PKB 4000 Series 36-75 Vdc DC/DC converter Output up to 30 A/90 W Contents Product Program. . . . . . . . . . . . . . . . . . . . . . 2 Mechanical Information. . . . . . . . . . . . . . . . . 3 Absolute Maximum Ratings . . . . . . . . . . . . . 4 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Product Qualification Specification. . . . . . . . 5 Safety Specification . . . . . . . . . . . . . . . . . . . 6 PKB 4318 PIOBNB - 1.2 V Data . . . . . . . . . 7 PKB 4418 PIOANB - 1.5 V Data . . . . . . . . 10 PKB 4418 PINB - 1.8 V Data . . . . . . . . . . . 13 PKB 4619 PINB - 2.5 V Data . . . . . . . . . . . 16 PKB 4610 PINB - 3.3 V Data . . . . . . . . . . . 19 PKB 4810 PINB - 3.3 V Data . . . . . . . . . . . 22 PKB 4711 PINB - 5 V Data . . . . . . . . . . . . 25 PKB 4713 PINB - 12 V Data . . . . . . . . . . . 28 PKB 4913 PINB - 12 V Data . . . . . . . . . . . 31 PKB 4715 PINB - 15 V Data . . . . . . . . . . . . 34 EMC Specification. . . . . . . . . . . . . . . . . . . . 37 Operating Information. . . . . . . . . . . . . . . . . 38 Thermal Consideration . . . . . . . . . . . . . . . . 40 Soldering Information . . . . . . . . . . . . . . . . . 41 Delivery Package Information. . . . . . . . . . . 41 Compatibility with RoHS requirements. . . . 41 Reliability. . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Quality Statement. . . . . . . . . . . . . . . . . . . . 41 Limitation of Liability. . . . . . . . . . . . . . . . . . 41 Sales Offices and Contact Information. . . . 42 Safety Approvals Key Features * Industry standard Eighth-brick 58.40 x 22.70 x 8.10 mm (2.300 x 0.896 x 0.319 in.) * RoHS compliant * High efficiency, typ. 91.5 % at 3.3 Vout half load * 2250 Vdc input to output isolation. * Meets isolation requirements equivalent to basic insulation according to IEC/EN/UL 60950 * More than 3.5 million hours predicted MTBF at +40 C ambient temperature The PKB series of high efficiency DC/DC converters are designed to provide high quality on-board power solutions in distributed power architectures used in Internetworking equipment in wireless and wired communications applications. The PKB 4000 series has industry standard footprint and pin-out and is max 8.10 mm (0.319 in) high. This makes it extremely well suited for narrow board pitch applications with board spacing down to 15 mm (0.6 in). Included as standard features are output over-voltage protection, input under-voltage protection, over tempera- E ture protection, soft-start, output short circuit protection, remote sense, remote control and output voltage adjust function. These converters are designed to meet high reliability requirements and are manufactured in highly automated manufacturing lines and meet world-class quality levels. Ericsson Power Modules is an ISO 9001/14001 certified supplier. Datasheet Product Program VI VO/IO max PO max Ordering No. 1.2 V/30 A 36 W PKB 4318 PIOBNB 1.5 V/30 A 45 W PKB 4418 PIOANB 1.8 V/25 A 45 W PKB 4418 PINB 2.5 V/25 A 62.5 W PKB 4619 PINB 3.3 V/20 A 66 W PKB 4610 PINB 3.3 V/25 A 82.5 W PKB 4810 PINB 5.0 V/15 A 75 W PKB 4711 PINB 12 V/6 A 72 W PKB 4713 PINB 12 V/7.5 A 90 W PKB 4913 PINB 15 V/5 A 75 W PKB 4715 PINB Output 1 Comment 48/60 V Option Suffix Example Positive Remote Control logic P PKB 4610 PIPNB Increased stand-off and height M PKB 4610 PINBM Lead length 3.69 mm (0.145 in) LA PKB 4610 PINBLA Lead length 4.57 mm (0.180 in) LB PKB 4610 PINBLB Note: As an example a positive logic, increased stand-off, short pin product would be PKB 4610 PIPNBMLA PKB 4000 Datasheet 2 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 Mechanical Information PKB 4000 Datasheet 3 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 Absolute Maximum Ratings Characteristics min typ max Unit Tpcb Maximum Operating Pcb Temperature (see Thermal Consideration section) -40 +110 C TS Storage temperature -55 +125 C VI Input voltage -0.5 +80 Vdc VISO Isolation voltage (input to output test voltage) 2250 Vdc Vtr Input voltage transient (Tp 100 ms) 100 Vdc Negative logic (referenced to -In) 40 Vdc VRC Vadj Positive logic (referenced to -In) -0.5 6 Vdc Maximum input -0.5 2xVoi Vdc Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes referred to as no destruction limits, are normally tested with one parameter at a time exceeding the limits of Output data or Electrical Characteristics. If exposed to stress above these limits, function and performance may degrade in an unspecified manner. Input TPcb <"> 7 7 7 7 NT MGN NT MGN NT MGN NT MGN NT MGN /BU$POW <"> Efficiency vs. load current and input voltage at TPcb = +25 C <$> Available load current vs. ambient air temperature and airflow at VI = 53 V. DC/DC converter mounted vertically with airflow blowing from output pins toward input pins. Thermal Resistance Power Dissipation <8> <$8> 7 7 7 7 <"> Thermal resistance vs. airspeed measured at the converter. Tested in windtunnel with airflow and test conditions as per the Thermal consideration section. Dissipated power vs. load current and input voltage at TPcb = +25 C Output Characteristic <7> <"> Output voltage vs. load current at TPcb = +25 C, VI = 53 V. PKB 4000 Datasheet 8 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4318 PIOBNB - Typical Characteristics Turn-Off Start-Up Turn-off at IO = 30 A resistive load at TPcb = +25 C, VI = 53 V. Turn-off enabled by disconnecting VI. Top trace: output voltage (0.5 V/div.). Bottom trace: input voltage (50 V/div). Time scale: 0.2 ms/div. Start-up at IO = 30 A resistive load at TPcb = +25 C, VI = 53 V. Start enabled by connecting VI. Top trace: output voltage (0.5 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: 50 ms/div. Transient Output Ripple Output voltage ripple (20mV/div.) at TPcb = +25 C, VI = 53 V, IO = 30 A resistive load with C = 10 F tantalum and 0.1 F ceramic capacitor. Band width = 20 MHz. Time scale: 2 s/div. Output voltage response to load current step-change (7.5-22.5-7.5 A) at TPcb=+25 C, Vin=53 V. Top trace: output voltage (200mV/div.). Bottom trace: load step (10 A/div.) Time scale: 0.1 ms/div. Output Voltage Adjust Output Voltage Adjust The resistor value for an adjusted output voltage is calculated by using the following equations: 5 70JODSFBTF 70EFDSFBTF 4 Output Voltage Adjust Upwards, Increase: Radj= 5.11((1.2(100+%))/ 0.6%-(100+2%)/%) kOhm 3 Output Voltage Adjust Downwards, Decrease: Radj= 5.11(100 / %-2) kOhm 2 1 Eg Increase 4% =>Vout = 1.248 Vdc 5.11(1.2(100+4)/0.6x4-(100+2x4)/4) = 128 kOhm 0 Eg Decrease 2% =>Vout = 1.176 Vdc 5.11(100/2-2)= 245 kOhm PKB 4000 Datasheet <> Output voltage adjust resistor value vs. percentage change in output voltage. 9 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4418 PIOANB - 1.5 V Data TPcb = -40...+90C, VI = 36...75V, sense pins connected to output pins unless otherwise specified. Characteristics Output Conditions Unit min typ max 1.5 1.53 V Output voltage initial setting and accuracy TPcb = +25 C, VI = 53 V, IO = IOmax 1.48 Output adjust range IO = IOmax, VI = 53 V, TPcb = 25 C 1.20 1.65 V Output voltage tolerance band IO = 0.1...1 x IOmax 1.47 1.54 V Idling voltage IO = 0 1.47 1.54 V Line regulation IO = IOmax 3 10 mV Load regulation VI = 53 V, IO = (0.01...1.0) x IOmax 3 10 mV Vtr Load transient voltage deviation IO = (0.1 ... 1.0) x IOmax, VI = 53 V Load step = 0.5 x IOmax 350 mV ttr Load transient recovery time IO = (0.1...1.0) x IOmax, VI = 53 V loadstep = 0.5 x IOmax 50 s tr Ramp-up time IO = (0.1...1.0) x IOmax. VI = 53 V 10 15 ms 15 35 ms 30 A VOi VO VI connection to 0.9 x VOi, VI = 53 V ts Start-up time IO Output current POmax Max output power At VO = VOnom Ilim Current limit threshold TPcb < TPcbmax 36 A Isc Short circuit current TPcb = 25 C, VO < 0.5 V 42 A VOac Output ripple & noise See ripple and noise, IOmax, VOnom 50 SVR Supply voltage rejection (ac) TPcb = +25 C, VI = 53 V f = 100Hz sinewave, 1 Vp-p 65 OVP Over voltage protection VI = 53 V, IO = (0.1 ... 