0800-0004 - ENERSYS - Datasheet.Live

Publication No: US-CYC-SG-003 - June 2008

1973 TO 2008

SELECTION GUIDE

of expertise, EnerSys® is the

world’s largest industrial battery

manufacturer, operating 21

facilities worldwide. Along with

manufacturing and distributing a

wide range of reserve power and

motive power batteries, chargers,

power equipment, and battery

accessories, EnerSys provides

unmatched aftermarket and

customer support to its customers

in over 100 countries worldwide.

Wherever the world

needs stored energy,

EnerSys® is there.

EnerSys® Value-Added Services

In addition to our manufacturing capability, EnerSys®

is proud to provide its customers with the following

services:

Customized manufacturing design

Battery recycling

Online technical information

Charging support

Product testing

On-site technical seminars

Battery samples

Application engineering

Technical documentation

Charger evaluation to determine

compatibility with CYCLON® batteries

Applications

Batteries from the EnerSys “pure lead” family are

used in a wide variety of standby and portable/cyclic

applications including those in:

Telecommunications

Electronics

Uninterruptible power supplies

Defense installations

Aviation (may require FAA or other appropriate

agency certification/approval for installation in

aircraft)

Computer back-up

Electric vehicles

Medical equipment

Solar power

Lawn and garden equipment

Extreme temperature environments

(-65°C to +80°C or -85°F to +176°F) for single cells

The EnerSys® plant in Warrensburg, Missouri covers

32,000 square feet and is situated on 33 acres.

TABLE OF CONTENTS

Company background

EnerSys® .................................................................................................................... 2

Services and applications ......................................................................................... 2

Features and benefits ............................................................................................... 5

Technical information

Capacity as a function of temperature ..................................................................... 7

State of charge .......................................................................................................... 7

Storage time as a function of temperature ............................................................... 7

Charging recommendations ...................................................................................... 7

CYCLON® Battery Single Cells

CYCLON® product family .......................................................................................... 8

CYCLON® battery alternate configurations .............................................................. 9

CYCLON® battery standard descriptions ................................................................. 9

CYCLON® battery Single Cell performance specifications .................................... 10

CYCLON® battery Single Cell standard assemblies .............................................. 11

CYCLON® battery BC Single Cell performance specifications .............................. 12

CYCLON® battery Single Cell mechanical specifications ...................................... 13

CYCLON® battery BC Single Cell mechanical specifications ................................ 13

CYCLON® battery Single Cell constant current (CC)

and constant power (CP) discharge graphs ........................................................... 14

CYCLON® Battery Monobloc

4V/6V Monobloc performance specifications ........................................................ 15

4V/6V Monobloc standard assemblies ................................................................... 16

4V/6V Monobloc mechanical specifications ........................................................... 17

4V/6V Monobloc constant current (CC)

and constant power (CP) discharge graphs ........................................................... 18

Quick reference list

Standard product listing .......................................................................................... 19

CYCLON

BATTERY SELECTION GUIDE

4Publication No: US-CYC-SG-003 - June 2008

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Resealable safety valve

A 50-PSI vent lets gases escape, then automatically reseals, so there’s no

risk of excessive gas accumulation within the battery, or “dry out” failure

from repeated recharges.

Pure lead plates

Made from 99.99% pure lead, CYCLON® battery plates are extremely thin,

so they offer more surface area than conventional batteries –

and far more power.

AGM plate separator

High-purity acid is absorbed right into the Absorbed Glass Mat (AGM)

plate separators, so the CYCLON battery provides leak-proof operation

in any position.

Steel can enclosure

The CYCLON battery’s metal outer jacket offers extreme shock, vibration,

temperature, and flammability protection.

Powerful design

One-piece plastic cover

Direct thru-the-wall

intercell connections

One-piece plastic case

Features and Benefits

Sealed pure-lead cells were invented by the Gates

Corporation in 1973. The purity of the materials used is key

to supporting the CYCLON® battery's performance benefits.

A longer service life, meaning fewer replacements and the

cost associated with it, combined with higher reliability and

fewer system failures, result in a lower long-term cost of

ownership to the end user or equipment owner.

What are the advantages of EnerSys® technology?

1. Power density - Per unit weight, the power provided by

pure lead products offers the greatest high-rate power

density for your energy dollar. CYCLON battery's greater

volumetric power allows engineers to consider more

energy-supporting features or design smaller,

lighter packages.

At high-rate and pulse discharges, EnerSys® CYCLON

batteries offer the best performance value when

compared with competitive product in applications

at less than 100 minutes of discharge.

2. Cycle life - Compared to competitive lead products

(offering up to 200 full cycles), pure lead batteries provide

50% to 200% greater full cycle capability. CYCLON

batteries will deliver up to 300 cycles (100% DOD, C/5).

And, because CYCLON batteries incorporate a high

vent-pressure design, EnerSys products experience

no “dry out” failure mode from repeated recharges.

3. Float life - Conventional sealed-lead batteries vary

greatly in specified standby life: from three to six years

at 20°C, C/20. CYCLON battery Single Cells, however,

offer a ten-year design life at 25°C, C/5, to 80% of rated

capacity. At 20°C, CYCLON battery Single Cells offer a

fifteen-year design life.

4. High stable voltage delivery - The high stable voltage

delivery of a pure lead battery results from its low internal

resistance. The flat discharge voltage profile of our

batteries, similar to nickel cadmium, combined with our

products' low internal resistance, means our batteries are

able to discharge and recharge their power more quickly

and efficiently and offer greater application flexibility. The

pure lead construction also gives more watts-per-unit

weight at high discharge rates.

5. Safety - Since CYCLON battery Single Cells and

Monoblocs emit minimal to no gassing under normal

charging conditions they are safe for installation in

offices, aircraft cabins, hospitals or any other environment

occupied by human beings. Underwriters Laboratories

(UL) recognizes all CYCLON cells and batteries as

components.

6. Widest temperature range - Due to the products' strong

construction and high vent pressures, these cells will

maintain their performance and physical parameters in

extreme conditions. At high temperatures, the chemical

reaction in a battery that causes aging is accelerated.

