Altivar® 12
variable speed drives
For 3-phase motors from 0.18 to 4 kW
Catalog
2010
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Contents Altivar® 12
variable speed drives
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Selection guide ......................................6
Introduction .........................................8
Specications ......................................10
References .........................................14
Dimensions and mounting recommendations . . . . . . . . . . . . 18
Connections and installation recommendations . . . . . . . . . . 22
Combinations for customer assembly ...................24
Functions ..........................................26
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Small
Intuitive
Make the most of your energySM
Reliable
High-performance
The Altivar® 12 variable speed drive gives you greater reliability
and simplicity of operation to run all your applications.
• The smallest drive with integrated EMC for compact
machines
• Ever more intuitive and user-friendly programming
and menus
• Can be configured with the power off, even in its packaging
• Designed to withstand even the harshest environments
• Quick and simple to set up
• No compromise on quality; components are designed to last
10 years
Collaborative
design…
We surveyed our
customers and
users to deter-
mine their needs.
The result is
the innovative
Altivar 12.
Altivar 12:
Innovative drives technology . . .
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The Altivar 12 is well-suited for use in applications involving simple
industrial machines or certain consumer machines. Its compact size,
high performance and discreet appearance make it particularly attrac-
tive for use in the following sectors:
• Food industry (ventilation of catering kitchens, bagging machines,
bakers’ kneading machines, greenhouses, etc.)
• Small handling applications (car washes, conveyors, etc.)
•Medicalandhealthsector(medicalbeds,tnessmachines)
• Machines with a single-phase socket (wood-working machines,
surface polishing and cleaning machines, swimming pool or irrigation
pumps, hydromassage bathtubs, etc.)
• New markets (solar applications, etc.)
• Simple mechanical applications (2-speed motors, DC motors,
mechanical drives, etc.)
Designed for easy integration
•Upgradeyourmachinesandmakethemmoreefcient.
With its advanced functions (integrated PID, multi-speed),
the Altivar 12 increases your productivity
• Communicate easily with all the other parts of your machine via
the integrated universal Modbus® serial link
• Reduce the depth of your equipment. The baseplate-mounted
version dissipates heat into the machine frame
Small Economical
The small format and advanced
functions of the Altivar 12 means
that it can easily replace any
existing drive in its category.
• Design: Save time by using the SoMove™
congurationsoftwareworkshop
•Commissioning:Quickercongurationwiththe
“power off” download function
• Wiring and mounting: Quicker and easier
installation with integrated Modbus communication
. . . combines efficiency with intelligence
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Easy to integrate – the Altivar 12 is an extremely efficient drive. Its design and rugged
components make it both reliable and durable.
No compromise on quality
• Higher performance for your motors with:
-Factorysettingsthatprovideahighqualitydrivefromtheveryrsttimethe
power is turned on
-IntegrationofStandard(U/f),Performance(sensorlessuxvectorcontrol,or
SVC)andPump/Fan(quadraticproleKn²)controlproles
- High dynamic performance on acceleration as well as on braking
- Excellent speed regulation on machine load surges
• Reduced noise and maintenance with:
- No fan on models up to 0.75 kW at 240 V
-Cassettetypefan,operatesautomaticallyondetectionofspecictemperature
setting
•Designedforeasyttingandwiring:
- Using a single tool
- Power terminals not tightened, ready for wiring
- Easy access angles
- Numerous, easy-to-identify markings
• Fast detection and protection against motor current peaks associated with
certainapplications(motorswitching,catching-on-the-y,etc.)
• Perfect integration of single-phase 240 V model into the electrical network,
thankstoitsbuilt-inEMClter
Fan can be changed without the
need for any tools.
Practical, recyclable packaging. You can
congureyourproductinitspackaging
without breaking the guarantee seal.
Green
Sturdy
Easy to
identify
• Average 30% energy savings (with the Pump/Fan control
prole)forthemajorityofapplications
• Less cardboard to be recycled - only one box is used for
bulk orders
• New generation
long-life compo-
nents (10-year
service life under
normal operating
conditions)
• Cards coated
(standard).
Resistance to
disturbed power
supplies has been
increased to
withstand harsh
environments
• Allidentication
markings on the
product are on
a hinged door on
front panel
• Easyidentication
of connections
Altivar 12:
High-performance plus easy integration and configuration . . .
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The Altivar® 12 variable speed drive is immediately operational. It’s configured using
its notched wheel or from the SoMove software workshop. The file that is generated
can be downloaded to the product even while it is still in its packaging, using the
Multi-Loader console.
Save time on commissioning
• Drivecanbeconguredbeforeitisreceived(bythedistributor),
duringstorage(bythestorekeeper)orduringttingbefore
electricalenclosureispoweredupforthersttime
• Noadjustmentrequired.Aquickstartguideisprovidedfor
immediate setup
• Work in the language of your choice with the SoMove software
workshop, that can be downloaded free of charge from:
www.schneider-electric.us
• Select the functions you need from the menu
• Bluetooth® wireless connection option for PC available for greater
ease of use
Save time on programming
• Navigation button provides easy menu access. You can set the
parametersofyourapplicationwithjustafewclicks
• Three-level tree structure
- Reference Mode: In local operation (On/Off buttons) and for speed
adjustmentanddisplay
- Monitoring Mode: For displaying parameters
-CongurationMode:Forconguringyourapplicationsandsettings
Save time on wiring
• Easyaccesstoallwiringandadjustmentfunctionsonfrontpanelvia
sealable hinged door
• IntegratedEMClterin240Vsingle-phaseversions
• No need to remove terminal cover to wire power section
• Only one screwdriver needed for wiring both the control and power
sections
• Less wiring needed with integrated Modbus communication
Use SoMove™conguration
software to customize your
menus and save time during
operation (possible for up to
25 parameters)
Fast
Versatile
With the Multi-Loader
consoleyoucancongure
10 drives in their packaging
is less than 5 minutes, with
no power supply!
The Altivar 12 VFD range is
designed for 120 to 240 V
power supplies. For your
specicrequirementsin
multiple applications, see
the complete Altivar® range
on our website:
www.schneider-electric.us
. . . lets you communicate intuitively with your applications
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Pumps and fans
(industrial)
Complex machines
0.37 to 800 0.37 to 630
– –
0.37 to 5.5 0.37 to 5.5
– –
0.75 to 90 0.37 to 75
0.75 to 630 0.75 to 500
– –
2.2 to 7.5 1.5 to 7.5
– –
2.2 to 800 1.5 to 630
0.1 to 500 Hz for the entire range
0.1 to 599 Hz up to 37 kW at 200 to 240 V a and 380 to 480 V
a
0.1 to 500 Hz for the entire range
0.1 to 599 Hz up to 37 kW at 200 to 240 V a and 380 to 480 V a
Sensorlessuxvectorcontrol
Voltage/frequency ratio (2 or 5 points)
Energy saving ratio
Flux vector control with or without sensor
Voltage/frequency ratio (2 or 5 points)
ENA System
Vector control without speed feedback Vector control with or without speed feedback
120% of the nominal motor torque for 60 seconds 220% of nominal motor torque for 2 seconds
170% for 60 seconds
> 100 > 150
8 16
2 to 4 2 to 4
6 to 20 6 to 20
1 to 3 1 to 3
0 to 8 0 to 8
2 to 4 2 to 4
Modbus and CANopen
Modbus TCP Daisy Chain, Modbus/Uni-Telway, EtherNet/IP,
DeviceNet, PROFIBUS DP V0 and V1, In t e r Bu s , CC-Link,
Lo n Wo r k s , METASYS N2, APOGEE FLN, BACnet
Modbus TCP Daisy Chain, Modbus/Uni-Telway, EtherNet/IP, DeviceNet,
PROFIBUS DP V0 and V1, In t e r Bu s , CC-Link
I/O extension cards, “Controller Inside” programmable card,
multi-pump cards, encoder interface cards
Interface cards for incremental, resolver, SinCos, SinCos Hiperface®, EnDat® or SSI encoders,
I/O extension cards, Controller Inside programmable card
IP 54 or IP 65 remote graphic display terminal
SoMove setup software
SimpleLoaderandMulti-Loadercongurationtools
IEC/EN 61800-5-1, IEC/EN 61800-3 (environments 1 and 2, C1 to C3), IEC/EN 61000-4-2/4-3/4-4/4-5/4-6/4-11
e, UL, CSA, DNV, C-Tick, NOM, GOST
ATV61 ATV71
Please refer to the "Altivar 61 variable speed drives" catalog Please refer to the "Altivar 71 variable speed drives" catalog
Selection guide Altivar® 12
variable speed drives
Type of machine Simple machines Pumps and fans
(building (HVAC)) (1)
Power range for 50 to 60 Hz (kW) line supply 0.18 to 4 0.18 to 15 0.75 to 75
Single-phase 100 to 120 V (kW) 0.18 to 0.75 – –
Single-phase 200 to 240 V (kW) 0.18 to 2.2 0.18 to 2.2 –
Three-phase 200 to 230 V (kW) – – –
Three-phase 200 to 240 V (kW) 0.18 to 4 0.18 to 15 0.75 to 30
Three-phase 380 to 480 V (kW) – – 0.75 to 75
Three-phase 380 to 500 V (kW) – 0.37 to 15 –
Three-phase 500 to 600 V (kW) – – –
Three-phase 525 to 600 V (kW) – 0.75 to 15 –
Three-phase 500 to 690 V (kW) – – –
Drive Output frequency 0.1 to 400 Hz 0.1 to 500 Hz 0.1 to 200 Hz
Type of control Asynchronous motor Standard (voltage/frequency)
Performance(sensorlessux
vector control)
Pump/fan(Kn2 quadratic
ratio)
Standard (voltage/frequency)
Performance(sensorlessux
vector control)
Energy saving ratio
Sensorlessuxvectorcontrol
Voltage/frequency ratio
(2 points)
Energy saving ratio
Synchronous motor –
Transient overtorque 150 to 170% of the nominal
motor torque
170 to 200% of the nominal
motor torque
120% of the nominal motor
torque
Functions
Number of functions 40 50 50
Number of preset speeds 8 16 7
Number
of I/O
Analog inputs 1 3 2
Logic inputs 4 6 3
Analog outputs 1 1 1
Logic outputs 1 – –
Relay outputs 1 2 2
Communication Embedded Modbus®Modbus and CANopen Modbus
As an option – CANopen Daisy Chain,
DeviceNet, PROFIBUS DP,
Modbus TCP, FIPIO®
Lo n Wo r k s , METASYS N2,
APOGEE FLN, BACnet
Cards (available as an option) –
Dialog tools IP 54 or IP 65 remote terminal IP 54 or IP 65 remote terminal
IP 54 remote graphic display
terminal
IP 50 remote terminal
Conguration tools SoMove setup software
SimpleLoaderandMulti-Loadercongurationtools
PCSoft setup software for
ATV21
Standards and certications IEC/EN 61800-5-1, IEC/EN 61800-3 (environments 1 and 2, categories C1 to C3)
e, UL, CSA, C-Tick, NOM, GOST EN 55011: Group 1, class A
and class B with option card.