1.0) x IOmax, TPcb = +25 C. Efficiency - 50% load TPcb = +25 C, VI = 48 V, IO = 0.5 x IOmax 89 % Efficiency - 100% load TPcb = +25 C, VI = 48 V, IO = IOmax 86 % Efficiency - 50% load TPcb = +25 C, VI = 53 V, IO = 0.5 x IOmax 89 % Efficiency - 100% load TPcb = +25 C, VI = 53 V, IO = IOmax 86 % Pd Power Dissipation TPcb = +25 C, VI = 53 V, IO = IOmax 7.3 W fs Switching frequency IO = 0 ... 1.0 x IOmax 160 kHz PKB 4000 Datasheet IO = (0.1...1.0) x IOmax. 0 45 10 W 1.8 85 80 mVp-p dB 2.1 V EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4418 PIOANB - Typical Characteristics Efficiency Output Current Derating <> <"> 7 7 7 7 NT MGN NT MGN NT MGN NT MGN NT MGN /BU$POW <"> Efficiency vs. load current and input voltage at TPcb = +25 C <$> Available load current vs. ambient air temperature and airflow at VI = 53 V. DC/DC converter mounted vertically with airflow blowing from output pins toward input pins. Thermal Resistance Power Dissipation <8> <$8> 7 7 7 7 <"> Thermal resistance vs. airspeed measured at the converter. Tested in windtunnel with airflow and test conditions as per the Thermal consideration section. Dissipated power vs. load current and input voltage at TPcb = +25 C Output Characteristic <7> <"> Output voltage vs. load current at TPcb = +25 C, VI = 53 V. PKB 4000 Datasheet 11 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4418 PIOANB - Typical Characteristics Turn-Off Start-Up Turn-off at IO = 30 A resistive load at TPcb = +25 C, VI = 53 V. Turn-off enabled by disconnecting VI. Top trace: output voltage (0.5 V/div.). Bottom trace: input voltage (50 V/div). Time scale: 0.2 ms/div. Start-up at IO = 30 A resistive load at TPcb = +25 C, VI = 53 V. Start enabled by connecting VI. Top trace: output voltage (0.5 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: 20 ms/div. Transient Output Ripple Output voltage ripple (20mV/div.) at TPcb = +25 C, VI = 53 V, IO = 30 A resistive load with C = 10 F tantalum and 0.1 F ceramic capacitor. Band width = 20 MHz. Time scale: 2 s/div. Output voltage response to load current step-change (7.5-22.5-7.5 A) at TPcb=+25 C, Vin=53 V. Top trace: output voltage (200 mV/div.). Bottom trace: load step (15 A/div.) Time scale: 0.1 ms/div. Output Voltage Adjust Output Voltage Adjust The resistor value for an adjusted output voltage is calculated by using the following equations: 5 70JODSFBTF 70EFDSFBTF 4 Output Voltage Adjust Upwards, Increase: Radj= 5.11((1.5(100+%))/ 1.225%-(100+2%)/%) kOhm 3 Output Voltage Adjust Downwards, Decrease: Radj= 5.11(100 / %-2) kOhm 2 1 Eg Increase 4% =>Vout = 1.56 Vdc 5.11(1.5(100+4)/1.225x4-(100+2x4)/4) = 25 kOhm 0 Eg Decrease 2% =>Vout = 1.47 Vdc 5.11(100/2-2)= 245 kOhm PKB 4000 Datasheet <> Output voltage adjust resistor value vs. percentage change in output voltage. 12 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4418 PINB - 1.8 V Data TPcb = -40...+90C, VI = 36...75V, sense pins connected to output pins unless otherwise specified. Characteristics Output Conditions Unit min typ max 1.8 1.83 V Output voltage initial setting and accuracy TPcb = +25 C, VI = 53 V, IO = IOmax 1.76 Output adjust range IO = IOmax, VI = 53 V, TPcb = 25 C 1.44 1.98 V Output voltage tolerance band IO = 0.1...1 x IOmax 1.77 1.84 V Idling voltage IO = 0 1.77 1.84 V Line regulation IO = IOmax 3 10 mV Load regulation VI = 53 V, IO = (0.01...1.0) x IOmax 3 10 mV Vtr Load transient voltage deviation IO = (0.1 ... 1.0) x IOmax, VI = 53 V Load step = 0.5 x IOmax 250 mV ttr Load transient recovery time IO = (0.1...1.0) x IOmax, VI = 53 V loadstep = 0.5 x IOmax 50 s tr Ramp-up time IO = (0.1...1.0) x IOmax, VI = 53 V 10 15 ms 15 35 ms 25 A VOi VO VI connection to 0.9 x VOi , ts Start-up time IO Output current POmax Max output power At VO = VOnom Ilim Current limit threshold TPcb < TPcbmax 30 A Isc Short circuit current TPcb = 25 C, VO < 0.5 V 35 A VOac Output ripple & noise See ripple and noise, IOmax, VOnom 30 SVR Supply voltage rejection (ac) TPcb = +25 C, VI = 53 V f = 100Hz sinewave, 1 Vp-p 68 OVP Over voltage protection VI = 53 V, IO = (0.1 ... 1.0) x IOmax, TPcb = +25 C. Efficiency - 50% load TPcb = +25 C, VI = 48 V, IO = 0.5 x IOmax 90 % Efficiency - 100% load TPcb = +25 C, VI = 48 V, IO = IOmax 88.5 % Efficiency - 50% load TPcb = +25 C, VI = 53 V, IO = 0.5 x IOmax 90 % Efficiency - 100% load TPcb = +25 C, VI = 53 V, IO = IOmax 88.5 % Pd Power Dissipation TPcb = +25 C, VI = 53 V, IO = IOmax 6.4 W fs Switching frequency IO = 0 ... 1.0 x IOmax 195 kHz PKB 4000 Datasheet IO = (0.1...1.0) x IOmax, VI = 53 V 0 45 13 W 2.1 87 50 mVp-p dB 2.5 V EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4418 PINB - Typical Characteristics Output Current Derating Efficiency <> <"> 7 7 7 7 NT MGN NT MGN NT MGN NT MGN NT MGN /BU$POW <"> <$> Available load current vs. ambient air temperature and airflow at VI = 53 V. DC/DC converter mounted vertically with airflow blowing from output pins toward input pins. Efficiency vs. load current and input voltage at TPcb = +25 C Power Dissipation Thermal Resistance <8> <$8> 7 7 7 7 <"> Thermal resistance vs. airspeed measured at the converter. Tested in windtunnel with airflow and test conditions as per the Thermal consideration section. Dissipated power vs. load current and input voltage at TPcb = +25 C Output Characteristic <7> <"> Output voltage vs. load current at TPcb = +25 C, VI = 53 V. PKB 4000 Datasheet 14 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4418 PINB - Typical Characteristics Turn-Off Start-Up Turn-off at IO = 25 A resistive load at TPcb = +25 C, VI = 53 V. Turn-off enabled by disconnecting VI. Top trace: output voltage (1.0 V/div.). Bottom trace: input voltage (50 V/div.). Time scale: 0.1 ms/div. Start-up at IO = 25 A resistive load at TPcb = +25 C, VI = 53 V. Start enabled by connecting VI. Top trace: output voltage (0.5 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: 10 ms/div. Transient Output Ripple Output voltage ripple (20mV/div.) at TPcb = +25 C, VI = 53 V, IO = 25 A resistive load with C = 10 F tantalum and 0.1 F ceramic capacitor. Band width = 20 MHz. Time scale: 2 s/div. Output voltage response to load current step-change (6.25-18.75-6.25 A) at TPcb=+25 C, Vin=53 V. Top trace: output voltage (200 mV/div.). Bottom trace: load current (10 A/div.) Time scale: 0.1 ms/div. Output Voltage Adjust Output Voltage Adjust The resistor value for an adjusted output voltage is calculated by using the following equations: 5 70JODSFBTF 70EFDSFBTF 4 Output Voltage Adjust Upwards, Increase: Radj= 5.11((1.8(100+%))/ 1.225%-(100+2%)/%) kOhm 3 Output Voltage Adjust Downwards, Decrease: Radj= 5.11(100 / %-2) kOhm 2 1 Eg Increase 4% =>Vout = 1.87 Vdc 5.11(1.8(100+4)/1.225x4-(100+2x4)/4) = 57.3 kOhm 0 Eg Decrease 2% =>Vout = 1.76 Vdc 5.11(100/2-2)= 245 kOhm PKB 4000 Datasheet <> Output voltage adjust resistor value vs. percentage change in output voltage. 15 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4619 PINB - 2.5 V Data TPcb = -40...+90C, VI = 36...75V, sense pins connected to output pins unless otherwise specified. Characteristics Output Conditions Unit min typ max 2.50 2.55 V Output voltage initial setting and accuracy TPcb = +25 C, VI = 53 V, IO = IOmax 2.45 Output adjust range IO = IOmax, VI = 53 V, TPcb = 25 C 2.00 2.75 V Output voltage tolerance band IO = 0.1...1 x IOmax 2.4 2.6 V Idling voltage IO = 0 2.45 2.55 V Line regulation IO = IOmax 3 10 mV Load regulation VI = 53 V, IO = (0.01...1.0) x IOmax 3 10 mV Vtr Load transient voltage deviation IO = (0.1 ... 