Pure lead technology resists that chemical reaction more

effectively than alloyed lead, thus allowing a battery to

have a longer service life. At high temperatures, when

conventional lead batteries experience internal moisture

loss from venting and case side wall distention, the

CYCLON Single Cell battery, with its steel can (jacket)

and 50psi vent, does not experience these life-robbing

conditions. CYCLON batteries have twice the delivered

capacity of conventional sealed-lead batteries at

temperatures below -20°C, offering unparalleled

low-temperature performance.

Our batteries have thinner plates, and therefore greater

plate surface area than conventional sealed-lead, thick

plate batteries. As a result our batteries can reach a high

state of charge in fast-charging applications in one-fourth

the time of conventional, sealed-lead, thick-plate batteries.

This is 50% to 100% overall better performance for your

energy dollar.

7. Rugged construction - Due to their strong external

packaging and internal pure lead composition, EnerSys

products can withstand not only extreme temperatures

but also harsh usage.

CYCLON battery Single Cells are available housed

in cases constructed of UL 94V-0 rated material. The

CYCLON battery Single Cell itself is in a metal jacket

giving added flammability protection. CYCLON batteries

are shock and vibration resistant, designed to offer higher

tolerance levels to meet demanding applications, including

those in commercial and outdoor applications. The

company's focus on battery-case integrity and high vent

pressure, coupled with pure lead's low grid-corrosion rate,

means CYCLON battery cells and Monoblocs provide the

longest service life possible.

Publication No: US-CYC-SG-003 - June 2008

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CYCLON® Battery Single Cell/Monobloc comparison chart

Single Cells 3 atm Metal outer case & -65°C to +80°C 2 volt cells

venting pressure spiral construction

Monobloc 0.5 atm Plastic outer case & -40°C to +40°C 4 & 6 volt units

venting pressure spiral construction

Design Construction Operating range Voltages

6Publication No: US-CYC-SG-003 - June 2008

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Each plastic Monobloc consists of Single Cell elements,

internally connected to provide a 4 or 6 volt unit.

Monoblocs or Single Cells can be connected in series

or parallel to achieve the required voltage or capacity.

Monoblocs and Single Cells are supplied with spade

terminals making electrical connections quick and easy.

Additionally, EnerSys® products offer the highest vent

pressure in the market. As a result, our batteries are

more resistant to venting and dryout from continuous

overcharge in standby applications.

8. Fastest recharge - EnerSys pure lead chemistry

allows our batteries and cells to offer the highest

recharge efficiency of any sealed-lead battery on the

market. With pure lead, you can achieve a 95%

state of recharge in less than one hour - without loss

of capacity or electrolyte using conventional

constant-voltage charging techniques.

Flexible charging options are possible with CYCLON®

battery Single Cells and Monoblocs, as no current limit is

required when using a constant voltage charger.

9. Orientation/placement/transport - Due to the products'

mechanical design, CYCLON batteries can be mounted

and operated in any position, an attractive feature for less

accessible areas.

CYCLON battery Single Cells offer UL 94V-0 flame-

retardant packaging, thus allowing the mounting of

systems in sensitive areas and human environments.

Plus, the unique and flexible 2-volt CYCLON battery

Single Cell allows you to design your system using

an almost infinite number of packaging/design

configurations.

Effective September 30, 1995, CYCLON battery Single

Cells and Monoblocs were classified as “nonspillable

batteries”, and are excepted from the Department of

Transportation's comprehensive packaging requirements

if the following conditions are satisfied: (1) The battery

is protected against short circuits and is securely

packaged and (2) The battery and outer packaging

must be plainly and durably marked “NONSPILLABLE”

or “NONSPILLABLE BATTERY”. CYCLON battery

shipments from the EnerSys plant in Warrensburg,

Missouri will be properly labeled in accordance with

applicable regulations. Packaging changes performed

at other locations may require additional labeling, since

in addition to the battery itself containing the required

marking, the outer packaging of the battery must also

contain the required marking: “NONSPILLABLE” or

“NONSPILLABLE BATTERY”.

CYCLON battery Single Cells and Monoblocs have been

tested and determined to be in compliance with the

vibration and pressure differential tests contained in 49

CFR § 173.159(d).

Because CYCLON battery Single Cells and Monoblocs

are classified as “Nonspillable” and meet the conditions

above, [from § 173.159(d)] they do not have an assigned

UN number nor do they require additional DOT hazard

labeling.

The regulation change effective September 1995, was

to clarify and distinguish to shippers and transporters,

all batteries that have been tested and determined to

be in compliance with the DOT Hazardous Material

Regulations, the International Civil Aeronautics

Organization (ICAO), and the International Air Transport

Association (IATA) Packaging Instruction 806 and Special

Provision A67, and therefore excepted from all other

requirements of these regulations and classified as a

“nonspillable battery”.

10. Shelf life - Pure lead batteries have an extremely low

self-discharge rate, thus providing extended storage

capability while maintaining high state-of-charge levels

for dependable operation.

CYCLON battery Single Cells and Monoblocs have

a shelf life more than two times that of conventional

lead batteries. To assure maximum reliability, EnerSys

recommends that all stored cells/batteries be recharged

(boost charged) once every 24 months or when the open

circuit voltage drops to 2.00 volts per cell, whichever

occurs earlier. Inventory should be checked more

frequently if storage temperature regularly exceeds 25°C.

The pure lead advantage

0.01

0.1

-40 -30 -20 -10 0 10 20 30 40 50

Discharge time, hours

Temperature, ºC

15 MIN RATE C RATE C/5 RATE

Publication No: US-CYC-SG-003 - June 2008

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1.90

1.93

1.96

1.99

2.02

2.05

2.08

2.11

2.14

2.17

10 20 30 40 50 60 70 80 90 100

OCV, V

State of Charge, %

Capacity as a function of temperature for CYCLON® Battery Single Cells &

Monoblocs (use graph up to 40°C for Monoblocs)

State of charge for CYCLON® Battery Single Cells & Monoblocs

Storage time as a function of temperature for CYCLON® Battery Single Cells

& Monoblocs (fully charged cell)

Charging recommendations:

Broadly speaking, a battery may be

recharged using either a constant

voltage (CV) charger or a constant

current (CC) charger, or a modification

of either or both of these.