e, UL, CSA, C-Tick, NOM
References ATV12 ATV312 ATV21
Pages 14 Please refer to the
"Altivar 312 variable speed
drives" catalog
Please refer to the "Altivar 21
variable speed drives" catalog
(1) Heating Ventilation Air Conditioning
See more technical information online at www.schneider-electric.us
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Pumps and fans
(industrial)
Complex machines
0.37 to 800 0.37 to 630
– –
0.37 to 5.5 0.37 to 5.5
– –
0.75 to 90 0.37 to 75
0.75 to 630 0.75 to 500
– –
2.2 to 7.5 1.5 to 7.5
– –
2.2 to 800 1.5 to 630
0.1 to 500 Hz for the entire range
0.1 to 599 Hz up to 37 kW at 200 to 240 V a and 380 to 480 V
a
0.1 to 500 Hz for the entire range
0.1 to 599 Hz up to 37 kW at 200 to 240 V a and 380 to 480 V a
Sensorlessuxvectorcontrol
Voltage/frequency ratio (2 or 5 points)
Energy saving ratio
Flux vector control with or without sensor
Voltage/frequency ratio (2 or 5 points)
ENA System
Vector control without speed feedback Vector control with or without speed feedback
120% of the nominal motor torque for 60 seconds 220% of nominal motor torque for 2 seconds
170% for 60 seconds
> 100 > 150
8 16
2 to 4 2 to 4
6 to 20 6 to 20
1 to 3 1 to 3
0 to 8 0 to 8
2 to 4 2 to 4
Modbus and CANopen
Modbus TCP Daisy Chain, Modbus/Uni-Telway, EtherNet/IP,
DeviceNet, PROFIBUS DP V0 and V1, In t e r Bu s , CC-Link,
Lo n Wo r k s , METASYS N2, APOGEE FLN, BACnet
Modbus TCP Daisy Chain, Modbus/Uni-Telway, EtherNet/IP, DeviceNet,
PROFIBUS DP V0 and V1, In t e r Bu s , CC-Link
I/O extension cards, “Controller Inside” programmable card,
multi-pump cards, encoder interface cards
Interface cards for incremental, resolver, SinCos, SinCos Hiperface®, EnDat® or SSI encoders,
I/O extension cards, Controller Inside programmable card
IP 54 or IP 65 remote graphic display terminal
SoMove setup software
SimpleLoaderandMulti-Loadercongurationtools
IEC/EN 61800-5-1, IEC/EN 61800-3 (environments 1 and 2, C1 to C3), IEC/EN 61000-4-2/4-3/4-4/4-5/4-6/4-11
e, UL, CSA, DNV, C-Tick, NOM, GOST
ATV61 ATV71
Please refer to the "Altivar 61 variable speed drives" catalog Please refer to the "Altivar 71 variable speed drives" catalog
See more technical information online at www.schneider-electric.us
Type of machine Simple machines Pumps and fans
(building (HVAC)) (1)
Power range for 50 to 60 Hz (kW) line supply 0.18 to 4 0.18 to 15 0.75 to 75
Single-phase 100 to 120 V (kW) 0.18 to 0.75 – –
Single-phase 200 to 240 V (kW) 0.18 to 2.2 0.18 to 2.2 –
Three-phase 200 to 230 V (kW) – – –
Three-phase 200 to 240 V (kW) 0.18 to 4 0.18 to 15 0.75 to 30
Three-phase 380 to 480 V (kW) – – 0.75 to 75
Three-phase 380 to 500 V (kW) – 0.37 to 15 –
Three-phase 500 to 600 V (kW) – – –
Three-phase 525 to 600 V (kW) – 0.75 to 15 –
Three-phase 500 to 690 V (kW) – – –
Drive Output frequency 0.1 to 400 Hz 0.1 to 500 Hz 0.1 to 200 Hz
Type of control Asynchronous motor Standard (voltage/frequency)
Performance(sensorlessux
vector control)
Pump/fan(Kn2 quadratic
ratio)
Standard (voltage/frequency)
Performance(sensorlessux
vector control)
Energy saving ratio
Sensorlessuxvectorcontrol
Voltage/frequency ratio
(2 points)
Energy saving ratio
Synchronous motor –
Transient overtorque 150 to 170% of the nominal
motor torque
170 to 200% of the nominal
motor torque
120% of the nominal motor
torque
Functions
Number of functions 40 50 50
Number of preset speeds 8 16 7
Number
of I/O
Analog inputs 1 3 2
Logic inputs 4 6 3
Analog outputs 1 1 1
Logic outputs 1 – –
Relay outputs 1 2 2
Communication Embedded Modbus®Modbus and CANopen Modbus
As an option – CANopen Daisy Chain,
DeviceNet, PROFIBUS DP,
Modbus TCP, FIPIO®
Lo n Wo r k s , METASYS N2,
APOGEE FLN, BACnet
Cards (available as an option) –
Dialog tools IP 54 or IP 65 remote terminal IP 54 or IP 65 remote terminal
IP 54 remote graphic display
terminal
IP 50 remote terminal
Conguration tools SoMove setup software
SimpleLoaderandMulti-Loadercongurationtools
PCSoft setup software for
ATV21
Standards and certications IEC/EN 61800-5-1, IEC/EN 61800-3 (environments 1 and 2, categories C1 to C3)
e, UL, CSA, C-Tick, NOM, GOST EN 55011: Group 1, class A
and class B with option card.
e, UL, CSA, C-Tick, NOM
References ATV12 ATV312 ATV21
Pages 14 Please refer to the
"Altivar 312 variable speed
drives" catalog
Please refer to the "Altivar 21
variable speed drives" catalog
(1) Heating Ventilation Air Conditioning
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Altivar® 12
variable speed drives
Introduction
Introduction
The Altivar® 12 drive is a frequency inverter for three-phase 200 to 240 V
asynchronous motors rated from 0.18 kW to 4 kW.
Easy Plug & Play installation, compact size, integrated functions and alternative
base plate version make it particularly suitable for applications involving simple
industrial machines and certain consumer machines.
By considering the constraints governing installation and use at the product design
stage, we have been able to offer a reliable, cost-effective solution to manufacturers
of compact simple machines (OEMs) and installers.
The Altivar 12 variable speed drive features:
b Drivefactory-congurationforstart-upwithouttheneedforanyadjustment
b Multi-Loadercongurationtoolforloadingacongurationontothedrivewithout
taking it out of its packaging
b Labelledterminalstoreducewiringtime;driveidenticationonthefrontpanel
b Alternative delivery option of multiple units in a single special package (1). For
example… with the individually-shipped drives, it is possible to load a
congurationintoeachdrivewithouttakingthemoutofthepackaging.
Applications
Applications for simple industrial machines
b Handling (small conveyors, etc.)
b Packaging (small labelling machines, small bagging machines, etc.)
b Pumping applications (suction pumps, centrifugal pumps, circulating pumps,
mono-pump and multi-pump stations, etc.)
b Machinesequippedwithafan(airorsmokeextraction,plasticlmmaking
machines, ovens, boilers, washing machines, etc.)
Applications for consumer machines
b Handling (access barriers, rotating advertising hoardings, etc.)
b Machines for health-related areas (medical beds, hydromassage equipment,
running machines, etc.)
b Food and beverage industry machines (mills, kneading machines, mixers, etc.)
Other types of application
b Food and beverage industry (battery farming, greenhouses, etc.)
b Miscellaneous applications (mobile machines and small appliances equipped with
a power socket, etc.)
b Applications which traditionally use other solutions:
v 2-speed motor, DC motor, mechanical drive, etc.
v Single-phase motor for pump and fan applications using mechanical control;
the “Altivar 12 + three-phase motor” solution adapts the power to the requirements
of the driving application, thus reducing energy consumption.
Functions
In addition to the functions usually available on this type of drive, the Altivar 12 drive
also features the following:
b Switching between local control and control via the terminals
b Motorcontrolproles:standard,performanceandpump/fan
b Frequency skip
b Preset speeds
b PID regulator
b S ramp, U ramp, ramp switching
b Freewheel stop, fast stop
b Jog operation
b ConguringthelogicandanalogI/O
b Underload and overload detection
b Viewing the state of the logic inputs on the drive display
b Conguringhowtheparametersaredisplayed
b Error log, etc.
(1) Depending on the model (see page 14)
Specications:
page 10
References:
page 14
Dimensions:
page 18
Connections:
page 22
Functions:
page 26
ATV12 drive controlling a mixer
ATV12 drive controlling a pumping station
ATV12 drive controlling an access barrier
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Introduction (continued) Altivar® 12
variable speed drives
An optimum solution
The Altivar® 12 range of variable speed drives extends across a range of motor
power ratings from 0.18 kW to 4 kW on three types of power supply: Two standard
versions are available:
Drive with heatsink for normal environments and fan-cooled enclosure:
v 100 to 120 V single-phase, 0.18 kW to 0.75 kW (ATV12HpppF1)
v 200 to 240 V single-phase, 0.18 kW to 2.2 kW (ATV12HpppM2)
v 200 to 240 V three-phase, 0.18 kW to 4 kW (ATV12HpppM3)
Drive on a base plate for mounting on the machine frame; the frame surface area
should allow heat to dissipate:
v 100 to 120 V single-phase, 0.18 kW to 0.37 kW (ATV12H018F1, P037F1)
v 200 to 240 V single-phase, 0.18 kW to 0.75 kW (ATV12H018M2, PpppM2)
v 200 to 240 V three-phase, 0.18 kW to 4 kW (ATV12H018M3, PpppM3)
Note: The Altivar 12 drive output voltage is 200 to 240 V three-phase, regardless of the type of
drive line supply.
The Altivar 12 drive utilizes standard Modbus communication protocol, and can be
accessed via the RJ45 connector located on the underside of the drive 4.
The entire range conforms to international standards IEC/EN 61800-5-1 and
IEC/EN61800-3,isUL,CSA,C-Tick,NOM,GOSTcertiedandhasbeendeveloped
to meet the requirements of directives regarding the protection of the environment
(RoHS, WEEE) as well as those of European Directives to obtain the e mark.
Electromagnetic compatibility (EMC)
TheintegrationofalevelC1EMClterinATV12ppppM2 drives and the handling of
EMC simplify installation and make it very inexpensive to bring the device into
conformity to obtain the e mark.
ThisEMCltercanbedisconnectedviaaninternalswitch6.
ATV12ppppF1 and ATV12ppppM3drivesaredesignedwithoutanEMClter.Filters
are available as an option and can be installed by the customer to reduce
the level of emissions (see page 16).
External accessories and options
External accessories and options can be used with Altivar 12 drives:
EMC conformity kits, plates for direct mounting on 35 mm DIN rails, etc.
Braking units combined with a braking resistor, motor chokes, additional EMC input
lters,etc.
Dialog and conguration tools
Human/Machine Interface (HMI)
The 4-digit display 1 can be used to display states and faults, access parameters
and modify them via the navigation button 2.
The RUN and STOP buttons 3 can be made accessible on the front panel by removing
the blanking plate 5fromthedoor;theymustbeconguredinordertobeactive.
Simple Loader and Multi-Loader conguration tools
TheSimpleLoadertoolenablesonepowered-updrive'scongurationtobe
duplicated on another powered-up drive.
TheMulti-LoadertoolenablescongurationsfromaPCordrivetobecopiedand
duplicated on another drive; the drives do not need to be powered up.
SoMove™ setup software
TheSoMovesetupsoftwarecanbeusedwiththeAltivar12driveforconguration,
adjustment,debugging(usingtheOscilloscopefunction)andmaintenance,justasit
can for all other Schneider Electric variable speed drives and starters. It can also be
used to customize the integrated display terminal menus. It can be used with a direct
connection or a Bluetooth® wireless connection.
Remote display terminal
The Altivar 12 drive can be connected to a remote display terminal, available as an
option. This terminal can be mounted on an enclosure door with IP 54 or IP 65
degree of protection. The maximum operating temperature is 50°C. It provides
access to the same functions as the Human/Machine Interface.
Specications:
page 10
References:
page 14
Dimensions:
page 18
Connections:
page 22
Functions:
page 26
Drive with heatsink
ATV12H075M2
Drive on base plate
ATV12P075M2
Remote terminal
with cover closed
Remote terminal with cover
open: RUN, FWD/REV and
STOP buttons accessible
3
2
5 4
1
ATV12H075M2 with door on
front panel open
6
Multi-Loader
conguration tool
1
2
3
4
5
6
7
8
9
10
10
Specications Altivar® 12
variable speed drives
Introduction:
page 8
References:
page 14
Dimensions:
page 18
Connections:
page 22
Functions:
page 26
Environmental specications
Conformity to standards Altivar® 12 drives have been developed to conform to the strictest international
standards and the recommendations relating to electrical industrial control equipment
(IEC, EN), in particular:
IEC/EN 61800-5-1 (
low voltage)
, IEC/EN 61800-3 (conducted
and radiated EMC immunity and emissions).
EMC immunity IEC/EN61800-3,Environments1and2(EMCrequirementsandspecictest
methods)
IEC/EN 61000-4-2 level 3 (electrostatic discharge immunity test)
IEC/EN61000-4-3level3(radiated,radio-frequency,electromagneticeld
immunity test)
IEC/EN 61000-4-4 level 4 (electrical fast transient/burst immunity test)
IEC/EN 61000-4-5 level 3 (surge immunity test)
IEC/EN 61000-4-6 level 3 (immunity to conducted disturbances, induced by
radio-frequencyelds)
IEC/EN 61000-4-11 (voltage dips, short interruptions and voltage variations
immunity tests)
Conducted EMC
emissions for
drives
ATV12ppppF1
ATV12H018M3
ATV12p037M3 to pU22M3
WithadditionalEMClter:
IEC/EN 61800-3, Environment 1 (public network) in restricted distribution:
Category C1, from 4 to 12 kHz for a shielded motor cable length v y 5 m (except
ATV12
p
018M3 to
p075M3)
Category C2, from 4 to 12 kHz for a shielded motor cable length v y 20 m
IEC/EN 61800-3, Environment 2 (industrial network):
Category C3, from 4 to 12 kHz for a shielded motor cable length v y 20 m
ATV12ppppM2 IEC/EN 61800-3, Environment 1 (public network) in restricted distribution:
Category C1, at v
2,
4, 8, 12 and 16
kHz for a shielded motor cable length y 5 m
Category C2: ATV12H018M2 to v p075M2, from 2 to 12 kHz for a shielded motor
cable length y 5 m and at 2, 4, 16 kHz for a shielded motor cable length
y
10 m
Category C2: ATV12HU15M2 to HU22M2, from 4 to 16 kHz for a shielded motor v
cable length y 5 m and at 2, 4, 8, 12 and 16 kHz for a shielded motor cable length
y
10 m
WithadditionalEMClter:
IEC/EN 61800-3, Environment 1 (public network) in restricted distribution:
Category C1, from v
4 to 12
kHz for a shielded motor cable length y 20 m
Category C2, from 4 to 12 kHz for a shielded motor cable length v y 50 m
IEC/EN 61800-3, Environment 2 (industrial network):
Category C3, from 4 to 12 kHz for a shielded motor cable length v y 50 m
Radiated EMC
emissions for
drives
ATV12pppppp IEC/EN 61800-3, Environment 1 (public network) in restricted distribution:
Category C2, from 2 to 16 kHz for a shielded motor cable v
e marking The drives are marked e according to the European low voltage (2006/95/EC) and
EMC (2004/108/EC) directives
Product certications UL, CSA, NOM, GOST and C-Tick
Degree of protection IP 20
Vibration resistance Drive not mounted on DIN rail According to IEC/EN 60068-2-6:
1.5 mm peak from 3 to 13 Hz v
1 gn from 13 to 200 Hz v
Shock resistance 15 gn for 11 ms according to IEC/EN 60068-2-27
Maximum ambient pollution
Denitionofinsulation
Degree 2 according to IEC/EN 61800-5-1
Environmental conditions
Use
IEC 60721-3-3 classes 3C3 and 3S2
Relative humidity % 5 to 95 non condensing, no dripping water, according to IEC 60068-2-3
Ambient air
temperature
around the
device
Operation ATV12H018F1, H037F1
ATV12H018M2 to H075M2
ATV12H018M3 to H075M3
ATV12Pppppp
°C - 10 to + 40 without de-rating (1)
Up to + 60, with the protective blanking cover removed (1) and current de-rating of
2.2% per additional degree (2)
ATV12H075F1
ATV12HU15M2, HU22M2
ATV12HU15M3 to HU40M3
°C - 10 to + 50 without de-rating
Up to + 60, with the protective blanking cover removed (1) and current de-rating of
2.2% per additional degree (2)
Storage ATV12pppppp °C - 25 to + 70
Maximum operating altitude ATV12pppppp m1000 without de-rating
ATV12ppppF1
ATV12ppppM2
mUp to 2000 for single-phase networks and corner grounded distribution networks,
with current de-rating of 1% per additional 100 m
ATV12ppppM3 mUp to 3000 meters for three-phase networks, with current de-rating of 1% per
additional 100 m
Operating position
Maximum permanent angle in
relation to the normal vertical
mounting position
(1) See the possible mounting types on page 21.