1.0) x IOmax, VI = 53 V Load step = 0.5 x IOmax 250 mV ttr Load transient recovery time IO = (0.1...1.0) x IOmax, VI = 53 V loadstep = 0.5 x IOmax 30 s tr Ramp-up time IO = (0.1...1.0) x IOmax. 18 30 ms 35 60 ms 25 A VOi VO VI connection to 0.9 x VOi , ts Start-up time IO Output current POmax Max output power At VO = VOnom Ilim Current limit threshold TPcb < TPcbmax 30 A Isc Short circuit current TPcb = 25 C, VO < 0.5 V 36 A VOac Output ripple & noise See ripple and noise, IOmax, VOnom 40 SVR Supply voltage rejection (ac) TPcb = +25 C, VI = 53 V f = 100Hz sinewave, 1 Vp-p 59 OVP Over voltage protection VI = 53 V, IO = (0.1 ... 1.0) x IOmax, TPcb = +25 C. Efficiency - 50% load TPcb = +25 C, VI = 48 V, IO = 0.5 x IOmax 90 % Efficiency - 100% load TPcb = +25 C, VI = 48 V, IO = IOmax 90 % Efficiency - 50% load TPcb = +25 C, VI = 53 V, IO = 0.5 x IOmax 90 % Efficiency - 100% load TPcb = +25 C, VI = 53 V, IO = IOmax 90 % Pd Power Dissipation TPcb = +25 C, VI = 53 V, IO = IOmax 6.9 W fs Switching frequency IO = 0 ... 1.0 x IOmax 195 kHz PKB 4000 Datasheet IO = (0.1...1.0) x IOmax. 0 62.5 16 W 2.9 87 80 mVp-p dB 4.0 V EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4619 PINB - Typical Characteristics Output Current Derating Efficiency <> <"> 7 7 7 7 NT MGN NT MGN NT MGN NT MGN NT MGN /BUDPOW <"> Power Dissipation <$8> <$> 7 7 7 7 Thermal Resistance <8> Available load current vs. ambient air temperature and airflow at VI = 53 V. DC/DC converter mounted vertically with airflow and test conditions as per the Thermal consideration section. Efficiency vs. load current and input voltage at TPcb = +25 C <"> Thermal resistance vs. airspeed measured at the converter. Tested in windtunnel with airflow and test conditions as per the Thermal consideration section. Dissipated power vs. load current and input voltage at TPcb = +25 C Output Characteristic [V] 3.00 2.75 2.50 2.25 2.00 0 5 10 15 20 25 30 35 [A] Output voltage vs. load current at TPcb = +25 C, VI = 53 V. PKB 4000 Datasheet 17 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4619 PINB - Typical Characteristics Turn-Off Start-Up Turn-off at IO = 25 A resistive load at TPcb = +25 C, VI = 53 V. Turn-off enabled by disconnecting VI. Top trace: output voltage (1 V/div.). Bottom trace: input voltage (50 V/div.). Time scale: 0.2 ms/div. Start-up at IO = 25 A resistive load at TPcb = +25 C, VI = 53 V. Start enabled by connecting VI. Top trace: output voltage (1 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: 5 ms/div. Transient Output Ripple Output voltage ripple (20mV/div.) at TPcb = +25 C, VI = 53 V, IO = 25 A resistive load with C = 10 F tantalum and 0.1 F ceramic capacitor. Band width = 20 MHz. Time scale: 2 s/div. Output voltage response to load current step-change (6-18-6 A) at TPcb=+25 C, Vin=53 V. Top trace: output voltage (200mV/div.). Bottom trace: load current (6 A/div.) Time scale: 0.1 ms/div. Output Voltage Adjust Output Voltage Adjust The resistor value for an adjusted output voltage is calculated by using the following equations: 5 70JODSFBTF 70EFDSFBTF 4 Output Voltage Adjust Upwards, Increase: Radj= 5.11((2.5(100+%))/ 1.225%-(100+2%)/%) kOhm 3 Output Voltage Adjust Downwards, Decrease: Radj= 5.11(100 / %-2) kOhm 2 1 Eg Increase 4% =>Vout = 2.600 Vdc 5.11(2.5(100+4)/1.225x4-(100+2x4)/4) = 133.17 kOhm 0 Eg Decrease 2% =>Vout = 2.450 Vdc 5.11(100/2-2)= 245 kOhm PKB 4000 Datasheet <> Output voltage adjust resistor value vs. percentage change in output voltage. 18 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4610 PINB - 3.3 V Data TPcb = -40...+90C, VI = 36...75V, sense pins connected to output pins unless otherwise specified. Characteristics Output Conditions Unit min typ max 3.30 3.37 V Output voltage initial setting and accuracy TPcb = +25 C, VI = 53 V, IO = IOmax 3.23 Output adjust range IO = IOmax, VI = 53 V, TPcb = 25 C 2.64 3.63 V Output voltage tolerance band IO = 0.1...1 x IOmax 3.20 3.40 V Idling voltage IO = 0 3.20 3.40 V Line regulation IO = IOmax 3 10 mV Load regulation VI = 53 V, IO = (0.01...1.0) x IOmax 3 10 mV Vtr Load transient voltage deviation IO = (0.1 ... 1.0) x IOmax, VI = 53 V Load step = 0.5 x IOmax 350 mV ttr Load transient recovery time IO = (0.1...1.0) x IOmax, VI = 53 V loadstep = 0.5 x IOmax 50 s tr Ramp-up time IO = (0.1...1.0) x IOmax. 18 30 ms 35 60 ms 20 A VOi VO VI connection to 0.9 x VOi , ts Start-up time IO Output current POmax Max output power At VO = VOnom Ilim Current limit threshold TPcb < TPcbmax 24 A Isc Short circuit current TPcb = 25 C, VO < 0.5 V 28 A VOac Output ripple & noise See ripple and noise, IOmax, VOnom 40 SVR Supply voltage rejection (ac) TPcb = +25 C, VI = 53 V f = 100Hz sinewave, 1 Vp-p 68 OVP Over voltage protection VI = 53 V, IO = (0.1 ... 1.0) x IOmax, TPcb = +25 C. Efficiency - 50% load TPcb = +25 C, VI = 48 V, IO = 0.5 x IOmax 91.5 % Efficiency - 100% load TPcb = +25 C, VI = 48 V, IO = IOmax 89.5 % Efficiency - 50% load TPcb = +25 C, VI = 53 V, IO = 0.5 x IOmax 91.5 % Efficiency - 100% load TPcb = +25 C, VI = 53 V, IO = IOmax 89.5 % Pd Power Dissipation TPcb = +25 C, VI = 53 V, IO = IOmax 7.7 W fs Switching frequency IO = 0 ... 1.0 x IOmax 160 kHz PKB 4000 Datasheet IO = (0.1...1.0) x IOmax. 0 66 19 W 4.0 88 80 mVp-p dB 4.7 V EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4610 PINB - Typical Characteristics Output Current Derating Efficiency <> <"> 7 7 7 7 NT MGN NT MGN NT MGN NT MGN NT MGN /BUDPOW <"> Efficiency vs. load current and input voltage at TPcb = +25 C <$> Thermal Resistance <8> <$8> 7 7 7 7 Available load current vs. ambient air temperature and airflow at VI = 53 V. DC/DC converter mounted vertically with airflow and test conditions as per the Thermal Consideration section. Power Dissipation <"> Dissipated power vs. load current and input voltage at TPcb = +25 C Thermal resistance vs. airspeed measured at the converter. Tested in windtunnel with airflow and test conditions as per the Thermal consideration section. Output Characteristic <7> <"> Output voltage vs. load current at TPcb = +25 C, VI = 53 V. PKB 4000 Datasheet 20 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4610 PINB - Typical Characteristics Turn-Off Start-Up Turn-off enabled by disconnecting VI. IO = 20 A resistive load, TPcb = +25 C, VI = 53 V. Top trace: output voltage (1 V/div.). Bottom trace: input voltage (50 V/div.). Time scale: 1 ms/div. Start-up enabled by connecting VI. IO = 20 A resistive load, TPcb = +25 C, VI = 53 V. Top trace: output voltage (1 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: 5 ms/div. Transient Output Ripple Output voltage response to load current step-change (5-15-5 A) at TPcb=+25 C, Vin=53 V. Top trace: output voltage (200mV/div.). Bottom trace: load current (10 A/div.) Time scale: 0.1 ms/div. Output voltage ripple (20mV/div.) at TPcb = +25 C, VI = 53 V, IO = 20 A resistive load with C = 10 F tantalum and 0.1 F ceramic capacitor. Band width = 20 MHz. Time scale: 2 s/div. Output Voltage Adjust Output Voltage Adjust The resistor value for an adjusted output voltage is calculated by using the following equations: 5 70JODSFBTF 70EFDSFBTF 4 Output Voltage Adjust Upwards, Increase: Radj= 5.11((3.3(100+%))/ 1.225%-(100+2%)/%) kOhm 3 Output Voltage Adjust Downwards, Decrease: Radj= 5.11(100 / %-2) kOhm 2 1 Eg Increase 4% =>Vout = 3.43 Vdc 5.11(3.3(100+4)/1.225x4-(100+2x4)/4) = 220 kOhm 0 Eg Decrease 2% =>Vout = 3.23 Vdc 5.11(100/2-2)= 245 kOhm PKB 4000 Datasheet <> Output voltage adjust resistor value vs. percentage change in output voltage. 21 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4810 PINB - 3.3 V Data TPcb = -40...