Circuit Protection and Power Management Solutions Full Line Electronics Catalog 2007 Electronic Components INTRODUCTION From overcurrent and overvoltage protection to supercapacitors and magnetics, Cooper Bussmann provides integrated solutions that meet the evolving needs of technology-driven markets. Cooper Bussmann is a leader and an innovator in providing cost-effective, comprehensive solutions that utilize the high quality brand names that customers know and trust. Circuit Protection The Cooper Bussmann(R) Electronic Fuse family offers fail-safe circuit protection devices in SMD, Thru-Hole, and traditional Ferrule Fuse packages. The Cooper Bussmann(R) PolySurgTM sub-branded family offers protection for sensitive electronic circuits from the damaging effects of electrostatic discharge (ESD). Power Management The Cooper Coiltronics(R) family of transformers and inductors offers a broad range of solutions to meet precise specifications in a variety of applications. The Cooper PowerStor(R) family of aerogel capacitors offers ultra-low resistance supercapacitors, unique high-energy storage devices. Cooper Bussmann continues its 90-year history of blazing new trails of innovative technologies. Cooper Bussmann manufactures the industry's first truly global product line. Each item is backed by an efficient worldwide network of distribution, customer service and technical support. Cooper Bussmann products include the most extensive circuit protection solutions approved for use in compliance with a variety of major standards: UL, CSA, IEC within wide range of applications: industrial motor protection, power conversion, medium voltage, power distribution, telecommunications network equipment, electronics, and automotive. Manufacturing operations in North America, Europe, and Asia have earned ISO 9000 certification. Cooper Bussmann customers are assured of only the utmost quality across every product line. Our team is knowledgeable, responsive and customer focused. Bussmann continues to set the standard for circuit protection solutions around the world. To receive further information on Cooper Bussmann products, visit www.cooperbussmann.com or contact customer service at 888-414-2645. I Circuit Protection G r o u The Cooper Bussmann(R) Electronic Fuse family offers fail-safe circuit protection devices in SMD, Thru-Hole, and traditional Ferrule Fuse p RoHS 2002/95/EC packages. CHIPTM Fuses (0603FA & 3216FF Series) Cooper Bussmann's patented Solid Matrix CHIPTM fuses provide reliable overcurrent protection to secondary circuits found in mobile phone handsets, battery packs, digital still cameras, PDA's, HDD's, printers, notebook computers, televisions, automotive instrument panels, battery packs, and more. Its excellent cycling characteristics, small footprint, and SMD package provide the most effective, reliable overcurrent protection solution for today's - and tomorrow's - technologies. Telecom Circuit Protector (TCP Series) Cooper Bussmann is proud to be the first to offer a surface mount telecom circuit protector designed to protect against power cross faults and comply with surge requirements for the telecom industry. Today, you will find the TCP Series fuse in central office subscriber line interface cards, basestations, set-top box modems, and xDSL modems among other applications. BRICKTM Fuses (6125FA/TD & 1025FA/TD Series) Cooper Bussmann's patented BRICKTM fuses provide the excellent inrush withstand capabilities in a space saving SMD package needed in many of today's more demanding applications such as power supplies, base stations, televisions, computers, white goods, and motor control circuits among others. SR-5 & SS-5 Series Radial Leaded Fuses Cooper Bussmann is bringing the space-saving SR-5 and SS-5 family of radial leaded fuses to the global market to provide cost-effective primary circuit protection in space-constrained applications such as power adapters, televisions, handheld consumer products, white goods, and more. IEC & UL Electronic Fuses In addition to SMD and Thru-Hole Device Fuses, Cooper Bussmann offers a full range of traditional electronic fuses designed to IEC standards (5mm product line) and UL standards (1/4" product line). Both product lines offer a cost-efficient overcurrent protection solution for a wide range of applications including power supplies, white goods, motor control equipment, and set-top boxes. Coupled with one of Cooper Bussmann's extensive fuse accessories product offerings, these fuses can be conveniently II inserted into a circuit while allowing for end-user replacement if desired. And with Cooper Bussmann's expansive global distribution, your customers will have easy access to ensure safe, reliable, correct replacement parts available when needed. Electrical Fuses Cooper Bussmann(R) brand power fuses are the industry leader for your more demanding power applications. From the innovative CUBEFuseTM product line - offering touch-safe, current-limiting fusible protection - to the time-honored Fusetron(R) product line with class-leading time-delay performance, Cooper Bussmann(R) fuses set the standard for motor and branch circuit protection. And now, with easyIDTM technology available with the CUBEFuseTM and Low-Peak(R) product lines, reliable permanent open fuse indication for reduced downtime and maintenance costs. For more delicate semiconductor drive applications, Cooper Bussmann High Speed fuses provide rapid response to damaging short circuits keeping your investment safe from damages. And look no further than the Cooper Bussmann Telpower(R) brand fuses for protection of critical telecommunication infrastructure. PolySurgTM ESD Suppression Devices Cooper Bussmann PolySurgTM ESD Suppressors are bi-directional ESD overvoltage protection devices that respond in less than 1ns and can protect against a threat voltage up to 15kV per IEC standard 61000-4-2. With leakage current of less than 1nA and an ultra low capacitance less than 0.15pF, these devices are an especially viable solution for high data rate applications. With an insertion loss of less than -0.2dB at frequencies up to 6 GHz, the PolySurgTM ESD Suppressors are invisible to the protected circuit, introducing no additional loading or signal distortion. ESD Protection for High Frequency, Low Voltage Designs PolySurgTM surface mount devices are ideally suited for ESD protection of data I/O ports, computers and peripherals, media interfaces (DVI and HDMI), mobile communication products, hand-held test equipment and other similar uses. MLP Series Now Available The MLP Series, comprised of the 0402ESDA-MLP and 0603ESDA-MLP ESD suppression devices, is now available as discrete devices in an 0402 and 0603 footprint, respectively. This series utilizes Cooper Bussmann's patented PolyFAMILY design to deliver enhanced ESD protection using state of the art process and material technologies. III Power Management G r o u A leading global brand name in the power magnetics marketplace since 1977. RoHS 2002/95/EC Leading-Edge Technology Cooper Coiltronics(R) brand magnetics specializes in standard and custom solutions offering the latest in state-of-the-art low profile high power density magnetic components. In working closely with the industry leaders in chipset and core development, we remain at the forefront of innovation and new technology to deliver the optimal mix of packaging, high efficiency and unbeatable reliability. Our designs utilize high frequency, low core loss materials, new and custom core shapes in combination with innovative construction and packaging to provide designers with the highest performance parts available on the market. Market-Driven Products Cooper Coiltronics brand magnetics is the first choice in power inductor and transformer solutions to the ever-changing Digital Home, Office and Mobile electronics world. In support of this market, we specialize in inductors and transformers for DC-DC power conversion and switch-mode applications requiring high frequency. Our component solutions can be found in many products requiring power conversion including cellular telephones, digital cameras, MP3 players, notebook and desktop computers & peripherals & LCD displays across the Consumer, Communication, Computer, Industrial and Automotive markets. Standard Products Cooper Coiltronics brand product line of power magnetics continually expands to satisfy shifts in technology and related market needs. Categories of Standard Products include: * Shielded Drum Inductors * Low Profile Shielded Drum Inductors * Unshielded Drum Inductors * High Current Inductors * Common-Mode Inductors * Toroidal Inductors * Transformers * Custom Magnetics Custom-Engineered Capabilities * Inductors and Transformers for DC/DC Converters and Off-Line Switch Mode Power Supplies (To 200 Watts at voltages up to 450Vac [640 Vdc] and Frequencies from 20Khz to 10Mhz) * Custom SMT Inductors and Transformers Cooper Coiltronics brand products can provide you with custom designs from print through manufacture. Our design Engineers can take your designated specifications or help you determine what the specifications should be. Either way, we'll get you the right power magnetic solution to your design challenge. IV p Shielded Drum Inductors and Low Profile Shielded Drum Inductors Cooper Coiltronics(R) brand magnetics put forward one of the largest variety of shielded drum core inductors that utilize a magnetic shield reducing EMI effects and have the best power density versus size ratio on the market. Features: * Large variety of shapes and sizes * Maximum Power Density * Ultra Low Profile (as low as 1.0mm in height) * Dual Winding: Coupled Inductor, SEPIC, Flyback Transformer, 1:1 Isolation Transformer * High current * Magnetic Shielding, Reduced EMI * Compact Footprint Standard Product Families: Shielded Drum: DR, DRQ, DR124, DR1030, DR1040, DR1050, LDS0705. Low Profile Shielded Drum: SD, SDQ, SD3110, SD3112, SD3114, SD3118, SD52, SD53, SD38, SDH3812, SD6020, SD6030, SD7030, SD8328, SD8350. High Current Inductors The Cooper Coiltronics(R) brand high current inductor product lines provide an optimal mix of innovative packaging, high efficiency and unbeatable reliability. Features: * Large variety of shapes and sizes * Low profile (as low as 3mm) * Low DCR, High Efficiency * Designed for High Current, Low Voltage Applications * Foil construction adds higher reliability factor than traditional magnet wire used for higher frequency circuits * Gapped Ferrite: Maximum Efficiency, Low core loss * High Temperature Powder Iron: 155C Maximum Temperature Operation, Organic Binder Eliminates Thermal Aging Standard Product Families: HC1, HC2LP, HC3, HC7, HC8, HC8LP, HC9, HCP0703, HCP1104, HCP1305, HCPT1309, HCF1305, FLAT-PACTM(FP2), FLAT-PACTM (FP3), FLAT-PACTM 4, (FP4), CPL. Unshielded Drum Core Inductors Transformers Cooper Coiltronics(R) brand magnetics offer a wide variety of unshielded drum core inductors in different shapes and sizes to fit all board space constraints. Cooper Coiltronics(R) brand magnetics also offer a variety of standard transformers that increase versatility in design needs. Features: * Multiple sizes available * Miniature Surface Mount Design * Low Profile * Small Footprint * Ferrite Core Material Standard Product Families: UNI-PACTM (UP1B, 2B, 3B, 4B), UNI-PACTM 0.4C (UP0.4C), UNI-PACTM 2.8B (UP2.8B), UNI-PACTM 2C (UP2C), LD. Features: * Multi-configurable transformer/Inductors * Variety Of Sizes * Multi-configurable Power Over Ethernet/PD Flyback and Forward Transformers * Cold Cathode Fluorescent Lamp (CCFL) Transformers Standard Product Families: VERSA-PAC(R) (VP), VERSA-PAC(R) High Inductance (VPH), Power Over Ethernet/ PD Configurable Transformer (PoE) Flyback and Forward, Cold Cathode Fluorescent Lamp (CCFL) Toroid Inductors The Cooper Coiltronics(R) brand magnetics also offer a mixture of toroid constructed inductors available in surface mount, through hole, and dual winding platforms. Features: * Surface Mount and Through-Hole Mounting * Maximum Power Density * Dual Winding: Coupled Inductor, SEPIC, Flyback Transformer, 1:1 Isolation Transformer * Low EMI * Variety Of Core Materials: Powder Iron, MPP, Gapped Ferrite, Amorphous Custom Magnetics Cooper Coiltronics(R) brand magnetics can be customized to meet your application needs. We specialize in designing product to specific requirements and new technology, as well as modifying our standard product platforms to meet your requirements. Standard Product Families: ECONO-PACTM, OCTA-PAC(R), TM, OCTA-PAC(R) Plus, MICRO-PACTM, , MICRO-PACTM Plus, Low Cost Power Inductors (LCPI), Current Sense (CS). Common-Mode Inductors Cooper Coiltronics(R) brand magnetics also offer a variety of surface mount and through hole inductors specifically for common-mode circuits. Features: * Variety Of Sizes * Surface mount and through hole packages * Wide inductance offering * Ferrite core material Standard Product Families: Common Mode Inductor SMT (CMS), Common Mode Inductor THT (CMT) Modifications to standard products are available. All surface mount components are available in tape-and-reel packaging for pick-and-place utilization. V Power Management G r o u p The Cooper PowerStor(R) family of aerogel capacitors offers ultra-low resistance supercapacitors, unique high-energy storage devices. RoHS 2002/95/EC Supercapacitors Extend Battery Life The Cooper PowerStor(R) A series supercapacitors are available in values from 0.47F to 4.7F, 2.5V and offer equivalent series resistance as low as 25m. In remote battery powered applications that have pulse current loads this low ESR can be utilized to prolong battery life. Low cost battery solutions tend to have high ESR and as a result large amounts of stored energy can't be used when supplying pulse currents. By combining a supercapacitor in parallel with the battery the overall ESR is lowered and battery life, typically, increased by 300%. For remote applications such as utility meters, weather & river level monitoring and hotel door locks this can dramatically reduce replacement costs. Offering Environmentally Friendly Alternative to Ni-CD Batteries The Cooper PowerStor(R) B series is available in values from 0.22F to 50F, 2.5V and is fully compliant with the EC RoHS directive. For equipment that is only required for short term use, up to several minutes, and has a local charger the B series offers a realistic alternative to Ni-CD batteries. Low equivalent series resistance allows the B series parts to be rapidly charged and discharged without damage and low leakage current means they can hold their charge for weeks. Unlike batteries PowerStor(R) supercapacitors have a very long cycle life, over 500,000 cycles, so they won't need replacing and at end of life there are no recycling or disposal issues. Supercapacitors Provide Last Gasp Power The Cooper PowerStor(R) P series is available in values from 0.1F to 1.0F, 5V and is ideal for hold-up and bridging power applications. For telecom products such ADSL routers a P series supercapacitor can be used to provide power for a `leaving network' signal after a mains supply failure. Unlike batteries the P series supercapacitors have a long cycle life, over 500,000 cycles, so they won't need replacing. In addition to this they have ESR as low as 0.2 Ohms and small package sizes from 0.75 cm3 to 4.7 cm3. All this makes the P series an ideal choice for supporting continued operation during battery swap-out or for controlled shut down after a mains failure. Providing Power Management Solutions In addition to a broad range of standard products Cooper PowerStor(R) also offer custom solutions for applications such as automated meter reading, PCMCIA cards, handheld electronics, data storage systems and toys. These products include high integrity capacitor packs that incorporate active voltage balancing, ultra thin `Flat Pack' devices with low ESR and optimized cylindrical components that meet specific customer requirements. VI 2007 Electronic Components VII CIRCUIT PROTECTION Overcurrent Protection Group TABLE OF CONTENTS Fuse Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-3 Printed Circuit Board Fuses Surface Mount Fuses 0603FA ChipTM Fuses 3216TD ChipTM Fuses 3216FF ChipTM Fuses 3216LV ChipTM Fuses 6125TD BrickTM Fuses 6125FF BrickTM Fuses 6125FA BrickTM Fuses 1025TD BrickTM Fuses 1025FA BrickTM Fuses TCPTM Series Telecom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-28 Circuit Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-30 Axial and Radial Leaded Fuses MCRW Series Subminiature Microtron(R) Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-34 MCRS Series Subminiature Microtron(R) Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-36 PC-Tron(R) Series PCB Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-38 SR-5 Series Subminiature Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-40 SS-5 Series Subminiature Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-42 SR-5F Series Subminiature Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-44 SS-5F Series Subminiature Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-46 SR-5H Series Subminiature Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-48 Traditional Ferrule Fuses Ferrule Type Fuses C515 Series 5mm x 15mm Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-50 C517 Series 5mm x 15mm Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-52 C518 Series 5mm x 15mm Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-54 C519 Series 5mm x 15mm Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-56 C520 Series 5mm x 15mm Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-58 S500 Series 5mm x 20mm Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-60 S501 Series 5mm x 20mm Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-62 S505 Series 5mm x 20mm Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-64 S506 Series 5mm x 20mm Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-66 GMA Series 5mm x 20mm Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-68 GMC Series 5mm x 20mm Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-70 GMD Series 5mm x 20mm Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-72 AGA Series 1/4" x 5/8" Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-74 AGX Series 1/4" x 1" Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-76 TDC Series 1/4" x 1-1/4" Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-78 ABC Series 1/4" x 1-1/4" Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-80 AGC Series 1/4" x 1-1/4" Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-82 GBB Series 1/4" x 1-1/4" Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-84 OC-1 Overcurrent Protection Group Ferrule Type Fuses (Cont.) MDA Series 1/4" x 1-1/4" Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-86 MDL Series 1/4" x 1-1/4" Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-88 MDQ Series 1/4" x 1-1/4" Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-90 Automotive Fuses Blade Fuses ATM Series Blade-Type Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-92 ATC Series Blade-Type Automotive Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-93 MAX Series Blade-Type Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-94 Accessories Fuseclips 5mm Diameter Fuseclips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-95 1/4" Diameter Fuseclips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-96 Fuseholders HTC PCB Series 5mm x 20mm Fuseholders . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-97 HTC PM Series 5mm x 20mm Fuseholders . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-98 HB PCB Series 1/4" x 1-1/4" Fuseholders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-99 HKP PM Series 1/4" x 1-1/4" Fuseholders . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-100 HTB PM Series Fuseholders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-102 HHB In-Line Series 1/4" x 7/8" to 1-1/4" Fuseholders . . . . . . . . . . . . . . . . . . . . .OC-104 HFB In-Line Waterproof Series 1/4" x 1-1/4" Fuseholders . . . . . . . . . . . . . . . . .OC-105 HFA In-Line Waterproof Series 1/4" x 1-1/4" Fuseholders . . . . . . . . . . . . . . . . .OC-106 HRK Universal In-Line Series 1/4" x 7/8" to 1-1/4" Fuseholders . . . . . . . . . . . . .OC-107 MINI(R) Fuseholders (HHL & HHM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-108 ATC(R) Fuseholders (HHC, HHD, HHF, HHG) . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-109 MAXI(R) Fuseholders (HHX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-110 Fuseblocks HTC Series 5mm x 20mm Fuseblocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-111 S-8000 Series 1/4" x 1-1/4" Fuseblocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-112 Overvoltage Protection PolySurgTM ESD Suppressors ESD Suppression Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-114 0402ESDA-MLP, MLP Series ESD Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . .OC-118 0603ESDA-MLP, MLP Series ESD Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . .OC-120 0603ESDA-TR, TR Series ESD Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-122 Application Notes, ESD Suppression ESD Protection of Set Top Appliances with PolySurgTM ESD Suppressors . . . . . . .OC-125 ESD Protection of High-Speed Data Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OC-127 ESD Protection for High Speed Digital Video Solutions (DVI & HDMI) . . . . . . . . . . .OC-129 OC-2 FUSE TECHNOLOGY This fuse technology guide will discuss basic fuse operating, application, and selection criteria concepts. The intended purpose of this section is to aid designers with the operation and characteristics of an overcurrent protection device and to assist in device selection. * Ambient temperature * Overload conditions and opening times * Available short circuit current * Melting Integral (I2t) * Pulse and In-rush characteristics * Characteristics of equipment or components to be protected * Physical size and available board space * Standards requirements Overcurrent fuses serve two main purposes: a. b. To protect components, equipment and people from risk of fire and shock caused by overcurrents. To isolate sub systems from the main system once a fault has occurred. Overcurrents Voltage Ratings Overcurrents exist when the normal load for a circuit is exceeded. It can either be an overload or short circuit condition. An overload condition is any current flowing within the circuit path that is higher than the circuit's normal full load current. An overload is typically 2 to 5 times the magnitude of a circuit's normal operating current. A short circuit is an overcurrent condition that leaves the normal current path and which greatly exceeds the normal full load current of the circuit by a factor of tens, hundreds, or thousands. Components and equipment can be damaged by both types of overcurrents. Selecting Overcurrent Protection During normal load conditions, the fuse must carry the normal operating current of the circuit without nuisance openings. However, when an overcurrent occurs the fuse must interrupt the overcurrent and withstand the voltage across the fuse after internal arcing. To properly select a fuse the following items must be considered: * Voltage rating (ac or dc voltage) * Current rating * Normal operating current The voltage rating of the fuse must be greater than or equal to the maximum open circuit voltage. Because the fuse has such low resistance, the voltage rating becomes critical only when the fuse is trying to open. The fuse must be able to open quickly, extinguish the arc after the fuse element has melted and prevent the system's open-circuit voltage from re-striking across the open fuse element. Current Ratings The current rating of a fuse identifies its currentcarrying capacity based on a controlled set of test conditions. Each fuse is marked with its current rating. This rating can be identified with a numeric, alpha, or color code mark. Marking codes can be found in each product's data sheet. Normal Operating Current The normal operating current of a circuit is the level of current drawn (in RMS or dc amperes) after it has been energized and is operating under normal conditions. An operating current of 80% or less of rated current is recommended for operation at 25C to avoid nuisance openings. For example, a fuse with a current rating of 1A is usually not recommended in circuits with normal operating currents of more than 800mA. Further derating is required at elevated ambient temperatures. OC-3 Fuse Technology Overcurrent Protection Group Fuse Technology Overcurrent Protection Group Ambient Temperature Ambient temperature is the temperature of the air immediately surrounding the fuse and is not necessarily room temperature. All electrical characteristics of a fuse are rated and validated at an ambient temperature of 25C. Both higher and lower ambient temperatures will affect the fuse's opening and current carrying characteristics. This effect is demonstrated in temperature re-rating curves. Please refer to the re-rating curves for individual product series found in the Engineering Product Specifications located on the Cooper Electronic Technologies web site, or contact CET directly for technical assistance. Overload Conditions and Opening Times Specific attention must be given to first overload operating points. For fuses, the first overload point is usually between 200% to 300% of rated current. 