AIGHTS RESERVED. AMP PRODUCTS MAY &E COVERED BY US. AND BY AMP INCORPORATED HARRISBURG, PA. ALL INTERNATIONAL FOREIGN PATENTS AND/OR PATENTS PENDING, copyright 1980, 84 = 4 PRODUCT SPECIFICATION l. SCOPE l,l. Content This specification covers the performance, tests and quality requirements for the printed circuit board, multiple jack, ACTION PIN* connectors. They are designed for use with .062, .093 or .125 inch thick printed circuit boards, meeting the acceptability requirements of IPC~A-600B. 1.2. Qualification When tests are performed on the subject product line, the procedures specified in AMP 109 series specifications shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. Ze APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1. AMP Specifications A. 109-1: General Requirements for Test Specifications B. 109 Series: Test Specifications as indicated in Figure 1. (Comply with MIL-STD-202, MIL-STD-1344 and EIA RS-364) CG. 114-6009: Jack, Modular, Application of 2ede Commercial Standards A. IPC-A-600B: Acceptability of Printed Wiring Boards B. F.C.C, Rules and Regulations Part 68: Connection of Terminal Equipment to the Telephone Network C. REA Bulletin 345-81, PE-76: Specification for Modular Telephone Set Hardware *Trademark of AMP Incorporated. 2 A. tot Alas D . . Bh Minko ibs. pape | AMP INCORPORATED Harrisburg, Pa. 17t05 "APP ; 1/4 / 8S 'B "108-6030 REV 0 TITLE CONNECTOR, ACTION PIN, =J 0 |Release per Sf "feo MULTIPLE JACK, 06 ECN AA-2465 PRINTED CIRCUIT BOARD i LTA REVISION RECORD APP | DATE AMP 1250-16 REV 4-523. REQUIREMENTS 3.1. Connectors shall be 3.2. Materials A. Contacts: B. Housings: of the specified on the applicable product drawing. Design and Construction design, construction and physical dimensions Phosphor bronze, gold and tin over nickel plating Polyester, thermoplastic, glass filled, UL 94V-0 3.3, Ratings Operating Temperature: -40 to 60C (-40 to 140F) 3.4. Performance and Test Description Connectors shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Figure l. 3.5. Test Requirements and Procedures Summary Test Description Requirement Pracedure 7 Examination of Product Meets requirements of product drawing and AMP Spec 114-6009. Visual 10X, dimensional and functional per applicable inspection plan, ELECTRICAL Termination Resistance, Dry Circuit (Low Level) 20 milliohms maximum final, Subject mated or unmated contacts assembled in housing to 50 mv open circuit at 50 ma maximum, see Figures 5 and 8; AMP Spec 109-6-3. Dielectric Withstanding Voltage 1.0 kvac dielectric withstanding voltage, 1 minute hold. 100 milliamperes maximum leakage current. Test between adjacent contacts of mated connector assemblies; AMP Spec 109-29-1 except voltage shall be instantaneous. Insulation Resistance 500 megohms initial. Test between adjacent contacts of mated connector assembly; AMP Spec 109-28-3, Figure 1 (cont) JAAKAP AMP INCORPORATED Harrisburg, Pa. 17105 Loc SHEET B | 2 oF 10 N REV * 108-6030 |, AMP 1251-14 REV 4-82Test Description Requirement Procedure surge Insulation resistance. Subject modular jack mated with modular plug and mounted on printed circuit board ta surge voltage, using procedure indicated in Figure 6. MECHANICAL Contact Insertion Force, ACTION PIN 40 pounds maximum per contact. Measure force to insert contact into printed circuit board; AMP Spec 109-41, see Figure 9. Contact Retention, 6 pounds minimum; pins Apply axial lead of 6 terminating resistance, dry circuit. ACTION PIN shall not dislodge pounds to nonsoldered from the printed circuit contacts; AMP Spec board. 109-30, see Figure 9. Durability Mating-unmating; Manually mate and unmate connector assemblies for 200 cycles; AMP Spec 109-27, except rate shall be 20 cycles per minute maximum. Plug Retention 20 pounds maximum using simulated plug. No damage to jack. Apply an axial lead of 20 pounds in each direction indicated in Figure 7, using a simulated modular plug. Plug Insertion See Figure 4. Measure force to fully insert the modular jack onto the specific gage as indicated in Figure 4 and 10. Vibration Shall remain mated and show no evidence of physical damage. No discontinuities greater than 1 microsecond. Subject connector assemblies to 10-55-10 Hz traversed in 1 minute at .06 inch total excursion; 2 hours in each of 3 mutually perpendicular directions; AMP Spec 109-21-1, cond A. ENVIRONMENTAL Thermal Shock (a) 20 milliohms maximum final termination resistance, dry circuit, Subject mated connector to 5 cycles between -40 and 60C; AMP Spec 109-22. Figure 1 (cont) AMP INCORPORATED AMP | Harrisburg, Pa. 17105 B Loc SHEET 3 OF 10 NO REV 108-6030 |, AMP 1251-13 REV 4-82Test Description Requirements Procedure Humidity-Temperature Termination resistance, Cycling dry circuit. Subject mated connectors to 10 cycles at 95% relative humidity; as indicated in Figure 3. Plugs and jacks shall then be subjected to 200 cycles of insertion and extraction. 