The exact regime chosen generally

depends upon the time and economic

constraints imposed by the system.

Constant current charging is widely

used in cyclic applications where a

recharge must be accomplished in a

relatively short time period. Constant

voltage charging, where a single

voltage level is applied across the

battery terminals, is the most suitable

method to recharge CYCLON®

batteries. Depending on the CV

charger's current limit, it is possible

to recharge these batteries from a

100% discharged condition to better

than 95% state of charge in less than

one hour, using only the cyclic charge

voltage.

Constant voltage charging

Constant voltage (CV) charging

should be within the following ranges:

Fast Chargers, Per cell:

2.45 to 2.50 volts @ 25°C

12 volts:

14.70 to 15.0 volts @ 25°C

(for a maximum of 16-20 hours)

Float Chargers, Per cell:

2.27 to 2.35 volts @ 25°C

12 volts:

13.62 to 14.10 volts @ 25°C

To avoid thermal runaway in warmer

temperatures, and to improve charge

acceptance in colder temperatures,

the charger voltage should be

compensated by approximately

3 millivolts per cell per degree

Centigrade variance from 25°C.

This is a negative coefficient, with

the voltage being lowered as the

temperature increases, and vice versa.

8Publication No: US-CYC-SG-003 - June 2008

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There is no need to limit the inrush current to the battery

during constant voltage charging. The low internal

resistance of EnerSys® CYCLON® battery Single Cells and

Monoblocs allows for large inrush current without damage.

Since not all of the charge returned is accepted to replenish

the electro-chemical potential, a good rule of thumb to use

is that the charge returned should be 105% to 110% of the

capacity delivered on the previous discharge.

Most current waveforms are not pure DC nor are they pure

sine waves. Therefore, consult the EnerSys Application

Support Department for assistance when evaluating the

charger current waveforms for your specific application.

A three-step 6-8 hour charge profile optimized for CYCLON

cells and batteries is available on request from the Technical

Support Department of EnerSys.

Internal Nominal

res. of fully short circuit Height with

Products Capacity Part charged cell current for Diameter Height terminals Weight Tabs

Number mΩ @ 25°C charged cell in. mm in. mm in. mm oz. gm in. mm

D cell 2.5Ah 0810-0004 5.0 400A 1.35 34.3 2.41 61.2 2.68 68.1 6.28 178.0 .187x.025 4.75x0.64

DT cell 4.5Ah 0860-0004 5.0 400A 1.35 34.3 3.78 96.0 4.05 102.9 9.68 274.4 .187x.025 4.75x0.64

X cell 5.0Ah 0800-0004 3.5 570A 1.75 44.5 2.87 72.9 3.21 81.5 12.77 362.0 .250x.025 6.35x0.64

E cell 8.0Ah 0850-0004 3.0 665A 1.75 44.5 3.94 100.1 4.28 108.7 17.28 489.9 .250x.025 6.35x0.64

J cell 12.0Ah 0840-0004 2.5 800A 2.04 51.8 4.85 123.2 5.34 135.6 29.60 839.2 .312x.032 7.92x0.81

BC cell 25Ah 0820-0004 1.5 1335A 2.57 65.3 6.25 158.8 6.82 173.2 58.88 1669.2 M6 (-) and

M8 (+) terminals

DIMENSIONS

Internal res. Nominal

of fully charged short circuit Height with

Products Capacity Part Monobloc current for Diameter Height terminals Weight Tabs

Number mΩ @ 25°C charged cell in. mm in. mm in. mm oz. gm in. mm

D cell 2.5Ah 0819-0010 10.0 400A 3.13 79.5 1.81 46.0 2.75 69.9 .80 .36 .187x.025 4.75x0.64

X cell 5.0Ah 0809-0010 7.0 570A 3.80 96.5 2.12 53.8 3.02 76.7 1.62 .74 .250x.025 6.35x0.64

E cell 8.0Ah 0859-0010 6.0 665A 3.81 96.8 2.13 54.1 4.00 101.6 2.11 .96 .250x0.25 6.35x0.64

DIMENSIONS

CYCLON® Battery Product Family (All capacities at 10 hr. rate 25°C to 1.67Vpc)

CYCLON® Battery 2V Single Cell:

CYCLON® Battery 4V Monoblocs:

Internal res. Nominal

of fully charged short circuit

Products Capacity Part Monobloc current for Length Width Height Weight Tabs

Number mΩ @ 25°C charged cell in. mm in. mm in. mm lb. kg in. mm

D cell 2.5Ah 0819-0012 15.0 400A 4.48 113.8 1.81 46.0 2.75 69.9 1.15 .52 .187x.025 4.75x0.64

X cell 5.0Ah 0809-0012 10.0 570A 5.48 139.2 2.12 53.8 3.02 76.7 2.16 .98 .250x0.25 6.35x0.64

E cell 8.0Ah 0859-0012 8.0 665A 5.48 139.2 2.13 54.1 4.00 101.6 3.15 1.43 .250x0.25 6.35x0.64

DIMENSIONS

CYCLON® Battery 6V Monoblocs:

CYCLON® battery standard descriptions

CYCLON battery cells are ideal for small ampere-hour

applications up to 25Ah. The sealed-lead construction

uses a starved-electrolyte system and a patented

grid-alloy providing numerous advantages.

Standard batteries are offered based on combinations of

the previously described CYCLON battery cells and are

available in 6 and 12 volt configurations with capacities

ranging from 2.5Ah to 25Ah.

Battery Packages

Rigid plastic cases or shrink wrap packaging are available.