400% is typically the first overload point for circuit protectors. Breaking Capacity / Interrupting Rating A fuse must be able to open the circuit under a short circuit condition without endangering its surroundings. The breaking capacity or interrupting rating of a protective device is the maximum available current, at rated voltage, that the device can safely open without rupturing. The breaking capacity or interrupting rating of a fuse must be equal to or greater than the available short circuit current of the circuit. Melting Integral The melting integral of a fuse, termed melting I2t, is the thermal energy required to melt a specific fuse element. The construction, materials, and cross sectional area of the fuse element will determine this value. Each fuse series and ampere rating utilize different materials and element configurations, and therefore it is necessary to determine the I2t value for each fuse. Tests to determine the I2t of a fuse are OC-4 usually performed with a fault current of at least 10x the rated current with a time constant of less than 50 microseconds in a DC test circuit. High-speed oscilloscopes and integral programs are used to measure very accurate I2t values. The melting I2t of a fuse is one of the values used to assist circuit designers when selecting and properly sizing a fuse in a specific application. It can be compared to the thermal energy created by transient surge currents in a circuit. Surge and Pulse Current Characteristics Transient surge or pulse currents are used to describe wave shapes that result from any startup, inrush, surge, or transient currents in a circuit. The pulse currents are normal for some applications. It is therefore important to size the fuse properly to allow these pulses to pass without nuisance openings or degradation of the fuse element. The fuse must then open within the limits specified by UL and CSA if the overload condition continues. The ability to resist surges is a function of the fuse design and/or classification relative to the surge pulse, duration frequency etc. Pulse currents can produce thermal energy that may not be large enough to open the fuse but could possibly cause element fatigue and decrease the life of the fuse. To properly size a fuse and determine its surge withstand capability, the circuit's pulse energy should be determined and compared to the time current curve and I2t rating of the fuse. The fuse's melting I2t value must be greater than or equal to the pulse I2t multiplied by a pulse factor. The peak current and decay time define the pulse current characteristic or waveform. Pulses can generate different waveform shapes, which determines the formula used to calculate the pulse energy or I2t. Refer to Table 1 to select the appropriate waveform and its corresponding pulse I2t calculation. Table 1. Pulse Waveshapes and I2t Calculations Fuse Surge Withstand Capability The fuse's capability to withstand a surge pulse without causing thermal stress to the fuse element, which may result in nuisance openings, can be determined once the circuit's pulse I2t is calculated. The circuit designer needs to properly size the fuse so that the fuse's melting I2t value is greater than or equal to the pulse I2t multiplied by a pulse factor Fp (I2tfuse I2tpulse x Fp). The pulse factor is dependent on the construction of the fuse element. A wire-in-air constructed fuse element (ferrule fuses, 6125 and 1025 series for example) will be affected by the number and frequency of surge pulses the fuse is subjected to over the lifetime of the device. This construction design utilizes low-melting-point metals plated or deposited on the main element material to cause an "M" effect. If the fuse is sized improperly, low level pulse currents may cause the low-melting-point metals to alloy to the element without completely opening the element. A series of pulse currents will eventually create enough heat to shift resistance or even permanently open the fuse. Thus it is important to take into account the number of pulse currents to which the fuse will be subjected. Solid matrix fuses (for example 0603FA or 3216FF sized surface mount fuses) do not currently use an "M" effect for the element construction. The element will only then be affected by the thermal energy of each pulse, and will not normally degrade as a result of the number or frequency of pulses. Please refer to Table 2 to determine the pulse factor, Fp. For example, a pulse current with an I2t of 0.0823 and a pulse factor, Fp=1.25 would require the selection of a fuse to have a melting I2t greater than or equal to 0.1029. Melting I2tfuse I2tpulse x Fp Melting I2tfuse 0.0823 x 1.25 Melting I2tfuse 0.1029 OC-5 Fuse Technology Overcurrent Protection Group Fuse Technology Overcurrent Protection Group It is important to note that the melting I2t values of the fuse and pulse current that are compared must be calculated or tested at the same test conditions, most importantly the magnitude of the peak current must be the same. For example, if the pulse's peak current is 15A, then the fuse's melting I2t must be calculated at 15A as well to fully understand its electrical characteristics at that magnitude of current. Please contact CET directly for technical assistance. Table 2. Pulse Factor, Fp Fuse Resistance In most applications, the voltage drop across the fuse due to its internal and contact resistance is negligible. There are, however, certain critical applications where the fuse resistance must be considered and it is important that the circuit designer understands the fuse characteristics in order to select the proper fuse. Applications that are powered by low voltage batteries, typically 3V or less, and utilize fractional rated fuses with high resistance may require special attention be given to the voltage drop across the fuse. Solid Matrix Construction Number of Surge Pulses 1 to 100,000 Physical Sizes Pulse Factor, Fp 1.25 Wire-in-Air Construction Number of Surge Pulses 100 1,000 10,000 100,000 Pulse Factor, Fp 2.1 2.6 3.4 4.5 Time vs. Current Curves A time current curve represents the relationship between a fuse's melting or clearing time and the magnitude of RMS or dc current. The characteristics represented on most published graphs usually indicate a fuse's average melting time when subjected to a certain level of current. The curves will typically demonstrate the ability to carry 100% of rated current, and then also represent the fuse's ability to open within the maximum opening time at designated overload points (typically 135% to 300% of the fuse rating). Time vs. current curves are a useful design aid for an engineer when specifying a fuse type or rating for an application. It is however recommended that fuse samples be tested in the actual application to verify performance. There are numerous physical sizes of electronic fuses, including subminiature fuses. The most common ferrule designs are 5x15mm, 5x20mm and 6.3x32mm (1/4" x 1 1/4"). Subminiature fuses are often used when board space is limited. For applications of this type, there are through-hole and surface mount devices available. Standard package sizes for surface mount fuses are 0402 (1005), 0603 (1608), 1206 (3216), 6125, and 1025. These sizes are standard throughout the electronic industry. Through-hole axial and radial leaded products allow fuses to be PCB mounted. Standard ferrule fuses fitted with leads can also be mounted in this way. Physical Sizes of Traditional Ferrule Fuses 5mmx20mm 1AG 2AG (5mmx15mm) 3AG 4AG 5AG 7AG 8AG 0.2" x .79" 1/4" x 5/8" 0.2" x .59" 1/4" x 1 1/4" 9/32" x 1 1/4" 13/32" x 1 1/2" 1/4" x 7/8" 1/4" x 1" Standards North American UL/CSA and IEC standards require significantly different time vs. current characteristics for overcurrent devices. OC-6 Typically the physical dimensions and materials used are similar; however, fuses built to different standards are not interchangeable because their element melting and opening times will differ when subjected to the same magnitude of current. It is therefore important for the circuit designer to consider that world standards may require different fuses. Glossary of Terms Ampere squared seconds I2t The melting, arcing, or clearing integral of a fuse, termed I2t, is the thermal energy required to melt, arc, or clear a specific current. It can be expressed as melting I2t, arcing I2t or the sum of them, clearing I2t. Arcing time The amount of time from the instant the fuse link has melted until the overcurrent is interrupted, or cleared. Clearing time The total time between the beginning of the overcurrent and the final opening of the circuit at rated voltage by an overcurrent protective device. Clearing time is the total of the melting time and the arcing time. Fast acting fuse A fuse which opens on overload and short circuits very quickly. This type of fuse is not designed to withstand temporary overload currents associated with some electrical loads. UL listed or recognized fast acting fuses would typically open within 5 seconds maximum when subjected to 200% to 250% of its rated current. IEC has two categories of fast acting fuses: * F = quick acting, opens 10x rated current within 0.001 seconds to 0.01 seconds * FF = very quick acting, opens 10x rated current in less than 0.001 seconds Fuse An overcurrent protective device with a fusible link that operates and permanently opens the circuit on an overcurrent condition. Overload Can be classified as an overcurrent which exceeds the normal full load current of a circuit by 2 to 5 times its magnitude and stays within the normal current path. Resistive load An electrical load which is characterized by not drawing any significant inrush current. When a resistive load is energized, the current rises instantly to its steady state value, without first rising to a higher value. RMS Current The R.M.S. (root mean square) value of any periodic current is equal to the value of the direct current which, flowing through a resistance, produces the same heating effect in the resistance as the periodic current does. Short circuit An overcurrent that leaves the normal current path and greatly exceeds the normal full load current of the circuit by a factor of tens, hundreds, or thousands times. Time delay fuse A fuse with a built-in time delay that allows temporary and harmless inrush currents to pass without operating, but is so designed to open on sustained overloads and short circuits. UL listed or recognized time delay fuses typically open in 2 minutes maximum when subjected to 200% to 250% of rated current. IEC has two categories of time delay fuses: * T = time lag, opens 10x rated current within 0.01 seconds to 0.1 seconds * TT = long time lag, opens 10x rated current within 0.1 seconds to 1 second Voltage rating A maximum open circuit voltage in which a fuse can be used, yet safely interrupt an overcurrent. Exceeding the voltage rating of a fuse impairs its ability to clear an overload or short circuit safely. Overcurrent A condition which exists in an electrical circuit when the normal load current is exceeded. Overcurrents take on two separate characteristics-overloads and short circuits. OC-7 Fuse Technology Overcurrent Protection Group Fuse Technology Overcurrent Protection Group Selection Guide The following is a quick selection guide to assist in selecting the appropriate product series for your application. Please refer to the corresponding catalog pages for a complete listing of product specifications. Product Series Chip Fuses Electrical Characteristic Voltage Rating 32 VDC 24 VDC 32 VAC, 63 VDC 32 VAC, 32 VDC 63 VAC, 63 VDC 32 VAC, 32 VDC Amp Rating 250mA - 2A 2.5A-5A 250mA-3A 4A-7A 1A 1.5A-12A 3216LV 125 VAC/DC 250mA-1.5A Product Series Voltage Rating Amp Rating 6125TD 125VAC, 60VDC 250mA-7A Time Delay 6125FF 125VAC, 72VDC 375mA-15A Fast Acting 6125FA 125VAC, 125VDC 125VAC, 86VDC 86VDC 250mA-7A 10A-12A 15A Fast Acting 1025TD 250AC, 125VDC 250mA-5A Time Delay 1025FA 250VAC, 125VDC 250mA-15A Fast Acting Product Series Voltage Rating Amp Rating TCP 250VAC 500mA-2A 0603FA 3216FF 3216TD OC-8 Fast Acting Fast Acting Time Delay Fast Acting Brick Fuses Electrical Characteristic Size 1.6mmx0.8mm (.060"x.030") 3.2mmx1.6mm (.120"x.060") 3.2mmx1.6mm (.120"x.060") 3.2mmx1.6mm (.120"x.060") Size 6.1mmx2.5mm (0.24"x0.1") 6.1mmx2.5mm (0.24"x0.1") 6.1mmx2.5mm (0.24"x0.1") 10.1mmx2.5mm (0.4"x0.1") 10.1mmx2.5mm (0.4"x0.1") Telecom Fuses Electrical Size Characteristic Time Delay for 10.1mmx2.5mm Telecom Applications (0.4"x0.1") Mounting Method 3rd Party Testing Surface Mount UL/CSA Surface Mount UL/CSA Surface Mount cRUus Surface Mount UL/CSA Mounting Method 3rd Party Testing Surface Mount UL/CSA Surface Mount cRUus Surface Mount UL/CSA Surface Mount UL/CSA Surface Mount UL/CSA Mounting Method 3rd Party Testing Surface Mount UL/CSA Product Series Voltage Rating MCRW 125VAC, 125VDC MCRS 125VAC, 125VDC PC-Tron 250VAC, 450VDC 250VAC, 350VDC 125VAC, 250VDC SR-5 250VAC SS-5 250VAC SR-5F SS-5F SR-5H 250VAC 125VAC 250VAC 125VAC 300VAC 250VAC Traditional Subminiature Fuses Electrical Size Characteristic Fast Acting, 7.1mmx3.18mm 1/10A-15A Wire in Air (.280"x.125") Slow Blow, 7.1mmx3.18mm 250MA-7A Wire in Air (.280"x.125") 500mA-2.5A Fast Acting, 8.89mmx8.89mm 3A Solid Matrix (.35"x.35") 5A 8.35mmx7.7mm 500mA-6.3A Time Delay (.33"x.3") 8.6mmx8.4mm 500mA-6.3A Time Delay (.34"x.33") 800mA-5A 8.35mmx7.7mm Fast Acting 6.3A-10A (.33"x.3") 800mA-5A 8.6mmx8.4mm Fast Acting 6.3A-10A (.34"x.33") 8.35mmx8.6mm 1A-6.3A Time Delay (.33"x.34") Radial Through Hole Radial Through Hole Radial Through Hole Radial Through Hole Radial Through Hole 1/4" Diameter Ferrule Fuses Electrical Size Characteristic 6.3mmx15.9mm Fast Acting (1/4"x5/8") 6.3mmx15.9mm Fast Acting (1/4"x5/8") 6.3mmx25.4mm Fast Acting (1/4"x1") 6.3mmx25.4mm Fast Acting (1/4"x1") 6.3mmx32mm Fast Acting (1/4"x1-1/4") 6.3mmx32mm Fast Acting (1/4"x1-1/4") 6.3mmx32mm Fast Acting (1/4"x1-1/4") 6.3mmx32mm Fast Acting (1/4"x1-1/4") 6.3mmx32mm Very Fast Acting (1/4"x1-1/4") 6.3mmx32mm Very Fast Acting (1/4"x1-1/4") 6.3mmx32mm Time Delay (1/4"x1-1/4") 6.3mmx32mm Time Delay (1/4"x1-1/4") 6.3mmx32mm Time Delay (1/4"x1-1/4") 6.3mmx32mm Time Delay (1/4"x1-1/4") Dual Element 6.3mmx32mm Time Delay (1/4"x1-1/4") Dual Element 6.3mmx32mm Time Delay (1/4"x1-1/4") Mounting Method Clips, Blocks, and Holders Axial Through Hole Clips, Blocks, and Holders Axial Through Hole Clips, Blocks, and Holders Axial Through Hole Clips, Blocks, and Holders Axial Through Hole Clips, Blocks, and Holders Axial Through Hole Clips, Blocks, and Holders Axial Through Hole Clips, Blocks, and Holders Axial Through Hole Clips, Blocks, and Holders Axial Through Hole Amp Rating Product Series Voltage Rating Amp Rating AGA 125VAC, 32VAC 63mA-30A AGA-V 125VAC, 32VAC 63mA-30A AGX AGX-V 250VAC, 125VAC, 32VAC 250VAC, 125VAC, 32VAC 1/500mA-30A 1/500mA-30A ABC 250VAC, 125VAC 1/4A-30A ABC-V 250VAC, 125VAC 1/4A-30A AGC 250VAC, 32VAC 1/20A-30A AGC-V 250VAC, 32VAC 1/20A-30A GBB 250VAC 1A-30A GBB-V 250VAC 1A-30A MDA 250VAC 2/10A-30A MDA-V 250VAC 2/10A-30A MDL 250VAC, 32VAC 1/16A-30A MDL-V 250VAC, 32VAC 1/16A-30A MDQ 250VAC 1/100A-15A MDQ-V 250VAC 1/100A-15A Mounting Method Axial Through Hole Axial Through Hole Radial Through Hole 3rd Party Testing UL/CSA UL/CSA UL/CSA UL/CSA SEMKO/VDE UL/CSA SEMKO/VDE UL/CSA UL/CSA cURus SEMKO/VDE 3rd Party Testing UL/UR UL/UR UL/UR/CSA UL/UR/CSA UL/UR/CSA UL/UR/CSA UL/UR/CSA UL/UR/CSA UR/CSA UR/CSA UL/CSA UL/CSA UL/UR/CSA UL/UR/CSA UL/UR/CSA UL/UR/CSA OC-9 Fuse Technology Overcurrent Protection Group Fuse Technology Overcurrent Protection Group Product Series Voltage Rating Amp Rating C515 250VAC 125mA-7A C517 350VAC 3A C518 250VAC 100mA-5A C519 250VAC 125mA-5A C520 250VAC 100mA-5A Product Series Voltage Rating Amp Rating GMA 250VAC, 125VAC 63mA-15A GMA-V 250VAC, 125VAC 63mA-15A GMC 250VAC, 125VAC 50mA-10A GMC-V 250VAC, 125VAC 50mA-10A GMD 250VAC 125mA-4A GMD-V 250VAC 125mA-4A S500 250VAC 32mA-10A S500-V 250VAC 32mA-10A S501 250VAC 50mA-10A S501-V 250VAC 50mA-10A S505 250VAC 500mA-12A S505-V 250VAC 500mA-12A S506 250VAC 32mA-15A S506-V 250VAC 32mA-15A OC-10 5x15mm Ferrule Fuses Electrical Size Characteristic 5.5mmx15.2mm Time Delay (0.22"x0.60") 5.5mmx15.2mm Fast Acting (0.22"x0.60") 5.5mmx15.2mm Fast Acting (0.22"x0.60") 5.2mmx15mm Time Delay (0.20"x0.59") 5.2mmx15mm Fast Acting (0.20"x0.59") Mounting Method Axial Through Hole Axial Through Hole Axial Through Hole Clips, Blocks, and Holders Clips, Blocks, and Holders 5x20mm Ferrule Fuses Electrical Size Characteristic 5.2mmx20mm Fast Acting (0.20"x0.79") 5.5mmx21.1mm Fast Acting (0.22"x0.83") Medium 5.2mmx20mm Time Delay (0.20"x0.79") Medium 5.5mmx21.1mm Time Delay (0.22"x0.83") 5.2mmx20mm Time Delay (0.20"x0.79") 5.5mmx21.1mm Time Delay (0.22"x0.83") Fast Acting, Low 5.2mmx20mm Breaking Capacity (0.20"x0.79") Fast Acting, Low 5.5mmx21.1mm Breaking Capacity (0.22"x0.83") Fast Acting, High 5.2mmx20mm Breaking Capacity (0.20"x0.79") Fast Acting, High 5.5mmx21.1mm Breaking Capacity (0.22"x0.83") Time Delay, High 5.5mmx21.1mm Breaking Capacity (0.22"x0.83") Time Delay, High 5.5mmx21.1mm Breaking Capacity (0.22"x0.83") 5.2mmx20mm Time Delay, Low Breaking Capacity (0.20"x0.79") 5.5mmx21.1mm Time Delay, Low (0.22"x0.83") Breaking Capacity Mounting Method Clips, Blocks, and Holders Axial Through Hole Clips, Blocks, and Holders Axial Through Hole Clips, Blocks, and Holders Axial Through Hole Clips, Blocks, and Holders Axial Through Hole Clips, Blocks, and Holders Axial Through Hole Clips, Blocks, and Holders Axial Through Hole Clips, Blocks, and Holders Axial Through Hole 3rd Party Testing UL/UR/CSA UL/UR/CSA UL/CSA UL/UR/CSA UL/CSA 3rd Party Testing UL/UR/CSA/MITI UL/UR/CSA/MITI UL/UR/CSA/MITI UL/UR/CSA/MITI UL/UR/CSA/MITI UL/UR/CSA/MITI UR/CSA/Semko/ VDE/IMQ/BSI UR/CSA/Semko/ VDE/IMQ/BSI UR/Semko/ VDE/IMQ UR/Semko/ VDE/IMQ UR/BSI/MITI/ Semko/VDE/IMQ UR/BSI/MITI/ Semko/VDE/IMQ UR/BSI/MITI/ Semko/VDE/IMQ UR/BSI/MITI/ Semko/VDE/IMQ Fuse Accessory Selection Guide Fuse Size PC Board Fuse Clip PC Board Mount Holder Panel Mount Holder In-Line Fuse Holder Fuseblock HBH-I / HBV-I HBH-I / HBV-I HBH-I / HBV-I HTC-45M / -50M HTC-45M / -50M HTC-45M / -50M HBH-I / HBV-I HBH-I / HBV-I HBH-I / HBV-I PCS PCS HTC-45M / -50M HTC-45M / -50M HTC-45M / -50M HTC-45M / -50M PCS PCS PCS PCS HTC-45M / -50M HTC-45M / -50M - HTB / HKP HTB / HKP HPG HJL HPG HPG HPS-L HPG HPG HPG HPG HPG HLD HTB / HKP HLD HTB / HTC HTB / HTC HTB / HTC HPG HPG HPG HPS-L HPG HTB / HKP HTB / HKP HTB / HKP HPG HPG HTB / HTC HTB / HTC HTB / HTC HTB / HTC HPS-EE HPS-JJ HPS-FF HTB / HKP HTB / HKP HJL HRK / HHB / HFA HRK / HHB / HFA HEB HRK / HHB / HFA HRK / HHB / HFA HHD HHM HEB HEB HEH HHT HHT HEB HEB HEB HEB HEB HRK / HHB / HFA HRK / HHB / HFA HRK / HHB / HFA HHT HHT HHT HEB HEB HEB HEH HEB HRK / HHB / HFA HRK / HHB / HFA HRK / HHB / HFA HEB HEB HHT HHT HHT HHT HEG HEH HEC HEJ HRK / HHB / HFA HRK / HHB / HFA HRK / HHB / HFA S-8000 S-8000 BM6031PQ 3828-1 BM6031PQ BM6031PQ BM6031PQ BM6031PQ BM6031PQ BM6031PQ BM6031PQ BC6031PQ S-8000 S-8000 S-8000 HTC-15M HTC-15M HTC-15M BM6031PQ BM6031PQ BC6031PQ BM6031PQ BC6031PQ S-8000 S-8000 S-8000 BM6031PQ BM6031PQ HTC-15M HTC-15M HTC-15M HTC-15M BG3011PQ BG3021PQ BG3031PQ G30060-1CR S-8000 S-8000 3828-1 (Qty. 2) ABC AGA AGC AGU AGW AGX ATC ATM BAF BAN BBS C519 C520 DCM FNA FNM FNQ FNQ-R FWH GBA GBB GLD GMA GMC GMD KLM KTK KTK-R KTQ LP-CC MDA MDL MDQ MIC MIN PCB PCD S500 / GDB S501 / GDA S505 S506 / GDC SC-1 to 15 SC-20 SC-25 to 30 SC-35 to 60 SR-5 SR-5F SS-5 SS-5F TDC10 TDC11 TDC180 1/4" x 1-1/4" 1/4" x 5/8" 1/4" x 1-1/4" 13/32" x 1-1/2" 1/4" x 7/8" 1/4" x 1" 13/32" x 1-1/2" 13/32" x 1-1/2" 13/32" x 1-3/8" 5mm x 15mm 5mm x 15mm 13/32" x 1-1/2" 13/32" x 1-1/2" 13/32" x 1-1/2" 13/32" x 1-1/2" 13/32" x 1-1/2" 1/4" x 1-1/4" 1/4" x 1-1/4" 1/4" x 1-1/4" 1/4" x 1-1/4" 5mm x 20mm 5mm x 20mm 5mm x 20mm 13/32" x 1-1/2" 13/32" x 1-1/2" 13/32" x 1-1/2" 13/32" x 1-3/8" 13/32" x 1-1/2" 1/4" x 1-1/4" 1/4" x 1-1/4" 1/4" x 1-1/4" 13/32" x 1-1/2" 13/32" x 1-1/2" 5mm x 20mm 5mm x 20mm 5mm x 20mm 5mm x 20mm 13/32" x 1.31" 13/32" x 1.41" 13/32" x 1.63" 13/32" x 2-1/4" 1/4" x 1-1/4" 1/4" x 1-1/4" 1/4" x 1" 1A1907 1A1907 1A1907 1A3400 1A1907 1A1907 1A5600 1A5778 1A3400 1A3400 1A3400 1A3399 1A3399 1A3400 1A3400 1A3400 1A3400 1A3400 1A1907 1A1907 1A1907 1A1907 1A3399 1A3399 1A3399 1A3400 1A3400 1A3400 1A3400 1A3400 1A1907 1A1907 1A1907 1A3400 1A3400 1A3399 1A3399 1A3399 1A3399 1A3400 1A3400 1A3400 1A3400 1A1907 1A1907 1A1907 OC-11 Fuse Technology Overcurrent Protection Group ChipTM Fuses 0603FA Series, Fast Acting Printed Circuit Board Fuses - Surface Mount Description * Rapid interruption of excessive current * Compatible with reflow and wave solder * Rugged ceramic and glass construction * Excellent environmental integrity * One time positive disconnect * Compatible with lead free solders and higher temperature profiles RoHS 2002/95/EC ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 Hours Minimum 200% 60 Seconds Maximum Agency Information * UL Recognition Guide & File numbers: JDYX2 &E19180 * CSA Component Acceptance: 053787 C 000 & Class Number: 1422 30 Environmental Data * Life Test: MIL-STD-202, Method 108A * Load Humidity Test: MIL-STD-202, Method 103B * Moisture Resistance Test: MIL-STD-202, Method 106E * Terminal Strength Test: Downward force is applied to cause a 1mm deflection for 1 minute * Thermal Shock Test: MIL-STD-202, Method 107D * Solderability: ANSI/J-STD-002 * Mechanical Shock Test: MIL-STD-202, Method 213B * High Frequency Vibration Test: MIL-STD-202, Method 204D * Resistance to Solvents Test: MIL-STD-202, Method 215A Ordering * Specify packaging and product code (i.e., TR/0603FA250-R) Dimensions mm (inches) Drawing Not to Scale Land Pattern 1.25 (0.05) 0.50 (0.02) 0.90 (0.035) Soldering Method * Wave Solder: 260C, 10 sec max. * Infrared Reflow: 260C, 30 sec max. SPECIFICATIONS Product Code Current Rating 0603FA250-R 0603FA375-R 0603FA500-R 0603FA750-R 0603FA1-R 0603FA1.25-R 0603FA1.5-R 0603FA2-R 0603FA2.5-R 0603FA3-R 0603FA3.5-R 0603FA4-R 0603FA5-R 250mA 375mA 500mA 750mA 1A 1.25A 1.5A 2A 2.5A 3A 3.5A 4A 5A Voltage Rating DC 32V 32V 32V 32V 32V 32V 32V 32V 24V 24V 24V 24V 24V Interrupting Rating at Rated Voltage* 50A 50A 50A 50A 50A 35A 35A 35A 35A 35A 35A 35A 35A DC Cold Resistance** (ohms) Typical 3.100 1.250 1.025 0.450 0.150 0.108 0.086 0.051 0.037 0.028 0.022 0.017 0.011 Typical Melting I2t*** 0.0004 0.0009 0.00193 0.0090 0.0025 0.0130 0.0319 0.0491 0.0625 0.0699 0.1200 0.2430 0.6950 Typical Voltage Drop 0.921 0.605 0.600 0.440 0.211 0.151 0.138 0.116 0.113 0.110 0.103 0.097 0.090 Alpha Code Marking D E F G H J K N O P R S T * DC Interrupting Rating (Measured at designated voltage, time constant of less than 50 microseconds, battery source) ** DC Cold Resistance (Measured at 10% of rated current) *** Typical Melting I2t (Measured with a battery bank at rated DC voltage, 10x-rated current, not to exceed IR, time constant of calibrated circuit less than 50 microseconds) (0603FA4A and 5A measured at interrupting rating) Typical Voltage Drop (Measured at rated current after temperature stabilizes) Alpha code to be marked on the top of fuse body for all ratings * Device designed to carry rated current for four hours minimum. An operating current of 80% or less of rated current is recommended, with further derating required at elevated ambient temperatures. OC-12 ChipTM Fuses 0603FA Series, Fast Acting TIME CURRENT CURVE Printed Circuit Board Fuses - Surface Mount PACKAGING CODE Packaging Code TR Visit us on the web at: www.cooperbussmann.com Description 5,000 pieces of fuses in paper tape and reeled on a 178mm (7 inch) reel per EIA Standard 481-1 North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-13 ChipTM Fuses 3216TD Series, Time Delay Printed Circuit Board Fuses - Surface Mount Description * Protects against harmful overcurrents in secondary applications * High inrush withstand capability * Wire-in-Air performance * Compatible with leaded and lead-free reflow and wave solder ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 Hours Minimum 200% 1 sec. minimum, 120 sec. maximum 300% 0.05 sec. minimum, 3 sec. maximum 800% 0.002 sec. minimum, 0.05 sec. maximum RoHS 2002/95/EC Dimensions mm (inches) Drawing Not to Scale unit: mm(inch) 3.20.1 (0.125) Agency Information * Recognition File number: E19180, Volume 13 Environmental Data * Thermal Shock: Withstands 5 cycles of -55C & 125C * Vibration: MIL-STD-202F, Method 201A, Method 204D Condition D * Solderability: ANSI/J-STD-002, Test B Ordering * Specify packaging and product code (i.e. TR/3216TD1-R) Soldering Method * Wave Immersion: 260C, 10 sec max. * Infrared Reflow: 260C, 30 sec max. * Hand Solder: 350C, 3 sec max. 5A 1.60.1 (0.063) 1.00.1 (0.038) th. 0.1mm 0.40.1 1.00.05 Land Pattern SPECIFICATIONS Product Code Current Rating 3216TD1-R 3216TD1.5-R 3216TD2-R 3216TD2.5-R 3216TD3-R 3216TD4-R 3216TD5-R 3216TD6.3-R 3216TD7-R 3216TD10-R 3216TD12-R 1A 1.5A 2A 2.5A 3A 4A 5A 6.3A 7A 10A 12A Voltage Rating AC 63 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V DC 63 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V Interrupting Rating* AC/DC 50 A 35 A 35 A 35 A 35 A 35 A 35 A 35 A 35 A 35 A 35 A Resistance (ohms)** Typ. 0.075 0.050 0.030 0.022 0.018 0.0165 0.015 0.0120 0.0095 0.006 0.005 Typical Melt I2t DC 0.32 0.62 1.30 2.25 3.30 5.20 8.40 13.8 16.9 54.4 64.0 Typical Voltage Drop (V) 75 75 60 55 55 56 66 75 67 65 65 * AC Interrupting Rating (Measured at rated voltage with a unity power factor); DC Interrupting Rating (Measured at rated voltage, time constant of less than 50 microseconds, battery source) ** DC Cold Resistance (Measured at 10% of rated current) Typical Melting I2t (Measured with a battery bank at rated DC voltage, 10x-rated current at 1 microsecond, not to exceed IR. Above 7a uses 70 micron thickness copper layer test board of IEC 60127-3. Others uses 35 micron thickness copper layer. Typical Voltage Drop (Measured at rated current after temperature stabilizes) Device designed to carry rated current for four hours minimum. An operating current of 80% or less of rated current is recommended, with further derating required at elevated ambient temperatures. OC-14 ChipTM Fuses 3216TD Series, Time Delay TIME CURRENT CURVE Printed Circuit Board Fuses - Surface Mount PACKAGING CODE Packaging Code TR Visit us on the web at: www.cooperbussmann.com Description 2,500 pieces of fuses on 12mm tape-and-reel on a 180mm reel per EIA-481-A & IEC286-3 North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-15 ChipTM Fuses 3216FF Series, Fast Acting Printed Circuit Board Fuses - Surface Mount Description * Fast acting surface mount fuse * Ratings up to 20A * Excellent temperature and cycling characteristics * Compatible with reflow and wave solder Agency Information RoHS 2002/95/EC ELECTRICAL CHARACTERISTICS Ampere Rating % of Amp Rating Opening Time 250mA - 7A 100% 4 Hours Minimum 1.25A - 3A 200% 60 Seconds Maximum 250mA - 3A 250% 5 Second Maximum 4A - 7A 350% 1 Second Maximum 15A - 20A 350% 5 Second Maximum Dimensions (inches) mm Drawing Not to Scale * UL Recognition Guide & File numbers: JDYX2 & E19180. * CSA Component Acceptance: 053787 C 000 & Class No: 1422 30. * Recognition File number: E19180 (15A - 20A) Environmental Data * Thermal Shock: MIL-STD-202, Method 107, Test Condition B * Vibration: MIL-STD-202, Method 204, Test Condition C * Moisture Resistance: MIL-STD-202, Method 106, 10 day cycle * Solderability: ANSI/J-STD-002, Test B Ordering * Specify packaging and product code (i.e. TR/3216FF250-R) Soldering Method * Wave Immersion: 260C, 10 sec max. * Infrared Reflow: 260C, 30 sec max. Land Pattern SPECIFICATIONS Product Code Current Rating 3216FF250-R 3216FF375-R 3216FF500-R 3216FF750-R 3216FF1-R 3216FF1.25-R 3216FF1.5-R 3216FF2-R 3216FF2.5-R 3216FF3-R 3216FF4-R 3216FF4.5-R 3216FF5-R 3216FF6.5-R 3216FF7-R 3216FF15-R 3216FF20-R 250mA 375mA 500mA 750mA 1A 1.25A 1.5A 2A 2.5A 3A 4A 4.5A 5A 6.5A 7A 15A 20A Voltage Rating AC 32 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V 24 V 24 V DC 63 V 63 V 63 V 63 V 63 V 63 V 63 V 63 V 63 V 63 V 32 V 32 V 32 V 32 V 32 V 24 V 24 V Interrupting Rating* AC/DC 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 150 A 150 A Resistance (ohms)** Typ. 3.0 1.75 0.98 0.50 0.24 0.135 0.119 0.066 0.046 0.040 0.018 0.016 0.014 0.0082 0.0078 0.0031 0.0018 Typical Melt I2t DC 0.00038 0.00077 0.0019 0.0053 0.030 0.060 0.093 0.126 0.260 0.275 0.337 0.405 0.534 2.294 3.623 25.5 48.6 Typical Voltage Drop (V) 1.4 0.73 0.66 0.63 0.20 0.19 0.18 0.16 0.14 0.13 0.11 0.10 0.09 0.076 0.078 0.065 0.058 * AC Interrupting Rating (Measured at rated voltage with a unity power factor); DC Interrupting Rating (Measured at rated voltage, time constant of less than 50 microseconds, battery source) ** DC Cold Resistance (Measured at 10% of rated current) Typical Melting I2t (Measured with a battery bank at rated DC voltage, 10x-rated current, not to exceed IR, time constant of calibrated circuit less than 50 microseconds) (6.5A & 7A measured at interrupting rating) Typical Voltage Drop (Measured at rated current after temperature stabilizes) It is recommended that fuses be mounted with ceramic (white) side facing up. Device designed to carry rated current for four hours minimum. An operating current of 80% or less of rated current is recommended, with further derating required at elevated ambient temperatures. OC-16 ChipTM Fuses 3216FF Series, Fast Acting TIME CURRENT CURVE Printed Circuit Board Fuses - Surface Mount PACKAGING CODE Packaging Code TR Visit us on the web at: www.cooperbussmann.com Description 3,000 pieces of fuses on 8mm tape-and-reel on a 7 inch (178mm) reel per EIA Standard 481 North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-17 ChipTM Fuses 3216LV Series, Fast Acting, Line Voltage Description * Surface mount fuse, fast acting, 125 VAC * Utilize thick and thin metal film technologies for superior fusing action and enhanced reliability. RoHS 2002/95/EC ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 hours minimum 250% 5 seconds maximum Printed Circuit Board Fuses - Surface Mount Agency Information * UL Recognition Guide & File numbers: JDYX2 & E19180. * CSA Component Acceptance: 053787 C 000 & Class No: 1422 30. Environmental Data * Operating Temperature Range: -65 to +125C, with proper derating * Thermal Shock: MIL-STD-202, Method 107, Test Condition B (-65 to 125C), 1000 cycles, fuses soldered to FR-4 glass-epoxy circuit board * Vibration: MIL-STD-202, Method 204, Test Condition C (55 to 2000 HZ, 10G) * Solderability: Withstands 60 seconds above 200C, 260C maximum * Moisture Resistance: MIL-STD-202, Method 106, 10 day cycle * Solder Leach Resistance & Terminal Adhesion: EIA-576 (30 seconds submersion in 260C tin-lead solder) Ordering * Specify packaging and product code (i.e. TR/3216LV1-R) Dimensions mm (inches) Drawing Not to Scale 3.20 0.2 (0.126 0.008) .75 1.60 0.2 (0.063 0.008) 0.50 0.25 (0.020 0.010) 0.90 + 0.20, -0.15 (0.035 + 0.008, -0.006) Land Pattern 2.80 1.80 to 2.00 1.20 to 1.40 1.60 4.20 