+90C, VI = 36...75V, sense pins connected to output pins unless otherwise specified. Characteristics Output Conditions Unit min typ max 3.30 3.37 V Output voltage initial setting and accuracy TPcb = +25 C, VI = 53 V, IO = IOmax 3.23 Output adjust range IO = IOmax, VI = 53 V, TPcb = 25 C 2.64 3.63 V Output voltage tolerance band IO = 0.1...1 x IOmax 3.20 3.40 V Idling voltage IO = 0 3.20 3.40 V Line regulation IO = IOmax 3 10 mV Load regulation VI = 53 V, IO = (0.01...1.0) x IOmax 3 10 mV Vtr Load transient voltage deviation IO = (0.1 ... 1.0) x IOmax, VI = 53 V Load step = 0.5 x IOmax 375 mV ttr Load transient recovery time IO = (0.1...1.0) x IOmax, VI = 53 V loadstep = 0.5 x IOmax 50 s tr Ramp-up time IO = (0.1...1.0) x IOmax. 18 30 ms 35 60 ms 25 A VOi VO VI connection to 0.9 x VOi , ts Start-up time IO Output current POmax Max output power At VO = VOnom Ilim Current limit threshold TPcb < TPcbmax 29 A Isc Short circuit current TPcb = 25 C, VO < 0.5 V 35 A VOac Output ripple & noise See ripple and noise, IOmax, VOnom 40 SVR Supply voltage rejection (ac) TPcb = +25 C, VI = 53 V f = 100Hz sinewave, 1 Vp-p 68 OVP Over voltage protection VI = 53 V, IO = (0.1 ... 1.0) x IOmax, TPcb = +25 C. Efficiency - 50% load TPcb = +25 C, VI = 48 V, IO = 0.5 x IOmax 91.5 % Efficiency - 100% load TPcb = +25 C, VI = 48 V, IO = IOmax 89 % Efficiency - 50% load TPcb = +25 C, VI = 53 V, IO = 0.5 x IOmax 91.5 % Efficiency - 100% load TPcb = +25 C, VI = 53 V, IO = IOmax 89 % Pd Power Dissipation TPcb = +25 C, VI = 53 V, IO = IOmax 10 W fs Switching frequency IO = 0 ... 1.0 x IOmax 160 kHz PKB 4000 Datasheet IO = (0.1...1.0) x IOmax. 0 82.5 22 W 4.0 88 80 mVp-p dB 4.7 V EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4810 PINB - Typical Characteristics Output Current Derating Efficiency <> <"> 7 7 7 7 NT MGN NT MGN NT MGN NT MGN NT MGN /BUDPOW <"> Efficiency vs. load current and input voltage at TPcb = +25 C <$> Thermal Resistance <8> <$8> 7 7 7 7 Available load current vs. ambient air temperature and airflow at VI = 53 V. DC/DC converter mounted vertically with airflow and test conditions as per the Thermal Consideration section. Power Dissipation <"> Thermal resistance vs. airspeed measured at the converter. Tested in windtunnel with airflow and test conditions as per the Thermal consideration section. Dissipated power vs. load current and input voltage at TPcb = +25 C Output Characteristic <7> <"> Output voltage vs. load current at TPcb = +25 C, VI = 53 V. PKB 4000 Datasheet 23 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4810 PINB - Typical Characteristics Turn-Off Start-Up Turn-off enabled by disconnecting VI. IO = 25 A resistive load, TPcb = +25 C, VI = 53 V. Top trace: output voltage (1 V/div.). Bottom trace: input voltage (50 V/div.). Time scale: 0.2 ms/div. Start-up enabled by connecting VI. IO = 25 A resistive load, TPcb = +25 C, VI = 53 V. Top trace: output voltage (1 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: 5 ms/div. Transient Output Ripple Output voltage response to load current step-change (6.25-18.75-6.25 A) at TPcb=+25 C, Vin=53 V. Top trace: output voltage (200mV/div.). Bottom trace: load current (10 A/div.) Time scale: 0.1 ms/div. Output voltage ripple (20mV/div.) at TPcb = +25 C, VI = 53 V, IO = 25 A resistive load with C = 10 F tantalum and 0.1 F ceramic capacitor. Band width = 20 MHz. Time scale: 2 s/div. Output Voltage Adjust Output Voltage Adjust The resistor value for an adjusted output voltage is calculated by using the following equations: 5 70JODSFBTF 70EFDSFBTF 4 Output Voltage Adjust Upwards, Increase: Radj= 5.11((3.3(100+%))/ 1.225%-(100+2%)/%) kOhm 3 Output Voltage Adjust Downwards, Decrease: Radj= 5.11(100 / %-2) kOhm 2 1 Eg Increase 4% =>Vout = 3.43 Vdc 5.11(3.3(100+4)/1.225x4-(100+2x4)/4) = 220 kOhm 0 Eg Decrease 2% =>Vout = 3.23 Vdc 5.11(100/2-2)= 245 kOhm PKB 4000 Datasheet <> Output voltage adjust resistor value vs. percentage change in output voltage. 24 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4711 PINB - 5 V Data TPcb = -40 ... +90 C, VI = 36 ... 75 V, sense pins connected to output pins unless otherwise specified. Characteristics Output Conditions Unit min typ max 5.0 5.10 V Output voltage initial setting and accuracy TPcb = +25 C, VI = 53 V, IO = IOmax 4.90 Output adjust range IO = IOmax, VI = 53 V, TPcb = 25 C 4.00 5.50 V Output voltage tolerance band IO = 0.1...1 x IOmax 4.85 5.15 V Idling voltage IO = 0 4.85 5.15 V Line regulation IO = IOmax 3 10 mV Load regulation VI = 53 V, IO = (0.01...1.0) x IOmax 3 10 mV Vtr Load transient voltage deviation IO = (0.1 ... 1.0) x IOmax, VI = 53 V Load step = 0.5 x IOmax 300 mV ttr Load transient recovery time IO = (0.1...1.0) x IOmax, VI = 53 V loadstep = 0.5 x IOmax 50 s tr Ramp-up time IO = (0.1...1.0) x IOmax. 18 30 ms 40 60 ms 15 A VOi VO VI connection to 0.9 x VOi , ts Start-up time IO Output current POmax Max output power At VO = VOnom Ilim Current limit threshold TPcb < TPcbmax 17.5 A Isc Short circuit current TPcb = 25 C, VO < 0.5 V 23 A VOac Output ripple & noise See ripple and noise, IOmax, VOnom 30 SVR Supply voltage rejection (ac) TPcb = +25 C, VI = 53 V f = 100Hz sinewave, 1 Vp-p 65 OVP Over voltage protection VI = 53 V, IO = (0.1 ... 1.0) x IOmax, TPcb = +25 C. Efficiency - 50% load TPcb = +25 C, VI = 48 V, IO = 0.5 x IOmax 92 % Efficiency - 100% load TPcb = +25 C, VI = 48 V, IO = IOmax 91.2 % Efficiency - 50% load TPcb = +25 C, VI = 53 V, IO = 0.5 x IOmax 92 % Efficiency - 100% load TPcb = +25 C, VI = 53 V, IO = IOmax 91.2 % Pd Power Dissipation TPcb = +25 C, VI = 53 V, IO = IOmax 7.8 W fs Switching frequency IO = 0 ... 1.0 x IOmax 195 kHz PKB 4000 Datasheet IO = (0.1...1.0) x IOmax. 0 75 25 W 6.0 90 80 mVp-p dB 7.0 V EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4711 PINB - Typical Characteristics Output Current Derating Efficiency <> <"> 7 7 7 7 NT MGN NT MGN NT MGN NT MGN NT MGN /BUDPOW <"> Power Dissipation <$8> <$> 7 7 7 7 Thermal Resistance <8> Available load current vs. ambient air temperature and airflow at VI = 53 V. DC/DC converter mounted vertically with airflow and test conditions as per the Thermal Consideration section. Efficiency vs. load current and input voltage at TPcb = +25 C <"> Thermal resistance vs. airspeed measured at the converter. Tested in windtunnel with airflow and test conditions as per the Thermal consideration section. Dissipated power vs. load current and input voltage at TPcb = +25 C Output Characteristic <7> <"> Output voltage vs. load current at TPcb = +25 C, VI = 53 V. PKB 4000 Datasheet 26 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4711 PINB - Typical Characteristics Turn-Off Start-Up Turn-off at IO = 15 A resistive load at TPcb = +25 C, VI = 53 V. Turn-off enabled by disconnecting VI. Top trace: output voltage (2 V/div.). Bottom trace: input voltage (50 V/div.). Time scale: 0.2 ms/div. Start-up at IO = 15 A resistive load at TPcb = +25 C, VI = 53 V. Start enabled by connecting VI. Top trace: output voltage (1 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: 5 ms/div. Transient Output Ripple Output voltage ripple (20mV/div.) at TPcb = +25 C, VI = 53 V, IO = 15 A resistive load with C = 10 F tantalum and 0.1 F ceramic capacitor. Band width = 20 MHz. Time scale: 2 s/div. Output voltage response to load current step-change (3.75-11.25-3.75 A) at TPcb=+25 C, Vin=53 V. Top trace: output voltage (200mV/div.). Bottom trace: load current (3.75 A/div.) Time scale: 0.1 ms/div. Output Voltage Adjust Output Voltage Adjust The resistor value for an adjusted output voltage is calculated by using the following equations: 5 70JODSFBTF 70EFDSFBTF 4 Output Voltage Adjust Upwards, Increase: Radj= 5.11((5(100+%))/ 1.225%-(100+2%)/%) kOhm 3 Output Voltage Adjust Downwards, Decrease: Radj= 5.11(100 / %-2) kOhm 2 1 Eg Increase 4% =>Vout = 5.2 Vdc 5.11(5(100+4)/1.225x4-(100+2x4)/4) = 404 kOhm 0 Eg Decrease 2% =>Vout = 4.9 Vdc 5.11(100/2-2)= 245 kOhm PKB 4000 Datasheet <> Output voltage adjust resistor value vs. percentage change in output voltage. 