3.6, Connector Tests and Sequences Figure 1 (end) (a) Shall remain mated and show no evidence of damage, cracking or chipping. Test Group (a) Test or Examination 1 2 | 3 [| 4 7 5 [| 6 | 7 Test Sequence (b) Examination of Product 1 1 l 1 ] 1 1 Termination Resistance, Dry Circuit c,4 Contact Resistance, Dry Circuit 2,5 2,4 2,4 Dielectric Withstanding Voltage 4 Insulation Resistance 3,6 a4 Surge 3 Contact Insertion Force, ACTION PIN 2 Contact Retention, ACTION PIN 7 3 Durability 3 Plug Retention 3 Plug Insertion 2 Vibration 3 Thermal Shock 3 Humidity~Temperature Cycling 4 (a) See Para 4,1.A. (b) Numbers indicate sequence in which tests are performed. Figure 2 PORATED ee SHEET me ny Amip | AMeNconpones = | B] 4 oF 10[ 108-6030 jo AMP 1251-13 REV 4-624, QUALITY ASSURANCE PROVISION 4.1. Qualification Testing A. Sample Selection Connector housings and contacts shall be prepared in accordance with applicable Instruction Sheets. They shall be selected at random from current production. Test groups 1, 4 and 5 shall consist of 2 jacks, printed circuit boards and 10 modular plugs. Test groups 2 and 3 shall consist of 4 jacks, 4 printed circuit boards and 20 modular plugs. Test group 6 shall consist of 10 terminal blocks and 10 printed circuit boards. Test group 7 shall consist of 4 jacks and 4 printed circuit boards. B. Test Sequence Qualification inspection shall be verified by testing samples as specified in Figure <. Cc. Acceptance (1) Requirements put on test samples, as indicated in the requirements portion of Figure 1, exist as either the upper or lower statistical tolerance limit (95% confidence, 99% reliability). All samples tested in accordance with this specification shall meet the stated tolerance limit. (2) Failures attributed to equipment, test setup, or operator deficiencies shall not disqualify the product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification. 4.2, Quality Conformance Inspection The applicable AMP inspection plan will specify the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification. Loc SHEET NO REV AMP INCORPORATED AMP | Harrisburg, Pa. 17105 B 5 OF 10 | Oo 8 - 6 030 0 AMP 1251-13 REV 4-82T erature C Time for From To Hold Changes 5 60 2 hours 60 ours 60 5 3 hours 5 3 hours The assembled hardware shali be placed at 95 (+0, -5) percent relative humidity at room temperature. Then, while the relative humidity is held at or returned to 95 percent, the temperature shall be reduced to 5C (41F) per hour. The temperature shall then be cycled linearly for ten cycles as specified above with a relative humidity of 95 percent. Figure 3 Humidity~Temperature Cycle Procedure Gage Gage Block Dimensions in Inches (b) Number {a) 4 Position 6 Position 8 Position I -266 x ,307 266 x .386 ,266 x .486 | 2 254 x 311 1254 x 39% 254 x_,ATe 3 ~375 x 1296 275 x .376 275 x 456 f(a) To be tested in numerical sequence. i (b) Acteptance is obtained by meeting the following requirements. {l) The jack shall be capable of accepting gage number 1 with 2 pounds or less insertion force. (2) The jack shall not accept gage number 2 or 3 when an insertion force of 2 pounds or less is applied. Figure 4 Insertion Force Test Gage vocf SHEET | NC AMP INCORPORATED AMP | Harrisburg, Pa. 17105 B | 6 of 10 108-6030 | RE v Laer AMP 1251-13 REV 4-82Modular Data Jack Housing {See Note 1) Z L? eo a PRIF PEP if 7 A A ed SSS SSS Termination Resistance Measurement Points Figure 5 Note l: Length shall be held to +.030 inches long. Termination Resistance Unmated Condition Salder 30 Places AMP INCORPORATED AMP | Harrisburg, Pa. 17105 Coc SHEET 7 OF 10 NO [08-6030 AEV AMP 1251-19 REV 4-82Power Supply Notes: (a) Select values of C and R (b) Charge capacitor bank Rq Item [Jnder Test a i to product 10 x 107% microsecond wave shape across R_ with thetest item disconnected from the circuit. Figure 6 Surge Test Circuit 45 Maximum BAAS AAAS through current limiting resistor R_ to 1000 volts and connect the tedt item into the circuit in the off-hook condition. {c) Discharge C thru forming circuit and test item monitoring wave shape and action on oscilloscope. 45 Maximum Modular Plug Figure 7 Plug Retention Force Envelope AMP AMP INCORPORATED Harrisburg, Pa. 17165 Loc? =SHEET N Bi 8 oF 10 108-6030 AMP 1251-13 REV 4-82Modular Data Jack Housing Terminal Assembly ACTION PIN Note 1: Length shall be held to + .030 inches long. - 062 Ref. Plug eee N See Note 1 Printed Circuit Board Solder Termination Resistance Measurement Points Figure 8 t Retention LLL LAA) POOH L NIN t Insertion For Figure 9 Termination Resistance Measurement Points Force Terminal Assembly ACTION PIN Printed Circuit Board ce ACTION PIN Insertion and Retention Force AMP INCORPORATED AMP | Harrisburg, Pa. 17105 toc] SHEET | NO B | 9 oF 10 1IOs-6030 0 REV AMP 1251-13 REV 4-82~e Deflection Modular Data wih Jack Housing Printed Circuit Board Terminal Assembly ACTION FIN o _) U, l Z Z contact Pots {Z l (See Note 1) UY Wy 2 We RRR] NTRS Note 1; Spring Force to be Measured at Contact Point. Figure 10 Spring Force AMP INCORPORATED [ AMP | Harrisburg, Pa. 17105 Loc SHEET 10 OF 10 NO lO 8-6030 REV AMP 1251~-13 REV 4-82