to 4.40 SPECIFICATIONS Product Code Current Rating Voltage Rating AC/DC Interrupting Rating 125V AC/DC 3216LV250-R 3216LV375-R 3216LV500-R 3216LV750-R 3216LV1-R 3216LV1.25-R 3216LV1.5-R 250mA 375mA 500mA 750mA 1A 1.25A 1.5A 125V 125V 125V 125V 125V 125V 125V 50A 50A 50A 50A 50A 50A 50A Typical Melting Integral @ 10X Rated Current (A2 * sec) AC DC .00016 .000084 .001 .0002 .0014 .0019 .0033 .00379 .020 .0084 .035 .021 .038 .024 Typ. Resistance @ 10% Rated Current (Ohms) Typ. Voltage Drop @ Rated Current (Volts) 4.5 1.80 1.15 .75 .52 .40 .26 1.4 .73 .66 .63 .63 .62 .49 Notes: 1. AC interrupting rating, melting integral and total clearing integral measured at 125V, unity power factor 2. DC interrupting rating, melting integral and total clearing integral measured at 125V with a battery source 3. Voltage drop measured at 23 3C ambient temperature with the device mounted on a suitable circuit board trace 4. It is recommended that fuses be mounted with ceramic (white) side facing up 5. Device designed to carry rated current for four hours minimum. An operating current of 80% or less of rated current is recommended, with further derating required at elevated ambient temperatures OC-18 ChipTM Fuses 3216LV Series, Fast Acting, Line Voltage 375mA 500mA 750mA 1A 1.25A 1.5A 250mA TIME CURRENT CURVE CURRENT RATING 10 Printed Circuit Board Fuses - Surface Mount TIME IN SECONDS 1 .1 .01 40 10 1 .1 .001 CURRENT IN AMPERES PACKAGING CODE Packaging Code TR Visit us on the web at: www.cooperbussmann.com Description 3,000 pieces of fuses on 8mm tape-and-reel on a 7 inch (178mm) reel per EIA Standard 481 North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-19 BrickTM Fuses 6125TD Series, Time Delay Description * Time Delay surface mount fuse * Complies with EIA-IS-722 Standard * Solder Immersion Compatible RoHS 2002/95/EC Printed Circuit Board Fuses - Surface Mount ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 Hours Minimum 200% 1 Second Minimum 200% 2-4 Seconds Typical 200% 60 Seconds Maximum Agency Information * UL Recognition Guide & File numbers: JDYX2 & E19180. * CSA Component Acceptance: 053787 C 000 & Class No: 1422 30. Environmental Data * Life Test: MIL-STD-202, Method 108A, Test Condition D * Load Humidity: MIL-STD-202, Method 103B * Moisture Resistance: MIL-STD-202, Method 106E * Thermal Shock: MIL-STD-202, Method 107D, air-to-air * Case Resistance: EIA/IS-722 * Resistance to Dissolution of Metallization: ANSI J-STD-002, Test D * Mechanical Shock: MIL-STD-202, Method 213B, Test Condition A * High Frequency Vibration: MIL-STD-202, Method 204D, Test Condition D * Resistance to Solvents: MIL-STD-202, Method 215A Ordering * Specify packaging and product code (i.e., TR1/6125TD500-R) Dimensions mm (inches) Land Pattern 2.6 3.0 (0.102) (0.118) 4.0 (0.157) 8.6 (0.338) Soldering Method * Wave Immersion: 260C, 10 sec max. * Infrared: 260C, 30 sec max. SPECIFICATIONS Product Code Current Rating 6125TD500-R 6125TD750-R 6125TD1-R 6125TD1.5-R 6125TD2-R 6125TD2.5-R 6125TD3-R 6125TD3.5-R 6125TD4-R 6125TD5-R 6125TD7-R 500mA 750mA 1A 1.5A 2A 2.5A 3A 3.5A 4A 5A 7A Voltage Rating AC DC 125V 60V 125V 60V 125V 60V 125V 60V 125V 60V 125V 60V 125V 60V 125V 60V 125V 60V 125V 60V 125V 60V Interrupting Rating* 125VAC 60VDC 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A Resistance (ohms)** Typ. 0.4025 0.2350 0.1680 0.0630 0.0480 0.0350 0.0263 0.0195 0.0185 0.0133 0.0087 Typical Melting I2t 0.716 1.07 2.88 2.35 9.45 16.2 15.3 14.5 38.8 34.4 90.2 Typical Voltage Drop 245 mV 250 mV 256 mV 125 mV 133 mV 130 mV 97 mV 95 mV 106 mV 100 mV 99 mV * AC Interrupting Rating (Measured at designated voltage, 100% power factor); DC Interrupting Rating (Measured at designated voltage, time constant of less than 50 microseconds, battery source) ** DC Cold Resistance (Measured at 10% of rated current) Typical Melting I2t (Measured with a battery bank at rated DC voltage, 10x-rated current (not to exceed IR), time constant of calibrated circuit less than 50 microseconds) Typical Voltage Drop (Measured at rated current after temperature stabilizes) Device designed to carry rated current for four hours minimum. An operating current of 80% or less of rated current is recommended, with further derating required at elevated ambient temperatures. OC-20 BrickTM Fuses 6125TD Series, Time Delay TIME CURRENT CURVE Printed Circuit Board Fuses - Surface Mount PACKAGING CODE Packaging Code TR1 Visit us on the web at: www.cooperbussmann.com Description 1,000 pieces of fuses on 12mm tape-and-reel on a 7 inch (177mm) reel per EIA Standard 481 North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-21 BrickTM Fuses 6125FF Series, Fast Acting Description RoHS 2002/95/EC Printed Circuit Board Fuses - Surface Mount * Fast Acting Surface Mount Fuse * Overcurrent protection of systems up to 125VAC/72VDC * High inrush withstand capability * Solder immersion compatible ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 Hours Minimum 200% 5 Second Maximum Agency Information * Dimensions mm (inches) Recognition File number: E19180 Environmental Data * * * * * * * Operating Temperature: -55C to 125C Mechanical Shock: MIL-STD-202, Method 213 High Frequency Vibration: MIL-STD-202, Method 204 Load Humidity: MIL-STD-202, Method 103 Moisture Resistance: MIL-STD-202, Method 106 Resistance to Solvents: MIL-STD-202, Method 215 Thermal Shock: MIL-STD-202, Method 107 Land Pattern Ordering 2.6 3.0 (0.102) (0.118) * Specify packaging and product code (i.e., TR2/6125FF500-R) 4.0 (0.157) Soldering Method 8.6 * Wave Immersion: 260C, 10 sec max. * Infrared: 260C, 30 sec max. (0.338) SPECIFICATIONS Part Number 6125FF500-R 6125FF750-R 6125FF1-R 6125FF1.25-R 6125FF1.5-R 6125FF2-R 6125FF2.5-R 6125FF3-R 6125FF3.5-R 6125FF4-R 6125FF5-R 6125FF6.3-R 6125FF7-R 6125FF10-R 6125FF12-R 6125FF15-R Voltage Rating AC 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V DC 72V 72V 72V 72V 72V 72V 72V 72V 72V 72V 72V 72V 72V 72V 72V 72V Interrupting Rating 125V AC 72V DC 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A DC Cold Resistance 32V DC (milliohms) Typ. 300A 1130 300A 350 300A 260 300A 171 300A 112 300A 49 300A 45 300A 35 300A 27 300A 26 300A 17 300A 14 300A 11 300A 7.3 300A 5.3 300A 4.2 Melting I2t (A2 sec) 0.090 0.152 0.180 0.355 0.456 1.67 5.20 8.00 15.00 15.80 17.20 22.50 37.25 67.75 210.59 296.10 Typical Voltage Drop (mV) 935 433 415 410 365 160 155 153 150 145 141 135 112 110 106 104 * AC Interrupting Rating (Measured at designated voltage, 100% power factor); DC Interrupting Rating (Measured at designated voltage, time constant of less than 50 microseconds, battery source) ** Typical Melting I2t (Measured at 72Vdc, 10X rated current (not exceed 50A - IR @ 72Vdc) OC-22 BrickTM Fuses 6125FF Series, Fast Acting TIME CURRENT CURVE Printed Circuit Board Fuses - Surface Mount PACKAGING CODE Packaging Code TR2 Visit us on the web at: www.cooperbussmann.com Description 5,000 pieces of fuses on tape-and-reel on a 13 inch (330mm) reel North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-23 BrickTM Fuses 6125FA Series, Fast Acting Description * Fast Acting Surface Mount Fuse * Complies with the EIA-IS-722 Standard * Solder Immersion Compatible * Overcurrent protection of systems up to 125VAC/DC * Wire-in-air design Printed Circuit Board Fuses - Surface Mount ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 Hours Minimum 200% 5 Seconds Maximum Agency Information * UL Listed Guide and File Numbers (250mA-12A): JDYX & E19180 * UL Recognized Guide and File Numbers (15A): JDYX2 & E195337 * CSA Component Acceptance: 053787 C 000 & Class No: 1422 30 Environmental Data * Shock: MIL-STD-202, Method 213, Test Condition 1 (100 G's peak for 6 milliseconds) * Vibration: MIL-STD-202, Method 201 (10-55 Hz, 0.06 inch, total excursion) * Salt Spray: MIL-STD-202, Method 101, Test Condition B (48 hrs) * Insulation Resistance: MIL-STD-202, Method 302, Test Condition A (After Opening) 10,000 ohms minimum * Resistance to Solder Heat: MIL-STD-202, Method 210, Test Condition F (20 sec, at 260 C) * Thermal Shock: MIL-STD-202, Method 107, Test Condition B (-65 C to +125 C) Ordering * Specify product and packaging code RoHS 2002/95/EC Dimensions (inches) mm Drawing Not to Scale 2.59+ .250 (0.102+.010) End View 1.35+.25 (0.053+.010) 1.35 +.25 (0.053+.010) 2.59+.25 (0.102+.010) 2.59+ .250 (0.102+.010) Land Pattern Top View 6.10+.25 (0.240+.010) 2.6 3.0 (0.102) (0.118) 4.0 (0.157) 8.6 (0.339) Soldering Method * Wave Solder: 260C, 10 sec max. (MIL-STD-202, Method 210) * Infrared Reflow: 260C, 30 sec max. SPECIFICATIONS Product Code 6125FA250mA 6125FA375mA 6125FA500mA 6125FA750mA 6125FA1A 6125FA1.25A 6125FA1.5A 6125FA2A 6125FA2.5A 6125FA3A 6125FA3.5A 6125FA4A 6125FA5A 6125FA6.3A 6125FA7A 6125FA10A 6125FA12A 6125FA15A AC 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V N/A Voltage Rating DC 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V 125V N/A N/A N/A DC 86V 86V 86V 86V 86V 86V 86V 86V 86V 86V 86V 86V 86V 86V 86V 86V 86V 86V Interrupting Rating* 125V AC 125V DC 86V DC 50A 300A 10,000A 50A 300A 10,000A 50A 300A 10,000A 50A 300A 10,000A 50A 300A 10,000A 50A 300A 10,000A 50A 300A 10,000A 50A 300A 10,000A 50A 300A 10,000A 50A 300A 10,000A 50A 300A 10,000A 50A 300A 10,000A 50A 300A 10,000A 50A 300A 10,000A 50A 300A 10,000A 50A N/A 10,000A 50A N/A 10,000A N/A N/A 10,000A Resistance (ohms)** Typ. 0.65 0.36 0.24 0.15 0.11 0.09 0.07 0.05 0.038 0.028 0.025 0.022 0.016 0.012 0.011 0.007 0.006 0.004 Typical Melt I2t 0.01 0.03 0.06 0.07 0.14 0.24 0.41 0.80 1.4 2.4 3.3 4.4 7.8 14.0 19.0 44 69 124 Typical Voltage Drop (V) 0.30 0.25 0.22 0.17 0.17 0.16 0.15 0.15 0.14 0.13 0.13 0.13 0.12 0.12 0.114 0.107 0.103 0.098 * AC Interrupting Rating (Measured at designated voltage, 100% power factor); DC Interrupting Rating (Measured at designated voltage, time constant of less than 50 microseconds, battery source) ** DC Cold Resistance (Measured at 10% of rated current) Typical Melting I2t (Measured with a battery bank at rated DC voltage, 10x-rated current, time constant of calibrated circuit less than 50 microseconds) Typical Voltage Drop (Measured at rated current after temperature stabilizes) Device designed to carry rated current for four hours minimum. An operating current of 80% or less of rated current is recommended, with further derating required at elevated ambient temperatures. OC-24 BrickTM Fuses 6125FA Series, Fast Acting TIME CURRENT CURVE Printed Circuit Board Fuses - Surface Mount PACKAGING CODE Packaging Code TR2 Visit us on the web at: www.cooperbussmann.com Description 5,000 pieces of fuses on 12mm tape-and-reel on a 13 inch (330mm) reel per EIA Standard 481 North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-25 BrickTM Fuses 1025TD Series, Time Delay Description * Time Delay Surface Mount Fuse * Satisfies the EIA/IS-722 Standard * Solder Immersion Compatible RoHS 2002/95/EC Printed Circuit Board Fuses - Surface Mount ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 Hours Minimum 200% 1 Second Minimum 200% 60 Seconds Maximum 250% * 10 Seconds Maximum * If fuse does not open @ 200% in 60 seconds, raise current to 250% and the fuse must open in 10 seconds maximum. Agency Information * UL Recognition Guide & File numbers: JDYX2 & E19180 (250mA - 5A) * CSA Component Acceptance: File # 053787 C000, Class # 1422 30 Environmental Data * Life Test: MIL-STD-202, Method 108A, Test Condition D * Load Humidity: MIL-STD-202, Method 103B * Moisture Resistance: MIL-STD-202, Method 106E * Terminal Strength: MIL-STD-202, Method 211A * Thermal Shock: MIL-STD-202, Method 107D, air-to-air * Case Resistance: EIA/IS-722 * Resistance to Dissolution of Metallization: ANSI J-STD-002, Test D * Mechanical Shock: MIL-STD-202, Method 213B with exceptions per EIA/IS-722 Standard * High Frequency Vibration: MIL-STD-202, Method 204D, Test Condition D * Resistance to Solvents: MIL-STD-202, Method 215A Dimensions mm (inches) Drawing Not to Scale Land Pattern 3.30 (0.130) 4.38 (0.172) 6.79 (0.267) Ordering * Specify packaging and product code (i.e., TR2/1025TD250-R) Soldering Method * Wave Immersion: 260C, 10 sec max. * Infrared: 260C, 30 sec max. SPECIFICATIONS Product Code Current Rating 1025TD250-R 1025TD500-R 1025TD750-R 1025TD1-R 1025TD1.5-R 1025TD2-R 1025TD2.5-R 1025TD3-R 1025TD3.5-R 1025TD4-R 1025TD5-R 250mA 500mA 750mA 1A 1.5A 2A 2.5A 3A 3.5A 4A 5A Voltage Rating AC DC 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V Interrupting Rating* 250VAC 125VDC 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A DC Cold Resistance** (ohms) Typical 4.200 0.5500 0.317 0.2030 0.1025 0.0680 0.0420 0.0330 0.0270 0.0220 0.0160 Typical Melting I2t 0.128 1.47 0.93 9.91 11.79 17.27 16.51 42.74 43.33 66.96 88.38 Typical Voltage Drop 1900 mV 455 mV 400 mV 387 mV 310 mV 250 mV 201 mV 184 mV 180 mV 152 mV 145 mV * AC Interrupting Rating (Measured at designated voltage, 100% power factor random closing); DC Interrupting Rating (Measured at designated voltage, time constant of the calibrated circuit is less than 50 microseconds, battery source) ** DC Cold Resistance (Measured at 10% of rated current) Typical Melting I2t (Measured with a battery bank at rated DC voltage, 10x-rated current, time constant of calibrated circuit less than 50 microseconds) Typical Voltage Drop (Measured at rated current after temperature stabilizes) Marking Code - 3rd (U = USA, T = Taiwan and S = China) * Device designed to carry rated current for four hours minimum. An operating current of 80% or less of rated current is recommended, with further derating required at elevated ambient temperatures. OC-26 BrickTM Fuses 1025TD Series, Time Delay TIME CURRENT CURVE Printed Circuit Board Fuses - Surface Mount PACKAGING CODE Packaging Code TR2 Visit us on the web at: www.cooperbussmann.com Description 2,500 pieces of fuses on 24mm tape-and-reel on 13 inch (330mm) reel per EIA Standard 481 North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-27 BrickTM Fuses 1025FA Series, Fast Acting Printed Circuit Board Fuses - Surface Mount Description * Fast Acting Surface Mount Fuse * Satisfies the EIA/IS-722 Standard * Solder Immersion Compatible RoHS 2002/95/EC ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 Hours Minimum 200% (250mA-5A) 5 Seconds Maximum 250% (250mA-5A fuse) 1 Second Maximum 200% (7A-15A fuse) 20 Seconds Maximum 250% (7A-15A fuse) 4 Seconds Maximum Note: 30vde constant current source required for 200% overload tests on 250ma-1a. Agency Information * UL Recognition Guide & File numbers: JDYX2 & E19180 (250mA - 15A) * CSA Component Acceptance: File # 053787 C000, Class # 1422 30 Environmental Data * Life Test: MIL-STD-202, Method 108A, Test Condition D * Load Humidity: MIL-STD-202, Method 103B * Moisture Resistance: MIL-STD-202, Method 106E * Terminal Strength: MIL-STD-202, Method 211A * Thermal Shock: MIL-STD-202, Method 107D, air-to-air * Case Resistance: EIA/IS-722 * Resistance to Dissolution of Metallization: ANSI J-STD-002, Test D * Mechanical Shock: MIL-STD-202, Method 213B with exceptions per EIA/IS-722 Standard * High Frequency Vibration: MIL-STD-202, Method 204D, Test Condition D * Resistance to Solvents: MIL-STD-202, Method 215A Dimensions (inches) mm Drawing Not to Scale Land Pattern 3.30 (0.130) 4.38 (0.172) 6.79 (0.267) Ordering * Specify packaging and product code (i.e., TR2/1025FA250-R) Soldering Method * Wave Solder: 260C, 10 sec max. * Infrared Reflow: 260C, 30 sec max. SPECIFICATIONS Product Code Current Rating 1025FA250-R 1025FA500-R 1025FA750-R 1025FA1-R 1025FA1.5-R 1025FA2-R 1025FA2.5-R 1025FA3-R 1025FA3.5-R 1025FA4-R 1025FA5-R 1025FA7-R 1025FA10-R 1025FA12-R 1025FA15-R 250mA 500mA 750mA 1A 1.5A 2A 2.5A 3A 3.5A 4A 5A 7A 10A 12A 15A Voltage Rating AC DC 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 60V 250V 60V 250V 60V 250V 60V Interrupting Rating* 250VAC 125VDC 60VDC 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A DC Cold Resistance** (ohms) Typical 5.0000 1.2000 0.6000 0.3000 0.1040 0.0800 0.0510 0.0390 0.0300 0.0270 0.0200 0.0116 0.0076 0.0550 0.0041 Typical Melting I2t 0.1212 0.0415 0.143 1.750 1.460 6.086 8.48 18.15 17.83 23.32 38.74 138 457 498 1451 Typical Voltage Drop 2019 mV 1500 mV 880 mV 560 mV 260 mV 258 mV 232 mV 205 mV 185 mV 190 mV 180 mV 150 mV 146 mV 120 mV 110 mV * AC Interrupting Rating (Measured at designated voltage, 100% power factor random closing); DC Interrupting Rating (Measured at designated voltage, time constant of less than 50 microseconds, battery source) ** DC Cold Resistance (Measured at 10% of rated current) Typical Melting I2t (Measured with a battery bank at rated DC voltage, 10x-rated current, but not exceeding the interrupting rating. Time constant of calibrated circuit less than 50 microseconds). Test current not to exceed interrupting rating of 50A. Typical Voltage Drop (Measured at rated current after temperature stabilizes) * Device designed to carry rated current for four hours minimum. An operating current of 80% or less of rated current is recommended, with further derating required at elevated ambient temperatures. OC-28 BrickTM Fuses 1025FA Series, Fast Acting TIME CURRENT CURVE Printed Circuit Board Fuses - Surface Mount PACKAGING CODE Packaging Code TR2 Visit us on the web at: www.cooperbussmann.com Description 2,500 pieces of fuses on 24mm tape-and-reel on 13 inch (330mm) reel per EIA Standard 481 North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-29 TCPTM Series Printed Circuit Board Fuses - Surface Mount TCP1.25A, Telecom Circuit Protector Description * The first and most reliable surface mount telecom circuit protector designed to protect against power cross faults and comply with all surge requirements. * Allows compliance with telecom regulatory standards including Bellcore GR 1089, UL 1950/60950, and FCC part 68. Application circuit testing is recommended. * Eliminates the need for a current limiting resistor. * Protects against overcurrent conditions found in telecom Subscriber Line Interface Cards (SLICs), xDSL Modem Applications, Set-Top Boxes, and Consumer Premises Equipment (CPE). * TCP1.25A tested and confirmed compatible with STMicroelectronics TrisilTM Transient Surge Arrestor (list of part numbers below) RoHS 2002/95/EC Dimensions (inches) mm STMicroelectronics TrisilTM P/N's SMP100LC-XXX SMP100MC-XXX ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 Hours Minimum 250% 1 Second Minimum 250% 4-10 Seconds Typical 250%* 120 Seconds Maximum 300% 10 Seconds Maximum Land Pattern 5.2 3.7 (0.204) (0.145) 4.0 (0.157) * If the device does not open at 250% within 120 seconds, increase current to 300% of amp rating. Device must open in 10 seconds max. Environmental Data * Life Test: MIL-STD-202, Method 108A, Test Condition D * Load Humidity: MIL-STD-202, Method 103B * Moisture Resistance: MIL-STD-202, Method 106E * Thermal Shock: MIL-STD-202, Method 107D, air-to-air * Case Resistance: EIA/IS-722 * Resistance to Dissolution of Metallization: ANSI J-STD-002, Test D * Mechanical Shock: MIL-STD-202, Method 213B, Test Condition A * High Frequency Vibration: MIL-STD-202, Method 204D, Test Condition D * Resistance to Solvents: MIL-STD-202, Method 215A 12.6 (0.496) Agency Information * UL Recognition Card: JDYX2/E19180 * CSA Component Certification Record and Class No.: 053787C000, 1422 30 Ordering * Specify packaging, product and option code (refer to OC-35) (i.e., TR2/TCP1.25-R) Soldering Method * Wave Immersion: 260C, 10 sec max. * Infrared: 260C, 30 sec max. LIGHTNING SURGE SPECIFICATIONS Surge Specification Surge Repetitions Waveform (Sec.) Current (A) Voltage (V) Performance Requirement FCC 47 Part 68 FCC 47 Part 68 Bellcore GR-1089-CORE Bellcore GR-1089-CORE Surge out Surge out Longitudinal Type A Metallic Type B First Level Lightning First Level Lightning 2 2 50 50 1 1 10x160 10x560 10x1000 2x10 10x160 10x560 100 per fuse 100 100 500 160 115 1500 800 1000 2500 N/A N/A Fuse cannot open Fuse cannot open Fuse cannot open Fuse cannot open Fuse cannot open Fuse cannot open ELECTRICAL AND POWER CROSS SPECIFICATIONS Product Code TCP1.25A Voltage Rating AC 250 V Interrupting Rating* 250VAC 600VAC 50 A 60 A DC Cold Resistance** (ohms) min. typ. max. 0.070 0.090 0.110 Typical Melting I2t 22.2 A2s Maximum Total Clearing 100 A2s Typical Voltage Drop 150mV * AC Interrupting Rating (Measured at designated voltage, 100% power factor) ** DC Cold Resistance (Measured at 10% of rated current) *** On RoHS Compliant Version (-R option) Typical Melting I2t (Measured with a battery bank at 60V DC, 10x-rated current, time constant of calibrated circuit less than 50 microseconds) Typical Voltage Drop (Measured at rated current after temperature stabilizes) OC-30 Alpha Code Marking 1st Code 2nd Code J R*** TCPTM Series TCP1.25A, Telecom Circuit Protector Special Investigation The TCP1.25A is designed to provide overcurrent protection for telecom SLIC, xDSL modem, and set-top box applications regardless of the overvoltage device selected. To provide an easier specification experience, Cooper Bussmann and STMicroelectronics have joined together to provide a special test report confirming the coordination between the TCP1.25A and SMP100MC-270 devices. TEST CIRCUITS Fuse TCP 1.25A Tip L Tip S Printed Circuit Board Fuses - Surface Mount Fuse TCP 1.25A L1 SMP100MC-270* T1 SMP100MC-270* L2 Gnd Gnd SMP100MC-270* T2 Fuse TCP 1.25A Ring L Test Circuit 1 Ring S Test Circuit 2 * Note: or other STMicroelectronics TrisilTM part number listed in table on page 1 TEST PROGRAM Test Lightning Surge Tests 10/1000s + and -1kV 100A (25 pulses of each polarity) 2/10s + and -2.5 and 5kV 500A (10 pulses of each polarity) 10/560s + and -800V 100A (1 pulse of each polarity) 10/160s + and -1.5kV 200A (1 pulse of each polarity) 10/700s + and -1.5kV 37.5A (5 pulses of each polarity) Electrical and Power Cross Tests 600V 3A 1.1s (first level) 277V 25A (second level) 600V 60A 5s(second level) 600V 40A 1.5s 600V 2.2A 30min 600V 1A 0.2s (A criteria) 230V 1.44A/0.77A/0.38A 15min (A criteria) 230V 23A 15min (A criteria) Standard Results Bellcore GR-1089 Bellcore GR-1089 FCC Part 68 FCC Part 68 K20 Passed Passed Passed Passed Passed Bellcore GR-1089 Bellcore GR-1089 Bellcore GR-1089 UL 60950 UL 60950 K20 K20 K20 Passed Passed Passed Passed Passed Passed Passed Passed For additional information on STMicroelectronic's TrisilTM Product line, please see www.st.com/protection OC-31 TCPTM Series TCP500MA & TCP2A, Telecom Circuit Protector Printed Circuit Board Fuses - Surface Mount Description * Designed to protect Consumer Premises Equipment from harmful overcurrents. * Allows compliance with telecom regulatory standards including UL 1950/60950, and FCC part 68. Application circuit testing is recommended. * Eliminates the need for a current limiting resistor. ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 Hours Minimum 250% 1 Second Minimum 250% 4-10 Seconds Typical 250%* 120 Seconds Maximum 300% 10 Seconds Maximum RoHS 2002/95/EC Dimensions (inches) mm * If the device does not open at 250% within 120 seconds, increase current to 300% of amp rating. Device must open in 10 seconds max. Agency Information * UL Recognition Card: JDYX2/E19180 * CSA Component Certification Record and Class No.: 053787C000, 1422 30 Environmental Data * Life Test: MIL-STD-202, Method 108A, Test Condition D * Load Humidity: MIL-STD-202, Method 103B * Moisture Resistance: MIL-STD-202, Method 106E * Thermal Shock: MIL-STD-202, Method 107D, air-to-air * Case Resistance: EIA/IS-722 * Resistance to Dissolution of Metallization: ANSI J-STD-002, Test D * Mechanical Shock: MIL-STD-202, Method 213B, Test Condition A * High Frequency Vibration: MIL-STD-202, Method 204D, Test Condition D * Resistance to Solvents: MIL-STD-202, Method 215A Land Pattern 5.2 3.7 (0.204) (0.145) 4.0 (0.157) 12.6 (0.496) Ordering * Specify packaging, product and option code (i.e., TR2/TCP500-R) Soldering Method * Wave Immersion: 260C, 10 sec max. * Infrared: 260C, 30 sec max. LIGHTNING SURGE SPECIFICATIONS Surge Specification Surge Repetitions FCC 47 Part 68 FCC 47 Part 68 Surge out Longitudinal Type B Metallic Type A 2 2 25 FCC 47 Part 68 FCC 47 Part 68 Bellcore GR-1089-CORE Bellcore GR-1089-CORE Surge out Surge out Longitudinal Type A Metallic Type B First Level Lightning First Level Lightning Waveform (Sec.) TCP 500mA tested 5x320 10x560 10x160 TCP2A tested 2 10x160 2 10x560 50 10x1000 50 2x10 1 10x160 1 10x560 Current (A) Voltage (V) Performance Requirement 37.5 100 65 N/A 800 N/A Fuse cannot open Fuse must open safely Fuse cannot open 100 per fuse 100 100 500 160 115 1500 800 1000 2500 N/A N/A Fuse cannot open Fuse cannot open Fuse cannot open Fuse cannot open Fuse cannot open Fuse cannot open ELECTRICAL AND POWER CROSS SPECIFICATIONS Product Code TCP500mA TCP2A Voltage Rating AC 250 V 250 V Interrupting Rating* 250VAC 600VAC 50 A 40 A 50 A 60 A DC Cold Resistance** (ohms) min. typ. max. 0.420 0.530 0.640 0.050 0.075 0.100 Typical Melting I2t 1.3 A2s 30 A2s Maximum Total Clearing 100 A2s 100 A2s Typical Voltage Drop 471mV 205mV * AC Interrupting Rating (Measured at designated voltage, 100% power factor) ** DC Cold Resistance (Measured at 10% of rated current) *** On RoHS Compliant Version (-R option) Typical Melting I2t (Measured with a battery bank at 60V DC, 10x-rated current, time constant of calibrated circuit less than 50 microseconds) Typical Voltage Drop (Measured at rated current after temperature stabilizes) OC-32 Alpha Code Marking 1st Code 2nd Code F R*** N TCPTM Series TCP500MA & TCP2A, Telecom Circuit Protector TIME CURRENT CURVE Printed Circuit Board Fuses - Surface Mount PACKAGING CODE Packaging Code TR2 Description 2,500 pieces of fuses on 24mm tape-and-reel on 13 inch (330mm) reel per EIA Standard 481, 8mm pitch OPTION CODE Option Code -R Visit us on the web at: www.cooperbussmann.com Description RoHS Compliant Version (Sn plating w/ Ni barrier) North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-33 Subminiature Microtron(R) Fuses MCRW Series, Fast Acting, Wire-in-Air Description RoHS 2002/95/EC * Axial Leaded Fast Acting Thru-Hole Fuse * Tin-lead Plated Copper Lead Wires * High Temperature Epoxy Plastic Body, UL 94 VO * Low resistance values ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 hours minimum 200% 5 seconds maximum Agency Information Dimensions * UL Recognition Guide & File numbers: JDYX2 & E195337. * CSA Certification Record No: LR 701159 & Class No: 1422 30 and 1422 01. mm (inches) 3.18 0.1___ (0.125 0.004) 7.1 0.5 (0.280 0.020) "B" Environmental Data "A" Amperage 100mA - 7A 10A - 15A Printed Circuit Board Fuses - Axial and Radial Leaded * Shock Resistance: MIL-STD-202, Method 213, Test Condition 1 (Sawtooth) * Vibration Resistance: MIL-STD-202, Method 201 (10-55 Hz x 3 axis/ no load) * Moisture Resistance: MIL-STD-202F, Method 106 * Soldering Heat Resistance: 260C, 10 seconds per IEC 68-2-20 * Salt Spray: MIL-STD-202, Method 101, Test Condition B (48 Hours) "A" Diameter 0.025" 0.032" Packaging Code BK1 TR1 "B" Length 1.5" 1.13" 3.18 0.1 diameter (0.125 0.004) End View "A" diameter Construction Ordering * Specify packaging and product code (i.e., TR1/MCRW100mA) Soldering Method * Heat Resistance: 260C, 10 sec per IEC 68-2-20 SPECIFICATIONS Product Code MCRW100mA MCRW125mA MCRW150mA MCRW200mA MCRW250mA MCRW300mA MCRW375mA MCRW500mA MCRW750mA MCRW1A MCRW1.5A MCRW2A MCRW2.5A MCRW3A MCRW4A MCRW5A MCRW7A MCRW10A MCRW12A MCRW15A * ** Voltage Rating AC/DC 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V Interrupting Rating* AC 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A DC 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A Resistance (ohms)** Typ. 15.5 2.2 1.6 1.2 0.85 0.62 0.49 0.33 0.19 0.13 0.07 0.054 0.041 0.031 0.023 0.018 0.012 0.007 0.006 0.004 Typical Melt I2t 0.0006 0.0009 0.0015 0.002 0.004 0.008 0.012 0.023 0.056 0.10 0.25 0.27 0.50 0.9 1.6 3 7 21 35 63 Typical Voltage Drop (V) 0.68 0.61 0.54 0.48 0.43 0.39 0.35 0.31 0.25 0.22 0.18 0.24 0.22 0.20 0.19 0.17 0.15 0.098 0.093 0.088 AC Interrupting Rating (Measured at designated voltage, 100%) DC Interrupting Rating (Measured at designated voltage, rise time of less than 50 microseconds, battery source) DC Cold Resistance (Measured at 10% of rated current) Typical Melting I2t (Measured with a battery bank at rated DC voltage, 