27 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4713 PINB - 12 V Data TPcb = -40...+90C, VI = 36...75V, sense pins connected to output pins unless otherwise specified. Characteristics Output Conditions Unit min typ max 12 12.25 V Output voltage initial setting and accuracy TPcb = +25 C, VI = 53 V, IO = IOmax 11.80 Output adjust range IO = IOmax, VI = 53 V, TPcb = 25 C 9.6 13.2 V Output voltage tolerance band IO = 0.1...1 x IOmax 11.75 12.30 V Idling voltage IO = 0 11.75 12.30 V Line regulation IO = IOmax 3 20 mV Load regulation VI = 53 V, IO = (0.01...1.0) x IOmax 3 10 mV Vtr Load transient voltage deviation IO = (0.1 ... 1.0) x IOmax, VI = 53 V Load step = 0.5 x IOmax 250 mV ttr Load transient recovery time IO = (0.1...1.0) x IOmax, VI = 53 V loadstep = 0.5 x IOmax 100 s tr Ramp-up time IO = (0.1...1.0) x IOmax, VI = 53 V 10 15 ms 15 20 ms 6 A VOi VO VI connection to 0.9 x VOi , ts Start-up time IO Output current POmax Max output power At VO = VOnom Ilim Current limit threshold TPcb < TPcbmax 7.2 A Isc Short circuit current TPcb = 25 C, VO < 0.5 V 9 A VOac Output ripple & noise See ripple and noise, IOmax, VOnom 50 SVR Supply voltage rejection (ac) TPcb = +25 C, VI = 53 V f = 100Hz sinewave, 1 Vp-p 36 OVP Over voltage protection VI = 53 V, IO = (0.1 ... 1.0) x IOmax, TPcb = +25 C. Efficiency - 50% load TPcb = +25 C, VI = 48 V, IO = 0.5 x IOmax 92 % Efficiency - 100% load TPcb = +25 C, VI = 48 V, IO = IOmax 92 % Efficiency - 50% load TPcb = +25 C, VI = 53 V, IO = 0.5 x IOmax 92 % Efficiency - 100% load TPcb = +25 C, VI = 53 V, IO = IOmax 92 % Pd Power Dissipation TPcb = +25 C, VI = 53 V, IO = IOmax 6.3 W fs Switching frequency IO = 0 ... 1.0 x IOmax 195 kHz PKB 4000 Datasheet IO = (0.1...1.0) x IOmax, VI = 53 V 0 72 28 W 15 90 100 mVp-p dB 17 V EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4713 PINB - Typical Characteristics Efficiency Output Current Derating <> <"> NT MGN NT MGN NT MGN NT MGN NT MGN /BU$POW 7 7 7 7 <"> Efficiency vs. load current and input voltage at TPcb = +25 C <$> Available load current vs. ambient air temperature and airflow at VI = 53 V. DC/DC converter mounted vertically with airflow blowing from output pins toward input pins. Thermal Resistance Power Dissipation <8> <$8> 7 7 7 7 <"> Thermal resistance vs. airspeed measured at the converter. Tested in windtunnel with airflow and test conditions as per the Thermal consideration section. Dissipated power vs. load current and input voltage at TPcb = +25 C Output Characteristic <7> <"> Output voltage vs. load current at TPcb = +25 C, VI = 53 V. PKB 4000 Datasheet 29 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4713 PINB - Typical Characteristics Turn-Off Start-Up Turn-off at IO = 6 A resistive load at TPcb = +25 C, VI = 53 V. Turn-off enabled by disconnecting VI. Top trace: output voltage (5 V/div.). Bottom trace: input voltage (50 V/div.). Time scale: 0.5 ms/div. Start-up at IO = 6 A resistive load at TPcb = +25 C, VI = 53 V. Start enabled by connecting VI. Top trace: output voltage (5 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: 10 ms/div. Transient Output Ripple Output voltage ripple (20 mV/div.) at TPcb = +25 C, VI = 53 V, IO = 6 A resistive load with C = 10 F tantalum and 0.1 F ceramic capacitor. Band width = 20 MHz. Time scale: 2 s/div. Output voltage response to load current step-change (1.5-4.5-1.5 A) at TPcb=+25 C, Vin=53 V. Top trace: output voltage (200mV/div.). Bottom trace: load current (5 A/div.) Time scale: 0.1 ms/div. Output Voltage Adjust Output Voltage Adjust The resistor value for an adjusted output voltage is calculated by using the following equations: 5 70JODSFBTF 70EFDSFBTF 4 Output Voltage Adjust Upwards, Increase: Radj= 5.11((12(100+%))/ 1.225%-(100+2%)/%) kOhm 3 Output Voltage Adjust Downwards, Decrease: Radj= 5.11(100 / %-2) kOhm 2 1 Eg Increase 4% =>Vout = 12.48 Vdc 5.11(12(100+4)/1.225x4-(100+2x4)/4) = 1164 kOhm 0 Eg Decrease 2% =>Vout = 11.76 Vdc 5.11(100/2-2)= 245 kOhm PKB 4000 Datasheet <> Output voltage adjust resistor value vs. percentage change in output voltage. 30 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4913 PINB - 12 V Data TPcb = -40...+90C, VI = 38...75V, sense pins connected to output pins unless otherwise specified. Characteristics Output Conditions Unit min typ max 12 12.25 V Output voltage initial setting and accuracy TPcb = +25 C, VI = 53 V, IO = IOmax 11.80 Output adjust range IO = IOmax, VI = 53 V, TPcb = 25 C 9.6 13.2 V Output voltage tolerance band IO = 0.1...1 x IOmax 11.75 12.30 V Idling voltage IO = 0 11.75 12.30 V Line regulation IO = IOmax 3 20 mV Load regulation VI = 53 V, IO = (0.01...1.0) x IOmax 3 10 mV Vtr Load transient voltage deviation IO = (0.1 ... 1.0) x IOmax, VI = 53 V Load step = 0.5 x IOmax 300 mV ttr Load transient recovery time IO = (0.1...1.0) x IOmax, VI = 53 V loadstep = 0.5 x IOmax 100 s tr Ramp-up time IO = (0.1...1.0) x IOmax, VI = 53 V 10 15 ms 15 20 ms 7.5 A VOi VO VI connection to 0.9 x VOi , ts Start-up time IO Output current POmax Max output power At VO = VOnom Ilim Current limit threshold TPcb < TPcbmax 8.8 A Isc Short circuit current TPcb = 25 C, VO < 0.5 V 11 A VOac Output ripple & noise See ripple and noise, IOmax, VOnom 50 SVR Supply voltage rejection (ac) TPcb = +25 C, VI = 53 V f = 100Hz sinewave, 1 Vp-p 56 OVP Over voltage protection VI = 53 V, IO = (0.1 ... 1.0) x IOmax, TPcb = +25 C. Efficiency - 50% load TPcb = +25 C, VI = 48 V, IO = 0.5 x IOmax 91.5 % Efficiency - 100% load TPcb = +25 C, VI = 48 V, IO = IOmax 90.5 % Efficiency - 50% load TPcb = +25 C, VI = 53 V, IO = 0.5 x IOmax 91.5 % Efficiency - 100% load TPcb = +25 C, VI = 53 V, IO = IOmax 90.5 % Pd Power Dissipation TPcb = +25 C, VI = 53 V, IO = IOmax 9.4 W fs Switching frequency IO = 0 ... 1.0 x IOmax 200 kHz PKB 4000 Datasheet IO = (0.1...1.0) x IOmax, VI = 53 V 0 90 31 W 15 89 100 mVp-p dB 17 V EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4913 PINB - Typical Characteristics Efficiency Output Current Derating <> <"> 7 7 7 7 <"> Efficiency vs. load current and input voltage at TPcb = +25 C <$> Thermal Resistance <8> <$8> Available load current vs. ambient air temperature and airflow at VI = 53 V. DC/DC converter mounted vertically with airflow blowing from output pins toward input pins. Power Dissipation NT MGN NT MGN NT MGN NT MGN NT MGN /BU$POW 7 7 7 7 <"> Thermal resistance vs. airspeed measured at the converter. Tested in windtunnel with airflow and test conditions as per the Thermal consideration section. Dissipated power vs. load current and input voltage at TPcb = +25 C Output Characteristic <7> <"> Output voltage vs. load current at TPcb = +25 C, VI = 53 V. PKB 4000 Datasheet 32 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4913 PINB - Typical Characteristics Turn-Off Start-Up Turn-off at IO = 7.5 A resistive load at TPcb = +25 C, VI = 53 V. Turn-off enabled by disconnecting VI. Top trace: output voltage (5 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: 0.5 ms/div. Start-up at IO = 7.5 A resistive load at TPcb = +25 C, VI = 53 V. Start enabled by connecting VI. Top trace: output voltage (5 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: 5 ms/div. Transient Output Ripple Output voltage ripple (20 mV/div.) at TPcb = +25 C, VI = 53 V, IO = 7.5 A resistive load with C = 10 F tantalum and 0.1 F ceramic capacitor. Band width = 20 MHz. Time scale: 2 s/div. Output voltage response to load current step-change (1.875-5.625-1.875 A) at TPcb=+25 C, Vin=53 V. Top trace: output voltage (200mV/div.). Bottom trace: load current (5 A/div.) Time scale: 0.1 ms/div. Output Voltage Adjust Output Voltage Adjust The resistor value for an adjusted output voltage is calculated by using the following equations: 5 70JODSFBTF 70EFDSFBTF 4 Output Voltage Adjust Upwards, Increase: Radj= 5.11((12(100+%))/ 1.225%-(100+2%)/%) kOhm 3 Output Voltage Adjust Downwards, Decrease: Radj= 5.11(100 / %-2) kOhm 2 1 Eg Increase 4% =>Vout = 12.48 Vdc 5.11(12(100+4)/1.225x4-(100+2x4)/4) = 1164 kOhm 0 Eg Decrease 2% =>Vout = 11.76 Vdc 5.11(100/2-2)= 245 kOhm PKB 4000 Datasheet <> Output voltage adjust resistor value vs. percentage change in output voltage. 