Sep.2000
K
1.
2.
3.
4.
5.
1.
2.
3.
4.
5.
SNR
VNC
FNO
VN1
CN1
VP1
SPR
CP1
VPC
FPO
N SIDE P SIDE
G
F
M
L
0.64 MM SQ. PIN
(10 TYP.)
HH
C
A
Q
J
E
B
J
D
K
T
1P
N
C2E1 E2 C1
21345
2345
S - DIA.
(4 TYP.)
P - M6 THD.
(3 TYP.)
N - DIA.
(4 TYP.) R (8 TYP.)
SINK
SENS
OUT2
OUT1
GND
TEMP
VCC
FO
SR
IN
VN1
FNO
SNR
CN1
VNC
C2E1
E2
SINK
SENS
OUT2
OUT1
GND
TEMP
VCC
FO
SR
IN
C1
VP1
FPO
SPR
CP1
VPC
Description:
Mitsubishi Intelligent Power Mod-
ules are isolated base modules de-
signed for pow er switching applica-
tions operating at frequencies to
20kHz. Built-in control circuits pro-
vide optimum gate dr ive and pro-
tection for the IGBT and free-wheel
diode power devices.
Features:
uComplete Output Power
Circuit
uGate Drive Circuit
uProtection Logic
– Shor t Circuit
– Over Current
– Over Temperature
– Under V oltage
Applications:
uInverters
uUPS
uMotion/Servo Control
uPower Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM400DSA060 is a 600V,
400 Ampere Intelligent Power Mod-
ule.
Type Current Rating VCES
Amperes Volts (x 10)
PM 400 60
Dimensions Inches Millimeters
A 5.12 130.0
B 4.33±0.010 110.0±0.25
C 2.76 70.0
D 2.05±0.010 52.0±0.25
E 1.18 30.0
F 1.14 +0.04/-0.02 29.0 +1/-0.5
G 1.02 26.0
H 0.98 25.0
J 0.71 18.0
Dimensions Inches Millimeters
K 0.55 14.0
L 0.51 13.0
M 0.28 7.0
N 0.26 Dia. Dia. 6.5
P M6 Metric M6
Q 0.14 3.5
R 0.100 2.54
S 0.08 Dia. Dia. 2.0
T 0.016 0.42
Outline Drawing and Circuit Diagram
MITSUBISHI INTELLIGENT POWER MODULES
PM400DSA060
FLAT-BASE TYPE
INSULATED PACKAGE
Sep.2000
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Symbol Ratings Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC-20 to 100 °C
Mounting Torque, M6 Mounting Screws — 26 N · m
Mounting Torque, M6 Main Terminal Screws — 26 N · m
Module Weight (Typical) — 630 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) VCC(prot.) 400 Volts
Isolation Voltage (Main Terminal to Baseplate, AC 1 min.) Viso 2500 Vrms
Control Sector
Supply Voltage (Applied between VP1-VPC, VN1-VNC)V
D20 Volts
Input Voltage (Applied between C P1-VPC, CN1-VNC)V
CIN 10 Volts
Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc)V
FO 20 Volts
Fault Output Current (Sink Current at FPO, FNO T erminal) IFO 20 mA
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 5V) VCES 600 Volts
Collector Current, (TC = 25°C) IC400 Amperes
Peak Collector Current, (TC = 25°C) ICP 800 Amperes
Supply Voltage (Applied between C1 - E2) VCC 450 Volts
Supply Voltage, Surge (Applied between C1 - E2) VCC(surge) 500 Volts
Collector Dissipation PC1140 Watts
MITSUBISHI INTELLIGENT POWER MODULES
PM400DSA060
FLA T-BASE TYPE
INSULATED PACKAGE
Sep.2000
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 500 650 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C 650 910 — Amperes
Over Current Delay Time toff(OC) VD = 15V — 5 — µs
Over Temperature Protection OT Trip Level 100 110 120 °C
OTrReset Level 85 95 105 °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UVrReset Level — 12.5 — Volts
Supply Voltage VDApplied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts
Circuit Current IDVD = 15V, VCIN = 5V, VN1-VNC —2330mA
VD = 15V, VCIN = 5V, VXP1-VXPC —2330mA
Input ON Threshold Voltage Vth(on) Applied between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage Vth(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts
PWM Input Frequency fPWM 3-φ Sinusoidal — 15 20 kHz
Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V — 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — ms
SXR T erminal Output V oltage VSXR -20°C≤Tj ≤125°C, Rin = 6.8 kΩ (SPR, SNR) 4.5 5.1 5.6 Volts
MITSUBISHI INTELLIGENT POWER MODULES
PM400DSA060
FLA T-BASE TYPE
INSULATED PACKAGE
Sep.2000
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25°C——1mA