10x-rated current, rise time of calibrated circuit less than 50 microseconds) Typical Voltage Drop (Measured at rated current after temperature stabilizes) OC-34 Subminiature Microtron(R) Fuses MCRW Series, Fast Acting, Wire-in-Air TIME CURRENT CURVE Printed Circuit Board Fuses - Axial and Radial Leaded PACKAGING CODE Packaging Code BK1 TR1 Visit us on the web at: www.cooperbussmann.com Description 1,000 pieces in bulk 2,500 pieces on tape-and-reel per EIA-296-E @ 5 mm pitch and 52.4mm inside tape spacing North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-35 Subminiature Microtron(R) Fuses MCRS Series, Slow Blow, Wire-in-Air Description RoHS 2002/95/EC * Axial Leaded Slow Blow Thru-Hole Fuse * Tin-lead Plated Copper Lead Wires * High Temperature Epoxy Plastic Body, UL 94 VO ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 hours minimum 200% 30 seconds maximum Agency Information * UL Recognition Guide & File numbers: JDYX2 & E195337. * CSA Certification Record No: LR 701159 & Class No: 1422 30 and 1422 01. Dimensions mm (inches) 7.1 0.5 (0.280 0.020) "A" 3.18 0.1__ _ (0.125 0.004) Environmental Data * Shock Resistance: MIL-STD-202, Method 213, Test Condition 1 (Sawtooth) * Vibration Resistance: MIL-STD-202, Method 201 (10-55 Hz x 3 axis/ no load) * Moisture Resistance: MIL-STD-202F, Method 106 * Soldering Heat Resistance: 260C, 10 seconds per IEC 68-2-20 * Salt Spray: MIL-STD-202, Method 101, Test Condition B (48 Hours) Packaging Code BK1 TR1 End View 0.81 dia. (0.032) "A" Length 1.5" 1.13" 3.18 0.1 diameter (0.125 0.004) 0.81 diameter (0.032) Construction Printed Circuit Board Fuses - Axial and Radial Leaded Ordering * Specify packaging and product code (i.e., TR1/MCRS250mA) Soldering Method * Heat Resistance: 260C, 10 sec per IEC 68-2-20 SPECIFICATIONS Product Code MCRS250mA MCRS300mA MCRS375mA MCRS500mA MCRS750mA MCRS1A MCRS1.25A MCRS1.5A MCRS2A MCRS2.5A MCRS3A MCRS4A MCRS5A MCRS7A Voltage Rating AC/DC 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V Interrupting Rating* AC 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A 50 A DC 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A 300 A Resistance (ohms)** Typ. 3.20 2.57 1.66 1.07 0.55 0.36 0.23 0.18 0.12 0.08 0.06 0.04 0.02 0.01 * AC Interrupting Rating (Measured at designated voltage, 100%) DC Interrupting Rating (Measured at designated voltage, rise time of less than 50 microseconds, battery source) ** DC Cold Resistance (Measured at 10% of rated current) Typical Melting I2t (Measured with a battery bank at rated DC voltage, 10x-rated current, rise time of calibrated circuit less than 50 microseconds) Typical Voltage Drop (Measured at rated current after temperature stabilizes) OC-36 Typical Melt I2t 0.042 0.056 0.101 0.18 0.44 0.78 1.41 1.9 3.4 6.1 8.1 15 35 63 Typical Voltage Drop (V) 2.20 2.02 1.69 1.42 1.09 0.91 0.77 0.7 0.59 0.5 0.45 0.38 0.29 0.25 Subminiature Microtron(R) Fuses MCRS Series, Slow Blow, Wire-in-Air TIME CURRENT CURVE Printed Circuit Board Fuses - Axial and Radial Leaded PACKAGING CODE Packaging Code BK1 TR1 Visit us on the web at: www.cooperbussmann.com Description 1,000 pieces in bulk 2,500 pieces on tape-and-reel per EIA-296-E @ 5 mm pitch and 52.4mm inside tape spacing North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-37 Printed Circuit Board Fuses PC-Tron(R) Series Description * Radial Leaded Fast Acting Thru-Hole Fuse * Ideal for high voltage DC applications * Board washable * Optional mounting socket available (PCS) * Available in different lead configurations RoHS 2002/95/EC Printed Circuit Board Fuses - Axial and Radial Leaded AC TIME-CURRENT CHARACTERISTICS % of Amp Rating Opening Time 100% 4 hours minimum 200% 10 second maximum Agency Information * UL Recognized: E19180 * CSA: 42731 Ordering * Specify packaging, product, and option code (i.e., BK/PCB-1/2-R) DC Application The PC-Tron subminiature fuse is UL Recognized for DC supplementary overcurrent protection to provide individual protection for components or internal circuits in equipment. Suitability for a specific application is dependent on time constants and capacitance values. It is the responsibility of the customer to evaluate the information provided for applicability to their particular application. Dimensions mm (inches) Dimensional Data: All tolerances .005" .13 mm Mounting Socket (RoHS compliant) * Available as option. Specify catalog number BK/PCS (100-in) and short fuse lead length -- PCC or PCE Socket (PCS) .030" (2.41mm) .300" (7.62mm) .200" (5.08mm) .095" (2.41mm) .290" (7.37mm) .12" .010" (3.05mm 0.25mm) SPECIFICATIONS Product Code / Amp Rating PCB - 1/2, 3/4, 1, 1-1/2, 2, 2-1/2 Lead Length Full - 0.750" (straight) Voltage Rating AC 250V PCB - 3 PCC - 1/2, 3/4, 1, 1-1/2, 2, 2-1/2 Full - 0.750" (straight) Short 0.100" (straight) 250V 250V PCC - 3 Short 0.100" (straight) 250V PCD - 5 PCE - 5 PCF - 1/2, 3/4, 1, 1-1/2, 2, 2-1/2 Full - 0.750" (straight) Short 0.100" (straight) 0.475" 125V 125V 250V PCF - 3 0.475" 250V PCG - 5 PCH - 1/2, 3/4, 1, 1-1/2, 2, 2-1/2 0.475" 0.125" 125V 250V PCH - 3 0.125" 250V PCI - 5 0.125" 125V AC Interrupting 50A @ 250V 10kA @ 125V 50A @ 250V 50A @ 250V 10kA @ 125V 50A @ 250V 10kA @ 125V 10kA @ 125V 10kA @ 125V 50A @ 250V 10kA @ 125V 50A @ 250V 10kA @ 125V 10kA @ 125V 50A @ 250V 10kA @ 125V 50A @ 250V 10kA @ 125V 10kA @ 125V Voltage Rating DC 450V DC Interrupting Min. Max. 300 5900A 350V 450V 300 300 4400A 5900A 350V 300 4400A 250V 250V 450V 300 300 300 4200A 4200A 5900A 350V 300 4400A 250V 450V 300 300 4200A 5900A 350V 300 4400A 250V 300 4200A Device designed to carry rated current for four hours minimum. An operating current of 80% or less of rated current is recommended, with further derating required at elevated ambient temperatures. OC-38 Printed Circuit Board Fuses PC-Tron(R) Series TIME IN SECONDS Dimensional Data (PCH, PCI) .350" .184" (8 89 (8.89mm) (4.67mm) .345" .15" (0.38mm) Max. Total Clearing I2t (Amps2 Sec.) Amp Rating .184" .345" 0.25" R .500" 0 MIN. .020" Volts AC 125 Volts 50A 1/2A 0.006 3/4A 0.016 1A 0.020 1-1/2A 0.090 2A 0.200 2-1/2A 0.300 3A 0.750 5A 5.0 Note--Power Factor > .90. 250 Volts 10,000A 35A & 50A 0.006 0.006 0.016 0.016 0.020 0.020 0.090 0.090 0.200 0.200 0.300 0.300 0.750 0.750 5.0 -- .015" .400" REF. PACKAGING CODE Packaging Code Blank BK TR* * Only for PCB and PCD Visit us on the web at: www.cooperbussmann.com 1,000A 0.006 0.016 0.020 0.090 0.200 0.300 0.750 5.0 Description 5 pieces of fuses 100 pieces of fuses in a carton 500 pieces of fuses on tape and Reel North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 OPTION CODE Option Code -R Description RoHS Compliant Version Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-39 Printed Circuit Board Fuses - Axial and Radial Leaded .350" CURRENT IN AMPERES (1.91mm) (3.81mm) Dimensional Data (PCF, PCG) 200 .015" + .127mm) 100 (0.51mm) 10 .01 .020" 1 (0.64mm) 250V 125V .1 .0.25" ( (8.76mm m) m BUSS PCG 1 .4 BUSS PC_ AMPERE RATING 5 10 1.5 2 2.5 3 Standard Fuse (PCB, PCD) 0.75 1 Time-Current Characteristic Curves-Average Melt 0.5 .005" .13 mm Dimensional Data: All tolerances Subminiature Fuses SR-5 Series, Time Lag Description * Radial Leaded Time Lag Thru-Hole Fuse * Designed to IEC 60127-3, Sheet 4 * Internationally accepted for primary and secondary overcurrent protection RoHS 2002/95/EC * Place directly into PCB or plug into BK/PCS holder * High inrush withstand capability * Compatible with leaded and lead-free reflow and wave solder * Base/Cap is Nylon #66, UL 94V0 * Pins are Tin Plated Copper Dimensions mm (inches) Printed Circuit Board Fuses - Axial and Radial Leaded ELECTRICAL CHARACTERISTICS Rated 1.5 In 2.1 In 2.75 In 4 In 10 In Current min max min max min max min max 400mA-6.3A 1hr 2 min 400 ms 10 sec 150 ms 3 sec 20 ms 150 ms Agency Information * UL Recognition: E146895 (400mA thru 6.3A) * CSA: LR98127 (400mA thru 5A) * VDE: 122052 (500mA thru 4A, 6.3A) * SEMKO: 0035176 (500mA thru 4A) * CCC 2003010207072514 (500mA thru 4A) * METI: 32-1966 (500mA thru 5A) * EK: KTL SA05004 (500mA thru 4A) * Remaining 5-6.3A Approvals Pending Specifications * Solderability: EIA-186-9E Method 9 * High Frequency Vibration: MIL-STD-202F, Method 201A * Operating Temperature: -40C to +125C * Soldering Heat Resistance: 260C, 10S (IEC 60068-2-20) Ordering * Specify product and packaging code (i.e., SR-5-1A-AP) SPECIFICATIONS Product Code Voltage Rating AC SR-5-500mA SR-5-630mA SR-5-800mA SR-5-1A SR-5-1.25A SR-5-1.6A SR-5-2A SR-5-2.5A SR-5-3.15A SR-5-4A *SR-5-5A *SR-5-6.3A * Conducting Path min. 0.2mm2 OC-40 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V Interrupting Rating @ Rated Voltage 35A 35A 35A 35A 35A 35A 35A 35A 35A 40A 50A 63A Typical DC Cold Resistance (ohms) 0.270 0.175 0.125 0.083 0.061 0.047 0.031 0.028 0.023 0.015 0.011 0.009 Typical Melting I2t (A2s) at 1ms 2 3.5 6.5 9 13 24 30 45 57 80 120 140 Maximum Power Dissipation (mW) 310 360 430 500 600 730 870 1000 1200 1400 1800 2000 Subminiature Fuses SR-5 Series, Time Lag 4000 6000 8000 8000 60 80 100 6000 30 40 4000 20 1000 4 5 6 7 8 9 10 2000 3 600 2 800 0. 6 0. 8 1 400 0. 2 0. 3 0.4 200 TIME CURRENT CURVE 2000 1000 900 800 700 600 500 400 300 200 100 90 80 70 60 50 40 30 TIME IN SECONDS 20 10 9 8 7 6 5 4 3 2 1 0.9 0.8 0.7 0.6 0.5 0.4 Printed Circuit Board Fuses - Axial and Radial Leaded 0.3 0.2 0.1 0.09 0.08 0.07 0.06 0.05 0.04 SR- 5 T1.6A SR- 5 T1.25A SR- 5 T2A SR- 5 T1A SR- 5 T2.5A 0.03 0.02 0.01 0.009 0.008 0.007 0.006 0.005 0.004 0.003 SR- 5 T800mA SR- 5 T3.15A SR- 5 T500mA SR- 5 T4A SR- 5 T400mA SR- 5 T5A SR- 5 T6.3A 0.002 2 3 4 5 6 7 8 9 10 20 30 40 60 80 100 200 400 600 2000 0. 6 0. 8 1 1000 0. 2 0. 3 0.4 800 0.001 CURRENT IN AMPERES PACKAGING CODE Packaging Code -AP -BK Visit us on the web at: www.cooperbussmann.com Description Ammo-pack taped 1,000 per box In bulk 200 per bag North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-41 Subminiature Fuses SS-5 Series, Time Lag Description * Radial Leaded Time Lag Thru-Hole Fuse * Rectangular shape with reduced foot print * Designed to IEC 60127-3, Sheet 4 * Internationally accepted for primary and secondary overcurrent protection RoHS 2002/95/EC * Place directly into PCB or plug into BK/PCS holder * High inrush withstand capability * Compatible with leaded and lead-free reflow and wave solder * Base/Cap is Nylon #66, UL 94V0 * Pins are Tin Plated Copper Printed Circuit Board Fuses - Axial and Radial Leaded ELECTRICAL CHARACTERISTICS Rated 1.5 In 2.1 In 2.75 In 4 In 10 In Current min max min max min max min max 400mA-6.3A 1hr 2 min 400 ms 10 sec 150 ms 3 sec 20 ms 150 ms Dimensions (inches) mm Agency Information * UL Recognition: E146895 (400mA thru 6.3A) * CSA: LR98127 (400mA thru 5A) * VDE: 122052 (500mA thru 4A, 6.3A) * SEMKO: 603891 (630mA thru 4A) * CQC 05012014933 (630mA thru 4A) * METI: 32-1966 (500mA thru 5A) * Remaining 5-6.3A Approvals Pending Specifications * Solderability: EIA-186-9E Method 9 * High Frequency Vibration: MIL-STD-202F, Method 201A * Operating Temperature: -40C to +125C * Soldering Heat Resistance: 260C, 10S (IEC 60068-2-20) Ordering * Specify product and packaging code (i.e., SS-5-1A-AP) SPECIFICATIONS Product Code Voltage Rating AC SS-5-500mA SS-5-630mA SS-5-800mA SS-5-1A SS-5-1.25A SS-5-1.6A SS-5-2A SS-5-2.5A SS-5-3.15A SS-5-4A *SS-5-5A *SS-5-6.3A * Conducting Path min. 0.2mm2 OC-42 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V Interrupting Rating @ Rated Voltage 35A 35A 35A 35A 35A 35A 35A 35A 35A 40A 50A 63A Typical DC Cold Resistance (ohms) 0.270 0.175 0.125 0.083 0.061 0.047 0.031 0.028 0.023 0.015 0.011 0.009 Typical Melting I2t (A2s) at 1ms 2 3.5 6.5 9 13 24 30 45 57 80 120 140 Maximum Power Dissipation (mW) 310 360 430 500 600 730 870 1000 1200 1400 1800 2000 Subminiature Fuses SS-5 Series, Time Lag 4000 6000 8000 8000 60 80 100 6000 30 40 2000 20 4000 4 5 6 7 8 9 10 600 3 800 2 1000 0. 6 0. 8 1 400 0. 2 0. 3 0.4 200 TIME CURRENT CURVE 2000 1000 900 800 700 600 500 400 300 200 100 90 80 70 60 50 40 30 TIME IN SECONDS 20 10 9 8 7 6 5 4 3 2 1 0.9 0.8 0.7 0.6 0.5 0.4 Printed Circuit Board Fuses - Axial and Radial Leaded 0.3 0.2 0.1 0.09 0.08 0.07 0.06 0.05 0.04 SS- 5 T1.6A SS- 5 T1.25A SS- 5 T2A SS- 5 T1A SS- 5 T2.5A 0.03 0.02 0.01 0.009 0.008 0.007 0.006 0.005 SS- 5 T800mA SS- 5 T3.15A SS- 5 T500mA SS- 5 T4A 0.004 SS- 5 T5A 0.003 SS- 5 T6.3A 0.002 2 3 4 5 6 7 8 9 10 20 30 40 60 80 100 200 400 600 2000 0. 6 0. 8 1 800 0. 2 0. 3 0.4 1000 0.001 CURRENT IN AMPERES PACKAGING CODE Packaging Code -AP -BK Visit us on the web at: www.cooperbussmann.com Description Ammo-pack taped 1,000 per box In bulk 200 per bag North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-43 Subminiature Fuses SR-5F Series, Fast Acting Description * Radial Leaded Fast Acting Thru-Hole Fuse * Designed to UL 248-14 * Accepted for primary and secondary overcurrent protection RoHS 2002/95/EC * Place directly into PCB or plug into BK/PCS holder * Compatible with leaded and lead-free reflow and wave solder * Base/Cap is Nylon #66, UL 94V0 * Pins are Tin Plated Copper Printed Circuit Board Fuses - Axial and Radial Leaded ELECTRICAL CHARACTERISTICS Rated 1 In 1.5 In Current min max 400mA-10A 1hr 10 min Dimensions mm (inches) 2 In max 2 min Agency Information * UL Listed: E146895 (400mA thru 10A) * CSA: LR98127 (400mA thru 10A) Specifications * Solderability: EIA-186-9E Method 9 * High Frequency Vibration: MIL-STD-202F, Method 201A * Operating Temperature: -40C to +125C * Soldering Heat Resistance: 260C, 10S (IEC 60068-2-20) Ordering * Specify product and packaging code (i.e., SR-5F-1A-AP) SPECIFICATIONS Product Code SR-5F-800mA SR-5F-1A SR-5F-1.6A SR-5F-2A SR-5F-2.5A SR-5F-3.15A SR-5F-4A *SR-5F-5A *SR-5F-6.3A *SR-5F-7A *SR-5F-8A *SR-5F-10A * Conducting Path min. 0.2mm2 OC-44 Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 125V 125V 125V 125V Interrupting Rating @ Rated Voltage 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A Typical DC Cold Resistance (ohms) 210 120 73 50 40 32 25 17 14 11 9 7 Typical Melting I2t (A2s) at 1ms 2.7 4.9 8.0 12.1 16.8 32.4 48.4 75.0 108 160 190 270 Subminiature Fuses SR-5F Series, Fast Acting 60 80 100 8000 40 6000 30 8000 10 6000 5 6 7 8 9 4000 4 2000 3 1000 2 600 0 . 6 0.8 1 800 0.4 400 0. 2 0. 3 20 0 TIME CURRENT CURVE 2000 1000 900 800 700 600 500 400 300 200 100 90 80 70 60 50 40 30 TIME IN SECONDS 20 10 9 8 7 6 5 4 3 2 1 0.9 0.8 0.7 0.6 0.5 0.4 SR-5F, 2.5A 0.2 0.1 0.09 0.08 0.07 0.06 0.05 0.04 SR-5F, 3.15A SR-5F, 2A SR-5F, 1.5A SR-5F, 4A SR-5F, 1A SR-5F, 5A 0.03 0.02 0.01 0.009 0.008 0.007 0.006 0.005 Printed Circuit Board Fuses - Axial and Radial Leaded 0.3 SR-5F 6.3A SR-5F 7A SR-5F, 800mA SR-5F 8A 0.004 0.003 SR-5F 10A 0.002 0.6 0.8 1 2 3 4 5 6 7 8 9 10 30 40 60 80 1 0 0 200 400 600 2000 0.4 1000 0. 2 0. 3 800 0.001 CURRENT IN AMPERES PACKAGING CODE Packaging Code -AP -BK Visit us on the web at: www.cooperbussmann.com Description Ammo-pack taped 1,000 per box In bulk 200 per bag North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-45 Subminiature Fuses SS-5F Series, Fast Acting Description * Radial Leaded Fast Acting Thru-Hole Fuse * Rectangular shape with reduced foot print * Designed to UL 248-14 * Accepted for primary and secondary overcurrent protection RoHS 2002/95/EC * Place directly into PCB or plug into BK/PCS holder * Compatible with leaded and lead-free reflow and wave solder * Base/Cap is Nylon #66, UL 94V0 * Pins are Tin Plated Copper Printed Circuit Board Fuses - Axial and Radial Leaded Rated Current 400mA-10A ELECTRICAL CHARACTERISTICS 1 In 1.5 In min max 1hr 10 min 2 In max 2 min Dimensions Agency Information * UL Listed: E146895 (400mA thru 10A) * CSA: LR98127 (400mA thru 10A) Specifications * Solderability: EIA-186-9E Method 9 * High Frequency Vibration: MIL-STD-202F, Method 201A * Operating Temperature: -40C to +125C * Soldering Heat Resistance: 260C, 10S (IEC 60068-2-20) Ordering * Specify product and packaging code (i.e., SS-5F-1A-AP) (inches) mm SPECIFICATIONS Product Code SS-5F-800mA SS-5F-1A SS-5F-1.6A SS-5F-2A SS-5F-2.5A SS-5F-3.15A SS-5F-4A *SS-5F-5A *SS-5F-6.3A *SS-5F-7A *SS-5F-8A *SS-5F-10A * Conducting Path min. 0.2mm2 OC-46 Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 125V 125V 125V 125V Interrupting Rating @ Rated Voltage 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A Typical DC Cold Resistance (ohms) 210 120 73 50 40 32 25 17 14 11 9 7 Typical Melting I2t (A2s) at 1ms 2.7 4.9 8.0 12.1 16.8 32.4 48.4 75.0 108 160 190 270 Subminiature Fuses SS-5F Series, Fast Acting 40 60 80 100 8000 30 6000 10 8000 5 6 7 8 9 4000 4 4000 3 6000 2 1000 0.8 1 2000 0 .6 600 0.4 800 0 .3 400 0 .2 20 0 TIME CURRENT CURVE 2000 1000 900 800 700 600 500 400 300 200 100 90 80 70 60 50 40 30 TIME IN SECONDS 20 10 9 8 7 6 5 4 3 2 1 0.9 0.8 0.7 0.6 0.5 0.4 SS-5F, 2.5A 0.2 SS-5F, 3.15A SS-5F, 2A 0.1 0.09 0.08 0.07 0.06 0.05 SS-5F, 1.5A SS-5F, 4A SS-5F, 1A 0.04 Printed Circuit Board Fuses - Axial and Radial Leaded 0.3 SS-5F, 5A 0.03 0.02 SS-5F 6.3A 0.01 0.009 0.008 0.007 0.006 0.005 SS-5F 7A SS-5F, 800mA SS-5F 8A 0.004 0.003 SS-5F 10A 0.002 0.4 0.6 0.8 1 2 3 4 5 6 7 8 9 10 30 40 60 80 1 0 0 200 400 600 2000 0 .3 1000 0 .2 800 0.001 CURRENT IN AMPERES PACKAGING CODE Packaging Code -AP -BK Visit us on the web at: www.cooperbussmann.com Description Ammo-pack taped 1,000 per box In bulk 200 per bag North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-47 Subminiature Fuses SR-5H Series, Time Lag Description * Radial Leaded Time Lag Thru-Hole Fuse * Designed to IEC 60127-3, Sheet 4 * Ideal for electronic lighting ballasts * cURus Recognized at 300V/100A * Internationally accepted for primary and secondary overcurrent protection RoHS 2002/95/EC * Place directly into PCB or plug into BK/PCS holder * High inrush withstand capability * Compatible with leaded and lead-free reflow and wave solder * Base/Cap is Nylon #66, UL 94V0 Dimensions mm (inches) * Pins are Tin Plated Copper Printed Circuit Board Fuses - Axial and Radial Leaded Rated Current 1A-6.3A ELECTRICAL CHARACTERISTICS 1.5 In 2.1 In 2.75 In 4 In 10 In min max min max min max min max 1hr 2 min 400 ms 10 sec 150 ms 3 sec 20 ms 150 ms Agency Information * cURus: E146895 (1A thru 5A @ 300V/100A) * PSE: (1A thru 6.3A @ 300V/100A) * VDE: (1A thru 5A) * SEMKO: (1A thru 5A) Pending * CCC (1A thru 6.3A) Pending * EK: KTL (1A thru 6.3A) Pending Specifications * Solderability: EIA-186-9E Method 9 * High Frequency Vibration: MIL-STD-202F, Method 201A * Operating Temperature: -40C to +125C * Soldering Heat Resistance: 260C, 10S (IEC 60068-2-20) Ordering * Specify product and packaging code (i.e., SR-5H-1A-AP) SPECIFICATIONS Product Code Voltage Rating AC SR-5H-1A SR-5H-1.25A SR-5H-1.6A SR-5H-2A SR-5H-2.5A SR-5H-3.15A SR-5H-4A *SR-5H-5A *SR-5H-6.3A * Conducting Path min. 0.2mm2 OC-48 250V 250V 250V 250V 250V 250V 250V 250V 250V Interrupting Rating @ Rated Voltage 100A 100A 100A 100A 100A 100A 100A 100A 100A Typical DC Cold Resistance (ohms) 0.083 0.061 0.047 0.031 0.028 0.023 0.015 0.011 0.009 Typical Melting I2t (A2s) at 1ms 9 13 24 30 45 57 80 120 140 Maximum Power Dissipation (mW) 500 600 730 870 1000 1200 1400 1800 2000 Subminiature Fuses SR-5H Series, Time Lag 60 80 100 8000 40 6000 30 8000 10 4000 5 6 7 8 9 6000 4 2000 3 1000 2 600 0 . 6 0.8 1 800 0.4 400 0. 2 0. 3 20 0 TIME CURRENT CURVE 2000 1000 900 800 700 600 500 400 300 200 100 90 80 70 60 50 40 30 TIME IN SECONDS 20 10 9 8 7 6 5 4 3 2 1 0. 9 0. 8 0.7 0.6 0.5 0.4 0.2 0.1 0. 09 0. 08 0.07 0.06 0.05 0.04 Printed Circuit Board Fuses - Axial and Radial Leaded 0.3 SR-5H T1.6A SR-5H T1.25A SR-5H T2A SR-5H T1A SR-5H T2.5A 0.03 0.02 SR-5H T3.15A 0.01 0. 009 0. 008 0.007 0.006 0.005 SR-5H T4A 0.004 SR-5H T5A 0.003 SR-5H T6.3A 0.002 ## 1 2 3 4 5 6 7 8 9 10 30 40 60 80 1 0 0 200 400 600 4000 0.6 2000 0.4 1000 0. 2 0. 3 800 0.001 CURRENT IN AMPERES PACKAGING CODE Packaging Code -AP -BK Visit us on the web at: www.cooperbussmann.com Description Ammo-pack taped 1,000 per box In bulk 200 per bag North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-49 5mm x 15mm Fuses C515 Series, Time Delay, Glass Tube Description * Axial leaded, time delay * 5mm x 15mm physical size * Glass tube, nickel-plated brass endcap construction * Leads are tin coated * Optional sleeve is flexible flouropolymer (U.L. flammability rating VW-1). * UL Listed product meets standard UL 248-14 ELECTRICAL CHARACTERISTICS Rated Current Amp Rating Opening Time 135% 60 minutes max. 125mA - 250mA 3 seconds min. 200% 120 seconds max. 100% 4 hours min. 470mA 30 minutes max. 350mA 600mA 90 seconds max. 2A 2 seconds max. 6A 500 milliseconds max. 135% 60 minutes max. 375mA - 7A 3 seconds min. 200% 120 seconds max. Agency Information * UL Listed Card: C515 125mA-250mA and 375mA-3A (Guide JDYX, File E19180) * UL Recognized Card: C515 350mA, and 3.5A-7A (Guide JDYX2, File E19180) * CSA Certification Card: C515 125mA-250mA and 375mA-3A (Class 1422-01, LR65063) RoHS 2002/95/EC Dimensions (mm) Drawing Not to Scale Ordering * Specify packaging, product, and option code * For -R option, drop mA or A from product code (i.e. C515-1-R) * With TR2 packaging code, lead wire length is 20.3mm SPECIFICATIONS Traditional Ferrule Fuses - Ferrule Type Product Code C515-125mA C515-250mA C515-350mA C515-375mA C515-500mA C515-600mA C515-750mA C515-800mA C515-1A C515-1.25A C515-1.5A C515-1.6A C515-2A C515-2.25A C515-2.5A C515-3A C515-3.5A C515-4A C515-5A C515-6A C515-7A * OC-50 Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 125V 125V 125V 125V 125V 600V 25A - AC Interrupting Rating 250V 35A 35A 35A 35A 35A 35A 35A 35A 35A 100A 100A 100A 100A 100A 100A 100A - 125V 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 400A 400A 400A 400A 400A Typical DC Cold Resistance* (ohms) 4.72 1.32 1.04 0.81 0.54 0.38 0.26 0.23 0.14 0.13 0.100 0.090 0.059 0.057 0.046 0.035 0.028 0.023 0.019 0.014 0.013 DC Cold Resistance (Measured at <10% of rated current) Typical Melting I2t (A2Sec) (Minimum I2t at 10 times rated current) Typical Voltage Drop (Voltage drop was measured at 25C ambient temperature at rated current) Typical Melting I2t AC 0.101 0.467 1.169 1.531 2.280 6.982 9.162 10.544 14.289 22.961 31.989 35.156 60.256 97.724 78.163 80.426 149.279 233.346 354.813 471.360 710.500 Typical Voltage Drop (mV) 770 430 530 470 440 350 310 260 230 220 240 200 170 180 190 150 130 130 150 125 100 5mm x 15mm Fuses C515 Series, Time Delay, Glass Tube TIME CURRENT CURVE 7A 5A 1.25A 1.5A 1.6A 2A 2.25A 2.5A 3A 3.5A 4A 750mA 1A 500mA 600mA 250mA 10000 350mA 375mA 125mA Nominal Time/Current Characteristics 1000 Pre-arcing time (s) 100 10 1 0.1 0.01 0.001 0.01 0.1 1 10 100 1000 Current (A) PACKAGING CODE Packaging Code BK TR2 Description 100 pieces of fuses packed into a cardboard carton 1,500 pieces of fuses packed into tape on a reel (20.3mm lead wire length) OPTION CODE Option Code S -R North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-51 Traditional Ferrule Fuses - Ferrule Type Visit us on the web at: www.cooperbussmann.com Description Insulation Sleeve RoHS compliant version 5mm x 15mm Fuses C517 Series, Fast Acting, Glass Tube Description * Axial leaded fast acting * 5mm x 15mm physical size * Glass tube, nickel-plated brass endcap construction * Leads are plated with 95% tin, 5% lead * Optional sleeve is flexible flouropolymer (U.L. flammability rating VW-1). * UL Listed product meets standard UL 248-14 * High breaking capacity for lighting ballast applications ELECTRICAL CHARACTERISTICS Rated Current Amp Rating Opening Time 100% None 3A 135% 60 minutes max. 200% 2 seconds max. RoHS 2002/95/EC Dimensions (mm) Drawing Not to Scale Agency Information * UL Listed Card: C517 3A (Guide JDYX, File E75865) * UL Recognition Card: C517 3A (Guide JDYX2, File E75865) * CSA Certification Card: 3A (Class 1422-01, LR65063) Ordering * Specify packaging, product, and option code * For -R option, drop mA or A from product code (i.e. C517-3-R) * With TR2 packaging code, lead wire length is 20.3mm SPECIFICATIONS Product Code C517-3A Interrupting Rating at Rated Voltage AC 100A 100A 10,000A Typical DC Cold Resistance* (ohms) Typical Melting I2t AC Typical Voltage Drop (mV) 0.34 5.87 141.7 DC Cold Resistance (Measured at <10% of rated current) Typical Melting I2t (A2Sec) (Minimum I2t at 10 times rated current) Typical Voltage Drop (Voltage drop was measured at 25C ambient temperature at rated current) 350VAC is UL Recognized Traditional Ferrule Fuses - Ferrule Type * ** Voltage Rating AC 350V** 250V 125V OC-52 5mm x 15mm Fuses C517 Series, Fast Acting, Glass Tube TIME CURRENT CURVE PACKAGING CODE Packaging Code BK TR2 Description 100 pieces of fuses packed into a cardboard carton 1,500 pieces of fuses packed into tape on a reel (20.3mm lead wire length) OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Insulation Sleeve RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-53 Traditional Ferrule Fuses - Ferrule Type Option Code S -R 5mm x 15mm Fuses C518 Series, Fast Acting, Glass Tube Description * Axial leaded fast acting * 5mm x 15mm physical size * Glass tube, nickel-plated brass endcap construction * Leads are plated with 95% tin, 5% lead * Optional sleeve is flexible flouropolymer (U.L. flammability rating VW-1). * UL Listed product meets standard UL 248-14 ELECTRICAL CHARACTERISTICS Rated Current Amp Rating Opening Time 100% None 100mA-5A 135% 60 minutes max. 200% 2 seconds max. RoHS 2002/95/EC Dimensions (mm) Drawing Not to Scale Agency Information * UL Listed Card: Guide JDYX, File E19180 * CSA Certification Card: Class 1422-01, LR65063 Ordering * Specify packaging, product, and option code * For -R option, drop mA or A from product code (i.e. C518-3-R) * With TR2 packaging code, lead wire length is 20.3mm SPECIFICATIONS Product Code Traditional Ferrule Fuses - Ferrule Type C518-100mA C518-125mA C518-250mA C518-375mA C518-500mA C518-750mA C518-1.5A C518-2A C518-2.5A C518-3A C518-3.5A C518-4A C518-5A Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V Interrupting Rating at Rated Voltage 250VAC 125VAC 35A 10,000A 35A 10,000A 10,000A 35A 35A 10,000A 35A 10,000A 35A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 10,000A 200A 200A 10,000A Typical DC Cold Resistance* (ohms) 22.30 15.20 5.66 2.53 1.66 0.91 0.900 0.064 0.046 0.038 0.032 0.022 0.018 * DC Cold Resistance (Measured at <10% of rated current) Typical Melting I2t (A2Sec) (Minimum at 10 times rated current) Typical Voltage Drop (Voltage drop was measured at 20C ambient temperature at rated current) OC-54 Typical Melting I2t AC 0.0010 0.0019 0.012 0.039 0.059 0.264 0.800 1.9 2.9 6.1 9.7 16.6 22.4 Typical Voltage Drop (mV) 2230 1930 1450 968 845 686 135 136 121 116 115 88 91 5mm x 15mm Fuses C518 Series, Fast Acting, Glass Tube TIME CURRENT CURVE PACKAGING CODE Packaging Code BK TR2 Description 100 pieces of fuses packed into a cardboard carton 1,500 pieces of fuses packed into tape on a reel (20.3mm lead wire length) OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Insulation Sleeve RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-55 Traditional Ferrule Fuses - Ferrule Type Option Code S -R 5mm x 15mm Fuses C519 Series, Time Delay, Glass Tube Description * Time delay * 5mm x 15mm physical size * Glass tube, nickel-plated brass endcap construction * Optional sleeve is flexible flouropolymer (U.L. flammability rating VW-1). * UL Listed product meets standard UL 248-14 RoHS 2002/95/EC ELECTRICAL CHARACTERISTICS Rated Current Amp Rating Opening Time 135% 60 minutes max. 125mA - 250mA 3 seconds min. 200% 120 seconds max. 100% 4 hours min. 470mA 30 minutes max. 350mA 600mA 90 seconds max. 2A 2 seconds max. 6A 500 milliseconds max. 135% 60 minutes max. 375mA - 5A 3 seconds min. 200% 120 seconds max. Agency Information * UL Listed Card: C519 125mA-250mA and 375mA-3A (Guide JDYX, File E19180) * UL Recognized Card: C519 350mA, and 3.5A-7A (Guide JDYX2, File E19180) * CSA Certification Card: C519 125mA-250mA and 375mA-3A (Class 1422-01, LR65063) Dimensions Drawing Not to Scale Ordering * Specify packaging, product, and option code * For -R option, drop mA or A from product code (i.e. C519-3-R) SPECIFICATIONS Traditional Ferrule Fuses - Ferrule Type Product Code C519-125mA C519-250mA C519-350mA C519-375mA C519-500mA C519-600mA C519-750mA C519-1A C519-1.25A C519-1.5A C519-1.6A C519-2A C519-2.25A C519-2.5A C519-3A C519-3.5A C519-4A