Rigid Plastic

Cases are available for most designs in either flame-

retardant ABS material, meeting UL 94V-0 flammability

rating, or Styrene (available only in 2X3 D and X battery

configurations). Some cases have mounting holes. Rigid

plastic cases are recommended for applications in which

the battery must withstand vibration, movement or extreme

weather conditions.

Shrink Wrap

Shrink wrap packaging is less expensive and smaller in

size and weight. A plastic extrusion insulates the battery

top and keeps the cells in line. A heavy duty shrink sleeve

holds the cells firmly in place. Shrink wrap packaging

is recommended for applications in which the battery

remains stationary.

Battery Terminations for Single Cell and Monoblocs

Tab/Stud

Tab Adapters (D, DT, X, and E)

Available to convert .187" tabs to .250" tabs, 0.032" thick,

and vice versa.

BC Quick Disconnect Terminals

AMP series 250 Faston terminals are available for BC

batteries.

Connection Terminations

A wide variety of terminations are offered. For

recommendations or to specify; contact your EnerSys®

Territory Manager or battery assembler.

Fusible Links

Specify your requirement.

Publication No: US-CYC-SG-003 - June 2008

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CYCLON® Battery Single Cell

Alternative battery configurations

Standard battery configurations are rectangular in

overall shape. A sample of other possible configurations

are illustrated below. These can be held together with

tape (offering the lowest cost and minimum electrical

and mechanical protection) or by shrink wrapping. The

CYCLON® battery Single Cell can be custom configured

in virtually an infinite number of designs.

Rectangular Rhomboid

Nested Trapezoid

Tubular Flat Pack

D .187” x .025”

DT .187” x .025”

X .250” x .025”

E .250” x .025

J .312” x .032”

BC 6mm post (negative)

8mm post (positive)

Cell size Dimensions

High integrity

terminal seal

Metal can

enclosure

Plastic internal

container

Lead grids

Resealable

Safety vent

Positive and

negative plates

Highly retentive

separator

10 Publication No: US-CYC-SG-003 - June 2008

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Lead Wires

Stranded copper wire with insulation meeting UL1015

specifications (Red +, Black -). Standard leads extend 9 inches

outside the battery pack. Ends are stripped and dipped in wax,

which must be removed before use.

Standard wire gauges are:

D batteries 18AWG, UL1015

DT batteries 16AWG, UL1015

X batteries 16AWG, UL1015

E batteries 14AWG, UL1015

J batteries 14AWG, UL1015

BC batteries 12AWG, UL1015

Varying lead lengths and gauges are also available;

please specify to your EnerSys® Territory Manager or

battery assembler.

Intercell Connections

Standard

D, DT, X and E batteries—welded tin-plated steel connector

J batteries—soldered, stranded wire

BC batteries—solid copper

For vibration-prone applications

D, DT, X, E and J batteries—soldered, stranded wire

BC batteries—braided copper straps

Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr

D cell (2.5Ah) 14.8 8.1 5.9 3.4 1.9 1.4 .48 .32 .26 .13

DT cell (4.5Ah) 25.2 15.0 11.2 6.6 3.7 2.6 .85 .55 .45 .24

X cell (5.0Ah) 27.3 17.8 13.2 7.0 3.9 2.8 .96 .61 .50 .26

E cell (8.0Ah) 41.7 26.4 19.0 11.0 6.2 4.4 1.6 1.0 .81 .42

J cell (12.0Ah) 51.7 38.1 29.4 18.0 9.2 6.5 2.3 1.5 1.20 .66

DURATION

Constant current discharge/amps to 1.67Vpc @ 25°C

Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr

D cell (2.5Ah) 26.4 16.1 11.6 6.7 3.8 2.7 .94 .61 .50 .25

DT cell (4.5Ah) 45.0 28.1 21.0 12.5 7.1 5.1 1.7 1.1 .90 .46

X cell (5.0Ah) 45.4 31.9 23.9 13.9 7.8 5.6 1.9 1.2 1.0 .51

E cell (8.0Ah) 77.8 51.0 35.5 21.1 12.4 8.9 3.1 2.0 1.6 .85

J cell (12.0Ah) 90.4 68.4 53.4 31.6 18.3 13.2 4.7 3.0 2.3 1.3

DURATION

Constant power discharge/watts per cell to 1.67Vpc @ 25°C

Products Cyclic Float Storage & Charge C/5 Cycle life Float life at

discharge 100% DOD 25°C (20°C)

D, DT, X, E & J cell CV 2.45-2.50 CV 2.27-2.35 -65°C to +80°C -40°C to -80°C 300 10 years

CC* CC* (15 years)

CHARGING PER CELL TEMPERATURE RANGE LIFE EXPECTANCY

Charging/Temperature/Life:

Maximum recommended storage time before recharge - 24 months @ 25°C or 2.0Vpc, whichever is earlier

Atmospheric pressure range - Vacuum to 8 atmospheres

*Users planning to use CC should consult the EnerSys® Application Support Department.

UL Recognized Component. Meets UL 1989

Caution: Batteries contain toxic materials (Pb and H2SO4) • Avoid short circuit • Do not charge in gas-tight container

Sealed-lead rechargeable battery must be recycled or disposed of properly. Contact EnerSys® Customer Service for details.

CYCLON® Battery Single Cell performance specifications

Publication No: US-CYC-SG-003 - June 2008

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CYCLON® Battery Single Cell standard assemblies