VCE = VCES, Tj = 125°C——10mA
Emitter-Collector Voltage V EC -IC = 400A, VD = 15V, VCIN = 5V — 1.9 2.8 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 400A — 1.8 2.6 Volts
VD = 15V, VCIN = 0V, IC = 400A, — 1.9 2.7 Volts
Tj = 125°C
Inductive Load Switching Times ton 0.5 1.4 2.5 µs
trr VD = 15V, VCIN = 0 ↔ 5V — 0.15 0.3 µs
tC(on) VCC = 300V, IC = 400A — 0.4 1.0 µs
toff Tj = 125°C — 2.0 3.0 µs
tC(off) — 0.5 1.0 µs
Thermal Characteristics
Characteristic Symbol Condition Min. T yp. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.11 °C/Watt
Rth(j-c)F Each FWDi — — 0.18 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.038 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across C1-E2 Terminals 0 ~ 400 Volts
VDApplied between VP1-VPC, VN1-VNC 15 ± 1.5 Volts
Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC 4.0 ~ VSXR Volts
PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz
Minimum Dead Time tdead Input Signal ≥ 3.5 µs
MITSUBISHI INTELLIGENT POWER MODULES
PM400DSA060
FLA T-BASE TYPE
INSULATED PACKAGE
Sep.2000
MITSUBISHI INTELLIGENT POWER MODULES
PM400DSA060
FLA T-BASE TYPE
INSULATED PACKAGE
0
1
2
3
4
5
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, IC, (AMPERES)
SATURATION VOLTAGE VCE(sat), (VOLTS)
00100 900500 700
VD = 15V
VCIN = 0V
Tj = 25oC
Tj = 125oC
300 0
1
2
3
4
5
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
VCE(sat), (VOLTS)
12 14 16 18 20
6IC = 400A
VCIN = 0V
Tj = 25oC
Tj = 125oC
012
0
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
COLLECTOR CURRENT, IC, (AMPERES)
35
1000
4
13
800
600
200
400
Tj = 25oC
VCIN = 0V
VD = 17V
15
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, ton, toff, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
101102103
10-1
100
101
toff
VCC = 300V
VD = 15V
Inductive Load
Tj = 25oC
Tj = 125oC
ton
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, tc(on), tc(off), (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
101102103
10-1
100
101
tc(off)
tc(on)
VCC = 300V
VD = 15V
Inductive Load
Tj = 25oC
Tj = 125oC
tc(off)
tc(on)
COLLECTOR REVERSE CURRENT, -IC, (AMPERES)
REVERSE RECOVERY TIME, trr, (µs)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
101102103
10-2
10-1
100
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
101
102
103
VCC = 300V
VD = 15V
Inductive Load
Tj = 25oC
Tj = 125oC
trr
Irr
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
COLLECTOR REVERSE CURRENT, -IC, (AMPERES)
DIODE FORWARD CHARACTERISTICS
00
1000.5 1.0 1.5 2.0 2.5 3.0
101
102
103
Tj = 25oC
Tj = 125oC
VD = 15V
VCIN = 5V
40
60
80
100
120
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
SUPPLY VOLTAGE, VD, (VOLTS)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
13 15 17 19 21
Tj = 25oC
0
60
80
100
120
140
OVER CURRENT TRIP LEVEL VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, TC, (oC)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
0 40 80 120 160
VD = 15V
0
Sep.2000
MITSUBISHI INTELLIGENT POWER MODULES
PM400DSA060
FLA T-BASE TYPE
INSULATED PACKAGE
40
60
80
100
120
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, TC, (oC)
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
0 40 80 120 160
VD = 15V
0
10
11
12
13
14
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDENCY
(TYPICAL)
JUNCTION TEMPERATURE, TC, (oC)
UV TRIP-RESET LEVEL,
UV, UVr, (VOLTS)
0 16040 80 120
UV
UVr
0
TIME, (s)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(Each IGBT)
101
10-1 100101
100
10-1
10-2
10-3
SINGLE PULSE
STANDARD VALUE = Rth(j-c)Q = 0.11oC/W
10-2
10-3
TIME, (s)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(Each FWDi)
101
10-1 100101
100
10-1
10-2
10-3
SINGLE PULSE
STANDARD VALUE = Rth(j-c)F = 0.18oC/W
10-2
10-3