2005 PAGE 2 * Teflon is a registered trademark of E.I. DuPont de Nemours and Co. 800-621-1506 www.appletonelec.com CC Class I, Div. 2; Class II, Div. 1 and 2; Class III; NEC 501-4(b), 502-4(a)(2), 503-3(a) Straight Liquidtight Strain Relief Cord and Cable Connectors Catalog No. Aluminum Steel Cable ColorDimension (In.) Range (In.) Coded Label A B Wt. Lbs. ALU Per 100 Std. STL Pkg. 1/4 Inch Hubs CG-0625 CG-1525 CG-0625S CG-1525S Purple/Pink 7/8 Orange/Gray 7/8 3/4 3/4 .... 3.7 .... 9.0 25 25 .125-- .187 .187-- .312 .312-- .437 Red Brown Yellow 13/16 13/16 13/16 15/16 15/16 15/16 5.6 5.0 5.6 14.8 13.2 14.8 25 25 25 .125-- .187-- .312-- .375-- .500-- .625-- .187 .312 .437 .500 .625 .750 Red Brown Yellow Purple Pink Orange 13/16 13/16 13/16 13/16 13/16 13/16 15/16 15/16 15/16 1-1/4 1-1/4 1-1/4 6.0 6.0 6.0 8.0 8.0 8.0 15.6 15.6 15.6 20.8 20.8 20.8 25 25 25 25 25 25 .125-- .250-- .375-- .500-- .625-- .750-- .250 .375 .500 .625 .750 .875 Blue Green Purple Pink Orange Gray 7/8 7/8 7/8 7/8 7/8 7/8 1-1/4 1-1/4 1-1/4 1-1/4 1-3/8 1-3/8 10.0 10.0 10.0 10.0 10.0 10.0 26.0 26.0 26.0 26.0 26.0 26.0 25 25 25 25 25 25 .375-- .500 .500-- .625 .625-- .750 .750-- .875 .875--1.000 1.000--1.125 Purple Pink Orange Gray Red Blue 15/16 15/16 15/16 15/16 15/16 15/16 1-3/8 1-3/8 1-3/8 1-3/4 1-3/4 1-3/4 15.0 15.0 15.0 15.0 15.0 15.0 39.0 39.0 39.0 39.0 39.0 39.0 10 10 10 10 10 10 .750-- .875 .875--1.000 1.000--1.125 1.125--1.250 1.250--1.375 1.375--1.500 Gray Red Blue Brown Green Yellow 1-1/16 1-1/16 1-1/16 1-1/16 1-1/16 1-1/16 1-3/4 1-3/4 2-1/8 2-1/8 2-1/8 2-1/8 23.0 25.0 25.0 25.0 22.0 20.0 60.0 65.0 65.0 65.0 57.0 52.0 10 10 10 10 10 10 31.1 61.2 92.0 160.0 10 10 95.0 100.0 230.0 5 5 CC .060-- .156 .156-- .250 3/8 Inch Hubs CG-1238 CG-1838 CG-3138 CG-1238S CG-1838S CG-3138S 1/2 Inch Hubs CG-1250 CG-1850 CG-3150 CG-3750 CG-5050 CG6250* CG-1250S CG-1850S CG-3150S CG-3750S CG-5050S CG-6250S* 3/4 Inch Hubs CG-1275 CG-2575 CG-3775 CG-5075 CG-6275 CG-7575* CG-1275S CG-2575S CG-3775S CG-5075S CG-6275S CG-7575S* 1 Inch Hubs CG-37100 CG-50100 CG-62100 CG-75100 CG-87100 CG-100100* CG-37100S CG-50100S CG-62100S CG-75100S CG-87100S CG-100100S* 1-1/4 Inch Hubs CG-75125 CG-87125 CG-100125 CG-112125 CG-125125* CG-137125* CG-75125S CG-87125S CG-100125S CG-112125S CG-125125S* CG-137125S* 1-1/2 Inch Hubs CG-115150 CG-128150++ CG-115150S CG-128150S 1.156--1.312 1.281--1.531 1-15/16 2-3/16 2-5/8 2-9/16 CG-153200S .... 