33 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4715 PINB - 15 V Data TPcb = -40...+90 C, VI = 38...75 V, sense pins connected to output pins unless otherwise specified. Characteristics Output Conditions Unit min typ max 15 15.30 V Output voltage initial setting and accuracy TPcb = +25 C, VI = 53 V, IO = IOmax 14.70 Output adjust range IO = IOmax, VI = 53 V, TPcb = 25 C 12.0 16.5 V Output voltage tolerance band IO = 0.1...1 x IOmax 14.55 15.45 V Idling voltage IO = 0 14.55 15.45 V Line regulation IO = IOmax 3 10 mV Load regulation VI = 53 V, IO = (0.01...1.0) x IOmax 3 10 mV Vtr Load transient voltage deviation IO = (0.1 ... 1.0) x IOmax, VI = 53 V Load step = 0.5 x IOmax 400 mV ttr Load transient recovery time IO = (0.1...1.0) x IOmax, VI = 53 V loadstep = 0.5 x IOmax 50 s tr Ramp-up time IO = (0.1...1.0) x IOmax, VI = 53 V 10 15 ms 15 20 ms 5 A VOi VO VI connection to 0.9 x VOi , ts Start-up time IO Output current POmax Max output power At VO = VOnom Ilim Current limit threshold TPcb < TPcbmax 6 A Isc Short circuit current TPcb = 25 C, VO < 0.5 V 7.5 A VOac Output ripple & noise See ripple and noise, IOmax, VOnom 50 SVR Supply voltage rejection (ac) TPcb = +25 C, VI = 53 V f = 100Hz sinewave, 1 Vp-p 65 OVP Over voltage protection VI = 53 V, IO = (0.1 ... 1.0) x IOmax, TPcb = +25 C. Efficiency - 50% load TPcb = +25 C, VI = 48 V, IO = 0.5 x IOmax 91.5 % Efficiency - 100% load TPcb = +25 C, VI = 48 V, IO = IOmax 92 % Efficiency - 50% load TPcb = +25 C, VI = 53 V, IO = 0.5 x IOmax 91.5 % Efficiency - 100% load TPcb = +25 C, VI = 53 V, IO = IOmax 92 % Pd Power Dissipation TPcb = +25 C, VI = 53 V, IO = IOmax 6.3 W fs Switching frequency IO = 0 ... 1.0 x IOmax 195 kHz PKB 4000 Datasheet IO = (0.1...1.0) x IOmax, VI = 53 V 0 75 34 W 18 90 150 mVp-p dB 20 V EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4715 PINB - Typical Characteristics Output Current Derating Efficiency <> <"> NT MGN NT MGN NT MGN NT MGN /BU$POW 7 7 7 7 <"> <$> Available load current vs. ambient air temperature and airflow at VI = 53 V. DC/DC converter mounted vertically with airflow blowing from output pins toward input pins. Efficiency vs. load current and input voltage at TPcb = +25 C Thermal Resistance Power Dissipation <8> <$8> 7 7 7 7 <"> Thermal resistance vs. airspeed measured at the converter. Tested in windtunnel with airflow and test conditions as per the Thermal consideration section. Dissipated power vs. load current and input voltage at TPcb = +25 C Output Characteristic <7> <"> Output voltage vs. load current at TPcb = +25 C, VI = 53 V. PKB 4000 Datasheet 35 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 PKB 4715 PINB - Typical Characteristics Turn-Off Start-Up Turn-off at IO = 5 A resistive load at TPcb = +25 C, VI = 53 V. Turn-off enabled by disconnecting VI. Top trace: output voltage (5 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: 0.2 ms/div. Start-up at IO = 5 A resistive load at TPcb = +25 C, VI = 53 V. Start enabled by connecting VI. Top trace: output voltage (5 V/div.). Bottom trace: input voltage (50 V/div.). Time scale: 5 ms/div. Transient Output Ripple Output voltage ripple (20mV/div.) at TPcb = +25 C, VI = 53 V, IO = 5 A resistive load with C = 10 F tantalum and 0.1 F ceramic capacitor. Band width = 20 MHz. Time scale: 2 s/div. Output voltage response to load current step-change (1.25-3.75-1.25 A) at TPcb=+25 C, Vin=53 V. Top trace: output voltage (100 mV/div.). Bottom trace: load current (5 A/div.) Time scale: 0.1 ms/div. Output Voltage Adjust Output Voltage Adjust The resistor value for an adjusted output voltage is calculated by using the following equations: 5 70JODSFBTF 70EFDSFBTF 4 Output Voltage Adjust Upwards, Increase: Radj= 5.11((15(100+%))/ 1.225%-(100+2%)/%) kOhm 3 Output Voltage Adjust Downwards, Decrease: Radj= 5.11(100 / %-2) kOhm 2 1 Eg Increase 4% =>Vout = 15.60 Vdc 5.11(15(100+4)/1.225x4-(100+2x4)/4) = 1489 kOhm 0 Eg Decrease 2% =>Vout = 14.70 Vdc 5.11(100/2-2)= 245 kOhm PKB 4000 Datasheet <> Output voltage adjust resistor value vs. percentage change in output voltage. 36 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 EMC Specification The conducted EMI measurement was performed using a module placed directly on the test bench. The fundamental switching frequency is 195 kHz for PKB 4711 PINB @ VI = 53V, IO = (0.1...1.0) x IOmax. Printed Circuit Board 5H 50 + in LISN 50 ohm temination Power Module out rcvr DC Power Source Filter (if used) Conducted EMI Input terminal value (typ) - in 5H 50 out LISN 1 m Twisted Pair rcvr Resistive Load Optional Connection to Earth Ground 50 ohm input EMC Reciver Computer Test set-up. Layout Recommendation The radiated EMI performance of the DC/DC converter will be optimised by including a ground plane in the PCB area under the DC/DC converter. This approach will return switching noise to ground as directly as possible, with improvements to both emissions and susceptibility. It is also important to consider the stand-off of the PKB 4000 series DC/DC converter. If one ground trace is used, it should be connected to the input return. Alternatively, two ground traces may be used, with the trace under the input side of the DC/DC converter connected to the input return and the trace under the output side of the DC/DC converter connected to the output return. Make sure to use appropriate safety isolation spacing between these two return traces. The use of two traces as described will provide the capability of routing the input noise and output noise back to their respective returns. EMI without filter External filter (class B) Required external input filter in order to meet class B in EN 55022, CISPR 22 and FCC part 15J. $ *O - - $ $ $ $ 1,# $ 3 *O $ Output ripple and noise $ ' $ ' $ O' -) -) The circuit below has been used for the ripple and noise measurements on the PKB 4000 Series DC/DC converters. Ceramic Capacitor Tantalum Capacitor +Vout +Sense Trim 0.1uF + 10uF Load -Sense -Vout BNC Connector to Scope * Conductor from Vout to capacitors = 50mm [1.97in] Output ripple and noise test setup EMI with filter PKB 4000 Datasheet 37 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 Operating Information Input Voltage Remote Sense The input voltage range 36...75Vdc meets the requirements of the European Telecom Standard ETS 300 132-2 for normal input voltage range in -48V and -60V DC systems, -40.5...