HexaShield High-Performance EMC/EMI Adaptors Product Facts Superior EMC/EMI Shielding Performance Simple installation Easy reentry Simplified maintenance and repair Excellent mechanical and environmental resistance Efficient strain relief Flexibility Versatility Applications Tyco Electronics, a longtime leader in harnessing technology, has written a new chapter in EMC shielding with the introduction of the Raychem HexaShield EMC adapter. Designed to provide EMC protection solutions for both commercial and military applications, HexaShield adapters represent a significant improvement over pigtail termination methods. By providing 360-degree EMC shielding on the termination area of each individual cable, HexaShield adapters provide outstanding shielding effectiveness. HexaShield adapters are simple to install, easy to maintain, and dependably resistant to mechanical and environmental stresses. Designed to corresponding connector specifications. Installation Procedures Principal points and features Easy reentry: To insert or remove ferrules from the HexaShield adapter, simply loosen the back nut. Superior protection: No degradation of shielding performance. Up to four shielded cables accommodated by each ferrule. Mechanical and environmental protection equal to backshells complying with MIL-C-85049 Category 3B. Strain relief on each individual cable. Weight reduction, by possibly eliminating the need for overall shielding. Compact size - not exceeding outer diameter of connector. Platings Available* Electroless nickel (MIL-DTL-26074) Olive drab cadmium (QQ-P-416 Type II Class 3) *Contact Tyco Electronics for additional platings Installation procedure for HET-A-02X and HET-A-04X (RPIP-696-00) Available in straight, 45 and 90 angles, as well as swept and long bodies. Simple, one-piece assembly and installation 1. Solder cable or wire shield to a ferrule with a Raychem heat-shrinkable SolderShield terminator. 2. Clip ferrule into one of the grounding star cavities. 3. Secure the back nut of the HexaShield adapterso that the conic ring assembly automatically compresses the ferrules. Raychem Product Specifications RB-110 and RB-114 -- Installation procedure for HET-03X (RPIP-696-03) General procedure for ARINC 600 Size II General procedure for cylindrical connectors (RPIP-696-01) connectors, straight body (RPIP-696-04) General procedure for ARINC 600 Size III -- connectors (RPIP-696-02) General procedure for cylindrical connectors, right-angle body (RPIP-696-07) -- -- 1 Catalog 1654507 Revised 5-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 HexaShield High-Performance EMC/EMI Adaptors Kit Descriptions Hexashield Adapters for Circular Connectors: Straight, 45and 90 Assemblies Item 1 2 3 4 5 6 7 8 Item -1 -2 -3 -C Description Straight adapter assembly Conic ring assembly Star Plain (Standard) Drilled (Option) Split (Option) _ Straight adapter assembly - "L" version - nominally 0.5" [12.7] longer body 45 adapter assembly - welded 45 adapter assembly - swept 90 adapter assembly - welded 90 adapter assembly - swept Standard products shown. Variants available on request. Split star assemblies are shown on relevant S.C.D's where applicable. 1 1 2 2 3 3 c 4 HexaShield Version Back Nut Tinel adapter assembly Tinel-Lock ring for single braid Bandstrap adapter assembly Conduit adapter 5 6 7 8 HexaShield Adapters for ARINC 404/600 Connectors: Sizes 1, 2, 3 and 4 Assemblies Item 1 2 3 4 5 6 7 Description Left side support Right side support Retention bars Body assemblies Body Holding nut Conic ring assembly Star _ Back nut Cavity plug assemblies Plug Holding nut Pan head screws - 4-40 UNC Spring washers ARINC 600 Size 2 shown Stars are available as plain, drilled or split. See relevant S.C.D's for further information 2 Catalog 1654507 Revised 5-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 HexaShield High-Performance EMC/EMI Adaptors Ordering Information Part Numbering for Standard Products HexaShield Adapter for Circular Connectors HEXYY L -AY -00 S -YY -AY -Y -DS Drilled Star: *See applicable SCD for star options Type of Back Nut: 1 = Standard back nut 2 = Clamping nut for tinel ring (for overbraid protection) 3 = Clamping nut with bandstrap C = Clamping nut for conduit applicator