1.531--1.780 1.650--2.000 2-7/16 2-7/16 3 3-3/16 .... .... 2.000--2.343 2.250--2.500 3-1/16 3-1/16 3-7/16 141.3 3-11/16 141.9 5 5 .... .... 2.500--2.843 2.687--3.062 3-1/16 3-1/4 4-1/16 4-1/2 196.3 256.3 5 5 3.000--3.390 3.281--3.515 3-1/4 3-1/4 4-3/4 5 212.5 225.0 1 1 3.500--3.843 3.750--4.000 3-1/4 3-1/4 5-1/4 5-1/2 275.0 293.8 1 1 2 Inch Hubs CG-153200+ CG-165200++ 2-1/2 Inch Hubs CG-200250++ CG-225250++ 3 Inch Hubs CG-250300++ CG-268300++ 3-1/2 Inch Hubs+ Color-coded label CG-300350 CG-328350 .... .... 4 Inch Hubs+ CG-350400 CG-375400 .... .... +Not UL Listed ++Not CSA Certified *Remove sufficient outer covering of cord or cable to pass conductors through connector body. Effective September, 2005 Copyright 2005 800-621-1506 www.appletonelec.com PAGE 3 CC Class I, Div. 2; Class II, Div. 1 and 2; Class III; NEC 501-4(b), 502-4(a)(2), 503-3(a) 90 Liquidtight Strain Relief Cord and Cable Connectors Catalog No. Aluminum Steel Cable ColorDimension (In.) Range (In.) Coded Label A B Wt. Lbs. ALU Per 100 Std. STL Pkg. 3/8 Inch Hubs CC CG90-1238 CG90-1838 CG90-3138* .125-- .187 .187-- .312 .312-- .437 Red Brown Yellow 1-5/8 1-5/8 1-5/8 15/16 15/16 15/16 13.0 7.0 7.0 34.0 18.4 18.4 25 25 25 .125-- .250-- .375-- .500-- .625-- .250 .375 .500 .625 .750 Blue Green Purple Pink Orange 1-5/8 1-5/8 1-5/8 1-1/2 1-1/2 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 13.0 13.0 12.0 10.0 12.0 34.0 34.0 31.2 26.0 31.2 25 25 25 25 25 .250-- .375-- .500-- .625-- .750-- .375 .500 .625 .750 .875 Green Purple Pink Orange Gray 1-3/4 1-3/4 1-3/4 1-5/8 1-5/8 1-3/8 1-3/8 1-3/8 1-3/8 1-3/8 16.0 16.0 16.0 16.0 16.0 41.6 41.6 41.6 41.6 41.6 25 25 25 25 25 CG90-62100S .625-- .750 CG90-75100S .750-- .875 CG90-87100S* .875--1.000 CG90-100100S*1.000--1.125 Orange Gray Red Blue 2-3/16 2-3/16 2-3/16 2-3/16 1-3/4 1-3/4 1-3/4 1-3/4 26.0 40.0 25.0 26.0 67.6 104.0 65.0 67.6 10 10 10 10 Gray Red Blue Brown Green Yellow 2-9/16 2-9/16 2-9/16 2-7/16 2-7/16 2-7/16 2-1/8 2-1/8 2-1/8 2-1/8 2-1/8 2-1/8 40.0 41.0 39.0 38.0 60.0 35.0 104.0 106.6 101.4 98.8 156.0 91.0 10 10 10 10 5 5 CG90-1238S CG90-1838S CG90-3138S* 1/2 Inch Hubs CG90-1250 CG90-2550 CG90-3750 CG90-5050* CG90-6250* CG90-1250S CG90-2550S CG90-3750S CG90-5050S* CG90-6250S* 3/4 Inch Hubs CG90-2575 