-57.0V and -50.0...72V respectively. At input voltages exceeding 75V, the power loss will be higher than at normal input voltage and TPcb must be limited to absolute max +110C. The absolute maximum continuous input voltage is 80Vdc. The PKB 4000 Series DC/DC converters monitor the input voltage and will turn on and turn off at predetermined levels. The minimum hysteresis between turn on and turn off input voltage is 1V where the turn on input voltage is the highest. All PKB 4000 Series DC/DC converters have remote sense that can be used to compensate for moderate amounts of resistance in the distribution system and allow for voltage regulation at the load or other selected point. The remote sense lines will carry very little current and do not need a large cross sectional area. However, the sense lines on the PCB should be located close to a ground trace or ground plane. In a discrete wiring situation, the use of twisted pair wires or other technique to reduce noise susceptibility is highly recommended. The remote sense circuitry will compensate for up to 10% voltage drop between the sense voltage and the voltage at the output pins. The output voltage and the remote sense voltage offset must be less than the minimum over voltage trip point. If the remote sense is not needed the -Sense should be connected to -Out and +Sense should be connected to +Out. Remote Control (RC) Output Voltage Adjust (Vadj) The PKB 4000 Series DC/DC converters have a remote control function referenced to the primary side (- In), with negative and positive logic options available. The RC RC function allows the converter to be turned on/off by an external device like a -In semiconductor or mechanical switch. The RC pin has an internal pull up resistor to Circuit configuration + In. The needed maximum sink current for RC function is 1mA. When the RC pin is left open, the voltage generated on the RC pin is 12 - 15 V. The maximum allowable leakage current of the switch is 20 A. All PKB 4000 Series DC/DC converters have an Output Voltage adjust pin (Vadj). This pin can be used to adjust the output voltage above or below Output voltage initial setting. When increasing the output voltage, the voltage at the output pins (including any remote sense offset) must be kept below the overvoltage trip point, to prevent the converter from shut down. Also note that at increased output voltages the maximum power rating of the converter remains the same, and the output current capability will decrease correspondingly. To decrease the output voltage the resistor should be connected between Vadj pin and -Sense pin. To increase the voltage the resistor should be connected between Vadj pin and +Sense pin. The resistor value of the Output voltage adjust function is according to information given under the output section. Turn-Off Input Voltage +In The standard converter is provided with "negative logic" remote control and the converter will be off until the RC pin is connected to the - In. To turn on the converter the voltage between RC pin and - In should be less than 1V. To turn off the converter the RC pin should be left open, or connected to a voltage higher than 13 V referenced to - In. In situations where it is desired to have the converter to power up automatically without the need for control signals or a switch, the RC pin can be wired directly to - In. +Out +Out +Sense +Sense Load Vadj The second option is "positive logic" remote control, which can be ordered by adding the suffix "P" to the end of the part number. The converter will turn on when the input voltage is applied with the RC pin open. Turn off is achieved by connecting the RC pin to the - In. To ensure safe turn off the voltage difference between RC pin and the - In pin shall be less than 1V. The converter will restart automatically when this connection is opened. Radj Load Vadj Radj -Sense -Sense -Out -Out Decrease Increase Circuit configuration for output voltage adjust PKB 4000 Datasheet 38 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 Operating Information Current Limit Protection Maximum Capacitive Load The PKB 4000 Series DC/DC converters include current limiting circuitry that allows them to withstand continuous overloads or short circuit conditions on the output. The output voltage will decrease towards zero for output currents in excess of max output current (Iomax). The converter will resume normal operation after removal of the overload. The load distribution system should be designed to carry the maximum output short circuit current specified. When powering loads with significant dynamic current requirements, the voltage regulation at the load can be improved by addition of decoupling capacitance at the load. The most affective technique is to locate low ESR ceramic capacitors as close to the load as possible, using several capacitors to lower the effective ESR. These ceramic capacitors will handle short duration high-frequency components of dynamic load changes. In addition, higher values of electrolytic capacitors should be used to handle the mid-frequency components. It is equally important to use good design practise when configuring the DC distribution system. Low resistance and low inductance PCB layouts and cabling should be used. Remember that when using remote sensing, all resistance, inductance and capacitance of the distribution system is within the feedback loop of the converter. This can affect on the converters compensation and the resulting stability and dynamic response performance. As a "rule of thumb", 100F/A of output current can be used without any additional analysis. For example with a 25A converter, values of decoupling capacitance up to 2500 F can be used without regard to stability. With larger values of capacitance, the load transient recovery time can exceed the specified value. As much of the capacitance as possible should be outside the remote sensing loop and close to the load. The absolute maximum value of output capacitance is 10 000 F. For values larger than this, please contact your local Ericsson Power Modules representative. Over Voltage Protection (OVP) The PKB 4000 Series DC/DC converters have output overvoltage protection. In the event of an overvoltage condition, the converter will shut down immediately. The converter will make continuous attempts to start up (non-latching mode) and resume normal operation automatically. Over Temperature Protection (OTP) The PKB 4000 Series DC/DC converters are protected from thermal overload by an internal over temperature shutdown circuit. When the PCB temperature on the topside between the signal transformer and output choke (position P1 as defined in Thermal consideration section) exceeds 120 C the converter will shut down immediately. The converter will make continuous attempts to start up (nonlatching mode) and resume normal operation automatically when the temperature has dropped >10 C below the temperature threshold. Parallel Operation The PKB 4000 Series DC/DC converters can be paralleled for redundancy if external o-ring diodes are used in series with the outputs. It is not recommended to parallel the PKB 4000 Series DC/DC converters for increased power without using external current sharing circuits. Input And Output Impedance The impedance of both the power source and the load will interact with the impedance of the DC/DC converter. It is most important to have a low characteristic impedance, both at the input and output, as the converters have a low energy storage capability. The PKB 4000 Series DC/DC converters have been designed to be completely stable without the need for external capacitors on the input or the output circuits. The performance in some applications can be enhanced by addition of external capacitance as described under maximum capacitive load. If the distribution of the input voltage source to the converter contains significant inductance, the addition of a 100 F capacitor across the input of the converter will help insure stability. This capacitor is not required when powering the DC/DC converter from a low impedance source with short, low inductance, input power leads. PKB 4000 Datasheet 39 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 Thermal Consideration General Calculation of ambient temperature The PKB 4000 series DC/DC converters are designed to operate in a variety of thermal environments, however sufficient cooling should be provided to help ensure reliable operation. Heat is removed by conduction, convection and radiation to the surrounding environment. Increased airflow enhances the heat transfer via convection. The available load current vs. ambient air temperature and airflow at Vin =53 V for each model is according to the information given under the output section. The test is done in a wind tunnel with a cross section of 305 x 305 mm, the DC/DC converter vertically mounted on a 8 layer PCB with a size of 254 x 254 mm, each layer with 35 m (1 oz) copper. Proper cooling can be verified by measuring the temperature of selected devices. Peak temperature can occur at positions P1, P2 and P3. The temperature at these positions should not exceed the recommended max values. By using the thermal resistance the maximum allowed ambient temperature can be calculated. 