3MTM Locator Plate 3443-112 3MTM Platens 3442-44, 3442-9 Instructions for the assembly of 3MTM D Sub Connectors 8250 and 8350 1.0 General 3M manual and pneumatic assembly presses and accessory assembly equipment are recommended for the termination of 3MTM D Sub Connectors. 3M assembly equipment is offered to help reduce set-up time, to provide easier and faster assembly and to help reduce assembly error. The 3M Locator Plate 3443-112 and 3M Platen 3442-44 were designed to assemble the D Sub Connector 8250. The Locator Plate 3443-112 is used with the 3MTM Platen 3442-9 to assemble the D Sub Connector 8350. Connector Part Number 3436-1F Shut Height Setting Locator Plate Number Platen Part Number Assembly Presses 3640/3316 Assembly Presses 3335/3339-1 Assembly Press 8250 *3443-112 3442-44 15 15 1/2 3830 8350 *3443-112 3442-9 20 20 1/2 3830 *Included with the Locator Plate 3443-112 is a Platen 3442-44. The Platen 3442-44 can also be purchased separately. March 2013 78-9101-0518-4-B 2.0 Procedures for Set Up: 2.1 Adjust the shut height setting (see Figures 2 through 4). Platen 3442-44 (3442-9 not shown) Adjustment Shaft Mount Platen to Locator Plate Alignment Guides Platen Clip End Guide Assembly Pocket Locator Plate 3443-112 Assembly Press Base Mounting Holes (4 places) 3M cable types can be assembled to either connector with the Locator Plate 3443-112. Figure 1: 3MTM Locator Plate 3443-112 3.0 Procedures for Adjusting Shut Height 3.1 The shut height should be adjusted from the base before the locator plate is put into place. The 3MTM Assembly Presses 3316 and 3640 are adjusted with a knob at the top of the press. The 3MTM Assembly Press 3335 is adjusted with the collar on the press shaft, and the 3MTM Assembly Press 3830 is selfadjusting. The shut height adjustment is made from the base of the assembly press without the locator plate or platen in place. 3.2 3.3 Place the shut height gauge across the assembly press base. (See Figures 2 and 3) Figure 2: Shut Height Adjustment 3.4 3.5 Lower the handle of the assembly press until the handle casting makes contact with the press casting. Rotate the shut height to lower or raise adjustment feature until the bottom of the shaft contacts the desired position on the shut height gauge. (See Figures 3 and 4) Figure 3: 3MTM Assembly Press 3640 2 3.6 Install the 3MTM Locator Plate and the appropriate platen on the assembly press. The platen should be positioned parallel with the connector body and cover. Note: See the chart on page 1 for shut height settings. Figure 4: 3MTM Assembly Press 3335 4.0 4.1 Procedures for Adjusting Shut Height Grasp a 3MTM D Sub Connector cover strip between the thumb and forefinger of both hands, with the liner facing you. Rotate the outermost cover down against the adjacent cover on the strip, breaking it from the liner. Pull laterally away from the strip. Adhesive should be present on cover. (See Figure 5) Figure 5 4.2 Firmly press the ribbed side of the cable into alignment grooves on cover. The adhesive will help the cable stay in place. Visually inspect to ensure that: a. Cable is properly aligned to cover grooves. b. Cable end is flush with the cover for end terminations or perpendicular to cover for midspan terminations. (See Figure 6) Figure 6 4.3 4.4 Place the cable/cover sub assembly between the guides on the locator plate, cover side down. (See Figure 7) Position and orient connector body, contacts down, over the cable/cover sub-assembly, aligning with the body. (See Figure 7) Figure 7 3 4.5 4.6 Lower the ASSEMBLY PRESS HANDLE firmly to complete the Cable/Connector Assembly. (See Figure 8.) Raise the press handle and remove the completed assembly. Visually inspect to ensure that: a. Cover is fully seated and parallel with the body. b. Cable is properly aligned with the cover grooves. c. Cover retaining devices on the body are flush with the cover end. Figure 8 Customer and Technical Service Within the U.S.: Customer Service: 800-225-5373 Technical Support: 512-984-6703 Outside of the U.S.: For customer service and technical support, please contact your local 3M Electronic Solutions Division representative. 3M is a trademark of 3M Company. Important Notice PRODUCT USE: All statements, technical information and recommendations contained in this document are based upon tests or experience that 3M believes are reliable. However, many factors beyond 3M's control can affect the use and performance of a 3M product in a particular application, including the conditions under which the product is used and the time and environmental conditions in which the product is expected to perform. Since these factors are uniquely within the user's knowledge and control, it is essential that the user evaluate the 3M product to determine whether it is fit for a particular purpose and suitable for the user's application. Warranty; Limited Remedy; Limited Liability. 3M's product warranty is stated in its Product Literature available upon request. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M's option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M will not be liable for any indirect, special, incidental or consequential loss or damage arising from this 3M product, regardless of the legal theory asserted. Electronic Solutions Division Interconnect Products 6801 River Place Blvd. Austin, TX 78726-9000 800-225-5373 www.3Mconnector.com Please recycle. Printed in USA. (c) 3M 2013 78-9101-0518-4-B Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: 3M: 2340-6121TG 2340-6151TG 929842-01-25-30 2340-6211TG 2380-6121TB 2380-6221TB 2380-6221TG 2100/10TP100M 2100/34TP100M 2100/40TP100M 2320-6111TG 3442-39N 2330-6121TG 3442-44 3443-112 2316-6121TG 2350-6121TG 2308-6121TG 2314-6121TG 2328-6111TN 2322-6111TG 2325-6111TG 2306-6121TG 2304-6121TG 2380-6121TP 2303-6111TG 2340-6111TB 2340-6111TP 2307-6111TG 2304-6111TG 23026111TG 2315-6111TN 2319-6111TG 2314-6111TG 2310-6221TG 2340-6151TP 2310-6121TG 2340-6151TB 2380-6281TB 2380-6281TP 2380-6181TP 2380-6181TB 2340-6251TB 2340-6251TP 2340-6251TG 2302-6211TG 2340-6221TG 2310-6211TG 929971-01-20 2380-6221TP 929842-01-09-10 929842-01-11-10 929842-01-07-30 2340-6211TB 2340-6211TP 929842-01-05-30 929842-01-17-30 929971-01-10 2301-6111TN 2340-6111TN 23806121TN 62C64-1101EF 2380-6221TN 62C96-1201EF 62C64-1100EF 62C96-1200EF 2304-6111TN