(2) See the de-rating curves in the User Manual, available on our website at
"www.schneider-electric.us".
1
2
3
4
5
6
7
8
9
10
11
Specications (continued) Altivar® 12
variable speed drives
Drive specications
Output frequency range Hz 0.5 to 400
Congurable switching frequency kHz Nominal switching frequency: 4 kHz without de-rating in continuous operation
Adjustableduringoperationfrom2to16kHz
Above 4 kHz in continuous operation, apply de-rating to the nominal drive current of:
10% for 8 kHz
20% for 12 kHz
30% for 16 kHz
Above 4 kHz, the drive will reduce the switching frequency automatically in the event
of excessive temperature rise.
See the de-rating curves in the User Manual, available on our website at
"www.schneider-electric.us".
Speed range 1 to 20
Transient overtorque 150 to 170% of the nominal torque depending on the drive rating and the type of motor
Braking torque Up to 70% of the nominal torque without resistor
Up to 150% of the nominal motor torque with braking unit (optional) at high inertia
Maximum transient current 150% of the nominal drive current for 60 seconds
Motor control proles Standardprole(voltage/frequencyratio)
Performanceprole(sensorlessuxvectorcontrol)
Pump/fanprole(Kn2 quadratic ratio)
Electrical power specications
Power supply Voltage V100 - 15% to 120 + 10% single-phase for ATV12ppppF1
200 - 15% to 240 + 10% single-phase for ATV12ppppM2
200 - 15% to 240 + 10% three-phase for ATV12ppppM3
Frequency Hz 50 to 60 ± 5%
Isc (short-circuit current) Ay 1000 (Isc at the connection point) for single-phase power supply
y 5000 (Isc at the connection point) for three-phase power supply
Drive supply and output voltages Drive supply voltage Drive output voltage for motor
ATV12ppppF1 V100 to 120 single-phase 200 to 240 three-phase
ATV12ppppM2 V200 to 240 single-phase
ATV12ppppM3 V200 to 240 three-phase
Maximum length of motor
cable (including tap links)
Shielded cable m50
Unshielded cable m100
Drive noise level ATV12H018F1, H037F1
ATV12H018M2 to H075M2
ATV12H018M3 to H075M3
ATV12Pppppp
dBA 0
ATV12H075F1
ATV12HU15M2, HU22M2
dBA 45
ATV12HU15M3 to HU40M3 dBA 50
Electrical isolation Electrical isolation between power and control (inputs, outputs, power supplies)
Connection specications
(drive terminals for the line supply, the motor output and the braking unit)
Drive terminals R/L1, S/L2/N, T/L3, U/T1, V/T2, W/T3, PA/+, PC/–
Maximum wire size and
tightening torque
ATV12H018F1, H037F1
ATV12H018M2 to H075M2
ATV12H018M3 to H075M3
ATV12P037F1
ATV12P037M2 to P075M2
ATV12P037M3, P075M3
3.5 mm2 (12 AWG)
0.8 Nm
ATV12H075F1
ATV12HU15M2, HU22M2
ATV12HU15M3 to HU40M3
ATV12PU15M3 to PU40M3
5.5 mm2 (10 AWG)
1.2 Nm
Introduction:
page 8
References:
page 14
Dimensions:
page 18
Connections:
page 22
Functions:
page 26
1
2
3
4
5
6
7
8
9
10
12
Electrical specications (control)
Available internal supplies Protected against short-circuits and overloads:
One 5 V ⎓ supply (± 5%) for the reference potentiometer (2.2 to 10 kW),
maximum data rate 10 mA
One 24 V ⎓ supply (-15%/+20%) for the control inputs, maximum data rate 100 mA
Analog input AI1 1software-congurablevoltageorcurrentanaloginput:
Voltage analog input: 0 to 5 V ⎓ (internal power supply only) or 0 to 10 V ⎓,
impedance 30 kW
Analog current input: X-Y mA by programming X and Y from 0 to 20 mA,
impedance 250 W
Sampling time: < 10 ms
Resolution: 10 bits
Accuracy: ± 1% at 25°C
Linearity: ± 0.3% of the maximum scale value
Factorysetting:Inputconguredasvoltagetype
Analog output AO1 1software-congurablevoltageorcurrentanalogoutput:
Analog voltage output: 0 to 10 V ⎓ , minimum load impedance 470 W
Analog current output: 0 to 20 mA, maximum load impedance 800 W
Update time: < 10 ms
Resolution: 8 bits
Accuracy: ± 1% at 25°C
Relay outputs R1A, R1B, R1C 1 protected relay output, 1 N/O contact and 1 N/C contact with common point
Response time: 30 ms maximum
Minimum switching capacity: 5 mA for 24 V ⎓
Maximum switching capacity:
On resistive load (cos j = 1 and L/R = 0 ms): 3 A at 250 V a or 4 A at 30 V ⎓
On inductive load (cos j = 0.4 and L/R = 7 ms): 2 A at 250 V a or 30 V ⎓
LI logic inputs LI1 to LI4 4 programmable logic inputs, compatible with PLC level 1, standard IEC/EN 61131-2
24 V ⎓ internal power supply or 24 V ⎓ external power supply (min. 18 V, max. 30 V)
Sampling time: < 20 ms
Sampling time tolerance: ± 1 ms
Factory-set with 2-wire control in "transition" mode for machine safety reasons:
LI1: forward
LI2 to LI4: not assigned
Multipleassignmentmakesitpossibletocongureseveralfunctionsononeinput
(for example: LI1 assigned to forward and preset speed 2, LI3 assigned to reverse
and preset speed 3)
Impedance 3.5 kW
Positive logic (Source) Factory setting
State 0 if < 5 V, state 1 if > 11 V
Negative logic (Sink) Software-congurable
State 0 if > 16 V or logic input not wired, state 1 if < 10 V
Logic output LO+, LO- One 24 V ⎓ logic output assignable as positive logic (Source) or negative logic (Sink)
open collector type, compatible with level 1 PLC, standard IEC/EN 61131-2
Maximum voltage: 30 V
Linearity: ± 1%
Maximum current: 10 mA (100 mA with external power supply)
Impedance: 1 kW
Update time: < 20 ms
Maximum I/O wire size and tightening torque 1.5 mm2 (14 AWG)
0.5 Nm
Acceleration and deceleration ramps Rampprole:
Linear from 0 to 999.9 s
S ramp
U ramp
Automatic adaptation of deceleration ramp time if braking capacities exceeded,
although this adaptation can be disabled (use of braking unit)
Emergency braking ByDCinjection:automaticallyassoonastheestimatedoutputfrequencydropsto
<0.2Hz,periodadjustablefrom0.1to30sorcontinuous,currentadjustablefrom
0 to 1.2 In
Main drive protection features Thermal protection against overheating
Protection against short-circuits between motor phases
Overcurrent protection between motor phases and ground
Protection in the event of line overvoltage and undervoltage
Input phase loss protection, in three-phase
Motor protection Thermal protection integrated in the drive by continuous calculation of the l2t
Frequency resolution Display unit: 0.1 Hz
Analog inputs: 10-bit A/D converter
Time constant on a change of setpoint ms 20 ± 1 ms
Introduction:
page 8
References:
page 14
Dimensions:
page 18
Connections:
page 22
Functions:
page 26
Specications (continued) Altivar® 12
variable speed drives
1
2
3
4
5
6
7
8
9
10
13
Specications (continued) Altivar® 12
variable speed drives
Communication port specications
Protocol Modbus®
Structure Connector 1 RJ45 connector
Physical interface 2-wire RS 485
Transmission mode RTU
Transmission speed CongurableviatheHuman/Machineinterface,remotedisplayterminalorSoMove
setup software: 4800 bps, 9600 bps, 19200 bps or 38400 bps
Number of subscribers 31 maximum
Polarization No polarization impedance. This must be provided by the wiring system (for example,
in the master)
Address 1to247,congurableviatheHuman/Machineinterface,remotedisplayterminalor
SoMove setup software
Services Prole BasedonIEC61800-7-301(CiA402prole)
Messaging Read Holding Registers (03) 29 words maximum
Write Single Register (06) 29 words maximum
Write Multiple Registers (16) 27 words maximum
Read/Write Multiple Registers (23) 4/4 words maximum
ReadDeviceIdentication(43)
Communication monitoring Can be inhibited. Time out can be set between 0.1 s and 30 s
Diagnostics Via the Human/Machine interface
or remote display terminal
On display unit
Torque specications (typical curves)
1,7
1,50
1,25
1
2
0,95
0,75
0,50
0,25
0
025/30 50/60 75/90 100/120
1
1
2
2
5
4
3
Hz
T/Tn
Thecurvesoppositedenetheavailablecontinuoustorqueandtransientovertorque
for both self-cooled and force-cooled motors.
The only difference is in the ability of the motor to provide a high continuous torque at
less than half the nominal speed.
Self-cooled motor: continuous useful torque 1 (1)
Force-cooled motor: continuous useful torque2
Transient overtorque for 60 s3
Transient overtorque for 2 s4
Torque in overspeed at constant power 5 (2)
(1) For power ratings y 250 W, de-rating is 20% instead of 50% at very low frequencies.
(2) The nominal motor frequency and the maximum output frequency can be adjusted from
0.5 to 400 Hz. The mechanical overspeed capability of the selected motor must be checked with
the manufacturer.
Special uses
Use with a motor with different power to the drive rating
The device can power any motor which has a lower rating than that for which the drive was designed, provided that the minimum current value
is complied with: Ith = 0.2 x drive In.
For motor ratings slightly higher than that of the drive, check that the current taken does not exceed the continuous output current of the drive.
Connecting motors in parallel
L
L1
Lx
L2
In1
In2
Inx M3
M2
M1
Motor
choke
Drive In > In1 + In2 + Inx
L = L1 + L2 + Lx
Connecting motors in parallel
Altivar 12
The drive rating must be greater than or equal to the sum of the currents of the
motors to be connected to the drive (In). In this case, it is necessary to provide
external thermal protection for each motor using probes or thermal overload relays.
Use of a motor choke (1) is recommended in the following cases:
When three or more motors are connected in parallel
When the motor cable length (L), including all tap links (L1, L2 to Lx), is longer than
the maximum permitted motor cable length (2)
(1) See References on page 17.
(2) For maximum permitted motor cable length, see page 11.
Motor switching at the drive output
Motor switching is possible with the drive unlocked. The integrated protection in Altivar® 12 drives offers better immunity to downstream
breaking of the powered motor.
Introduction:
page 8
References:
page 14
Dimensions:
page 18
Connections:
page 22
Functions:
page 26
1
2
3
4
5
6
7
8
9
10
14
Drives with heatsink
Motor Line supply Altivar 12
Power
indicated
on rating
plate (1)
Max. line
current
(3)
Apparent
power
Max.