CYCLON® Battery 6 Volt 1x3 Shrink Wrap

CYCLON® Battery 6 Volt 1x3 ABS Case

CYCLON® Battery 12 Volt 2x3 ABS and Styrene Cases

CYCLON® Battery 12 Volt 2x3 Shrink Wrap

CYCLON® Battery 12 Volt 1x6 ABS Case

0810-0102 2.5Ah D Dbl. Slot 4.05 102.9 1.48 37.6 2.66 67.6 1.23 .56 No

0810-0103 2.5Ah D 4.05 102.9 1.48 37.6 2.66 67.6 1.25 .57 Yes

0860-0102 4.5Ah DT Dbl. Slot 4.05 102.9 1.48 37.6 4.03 102.4 2.07 .94 No

0860-0103 4.5Ah DT 4.05 102.9 1.48 37.6 4.03 102.4 2.09 .95 Yes

0800-0102 5.0Ah X Dbl. Slot 5.25 133.4 1.87 47.5 3.12 79.2 2.48 1.13 No

0800-0103 5.0Ah X 5.25 133.4 1.87 47.5 3.12 79.2 2.52 1.14 Yes

0850-0102 8.0Ah E Dbl. Slot 5.25 133.4 1.87 47.5 4.19 106.4 3.49 1.58 No

0850-0103 8.0Ah E 5.25 133.4 1.87 47.5 4.19 106.4 3.53 1.60 Yes

0810-0011 2.5Ah D Dbl. Slot 4.23 107.4 1.55 39.4 2.75 69.9 1.33 .60 No

0810-0077 2.5Ah D Sing. Slot 4.23 107.4 1.55 39.4 2.75 69.9 1.37 .62 Yes

0800-0011 5.0Ah X Dbl. Slot 5.44 138.2 1.96 49.8 3.16 80.3 2.71 1.23 No

0800-0071 5.0Ah X Sing. Slot 5.44 138.2 1.96 49.8 3.16 80.3 2.74 1.24 Yes

0810-0008 2.5Ah D Dbl. Slot 4.23 107.4 2.88 73.2 2.72 69.1 2.68 1.22 No

0810-0067* 2.5Ah D (Styrene) 4.23 107.4 2.97 75.4 2.73 69.3 2.63 1.19 Yes

0800-0008 5.0Ah X Dbl. Slot 5.44 138.2 3.70 94.0 3.14 79.8 5.34 2.42 No

0800-0047* 5.0Ah X (Styrene) 5.44 138.2 3.70 94.0 3.19 81.0 5.22 2.37 Yes

0810-0114 2.5Ah D Dbl. Slot 4.05 102.9 2.82 71.6 2.67 67.8 2.48 1.13 No

0810-0115 2.5Ah D 4.05 102.9 2.82 71.6 2.67 67.8 2.50 1.14 Yes

0860-0114 4.5Ah DT Dbl. Slot 4.05 102.9 2.82 71.6 4.03 102.4 3.88 1.76 No

0860-0115 4.5Ah DT 4.05 102.9 2.82 71.6 4.03 102.4 3.91 1.77 Yes

0800-0114 5.0Ah X Dbl. Slot 5.25 133.4 3.68 93.5 3.13 79.5 4.93 2.24 No

0800-0115 5.0Ah X 5.25 133.4 3.68 93.5 3.13 79.5 4.97 2.26 Yes

0850-0114 8.0Ah E Dbl. Slot 5.25 133.4 3.68 93.5 4.19 106.4 6.73 3.05 No

0850-0115 8.0Ah E 5.25 133.4 3.68 93.5 4.19 106.4 6.77 3.07 Yes

0810-0016 2.5Ah D Dbl. Slot 8.25 209.6 1.55 39.4 2.74 69.6 2.74 1.24 No

0810-0075 2.5Ah D Sing. Slot 8.25 209.6 1.55 39.4 2.74 69.6 2.76 1.25 Yes

0800-0016 5.0Ah X Dbl. Slot 10.66 270.8 1.96 49.8 3.15 80.0 5.20 2.36 No

0800-0072 5.0Ah X Sing. Slot 10.66 270.8 1.96 49.8 3.15 80.0 5.24 2.38 Yes

0810-0108 2.5Ah D Dbl. Slot 8.08 205.2 1.48 37.6 2.66 67.6 2.49 1.13 No

0810-0109 2.5Ah D 8.08 205.2 1.48 37.6 2.66 67.6 2.52 1.14 Yes

0860-0108 4.5Ah DT Dbl. Slot 8.08 205.2 1.48 37.6 4.03 102.4 3.88 1.76 No

0860-0109 4.5Ah DT 8.08 205.2 1.48 37.6 4.03 102.4 3.91 1.77 Yes

0800-0108 5.0Ah X Dbl. Slot 10.48 266.2 1.87 47.5 3.12 79.2 4.99 2.27 No

0800-0109 5.0Ah X 10.48 266.2 1.87 47.5 3.12 79.2 5.03 2.28 Yes

0850-0108 8.0Ah E Dbl. Slot 10.48 266.2 1.87 47.5 4.19 106.4 6.73 3.05 No

0850-0109 8.0Ah E 10.48 266.2 1.87 47.5 4.19 106.4 6.77 3.07 Yes

CYCLON® Battery 12 Volt 1x6 Shrink Wrap

Product Length Width Height Weight Leads

Number Description in. mm in. mm in. mm lbs. kg

Product Length Width Height Weight Leads

Number Description in. mm in. mm in. mm lbs. kg

Product Length Width Height Weight Leads

Number Description in. mm in. mm in. mm lbs. kg

Product Length Width Height Weight Leads

Number Description in. mm in. mm in. mm lbs. kg

Product Length Width Height Weight Leads

Number Description in. mm in. mm in. mm lbs. kg

Product Length Width Height Weight Leads

Number Description in. mm in. mm in. mm lbs. kg

All dimensions, excluding weight, are maximum

*Due to special assembly, consult the EnerSys® Customer Service Department for availability.

12 Publication No: US-CYC-SG-003 - June 2008

www.enersys.com

Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr

BC cell (2.5Ah) 118.3 72.8 54.3 32.2 19.3 14.0 4.85 3.14 2.55 1.33

DURATION

Constant current discharge/amps to 1.67Vpc @ 25°C

Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr

BC cell (2.5Ah) 197.3 142.4 105.5 63.5 36.8 25.6 9.20 6.04 4.95 2.60

DURATION

Constant current discharge/watts per cell to 1.67Vpc @ 25°C

Products Cyclic Float Storage & Charge C/5 Cycle life Float life at

discharge 100% DOD 25°C (20°C)

BC cell (2.5Ah) CV 2.45-2.50 CV 2.27-2.35 -65°C to +80°C -40°C to -80°C 300 10 years

CC* CC* (15 years)

CHARGING PER CELL TEMPERATURE RANGE LIFE EXPECTANCY

Charging/Temperature/Life:

Maximum recommended storage time before recharge - 24 months @ 25°C or 2.0Vpc, whichever is earlier

Atmospheric pressure range - Vacuum to 8 atmospheres

Mounting - Terminal torque must not exceed 35 in-lbs. (3.95 Nm)

*Users planning to use CC should consult the EnerSys® Application Support Department

UL Recognized Component. Meets UL 1989

Caution: Batteries contain toxic materials (Pb and H2SO4) • Avoid short circuit • Do not charge in gas-tight container

Sealed-lead rechargeable battery must be recycled or disposed of properly. Contact EnerSys® Customer Service for details.