CG90-3775 CG90-5075 CG90-6275* CG90-7575* CG90-2575S CG90-3775S CG90-5075S CG90-6275S* CG90-7575S* 1 Inch Hubs CG90-62100 CG90-75100 CG90-87100* CG90-100100* 1-1/4 Inch Hubs CG90-75125 CG90-87125 CG90-100125 CG90-112125* CG90-125125* CG90-137125* CG90-75125S .750-- .875 CG90-87125S .875--1.000 CG90-100125S 1.000--1.125 CG90-112125S*1.125--1.250 CG90-125125S*1.250--1.375 CG90-137125S*1.375--1.500 Color-coded label *Remove sufficient outer covering of cord or cable to pass conductors through connector body. Effective September, 2005 Copyright 2005 PAGE 4 800-621-1506 www.appletonelec.com CC Replacement Neoprene Glands for "CG" and "CG90" Connectors Catalog No. For Use With Straight Connectors For Use With 90 Connectors Wt. Lbs. Per 100 Ctn. Qty. Std. Pkg. .125-- .187 .187-- .312 .312-- .437 2.5 1.9 1.3 25 25 25 100 100 100 .125-- .125-- .187-- .250-- .312-- .375-- .500-- .625-- .187 .250 .312 .375 .437 .500 .625 .750 2.5 1.9 1.9 1.3 1.3 1.9 1.3 1.0 25 25 25 25 25 25 25 25 100 100 100 100 100 100 50 50 .125-- .250-- .250-- .375-- .375-- .500-- .500-- .625-- .750-- .250 .375 .375 .500 .500 .625 .625 .750 .875 1.9 1.3 1.3 1.9 1.9 1.3 1.3 1.0 1.0 25 25 25 25 25 25 25 25 -- 100 100 100 100 50 50 50 50 25 .375-- .500 .500-- .625 .625-- .750 .625-- .750 .750-- .875 .875--1.000 1.000--1.125 1.9 1.3 1.0 1.0 2.9 2.5 2.2 25 25 25 25 -- -- -- 50 50 50 50 25 25 25 .750-- .875 .750-- .875 .875--1.000 .875--1.000 1.000--1.125 1.125--1.250 1.250--1.375 1.375--1.500 2.9 2.9 2.5 2.5 2.2 1.9 1.6 1.3 -- -- -- -- -- -- -- -- 25 25 25 25 25 25 25 25 Cable Range (In.) CC For Connectors with 3/8 Inch Hubs CGG-221 CGG-222 CGG-223 CG-1238 CG-1838 CG-3138 CG90-1238 CG90-1838 CG90-3138 For Connectors with 1/2 Inch Hubs CGG-221 CGG-271 CGG-222 CGG-272 CGG-223 CGG-273 CGG-274 CGG-275 CG-1250 .... CG-1850 .... CG-3150 CG-3750 CG-5050 CG-6250 .... CG90-1250 .... CG90-2550 .... CG90-3750 CG90-5050 CG90-6250 For Connectors with 3/4 Inch Hubs CGG-271 CGG-272 CGG-325 CGG-273 CGG-321 CGG-274 CGG-322 CGG-323 CGG-324 CG-1275 CG-2575 .... CG-3775 .... CG-5075 .... CG-6275 CG-7575 .... .... CG90-2575 .... CG90-3775 .... CG90-5075 CG90-6275 CG90-7575 For Connectors with 1 Inch Hubs CGG-321 CGG-322 CGG-323 CGG-374 CGG-371 CGG-372 CGG-373 CG-37100 CG-50100 CG-62100 .... CG-75100 CG-87100 CG-100100 .... .... .... CG90-62100 CG90-75100 