prospec-
tive line
Isc
Maximum
continuous
output
current
(In) (1)
Maximum
transient
current for
60 s
Dissipated
power at
maximum
output
current
(In) (1)
Reference Weight
(2)
at U1 at U2 at U2 at U2
kW HP A A kVA kA A A W kg
Single-phase supply voltage: 100 to 120 V 50/60 Hz (4)
0.18 0.25 6 5 0.6 1 1.4 2.1 18 ATV12H018F1 (5) 0.700
0.37 0.5 11.4 9.3 1.1 1 2.4 3.6 29 ATV12H037F1 0.800
0.75 118.9 15.7 1.9 1 4.2 6.3 48 ATV12H075F1 1.300
Single-phase supply voltage: 200 to 240 V 50/60 Hz (4) (6)
0.18 0.25 3.4 2.8 0.7 1 1.4 2.1 18 ATV
12H018M2 (5) (7)
0.700
0.37 0.55 5.9 4.9 1.2 1 2.4 3.6 27 ATV12H037M2 (7) 0.700
0.55 0.75 8 6.7 1.6 1 3.5 5.3 34 ATV12H055M2 (7) 0.800
0.75 110.2 8.5 2 1 4.2 6.3 44 ATV12H075M2 (7) 0.800
1.5 217.8 14.9 3.6 1 7.5 11.2 72 ATV12HU15M2 (8) 1.400
2.2 324 20.2 4.8 1 10 15 93 ATV12HU22M2 (8) 1.400
Three-phase supply voltage: 200 to 240 V 50/60 Hz (4)
0.18 0.25 2 1.7 0.7 5 1.4 2.1 16 ATV12H018M3 (5) 0.700
0.37 0.55 3.6 3 1.2 5 2.4 3.6 24 ATV12H037M3 0.800
0.75 16.3 5.3 2.2 5 4.2 6.3 41 ATV12H075M3 0.800
1.5 211.1 9.3 3.9 5 7.5 11.2 73 ATV12HU15M3 1.200
2.2 314.9 12.5 5 5 10 15 85 ATV12HU22M3 1.200
3–19 15.9 6.6 5 12.2 18.3 94 ATV12HU30M3 2.000
4523.8 19.9 8.3 5 16.7 25 128 ATV12HU40M3 2.000
Drives on a base plate
Single-phase supply voltage: 100 to 120 V 50/60 Hz (4)
0.18 0.25 6 5 0.6 1 1.4 2.1 18 ATV12H018F1 (5) 0.700
– – 11.4 9.3 1.1 1 2.4 3.6 29 ATV12P037F1
(9)
0.700
Single-phase supply voltage: 200 to 240 V 50/60 Hz (4) (6)
0.18 0.25 3.4 2.8 0.7 1 1.4 2.1 18 ATV
12H018M2 (5) (7)
0.700
– – 5.9 4.9 1.2 1 2.4 3.6 27 ATV12P037M2
(9)
0.700
– – 8 6.7 1.6 1 3.5 5.3 34 ATV12P055M2
(9)
0.700
– – 10.2 8.5 2 1 4.2 6.3 44 ATV12P075M2
(9)
0.700
Three-phase supply voltage: 200 to 240 V 50/60 Hz (4)
0.18 0.25 2 1.7 0.7 5 1.4 2.1 16 ATV12H018M3 (5) 0.700
– – 3.6 3 1.2 5 2.4 3.6 24 ATV12P037M3
(9)
0.700
– – 6.3 5.3 2.2 5 4.2 6.3 41 ATV12P075M3
(9)
0.700
– – 11.1 9.3 3.9 5 7.5 11.2 73 ATV12PU15M3
(9)
1.000
– – 14.9 12.5 5 5 10 15 85 ATV12PU22M3
(9)
1.000
– – 19 15.9 6.6 5 12.2 18.3 94 ATV12PU30M3
(9)
1.600
– – 23.8 19.9 8.3 5 16.7 25 128 ATV12PU40M3
(9)
1.600
(1) These values are given for a nominal switching frequency of 4 kHz, for use in continuous operation.
If operation above 4 kHz needs to be continuous, the nominal drive current should be derated by 10% for 8 kHz, 20% for 12 kHz
and 30% for 16 kHz.
The switching frequency can be set between 2 and 16 kHz for all ratings.
Above 4 kHz, the drive will reduce the switching frequency automatically in the event of an excessive temperature rise.
See the de-rating curves in the User Manual, available on our website at "www.schneider-electric.us".
(2) Weight of product without packaging.
(3) Typical value for the indicated motor power and for the maximum prospective line Isc.
(4) Min. (U1) and max. (U2) nominal supply voltage: 100 (U1) to 120 V (U2), 200 (U1) to 240 V (U2).
(5) Due to the poor heat dissipation, the ATV12H018pp drive is only supplied as a base plate version.
(6) Drive supplied with category C1 integrated EMC lter. This lter can be disconnected.
(7) Available in lots of 14: add TQ at the end of the reference. For example, ATV12H018M2 becomes ATV12H018M2TQ.
(8) Available in lots of 7: add TQ at the end of the reference. ATV12HU22M2 becomes ATV12HU22M2TQ.
(9) To size the ATV12Pppppp drive correctly, see the specic manual for the Altivar®12 base plate version, available on our
website at “www.schneider-electric.us”.
References Altivar® 12
variable speed drives
Drives with heatsink, drives on a base plate
Introduction:
page 8
Specications:
page 10
Dimensions:
page 18
Connections:
page 22
Functions:
page 26
ATV12H018M2
ATV12H075M2
ATV12HU40M3
ATV12PU22M3
ATV12HU15M2TQ (8)
1
2
3
4
5
6
7
8
9
10
15
References (continued) Altivar® 12
variable speed drives
Accessories,congurationtools
Accessories
Description For drives Reference Weight
kg
Mounting plates for mounting on 35 mm wide DIN rail ATV12H018F1, H037F1
ATV12H018M2 to H075M2
ATV12H018M3 to H075M3
VW3A9804 0.290
ATV12H075F1
ATV12HU15M2, HU22M2
ATV12HU15M3, HU22M3
VW3A9805 0.385
EMC conformity kits
These provide a connection compliant with EMC standards
(see page 23)
The kit consists of:
The EMC plate
Clamps
Fixing accessories
ATV12H018F1, H037F1
ATV12H018M2 to H075M2
ATV12H018M3 to H075M3
ATV12P037F1
ATV12P037M2 to P075M2
ATV12P037M3 to P075M3
VW3A9523 0.170
ATV12H075F1
ATV12HU15M2, HU22M2
ATV12HU15M3, HU22M3
ATV12PU15M3, PU22M3
VW3A9524 0.190
ATV12HU30M3, HU40M3
ATV12PU30M3, PU40M3
VW3 A9 525 0.210
+15 V/+24 V voltage converter
Connects directly to the control terminals
ATV12pppppp VW3A9317 –
Conguration tools
Description For drives Reference Weight
kg
SoMove™ lite setup software and associated accessories
SoMove lite setup software
Forconguring,adjustinganddebuggingtheAltivar12drive.
Downloadable from our website “www.schneider-electric.us”
or available on the “Description of the Motion & Drives Offer”
DVD ROM VW3A8200.
ATV12pppppp ––
USB/RJ45 cable
equipped with a USB connector and an RJ45 connector.
For connecting a PC to the Altivar 12 drive.
Length: 2.5 m
ATV12pppppp TCSMCNAM3M002P –
Modbus - Bluetooth adaptor
For establishing a Bluetooth wireless connection between the
Altivar 12 drive and a PC equipped with a Bluetooth wireless link.
Pack contents:
1 Bluetooth adaptor (range 10 m, class 2) with an RJ45 connector
1 x 0.1 m cordset with 2 RJ 45 connectors (1)
ATV12pppppp VW3A8 114 0.155
USB - Bluetooth adaptor for PC
Required for a PC which is not equipped with Bluetooth
technology. Connects to a USB port on the PC.
Range of 10 m (class 2).
–VW3A8 115 0.200
Simple Loader, Multi-Loader conguration tools and associated cable
Simple Loader tool
Forduplicatingonedrivecongurationonanotherdrive.
The drives must be powered-up.
The tool is supplied with a cordset equipped with 2 RJ45
connectors.
ATV12pppppp VW3A8 120 –
Multi-Loader tool 1
ForcopyingacongurationonaPCordriveandduplicatingit
on another drive.
The drives do not need to be powered-up.
Supplied with the tool:
1 cordset equipped with 2 RJ45 connectors
1 cordset equipped with a USB type A connector and a USB
Mini-B type connector
1 x 2 GB SD memory card
1 female/female RJ45 adaptor
4 AA/LR6 1.5 V batteries
ATV12pppppp VW3A8 121 –
Cordset for Multi-Loader tool 2
For connecting the Multi-Loader tool to the Altivar 12 drive in its
packaging. Equipped with a non-locking RJ45 connector with
special mechanical catch on the drive end and an RJ45 connector
on the Multi-Loader end.
ATV12pppppp in
its packaging
VW3A8 126 –
(1) Also includes other components for connecting compatible Schneider Electric devices.
Introduction:
page 8
Specications:
page 10
Dimensions:
page 18
Connections:
page 22
Functions:
page 26
VW3A8114
Conguring the drive
in its packaging with
the Multi-Loader tool
VW3A8121 + cordset
VW3A8126
1 2
VW3A9804
VW3A9523
VW3A9524
1
2
3
4
5
6
7
8
9
10
16
References (continued) Altivar® 12
variable speed drives
Congurationtools,remotedisplayterminals,
brakingunitandresistors,additionalEMClters
Introduction:
page 8
Specications:
page 10
Dimensions:
page 18
Connections:
page 22
Functions:
page 26
Conguration tools (continued)
Description For drives Reference Weight
kg
SoMove Mobile software for mobile phone (1)
SoMove Mobile software allows you to edit drive parameters from a
mobile phone using a Bluetooth® wireless connection. Requires the
Modbus® - Bluetooth adaptor VW3A8114 (see page 15).
Itcanalsobeusedtobackupcongurations,whichcanbeimported
or exported from a PC.
SoMove Mobile software can be downloaded from our website
“www.schneider-electric.us”.
ATV12pppppp ––
Remote display terminals and associated cordsets
Remote display terminals
For mounting the Human/Machine
Interface on an enclosure door with
IP 54 or IP 65 degree of protection.
A remote-mounting cordset
VW3A1104Rpp is also required.
IP 54 degree of protection ATV12pppppp VW3A1006 0.250
IP 65 degree of protection ATV12pppppp VW3A1007 0.275
Remote-mounting cordsets
equipped with 2 RJ45 connectors.
For connecting the VW3A1006 or
VW3A1007 remote display terminal to
the Altivar™ 12 drive.
Length: 1 m ATV12pppppp VW3A1104R10 0.050
Length: 3 m ATV12pppppp VW3A1104R30 0.150
Braking unit and resistors
Description Ohmic
value
at 20°C
Average
power
available at
40°C
For drives Reference Weight
WW kg
Resistance braking unit
To be connected to the DC bus.
Needs at least one braking resistor.
For mounting on a 35 mm AM1 ED
DIN rail, to be ordered separately (2).
– – ATV12ppppF1
ATV12ppppM2
ATV12H018M3 to HU22M3
ATV12P037M3 to PU22M3
VW3A7005 0.285
Braking resistors
Protected (IP 20)
Ifaresistorotherthanthosespecied
is being used, add a thermal
protection device.
100 58 ATV12ppppF1 (3)
ATV12H018M2 to HU15M2 (3)
ATV12H018M3 to HU15M3 (3)
ATV12P037M2 to P075M2 (3)
ATV12P037M3 to PU15M3 (3)
VW3A7701 1.580
60 115 ATV12HU22M2 (4)
ATV12HU22M3 (4)
ATV12PU22M3 (4)
VW3A7702 1.660
Braking resistors
Unprotected (IP 00)
Ifaresistorotherthanthosespecied
is being used, add a thermal
protection device.
100 32 ATV12ppppF1 (3)
ATV12H018M2 to HU15M2 (3)
ATV12H018M3 to HU15M3 (3)
ATV12P037M2 to P075M2 (3)
ATV12P037M3 to PU15M3 (3)
VW3A7723 0.605
68 32 ATV12HU22M2 (4)
ATV12HU22M3 (4)
ATV12PU22M3 (4)
VW3A7724 0.620
Additional EMC input lters
Description For drives Reference Weight
kg
Additional EMC input lters
For compliance with the requirements of standard
IEC/EN 61800-3, category C1, C2 or C3, in Environment 1
(public network) or 2 (industrial network), depending on the
drive rating.
See the “Conducted EMC emissions” and “Radiated EMC
emissions”specicationsonpage10 to check the permitted
shielded motor cable lengths depending on the category and
the environment according to standard IEC/EN 61800-3.
ATV12H018F1 to H037F1
ATV12H018M2 to H075M2
ATV12P037F1
ATV12P037M2 to P075M2
VW3A4416 1.120
ATV12H075F1
ATV12HU15M2, HU22M2
VW3A4417 1.455
ATV12H018M3 to H075M3
ATV12P037M3 to P075M3
VW3A4418 1.210
ATV12HU15M3, HU22M3
ATV12PU15M3, PU22M3
VW3A4419 1.440
(1) The SoMove Mobile software requires a basic mobile phone; please consult our website “www.schneider-electric.us”.
(2) Please consult our website “www.schneider-electric.us”.
(3) Minimum value of the resistor to be used: 75 ohms.
(4) Minimum value of the resistor to be used: 51 ohms.
VW3A7701
VW3A1006 with cover open:
RUN, FWD/REV and STOP
buttons accessible
VW3A4416
ATV12H075M2 with EMC kit
VW3A9523 mounted on EMC
lter VW3A4416
1
2
3
4
5
6
7
8
9
10
17
References (continued) Altivar® 12
variable speed drives
Motor chokes, Modbus® serial link,
documentation, replacement parts
Motor chokes
Description Nominal current For drives Reference Weight
A kg
Motor chokes
Required:
When connecting more than 2 motors
in parallel
When the motor cable length (L),
including tap-offs, is:
50 to 100 m for a shielded motor v
cable (1),
100 to 200 m for an unshielded v
motor cable (1).
4 ATV12H018F1, H037F1
ATV12H018M2 to H055M2
ATV12H018M3, H037M3
ATV12P037F1
ATV12P037M2, P055M2
ATV12P037M3
VW3A4551 1.880
10 ATV12H075F1
ATV12H075M2, HU15M2
ATV12H075M3, HU15M3
ATV12P075M2
ATV12P075M3, PU15M3
VW3A4552 3.700
16 ATV12HU22M2
ATV12HU22M3, HU30M3
ATV12PU22M3, PU30M3
VW3A4553 4.100
30 ATV12HU40M3
ATV12PU40M3
VW3A4554 6.150
Modbus® serial link
Description Item no. Length
m
Unit reference Weight
kg
Connection via splitter box and RJ45 connectors
Modbus splitter box
10 RJ45 connectors and 1 screw terminal
1– LU9GC3 0.500
Cordsets for Modbus serial link
equipped with 2 RJ45 connectors
20.3 VW3A8306R03 0.025
1VW3A8306R10 0.060
3 VW3A8306R30 0.130
Modbus T-junction boxes
(with integrated cable)
30.3 VW3A8306TF03 0.190
1 VW3A8306TF10 0.210
Line terminators
(4) (5)
For RJ45 connector
R = 120 W
C = 1 nf
4–VW3A8306RC 0.010
R = 150 W4–VW3A8306R 0.010
Documentation
Description For drives Reference Weight
kg
“Description of the Motion & Drives Offer” DVD ROM
Contents (6):
Technical documentation (programming manuals, installation
manuals, quick reference guides)
SoMove lite setup software, catalogs
Brochures
ATV12pppppp VW3A8200 0.100
Replacement parts
Description For drives Reference Weight
kg
Fans ATV12H075F1
ATV12HU15M2, HU22M2
VZ3V1301 0.160
ATV12HU15M3 to HU40M3 VZ3V1302 0.150
(1) Motor cable length given for a switching frequency of 4 kHz.