CYCLON® Battery 12 Volt 2x3 25.0Ah Case

0820-2018

BC Double Slot, 8.05 204.5 5.45 138.4 7.25 184.2 22.86 10.4 Yes

Copper Straps

0820-0020 BC Double Slot, 8.05 204.5 5.45 138.4 7.25 184.2 22.86 10.4 No

Copper Straps

Product Length Width Height Weight Leads

Number Description in. mm in. mm in. mm lbs. kg

All dimensions, excluding weight, are maximum

CYCLON® Battery BC Single Cell performance specifications

Publication No: US-CYC-SG-003 - June 2008

www.enersys.com

Products A B C D E F G H I J Weight

in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm lb. kg

D cell 0.27 6.9 0.51 13.0 0.187 4.75 22° 0.27 6.9 0.025 0.64 2.41 61.2 0.05 1.3 0.13 3.3 1.35 34.3 6.28 178.0

DT cell 0.27 6.9 0.51 13.0 0.187 4.75 22° 0.27 6.9 0.025 0.64 3.78 96.0 0.05 1.3 0.13 3.3 1.35 34.3 9.68 274.4

X cell 0.29 7.4 0.61 15.5 0.250 6.35 22° 0.34 8.6 0.025 0.64 2.87 72.9 0.06 1.5 0.14 3.6 1.75 44.5 12.77 362.0

E cell 0.29 7.4 0.61 15.5 0.250 6.35 22° 0.34 8.6 0.025 0.64 3.94 100.1 0.06 1.5 0.14 3.6 1.75 44.5 17.28 489.9

J cell 0.32 8.1 0.74 18.8 0.312 7.92 22° 0.49 12.4 0.032 0.81 4.85 123.2 0.05 1.3 0.15 3.8 2.04 51.8 29.60 839.2

DIMENSIONS

CYCLON® Battery Single Cell mechanical specifications (E, G, H & J - Maximum)

Products A B C D E F G H I Weight

in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm lb. kg

BC cell 0.65 16.5 1.30 33.0 22 0.57 14.5 0.22 5.6 6.25 158.8 0.06 1.5 0.13 3.3 2.57 65.3 3.68 1.67

DIMENSIONS

CYCLON® Battery BC Single Cell mechanical specifications (F, G & I - Maximum)

14 Publication No: US-CYC-SG-003 - June 2008

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CYCLON® Battery Single Cell constant power (CP) discharge

CYCLON® Battery Single Cell constant current (CC) discharge

Publication No: US-CYC-SG-003 - June 2008

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Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr

D cell (2.5Ah) 14.3 8.1 5.9 3.4 1.9 1.4 .48 .32 .26 .13

X cell (5.0Ah) 28.9 18.1 13.5 7.1 4.0 2.8 1.0 .61 .52 .26

E cell (8.0Ah) 41.7 26.4 19.0 11.0 6.2 4.4 1.6 1.0 .81 .42

DURATION

4V & 6V Constant current discharge/amps to 1.67Vpc @ 25°C

Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr

D cell (2.5Ah) 25.3 15.9 11.7 6.8 3.8 2.7 .93 .60 .49 .25

X cell (5.0Ah) 48.8 32.3 24.2 13.8 7.8 5.6 2.0 1.2 1.0 .52

E cell (8.0Ah) 77.8 51.0 35.5 21.1 12.4 8.9 3.1 2.0 1.7 .85

DURATION

4V & 6V Constant power discharge/watts per cell to 1.67Vpc @ 25°C

Products Cyclic Float Storage, discharge Safety C/5 Cycle life Float life at

& charge pressure 100% DOD 25°C (20°C)

relief valve

4V D, X, & E CV 4.90-5.00 CV 4.54-4.70 -40°C to +40°C 8 psi 300 Up to 8 yrs

Monobloc CC* CC* (Up to 8 yrs)

6V D, X, & E CV 7.35-7.50 CV 6.81-7.05 -40°C to +40°C 8 psi 300 Up to 8 yrs

Monobloc CC* CC* (Up to 8 yrs)

CHARGING PER CELL TEMPERATURE RANGE LIFE EXPECTANCY

Maximum recommended storage time before recharge - 24 months @ 25°C or 2.0Vpc, whichever is earlier

Atmospheric pressure range - Vacuum to 2 atmospheres

Mounting - Each Monobloc is equipped with mounting holes in the cover. The tightening torque for mounting the Monobloc is 25 in-lbs. When using 4 mounting bolts, small spacers

(washers) 1 to 3 mm thick should be placed between the battery and the mounting surface to prevent bowing or stressing the battery case.

*Users planning to use CC should consult the EnerSys® Application Support Department.

UL Recognized Component. Meets UL 1989

Caution: Batteries contain toxic materials (Pb and H2SO4) • Avoid short circuit • Do not charge in gas-tight container

Sealed-lead rechargeable battery must be recycled or disposed of properly. Contact EnerSys® Customer Service for details.