C519-5A Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 125V 125V 125V Interrupting Rating at Rated Voltage 600V 250V 125V 35A 10,000A 35A 10,000A 25A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 400A 400A 400A Typical DC Cold Resistance* (ohms) 4.72 1.32 1.04 0.81 0.54 0.38 0.26 0.14 0.13 0.10 0.09 0.059 0.057 0.046 0.035 0.028 0.023 0.019 * DC Cold Resistance (Measured at <10% of rated current) Typical Melting I2t (A2Sec) (Typical I2t at 10 times rated current) Typical Voltage Drop (Voltage drop was measured at 25C3C ambient temperature at rated current) OC-56 Typical Melting I2t AC 0.101 0.467 1.169 1.531 2.280 6.982 9.162 14.289 22.961 31.989 31.156 60.256 97.724 78.163 80.426 149.279 233.346 354.813 Typical Voltage Drop (mV) 770 430 530 470 440 350 310 230 220 240 200 170 180 190 150 130 130 150 5mm x 15mm Fuses C519 Series, Time Delay, Glass Tube TIME CURRENT CURVE PACKAGING CODE Packaging Code BK BK1 Description 100 pieces of fuses packed into a cardboard carton 1,000 pieces of fuses packed into a cardboard carton OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Insulation Sleeve RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-57 Traditional Ferrule Fuses - Ferrule Type Option Code S -R 5mm x 15mm Fuses C520 Series, Fast Acting, Glass Tube Description * Fast acting * 5mm x 15mm physical size * Glass tube, nickel-plated brass endcap construction * Optional sleeve is flexible flouropolymer (U.L. flammability rating VW-1). * UL Listed product meets standard UL 248-14 ELECTRICAL CHARACTERISTICS Rated Current Amp Rating Opening Time 100% None 100mA - 5A 135% 1 hours max. 200% 2 seconds max. RoHS 2002/95/EC Dimensions Drawing Not to Scale Agency Information * UL Listed Card: Guide JDYX, File E19180 * CSA Certification Card: Class 1422-01, LR65063 Ordering * Specify packaging, product, and option code * For -R option, drop mA or A from product code (i.e. C520-3-R) SPECIFICATIONS Product Code C520-100mA C520-125mA C520-250mA C520-375mA C520-500mA C520-750mA C520-1.5A C520-2A C520-2.5A C520-3A C520-3.5A C520-4A C520-5A Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V Interrupting Rating at Rated Voltage 250VAC 125VAC 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 200A 10,000A 200A 10,000A Typical DC Cold Resistance* (ohms) 22.30 15.20 5.60 2.53 1.66 0.91 0.900 0.064 0.046 0.038 0.032 0.022 0.018 Traditional Ferrule Fuses - Ferrule Type * DC Cold Resistance (Measured at <10% of rated current) Typical Melting I2t (A2Sec) (maximum I2t at 10 times rated current) Typical Voltage Drop (Voltage drop was measured at 25C3C ambient temperature at rated current) OC-58 Typical Melting I2t AC 0.0010 0.0019 0.012 0.039 0.059 0.264 0.800 1.9 2.9 6.1 9.7 16.6 22.4 Typical Voltage Drop (mV) 2230 1930 1450 968 845 686 135 136 121 116 115 88 91 5mm x 15mm Fuses C520 Series, Fast Acting, Glass Tube TIME CURRENT CURVE PACKAGING CODE Packaging Code BK BK1 Description 100 pieces of fuses packed into a cardboard carton 1,000 pieces of fuses packed into a cardboard carton OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Insulation Sleeve RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-59 Traditional Ferrule Fuses - Ferrule Type Option Code S -R 5mm x 20mm Fuses S500 Series, Fast Acting, Glass Tube Description * Fast acting, low breaking capacity * Optional Axial leads available * 5mm x 20mm physical size * Glass tube, nickel-plated brass endcap construction * Designed to IEC 60127-2 (32mA-6.3A) ELECTRICAL CHARACTERISTICS 1.5 In 2.1 In 2.75 In 4 In 10 In In min max min max min max max 32mA-100mA 60 min 30 min 10 ms 500 ms 3 ms 100 ms 20 ms 125mA-6.3A 60 min 30 min 50 ms 2 sec 10 ms 300 ms 20 ms RoHS 2002/95/EC Dimensions Drawing Not to Scale Agency Information * UL Recognized Card: (32mA-10A) Guide JDYX2, File E19180 * CSA Component Acceptance: File 53787 * cURus Recognition: Guide JDYX8, File E19180 * SEMKO Approval 160mA-10A * VDE Approval 160mA-10A * BSI Approval 160mA-10A * IMQ Approval 160mA-10A * CCC Approval 160mA-6.3A Ordering * Specify packaging, product, and option code * For -R option, drop mA or A from product code (i.e. S500-2-R) * Ratings above 6.3A have a 0.8mm diameter lead * With TR2 packaging code, lead wire length is 19.05mm SPECIFICATIONS Traditional Ferrule Fuses - Ferrule Type Product Code S500-32mA S500-40mA S500-50mA S500-63mA S500-80mA S500-100mA S500-125mA S500-160mA S500-200mA S500-250mA S500-315mA S500-400mA S500-500mA S500-630mA S500-800mA S500-1A S500-1.25A S500-1.6A S500-2A S500-2.5A S500-3.15A S500-4A S500-5A S500-6.3A S500-8A S500-10A Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V Interrupting Rating at Rated Voltage (50Hz) AC 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 40A 50A 63A 80A 100A Typical DC Cold Resistance (ohms)* 41.5 25.5 17.5 12.9 5.2 3.9 2.9 9.2 7.0 4.5 3.2 1.9 0.27 0.21 0.15 0.13 0.098 0.068 0.044 0.035 0.026 0.022 0.015 0.010 N/A N/A * DC Cold Resistance (Measured at <10% of rated current) Typical Melting I2t (I2t was measured at listed interrupting rating and rated voltage) Maximum Voltage Drop (Voltage drop was measured at 20C ambient temperature at rated current) OC-60 Typical Melting I2t (A2Sec) AC 0.000047 0.00011 0.00020 0.00057 0.0012 0.003 0.005 0.008 0.016 0.28 0.58 0.18 0.18 0.35 0.67 0.60 0.84 1.6 4.2 6.1 13 22 42 69 N/A N/A Maximum Voltage Drop (mV) 3200 2500 2400 2000 1200 1100 1000 2000 1700 1400 1300 1100 220 220 190 200 200 190 150 150 130 130 120 120 N/A N/A 5mm x 20mm Fuses S500 Series, Fast Acting, Glass Tube TIME CURRENT CURVE PACKAGING CODE Packaging Code BK BK1 TR2 Description 100 pieces of fuses packed into a cardboard carton 1,000 pieces of fuses packed into a poly bag 1,500 pieces of fuses packed into tape on a reel (19.05mm lead wire length) OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Axial leads - copper tinned wire with nickel plated brass overcaps RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-61 Traditional Ferrule Fuses - Ferrule Type Option Code V -R 5mm x 20mm Fuses S501 Series, Fast Acting, Ceramic Tube Description * Fast acting * Optional axial leads available * 5mm x 20mm physical size * Ceramic tube, nickel brass endcap construction * Designed to IEC 60127-2 RoHS 2002/95/EC ELECTRICAL CHARACTERISTICS 1.5 In 2.1 In 2.75 In 4 In 10 In In min max min max min max max 50mA-3.15A 60 min 30 min 10 ms 2 sec 3 ms 300 ms 20 ms 4A-10A 60 min 30 min 10 ms 3 sec 3 ms 300 ms 20 ms Dimensions Agency Information * UL Recognized Card: (50mA-10A) Guide JDYX2, File E19180 * CSA Component Acceptance: File 53787 * cURus Recognition: Guide JDYX8, File E19180 * SEMKO Approval 50mA, 160mA-10A * VDE Approval 160mA-10A * IMQ Approval 50mA-10A * CCC Approval 160mA-10A Ordering * Specify packaging, product, and option code * For -R option, drop mA or A from product code (i.e. S501-2-R) * Ratings above 6.3A have a 0.8mm diameter lead * With TR2 packaging code, lead wire length is 19.05mm Drawing Not to Scale SPECIFICATIONS Traditional Ferrule Fuses - Ferrule Type Product Code S501-50mA S501-63mA S501-80mA S501-100mA S501-125mA S501-160mA S501-200mA S501-250mA S501-315mA S501-400mA S501-500mA S501-630mA S501-800mA S501-1A S501-1.25A S501-1.6A S501-2A S501-2.5A S501-3.15A S501-4A S501-5A S501-6.3A S501-8A S501-10A Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V Interrupting Rating at Rated Voltage AC 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A Typical Voltage Drop (Voltage drop was measured at 20C ambient temperature at rated current) OC-62 Typical Melting I2t (A2Sec) AC 0.0017 0.0005 0.0011 0.0018 0.0037 0.008 0.020 0.027 0.010 0.018 0.038 0.064 0.097 0.480 0.9 1.9 2.0 3.9 8.1 14 25 48 N/A N/A Typical Voltage Drop (mV) 9000 3300 2600 2300 1900 1600 1350 1300 1400 1200 1050 1200 490 230 200 180 205 190 160 160 155 150 N/A N/A 5mm x 20mm Fuses S501 Series, Fast Acting, Ceramic Tube TIME CURRENT CURVE PACKAGING CODE Packaging Code BK BK1 TR2 Description 100 pieces of fuses packed into a cardboard carton 1,000 pieces of fuses packed into a poly bag 1,500 pieces of fuses packed into tape on a reel (19.05mm lead wire length) OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Axial leads - copper tinned wire with nickel plated brass overcaps RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-63 Traditional Ferrule Fuses - Ferrule Type Option Code V -R 5mm x 20mm Fuses S505 Series, Time Delay, Ceramic Tube Description * Time delay, high breaking capacity * Optional axial leads available * 5mm x 20mm physical size * Ceramic tube, nickel plated brass endcap construction * Designed to IEC 60127-2 (1A-12A) ELECTRICAL CHARACTERISTICS 1.5 In 2.1 In 2.75 In 4 In 10 In In min max min max min max min max <1A 60 min 30 min 250 ms 80 sec 50 ms 5 sec 5 ms 55 ms 1A-3.15A 60 min 30 min 1 sec 80 sec 95 ms 5 sec 10 ms 100 ms 4A-10A 60 min 30 min 1 sec 80 sec 150 ms 5 sec 20 ms 100 ms 12.5A -30 min 1 sec 80 sec 150 ms 5 sec 20 ms 100 ms Agency Information * UL Recognized Card: (500mA-12A) Guide JDYX2, File E19180 * CSA Component Acceptance: File 53787, 500mA-10A * SEMKO Approval, 500mA-10A * VDE Approval, 500mA-10A * BSI Approval, 500mA-10A * IMQ Approval, 500mA-10A * CCC Approval, 500mA-6.3A Ordering * Specify packaging, product, and option code * For -R option, drop mA or A from product code (i.e. S505-3-R) RoHS 2002/95/EC Dimensions Drawing Not to Scale * Ratings above 6.3A have a 0.8mm diameter lead * With TR2 packaging code, lead wire length is 19.05mm SPECIFICATIONS Product Code Traditional Ferrule Fuses - Ferrule Type S505-500mA S505-800mA S505-1A S505-1.25A S505-1.6A S505-2A S505-2.5A S505-3.15A S505-4A S505-5A S505-6.3A S505-8A S505-10A S505-12A * x Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V Interrupting Rating at Rated Voltage (50Hz) AC 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1500A 1000A Typical DC Cold Resistance (ohms)* 0.507 0.237 0.138 0.089 0.060 0.041 0.030 0.021 0.015 0.011 0.008 0.007 0.006 0.005 DC Cold Resistance (Measured at <10% of rated current) Typical Melting I2t (I2t was measured at listed interrupting rating and rated voltage) Typical Voltage Drop (Voltage drop was measured at 20C ambient temperature at rated current) Typical Melting I2t was measured at 10 times the rated current under DC OC-64 Typical Melting I2t (A2Sec) AC 0.74 1.6 3.5 7.6 14 27 52 98 197 311 397 714x Typical Voltage Drop (mV) 295 189 170 150 130 110 100 90 85 80 75 75 72 77 5mm x 20mm Fuses S505 Series, Time Delay, Ceramic Tube TIME CURRENT CURVE PACKAGING CODE Packaging Code BK BK1 TR2 Description 100 pieces of fuses packed into a cardboard carton 1,000 pieces of fuses packed into a poly bag 1,500 pieces of fuses packed into tape on a reel (19.05mm lead wire length) OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Axial leads - copper tinned wire with nickel plated brass overcaps RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-65 Traditional Ferrule Fuses - Ferrule Type Option Code V -R 5mm x 20mm Fuses S506 Series, Time Delay, Glass Tube Description * Time delay, low breaking capacity * Optional axial leads available * 5mm x 20mm physical size * Glass tube, nickel-plated brass endcap construction * Designed to IEC 60127-2 (32mA-10A) S506 ELECTRICAL CHARACTERISTICS 2.1 In 2.75 In 4 In 10 In In max min max min max min max 32mA-100mA 2 min 200 ms 10 sec 40 ms 3 sec 10 ms 300 ms 125mA-6.3A 2 min 600 ms 10 sec 150 ms 3 sec 20 ms 300 ms 8A-15A 2 min 600 ms 10 sec 150 ms 3 sec 20 ms 300 ms Agency Information * UL Recognized Card: (32mA-15A) Guide JDYX2, File E19180 * CSA Component Acceptance: File 53787 * cURus Recognition: Guide JDYX8, File E19180 * SEMKO Approval, 32mA-10A * VDE Approval, 32mA-10A * BSI Approval, 32mA-10A * IMQ Approval, 32mA-10A * MITI Approval, 32mA-6.3A * CCC Approval, 32mA-6.3A Ordering * Specify packaging, product, and option code * For -R option, drop mA or A from product code (i.e. S506-2-R) RoHS 2002/95/EC Dimensions Drawing Not to Scale * Ratings above 6.3A have a 0.8mm diameter lead * With TR2 packaging code, lead wire length is 19.05mm SPECIFICATIONS Traditional Ferrule Fuses - Ferrule Type Product Code S506-32mA S506-40mA S506-50mA S506-63mA S506-80mA S506-100mA S506-125mA S506-160mA S506-200mA S506-250mA S506-315mA S506-400mA S506-500mA S506-630mA S506-800mA S506-1A S506-1.25A S506-1.6A S506-2A S506-2.5A S506-3.15A S506-4A S506-5A S506-6.3A S506-8A S506-10A S506-12.5A S506-15A Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V Interrupting Rating at Rated Voltage (50Hz) AC 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 40A 50A 63A 80A 100A 125A 125A Typical DC Cold Resistance (ohms)* 21.0 13.90 9.24 6.96 4.42 2.74 1.97 1.27 1.00 0.640 0.450 0.308 0.183 0.186 0.128 0.062 0.045 0.038 0.028 0.023 0.017 0.012 0.008 0.008 0.006 0.004 0.004 0.004 * DC Cold Resistance (Measured at <10% of rated current) Minimum Pre-Arching I2t (Measured at 10 In and rated voltage) Typical Voltage Drop (Voltage drop was measured at 20C ambient temperature at rated current) OC-66 Minimum Pre-Arching I2t (A2Sec) AC 0.0014 0.0034 0.006 0.012 0.015 0.022 0.034 0.052 0.078 0.17 0.41 0.61 0.67 1.0 2.2 2.7 6.7 9.7 15 25 51 88 150 214 192 420 812 1029 Typical Voltage Drop (mV) 1050 920 800 760 580 490 390 320 340 270 250 210 140 150 75 80 70 70 68 68 66 66 66 60 55 54 45 73 5mm x 20mm Fuses S506 Series, Time Delay, Glass Tube TIME CURRENT CURVE PACKAGING CODE Packaging Code BK BK1 TR2 Description 100 pieces of fuses packed into a cardboard carton 1,000 pieces of fuses packed into a poly bag 1,500 pieces of fuses packed into tape on a reel (19.05mm lead wire length) OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Axial leads - copper tinned wire with nickel plated brass overcaps RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-67 Traditional Ferrule Fuses - Ferrule Type Option Code V -R 5mm x 20mm Fuses GMA Series, Fast Acting, Glass Tube Description * Fast acting, low breaking capacity * Optional axial leads available * 5mm x 20mm physical size * Glass tube, nickel-plated brass endcap construction * Designed to UL/CSA 248-14 RoHS 2002/95/EC ELECTRICAL CHARACTERISTICS Rated Current % of Amp Rating Opening Time 100% None 63mA - 10A 135% 60 minutes maximum 200% 2 minutes maximum Agency Information * UL Listed, Guide JDYX, File E19180, 63mA-6A * UL Recognized Card: (7A-15A) Guide JDYX2, File E19180 * CSA Certified, Class 1422-01, File E65063, 63mA-6A * MITI Approval, 1A-15A * CCC Approval, 63mA-6A Ordering * Specify packaging, product, and option code * For -R option, drop mA or A from product code (i.e. GMA-2-R) Dimensions (inches) mm 38.10mm 10 ( .38) .3 5.54mm (.20) ( 21.10mm 0m (.81) 81 ( 5.2mm (+0.1/-0.2) 38.10mm 0m (.3 38) 0.65mm (REF) * Ratings above 6.3A have a 0.8mm diameter lead * With TR2 packaging code, lead wire length is 19.05mm SPECIFICATIONS Traditional Ferrule Fuses - Ferrule Type Product Code GMA-63mA GMA-100mA GMA-125mA GMA-200mA GMA-250mA GMA-300mA GMA-315mA GMA-500mA GMA-600mA GMA-750mA GMA-800mA GMA-1A GMA-1.25A GMA-1.5A GMA-1.6A GMA-2A GMA-2.5A GMA-3A GMA-3.15A GMA-3.5A GMA-4A GMA-5A GMA-6A GMA-7A GMA-8A GMA-10A GMA-15A * ** Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 125V 125V 125V 125V 125V 125V 125V 125V 125V AC Interrupting Rating* 250V 125V 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 200A 200A 200A 150A Typical DC Cold Resistance (ohms)** 0.454 0.256 0.186 0.170 0.163 0.122 0.090 0.080 0.066 0.046 0.039 0.036 0.030 0.026 0.021 0.017 0.012 0.009 0.006 0.004 Typical Pre-Arc I2t AC 0.00024 0.0001 0.0024 0.001 0.018 0.019 0.019 0.15 0.32 0.47 0.70 0.48 0.84 1.6 2.0 3.1 4.9 8.8 9.7 13 19 29 45 150 280 280 950 Maximum Voltage Drop (mV) 4700 4300 2600 3400 2200 470 450 230 200 200 180 300 290 270 260 250 240 215 210 210 205 200 180 110 110 110 100 Interrupting ratings: Interrupting ratings for 63mA - 6A were measured at 70% - 80% power factor on AC. The interrupting ratings for 7A - 15A were measured at 100% power factor on AC. DC Cold Resistance (Measured at <10% of rated current) Typical Pre-Arching I2t (I2t was measured at listed interrupting rating and rated voltage) Maximum Voltage drop (Voltage drop was measured at 20C ambient temperature at rated current) OC-68 5mm x 20mm Fuses GMA Series, Fast Acting, Glass Tube 3A 4A 5A 6A 2.5A 1.5A 1A 1.25A 2A TIME CURRENT CURVE 100 AMPERE RATING TIME IN SECONDS 10 1 200 100 10 1 .01 .4 .1 CURRENT IN AMPERES PACKAGING CODE Packaging Code BK BK1 TR2 Description 100 pieces of fuses packed into a cardboard carton 1,000 pieces of fuses packed into a poly bag 1,500 pieces of fuses packed into tape on a reel (19.05mm lead wire length) OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Axial leads - copper tinned wire with nickel plated brass overcaps RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-69 Traditional Ferrule Fuses - Ferrule Type Option Code V -R 5mm x 20mm Fuses GMC Series Medium Time Delay, Glass Tube Description * Medium time delay, low breaking capacity * Optional axial leads available * 5mm x 20mm physical size * Glass tube, nickel-plated brass endcap construction * Designed to UL/CSA 248-14 RoHS 2002/95/EC ELECTRICAL CHARACTERISTICS Rated Current % of Amp Rating Opening Time 100% None 63mA - 10A 135% 60 minutes maximum 200% 2 minutes maximum Agency Information * UL Listed, Guide JDYX, File E19180, 63mA-6.3A * UL Recognized Card: (7A-10A) Guide JDYX2, File E19180 * CSA Certified, Class 1422-01, File E65063, 63mA-6.3A * MITI Approval, 1A-10A * CCC Approval, 500mA-6.3A Ordering * Specify packaging, product, and option code * For -R option, drop mA or A from product code (i.e. GMC-2-R) Dimensions (inches) mm 38.10mm 0m ( .38) .3 5.54mm (.20) ( 21.10mm 0m (.81) 81 0.5) 5.2mm (+0.1/-0.2) 38.10mm 0m (.38) 38 0.65mm (REF) * Ratings above 6.3A have a 0.8mm diameter lead * With TR2 packaging code, lead wire length is 19.05mm SPECIFICATIONS Traditional Ferrule Fuses - Ferrule Type Product Code GMC-63mA GMC-80mA GMC-100mA GMC-125mA GMC-150mA GMC-160mA GMC-200mA GMC-250mA GMC-300mA GMC-315mA GMC-400mA GMC-500mA GMC-600mA GMC-630mA GMC-700mA GMC-750mA GMC-800mA GMC-1A GMC-1.25A GMC-1.5A GMC-1.6A GMC-2A GMC-2.5A GMC-3A GMC-3.15A GMC-3.5A GMC-4A GMC-5A GMC-6A GMC-6.3A GMC-7A GMC-8A GMC-10A * ** Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 125V 125V 125V 125V 125V 125V 125V 125V AC Interrupting Rating* 250V 125V 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 200A 200A 200A Typical DC Cold Resistance (ohms)** 10.350 4.775 3.400 2.555 2.295 1.395 0.965 0.838 0.685 0.615 0.335 0.282 0.246 0.213 0.213 0.180 0.156 0.098 0.076 0.067 0.043 0.035 0.026 0.025 0.022 0.019 0.014 0.013 0.012 0.012 0.009 0.007 Typical Pre-Arc I2t AC 0.0027 0.0050 0.0094 0.014 0.022 0.022 0.032 0.046 0.081 0.081 0.18 0.41 0.60 0.66 0.85 0.85 0.85 1.8 3.4 5.4 5.8 8.9 13 19 23 25 36 58 88 110 150 200 300 Maximum Voltage Drop (mV) 1400 1400 1200 1000 800 730 650 490 580 480 510 370 360 360 340 320 290 250 200 190 160 130 130 130 130 130 120 120 120 120 120 110 110 Interrupting ratings: Interrupting ratings for 63mA - 6.3A were measured at 70% - 80% power factor on AC. The interrupting ratings for 7A - 10A were measured at 100% power factor on AC. DC Cold Resistance (Measured at <10% of rated current) Typical Pre-Arching I2t (I2t was measured at listed interrupting rating and rated voltage) Maximum Voltage drop (Voltage drop was measured at 20C ambient temperature at rated current) OC-70 5mm x 20mm Fuses GMC Series Medium Time Delay, Glass Tube 62mA 80mA 100mA 125mA 150mA 200mA 250mA 315mA 300mA 400mA 500mA 750mA 800mA 1A 1.5A 1.6A 2A 2.5A 3A 3.5A 4A 5A 6A 6.3A 7A 8A 10A TIME CURRENT CURVE 100 AMPERE RATING TIME IN SECONDS 10 1 100 10 1 .01 .1 .1 CURRENT IN AMPERES PACKAGING CODE Packaging Code BK BK1 TR2 Description 100 pieces of fuses packed into a cardboard carton 1,000 pieces of fuses packed into a poly bag 1,500 pieces of fuses packed into tape on a reel (19.05mm lead wire length) OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Axial leads - copper tinned wire with nickel plated brass overcaps RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-71 Traditional Ferrule Fuses - Ferrule Type Option Code V -R 5mm x 20mm Fuses GMD Series, Time Delay, Glass Tube Description * Time delay, low breaking capacity * Optional axial leads available * 5mm x 20mm physical size * Glass tube, nickel-plated brass endcap construction * Designed to UL/CSA 248-14 RoHS 2002/95/EC ELECTRICAL CHARACTERISTICS Rated Current % of Amp Rating Opening Time 100% None 135% 60 minutes maximum 100mA - 4A 5 seconds minimum 200% 2 minutes maximum Dimensions mm (inches) 38.10mm (.38) 5.54mm (.20) Agency Information * UL Listed, Guide JDYX, File E19180, 125mA-3A * UL Recognition Card: (4A) Guide JDYX2, File E19180 * CSA Certified, Class 1422-01, File E65063 Ordering * Specify packaging, product, and option code * For -R option, drop mA or A from product code (i.e. GMD-3-R) 21.10mm (.81) ( ( 0.5) 5.2mm (+0.1/-0.2) (.38) 0.65mm (REF) * With TR2 packaging code, lead wire length is 19.05mm SPECIFICATIONS Traditional Ferrule Fuses - Ferrule Type Product Code GMD-125mA GMD-150mA GMD-200mA GMD-250mA GMD-300mA GMD-315mA GMD-375mA GMD-400mA GMD-500mA GMD-600mA GMD-630mA GMD-750mA GMD-800mA GMD-1A GMD-1.2A GMD-1.25A GMD-1.5A GMD-1.6A GMD-2A GMD-2.5A GMD-3A GMD-4A * ** Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V AC Interrupting Rating* 250V 125V 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 35A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 100A 10,000A 200A 10,000A Typical DC Cold Resistance (ohms)** - Typical Pre-Arc I2t AC 0.043 0.046 0.20 0.40 0.65 0.89 0.89 1.2 1.4 3.1 3.1 4.7 6.6 12 16 16 25 27 42 94 145 300 Maximum Voltage Drop (mV) 1600 1200 1100 950 800 750 650 600 550 450 450 410 380 310 280 245 240 220 200 195 190 190 Interrupting ratings: Interrupting ratings for 125mA - 3A were measured at 70% - 80% power factor on AC. The interrupting ratings for 4A were measured at 100% power factor on AC. DC Cold Resistance (Measured at <10% of rated current) Typical Pre-Arching I2t (I2t was measured at listed interrupting rating and rated voltage) Maximum Voltage drop (Voltage drop was measured at 20C ambient temperature at rated current) OC-72 5mm x 20mm Fuses GMD Series, Time Delay, Glass Tube 1.6A 1.5A 2A 2.5A 3A 1A 300mA 400mA 500mA 630mA 125mA 160mA 200mA 750mA 800mA TIME CURRENT CURVE AMPERE RATING 100 TIME IN SECONDS 10 1 100 10 1 .01 .1 .1 CURRENT IN AMPERES PACKAGING CODE Packaging Code BK BK1 TR2 Description 100 pieces of fuses packed into a cardboard carton 1,000 pieces of fuses packed into a poly bag 1,500 pieces of fuses packed into tape on a reel (19.05mm lead wire length) OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Axial leads - copper tinned wire with nickel plated brass overcaps RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-73 Traditional Ferrule Fuses - Ferrule Type Option Code V -R 1/4" x 5/8" Fuses AGA Series, Fast Acting, Glass Tube Description * Fast acting * 1/4" x 5/8" (6.3mm x 15.9mm) physical size * Glass tube, nickel-plated brass endcap construction * Optional leaded version available * UL Listed product meets standard 248-14 ELECTRICAL CHARACTERISTICS Rated Current % of Amp Rating Opening Time 100% 4 hours minimum 1/16 - 10A 135% 60 minutes maximum 200% 120 seconds maximum Dimensions mm (inches) Agency Information * UL Listed, Guide JDYX, File E19180 (AGA 0-1 1/2A) * UL Listed, Guide JDYX, File E19180 (AGA-V 0-5A) * UL Recognized, Guide JDYX2, File E19180 (AGA 2A-12A) * UL Recognized, Guide JDYX2, File E19180 (AGA-V 6A-12A) Ordering * Specify packaging, product, and option code SPECIFICATIONS Traditional Ferrule Fuses - Ferrule Type Product Code AGA-1/16 AGA-1/10 AGA-1/8 AGA-1/4 AGA-3/8 AGA-1/2 AGA-6/10 AGA-3/4 AGA-1 AGA-1-1/2 AGA-2 AGA-2-1/2 AGA-3 AGA-5 AGA-6 AGA-7 AGA-7-1/2 AGA-10 AGA-15 AGA-20 AGA-25 AGA-30 Voltage Rating AC 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 125 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V 32 V AC Interrupting Rating* 125V 32V 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 200A 200A 200A 200A 1,000A 1,000A 1,000A 1,000A 1,000A 1,000A 1,000A 1,000A - Typical DC Cold Resistance (ohms)** 13.250 6.250 4.000 1.740 0.925 0.300 0.250 0.179 0.118 0.077 0.054 0.040 0.031 0.017 0.014 0.012 0.010 0.007 0.005 0.003 0.003 0.002 Typical Melt AC DC TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD - * Interrupting Rating: Interrupting ratings for 2A-5A has been measured at 70%-80% power factor. ratings for 5.1A-12A were measured at 80% power factor. ** DC Cold Resistance (Measured at <10% of rated current) Typical Voltage Drop (Measured at 25C3C ambient temperature at rated current) OC-74 Typical Voltage Drop (V) TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD 1/4" x 5/8" Fuses AGA Series, Fast Acting, Glass Tube TIME CURRENT CURVE 30 15 20 10 5 2 3 6/10 15/100 1 TIME IN SECONDS TIME IN SECONDS 1/16 CURRENT IN AMPERES CURRENT IN AMPERES PACKAGING CODE Packaging Code BK BK8 Description 100 pieces of fuses packed into a cardboard carton 8,000 pieces of fuses packed into a cardboard carton OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Board Washable - Hermetically sealed to withstand aqueous cleaning Axial leads - copper tinned wire with nickel plated brass overcaps North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-75 Traditional Ferrule Fuses - Ferrule Type Option Code B V 1/4" x 1" Fuses AGX Series, Fast Acting, Glass Tube Description * Fast acting * 1/4" x 1 (6.3mm x 25.4mm) physical size * Glass tube, nickel-plated brass endcap construction * For instruments, electronic and small appliance circuits * UL Listed product meets standard 248-14 ELECTRICAL CHARACTERISTICS Rated Current % of Amp Rating Opening Time 110% 4 hours minimum 1/500 - 30A 135% 60 minutes maximum 1/500 - 2A 200% 5 seconds maximum 2.5A - 30A 200% 2 minutes maximum Dimensions mm (inches) Agency Information * UL Listed Card: AGX 0-5A (Guide JDYX, File E19180) * UL Recognized Card: AGX 6-20A (Guide JDYX2, File E19180) * CSA Component Acceptance Card (Class No. 1422-01, File 53787) Ordering * Specify packaging, product, and option code SPECIFICATIONS Traditional Ferrule Fuses - Ferrule Type Product Code AGX-1/500 AGX-1/200 AGX-1/100 AGX-1/32 AGX-1/16 AGX-1/10 AGX-1/8 AGX-3/16 AGX-2/10 AGX-1/4 AGX-3/10 AGX-3/8 AGX-4/10 AGX-1/2 AGX-3/4 AGX-1 AGX-1-1/4 AGX-1-1/2 AGX-2 AGX-2-1/2 AGX-3 AGX-4 AGX-5 AGX-6 AGX-7 AGX-8 AGX-10 AGX-15 AGX-20 AGX-25 AGX-30 Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 125V 125V 125V 125V 125V 125V 32V 32V 32V 32V 32V 32V ** DC Cold Resistance (Measured at <10% of rated current) OC-76 250VAC 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 100A 100A 100A 100A 100A - Interrupting Rating 125VAC 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 1,000A 1,000A - 32VAC 1,000A 1,000A 1,000A 1,000A 1,000A 1,000A Typical DC Cold Resistance (ohms)** 1750.00000 285.00000 155.00000 35.00000 22.50000 10.25000 5.41000 3.11500 2.66000 2.79000 1.42500 0.93050 0.89900 0.47850 0.26000 0.16250 0.12750 0.09400 0.06825 0.04930 0.03825 0.02700 0.02050 0.01475 0.01275 0.01100 0.00867 0.00510 0.00358 0.00275 0.00215 1/4" x 1" Fuses AGX Series, Fast Acting, Glass Tube TIME CURRENT CURVE 5 2 1 1/4 CURRENT IN AMP ERES TIME IN SECONDS TIME IN SECONDS CURRENT IN AMP ERES PACKAGING CODE Packaging Code BK Description 100 pieces of fuses packed into a cardboard carton OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Board Washable - Hermetically sealed to withstand aqueous cleaning Axial leads - copper tinned wire with nickel plated brass overcaps North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-77 Traditional Ferrule Fuses - Ferrule Type Option Code B V 1/4" x 1-1/4" Fuses TDC Series, Glass Tube Description TDC10 * Fast Acting * 1/4" x 1-1/4" physical size * Glass tube, electroplated brass endcap construction * Interrupting rating equals 10 times rated current * Designed to British Standard BS2950A TDC11 * Time Delay * 1/4" x 1-1/4" physical size * Glass tube, electroplated brass endcap construction * Interrupting rating equals 10 times rated current Ordering * Specify packaging and product code Dimensions mm (inches) 6.35mm 35m 31.8mm SPECIFICATIONS - TDC10 Product Code TDC10-50MA TDC10-60MA TDC10-100MA TDC10-150MA TDC10-250MA TDC10-500MA TDC10-750MA TDC10-1A TDC10-1.5A TDC10-2A TDC10-3A