(2) Please refer to the Twido programmable controller catalog.
(3) Cable depends on the type of controller or PLC.
(4) Order in multiples of 2.
(5) Depends on the bus architecture.
(6) The content of this DVD ROM is also available on our website at "www.schneider-electric.us".
42
2
2
13
ATV12
4
Twido®
programmable
controller (2)
Modbus serial link (3)
Example of Modbus diagram
with connection via splitter box
and RJ45 connectors
Introduction:
page 8
Specications:
page 10
Dimensions:
page 18
Connections:
page 22
Functions:
page 26
M1
3
M1
3
M1
3
L
Motor choke
ATV12
VW3A455p
VZ3V1302
1
2
3
4
5
6
7
8
9
10
18
Dimensions
Drives with heatsinks (1)
ATV12H018F1, H037F1, ATV12H018M2 to H075M2, ATV12H018M3 to H075M3
Drive with EMC conformity kit VW3A9523 (available as an option)
2 x M5 screws
ATV12 b c c1 H
H018F1 (1), H018M2 (1), H018M3 (1) 142 102.2 34 131
H037F1, H037M2, H037M3 130 121.2 53 120
H055M2, H075M2, H075M3 130 131.2 63 120
(1) Due to the poor heat dissipation, ATV12H018pp drives are only available
as a base plate version. They can either be mounted conventionally (drive on
heatsink) or on the machine frame (drive on base plate).
ATV12H075F1, ATV12HU15M2, HU22M2, ATV12HU15M3, HU22M3
Drive with EMC conformity kit VW3A9524 (available as an option)
2 x M5 screws
ATV12 b b1 c
H075F1, HU15M2, HU22M2 142 188.2 156.2
HU15M3, HU22M3 143 189.3 131.2
ATV12HU30M3, HU40M3
Drive with EMC conformity kit VW3A9525 (available as an option)
140
126
159 6,5
184
170
141,2
4xØ5
==
2 x M5 screws
61,5
230,6
M5
Altivar® 12
variable speed drives
Drives with heatsinks
Introduction:
page 8
Specications:
page 10
References:
page 14
Connections:
page 22
Functions:
page 26
1
2
3
4
5
6
7
8
9
10
19
Introduction:
page 8
Specications:
page 10
References:
page 14
Connections:
page 22
Functions:
page 26
Dimensions (continued),
mounting
recommendations
Altivar® 12
variable speed drives
Drives on a base plate
Drives on a base plate
ATV12P037F1, ATV12P037M2 to P075M2, ATV12P037M3 to P075M3
Drive with EMC conformity kit VW3A9523 (available as an option)
2 x M5 screws
ATV12PU15M3, PU22M3
Drive with EMC conformity kit VW3A9524 (available as an option)
2 x M5 screws
ATV12PU30M3, PU40M3
Drive with EMC conformity kit VW3A9525 (available as an option)
140
126
==
159 6,5
184
170
100,2
4xØ5
39,5
230,6
M5
2 x M5 screws
Recommendations for mounting on the machine frame (specic to ATV12Pppppp drives)
(1)
(2)
Example of cooling area for ATV12P037M2
(1) 2 x Ø M4 tapped holes
(2) Minimum machined area
Note: The general rules set out below should be adapted to suit the operating
environment. Please refer to the specic manual for the Altivar® 12 base plate
version, available on our website at "www.schneider-electric.us".
ATV12Ppppp drives can be mounted on (or in) a steel or aluminium
machine frame, observing the following conditions:
Maximum ambient temperature: 40°C
Vertical mounting at ± 10°
The drive must be mounted at the center of a support (frame) with
high thermal conductivity
Support area for the drive machined on the frame with a surface
smoothness of 100 µm max and unevenness of 3.2 µm max.
When the operating conditions are close to
the maximum limits
(power, cycle and
temperature) this type of use must be checked
beforehand,
by monitoring the thermal state of the drive.
1
2
3
4
5
6
7
8
9
10
20
Dimensions (continued) Altivar® 12
variable speed drives
Accessories, remote display terminal, braking
unitandresistors,motorchokes,EMClters
Accessories
Mounting plates for mounting on an AM1 ED 35 mm DIN rail
VW3A9804 VW3A9805
37,9 77,5
143,6
40 105
144
Options
Remote display terminal Braking unit
VW3A1006 VW3A7005
7,7
54
29,2
29,42,3
50
Ø28
70
4xØ3,5
15 17,5
34
(mounting on 35 mm AM1 ED DIN rail)
73 45
90
Braking resistors
VW3A7701, 702 VW3A7 723, 724
(2yingleads0.5mlong)
70
95
95
H
b
4xØ6x12
Mounting recommendations
u 50
u 100 u 100
u 50
u 50
u 100 u 100
u 50
30 40 ==
154
170
60
VW3 b H
A7701 295 275
A7702 395 375
Motor chokes Additional EMC input lters
VW3A4551 to 554 VW3A4416 to 419
H8xØ
c
c1
G
G1
a
b
H
8,5
c
b
G
4,5
==
a
VW3 a b c c1 G G1 H Ø VW3 a b c G H
A4551 100 135 55 60 40 60 42 6 x 9 A4416 75 194 30 61 180
A4552, A4553 130 155 85 90 60 80.5 62 6 x 12 A4417 117 184 40 97 170
A4554 155 170 115 135 75 107 90 6 x 12 A418 75 194 40 61 180
A4 419 117 190 40 97 170
Introduction:
page 8
Specications:
page 10
References:
page 14
Connections:
page 22
Functions:
page 26
1
2
3
4
5
6
7
8
9
10
21
Mounting recommendations
Install the unit vertically, at ± 10°.
Avoid placing it close to heating elements.
Leavesufcientfreespacetoensurethattheairrequiredforcoolingpurposescan
circulate, by natural convection or by ventilation, from the bottom to the top of the unit.
Operating temperature according to the mounting type
Mounting type Drives with natural convection Drives with fan
ATV12H018F1, H037F1
ATV12H018M2 to H075M2
ATV12H018M3 to H075M3
ATV12H075F1
ATV12HU15M2, HU22M2
ATV12HU15M3 to HU40M3
Ambient air temperature (1) Ambient air temperature (1)
Type A mounting
50 mm 50 mm
-10 to +40°C
Up to +50°C with current de-rating of 2% per
additional degree above 40°C
-10 to +50°C
Type B mounting (2) -10 to +40°C (3)
Up to +60°C with current de-rating of 2% per
additional degree above 40°C
-10 to +50°C
Up to +60°C with current de-rating of 2% per
additional degree above 50°C
Type C mounting (2)
50 mm 50 mm
-10 to +40°C
Up to + 60°C with current de-rating of 2% per
additional degree above 40°C
-10 to +50°C on metal plate
-10 to +50°C
Up to +60°C with current de-rating of 2% per
additional degree above 50°C
(1) Value given for a switching frequency of 4 kHz, for use in continuous operation. If operation above 4 kHz needs to be continuous, the nominal drive current
should be derated by 10% for 8 kHz, 20% for 12 kHz and 30% for 16 kHz.
Above 4 kHz, the drive will reduce the switching frequency automatically in the event of an excessive temperature rise.
See the de-rating curves in the User Manual, available on our website at "www.schneider-electric.us".
(2) Remove the protective cover from the top of the drive.
(3) Maximum value depending on the drive rating and operating conditions; see the de-rating curves in the User Manual, available on our website at
"www.schneider-electric.us".
Mounting
recommendations
Altivar® 12
variable speed drives
Introduction:
page 8
Specications:
page 10
References:
page 14
Connections:
page 22
Functions:
page 26
1
2
3
4
5
6
7
8
9
10
22
Connections Altivar® 12
variable speed drives
Drives
Recommended connections
Typical connection for ATV12ppppF1, ATV12ppppM2 Typical connection for ATV12ppppM3
Single-phase power supply Three-phase power supply (power section) (1)
Negative logic (Sink) (2)
0 to 10 V
or
0-20 mA
Positive logic (Source) (2)
2
4
1
3
PC/–
PA/+
W/T3
U/T1
V/T2
AO1
COM
AI1
+5V
R/L1
S/L2/N
R1A
R1C
R1B
COM
LI1
LI2
+24V
U1
W1
V1
M
3
LI3
LI4
2
4
2
4
6
P1
1
3
A1
Q1Q1
5
cba
LO+
LO–
LO+
LO–
COM
LI1
LI2
+24V
LI3
LI4
1
3
KM1
KM1
2
4
1
65
3
W/T3
U/T1
V/T2
R/L1
S/L2
T/L3
U1
W1
V1
M
3
2
4
1
3
A2
6
Q1
5
2
4
Q1
1
3
65
(4)
Note: Install interference suppressors on all inductive circuits near the drive or connected on the same circuit, such as relays, contactors, solenoid valves,
uorescent lighting, etc.
Compatible components (for a complete list of references, please refer to the "Motor starter solutions - Control and protection components" and "Motor starters
up to 150 A" catalogs or visit "www.schneider-electric.us")
Item no. Description
A1 ATV12ppppF1 or ATV12ppppM2 drive (see page 14)
A2 ATV12ppppM3 drive (see page 14)
KM1 Contactor (only if a control circuit is needed; see page 24)
P1 2.2 kW reference potentiometer, SZ1 RV1202. This can be replaced by a 10 kW potentiometer (maximum).
Q1 Circuit breaker (see page 24)
Examples of recommended connections for logic and analog I/O
2-wire control 3-wire control Analog input congured
for voltage
Analog input congured for current
LI1
+24V
LIp
ATV12pppppp
LI1: Forward
LIp: Reverse
LI1
LI2
+24V
LIp
ATV12pppppp
LI1: Stop
LI2: Forward
LIp: Reverse
IA1
COM
+ 10 V
cba
2.2 kW to 10 kW
reference
potentiometer
External 10 V
ATV12pppppp
IA1
COM
0-20 mA
4-20 mA
supply
ATV12pppppp
Examples of recommended connections for logic I/O powered by an external 24 V ⎓ supply (5)
Connected as positive logic (Source) Connected as negative logic (Sink)
LO+
LO–
COM
LI1
LI2
+24V
LI3
LI4
+ 24 V
0 V
24 V ⎓
supply
COM
LI1
LI2
+24V
LI3
LI4
+ 24 V
0 V
LO+
LO–
24 V ⎓
supply
(1) The control section is connected in exactly the same way as for the ATV12ppppF1 and ATV12ppppM2 drives.
(2) Connection as positive logic (Source) or negative logic (Sink) is congured via parameters; the factory-set conguration is positive logic (Source).
(3) Fault relay contacts for remote signalling of the drive status.
(4) The R/L1, S/L2/N and T/L3 terminals are connected at the top of the drive. The other terminals are connected on the underside of the drive.
(5) Please refer to the "Phaseo power supplies and transformers" catalog.
Introduction:
page 8
Specications:
page 10
References:
page 14
Dimensions:
page 18
Functions:
page 26
1
2
3
4
5
6
7
8
9
10
23
Connections (continued),
installation
recommendations
Altivar® 12
variable speed drives
Braking unit and resistors, motor chokes,
additionalEMClters
Recommended connections (continued)
Braking unit VW3A7005 used with braking
resistors VW3A7701, 702, 723, 724
Motor chokes VW3A4551 to 554
PC/–
PA/+
+
–
PB
PA
ATV12pppppp
Braking unit
VW3A7 005
Braking
resistor
VW3A77pp
U/T1
V/T2
W/T3
U
V
W
PE PE
U/T1
V/T2
W/T3
U1
W1
V1
M
3
ATV12pppppp
VW3A455p
Additional EMC input lters VW3A4416 to 419
Single-phase power supply Three-phase power supply
L'1
L'2
L1
L2
R/L1
S/L2/N
ATV12ppppF1
ATV12ppppM2
VW3A4416, 417
L'1
L'2
L'3
L1
L2
L3
R/L1
S/L2
T/L3
ATV12ppppM3
VW3A4418, 419
Connections for ensuring conformity to EMC standards
Principle
b Grounds between the drive, motor and cable shielding must have "high frequency" equipotentiality.
b Use shielded cables with shielding connected to ground throughout 360° at both ends for the motor cable and the control-signalling cables.
Conduit or metal ducting can be used for part of the shielding length provided that there is no break in the continuity of the ground connection.
b Ensure maximum separation between the line supply cable and the motor cable.
Installation diagram
6
7
1
2
310
5
948
Metal plate to be mounted on the drive (grounded casing).1
ATV122 pppppp drives
Unshielded power supply wires or cable3
Unshielded wires or cable for the output of the fault relay contacts4
Shielding of cables 5 6 and 7 attached and grounded as close as possible to
the drive:
Strip the cable to expose the shielding. -
Attach the cable to the plate - 1 by tightening the clamp on the stripped part of
the shielding.
The shielding must be clamped tightly enough to the metal surface to ensure
good contact.
For cables 6 and 7, the shielding must be connected to ground at both ends.