Charging/Temperature/Life

CYCLON® Battery 4V/6V Monobloc performance specifications

16 Publication No: US-CYC-SG-003 - June 2008

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CYCLON® Battery 4V/6V Monobloc standard assemblies

CYCLON® Battery 4 Volt Monoblocs

0819-0010 4V, 2.5Ah Monobloc 3.13 79.5 1.81 46.0 2.75 69.9 .80 .36

0809-0010 4V, 5.0Ah Monobloc 3.80 96.5 2.12 53.8 3.02 76.7 1.62 .74

0859-0010 4V, 8.0Ah Monobloc 3.81 96.8 2.13 54.1 4.00 101.6 2.11 .96

Product Length Width Height Weight

Number Description in. mm in. mm in. mm lbs. kg

CYCLON® Battery 6 Volt Monoblocs

0819-0012 6V, 2.5Ah Monobloc 4.48 113.8 1.81 46.0 2.75 69.9 1.15 .52

0809-0012 6V, 5.0Ah Monobloc 5.48 139.2 2.12 53.8 3.02 76.7 2.16 .98

0859-0012 6V, 8.0Ah Monobloc 5.48 139.2 2.13 54.1 4.00 101.6 3.15 1.43

Product Length Width Height Weight

Number Description in. mm in. mm in. mm lbs. kg

CYCLON® Battery 12 Volt 2x3 Monoblocs

0819-0030 12V, 2.5Ah, 2x3 4.48 113.8 3.52 89.4 2.77 70.4 2.30 1.04

0809-0030 12V, 5.0Ah, 2x3 5.48 139.2 4.18 106.2 3.04 77.2 4.32 1.96

0859-0030 12V, 8.0Ah, 2x3 5.48 139.2 4.18 106.2 4.02 102.1 6.30 2.86

Product Length Width Height Weight

Number Description in. mm in. mm in. mm lbs. kg

CYCLON® Battery 12 Volt 1x6 Monoblocs

0819-0016 12V, 2.5Ah, 1x6 8.84 224.5 1.81 46.0 2.77 70.4 2.30 1.04

0809-0016 12V, 5.0Ah, 1x6 10.88 276.4 2.12 53.8 3.04 77.2 4.32 1.96

0859-0016 12V, 8.0Ah, 1x6 10.88 276.4 2.13 54.1 4.02 102.1 6.30 2.86

Product Length Width Height Weight

Number Description in. mm in. mm in. mm lbs. kg

All dimensions, excluding weight, are maximum

Resealable

Safety vent

Positive and

negative plates

Direct thru-the-wall

intercell connections

Highly retentive

separator

High integrity

terminal seal

One-piece

plastic case

One-piece

plastic cover

Lead grids

Publication No: US-CYC-SG-003 - June 2008

www.enersys.com

D Monobloc 2.75 69.9 3.13 79.5 1.81 46.0 .61 15.5 1.23 31.2 .80 .36 .187x.025 4.75x0.64

X Monobloc 3.02 76.7 3.80 96.5 2.12 53.8 .73 18.5 1.45 36.8 1.62 .74 .250x.025 6.35x0.64

E Monobloc 4.00 101.6 3.81 96.8 2.13 54.1 .73 18.5 1.45 36.8 2.11 .96 .250x.025 6.35x0.64

DIMENSIONS

CYCLON® Battery 4V Monobloc mechanical specifications (A, B & C - maximum)

Products A B C D E Weight Tabs

in. mm in. mm in. mm in. mm in. mm lb. kg in. mm

D Monobloc 2.75 69.9 4.48 113.8 1.81 46.0 .61 15.5 1.23 31.2 1.33 33.8 .67 17.0 1.15 .52 .187x.025 4.75x0.64

X Monobloc 3.02 76.7 5.48 139.2 2.12 53.8 .73 18.5 1.45 36.8 1.71 43.4 .86 21.8 2.12 .98 .250x.025 6.35x0.64

E Monobloc 4.00 101.6 5.48 139.2 2.13 54.1 .73 18.5 1.45 36.8 1.71 43.4 .86 21.8 3.15 1.43 .25x.025 6.35x0.64

DIMENSIONS

CYCLON® Battery 6V Monobloc mechanical specifications (A, B & C - maximum)

Products A B C D E F G Weight Tabs

in. mm in. mm in. mm in. mm in. mm lb. kg in. mm lb. kg in. mm

.216 DIA. TYP

(5.49)

D Monobloc

X & E Monobloc

18 Publication No: US-CYC-SG-003 - June 2008

www.enersys.com

4V/6V Monobloc constant current (CC) curves to 1.67Vpc

4V/6V Monobloc constant power (CP) curves to 1.67Vpc

Publication No: US-CYC-SG-003 - June 2008

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ENERSYS® STANDARD PRODUCT LIST

SINGLE CELL (sc)