TDC10-5A TDC10-7A TDC10-10A TDC10-12A TDC10-15A TDC10-20A TDC10-25A Voltage Rating AC 1000V 1000V 1000V 1000V 1000V 750V 500V 350V 250V 250V 250V 250V 150V 100V 32V 32V 32V 32V 1000V 500MA 600MA 1A 1.5A 2.5A - 750V 5A - 500V 7.5A - Interrupting Rating* 350V 250V 10A 15A 20A 30A 50A - 150V 70A - 100V 100A - 32V 120A 150A 200A 250A SPECIFICATIONS - TDC11 Traditional Ferrule Fuses - Ferrule Type Product Code TDC11-50MA TDC11-60MA TDC11-100MA TDC11-150MA TDC11-250MA TDC11-500MA TDC11-750MA TDC11-1A TDC11-1.5A TDC11-2A TDC11-3A TDC11-5A TDC11-7A TDC11-10A Voltage Rating AC 1000V 1000V 1000V 1000V 1000V 750V 500V 350V 250V 250V 250V 250V 150V 100V 1000V 500MA 600MA 1A 1.5A 2.5A - * Interrupting Rating: Interrupting rating is 10 times the rated current. ** DC Cold Resistance (Measured at <10% of rated current) OC-78 750V 5A - 500V 7.5A - Interrupting Rating* 350V 10A - 250V 15A 20A 30A 50A - 150V 70A - 100V 100A 1/4" x 1-1/4" Fuses TDC Series, Glass Tube TIME CURRENT CURVE TDC10 TDC11 10 10 .1 100 .01 10 .01 1 .1 .1 .1 TIMES RATED CURRENT 100 1 10 1 1 TIME IN SECONDS 100 TIME IN SECONDS 100 TIMES RATED CURRENT PACKAGING CODE Packaging Code BK BK1 North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-79 Traditional Ferrule Fuses - Ferrule Type Visit us on the web at: www.cooperbussmann.com Description 100 pieces of fuses packed into a cardboard carton 1,000 pieces of fuses packed into a cardboard carton 1/4" x 1-1/4" Fuses ABC Series, Fast Acting, Ceramic Tube Description * Fast-acting, ceramic tube * Optional axial leads available * 1/4 x 1-1/4 (6.3mm x 32mm) physical size * Ceramic tube, nickel-plated brass endcap construction * UL Listed product meets standard 248-14 RoHS 2002/95/EC ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% 4 Hours Minimum 135% 60 Minutes maximum 200% 120 Seconds Maximum Agency Information * UL Listed Guide & File numbers (ABC 1/4 - 15A): JDYX & E19180. * UL Recognition Guide & File numbers (ABC 18 - 30A): JDYX2 & E19180. * CSA Certification Record No: 053787 C 000 & Class No: 1422 01 & 1422 30. Environmental Data * Shock: 1/4A and 1/2A - MIL-STD-202, Method 213, Test Condition I; 1A thru 30A - MIL-STD-202, Method 207, (HI Shock) * Vibration: 1/4A thru 30A - MIL-STD-202, Method 204, Test Condition C (Except 5g, 500HZ) Ordering * Specify packaging, product, and option code Dimensions (mmin) Drawing Not to Scale SPECIFICATIONS Traditional Ferrule Fuses - Ferrule Type Product Code ABC-1/4 ABC-1/2 ABC-3/4 ABC-1 ABC-1-1/2 ABC-2 ABC-2-1/2 ABC-3 ABC-4 ABC-5 ABC-6 ABC-7 ABC-8 ABC-10 ABC-12 ABC-15 ABC-20 ABC-25 ABC-30 Voltage Rating AC DC 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 125V 125V 125V 125V AC Interrupting Rating 250V 125V 35A 10000A 35A 10000A 35A 10000A 35A 10000A 100A 10000A 100A 10000A 100A 10000A 100A 10000A 200A 10000A 200A 10000A 200A 10000A 200A 10000A 200A 10000A 200A 10000A 750A 10000A 750A 10000A 400A 1000A 1000A 1000A DC Interrupting Rating 125V 75V 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 400A 1000A 400A 1000A Typical DC Cold Resistance** (ohms) 3.000 0.788 0.303 0.197 0.1175 0.0755 0.05875 0.0435 0.02975 0.0286 0.02315 0.0183 0.0146 0.01205 0.0068 0.005425 0.00366 0.00263 0.002225 Typical Melting I2t AC 0.02 0.19 0.8 1.4 2.9 4.2 8.53 19.5 29.1 16.4 31.6 73.2 111.9 215.6 129.6 200.2 550.8 839.3 1,429 ** DC Cold Resistance (Measured at 10% of rated current) Typical Melting I2t (A2Sec) (I2t was measured at listed interrupting rating and rated voltage. Measured at 70% to 80% power factor on AC) Typical Voltage Drop (Voltage drop was measured at 25C3C ambient temperature at rated current) OC-80 Typical Voltage Drop 3.25 0.51 0.42 0.35 0.35 0.25 0.26 0.25 0.25 0.23 0.24 0.20 0.17 0.15 0.11 0.12 0.13 0.12 0.14 1/4" x 1-1/4" Fuses ABC Series, Fast Acting, Ceramic Tube TIME CURRENT CURVE PACKAGING CODE Packaging Code BK BK1 BK8 Description 100 pieces of fuses packed into a cardboard carton 1,000 pieces of fuses packed into a cardboard carton 8,000 pieces of fuses packed into a cardboard carton OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Board Washable - Hermetically sealed to withstand aqueous cleaning Axial leads - copper tinned wire with nickel plated brass overcaps RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-81 Traditional Ferrule Fuses - Ferrule Type Option Code B V -R 1/4" x 1-1/4" Fuses AGC Series, Fast Acting, Glass Tube Description * Fast-acting, glass tube * Optional axial leads available * 1/4 x 1-1/4 (6.3mm x 32mm) physical size * Glass tube, nickel-plated brass endcap construction * UL Listed product meets standard 248-14 RoHS 2002/95/EC ELECTRICAL CHARACTERISTICS % of Amp Rating Opening Time 100% None 135% 60 Minutes Maximum 200% 120 Seconds Maximum Dimensions (mmin) Drawing Not to Scale Agency Information * UL Listed Card: AGC 1/500-10 * UL Recognition Card: AGC 11-45 * CSA Component Acceptance Card (Class No. 1422 30) * CSA Certification Card (Class No. 1422 01) Environmental Data * Shock: 1/100A thru 3/4A - MIL-STD-202, Method 213, Test Condition I; 1A thru 30A - MIL-STD-202, Method 207, (HI Shock) * Vibration: 1/100A thru 30A - MIL-STD-202, Method 204, Test Condition A (Except 5g, 500HZ) Ordering * Specify packaging, product, and option code Traditional Ferrule Fuses - Ferrule Type Product Code AGC-1/20 AGC-1/16 AGC-1/10 AGC-1/8 AGC-3/16 AGC-2/10 AGC-1/4 AGC-3/10 AGC-3/8 AGC-1/2 AGC-3/4 AGC-1 AGC-1-1/4 AGC-1-1/2 AGC-2 AGC-2-1/4 AGC-2-1/2 AGC-3 AGC-4 AGC-5 AGC-6 AGC-7 AGC-7-1/2 AGC-8 AGC-9 AGC-10 AGC-12 AGC-14 AGC-15 AGC-20 AGC-25 AGC-30 AGC-35 AGC-40 Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 32V 32V 32V 32V 32V 32V 32V 32V SPECIFICATIONS 250V 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 100A 100A 100A 100A 100A 100A 200A 200A 200A 200A 200A 200A 200A 200A - AC Interrupting Rating 125V 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A - 32V 1000A 1000A 1000A 1000A 1000A 1000A 70A 80A Typical DC Cold Resistance** (ohms) 4.500 29.000 12.565 6.800 4.900 3.360 2.300 1.670 1.203 0.615 0.312 0.190 0.145 0.115 0.078 0.067 0.057 0.045 0.030 0.024 0.020 0.017 0.0146 0.014 0.012 0.008 0.0070 0.0062 0.006 0.004 0.003 0.002 0.0014 0.0019 ** DC Cold Resistance (Measured at 10% of rated current) Typical Melting I2t (A2Sec) (I2t was measured at listed interrupting rating and rated voltage.) Typical Voltage Drop (Voltage drop was measured at 25C ambient temperature at rated current) OC-82 Typical Melting I2t AC 0.00773 0.000181 0.000787 0.00131 0.00637 0.00435 0.0148 0.0208 0.0321 0.269 0.815 1.615 0.018 0.0149 0.00509 0.00588 0.00879 0.0167 0.0305 0.045 0.071 0.105 0.152 0.21 0.492 0.566 1.438 2.109 3.807 - Typical Voltage Drop 0.67 10.41 6.00 4.67 4.12 4.51 0.89 2.88 4.59 0.59 0.37 0.31 0.35 0.27 0.28 0.26 0.31 0.25 0.22 0.23 0.23 0.23 0.19 0.18 0.20 0.14 0.12 0.11 0.12 - 1/4" x 1-1/4" Fuses AGC Series, Fast Acting, Glass Tube TIME CURRENT CURVE 1-1/2 2 2-1/2 3 4 3/4 1 2/10 1/4 3/10 3/8 1/2 1/10 1/8 TIME IN SECONDS TIME IN SECONDS 1/16 CURRENT IN AMPERES CURRENT IN AMPERES PACKAGING CODE Packaging Code BK BK1 BK8 Description 100 pieces of fuses packed into a cardboard carton with flaps folded 1,000 pieces of fuses packed into a cardboard carton with flaps folded 8,000 pieces of fuses packed into a cardboard carton with flaps folded Option Code B V -R Description Board Washable - Hermetically sealed to withstand aqueous cleaning Axial leads - copper tinned wire with nickel plated brass overcaps RoHS compliant version OPTION CODE North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-83 Traditional Ferrule Fuses - Ferrule Type Visit us on the web at: www.cooperbussmann.com 1/4" x 1-1/4" Fuses GBB Series Very Fast Acting, Ceramic Tube Description * Very fast-acting * Optional axial leads available * 1/4" x 1-1/4" (6.3mm x 32mm) physical size * Ceramic tube, nickel-plated brass endcap construction * 100pc-carton quantity weighs 1.0 lb (0.45 kg) * UL recognized product meets standard 248-14 ELECTRICAL CHARACTERISTICS Rated Current % of Amp Rating Opening Time 100% None 150% 2 minutes maximum 1 - 20A 250% 1 seconds maximum 400% 100% None 150% 2 minutes maximum 25, 30A 250% 6 seconds maximum 400% - RoHS 2002/95/EC Dimensions mm (inches) Agency Information * UL Recognized Card: GBB 1-30A (JFHR2, E56412) * CSA Component Certified Card (Class 1422-01 File 53787) Ordering * Specify packaging, product, and option code SPECIFICATIONS Product Code Traditional Ferrule Fuses - Ferrule Type GBB-1 GBB-1-1/4 GBB-2 GBB-3 GBB-4 GBB-5 GBB-6 GBB-7 GBB-8 GBB-9 GBB-10 GBB-12 GBB-15 GBB-20 GBB-25 GBB-30 Voltage Rating AC DC 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V 250V 125V AC Interrupting Rating* 250V 125V 200A 10,000A 200A 10,000A 200A 10,000A 200A 10,000A 200A 10,000A 200A 10,000A 200A 10,000A 200A 10,000A 200A 10,000A 200A 10,000A 200A 10,000A 200A 10,000A 200A 10,000A 200A 200A 200A 200A 200A 200A DC Interrupting Rating* 125V 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 10,000A 200A 200A 200A Typical DC Cold Resistance (ohms)** 0.17750 0.17900 0.06620 0.04475 0.03175 0.02125 0.01800 0.01550 0.01360 0.01070 0.00934 0.00620 0.00472 0.00330 0.00252 0.00206 Typical Melt I2t AC DC - Typical Voltage Drop (V) 0.17750 0.17900 0.07000 0.04475 0.03175 0.02125 0.01800 0.01550 0.01360 0.01070 0.00934 0.08620 0.00472 0.00365 0.00252 0.00206 * Interrupting ratings: Interrupting ratings for 1-15A at 125Vdc was measured at 10,000A, 3.5 ms maximum, with time constant. Ratings 20-30A at 125Vdc were measured at 200A, 0.5 ms maximum, with time constant. Ratings 1-15A at 125Vac were measured at 10,000A, and 70% - 80% power factor. The interrupting ratings for 1-30A at 250Vac were measured at 90% 100% power factor. ** DC Cold Resistance (Measured at <10% of rated current) Typical Melting I2t (I2t was measured at listed interrupting rating and rated voltage) Interrupting ratings were measured at 70% to 80% power factor on AC. Typical Voltage drop (Voltage drop was measured at 25C3C ambient temperature at rated current) OC-84 1/4" x 1-1/4" Fuses GBB Series Very Fast Acting, Ceramic Tube TIME CURRENT CURVE 2 3 5 6 7 8 9 10 12 15 20 25 30 TIME IN SECONDS TIME IN SECONDS 1 1-1/4 CURRENT IN AMPERES CURRENT IN AMPERES PACKAGING CODE Packaging Code BK BK1 Description 100 pieces of fuses packed into a cardboard carton 1,000 pieces of fuses packed into a cardboard carton OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Board Washable - Hermetically sealed to withstand aqueous cleaning Axial leads - copper tinned wire with nickel plated brass overcaps RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-85 Traditional Ferrule Fuses - Ferrule Type Option Code B V -R 1/4" x 1-1/4" Fuses MDA Series, Time Delay, Ceramic Tube Description * Time Delay, ceramic tube * Optional axial leads available * 1/4 x 1-1/4 (6.3mm x 32mm) physical size * Ceramic tube, nickel-plated brass endcap construction * UL Listed product meets standard 248-14 ELECTRICAL CHARACTERISTICS Rated Current Amp Rating Opening Time 100% None 1/4 - 30A 135% 60 Minutes Max. 200% 120 Seconds Max. Agency Information * UL Listed Card: MDA 2/10 - 20A (Guide JDYX, File E19180) * UL Recognized Card: MDA 25 - 30A (Guide JDYX2, File E19180) * CSA Certification Card: MDA 2/10 - 20 (Class No. 1422-01) * CSA Component Acceptance: MDA 25-30A (Class No. 1422-30) Environmental Data * Shock: 1/100A and 8/10A - MIL-STD-202, Method 213, Test Condition I; 1A thru 30A - MIL-STD-202, Method 207, (HI Shock) * Vibration: 1/100A and 8/10A - MIL-STD-202, Method 201; 1/4A thru 30A - MIL-STD-202, Method 204, Test Condition C (Except 5g, 500HZ) Ordering * Specify packaging, product, and option code RoHS 2002/95/EC Dimensions (mmin) Drawing Not to Scale SPECIFICATIONS Traditional Ferrule Fuses - Ferrule Type Product Code MDA-1/4 MDA-1/2 MDA-3/4 MDA-1 MDA-1-1/2 MDA-2 MDA-2-1/2 MDA-3 MDA-4 MDA-5 MDA-6 MDA-7 MDA-8 MDA-10 MDA-12 MDA-15 MDA-20 MDA-25A MDA-30A * ** Voltage Rating AC DC 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 125V 250V 125V 250V 125V AC Interrupting Rating* 250V 125V 35A 10000A 35A 10000A 35A 10000A 35A 10000A 100A 10000A 100A 10000A 200A 10000A 200A 10000A 200A 10000A 200A 10000A 200A 10000A 200A 10000A 200A 10000A 200A 10000A 750A 10000A 750A 10000A 1500A 10000A 1500A 10000A 1500A 10000A DC Interrupting Rating 125V 10000A 10000A 10000A Typical DC Cold Resistance** (ohms) 9.325 1.925 0.8555 0.560 0.2585 0.1645 0.06685 0.0507 0.0346 0.02355 0.01850 0.01475 0.01230 0.00858 0.00725 0.00543 0.00358 0.00309 0.00243 Typical Melting I2t AC 0.68 2.3 7.8 11.1 25.0 64.0 28.9 40.9 134.0 345.9 534.3 580.3 944.0 1491.3 113.8 206.2 439.5 667.9 997.0 Typical Voltage Drop 4.00 1.42 1.31 1.03 0.691 0.623 0.213 0.182 0.162 0.145 0.141 0.137 0.134 N/A 0.114 0.107 0.095 0.105 0.110 Interrupting Ratings (Measured at 70% - 80% power factor on AC. The interrupting ratings for 25Amp, 30Amp were measured at 90% - 100% power factor on AC) DC Cold Resistance (Measured at 10% of rated current) Typical Melting I2t (A2Sec) (I2t was measured at listed interrupting rating and rated voltage) Typical Voltage Drop (Voltage drop was measured at 25C ambient temperature at rated current) OC-86 1/4" x 1-1/4" Fuses MDA Series, Time Delay, Ceramic Tube TIME CURRENT CURVE 10 12 15 20 25 30 3-2/10 4 5 6-1/4 2 1 1/2 TIME IN SECONDS TIME IN SECONDS 1/4 CURRENT IN AMPERES CURRENT IN AMPERES PACKAGING CODE Packaging Code BK BK1 BK8 Description 100 pieces of fuses packed into a cardboard carton 1,000 pieces of fuses packed into a cardboard carton 8,000 pieces of fuses packed into a cardboard carton OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Board Washable - Hermetically sealed to withstand aqueous cleaning Axial leads - copper tinned wire with nickel plated brass overcaps RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-87 Traditional Ferrule Fuses - Ferrule Type Option Code B V -R 1/4" x 1-1/4" Fuses MDL Series, Time Delay, Glass Tube Description * Time delay, glass tube * Optional axial leads available * 1/4 x 1-1/4 (6.3mm x 32mm) physical size * Glass tube, nickel-plated brass endcap construction * UL Listed product meets standard 248-14 RoHS 2002/95/EC ELECTRICAL CHARACTERISTICS Rated Current Amp Rating Opening Time 100% None 1/16 - 30A 135% 60 minutes max. 200% 120 seconds max. 1/16 - 3A 200% 5 seconds min. 3-2/10 - 8A 200% 12 seconds min. Dimensions (mmin) Drawing Not to Scale Agency Information * UL Listed Card: MDL 1/16 - 8A (Guide JDYX, File E19180) * UL Recognized Card: MDL 9 - 30A (Guide JDYX2, File E19180) * CSA Certification Card: MDL 1/16 - 8A (Class No. 1422-01) * CSA Component Acceptance: MDL 9-30A (Class No. 1422-30) Environmental Data * Shock: 1/100A and 8/10A - MIL-STD-202, Method 213, Test Condition I; 1A thru 30A - MIL-STD-202, Method 207, (HI Shock) * Vibration: 1/100A and 8/10A - MIL-STD-202, Method 201; 1/4A thru 30A - MIL-STD-202, Method 204, Test Condition C (Except 5g, 500HZ) Ordering * Specify packaging, product, and option code Traditional Ferrule Fuses - Ferrule Type Product Code MDL-1/16 MDL-1/10 MDL-1/8 MDL-3/16 MDL-2/10 MDL-1/4 MDL-3/10 MDL-3/8 MDL-1/2 MDL-3/4 MDL-1 MDL-1-1/4 MDL-1-1/2 MDL-2 MDL-2-1/4 MDL-2-1/2 MDL-3 MDL-4 MDL-5 MDL-6 MDL-6-1/4 MDL-7 MDL-8 MDL-9 MDL-10 MDL-15 MDL-20 MDL-25 MDL-30 * ** Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 32V 32V 32V 32V 32V 32V SPECIFICATIONS 250V 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 100A 100A 100A 100A 100A 100A 200A 200A 200A 200A 200A 200A - AC Interrupting Rating* 125V 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A 10000A - 32V 1000A 1000A 1000A 1000A 1000A 1000A Typical DC Cold Resistance** (ohms) 38.000 15.900 9.850 4.680 4.115 3.200 2.300 2.800 1.725 0.822 0.525 0.320 0.250 0.173 0.068 0.096 0.067 0.035 0.023 0.018 0.018 0.018 0.011 0.009 0.008 0.006 0.002 0.001 0.001 Interrupting Ratings (Interrupting ratings were measured at 70% - 80% power factor on AC) DC Cold Resistance (Measured at 10% of rated current) Typical Melting I2t (A2Sec) (I2t was measured at listed interrupting rating and rated voltage.) Typical Voltage Drop (Voltage drop was measured at 25C3C ambient temperature at rated current) OC-88 Typical Melting I2t AC 0.0046 0.0420 0.0422 0.116 0.314 0.447 0.412 0.982 1.656 4.343 11.498 86.2 22.7 62.3 49.6 63.1 67.5 19.3 32.0 37.4 38.7 42.7 47.8 51.5 64.4 354.0 2914.0 15221.0 15581.0 Typical Voltage Drop 2.79 1.95 1.52 1.05 0.972 0.965 0.808 1.46 1.27 1.01 0.995 0.722 0.721 0.644 0.535 0.410 0.345 0.187 0.160 0.155 0.152 0.140 0.119 0.124 0.114 0.130 0.530 0.30 0.40 1/4" x 1-1/4" Fuses MDL Series, Time Delay, Glass Tube TIME CURRENT CURVE 1000 900 800 700 500 500 400 300 2 1-1/2 300 1-6/10 600 400 200 40 20 25 30 15 10 5 6-1/4 1-1/4 3-2/10 200 100 90 80 70 60 100 90 80 70 60 50 50 40 40 30 30 20 20 10 9 8 7 6 10 9 8 7 6 5 5 4 4 3 3 2 2 1 .9 .8 .7 .6 1 .9 .8 .7 .6 .5 .5 .4 .4 .3 .3 .2 .2 .1 .09 .08 .07 .06 TIME IN SECONDS .1 .09 .08 .07 .06 .05 .05 .04 .04 5000 4000 3000 2000 600 700 800 900 1000 500 400 200 300 60 70 80 90 100 50 40 30 20 5 6 7 8 9 10 4 .01 3 .01 2 .03 .02 1 .03 .02 6000 7000 8000 9000 10000 TIME IN SECONDS 6000 7000 8000 9000 10000 5000 4000 3000 2000 600 700 800 900 1000 500 400 200 300 60 70 80 90 100 50 40 30 20 6 7 8 9 10 4 5 3 2 1 CURRENT IN AMPERES 1000 900 800 700 600 CURRENT IN AMPERES PACKAGING CODE Packaging Code BK BK1 BK8 Description 100 pieces of fuses packed into a cardboard carton 1,000 pieces of fuses packed into a cardboard carton 8,000 pieces of fuses packed into a cardboard carton OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Board Washable - Hermetically sealed to withstand aqueous cleaning Axial leads - copper tinned wire with nickel plated brass overcaps RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-89 Traditional Ferrule Fuses - Ferrule Type Option Code B V -R 1/4" x 1-1/4" Fuses MDQ Series Dual Element, Time Delay, Glass Fuse Description * Dual element, time delay * 1/4" x 1-1/4" (6.3mm x 32mm) physical size * Glass tube, nickel-plated brass endcap construction * UL Listed product meets standard 248-14 ELECTRICAL CHARACTERISTICS Rated Current % of Amp Rating Opening Time 100% None 1/16A - 30A 135% 60 minutes maximum 200% 120 seconds maximum Agency Information * UL Listed Card: MDQ-1/16 - 7A (Guide JDYX, File E19180) * UL Recognition Card: MDQ-7.5 - 30A (Guide JDYX2, File E19180) * CSA Component Acceptance Card: MDQ-1/100 - 30 (Class 1422-01) Ordering * Specify packaging, product, and option code Dimensions mm (inches) SPECIFICATIONS Traditional Ferrule Fuses - Ferrule Type Product Code MDQ-1/16 MDQ-1/10 MDQ-1/8 MDQ-3/16 MDQ-2/10 MDQ-1/4 MDQ-3/10 MDQ-3/8 MDQ-1/2 MDQ-3/4 MDQ-1 MDQ-1-1/4 MDQ-1-1/2 MDQ-2 MDQ-2-1/4 MDQ-2-1/2 MDQ-3 MDQ-4 MDQ-5 MDQ-6 MDQ-6-1/4 MDQ-7 MDQ-8 MDQ-9 MDQ-10 MDQ-15 MDQ-20 MDQ-25 MDQ-30 Voltage Rating AC 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 32V 32V 32V 32V 32V 32V 32V ** DC Cold Resistance (Measured at <10% of rated current) OC-90 Interrupting Rating AC 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 35A 100A 100A 100A 100A 100A 100A 200A 200A 200A 200A 200A 1,000A 1,000A 1,000A 1,000A 1,000A 1,000A 1,000A Typical DC Cold Resistance (ohms)** 83.30000 35.00000 21.50000 10.00000 8.65000 5.77500 4.20000 2.35000 1.40000 0.39685 0.37400 0.36000 0.27000 0.13250 0.11450 0.10050 0.05715 0.03510 0.02650 0.01715 0.01690 0.01375 0.01200 0.00888 0.00720 0.00410 0.00150 0.00123 0.00105 1/4" x 1-1/4" Fuses MDQ Series Dual Element, Time Delay, Glass Fuse TIME CURRENT CURVE 15 20 25 30 10 5 6-1/4 3-2/10 1 1-1/4 3/10 1/2 2/10 TIME IN SECONDS TIME IN SECONDS 1/10 1-1/2 1-6/10 2 CURRENT IN AMPERES CURRENT IN AMPERES PACKAGING CODE Packaging Code BK BK1 Description 100 pieces of fuses packed into a cardboard carton 1,000 pieces of fuses packed into a cardboard carton OPTION CODE Visit us on the web at: www.cooperbussmann.com Description Board Washable - Hermetically sealed to withstand aqueous cleaning Axial leads - copper tinned wire with nickel plated brass overcaps North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-91 Traditional Ferrule Fuses - Ferrule Type Option Code B V Automotive Fuses - Blade Blade-Type Fuses ATM Series, Fast Acting 15A 20A 25A 30A 7.5A 10A 2A 3A 4A 5A Time-Current Characteristic Curves-Average Melt RoHS 2002/95/EC 100 AMPERE RATING 10 Dimensional Data .430" 10.92mm TIME IN SECONDS .15" 3.81mm .347" ( 0.016) 0.41) 1 .295" ( 0.012) 0.30) .1 Catalog Symbol: ATM Fast-Acting Ampere Ratings: 2 to 30 Amperes Interrupting Rating: 1,000 Amperes Ordering: Specify packaging and product code CURRENT IN AMPERES 200 Voltage Rating DC 32V 32V 32V 32V 32V 32V 32V 32V 32V 32V 100 Body Color Gray Violet Pink Tan Brown Red Lt. Blue Yellow Natural White Green 10 SPECIFICATIONS Product Code ATM-2 ATM-3 ATM-4 ATM-5 ATM-7 1/2 ATM-10 ATM-15 ATM-20 ATM-25 ATM-30 1 .4 .01 Recommended Bussmann Fuseholders Blade-Type ATM Part Description HHM Fuseholder w/Cover HHM-B Body Only HHM-C Cover Only HHL Fuseholder w/Cover HHL-B Body Only Fuse Size 3-30 Amps -- 2-20 Amps Wire Size #12 Lead Wire; 4" Length -- #16 Lead Wire; 4" Length PACKAGING CODE Packaging Code Blank BK Visit us on the web at: www.cooperbussmann.com OC-92 Description 5 pieces of fuses packed in a tin 500 pieces of fuses packed in a carton North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 ATC Series, Fast Acting Time-Current Characteristic Curves-Average Melt AMPERE RATING 7.5 10 15 20 25 30 40 3 4 5 RoHS 2002/95/EC 100 Dimensional Data 5.25mm .207" 12.5mm .5m .492" 6.67mm .263" SPECIFICATIONS Product Code ATC-1 ATC-2 ATC-3 ATC-4 ATC-5 ATC-7 1/2 ATC-10 ATC-15 ATC-20 ATC-25 ATC-30 ATC-40 Visit us on the web at: www.cooperbussmann.com Body Color Black Gray Violet Pink Tan Brown Red Blue Yellow Clear Green Amber .01 100 Catalog Symbol: ATC Fast-Acting Ampere Rating: 1 to 40 Amperes Interrupting Rating: 1,000 Amperes Agency Approvals: U.L. Recognized, (3-40A) Guide JFHR2, File E56412 Ordering: Specify packaging and product code 1,000 .1 10 14.6mm .575" 16.7mm .657" 1 1 4.13mm .163" 19.1mm 1m .752" TIME IN SECONDS 11.7mm .460" 19.3mm 93 .760" 10 CURRENT IN AMPERES Recommended Bussmann Fuseholders* Voltage Rating DC 32V 32V 32V 32V 32V 32V 32V 32V 32V 32V 32V 32V North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Blade-Type ATC Part Description Fuse Size Wire Size HHC Yellow Fuseholder 3-20 Amps #16 Lead Wire HHF Black Fuseholder w/cover 3-20 Amps #14 Lead Wire HHD Black Fuseholder 3-30 Amps #12 Lead Wire HHG Black Fuseholder w/cover 3-30 Amps #12 Lead Wire HHD-C Cover Only -- -- *Also used in Bussmann 1A5600 Fuse Clips (0-20A) PACKAGING CODE Packaging Code Blank BK Description 5 pieces of fuses packed in a tin 2,000 pieces of fuses packed in a carton Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-93 Automotive Fuses - Blade Blade-Type Automotive Fuses Automotive Fuses - Blade Blade-Type Fuses MAX Series Time-Current Characteristic Curves-Average Melt 100 10 All tolerances: 0.008"/-.005" 0.20mm/-0.13mm 30 3322 V V .350 0" 0 .850 850 0" (8.9mm) 8.9m (21.6mm) 1.6m TIME IN SECONDS Dimensional Data BUSS M MA AX XII--FFU US SE E AMPERE RATING 30 40 50 60 20 RoHS 2002/95/EC 1 0.5"" (12.7mm) 2.7m .315" (8.0mm) .1 Voltage Rating DC 32V 32V 32V 32V 32V 32V 32V CURRENT IN AMPERES 2,000 Body Color Yellow Green Orange Red Blue Tan Natural 1,000 Product Code MAX-20 MAX-30 MAX-40 MAX-50 MAX-60 MAX-70 MAX-80 100 SPECIFICATIONS 20 30 40 50 10 .01 4 Catalog Symbol: MAX Fast-Acting Ampere Rating: 20 to 80 Amperes Interrupting Rating: 1,000 Amperes Ordering: Specify packaging and product code Recommended Bussmann Fuseholders Blade-Type MAX Part Description HHX Fuseholder w/Cover HHX-B Body Only HHX-C Cover Only Fuse Size 20-60 Amps -- Wire Size #6 Lead Wire; 5" Length -- PACKAGING CODE Packaging Code Blank BK Visit us on the web at: www.cooperbussmann.com OC-94 Description 1 pieces of fuses packed in a tin 250 pieces of fuses packed in a carton North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 PC Board Fuseclips for 5mm Diameter Fuses HTC-15M, HTC-140M RoHS 2002/95/EC PCB Mounted Fuse Holder & Snap-On Cover .531" .345" .571" 866" .866" .866 Dia. (Typ.) T .177" 217" (4.5mm) .319" .177" .50" BUSS (12.7mm) PCB Mounted Fuseclip RoHS 2002/95/EC .157" (3.99mm) .929" 2 (23.6mm) 6 .61" 6 (15.5mm) .5 .031" (.79mm) .012" .217" (.3mm) (5.5mm) .50" .50" (12.7mm) (12.7mm) HTC-211M RoHS 2002/95/EC PCB Mounted Fuseclip with End Stops Construction: Tin-plated brass *Equivalent replacement to HTC-210M 1A3399 Series** PCB Fuseclips with Catalog Numbers 1A3399-01 1A3399-04 1A3399-10 End Stops & Straight Leads Clip Material* Finish Beryllium copper* Silver Beryllium copper* Bright tin Spring bronze Bright tin .062" .115" (1.6mm) (2.9mm) .254" (5.7mm) (3.2mm) .237" (6.5mm) .030" (1.6mm) .060" .125" (1.5mm) (3.2mm) (6.0mm) RoHS 2002/95/EC .225" .125" .188" (4.8mm) *Beryllium copper recommended for amps higher than 15 amps (14" clips). 1A5018 Series** .180" (4.57mm) RoHS 2002/95/EC .440" 4 (1 PCB High Profile Fuseclips with End Stops & Straight Leads Catalog Numbers Clip Material* Finish 1A5018-07 Spring bronze Silver 1A5018-10 Spring bronze Bright tin .230" (5.84mm) .047" (1.2mm) .140" .180" (3.7mm) (4.6mm) *Beryllium copper recommended for amps higher than 15 amps (14" clips). 1A5601 Series PCB Fuseclips (0-7A) Catalog Number Clip Material 1A5601 Cartridge brass .246" .344" + .015" (6.3mm) (8.73mm + 0.38mm) RoHS 2002/95/EC .344" + .015" (8.73mm + 0.38mm) Finish Bright tin .141" + .015" (3.58mm + 0.38mm) .060" .266" (1.5mm) (6.75mm) .022" + .002" .032" + .002" (0.56mm + 0.05mm) 1A5602 Series PCB Fuseclips (0-7A) Catalog Number Clip Material 1A5602 Cartridge brass .250" (6.35mm) (.81mm + .05mm) .219" RoHS 2002/95/EC (5.57mm) Finish Bright tin .500" .250" (12.70mm) (6.35mm) .140" (3.56mm) .093" (2.36mm) .047" .216" (5.48mm) LEGS TO FIT IN .052" (1.3mm) DIA. HOLES ON CENTER (1.19mm) **For RoHS compliant version, add "-R" option code suffix to part number. OC-95 Accessories - Fuseclips Construction: Tin-plated bronze Tape and Fan Fold packed Ammo Pack (AP/HTC-200M) 1000 pieces per box Mounting Holes .890" Cover (22.0mm) (4.5mm) (5.5mm) (9.0mm) BUSS HTC-200M .217" 1.047" 1.047 (26.6mm) BUSS Voltage Rating: 250V, 6.3A, 1.6W HTC-15M (fuse holder), HTC-140M (natural cover), HTC-150M* (transparent cover) *Available in bulk only. Use this format: BK/HTC-150M PC Board Fuseclips for 1/4" Diameter Fuses 1A3398 Series** (2.6mm) (7.1mm) .255" (6.5mm) PCB Fuseclips without End Stops or Straight Leads Catalog Numbers Clip Material Finish 1A3398-07 Cartridge brass Bright tin .155" .245" (3.94mm) (6.2mm) RoHS 2002/95/EC .410" 1 ( 4 (10.4mm) .280" (7.1mm) (2.6mm) .060" (1.5mm) .320" .140" .280" (3.6mm) (7.1mm) (8.13mm) Accessories - Fuseclips 1A1907 Series** PCB Fuseclips with Catalog Numbers 1A1907-02 1A1907-03 1A1907-05 1A1907-06 .155" .280" (2.6mm) End Stops & Straight Leads Clip Material* Finish Cartridge brass None/bright dipped Beryllium copper* Bright tin Beryllium copper* Silver Cartridge brass Bright tin (3.94mm) (7.1mm) .255" (6.5mm) (6.2mm) .280" .410" 1 .060" (1.5mm) .320" *Beryllium copper recommended for amps higher than 15A 4" clips). .140" .245" (6.2mm) .155" (3.94mm) .102" (2.6mm) RoHS 2002/95/EC .410" 1 (10.4mm) 4m .255" .060" .280" 8 (7.11mm) 1m (5.79mm) (3.81mm) .323" (1.5mm) (8.20mm) 1A4534 Series** .245" (6.2mm) End Stops & Angled Out Leads Clip Material* Finish Beryllium copper* Bright tin Cartridge brass Bright tin .320" (8.13mm) .228" (6.5mm) *Beryllium copper recommended for amps higher than 15A (14" clips). .155" (3.94mm) .102" (2.6mm) RoHS 2002/95/EC .410" 1 (10.4mm) 4m .255" .060" .280" 8 (7.11mm) 1m (5.79mm) (3.81mm) .323" (1.5mm) 1A1119 Series** .320" (8.13mm) .228" (6.5mm) *Beryllium copper recommended for amps higher than 15A (14" clips). Stops & Angled In Clip Material* Beryllium copper* Beryllium copper* Cartridge brass .280" (8.13mm) PCB Fuseclips without End Stops or Angled Out Leads Catalog Numbers Clip Material* Finish 1A4533-01 Beryllium copper* Bright tin 1A4533-06 Cartridge brass Bright tin Fuseclips with End Catalog Numbers 1A1119-04 1A1119-05 1A1119-10 (7.1mm) (3.6mm) (7.1mm) 1A4533 Series** PCB Fuseclips with Catalog Numbers 1A4534-01 1A4534-06 (2.6mm) ( 4 (10.4mm) 1 RoHS 2002/95/EC .245" (8.20mm) .132" .285" (3.4mm) (7.24mm) Leads Finish Bright tin Silver Bright tin .420" .187" (10.67mm) (4.8mm) .080" .290" (7.4mm) .155" (3.9mm) .360" (2.03mm) *Beryllium copper recommended for amps higher than 15A (14" clips). 