The shielding must be continuous, and if intermediate terminals are used,
they must be placed in EMC shielded metal boxes.
Shielded cable for connecting the motor6
Shielded cable for connecting the control-signalling cables. For applications 7
requiring several conductors, use cables with a small cross-section (0.5 mm2)
Unshielded cable for connecting the braking unit8
PE cable (green-yellow)9
SelectorswitchfordisconnectingtheintegratedEMClteronATV1210 ppppM2
drives
Note: The HF equipotential ground connection between the drive, motor and cable shielding does not remove the need to connect the PE conductors (green-
yellow) to the appropriate terminals on each unit. If using an additional EMC input lter, it should be mounted beneath the drive and connected directly to the line
supply via an unshielded cable. Link 3 on the drive is then established via the lter output cable.
Use on an IT system (isolated or impedance grounded neutral)
Use a permanent insulation monitor, such as Schneider Electric's XM200, which is compatible with non-linear loads. ATV12ppppM2 drives
haveintegratedEMClters.
ForuseonanITsystem,theselterscaneasilybedisconnectedbymeansofaselectorswitch10 which can be accessed without removing
the drive.
Introduction:
page 8
Specications:
page 10
References:
page 14
Dimensions:
page 18
Functions:
page 26
1
2
3
4
5
6
7
8
9
10
24
Applications
The proposed combinations can:
b Protect people and equipment (when a short-circuit occurs)
b Maintain protection upstream of the drive in the event of a short-circuit on the
power stage
Two types of combination are possible:
b Drive + circuit-breaker: Minimum combination
b Drive + circuit-breaker + contactor: Minimum combination with contactor when a
control circuit is needed
Motor starters
Standard
power
ratings of
three-phase
4-pole
50/60 Hz
motors
(2)
Variable speed
drive
Combination with control circuit
(circuit-breaker + contactor)
Minimum combination
(circuit-breaker only)
TeSys
contactor
(1)
TeSys® motor
circuit-breaker
(3)
Operating
range or
rating
Maximum
short-circuit
current Icu
Modular
circuit-breaker
(4)
kW HP A kA
M1 A1 Q1 KM1
Single-phase supply voltage: 100 to 120 V 50/60 Hz (5)
0.18 0.25 ATV12H018F1 GV2ME14 6 to 10 > 100 LC1K09
GV2L10 6.3 > 100
2-pole C60N 10 10
0.37 0.5 ATV12p037F1 GV2ME16 9 to 14 > 100 LC1K12
GV2L16 14 > 100
2-pole C60N 16 10
0.75 1ATV12H075F1 GV2ME21 17 to 23 50 LC1D25
GV2L22 25 > 50
2-pole C60N 20 10
Single-phase supply voltage: 200 to 240 V 50/60 Hz (5)
0.18 0.25
ATV12H018M2
GV2ME08 2.5 to 4 > 100 LC1K09
GV2L08 4 > 100
2-pole C60N 6 10
0.37 0.55 ATV12p037M2 GV2ME14 6 to 10 > 100 LC1K09
GV2L10 6.3 > 100
2-pole C60N 10 10
0.55 0.75 ATV12p055M2 GV2ME14 6 to 10 > 100 LC1K09
GV2L14 10 > 100
2-pole C60N 10 10
0.75 1ATV12p075M2 GV2ME16 9 to 14 > 100 LC1K12
GV L16 14 > 100
2-pole C60N 16 10
1.5 2ATV12HU15M2 GV2ME21 17 to 23 50 LC1D18
GV2L20 18 > 100
2-pole C60N 20 10
2.2 3ATV12HU22M2 GV2ME32 24 to 32 50 LC1D25
GV2L22 25 50
2-pole C60N 32 10
(1) For a complete list of references for TeSys contactors, please refer to the "Motor starter
solutions - Control and protection components" and "Motor starters up to 150 A" catalogs or visit
"www.schneider-electric.us".
(2) Motor power indicated for combination with an ATV12Hppppp drive with the same rating. For
combination with an ATV12Pppppp drive, refer to the specic manual for the Altivar® 12 base
plate version, available on our website at “www.schneider-electric.us”.
(3) TeSys motor circuit-breakers:
- GV2MEpp: Thermal magnetic motor circuit-breakers with pushbutton control
- GV2Lpp: Magnetic motor circuit-breakers with control by rotary knob
(4) 2-pole C60N modular circuit-breaker
(5) Can be integrated in devices connected to a power socket:
- If the line current is y 16 A, connection to a single-phase power socket, 10/16 A 250 V z
- If the line current is > 16 A, connection to a single-phase power socket conforming to standard
IEC 60309
Combinations for
customer assembly
Altivar® 12
variable speed drives
Motor starters: Single-phase supply voltages
100 to 120 V and 200 to 240 V
Introduction:
page 8
Specications:
page 10
References:
page 14
Dimensions:
page 18
Connections:
page 22
Motor starter with single-phase power supply
2
4
1
3
W/T3
U/T1
V/T2
R/L1
S/L2/N
U1
W1
V1
M1
3
2
4
2
4
6
1
3
5
1
3
Q1:
C60N2P
KM1:
TeSys LC1ppp
(if control circuit)
A1:
ATV12ppppF1,
ATV12ppppM2
Q1:
GV2pppp
M1:
200..240 V three-phase
asynchronous motor
or
1
2
3
4
5
6
7
8
9
10
25
Combinations for
customer assembly
(continued)
Altivar® 12
variable speed drives
Motor starters: Three-phase supply voltage
200 to 240 V
Motor starters (continued)
Standard
power
ratings of
three-phase
4-pole
50/60 Hz Hz
motors
(2)
Variable speed
drive
Combination with control circuit
(circuit-breaker + contactor)
Minimum conguration
(circuit-breaker only)
TeSys
contactor
(1)
TeSys® motor
circuit-breaker
(3)
Operating
range or
rating
Maximum
short-circuit
current Icu
Modular
circuit-breaker
(4)
kW HP A kA
M1 A1 Q1 KM1
Three-phase supply voltage: 200 to 240 V 50/60 Hz
0.18 0.25 ATV12H018M3 GV2ME07 1.6 to 2.5 > 100 LC1K09
GV2L07 2.5 > 100
4-pole C60N 6 10
0.37 0.55 ATV12p037M3 GV2ME08 2.5 to 4 > 100 LC1K09
GV2L08 4 > 100
4-pole C60N 6 10
0.75 1ATV12p075M3 GV2ME14 6 to 10 > 100 LC1K09
GV2L14 10 > 100
4-pole C60N 10 10
1.5 2ATV12pU15M3 GV2ME16 9 to 14 > 100 LC1K12
GV2L16 14 > 100
4-pole C60N 16 10
2.2 3ATV12pU22M3 GV2ME20 13 to 18 > 100 LC1D18
GV2L20 18 > 100
4-pole C60N 20 10
3–ATV12pU30M3 GV2ME21 17 to 23 50 LC1D25
GV2L22 25 50
4-pole C60N 20 10
45ATV12pU40M3 GV2ME32 24 to 32 50 LC1D25
GV2L22 25 50
4-pole C60N 32 10
Combinations of C60N circuit-breakers/Vigi C60 add-on modules
C60N
2-pole/4-pole
Vigi C60
Rating (A) Rating (A) Type (5) Sensitivity
6 25 A “si” 30 mA
10 25 A “si” 30 mA
16 25 A “si” 30 mA
20 25 A “si” 30 mA
32 40 A “si” 30 mA
Recommendations for special uses:
All RH10/RH21/RH99/RHU residual current protection devices with separate sensors are
compatible as long as the type and sensitivity of the add-on modules given in the table above are
observed.
It is advisable to connect one RCD (residual current device) per drive. In this case, a type B RCD
must not be located downstream of a type A or AC RCD.
(1) For a complete list of references for TeSys contactors, please refer to the "Motor starter
solutions - Control and protection components" and "Motor starters up to 150 A" catalogs or visit
"www.schneider-electric.us".
(2) Motor power indicated for combination with an ATV12Hppppp drive with the same rating.
For combination with an ATV12Pppppp drive, refer to the specic manual for the Altivar® 12
base plate version, available on our website at “www.schneider-electric.us”.
(3) TeSys motor circuit-breakers:
- GV2MEpp: Thermal magnetic motor circuit-breakers with pushbutton control
- GV2Lpp: Magnetic motor circuit-breakers with control by rotary knob
(4) 4-pole C60N modular circuit-breaker
(5) For additional protection against direct contact, with a three-phase power supply and access
to the DC bus terminals (PA/+ and PC /-), the add-on module must be type B with a sensitivity of
30 mA.
Introduction:
page 8
Specications:
page 10
References:
page 14
Dimensions:
page 18
Connections:
page 22
2
4
1
65
3
W/T3
U/T1
V/T2
R/L1
S/L2
T/L3
U1
W1
V1
M1
3
2
4
1
3
65
2
4
1
3
65
Motor starter with three-phase power supply
Q1:
C60N4P
KM1:
TeSys LC1pppp
(if control circuit)
A1:
ATV12ppppM3
Q1:
GV2pppp
M1:
200..240 V three-phase
asynchronous motor
or
1
2
3
4
5
6
7
8
9
10
26
Summary of functions
Factory-set drive conguration
Introduction page 27
Human/Machine Interface (HMI)
Description page 27
Application functions
Operating speed range page 28
Preset speeds page 28
Three additional high speeds page 28
Control modes page 28
PID regulator page 29
Congurationofthelogicinputlevel page 29
I/O monitoring page 29
Operating direction: forward/reverse page 29
2-wire control page 29
3-wire control page 29
Acceleration and deceleration ramp times page 29
Ramp time switching page 30
Accelerationanddecelerationrampproles page 30
Deceleration ramp adaptation page 30
Stop types page 30
Limiting low speed operating time page 31
CongurationofanaloginputAI1 page 31
Automatic restart page 31
Automaticcatchingofaspinningloadwithspeeddetection(“catchonthey”) page 31
2nd current limit page 32
AutomaticDCinjection page 32
Motorcontrolproles page 32
Switching frequency, noise reduction page 32
Frequencyjump page 32
Jog mode page 32
Fault relay, unlocking page 33
Drive thermal protection page 33
Motor thermal protection page 33
Monitoring page 33
Underload detection page 34
Overload detection page 34
Fault acknowledgment page 34
Parameterprotectionbycondentialcode page 34
CongurationoflogicoutputLO+ page 34
CongurationofanalogoutputAO1 page 34
Pump-specic application functions
Control in single variable mode page 35
Control in single variable mode with auxiliary pump page 35
Underload detection page 34
Overload detection page 34
Sleep/Wake-up page 36
PID feedback supervision page 36
No-load operation detection page 36
Quick start page 37
Automatic restart on underload and overload fault page 37
PIDreferenceadjustmentrangefortheenduser page 37
Incompatible functions
Introduction page 37
Functions Altivar® 12
variable speed drives
Introduction:
page 8
Specications:
page 10
References:
page 14
Dimensions:
page 18
Connections:
page 22
1
2
3
4
5
6
7
8
9
10
27
Functions (continued) Altivar® 12
variable speed drives
Factory-set drive conguration
The Altivar®12driveisconguredtoallowimmediatestart-upwithoutany
adjustmentforthemajorityofapplications.
Factory-setconguration:
Display: Displays the motor frequency reference
Standard motor frequency: 50 Hz
Motor supply voltage: 230 V three-phase
Acceleration and deceleration ramp times: 3 s
Low speed: 0 Hz
High speed: 50 Hz
Motorcontrolprole:Standard(voltage/frequency)
Slip compensation: 100%
Motor thermal current: Same as the nominal motor current
DCinjection:0.7xnominalmotorcurrentfor0.5s
Switching frequency: 4 kHz
Automatic adaptation of deceleration ramp
2-wire transition detection control: Logic input LI1 is assigned to forward,
logic inputs LI2, LI3 and LI4 are not assigned
Logic output LO+: Not assigned
Analog input AI1: 5 V (speed reference)
Analog output AO1: Not assigned
Fault relay R1: 1 N/O contact (R1A, R1C) which opens in the event of a fault or when
the drive is powered down
Human/Machine Interface (HMI)
Description
1 Display:
4-digit display
Display of numeric values and codes
Unit rating of displayed value
2 Display of drive status:
“REF”: Reference mode. This mode is used to display the motor frequency
reference of the active reference channel (terminals, local mode, remote display
terminal or Modbus®seriallink).Inlocalmode,thereferencecanbemodiedusing
the navigation button 4,ifthefunctionhasbeencongured.
“MON”: Monitoring mode. This mode is used to display the monitoring parameters.
“CONF”:Congurationmode.Thismodeisusedtocongurethedriveparameters.
It offers direct access to the “MyMenu” menu which includes the 9 most commonly
usedparametersinstandardapplications.Thislistcanbemodiedusingthe
SoMove setup software and can contain up to 25 parameters.
Allcongurableparameterscanalsobeaccessedwiththe“Full”menufor
applicationsrequiringfurtheradjustment.
3 Using the buttons:
“MODE”: Selects one of the following modes:
v “REF” reference mode
v “MON” monitoring mode
v “CONF”congurationmode
Note: This button cannot be accessed when the door on the front panel is closed.
“ESC”: Aborts a value, a parameter or a menu to return to the previous selection.
“STOP/RESET”: Controls motor stopping and drive fault clearing locally; button
activeinfactory-setconguration.
“RUN”: Controls motor operation locally, if it has been programmed as active.
4 Using the navigation button:
Rotation: Increases or decreases the parameter value, goes to the next parameter
and can also be used to switch from one mode to another.
Press: Saves the current value, selects the value.
Option of using the button as a potentiometer in local mode.