PART PERFORMANCE MECHANICAL

NUMBER DESCRIPTION VOLTAGE 10 Hr RATE SPECIFICATIONS SPECIFICATIONS

0810-0004 D Single Cell (Dsc) 2V 2.5Ah Page 10 Page 13

0860-0004 DT Single Cell (DTsc) 2V 4.5Ah Page 10 Page 13

0800-0004 X Single Cell (Xsc) 2V 5.0Ah Page 10 Page 13

0850-0004 E Single Cell (Esc) 2V 8.0Ah Page 10 Page 13

0840-0004 J Single Cell (Jsc) 2V 12.0Ah Page 10 Page 13

0820-0004 BC Single Cell (BCsc) 2V 25.0Ah Page 12 Page 13

SINGLE CELL STANDARD BATTERY DESIGNS

PART PERFORMANCE MECHANICAL

NUMBER DESCRIPTION VOLTAGE 10 Hr RATE SPECIFICATIONS SPECIFICATIONS

0810-0102 1x3 Dsc, double slot, shrink wrap 6V 2.5Ah Page 10 Page 11

0810-0103 1x3 Dsc, shrink wrap, leads 6V 2.5Ah Page 10 Page 11

0810-0011 1x3 Dsc, double slot, ABS case 6V 2.5Ah Page 10 Page 11

0810-0077 1x3 Dsc, single slot, ABS case, leads 6V 2.5Ah Page 10 Page 11

0860-0102 1x3 DTsc, double slot, shrink wrap 6V 4.5Ah Page 10 Page 11

0860-0103 1x3 DTsc, shrink wrap, leads 6V 4.5Ah Page 10 Page 11

0800-0102 1x3 Xsc, double slot, shrink wrap 6V 5.0Ah Page 10 Page 11

0800-0103 1x3 Xsc, shrink wrap, leads 6V 5.0Ah Page 10 Page 11

0800-0011 1x3 Xsc, double slot, ABS case 6V 5.0Ah Page 10 Page 11

0800-0071 1x3 Xsc, single slot, ABS case, leads 6V 5.0Ah Page 10 Page 11

0850-0102 1x3 Esc, double slot, shrink wrap 6V 8.0Ah Page 10 Page 11

0850-0103 1x3 Esc, shrink wrap, leads 6V 8.0Ah Page 10 Page 11

0810-0108 1x6 Dsc, double slot, shrink wrap 12V 2.5Ah Page 10 Page 11

0810-0109 1x6 Dsc, shrink wrap, leads 12V 2.5Ah Page 10 Page 11

0810-0016 1x6 Dsc, double slot, ABS case 12V 2.5Ah Page 10 Page 11

0810-0075 1x6 Dsc, single slot, ABS case, leads 12V 2.5Ah Page 10 Page 11

0810-0114 2x3 Dsc, double slot, shrink wrap 12V 2.5Ah Page 10 Page 11

0810-0115 2x3 Dsc, shrink wrap, leads 12V 2.5Ah Page 10 Page 11

0810-0008 2x3 Dsc, double slot, ABS case 12V 2.5Ah Page 10 Page 11

0810-0067* 2x3 Dsc, Styrene case, leads 12V 2.5Ah Page 10 Page 11

0860-0108 1x6 DTsc, double slot, shrink wrap 12V 4.5Ah Page 10 Page 11

0860-0109 1x6 DTsc, shrink wrap, leads 12V 4.5Ah Page 10 Page 11

0860-0114 2x3 DTsc, double slot, shrink wrap 12V 4.5Ah Page 10 Page 11

0860-0115 2x3 DTsc, shrink wrap, leads 12V 4.5Ah Page 10 Page 11

0800-0108 1x6 Xsc, double slot, shrink wrap 12V 5.0Ah Page 10 Page 11

0800-0109 1x6 Xsc, shrink wrap, leads 12V 5.0Ah Page 10 Page 11

0800-0016 1x6 Xsc, double slot, ABS case 12V 5.0Ah Page 10 Page 11

0800-0072 1x6 Xsc, single slot, ABS case, leads 12V 5.0Ah Page 10 Page 11

0800-0114 2x3 Xsc, double slot, shrink wrap 12V 5.0Ah Page 10 Page 11

0800-0115 2x3 Xsc, shrink wrap, leads 12V 5.0Ah Page 10 Page 11

www.enersys.com

EnerSys

P.O. Box 14145

Reading, PA 19612-4145

USA

Tel: +1-610-208-1991

+1-800-538-3627

Fax: +1-610-372-8613

EnerSys Europe

Zurich, Switzerland

Tel: +41 (0) 44 215 74 10

EnerSys Asia

Guangdong, China

Tel: +86-755-2689 3639

Distributed by:

Trademarks and logos are the property of

EnerSys and its affiliates unless otherwise noted.

0800-0008 2x3 Xsc, double slot, ABS case 12V 5.0Ah Page 10 Page 11

0800-0047* 2x3 Xsc, Styrene case, leads 12V 5.0Ah Page 10 Page 11

0850-0108 1x6 Esc, double slot, shrink wrap 12V 8.0Ah Page 10 Page 11

0850-0109 1x6 Esc, shrink wrap, leads 12V 8.0Ah Page 10 Page 11

0850-0114 2x3 Esc, double slot, shrink wrap 12V 8.0Ah Page 10 Page 11

0850-0115 2x3 Esc, shrink wrap, leads 12V 8.0Ah Page 10 Page 11

0820-0030 2x3 BCsc, double slot, copper strap 12V 25.0Ah Page 12 Page 12

MONOBLOC (mb)

PART DESCRIPTION VOLTAGE 10 Hr RATE PERFORMANCE MECHANICAL

NUMBER SPECIFICATIONS SPECIFICATIONS

0819-0010 D Monobloc (Dmb) 4V 2.5Ah Page 15 Page 17

0809-0010 X Monobloc (Xmb) 4V 5.0Ah Page 15 Page 17

0859-0010 E Monobloc (Emb) 4V 8.0Ah Page 15 Page 17

0819-0012 D Monobloc (Dmb) 6V 2.5Ah Page 15 Page 17

0809-0012 X Monobloc (Xmb) 6V 5.0Ah Page 15 Page 17

0859-0012 E Monobloc (Emb) 6V 8.0Ah Page 15 Page 17

MONOBLOC STANDARD BATTERY DESIGNS

PART DESCRIPTION VOLTAGE 10 Hr RATE PERFORMANCE MECHANICAL

NUMBER SPECIFICATIONS SPECIFICATIONS

0819-0016 1x6 Dmb 12V 2.5Ah Page 15 Page 16

0819-0030 2x3 Dmb 12V 2.5Ah Page 15 Page 16

0809-0016 1x6 Xmb 12V 5.0Ah Page 15 Page 16

0809-0030 2x3 Xmb 12V 5.0Ah Page 15 Page 16

0859-0016 1x6 Emb 12V 8.0Ah Page 15 Page 16

0859-0030 2x3 Emb 12V 8.0Ah Page 15 Page 16

CAPACITY RATINGS BASED ON END OF DISCHARGE VOLTAGE OF 1.67 VOLTS/CELL AT 25°C

*Due to special assembly, consult the EnerSys® Customer Service Department for availability.

PART DESCRIPTION VOLTAGE 10 Hr RATE PERFORMANCE MECHANICAL

NUMBER SPECIFICATIONS SPECIFICATIONS

SINGLE CELL STANDARD BATTERY DESIGNS (continued)

Publication No. US-CYC-SG-003 June 2008 - Subject to revision without prior notice. E.&O.E.