1A1120 Series** (9.14mm) ( ) .132" .265" PCB Fuseclips without End Stops or Angled In Leads Catalog Numbers Clip Material* Finish 1A1120-02 Cartridge brass None/bright dipped 1A1120-05 Beryllium copper* Silver 1A1120-06 Beryllium copper* Bright tin 1A1120-09 Cartridge brass Bright tin .410" .187" (10.4mm) (4.8mm) .080" .312" (7.9mm) .255" (2.03mm) RoHS 2002/95/EC (3.4mm) (6.7mm) (6.5mm) .312" (7.9mm) .250" (6.5mm) RoHS 2002/95/EC .290" .155" (3.9mm) (7.4mm) .360" (9.14mm) *Beryllium copper recommended for amps higher than 15A (14" clips). **For RoHS compliant version, add "-R" option code suffix to part number. Visit us on the web at: www.cooperbussmann.com OC-96 North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 5mm x 20mm Fuseholders HTC Printed Circuit Board Series Description * For 5mm x 20mm fuses * Fuse carriers are interchangeable * Both vertical and horizontal mounting features * Fuse carrier and knob are spring loaded bayonet type with screwdriver slot * Solderability in accordance with IEC 68-2-20 * Shock safety of PC2 * High temperature thermoplastic meets: * UL 94-VO * Glow wire test: 960C per IEC 695-2-1 HTC series printed circuit board fuseholders accept 5 x 20mm fuses. Agency Information * UL Recognized: IZLT2, E14853A * CSA Component Certified: Class 6225-01, File 47235 Ordering * Specify packaging and product code RoHS 2002/95/EC Dimensions Drawing Not to Scale Material Tin Plating Copper, Tin Plated Thermoplastic SPECIFICATIONS Product Code HTC-45M HTC-50M Voltage Rating AC 250V 250V UL 6.3A 6.3A Current Rating Agency Approval CSA 6.3A 6.3A SEMKO 6.3A 6.3A Ambient Temperature 24C 24C Temperature Rise 41C 41C Mounting Vertical Horizontal PACKAGING CODE Packaging Code Blank BK Visit us on the web at: www.cooperbussmann.com Description 10 pieces of fuseholder packed into a carton 100 pieces of fuseholders packed into a cardboard shelf package North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-97 Accessories - Fuseholders Component Clip Terminals Body 5mm x 20mm Fuseholders HTC Panel Mount Series Description * For 5mm x 20mm fuses * Tin-plated brass terminals * Shock safety of PC2 * High temperature Thermoplastic meets: * UL 94 VO * Glow wire test: 960C IEC 695-2-1 * Designed to IEC 68-2-20 Agency Information * UL Recognized: IZLT2, E14853A * CSA Component Certified: Class 6225-01, File 47235 RoHS 2002/95/EC Ordering * Specify packaging and product code SPECIFICATIONS Product Code HTC-35M HTC-40M HTC-55M HTC-70M Cap Type Threaded Cap/Carrier Screwdriver Slot Bayonet Cap/Carrier Bayonet Cap/Carrier Voltage Rating AC 250V 250V 250V 250V Current Rating AC 6.3A 6.3A 6.3A 10A Ambient Temperature 24C 24C 24C 24C Temperature Rise 43C 43C 43C 43C Maximum Temperature (C) 75 75 65 65 Dimensions Accessories - Fuseholders Drawing Not to Scale HTC-35M HTC-55M HTC-40M HTC-70M Component Terminal Body Cap Nut Material Tin-Plated Brass Thermoplastic Thermoplastic Polycarbonate Visit us on the web at: www.cooperbussmann.com OC-98 PACKAGING CODE Packaging Code Blank BK North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Description 10 pieces of fuseholders packed into a carton 100 pieces of fuseholders packed into a cardboard shelf package Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 Fuseholders HB PCB Series (HBH, HBV, HBW) Description * For 1/4" x 1-1/4" and 5mm x 20mm fuses * Fuse carriers are interchangeable * Carriers are color coded for easy identification: * Gray for 1/4" fuses * Black for 5mm fuses * Both vertical and horizontal mounting features * Fuse carrier and knob are spring loaded bayonet type with screwdriver slot * "Kicked" terminals (all models) for optimum wave-soldering * Stabilizer pins on HBV model * High dielectric molded thermoplastic meets UL 94 VO Resistance Ratings * Insulation Resistance: 10,000 megaohm at 500Vdc * Contact Resistance: Less than 0.005 ohms at 200mV Dielectric Strength * Dielectric Strength: Over 200mV Agency Information * UL Recognized: IZLT2, E14853 * CSA Component Acceptance: Class 6225-01, File 47235 RoHS 2002/95/EC Environmental Data * Temperature Rating (RTI): The mounting body for all devices has a temperature rating of 150C. The knob for all devices has a temperature rating of 130C. Ordering * Specify packaging, product, and option code SPECIFICATIONS Product Code Body Mount Horizontal Horizontal Vertical w/ Stability Pins Vertical w/ Stability Pins Vertical w/o Stability Pins Vertical w/o Stability Pins Horizontal Vertical w/ Stability Pins Vertical w/o Stability Pins na na Carrier Size 1/4" x 1-1/4" 5mm x 20mm 1/4" x 1-1/4" 5mm x 20mm 1/4" x 1-1/4" 5mm x 20mm na na na 1/4" x 1-1/4" 5mm x 20mm Voltage Rating 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V 250V UL 16A 16A 16A 16A 16A 16A 16A 16A 16A 16A 16A Current Rating Agency Approval CSA VDE 12A 6.3A 12A 6.3A 12A 6.3A 12A 6.3A 12A 6.3A 12A 6.3A 12A 6.3A 12A 6.3A 12A 6.3A 12A 6.3A 12A 6.3A SEMKO 10A 10A 10A 10A 10A 10A 10A 10A 10A 10A 10A PACKAGING CODE Packaging Code Blank BK Description 10 pieces of fuseholders packed into a carton 100 pieces of fuseholders packed into a cardboard shelf package OPTION CODE Option Code -R Visit us on the web at: www.cooperbussmann.com Description RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-99 Accessories - Fuseholders HBH-I HBH-M HBV-I HBV-M HBW-I HBW-M HBH HBV HBW FBI FBM Fuseholder 1/4" x 1-1/4" Fuseholders HKP Panel Mount Series Description * For 1/4" x 1-1/4" (6.3mm x 32mm) fuses * Maximum panel thickness 5/16" (7.9mm) thick * Bayonet-type Knob * Vibration Resistant * Military version is designated FHN26G1 * Plastic nut - BK/1A4287 * Metal nut - BK/1A4806-2 * Cap - 9435-1/2 * Neoprene washer - 9732 Agency Information * UL Recognized: IZLT2, E14853 * CSA Component Acceptance: Class 6225-01, File 47235 Ordering * Specify packaging, product, and option code RoHS 2002/95/EC Environmental Data * Temperature rating (RTI): The mounting body for all devices has a temperature rating of 150C. The knob for these devices are molded plastic with a temperature rating of 150C. * Thermoplastic meets UL 94 HB * Terminal Strength: 5 pounds * Torque: Mounting - 20 inch-pound * Salt Spray (corrosion): Test condition B Dimensions Drawing Not to Scale HKP-BBHH, HKP-HH, HKP-LW-HH Accessories - Fuseholders HKP, HKP-L, and HKP-W HKP-OO Component Terminal Body Cap Nut OC-100 Material Tin-Plated Brass Thermoset Thermoset Thermoplastic 1/4" x 1-1/4" Fuseholders HKP Panel Mount Series SPECIFICATIONS Product Code HKP HKP-BBHH HKP-HH HKP-L HKP-LW-HH HKP-OO HKP-W Feature Standard 1/4" Quick Connects, nut and washer assembled 1/4" Quick Connects 2250 stand-off barrier Drip-proof knob, 2250V stand-off barrier and 1/4" quick connects Snap-lock Drip-proof knob Voltage Rating 250V 250V 250V 250V 250V 250V 250V Current Rating 30A 20A 20A 30A 20A 30A 30A PACKAGING CODE Packaging Code Blank BK Description 10 pieces of fuseholders packed into a carton 100 pieces of fuseholder components packed separately into a carton OPTION CODE Option Code -R Description RoHS compliant version Accessories - Fuseholders Visit us on the web at: www.cooperbussmann.com North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-101 Fuseholders HTB Panel Mount Series Description * For 1/4" x 1-1/4" and 5mm x 20mm fuses * All holder bodies have the option of using 1/4" x 1-1/4" or 5mm x 20mm carriers * Withstands 15 to 20 lbs-in torque to mounting nut when mounting fuseholder to panel * High temperature, flame retardant, Thermoplastic meets UL 94 VO RoHS 2002/95/EC SPECIFICATIONS Product Current Code Rating HTB-X2I 15A HTB-X4I 15A HTB-X6I 20A HTB-X8I 20A HTB-X2M 15A HTB-X4M 15A HTB-X6M 16A HTB-X8M 16A Voltage Rating 250V 250V 250V 250V 250V 250V 250V 250V Fuse Size 1/4" x 1-1/4" 1/4" x 1-1/4" 1/4" x 1-1/4" 1/4" x 1-1/4" 5mm x 20mm 5mm x 20mm 5mm x 20mm 5mm x 20mm Quick Connect 3/16" 3/16" 1/4" 1/4" 3/16" 3/16" 1/4" 1/4" Maximum Panel Thickness Body Type HTB-2 HTB-3 HTB-4 HTB-5 HTB-6 HTB-8 HTB-9 Inch 0.30 0.30 0.125 0.125 0.30 0.125 0.125 Agency Information * UL Recognized: IZLT2, E14853 * CSA Component Acceptance: Class 6225-01, File 47235 * VDE Certified: 136128, HTB-XXM * SEMKO Certification: Ref. #0146149/01, HTB-XXM Mounting Dimensions Replacement Parts Millimeters 7.62 7.62 3.18 3.18 7.62 3.18 3.18 Dimensional Data Accessories - Fuseholders Terminal Options Knob Type Carrier Solder/ Quick-Connect Common Dimensional Data: Length (Knob Type) - 1.69 (42.9mm) Plus In-Line Terminal (Screwdriver Slotted) 1.75 (44.5mm) NOTE: Plus In-Line Terminal 0.47" 1.125" (11.9mm) (28.6mm) Maximum Panel Thickness 0.30 7.62mm Low Profile Rear Hex Nut 0.09" NOM. (2.4mm) 0.69" 0.91" (17.5mm) (23.0mm) HTB-2 In-Line Rt. Angle Carrier Options Quick-Connect In-Line Rt. Angle Knob 0.34" 0.33" (8.7mm) (8.3mm) 0.47" (11.9mm) HTB-4 0.67" 0.92" (17.1mm) (23.4mm) 5mm x 20mm ("M" Equals Metric) Knob 0.45" (11.5mm) HTB-22I HTB-24I HTB-26I HTB-28I -- HTB-22M HTB-24M HTB-26M HTB-28M -- HTB-42I HTB-44I HTB-46I HTB-48I -- HTB-42M HTB-44M HTB-46M HTB-48M -- HTB-62I HTB-64I HTB-66I HTB-68I -- HTB-62M HTB-64M HTB-66M HTB-68M -- HTB-82I HTB-84I HTB-86I HTB-88I -- HTB-82M HTB-84M HTB-86M HTB-88M -- 0.125 3.18mm High Profile Rear Hex Nut x 1 ("I" Equals Inches) 0.30 7.62mm Front Hex Nut HTB-6 0.47" 1.125" (11.9mm) (28.6mm) 0.125 3.18mm Low Profile Snap-In HTB-8 Fuseholders and fuse carriers may be ordered separately. OC-102 Fuseholders HTB Panel Mount Series Dimensional Data Terminal Options Knob Type Carrier Carrier Options Solder/ Quick-Connect Common Dimensional Data: Length (Knob Type) - 1.69 (42.9mm) Plus In-Line Terminal (Screwdriver Slotted) 1.75 (44.5mm) NOTE: Plus In-Line Terminal 0.17" 1.58" (4.37mm) (40.03mm) Maximum Panel Thickness 0.41" 1.34" (34.13mm) In-Line Rt. Angle 1 ("I" Equals Inches) 0.47" 0.33" HTB-5 0.17" 1.59" (4.37mm) (40.08mm) Screwdriver 0.45" (11.9mm) (8.3mm) (11.5mm) HTB-32I HTB-34I HTB-36I HTB-38I -- HTB-32M HTB-34M HTB-36M HTB-38M -- HTB-52I HTB-54I HTB-56I HTB-58I -- HTB-52M HTB-54M HTB-56M HTB-58M -- HTB-92I HTB-94I HTB-96I HTB-98I -- HTB-92M HTB-94M HTB-96M HTB-98M -- 0.125 3.18mm High Profile Rear Hex Nut 5mm 20mm ("M" Equals Metric) Screwdriver 0.34" HTB-3 (10.31mm) Rt. Angle (8.7mm) 0.30 7.62mm Low Profile Rear Hex Nut In-Line Quick-Connect 0.125 3.18mm Low-Profile Snap-In HTB-9 Fuseholders and fuse carriers may be ordered separately. Ordering Information FUS E CARRIER ONLY HTB- Product ymbol S Body Configuration and Mounting Finger Grip Holders 2 -- Low Profile (Rear Panel Hex-Nut) 4 -- High Profile * 6 -- (Front Panel Hex-Nut) 8 -- Low Profile (Snap-In) crewdriver S S lotted Holders 3 -- Low Profile 5 -- High Profile 9 -- Low Profile (Snap-In) Fuse Carrier I -- x 1-1 M -- 5mm x 20mm Rear Terminal Configuration 2 -- Solder / Quick-Connect (In-Line) 4 -- Solder / Quick-Connect (Right Angle) 6 -- Quick-Connect (In-Line) 8 -- Quick-Connect (Right Angle) P Slash Proof p (Optional on -2, -4, -6, and -8) -R RoHS Compliant Version Packaging (Blank) - Std. BK/ - Bulk Product y Smbol FT -- Knob Type (For 20, 40, 60, and 80 Series Only) T S -- Screwdriver Slotted (For 30, 50, and 90 Series Only) Fuse Carrier I -- x 1 M -- 5mm x 20mm *Profile varies with panel thickness. Holder installs thru rear of panel. PACKAGING CODE Packaging Code Blank BK Visit us on the web at: www.cooperbussmann.com Description 10 pieces of fuseholders packed into a carton 100 pieces of fuseholders packed into a cardboard shelf package North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-103 Accessories - Fuseholders Packing (Blank) - Std. BK/ - Bulk S 1/4" x 7/8" to 1-1/4" Fuseholders HHB In-Line Series Description * For 1/4" x 7/8" to 1/4" x 1-1/4" fuses * Accepts #16 to #12 AWG copper wire * Simple crimp assembly * "Snap-Lock" feature provides strong positive union * High visibility yellow color * Recommended crimp tools: * Thomas & Betts - ERG-2002 * Channelock No. 909 * General Electric - U.S. & Metric Electrical Terminal Tool * UL flammability rating 94 V2 Environmental Data * Pull Force: 5 pounds minimum to separate fuseholder housing with fuse inside Ordering * Specify packaging, product, and option code RoHS 2002/95/EC Dimensions Drawing Not to Scale SPECIFICATIONS Product Code HHB Voltage Rating AC 32V Component Body Crimp Current Rating AC 30A Material Nylon Copper Tin-Plated PACKAGING CODE Accessories - Fuseholders Packaging Code Blank BK Description 10 pieces of fuseholders packed into a carton 1,000 pieces of fuseholders packed into a cardboard shelf package OPTION CODE Option Code Y408 R408 B408 Y419 R419 B419 -R Visit us on the web at: www.cooperbussmann.com OC-104 Description #14 AWG insulated wire with 8 inch yellow leads #14 AWG insulated wire with 8 inch red leads #14 AWG insulated wire with 8 inch black leads #14 AWG insulated wire with 19 inch yellow leads #14 AWG insulated wire with 19 inch red leads #14 AWG insulated wire with 19 inch black leads RoHS Compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 1/4" x 1-1/4" Fuseholders HFB In-Line Waterproof Series Description * For 1/4" x 1-1/4" (6.35mm x 31.8mm) fuses * Ideal for harsh environments * Water * Salt Spray * Ultraviolet Light * Ozone * -40 to 150C temperature range * Withstands many organic solvents and rigorous shock and vibration * Accepts #18 to #12 AWG copper wire * High visibility yellow color * Recommended crimp tools: * Thomas & Betts - WT-112M * California Terminal Products No. 1250 * Channelock No. 909 * Replacement contact clip: BK/1A2294 * UL flammability rating 94 HB Ordering * Specify packaging, product, and option code Component Body Crimp RoHS 2002/95/EC Environmental Data * Temperature Rating (RTI): 100C * Waterproof typically to a depth of 1 foot for 2 hours * Vibration Resistance: Per MIL STD 810C * Humidity: 85C/85% relative humidity for 96 hours * Brittle Point: Less than -60C * Abrasion: 54% NBS index * Fluid resistance: Type and Class AA, BA, BC, BE, CA, CE per ASTM D-2000 Standard Classification System for rubbers * Flame Resistance: Pass FMVSS302 and related slow burning when tested in accordance with UL 94HB * Ozone Resistance: Passed 70 Hours in 50 ppm ozone per ASTM D-5 * Salt Spray: 15% for 166 hours = 0% volume swell * Xenon Arc Weatherometer Material Thermoplastic Rubber Copper Tin-Plated SPECIFICATIONS Product Code HFB Voltage Rating AC 32V Current Rating AC 30A Tensile Strength (psi) 1100 1130 1190 100% Mod. (psi) 470 520 520 Elong. (%) 375 350 350 * Heat Aging (% Retention of Mechanical Properties at 125C) Parameters Tensile Strength % Elongation 100% Mod. 1 100 90 105 7 105 90 110 Days 15 115 90 120 30 120 90 120 41.7 120 90 120 PACKAGING CODE Packaging Code Blank BK Description 10 pieces of fuseholders packed into a carton 100 pieces of fuseholders packed into a poly bag OPTION CODE Option Code -R Visit us on the web at: www.cooperbussmann.com Description RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-105 Accessories - Fuseholders Time (Hrs) 0 500 1000 1/4" x 1-1/4" Fuseholders HFA In-Line Waterproof Series Description * For 1/4" x 1-1/4" (6.35mm x 31.8mm) fuses * Waterproof for exposed locations * Accepts #16 to #12 copper wire * Copper crimp lead material * Recommended crimp tools: * Thomas & Betts - WT-112M * Thomas & Betts - ERG-2002 * Channelock No. 909 * High temperature, flame retardant, phenolic meets UL 94 HB * Crimp or 1/4" quick connect terminals * In-line connection Agency Information * UL Recognized: (IZLT2, E14853) HFA recognized with use of No. 12 AWG copper conductors secured with Thomas & Betts crimping tool WT-180 or WT-112M * HFA-HH not UL Recognized Environmental Data * Temperature Rating (RTI): 150C Ordering * Specify packaging, product, and option code RoHS 2002/95/EC Dimensions Drawing Not to Scale Component Body Crimp Material Phenolic Copper, Tin-Plated Accessories - Fuseholders SPECIFICATIONS Product Code HFA HFA-HH Voltage Rating 250V 250V Current Rating 20A 20A Terminal Crimp 1/4 Quick Connect PACKAGING CODE Packaging Code Blank BK Description 10 pieces of fuseholders packed into a carton 20 pieces of fuseholders packed into a carton OPTION CODE Option Code -R Visit us on the web at: www.cooperbussmann.com OC-106 Description RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 1/4" x 7/8" to 1-1/4" Fuseholders HRK Universal In-Line Series Description * For 1/4" x 7/8" to 1/4" x 1-1/4" fuses * #14 AWG copper wire leads * 8" (203mm) leads * Three springs furnished to accept different fuse lengths * Wire leads are staked and soldered to the contacts of the fuseholder Ordering * Specify packaging, product, and option code RoHS 2002/95/EC Dimensions Drawing Not to Scale SPECIFICATIONS Product Code HRK Voltage Rating 32V Current Rating 15A PACKAGING CODE Packaging Code Blank BK Description 10 pieces of fuseholder packed into a carton 100 pieces of fuseholder packed into a carton Visit us on the web at: www.cooperbussmann.com Accessories - Fuseholders OPTION CODE Option Code -R Description RoHS compliant version North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-107 MINI(R) Fuseholders HHL & HHM Description * In-Line Fuseholders for MINI(R) Fuses. * Voltage Rating: 32Vdc maximum * Current Rating: See Table * Body material withstands high temps. Protective cover has removable straps. Ordering * Specify packaging and product code RoHS 2002/95/EC 1.56" .59" .25" .25" 4.75" .41" 4.75" MINI(R) Fuse Blade Type Holder Accessories - Fuseholders Catalog No. Description HHL Black fuseholder w/cover HHL-B Black fuseholder - Body only HHM Black fuseholder w/cover HHM-B Black fuseholder - Body only HHM-C Black cover only Electrical Connection Fuse Size 2-20A 2-30A #16 black lead wire; 4" length stripped to 1/4" #12 red lead wire; 4" length stripped to 1/4" Maximum Continuous Current Rating 16A* 24A* Bulk Products (Bulk Quantity - 1000 Pieces) Catalog No. BK/HHL-R Description Black fuseholder - Body only Electrical Connection Fuse Size 2-20A #16 red lead wire; 4" length stripped to 1/4" Maximum Continuous Current Rating 16A* * or 80% of fuse rating, whichever is less A fuse must be properly and fully inserted into the holder to provide a solid connection. Poor or improper insertion of the fuse can result in failure of the fuse and holder, thus not protecting the device for which it was intended. PACKAGING CODE Packaging Code BK Visit us on the web at: www.cooperbussmann.com OC-108 North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Description 1,000 pieces in a box Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 ATC(R) Fuseholders HHC, HHD, HHF, HHG Description * In-Line Fuseholders * Voltage Rating: 32Vdc maximum * Current Rating: See Table Ordering * Specify packaging and product code RoHS 2002/95/EC Dimensional Data 0.78" 0.91" 0.364" 0.5" 0.38" 0.30" 0.25" 4.0" + 0.25" 1.125" Cover for HHD Fuseholder Catalog Symbol: HHD-C 4.0" + 0.25" Electrical Ratings Description Yellow fuseholder Black fuseholder Cover only Black fuseholder Black fuseholder w/ cover Fuse Size 3-20A 3-30A Fits HHD only 3-20A 3-30A Electrical Connection #16 black leadwire #12 yellow leadwire Clear polycarbonate #16 yellow leadwire #12 yellow leadwire Maximum Continuous Current Rating 16A* 24A* 16A* 24A* Accessories - Fuseholders Catalog Code HHC HHD HHD-C HHF HHG * or 80% of fuse rating, whichever is less. * For ATC(R) blade-type fuses. * "Write-in" space for circuit identification on HHC holders (bright yellow) Bulk Products (Bulk Quantity - 1000 Pieces) Catalog Code BK/HHC-R BK/HHF-B Description Yellow fuseholder Black fuseholder w/ cover Fuse Size 3-20A 3-20A Electrical Connection #16 red leadwire #16 black leadwire Maximum Continuous Current Rating 16A* 16A* * or 80% of fuse rating, whichever is less. A fuse must be properly and fully inserted into the holder to provide a solid connection. Poor or improper insertion of the fuse can result in failure of the fuse and holder, thus not protecting the device for which it was intended. PACKAGING CODE Packaging Code BK Visit us on the web at: www.cooperbussmann.com North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Description 1,000 pieces in a box Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-109 MAXI(R) Fuseholders HHX Description * In-Line Fuseholders for MAXI(R) Fuses. * Voltage Rating: 32Vdc maximum * Current Rating: See Table * Firewall mounting hole permits two or more holders to be mounted together. Cover comes with a removable strap. Ordering * Specify packaging and product code RoHS 2002/95/EC 3.35" 6.70" 6.70" 1.37" .265" DIA. HOLE MAXI(R) Fuse Blade Type Holder Catalog Code Description HHX Black fuseholder w/cover HHX-B Black fuseholder - Body only HHX-C Black cover only Electrical Connection Fuse Size 20-60A Maximum Continuous Current Rating #6 red lead wire; 5" length with blunt ends 48A* Accessories - Fuseholders * or 80% of fuse rating, whichever is less A fuse must be properly and fully inserted into the holder to provide a solid connection. Poor or improper insertion of the fuse can result in failure of the fuse and holder, thus not protecting the device for which it was intended. PACKAGING CODE Packaging Code BK Visit us on the web at: www.cooperbussmann.com OC-110 North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Description 100 pieces in a box Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 5 x 20mm Fuse Blocks HTC Series Description * For 5 x 20mm fuses * With snap-on cover * BK/HTC-150M (Transparent Cover) * Tight cluster mounting * Clips made of nickel-tin plated spring-bronze * Available only in bulk of 100 and 1,000 pieces * High temperature thermoplastic meets: * UL 94-VO * Glow wire test: 960C per IEC 695-2-1 Environmental Data * Maximum suitable temperature: 110C * MSL Level 1 (conditions < 30C / 85% RH) Ordering * Specify packaging and product code RoHS 2002/95/EC Mounting Holes SPECIFICATIONS Catalog Number HTC-15M Voltage Rating AC 250V Current Rating AC 6.3A Watts 1.6W Agency Information * UL Recognized: IZLT2, E14853 * SEMKO Certificate: 204805 * VDE Certificate: 40004439 Dimensions - in (mm) HTC-15M Fuse Block Only Drawing Not to Scale Dimensions - in (mm) HTC-150M Fuse Block with Cover Drawing Not to Scale Component Clip Body Material Spring-Bronze, Bright Tin Plate Thermoplastic PACKAGING CODE Packaging Code BK BK1 North America Cooper Bussmann Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Bussmann Cooper Bussmann Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Bussmann 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-111 Accessories - Fuseblocks Visit us on the web at: www.cooperbussmann.com Description 100 pieces of fuse blocks packed into a cardboard shelf package 1,000 pieces of fuse blocks packed into a carton 1/4" x 1-1/4" Fuseblocks S-8000 Series Description * For 1/4" x 1-1/4" (6.3mm x 32mm) fuses * Bolt-in and snap-in mounting available * Tight cluster mounting * All types of terminal configurations * Clips made of spring-bronze * Anti-rotational pin provided * Flame retardant thermoplastic meets UL 94 VO Environmental Data * Temperature Rating (RTI): The mounting body for all devices (except those with Suffix -1-SNP or -W-SNP), has a temperature rating of 130C. The mounting body for all devices with Suffix -1-SNP has a temperature rating of 110C. Agency Information * UL Recognized: E14853 * CSA Certified: 47235 RoHS 2002/95/EC Multiple Pole SPECIFICATIONS S-8000 S-8100 S-8200 S-8300 Voltage Rating AC 300V 300V 300V 300V Voltage Rating DC 300V 300V 300V 300V Dimensions S-8000 Single Pole Bolt-In Mounting Series Dimensions No. of Poles 1 2 3 4 5 6 7 8 9 10 11 12 Inches A * 1 1/8" 1 3/4" 2 3/8" 3" 3 5/8" 4 1/4" 4 7/8" 5 1/2" 6 1/8" 6 3/4" 7 3/8" B * 5/8" 1 1/4" 1 7/8" 2 1/2" 3 1/8" 3 3/4" 4 3/8" 5" 5 5/8" 6 1/4" 6 7/8" Millimeters A B * * 28.6 15.9 44.4 31.8 60.3 47.6 76.2 63.5 92.1 79.4 108 95.2 123.8 111.1 139.7 127.0 155.6 142.9 171.4 158.8 187.3 174.6 Accessories - Fuseblocks S-8000 Single Pole Snap-In Mounting Series Component Clip Body OC-112 Material Spring-Bronze, Bright Tin-Lead Plate Thermoplastic 1/4" x 1-1/4" Fuseblocks S-8000 Series PACKAGING CODE Packaging Code Blank BK/ Description Varies with number of poles. Contact customer service. Varies with number of poles. Contact customer service. Ordering * Specify packaging, product, and option code 1. Packaging Code: 2. Series Number: 3. Type Terminal: Example: BK/S-8001-01-SNP BK/ S-8 0 1 2 3 01 - 01 - SNP 4 5 6 -R 7 BK/ S-8 0 = Solder 1 = 3/16" Quick Connect 2 = 1/4" Quick Connect 3 = Screw 4. Terminal Angle: 01 = Straight (0) 02 = 40 Angle 03 = Side* 5. Number of Poles: (01 - 12) 1X = One pole, No Mounting Stud 6. Mounting Style: SNP = Snap-in Mounting 7. RoHS Compliant Version -R *Available only in single pole North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-113 Accessories - Fuseblocks Visit us on the web at: www.cooperbussmann.com ESD Suppression Selection Guide ESD Suppression Selection Guide Polymer ESD Suppressors Features: RoHS 2002/95/EC * Outstanding ESD protection for high frequency, low voltage applications. * Exceeds testing requirements outlined in IEC 61000-4-2 * Extremely low capacitance * Very low leakage current * Fast response time * Bi-directional * Surface mount * Solder Termination What is it: Our Voltage Variable Material (VVM) has unique properties that are highly preferred in ESD suppression applications. The polymer matrix responds to an over-voltage condition by rapidly changing from a high impedance state to a low impedance state. Cooper Bussmann utilizes this polymeric matrix in PolySurg ESD Suppressors for fast response, ultra low capacitance, and very low current leakage. The device is activated by over-voltage threat and clamps to a low value to protect sensitive circuit components. How it Works: The PolySurg TR and MLP Series are board level circuit protection devices designed exclusively for the fast, transient over-voltages associated with ESD. When a sufficient over-voltage occurs it exhibits a dramatic increase in the ability to conduct electrons. The nature of the material creates a bi-directional part, which means that only one device is required to provide complete ESD protection regardless of the surge polarity. In a typical application, the device is placed across a signal line leading to an integrated circuit and ground. The device exhibits minimal capacitance and is "invisible" to the circuit during the normal operation. Under normal operating voltages (typically 3 to 15V) the high impedance of the device insulates each signal line from ground. When an ESD event occurs, the voltage variable material switches to a conductive state within nanoseconds. The voltage across signal line collapses to the clamping level, and current is shunted through the device to the ground. When the overvoltage event ends, the circuit returns to its normal operating state as the device switches back to its >1012Ohm, high resistance state and "invisibility." PolySurgTM ESD Suppressor Selection Guide: Part Number Package Size Lines 0402ESDA-MLP7 0603ESDA-MLP7 0603ESDA-TR1 0402 0603 0603 1 1 1 OC-114 Operating Voltage (VDC) 0 ~ 30 0 ~ 30 0 ~ 24 Capacitance (pF @ 1KHz ~ Current Leakage 1.8GHz) (nA @ 12VDC) < 0.15 < 0.15 < 0.15 < 0.1 < 0.1 < 0.1 Clamp Voltage V 35 35 35 Specification IEC61000-4-2, Level 4 IEC61000-4-2, Level 4 IEC61000-4-2, Level 4 Device Marking PolySurgTM ESD Suppressors are marked on the tape and reel packages, not individually. Since the product is bidirectional and symmetrical, no orientation marking is required. Test Methodology Full product characterization requires use of multiple test methods. Each test method reveals unique information about the device response. The results of all of the tests must be analyzed to fully understand the PolySurgTM ESD Suppressor response to an over-voltage event. Electrostatic Discharge (ESD) Pulse (per IEC 61000-4-2) 100 90 80 Percent Current The ESD pulse is the defining test for an ESD protective device. The ESD pulse is an extremely fast rising transient event. The pulse, as characterized in IEC 61000-4-2, has a rise time of less than 1ns, peak currents up to 45A, and voltage levels to 15 kV. Characteristics determined by this test are those such as voltage overshoot, peak voltage, clamping voltage, peak current, and device resistance. Due to the extremely fast rate of rise of the ESD pulse, the test setup can have a definite impact on the above factors. Variables such as wiring inductance and probe capacitance can produce inaccurate readings on an otherwise capable oscilloscope. 