5 Protective cover which can be removed to allow access to the STOP/RESET and
RUN buttons
6 Mechanical lock for locking the door on the front panel
Introduction:
page 8
Specications:
page 10
References:
page 14
Dimensions:
page 18
Connections:
page 22
MODEMODE
MODE
REF rEF
MON Mon
CONF ConF
Reference
Monitoring
parameters
Parameter
conguration
3 operating modes “REF”, “MON” and “CONF”
ATV12H075M2 with door on
front panel closed with protective
cover 5: STOP/RESET and
RUN buttons not accessible
6
4
1
5
3
2
ATV12H075M2 with door on
front panel open
3
4
5
1
2
3
ATV12H075M2 with door on front
panel closed without protective
cover 5: STOP/RESET and RUN
buttons accessible
5
4
1
3
3
2
6
1
2
3
4
5
6
7
8
9
10
28
Altivar® 12
variable speed drives
Functions (continued)
Application functions
Operating speed range
Determinesthetwofrequencylimitswhichdenethespeedrangepermittedbythe
machineunderactualoperatingconditionswithinthespeciedtorquelimits.
LSP: Low speed, from 0 to HSP, factory setting 0
HSP: High speed, from LSP to 400 Hz, factory setting 50/60 Hz
Reference
5 V
10 V (external power supply)
20 mA
20 mA
Y mA
0 V
0 V
0 mA
4 mA
X mA
HSP
LSP
f (Hz)
Preset speeds
This is used to switch preset speed references.
Choice of between two and eight preset speeds.
Enabled by means of between 1 and 4 logic inputs.
Thepresetspeedsareadjustableinincrementsof0.1Hzfrom0Hzto400Hz.
They take priority over the reference given by the active control channel (analog
input or the navigation button).
The speed obtained with inputs
Llx and LIy at state 0 is LSP or the
speed reference, depending on
the level of analog input AI1.
Factory settings:
1st speed: LSP (low speed or
reference)
2nd speed: 10 Hz
3rd speed: 25 Hz
4th speed: 50 Hz
t
t
t
1
50
25
10
LIx 0
1
LIy 0
1
LI1 0
f (Hz)
LSP
Example of operation with 4 preset speeds
Three additional high speeds
ThesethreeadditionalhighspeedsaredenedbyHSP2,HSP3andHSP4.
They are used to select 2 or 4 high speeds (HSP/HSP2 or HSP/HSP2/HSP3/HSP4).
Enabling 2 or 4 high speeds requires the use of 1 or 2 logic inputs respectively.
Control modes
There are several control and reference channels which can be independent.
Commands (forward, reverse, etc.) and speed references can be sent via the
following channels:
v Terminals (logic and analog I/O)
v Local mode (STOP/RESET and RUN buttons and the navigation button)
v Remote display terminal
v Modbus® serial link
The control and reference channels can be separate (separate mode).
Example: The Run/Stop commands come from the terminals and the speed
reference comes from the Modbus serial link.
The control and reference channels can also come from the same source
(not separate mode).
Introduction:
page 8
Specications:
page 10
References:
page 14
Dimensions:
page 18
Connections:
page 22
Setting preset speeds with the SoMove setup software
1
2
3
4
5
6
7
8
9
10
29
Functions (continued) Altivar® 12
variable speed drives
PID regulator
Usedforsimplecontrolofaowrateorapressurewithasensorwhichsuppliesa
feedback signal adapted to the drive.
This function is suitable for pump and fan applications.
v PID reference
Regulation reference selected from all the possible types:
Internal reference, representing 0 to 100% of the reference signal. This signal -
depends on the machine process.
2or4presetPIDreferences,adjustablefrom0to100%ofthemaximum -
frequency. This signal depends on the machine process. These references require
the use of 1 or 2 logic inputs respectively.
Manual reference, given by the navigation button. -
v PID feedback
Analog input AI1 -
v Auto/Man.
Logic input LI for switching operation to speed reference (Man.) or PID regulation -
(Auto)
During operation in automatic mode, it is possible to adapt the process feedback,
tocorrectinversePIDandtoadjusttheproportionalandintegralgains.
The motor speed is limited to between LSP and HSP.
Conguration of the logic input level
Activates the function assigned to the logic input, whether at high logic level or low
logic level, if permitted by the safety rules.
Example: Ramp switching is assigned to logic input LI2; this function is active if LI2
changestohighorlowlogicleveldependingontheconguration.
I/O monitoring
Shows the logic state of inputs LI1, LI2, LI3 and LI4 and outputs LO+ and R1 on the
4-digit display.
Operating direction: forward/reverse
2-wire control: Forward operation is always assigned to logic input LI1. Reverse
operation can be assigned to logic input LI2, LI3 or LI4.
3-wire control: Stop is always assigned to logic input LI1 and forward operation is
always assigned to logic input LI2. Reverse operation can be assigned to either logic
input LI3 or LI4.
2-wire control
Controls the direction of operation by means of a stay-put contact (permanent
contact, stable logic level 0 or 1, switch).
Run (forward or reverse) and stop commands are controlled by the same logic input.
Enabled by means of 1 or 2 logic inputs (non-reversing or reversing).
See page 22 for the connection diagram.
Three operating modes are possible:
v Detection of the state of the logic inputs
v Detection of a change in state of the logic inputs
v Detection of the state of the logic inputs with forward operation always having
priority over reverse
3-wire control
Controls the operating direction and stopping by means of pulsed contacts
(pushbutton-operated temporary contact).
Run (forward or reverse) and stop commands are controlled by 2 different logic inputs.
Enabled by means of 2 or 3 logic inputs (non-reversing or reversing).
See page 22 for the connection diagram.
Acceleration and deceleration ramp times
Thisfunctionisusedtodeneaccelerationanddecelerationramptimesaccordingto
the application and the machine dynamics. Each ramp time can be set separately
between0.1and999.9s.Factory-setconguration:3s.
Introduction:
page 8
Specications:
page 10
References:
page 14
Dimensions:
page 18
Connections:
page 22
PID regulator
FBS:PIDfeedbackmultiplicationcoefcient
HSP: High speed
PIC: Change of direction of PID regulator correction
LSP: Low speed
RIG: PID regulator integral gain
RPG: PID regulator proportional gain
RPG
RIG
PIC
X±1
FBS
+
PID
reference
PID
feedback
Manual setpoint
Reference
Auto
Man.
PID reversal
PID regulator
Speed
ramp
Multiplier
Auto/man.
HSP
LSP
PID ramp
1
2
3
4
5
6
7
8
9
10
30
Functions (continued) Altivar® 12
variable speed drives
Ramp time switching
This function is used to switch two acceleration and deceleration ramp times,
which can be set separately.
Enabled by means of 1 assignable logic input.
It is suitable for machines with fast speed correction in steady state and high-speed
lathes with acceleration and deceleration limiting above certain speeds.
Acceleration and deceleration ramp proles
This function can be used to gradually increase the output frequency starting from a
speedreference,followingalinearproleorapresetprole.
v S ramps
The use of S ramps is dedicated to applications involving handling, packaging and
passengertransport;thismethodtakesupmechanicalbacklashandeliminatesjolts,
and also limits “non-following” of speed during rapid transient operation of high-
inertia machines.
v U ramps
The use of U ramps is dedicated to pump applications such as an installation with
centrifugal pump and non-return valve; this method enables valve closing to be
controlled more accurately.
Selecting“linear”,“S”,or“U”proleswillaffectboththeaccelerationand
deceleration ramps.
Automatic adaptation of deceleration ramp
This function is used to increase the deceleration time automatically if the initial
setting is too low when the load inertia is taken into account. It prevents the drive
locking on an “overvoltage on deceleration” fault.
If a braking unit is connected to the drive, this function must be disabled.
Stop types
Thisisusedtodenethedrivestopmode.
There are three stop types:
v Freewheel stop: When the drive is locked, the motor stops in freewheel mode
depending on the application; the motor power supply is cut.
v Stop on deceleration ramp: The motor stops according to the deceleration ramp
timewhichcanbexedoradaptable(seethe“Automaticadaptationofdeceleration
ramp” function).
v Fast stop: Braked stop with an acceptable deceleration ramp time (divided by a
coefcientwhichcanbesetbetween1and10)forthedrive/motorunitwithout
locking in the event of an “overvoltage on deceleration” fault.
Factory-setconguration:Stopon3sdecelerationrampwithautomaticadaptation.
Introduction:
page 8
Specications:
page 10
References:
page 14
Dimensions:
page 18
Connections:
page 22
f (Hz) f (Hz)
HSP
HSP
0 0t t
t2
t1
t2
t1
HSP: High speed
t1=k1xt2(k1:xedroundingcoefcient)
t2: Ramp time set
S ramps
f (Hz)
HSP
0
t2
t1
f (Hz)
HSP
t1
0
t2
t t
HSP: High speed
t1=k2xt2(k2:xedroundingcoefcient)
t2: Ramp time set
U ramps
t
1 Fast stop
2 Stop on deceleration ramp
3 Freewheel stop
123
f (Hz)
Stop types
1
2
3
4
5
6
7
8
9
10
31
Functions (continued) Altivar® 12
variable speed drives
Limiting low speed operating time
The motor is stopped automatically after a period of operation at low speed (LSP).
This time can be set between 0.1 and 999 seconds (0 corresponds to an unlimited
time).
The motor restarts automatically on a ramp when the reference reappears.
This function is suitable for automatic stops/starts, especially in pump applications.
Conguration of analog input AI1
Thisisusedtomodifythespecications,foreithervoltageorcurrent,ofanaloginput
AI1.
Factory-setconguration:0-5V(internalpowersupply).
Other possible values via external power supply: 0-10 V, X-Y mA by programming X
and Y with 0 to 20 mA.
Automatic restart
This function enables the drive to be restarted automatically after it has locked in
fault mode, provided the relevant fault has disappeared and the other operating
conditions permit a restart.
This restart is performed by a series of automatic attempts separated by increasingly
long waiting periods of 1 s, 5 s, 10 s, then 1 min for subsequent periods.
If the drive has not restarted after 6 minutes, it locks and the procedure is abandoned
until the drive is powered down and back up again.
Factory-setconguration:Functioninactive.
Restarting is permitted with the following faults:
v Drive thermal overload
v Motor thermal overload
v Line overvoltage
v Overvoltage during deceleration
v Motor overload
v Motor underload
v Output phase loss
v Input phase loss (1)
v Line undervoltage (2)
v Modbus serial link
For this type of fault, the fault relay remains activated if the function has been
congured.
This function requires the speed reference and the direction of operation to be
maintained, and is only compatible with 2-wire level control.
This function is suitable for machines or installations which are in continuous
operation or are not monitored, and where a restart will not endanger equipment or
personnel in any way.
Automatic catching of a spinning load with speed detection (“catch on the y”)
Used to restart the motor smoothly after one of the following events:
v Loss of line supply or power off
v Fault reset or automatic restart
v Freewheel stop
Once the event is over, the actual motor speed is detected in order to restart on a
ramp at this speed and return to the reference speed. The speed detection time can
be up to 1 s (typical value) depending on the initial deviation.
Factory-setconguration:Functioninactive.
Thisfunctionrequiresthe“automaticDCinjectionbraking”functiontobedisabled.
This function is suitable for machines for which the loss of motor speed is negligible
during the power failure (machines with high inertia).
(1) The “input phase loss” fault is only accessible on drives with a three-phase power supply,
if monitoring of the fault has been enabled (factory-set conguration: enabled).
(2) The drive will restart as soon as the “undervoltage” fault disappears, regardless of whether
the function is active.
Introduction:
page 8
Specications:
page 10
References:
page 14
Dimensions:
page 18
Connections:
page 22
1
2
3
4
5
6
7
8
9
10
32
Functions (continued) Altivar® 12
variable speed drives
2nd current limit
A 2ndcurrentlimitcanbeconguredbetween0.25and1.5timesthenominaldrive
current and can be used to limit the torque and the rise in motor temperature.
Switching between the two current limits is enabled via a logic input or via the
Modbus serial link.
Automatic DC injection
ThisfunctionenablesstandstillDCinjection,whichcanbesetbetween0and
1.2timesthevalueofthenominaldrivecurrent(factory-setconguration:
0.7 x motor nominal current), as soon as operation is no longer controlled and
the motor speed is zero:
v Either for a period of time, which can be set between 0.1 and 30 s
v Or continuously
Factory-setconguration:FunctionactivewithDCinjectionfor0.5s.
In3-wirecontrol,DCinjectionisonlyactiveiflogicoutputLI1isactive
(assigned to stop).
Motor control proles
Threemotorcontrolprolesareavailabledependingontheapplication
requirements:
v Standard (U/F):Simplemotorcontrolprolemaintainingaconstantvoltage/
frequency ratio with an optional low speed setting.
Prolesuitableforsmallconveyors,applicationswithmotorsconnectedin
parallel, etc.
v Performance (sensorless ux vector control):Prolewhichcanguaranteethe
levelofperformancewithamotorwiththesamepoweroroneratingless.Thisprole
canbeusedtoobtainimproveddynamicspecicationsatlowspeed.
Prolesuitableforrunningmachines,etc.
v Pump/Fan (Kn²): Quadratic ratio for obtaining a torque proportional to the square
ofthespeed.Thisprolecanbeusedtooptimizeenergyconsumptionaccordingto
the load applied to the machine.
Prolesuitableforpumpregulation,airextraction,etc.
Switching frequency, noise reduction
The switching frequency setting between 2 and 16 kHz permits a reduction in the
noise generated by the motor for any application requiring a low level of noise.
The switching frequency can be modulated randomly in order to avoid resonance.
This function can be disabled if it causes instability.