CG90-87100 CG90-100100 For Connectors with 1-1/4 Inch Hubs CGG-371 CGG-425 CGG-372 CGG-426 CGG-421 CGG-422 CGG-423 CGG-424 CG-75125 .... CG-87125 .... CG-100125 CG-112125 CG-125125 CG-137125 .... CG90-75125 .... CG90-87125 CG90-100125 CG90-112125 CG90-125125 CG90-137125 Steel Backed Neoprene Sealing Gaskets--Catalog Section ST Steel Gasketed Sealing Locknuts--Catalog Section CF-2 Effective September, 2005 Copyright 2005 800-621-1506 www.appletonelec.com PAGE 5 CC Wire Mesh Strain Relief for Aluminum Cord Connectors For Aluminum Cord Connectors CG-Straight CG-90 Use Catalog Number Dimensions (In.) A B Wt. Lbs. Per 100 Ctn. Qty. Std. Pkg. CC For Connectors with 3/8 Inch Hubs CG-1238 CG-1838 CG-3138 CG90-1238 CG90-1838 CG90-3138 CG-SR1 CG-SR2 CG-SR3 15/16 15/16 15/16 3-5/8 4-3/8 5-1/2 5.4 5.4 5.4 5 5 5 25 25 25 For Connectors with 1/2 Inch Hubs CG-1250 .... CG-1850 .... CG90-1250 .... CG-SR1 CG-SR4 CG-SR2 15/16 1-1/4 15/16 3-5/8 4-3/8 4-3/8 11.7 11.7 11.7 5 5 5 25 25 25 .... CG-3150 CG-3750 CG-5050 CG-6250 CG90-2550 .... CG90-3750 CG90-5050 CG90-6250 CG-SR5 CG-SR3 CG-SR6 CG-SR7 CG-SR8 1-1/4 15/16 1-1/4 1-1/4 1-1/4 5-1/2 5-1/2 6-1/8 6-7/8 9-3/8 11.7 11.7 11.7 11.7 11.7 5 5 5 5 5 25 25 25 25 25 1-1/4 1-1/4 1-3/8 1-1/4 1-3/8 1-1/4 1-3/8 1-3/8 1-3/8 4-3/8 5-1/2 4-1/8 6-1/8 5-1/2 6-7/8 6-3/8 8-3/8 9-1/8 16.1 16.1 16.1 16.1 16.1 16.1 16.1 16.1 16.1 5 5 5 5 5 5 5 5 2 25 25 25 25 25 25 25 25 10 1-3/8 1-3/8 1-3/8 1-3/4 1-3/4 1-3/4 1-3/4 5-1/2 6-3/8 8-3/8 9-1/16 9-1/16 7-15/16 7-15/16 18.7 18.7 18.7 18.7 18.7 18.7 18.7 5 5 5 2 2 2 2 25 25 25 10 10 10 10 1-3/4 2-1/8 1-3/4 2-1/8 2-1/8 2-1/8 2-1/8 2-1/8 9-1/16 8-15/16 7-15/16 7-15/16 8-11/16 9-5/16 11-9/16 10-13/16 21.4 21.4 21.4 21.4 21.4 21.4 21.4 21.4 2 2 2 2 2 2 2 2 10 10 10 10 10 10 10 10 For Connectors with 3/4 Inch Hubs CG-1275 CG-2575 .... CG-3775 .... CG-5075 .... CG-6275 CG-7575 .... .... CG90-2575 .... CG90-3775 .... CG90-5075 CG90-6275 CG90-7575 CG-SR4 CG-SR5 CG-SR9 CG-SR6 CG-SR10 CG-SR7 CG-SR11 CG-SR12 CG-SR13 For Connectors with 1 Inch Hubs CG-37100 CG-50100 CG-62100 .... CG-75100 CG-87100 CG-100100 .... .... .... CG90-62100 CG90-75100 CG90-87100 CG90-100100 CG-SR10 CG-SR11 CG-SR12 CG-SR14 CG-SR15 CG-SR16 CG-SR17 For Connectors with 1-1/4 Inch Hubs CG-75125 .... CG-87125 .... CG-100125 CG-112125 CG-125125 CG-137125 Effective September, 2005 Copyright 