Max. number of ferrules that can be accommodated *See applicable SCD for options Hexashield Size Code: *See applicable SCD for order number (shell size) S = Swept version Configuration: 00 = Straight body 45 = 45 degree angle body 90 = 90 degree angle body Type of Plating: B = Cadmium plated C = Electroless nickel L = Long body *See applicable SCD for availability Connector Code Number: 21 = MIL-C-26482 Series 1 40 = MIL-DTL-38999 Series 3 and 4 41 = MIL-DTL-38999 Series 1 and 2 54 = MIL-DTL-38723 Series 1 and 3 MIL-C-25482 Series 2 3 Catalog 1654507 Revised 5-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 HexaShield High-Performance EMC/EMI Adaptors Ordering Information (Continued) HexaShield Adapter for Collins Connectors HEXDB-AC-00-A9-1 00 = Straight body 90 = Right-angle body HexaShield Adapter for ARINC 600 Connectors HEXA6-AY-00-YY-AY-Y Number of ferrules: 18 for ARINC 600 size II (A and B cavities) 25 for ARINC 600 size II (A, B and C cavities) 18 for ARINC 600 size III (A and B cavities) *See applicable SCD for options ARINC Connector Size: 02 = ARINC 600 size II 03 = ARINC 600 size III Configuration: 00 = Straight body 90 = Right-angle body Plating: B = Cadmium plated C = Electroless nickel Part Numbering of Ferrule Kits HET-A-02X for small-size cable with SolderShield terminator HET-A-03X for connection of unshielded cables ferrules with heat-shrinkable tubing (no shield) HET-A-04X for large-size cables with SolderShield terminator Type of Plating: B = Cadmium plated C = Electroless nickel HEX07-AX ferrule - solid blank for use when a HET-A is not needed Type of Plating: B = Cadmium plated C = Electroless nickel *Not all part numbers are standard; your local Tyco Electronics representative will assist you in selecting the appropriate standard product 4 Catalog 1654507 Revised 5-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Trim off for 3-hole punch Clamping nut version: 1 = Clamping nut alone 2 = Clamping nut for tinel ring HexaShield High-Performance EMC/EMI Adaptors EMC Performance Product Facts Transfer Impedance Outperforms traditional pigtail termination, especially in HIRF performance Withstands 10-kA peak current lightning transients of SAE AE4L-87-3 10 75 95 Zt (m/m) 1.0 105 115 .1 125 .01 .01 10 1.0 Frequency (MHz) .1 Shielding effectiveness (dB) 85 135 1000 100 Trim off for 3-hole punch HexaShield size: 23 Cable: Raychem 5024H8424 (one cable installed) Test method: CEI 96-1 Protection Level Generalized system performance (Actual system performance in any one test method may differ.) 100 HexaShield terminated, shielded, twisted pairs without overbraid 80 dB 60 40 Pigtailed, shielded twisted pairs 20 0 Frequency spectrum of threats Pigtailed, shielded twisted pairs with overbraid 0 10 100 MHz 1000 10,000 Lightning EMP Cross talk HIRF Frequency spectrum of test methods Lightning Surface transfer impedance Bulk cable injection Radiated susceptibility Stirred mode 5 Catalog 1654507 Revised 5-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 HexaShield High-Performance EMC/EMI Adaptors Civilian and military aircraft Avionics Fighter aircraft Missiles and launch support systems Armored and military support vehicles Navy ships (total shipboard hardening) Military communications Engines (FADEC harness hardening) Typical HexaShield Applications HexaShield Product Range Accommodates the following connector types*: MIL-C-26482 Series 1 MIL-DTL-38999 Series 1, 2, 3, and 4 MIL-C-26482 Series 2 MIL-DTL-83723 Series 1 and 3 DBAD ARINC 600 ARINC 404 *Please contact Tyco Electronics for other connector types and special requests. Support Services Central America South America Other Latin/South American Countries United States Canada Mexico Technical Support 1-800-522-6752 1-905-470-4425 01-800-733-8926 52-55-5-729-0425 55-11-3611-1514 57-1-240-9396 Tooling Assistance 1-800-522-6752 1-905-470-4425 01-800-733-8926 52-55-5-366-0224 55-11-4034-6021 57-1-240-9396 Customer Service 1-800-522-6752 1-905-475-6222 01-800-733-8926 52-55-5-729-0431 55-11-3611-1311 57-1-240-9396 Product Information by FAX 1-800-522-6752 1-800-245-4356 01-800-733-8926 52-55-5-729-0431 1-717-986-3500 57-1-240-9396 6 Catalog 1654507 Revised 5-03 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171