Switching the DC voltage at high frequency is useful for supplying the motor with a
current wave having little harmonic distortion.
This type of operation increases drive overheating.
Factory-setconguration:Lowfrequencysetat4kHz.
Frequency jump
Used to pass a mechanical resonance point likely to cause increased noise or risk of
mechanical breakdown.
Thefrequencyjumpisxed.Itiswithin±1Hzoftheconguredresonancepoint.
Jog mode
Thiscanbeusedforpulseoperationwithminimumramptimes(0.1s),axedspeed
reference set at 5 Hz and minimum time of 0.5 s between 2 pulses.
Enabled by 1 logic input and pulses issued by the operating direction command.
This function is suitable for machines with product insertion in manual mode (for
example, gradual movement of the mechanism during maintenance operations).
Introduction:
page 8
Specications:
page 10
References:
page 14
Dimensions:
page 18
Connections:
page 22
Setting the “DC injection” function with the SoMove
setup software
Energy saving with the
Pump/Fan prole (Kn2)
Frequency jump in relation to the resonance point
2 Hz
± 1 Hz
Reference
f (Hz)
1
2
3
4
5
6
7
8
9
10
33
Functions (continued) Altivar® 12
variable speed drives
Fault relay, unlocking
The fault relay is energized when the drive is powered up and is not faulty.
It opens in the event of a fault or when the drive is powered down.
The drive can be unlocked after a fault in one of the following ways:
v By powering down the drive until the display disappears completely, then
powering back up
v By activating the logic input associated with the “fault reset” function, if the function
is enabled
v By enabling the “automatic restart” function
Drive thermal protection
Thermal protection is integrated in the drive. When the fault is detected, it locks the
drive.
Depending on the model, the drive is equipped with a fan.
The drive optimizes management of fan operation in order to reduce the amount of
maintenance work and the equipment noise level.
Motor thermal protection
The theoretical temperature rise of the motor is continuously calculated to provide
thermal protection.
The drive calculates this temperature rise using the following elements:
v The operating frequency
v The current taken by the motor
v The operating time
v The type of motor ventilation (self-cooled or force-cooled)
Thermal protection can be set at anything from 0.2 times the nominal drive current.
It must be set to the nominal current indicated on the motor rating plate.
Note: When the power supply is de-energized, the motor thermal state may or may not be
stored, depending on the chosen conguration.
Monitoring
The display shows the state of the drive or, if selected, one of the following values:
v Frequency reference
v Output frequency applied to the motor
v Motor current
v Line voltage
v Output power
v Motor thermal state
v Drive thermal state
v PID error
v PID feedback
v PID reference
v Motor operating status (stop, forward, reverse, run, acceleration, deceleration,
braking, freewheel stop, etc.)
Introduction:
page 8
Specications:
page 10
References:
page 14
Dimensions:
page 18
Connections:
page 22
Setting the motor thermal protection with the SoMove
setup software
1
2
3
4
5
6
7
8
9
10
34
Functions (continued) Altivar® 12
variable speed drives
Underload detection
This function stops the motor when it is underloaded. The function is active in
steady state.
Ifthecurrentisbelowanunderloadthresholdforanadjustableperiodoftime,
the drive locks in underload fault mode.
Thecurrentthresholdisadjustablebetween20%and100%ofthenominalmotor
current value.
Hysteresisof10%isappliedtothisthresholdtoconrmtheendofunderload
conditions.Thetimedelayisadjustableupto100s.Whenthisparameterisat0,
the function is deactivated.
This function is particularly suitable for protecting pumps during cavitation.
Overload detection
This function stops the motor when it is overloaded. The function is active in steady
state.
Ifthemotorcurrentishigherthananoverloadthresholdforanadjustableperiodof
time, the drive locks in overload fault mode.
The overload threshold can be set to between 70% and 150% of the nominal motor
current.
Hysteresisof10%isappliedtothisthresholdtoconrmtheendofoverload
conditions.
The time delay can be set at anything up to 100 s. When this parameter is at 0,
the function is deactivated.
Fault acknowledgment
This is used to clear the stored fault and restart the drive if the cause of the fault has
disappeared.
The fault is cleared by a transition of the logic input LI which is assigned to this
function.
Factory-setconguration:Functioninactive.
The restart conditions after a reset are the same as those of a normal power-up.
The following faults can be reset (1): drive thermal overload, motor thermal overload,
line overvoltage, overvoltage on deceleration, overspeed, input phase loss (2), etc.
Parameter protection by condential code
Thisfunctionprotectsthedrivecongurationusinganaccesscode.
Conguration of logic output LO+
Logic output LO+ enables remote signalling of the following information as required:
v Malfunction
v Operation
v Frequency threshold attained
v High speed attained
v Current threshold attained
v Frequency reference attained
v Motor thermal state attained
v 4-20 mA monitoring
v Underload detected
v Overload detected
v Operation of the auxiliary pump with the “Control in single variable mode with
auxiliary pump” function
Conguration of analog output AO1
Analog output AO1 enables remote signalling of the following information as
required:
v Motor current
v Motor frequency
v Ramp output
v PID error
v PID feedback
v PID reference
v Output power
v Motor thermal state
v Drive thermal state
(1) See the complete list of faults in the Altivar® 12 Programming Manual, available on our
website at “www.schneider-electric.us”.
(2) The “input phase loss” fault is only accessible on drives with a three-phase power supply,
if monitoring of the fault has been enabled (factory-set conguration: enabled).
Introduction:
page 8
Specications:
page 10
References:
page 14
Dimensions:
page 18
Connections:
page 22
1
2
3
4
5
6
7
8
9
10
35
Functions (continued) Altivar® 12
variable speed drives
Pump-specic application functions
Themainobjectivehereistocontrolacompletepumpinginstallationusingasingle
Altivar®12drivebyensuringconstantpressureinthesystemwhatevertheowrate.
The Altivar 12 has 11 functions designed for water pumping applications:
b Control in single variable mode
b Control in single variable mode with auxiliary pump
b Underload detection
b Overload detection
b Sleep
b Wake-up
b PID feedback supervision
b No-load operation detection
b Quick start
b Automatic restart on underload and overload faults
b PIDreferenceadjustmentrangefortheenduser
Control in single variable mode
The system is operated using a single variable speed pump ( 1).
A PID regulator controls the variable speed pump.
A pressure sensor provides the “PID feedback” information required for system
feedback.
Control in single variable mode with auxiliary pump
Thesystemisoperatedusingaxedspeedpump,calledtheauxiliarypump,anda
variablespeedpump,whichisunabletoprovidethefullowrangerequiredonits
own ( 2).
The auxiliary pump's starting and stopping are controlled by logic output LO+
according to the PID regulator output (variable pump frequency reference) with a
hysteresis effect as shown in the diagram below ( 3).
Auxiliary pump starting (4)
If the variable pump control frequency exceeds the threshold (FOn) for longer than a
time period (tON), the auxiliary pump is put into operation (1). The variable pump
reference decreases linearly until it reaches the threshold (FOF).
In order to reduce the effect of overpressure caused by starting of the auxiliary
pump, the deceleration time of the variable pump (rOn) must be set to the time that
the auxiliary pump takes to reach its nominal speed.
Auxiliary pump stopping (5)
Conversely, if the variable pump control frequency falls below the threshold (FOF)
for a period (tOF), the auxiliary pump is stopped (2) and the variable pump reference
increases linearly until it reaches the threshold (FOn). The acceleration time (rOF)
is set to the stopping time of the auxiliary pump in order to minimize the effect of
underpressure.
3
1
2
FOF
FOn
HSP
Single variable mode with auxiliary pump: hysteresis
Installationowrate
Variable pump frequency (Hz) 3
1
FOF
FOn
t
tOn rOn
Auxiliary pump start
Variable pump frequency (Hz) 4
FOF
FOn
t
tOF rOF
2
Auxiliary pump stop
Variable pump frequency (Hz) 5
Auxiliary pump starting1
Auxiliary pump stopping2
Frequencyrangecorrespondingtotheauxiliarypumpowrate3
FOn: Starting frequency of the auxiliary pump
FOF: Stopping frequency of the auxiliary pump
Introduction:
page 8
Specications:
page 10
References:
page 14
Dimensions:
page 18
Connections:
page 22
Single variable mode
1
Single variable mode with auxiliary pump
2
1
2
3
4
5
6
7
8
9
10
36
Functions (continued) Altivar® 12
variable speed drives
Underload detection
See page 34.
Overload detection
See page 34.
Sleep/Wake-up
Allowsthevariablepumptocometoacompletestopwhentheowrateis
consideredtoolow,belowanadjustable“sleepthreshold”(LSP+SLE)andtime
delay (tLS).
When the system is in “sleep” state, if the PID feedback value (showing the pressure
downstream of the pump) falls below a “wake up” threshold (UPP), the variable
pump is restarted.
t
LSP
LSP + SLE
tLS
UPP t
PID
feedback
Motor
frequency Sleep
Wake-up
Sleep/Wake-up functions
LSP: Low speed
SLE: Sleep threshold offset
UPP: Wake-up threshold
tLS: Sleep threshold operating time
PID feedback supervision
Once the variable pump is running at maximum speed and at the same time the PID
feedback is lower than the supervision threshold (LPI) at the end of a time delay
(tPI), the drive switches to fallback mode. There are two possible scenarios (see
graphs below):
v Thedriveperformsafreewheelstopanddisplaysaspecicfaultcode1.
v Congurablexedspeedoperationwithdisplayofaspecicfaultcode2.
The drive reverts to regulation mode when the PID feedback returns to the
supervision threshold (LPI).
t
HSP
FPI
< tPI tPI
HSP - AP0
LPI
t
LPI + 3 %
LPI - 2 %
1
2
PID feedback supervision
PID
feedback
Motor
frequency
LPI: PID feedback supervision threshold
HSP: High speed
FPI: Fallback speed
APO: Maximum speed detection hysteresis
tPI: PID feedback supervision function time delay
In single variable mode with auxiliary pump, this function is active when both pumps
are operating.
No-load operation detection
Thisfunctionisusedinapplicationswherezeroowcannotbedetectedbythesleep
function alone. It is active when the auxiliary pump is stopped and the variable pump
motorfrequencyreferenceisbelowaconguredthreshold.
It consists of periodically forcing the motor frequency reference to a low value:
v If the request is still present, it results in an increase in the PID error and the drive
reverts to regulation in line with the previous reference.
v Iftherequestisnolongerpresent(zeroow),thePIDerrorwillnotchange,
which is characteristic of no-load operation. The variable pump motor is stopped.
Introduction:
page 8
Specications:
page 10
References:
page 14
Dimensions:
page 18
Connections:
page 22
1
2
3
4
5
6
7
8
9
10
37
Functions (continued) Altivar® 12
variable speed drives
Quick start
The quick start function aims to overcome the problems associated with the high
regulation gains that are necessary at start-up but inappropriate for regulation.
The drive accelerates linearly on a ramp (ACC) until its speed reaches the
conguredquickstartthreshold(SFS).
Once it reaches this threshold (SFS), PID regulation begins.
ACC
SFS
HSP
Quick start
Variable pump frequency
HSP: High speed
SFS: Quick start threshold
ACC: Acceleration ramp time
Automatic restart on underload and overload faults
Generally, the user can set a parameter to activate automatic restarting after a fault,
if the cause(s) of the fault no longer exist(s).
In the case of underload and overload faults, a delay which can be set between 1 s
and 6 min 16 s can be used to delay the restart.
PID reference adjustment range for the end user
ThisfunctionallowstheendusertoadjustthePIDregulatorreferencetoincreaseor
reducetherateofow.
AdjustmentbytheuseriseitherbymodifyingthePIDregulatorreferenceparameter,
or by manual control of the navigation button, accessible on the drive's front panel.
The installer has access to two PID reference limit parameters, which can be used to
deneauser'srangeofaction.
Incompatible functions
Application functions can be assigned to the same logic input, in which case one
logic input enables a number of functions (for example, direction of operation and
ramp time switching).
A check must be carried out to ensure that the functions are compatible:
Direction of operation and 2-wire control: Forward operation can only be
assigned to LI1.
Direction of operation and 3-wire control: Forward operation can only be
assigned to LI2.
Automatic restart:Thisfunctionrequiresthecongurationof2-wirelevelcontrol.
Changingthecontroltypecongurationdeactivatesautomaticrestarting.
Automatic catching of a spinning load with speed detection: Incompatible with
continuousstandstillDCinjection.Conguringthisfunctiondeactivatesautomatic
catching of a spinning load.
Introduction:
page 8
Specications:
page 10
References:
page 14
Dimensions:
page 18
Connections:
page 22
ART. 9 60297
The information and dimensions in this catalog are provided for the convenience of our customers.
While this information is believed to be accurate, Schneider Electric reserves the right to make
updatesandchangeswithoutpr iornoticationandassumesnoliabilityforanyerrorsoromissions.
Altivar, FIPIO, Modbus, Phaseo, SoMove, TeSys, Twido, Schneider Electric and logo, and "Make
the most of your energy" are trademarks or registered trademarks of Schneider Electric or its
afliatesintheUnitedStatesandothercountries.Othertrademarksusedhereinaretheproperty
of their respective owners.
Design: Schneider Electric
Photos: Schneider Electric
© 2010 Schneider Electr ic. All rights reser ved. 10/2010
DIA2ED2081004EN-US
Schneider Electric USA, Inc. http://www.schneider-electric.us/
8001KnightdaleBlvd.
Knightdale,NC275 45
Tel: 919-266-3671
19 Waterman Avenue
Toronto, Ontario M4B 1Y2
Tel: 416-752-8020