2005 PAGE 6 .... CG90-75125 .... CG90-87125 CG90-100125 CG90-112125 CG90-125125 CG90-137125 CG-SR15 CG-SR18 CG-SR16 CG-SR19 CG-SR20 CG-SR21 CG-SR22 CG-SR23 800-621-1506 www.appletonelec.com CC Wire Mesh Strain Relief for Steel Cord Connectors For Steel Cord Connectors CG-Straight CG-90 Use Catalog Number Dimensions (In.) A B Wt. Lbs. Per 100 Ctn. Qty. Std. Pkg. CC For Connectors with 3/8 Inch Hubs CG-1238S CG-1838S CG-3138S CG90-1238S CG90-1838S CG90-3138S CG-SR1S CG-SR2S CG-SR3S 15/16 15/16 15/16 3-5/8 4-3/8 5-1/2 5.4 5.4 5.4 5 5 5 25 25 25 15/16 1-1/4 15/16 1-1/4 15/16 1-1/4 1-1/4 1-1/4 3-5/8 4-3/8 4-3/8 5-1/2 5-1/2 6-1/8 6-7/8 9-3/8 11.7 11.7 11.7 11.7 11.7 11.7 11.7 11.7 5 5 5 5 5 5 5 5 25 25 25 25 25 25 25 25 1-1/4 1-1/4 1-3/8 1-1/4 1-3/8 1-1/4 1-3/8 1-3/8 1-3/8 4-3/8 5-1/2 4-1/8 6-1/8 5-1/2 6-7/8 6-3/8 8-3/8 9-1/8 16.1 16.1 16.1 16.1 16.1 16.1 16.1 16.1 16.1 5 5 5 5 5 5 5 5 2 25 25 25 25 25 25 25 25 10 1-3/8 1-3/8 1-3/8 1-3/4 1-3/4 1-3/4 1-3/4 5-1/2 6-3/8 8-3/8 9-1/16 9-1/16 7-15/16 7-15/16 18.7 18.7 18.7 18.7 18.7 18.7 18.7 5 5 5 2 2 2 2 25 25 25 10 10 10 10 1-3/4 2-1/8 1-3/4 2-1/8 2-1/8 2-1/8 2-1/8 2-1/8 9-1/16 8-15/16 7-15/16 7-15/16 8-11/16 9-5/16 11-9/16 10-13/16 21.4 21.4 21.4 21.4 21.4 21.4 21.4 21.4 2 2 2 2 2 2 2 2 10 10 10 10 10 10 10 10 For Connectors with 1/2 Inch Hubs CG-1250S .... CG-1850S .... CG-3150S CG-3750S CG-5050S CG-6250S .... CG90-1250S .... CG90-2550S .... CG90-3750S CG90-5050S CG90-6250S CG-SR1S CG-SR4S CG-SR2S CG-SR5S CG-SR3S CG-SR6S CG-SR7S CG-SR8S For Connectors with 3/4 Inch Hubs CG-1275S CG-2575S .... CG-3775S .... CG-5075S .... CG-6275S CG-7575S .... .... CG90-2575S .... CG90-3775S .... CG90-5075S CG90-6275S CG90-7575S CG-SR4S CG-SR5S CG-SR9S CG-SR6S CG-SR10S CG-SR7S CG-SR11S CG-SR12S CG-SR13S For Connectors with 1 Inch Hubs CG-37100S CG-50100S CG-62100S .... CG-75100S CG-87100S CG-100100S .... .... .... CG90-62100S CG90-75100S CG90-87100S CG90-100100S CG-SR10S CG-SR11S CG-SR12S CG-SR14S CG-SR15S CG-SR16S CG-SR17S For Connectors with 1-1/4 Inch Hubs CG-75125S .... CG-87125S .... CG-100125S CG-112125S CG-125125S CG-137125S Effective September, 2005 Copyright 2005 .... CG90-75125S .... CG90-87125S CG90-100125S CG90-112125S CG90-125125S CG90-137125S CG-SR15S CG-SR18S CG-SR16S CG-SR19S CG-SR20S CG-SR21S CG-SR22S CG-SR23S 800-621-1506 www.appletonelec.com PAGE 7