1.The powerloss is calculated by using the formula ((1/) - 1) x output power = power losses. = efficiency of converter. E.g 89.5% = 0.895 2.Find the value of the thermal resistance for each product in the diagram by using the airflow speed at the output section of the converter. Take the thermal resistance x powerloss to get the temperature increase. 3. Max allowed calculated ambient temperature is: Max TPCB of DC/DC converter - temperature increase. E.g PKB 4610 PINB at 1m/s: Note that the recommended max value is the absolute maximum rating (non destruction) and that the electrical output data is guaranteed up to TPcb +90 C. A. (( 1 ) - 1) x 66 W = 7.74 W 0.895 B. 7.74 W x 5.0 C/W = 38.7 C C. 110 C - 38.7 C = max ambient temperature is 71.3 C Position Device Tcritical P1 Pcb P2 mosfet Tsurface 120 C P3 mosfet Tsurface 120 C The real temperature will be dependent on several factors, like PCB size and type, direction of airflow, air turbulence etc. It is recommended to verify the temperature by testing. Recommended max value 110 C Output side P1 AIRFLOW P2 P3 Input side PKB 4000 Datasheet 40 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 Soldering Information Reliability The PKB 4000 Series DC/DC converters are intended for through hole mounting on a PCB. When wave soldering is used max temperature on the pins is specified to 260C for 10 seconds. Maximum preheat rate of 4C/s and temperature of max 130C is suggested. When hand soldering, care should be taken to avoid direct contact between the hot soldering iron tip and the pins for more than a few seconds in order to prevent overheating. The Mean Time Between Failure (MTBF) of the PKB 4000 series DC/DC converter is calculated at full output power and an operating ambient temperature (TA) of +40C. Different methods could be used to calculate the predicted MTBF and failure rate which may give different results. Ericsson Power Modules currently uses two different methods, Ericsson failure rate data system DependTool and Telcordia SR332. No-clean flux is recommended to avoid entrapment of cleaning fluids in cavities inside of the DC/DC power module. The residues may affect long time reliability and isolation voltage. Predicted MTBF for the PKB 4000 series products is: 3.5 million hours according to DependTool. 1.5 million hours according to Telcordia SR332, issue 1, Black box techique. The Ericsson failure rate data system is based on field tracking data. The data corresponds to actual failure rates of components used in Information Technology and Telecom (IT&T) equipment in temperature controlled environments (TA = -5...+65C). Telcordia SR332 is a commonly used standard method intended for reliability calculations in IT&T equipment. The parts count procedure used in this method was originally modeled on the methods from MILHDBK-217F, Reliability Predictions of Electronic Equipment. It assumes that no reliability data is available on the actual units and devices for which the predictions are to be made, i.e. all predictions are based on generic reliability parameters. Delivery Package Information PKB 4000 series standard delivery package is a 100 pcs box. (one box contains 5 full clamshells) Clamshell Specification Material: Max surface resistance: Color: Capacity: Weight: PET 1012 Ohm/sq Transparent 20 pcs/clamshell 135 g (typ) Quality Statement The PKB 4000 series DC/DC converters are designed and manufactured in an industrial environment where quality systems and methods like ISO 9000, 6 (sigma), and SPC are intensively in use to boost the continuous improvements strategy. Infant mortality or early failures in the products are screened out and they are subjected to an ATE-based final test. Conservative design rules, design reviews and product qualifications, plus the high competence of an engaged work force, contribute to the high quality of our products. Compatibility with RoHS requirements The products are compatible with the relevant clauses and requirements of the RoHS directive 2002/95/EC and have a maximum concentration value of 0.1% by weight in homogeneous materials for lead, mercury, hexavalent chromium, PBB and PBDE and of 0.01% by weight in homogeneous materials for cadmium. Exemptions in the RoHS directive utilized in Ericsson Power Modules products include: * Lead in high melting temperature type solder (used to solder the die in semiconductor packages) * Lead in glass of electronics components and in electronic ceramic parts (e.g. fill material in chip resistors) * Lead as an alloying element in copper alloy containing up to 4% lead by weight (used in connection pins made of Brass) PKB 4000 Datasheet Limitation of Liability Ericsson Power Modules does not make any other warranties, expressed or implied including any warranty of merchantability or fitness for a particular purpose (including, but not limited to, use in life support applications, where malfunctions of product can cause injury to a person's health or life). 41 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007 Sales Offices and Contact Information Company Headquarters Italy, Spain (Mediterranean) Ericsson Power Modules AB LM Ericssons vag 30 SE-126 25 Stockholm Sweden Ericsson Power Modules AB Via Cadorna 71 20090 Vimodrone (MI) Italy Phone: +46-8-568-69620 Fax: +46-8-568-69599 Phone: +39-02-265-946-07 Fax: +39-02-265-946-69 China Japan Ericsson Simtek Electronics Co. 33 Fuhua Road Jiading District Shanghai 201 818 China Ericsson Power Modules AB Kimura Daini Building, 3 FL. 3-29-7 Minami-Oomachi, Shinagawa-ka Tokyo 140-0013 Japan Phone: +86-21-5990-3258 Fax: +86-21-5990-0188 Phone: +81-3-5733-5107 Fax: +81-3-5753-5162 Germany, Austria North and South America Ericsson Power Modules AB Muhlhauser Weg 18 85737 Ismaning Germany Ericsson Inc. Power Modules 6300 Legacy Dr. Plano, TX 75024 USA Phone: +49-89-9500-6905 Fax: +49-89-9500-6911 Phone: +1-972-583-5254 +1-972-583-6910 Fax: +1-972-583-7839 Hong Kong (Asia Pacific) Ericsson Ltd. 12/F. Devon House 979 King's Road Quarry Bay Hong Kong All other countries Contact Company Headquarters or visit our website: www.ericsson.com/powermodules Phone: +852-2590-2453 Fax: +852-2590-7152 Information given in this data sheet is believed to be accurate and reliable. No responsibility is assumed for the consequences of its use nor for any infringement of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Ericsson Power Modules. These products are sold only according to Ericsson Power Modules' general conditions of sale, unless otherwise confirmed in writing. Specifications subject to change without notice. PKB 4000 Datasheet 42 EN/LZT 146 033 R9A (c) Ericsson Power Modules, March 2007