70 60 50 40 30 20 10 0 -10 0 10 20 30 40 50 60 70 80 90 Time (nS) Transmission Line Pulse (TLP) The actual implementation of this technique produces a waveform that has a slightly slower rise time that the ESD pulse but can be correlated to the deliver approximately the same surge current and energy. This controlled impedance pulse provides a more accurate depiction of the trigger voltage of the device because of the reduced voltage overshoot caused by a fast rising transient and the reactive components of the test fixture. 110 90 Percent Voltage The Transmission Line Pulse tester implements a controlled impedance cable to deliver a square wave current pulse. The advantage of this technique is that the constant current of the square wave allows the behavior of the protection structure to be more accurately studied. 70 50 30 10 -10 -10 40 90 140 190 Time (nS) Input Voltage Output Voltage Activated Definition of Terms Clamp Voltage - The voltage at which the PolySurgTM device stabilizes during the transition from high to low impedance. This is the voltage experienced by the circuit, after stabilizing, for the duration of the ESD transient. Trigger Voltage - The voltage at which the PolySurgTM device begins to function. When the ESD threat voltage reaches this level, the PolySurgTM device begins the transition from high impedance to low impedance, shunting the ESD energy to ground. Threat Voltage - The voltage that the test equipment is set to operate (i.e. the voltage across the discharge capacitor). Peak Current - The maximum instantaneous current level that a device will receive. IEC-61000-4-2 states that the peak current should be 30A at 8kV ESD and 45A at 15kV ESD. OC-115 ESD Suppression Selection Guide ESD Suppression Selection Guide Polymer ESD Suppressors Selected Characterization Data Figure 1. Typical Device Response to 8kV ESD ESD Transient Pulse Energy Controlled by PolySurgTM Figure 1 shows typical PolySurgTM ESD Suppressor response to an 8 kV contact ESD pulse. Triggered polymer in the device conducts excess energy to ground and prevents system damage by ESD transient threat. As the polymer resistance drops current flows to ground. The top scope trace indicates current, and the bottom scope trace indicates voltage. Protects against ESD Voltage Transient without Affecting Signal Quality Figure 2. ESDA device induced interference with Signal Quality 0 -0.1 PolySurgTM ESD Suppressors have an ultra low capacitance of <0.15pF and when typically installed from the signal line to ground have a negligible effect on the signal. drop in attenuation (dB) -0.2 As Figure 2 shows, the test conducted with a precision network analyzer on a 50 circuit at up to 6GHz. Only a 0.2dB deviation from the original signal was recorded. The setup was similar to the addition of the PolySurgTM ESD Suppressor to a circuit with very fast digital signal or a cellular phone antenna. -0.3 -0.4 -0.5 -0.6 -0.7 -0.8 -0.9 -1 Signal Frequency does not affect the Capacitance of the Device The device capacitance is very low and constant over wide frequency range. The typical capacitance is less than 0.15pF over the tested range of 0.1MHz to 1.8GHz. In addition, as shown in Figure 3, the capacitance will remain same over the life cycle of the device (i.e. the number of the ESD pulse does not change the device capacitance.) 0 1 2 3 GHz 4 5 0.20 0.19 0.18 0.17 0 Pulse 0.16 100 Pulse 200 Pulse 0.15 300 Pulse 400 Pulse 0.14 500 Pulse 0.13 0.12 0.11 0.10 0 500 1000 Frequency (MHz) OC-116 6 Figure 3. Capacitance vs. Frequency Capacitance (pF) ESD Suppression Selection Guide ESD Suppression Selection Guide Polymer ESD Suppressors 1500 2000 Clamp Voltage Remains Consistent Despite Repeated ESD Pulses PolySurgTM ESD Suppressors have been tested with fast rate ESD pulses at 8kV contact discharge. Clamping voltage measured at every pulse shows minimal changes throughout the test. 60 ESD Clamping Voltage (V) As Figure 4 shows, PolySurgTM ESD Suppressors are highly reliable and stable over hundreds of pulses. Figure 4. ESD Clamping Voltage vs. Number of 8 kV ESD Pulse 70 50 40 30 20 10 0 0 100 200 300 400 500 600 Number of 8 kV ESD Pulses Typical non-triggered (Off State) Current Leakage is Very Low at Normal Operating Voltages and Temperatures Reference Temperature 0.8 Leakage Current (nA) As shown by Figure 5 the current leakage of the PolySurgTM ESD Suppressor is typically very low, well under 1nA, even over 12VDC operating voltage. Some increase in the current leakage may be expected at much higher operating voltage and elevated temperature. Figure 5. Average Off State Current Leakage vs. Temperature 1 0.6 0.4 0.2 24 VDC 12 VDC 6 VDC 0 -55 -30 -5 20 45 70 95 120 Temperature (C) Visit us on the web at: www.cooperbussmann.com North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-117 ESD Suppression Selection Guide ESD Suppression Selection Guide Polymer ESD Suppressors 0402ESDA-MLP MLP Series ESD Suppressor Features & Benefits 0402ESDA-MLP, MLP Series ESD Suppressor * Ultra-low capacitance (0.05pF typ.) ideal for high speed data applications * Provides ESD protection with fast response time (<1ns) allowing equipment to pass IEC 61000-4-2 level 4 test * Single-line, bi-directional device for placement flexibility * Low profile 0402/1005 design for board space savings * Low leakage current (<0.1nA typ.) reduces power consumption RoHS 2002/95/EC Applications * Computers & Peripherals * PDA's * HDTV Equipment * Digital Still Cameras * USB 2.0 * DVD Players * Digital Camcorders * IEEE 1394 * A/V Equipment * MP3 / Multimedia Players * HDMI * Satellite Radio * Set Top Boxes * DVI * Cell Phones * External Storage * High Speed Ethernet * DSL Modems * Infiniband(R) Description The PolySurgTM 0402ESDA-MLP ESD Suppressors protect valuable high-speed data circuits from ESD damage without distorting data signals as a result of its ultra-low (0.05pF typical) capacitance. Product Dimensions: mm [inches] * High Speed Data Ports Ordering Information Catalog Number 0402ESDA-MLP7 0402ESDA-MLP8 Packaging 10,000 pieces in paper tape on 7" (178mm) reel 2,500 pieces in paper tape on 7" (178mm) reel Solder Pad Recommendation: mm [inches] 2.20 0.70 0.40 Design Considerations The location in the circuit for the MLP series has to be carefully determined. For better performance, the device should be placed as close to the signal input as possible and ahead of any other component. Due to the high current associated with an ESD event, it is recommended to use a "0-stub" pad design (pad directly on the signal/data line and second pad directly on common ground). OC-118 0402ESDA-MLP MLP Series ESD Suppressor Electrical Characteristics Characteristic Notes: 1. Per IEC61000-4-2, Level 4 waveform (8kV direct, 30A) measured 30ns after initiation of pulse. 2. Trigger measurement made using Transmission Line Pulse (TLP) method. 3. Minor shifting in characteristics may be observed over multiple ESD pulses at very rapid rate. Value Rated Voltage 30VDC maximum 35V typical Trigger Voltage2 300V typical Capacitance (@1MHz) 0.05pF typ., 0.15pF max. Attenuation Change (0-6GHz) -0.2dB typical Leakage Current (@12VDC) <0.1nA typical 0402ESDA-MLP, MLP Series ESD Suppressor Clamping Voltage 1 ESD Capability IEC61000-4-2 Direct Discharge 8kV typical IEC61000-4-2 Air Discharge 15kV typical ESD Pulse Withstand1 >1000 typical Environmental Specifications: * Load Humidity: 12VDC per EIA/IS-772 Para. 4.4.2, +85C, 85% RH for 1000 hours * Thermal Shock: EIA/IS-722 Para 4.6, Air to Air -55C to +125C, 5 cycles * Moisture Resistance Test: MIL-STD-202G Method 106G, 10 cycles * Mechanical Shock: EIA/IS-722 Para. 4.9 * Vibration: EIA/IS-722 Para. 4.10 * Resistance to Solvent: EIA/IS-722 Para. 4.11 * Operating & Storage Temperature Range: -55C to +125C Soldering Recommendations * Compatible with lead and lead-free solder reflow processes * Peak reflow temperatures and durations: * IR Reflow = 260C max for 10 sec. max. * Wave Solder = 260C max. for 10 sec. max. * Recommended IR Reflow Profile: Visit us on the web at: www.cooperbussmann.com North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-119 0603ESDA-MLP MLP Series ESD Suppressor Features & Benefits * Ultra-low capacitance (0.05pF typ.) ideal for high speed data applications * Provides ESD protection with fast response time (<1ns) allowing equipment to pass IEC 61000-4-2 level 4 test * Single-line, bi-directional device for placement flexibility * Low profile 0603/1608 design for board space savings * Low leakage current (<0.1nA typ.) reduces power consumption RoHS 2002/95/EC 0603ESDA-MLP, MLP Series Suppressor Applications * Computers & Peripherals * PDA's * HDTV Equipment * Digital Still Cameras * USB 2.0 * DVD Players * Digital Camcorders * IEEE 1394 * A/V Equipment * MP3 / Multimedia Players * HDMI * Satellite Radio * Set Top Boxes * DVI * Cell Phones * External Storage * High Speed Ethernet * DSL Modems * Infiniband(R) Description The PolySurgTM 0603ESDA-MLP ESD Suppressors protect valuable high-speed data circuits from ESD damage without distorting data signals as a result of its ultra-low (0.05pF typical) capacitance. Product Dimensions: mm [inches] * High Speed Data Ports Ordering Information Catalog Number Packaging 0603ESDA-MLP7 5,000 pieces in paper tape on 7" (178mm) reel Solder Pad Recommendation: mm [inches] 1.25 (0.05) 0.90 (0.035) 0.50 (0.02) Design Considerations The location in the circuit for the MLP series has to be carefully determined. For better performance, the device should be placed as close to the signal input as possible and ahead of any other component. Due to the high current associated with an ESD event, it is recommended to use a "0-stub" pad design (pad directly on the signal/data line and second pad directly on common ground). OC-120 0603ESDA-MLP MLP Series ESD Suppressor Electrical Characteristics Characteristic Notes: 1. Per IEC61000-4-2, Level 4 waveform (8kV direct, 30A) measured 30ns after initiation of pulse. 2. Trigger measurement made using Transmission Line Pulse (TLP) method. 3. Minor shifting in characteristics may be observed over multiple ESD pulses at very rapid rate. Value Rated Voltage 30VDC maximum Clamping Voltage 35V typical Trigger Voltage2 300V typical Capacitance (@1MHz) 0.05pF typ., 0.15pF max. Attenuation Change (0-6GHz) -0.2dB typical Leakage Current (@12VDC) <0.1nA typical 1 ESD Capability IEC61000-4-2 Direct Discharge 8kV typical IEC61000-4-2 Air Discharge 15kV typical ESD Pulse Withstand1 >1000 typical Environmental Specifications: * Load Humidity: 12VDC per EIA/IS-772 Para. 4.4.2, +85C, 85% RH for 1000 hours * Thermal Shock: EIA/IS-722 Para 4.6, Air to Air -55C to +125C, 5 cycles * Moisture Resistance Test: MIL-STD-202G Method 106G, 10 cycles * Mechanical Shock: EIA/IS-722 Para. 4.9 * Vibration: EIA/IS-722 Para. 4.10 * Resistance to Solvent: EIA/IS-722 Para. 4.11 * Operating & Storage Temperature Range: -55C to +125C 0603ESDA-MLP, MLP Series Suppressor Soldering Recommendations * Compatible with lead and lead-free solder reflow processes * Peak reflow temperatures and durations: * IR Reflow = 260C max for 10 sec. max. * Wave Solder = 260C max. for 10 sec. max. * Recommended IR Reflow Profile: Visit us on the web at: www.cooperbussmann.com North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 OC-121 0603ESDA-TR TR Series ESD Suppressor Features: RoHS 2002/95/EC * 0603/1608 foot print * Ideal ESD protection for high frequency, low voltage applications. * Exceeds testing requirements outlined in IEC 61000-4-2 * Ultra low capacitance (0.15pF maximum) * Very low leakage current * Fast response time * Bi-directional * Surface mount Applications * Computers & Peripherals * PDA's * HDTV Equipment * Digital Still Cameras * USB 2.0 * DVD Players * Digital Camcorders * IEEE 1394 * A/V Equipment * MP3 / Multimedia Players * HDMI * Satellite Radio * Set Top Boxes * DVI * Cell Phones * External Storage * High Speed Ethernet * DSL Modems * Infiniband(R) Description * High Speed Data Ports Ordering Information The PolySurgTM 0603ESDA-TR ESD Suppressors protect valuable high-speed data circuits from ESD damage without distorting data signals as a result of Catalog Number Packaging 0603ESDA-TR1 5,000 pieces in paper tape on 7" (178mm) reel its ultra-low (0.15pF maximum) capacitance. Part Ratings and Characteristics: Performance Characteristics Units Continuous operating voltage VDC - - 24 V - 35 60 Trigger voltage3 V - 125 - ESD Threat voltage capability4 kV - 8 15 0603ESDA-TR, TR Series ESD Suppressor Clamping voltage2 Min Typ Max Capacitance (@ 1 KHz ~ 1.8GHz) pF - - 0.15 Leakage current (@ 12 VDC) nA 0.01 <0.1 - 2 Peak current A - 30 45 Operating temperature C -56 +25 +105 ESD pulse withstand 2 # pulses 20 >5001 - OC-122 Notes: 1. Some shifting in characteristics may occur when tested over several hundred ESD pulses at very rapid rate of 1 pulse per second or faster. 2. Per IEC 61000-4-2, 30A @ 8kV, level 4, clamp measurement made 30ns after initiation of pulse, all tests in contact discharge mode. 3. Trigger measurement made using Transmission Line Pulse (TLP) method 4. PolySURGTM devices are capable of withstanding up to a 15 kV, 45A ESD pulse. Device ratings are given at 8kV per Note 1, unless otherwise specified. 0603ESDA-TR TR Series ESD Suppressor Product Dimension R Recommended Solder Pad Outline (per IPC-SM-782) H T L 0.60 min (.023 min) W EIA Size L W H T 1.1 ref (.043 ref) R mm (in) 1.60 0.10 0.80 0.10 0.50 0.10 0.30 0.20 0.70 0.10 (.063 .004) (.031 .004) (.020 .004) (.012 .008) (.028 .004) 0603ESDA 1.0 max (.039 max) Tape-and-Reel Specification 4.00.1 (.157.004) mm (inches) 2.00.05 (.079.002) B 2.00.75 (.079.030) 3.50.05 (.138.002) A 8.00.30 (.315.012) 4.00.1 (.157.004) 1.50.10 (.059.004) Dimension 0603 A 1.900.20 (.0750.008) B 1.100.20 (.0430.008) 1.750.1 (.069.004) 2.00.5 (.080.020) 178.02.0 (7.008.080) 210.8 (.827.032) 13.00.5 (.512.020) 60.01.5 (2.362.059) 9.01.5 (.354.059) Environmental Specifications: OC-123 0603ESDA-TR, TR Series ESD Suppressor * Moisture Resistance per EIA/IS-722 Paragraph 4.4.2. This standard is based upon MIL-STD-202G Method 103B but with temperature and relative humidity at +85C and 85% RH respectively. Test condition `A' (240Hr) per MIL-STD-202G * Thermal shock: MIL-STD-202, Method 107G, -55C to 125C, 30 min. cycle, 10 cycles * Vibration: MIL-STD-202F, Method 201A,(10 to 55 to 10 Hz, 1 min. cycle, 2 hrs each in X-Y-Z) * Chemical resistance: ASTM D-543, 4 hrs @ 40C, 3 solutions (H2O, detergent solution, defluxer) * Operating temperature characteristics, measurement at +25C, +105C and -56C * Full load voltage: 14.4VDC, 18VDC & 24VDC for 1000 hrs, 25C * Solder leach resistance and terminal adhesion: Per EIA-576 * Solderability: MIL-STD-202, Method 208 (95% coverage) 0603ESDA-TR TR Series ESD Suppressor Device Marking PolySurgTM ESD Suppressors are marked on the tape and reel packages, not individually. Since the product is bi-directional and symmetrical, no orientation marking is required. Design Consideration The location in the circuit for the TR series has to be carefully determined. For better performance, the device should be placed as close to the signal input as possible and ahead of any other component. Due to the high current associated with an ESD event, it is recommended to use a "0-stub" pad design (pad directly on the signal/data line and second pad directly on common ground). Processing Recommendations The TR series currently has a convex profile on the top surface of the part. This profile is a result of the construction of the deice. They can be processed using standard pick-and-place equipment. The placement and processing techniques for these devices are similar to those used for chip resistors and chip capacitors. Soldering Recommendations 0603ESDA-TR, TR Series ESD Suppressor * Compatible with lead and lead-free solder reflow processes * Peak reflow temperatures and durations: * IR Reflow = 260C max for 10 sec. max. * Wave Solder = 260C max. for 10 sec. max. * Recommended IR Reflow Profile: Visit us on the web at: www.cooperbussmann.com OC-124 North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 ESD Protection of Set Top Appliances with PolySurgTM ESD Suppressors Why are Set Top boxes vulnerable to ESD The more sophisticated boxes include a variety of I/O jacks such as front panel USB, Audio/Video, S-Video, rear panel Satellite, cable, TV antenna, Wireless transmitter connection, home networking HPNA option, Toslink digital input, connections for CD, DVD,VCR, Outputs for Video, Audio, and more. Most of these jacks are susceptible to ESD threat. What Are Set Top Boxes? The continuing trend is to link broadband signal delivery to the home entertainment display, and other devices via set top boxes. Set top boxes used to be just an analog cable tuner/decoder but now it includes the likes of digital cable, satellite controller, internet service controllers, digital video recording systems and home networking. These devices allow the various cable and satellite signal operators to deliver a wide variety of services from television to internet and the hardware manufacturers can provide many features and benefits including home networking capabilities. There is digital video recording onto hard disk drives, replacing the cassette format, allowing pause and replay of and live television, or interactive TV. There are new standards being created to facilitate the design of the boxes such as a recent reference blueprint development by communications chipmaker Broadcom using the Microsoft interactive TV software system. The set top box is going to be a high volume commodity with many forms and functions. The PolySurgTM solution to the ESD protection problem Utilize the 0402ESDA-MLP, 0603ESDA-MLP, or 0603ESDATR1 PolySurgTM devices to protect the set top box electronics from catastrophic ESD damage at each potential outside metal contact or connector on each line. Audio, Video, RF, USB and RS-232 lines may be protected from ESD TVS occurrences on set top systems. Design Wins with Set Top boxes Cooper Bussmann has recorded some notable design wins already with it's PolySurgTM ESD Suppressors in applications involving the protection of set top systems. Protection Against ESD Threat for Set Top System Input/Output Ports with PolySurgTM Audio Port AC Input Video Port RF Input Antenna Cable Satellite Front Panel I/O Port Smart Card RS-232 Keyboard Audio Port Video Port S-Video Port Set-Top Box Digital Satellite Receiver High Definition Digital Receiver Digital Cable TV Converter Interactive Internet TV Terminal Digital Video Recorder S-Video Port Digital Audio Port RJ - 45, Network Future Protection Requirements RF Out TV / VCR Other Device USB / USB 2.0 IEEE-1284, Parallel A Typical Set Top Box Rear View Digital Audio Port RJ - 11 OC-125 Application Notes, ESD Suppression Application Notes ESD Suppression Application Notes, ESD Suppression Application Notes ESD Suppression Typical ESD Protection Applications with PolySurgTM 0402ESDA-MLP, 0603ESDA-MLP, or 0603ESDA-TR USB Controller V+ Data (+) Data (-) GND USB Port Amplifier Audio Output Video Processor Video Output RF Modulator RF Controller RF Input RF Output Visit us on the web at: www.cooperbussmann.com OC-126 North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 ESD Protection of High-Speed Data Lines DVI/HDMI High Speed Date Rates Communication data lines continue to be increasingly vulnerable to ESD transients. The ever-increasing bandwidth of the faster data lines such as the 10/100 or Gigabit Ethernet, USB 2.0, IEEE-1394b, make the traditional ESD protection schemes such as silicon based devices, or multi layer varistors less desirable, due to signal distortion from the relatively high capacitance of these components. -0.1 -0.2 drop in attenuation (dB) PolySurgTM ESD Suppressors The typical capacitance of the device (0402ESDA-MLP, 0603ESDA-MLP, or 0603ESDA-TR) is measured to be below 0.15pF, in a range of 0.1 kHz to nearly 2 GHz. The low capacitance throughout this wide frequency range makes these devices suitable for ESD protection of low analog signals to fast digital data lines. 0 -0.3 -0.4 -0.5 -0.6 -0.7 -0.8 -0.9 -1 0 1 2 3 GHz 4 5 6 Chart 2. Additional Attenuation in a 50Ohm System due to the PolySurgTM ESD Suppressor 1 Example of devices that PolySurgTM ESD Suppressors can protect from ESD: * Network interface cards for desktops * PC cards for laptops * DSL / Cable modems. * Routers and switches /hubs 0.9 C a pacit an ce (p F) 0.8 0.7 0.6 0.5 0.4 0.3 Selected Protection Applications 0.2 0.1 0 0.1 1 10 100 1000 10000 Frequency (MHz) Chart 1. The Capacitance of a PolySurgTM ESD Suppressor from 0.1MHz to 1.8GHz Another special characteristic of the PolySurgTM ESD Suppressor is that it is virtually invisible to the circuit at normal operation. The off-state resistance of the device is over 1013 Ohms, and the typical current leakage of the device is a negligible, 0.01nA at 12VDC. As Chart 2 shows, the additional attenuation in a 50ohm circuit measured at frequencies up to 6GHz is less than -0.2dbB. Ethernet ports: The RJ-45 is the most common Ethernet connection. The typical 10Base-T/100Base-TX uses 4 out of 8 lines. Each line in use can be protected with one PolySurgTM ESD Suppressor installed between the data line and the ground. For the best performance, place the devices at the closest location to the RJ-45 port (See Figure 1) RX+ Filter Transformer RX TX + TX - Controller RJ -45 Figure 1. The ESD Protection of 10 / 100 Ethernet (RJ-45) device with a PolySurgTM ESD Suppressor Firewire: The IEEE-1394 (Firewire) series are the newest serial ports for computer and other instruments with data transfer rates up to 1,600Mbp (1394a is 400Mbps, and 1394b will be 800~1,6000Mbps.) This higher transfer speed data is more easily subject to distortion (Chart 3). The PolySurgTM ESD Suppressor can protect data lines from ESD without distorting the high speed signal possible from IEEE-1394 connection. All data lines should be protected individually. (See Figure 2) OC-127 Application Notes, ESD Suppression Application Notes ESD Suppression Application Notes, ESD Suppression Application Notes ESD Suppression 800M bps PWR Data Data GND (IEE1394) USB 2.0 Controller USB 2.0 Figure 3. ESD protection of USB 2.0 devices with a PolySurgTM ESD Suppressor Ideal Signal 50pF Capacitance 0603ESDA Chart 3. Signal distortion comparisons at 800Mbps PWR GND Data Data Data Data Controller Special Applications When the unused data port is connected to a higher operating voltage such as 24V or higher for special applications, the PolySurgTM ESD Suppressor can be installed in series for ESD protection on the higher voltage line. The operating voltage capability will be increased without changing total capacitance or the current leakage of the devices. IEEE-1394 High Voltage RX+ RXTX + TX - Filter Transformer Controller RJ-45 Figure 2. The ESD Protection of Typical IEEE-1394a device with a PolySurgTM ESD Suppressor Example of devices that PolySurgTM ESD Suppressor can protect from ESD: * Firewire interface cards * Digital camcorders * Printers / scanners * Other peripherals with Firewire capability Figure 4. The Parallel connection for high voltage line protection using a PolySurgTM ESD Suppressor on RJ-45 USB 2.0: The USB 2.0 has a fast data transfer rate of 400Mbps. A device equipped with USB 2.0 will give the best performance when protected with the ultra low capacitance PolySurg ESD Suppressor.This will result in much less data distortion than if zener diodes or multi layer varistors are used for ESD protection (See Figure 3) Visit us on the web at: www.cooperbussmann.com OC-128 North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NW P.O. Box 14460 St. Louis, MO 63178-4460 Suite F Tel: 1-636-394-2877 Boca Raton, FL 33487-3533 Fax: 1-800-544-2570 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Europe Cooper Electronic Technologies Cooper Electronic Technologies Avda. Santa Eulalia, 290 Cooper (UK) Limited 08223 Burton-on-the-Wolds Terrassa, (Barcelona), Spain Leicestershire * LE12 5TH UK Tel: +34 937 362 812 Tel: +44 (0) 1509 882 737 +34 937 362 813 Fax: +44 (0) 1509 882 786 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 ESD Protection for High Speed Digital Video Solutions (DVI & HDMI) High speed, uncompressed, digital video solutions such as Digital Visual Interface (DVI) and High Definition Multimedia Interface (HDMI) utilize small geometry CMOS processes in order to provide maximum performance in a small package. However these geometries are more susceptible to electrostatic discharge (ESD) and the high-speed digital signals present a real challenge when selecting an appropriate protection device. DVI/HDMI High Speed Date Rates DVI equipment can, currently, transmit at up to 1.6 Gbps for a 1600 x 1200 resolution signal. The receiver end can support up to 1.08 Gbps for 1280 x 1024 resolution but will soon increase to 1.65 Gbps. HDMI is an advancement of DVI that handles both audio and video signals with enough bandwidth for data rates of up to 5 Gbps. These high-speed data rates require any ESD protection device to have low capacitance in order to minimize signal distortion. At high frequency any capacitance will be seen as a low impedance path to ground, thus loading the data signal. Figure 1 shows the minimal effect of of a PolySurgTM ESD Suppressor on an 800 Mbps data signal compared to a 50pF capacitor. 800Mbps (IEE1394) Vcc I1 I2 GND Figure 2 - Rail to Rail Diode Connection In order to make a low capacitance diode a small junction area is used which presents a high resistance during ESD transients. Also, diode response time is slow compared to the ESD voltage rise time and the complete solution has significant parasitic inductance associated with the device leads and tracking. All this results in a large amount of voltage overshoot and a much higher clamping voltage. With the HDMI/DVI chip still exposed to several hundred or even one thousand volts following an ESD event, using this protection technique, there is potentially enough stress to damage the device. Other solutions such as zener diodes, multi-layer varistors (MLV's) and TVS all exhibit levels of capacitance that are too large for them to be practical solutions in DVI and HDMI applications. With capacitance values from 25pF to 500pF coupled with leakage currents of 0.5-50A the level of loading on the signal lines becomes unacceptable. Ideal Signal 50pF Capacitance 0603ESDA Figure 1 - IEE1394 Signal Distortion due to 50pF and 0603ESDA PolySurgTM ESD Suppressor Traditional low capacitance steering diode solutions have a number of problems when used in high-speed data applications such as HDMI & DVI. Diodes are typically connected rail to rail as shown in Figure 2. During a negative voltage transient the bottom diode conducts clamping the voltage to a diode drop below ground. During a positive voltage transient the top diode will conduct the surge current (I1) into the power rail. Dumping the surge current into an unprotected supply rail can cause latch up of the protection circuit, so an additional transient voltage suppression (TVS) device between the supply rail and ground is required. Typically discrete steering diodes are not rated for the high transient currents associated with ESD. This misuse results in a short cycle life and eventual diode failure, which is commonly in short circuit mode. This short circuit failure mode usually results in the equipment no longer functioning, even though the ESD event has passed. The preferred failure mode is open, since the equipment will certainly not operate with a shorted device, but has a potential to operate longer if the device were to fail open. PolySurgTM ESD Suppressor Product Family The Cooper Bussmann PolySurgTM ESD Suppressor provides the solution to the problem of providing ESD protection for these new high-speed circuits. This product is a bi-directional device that has leakage current of less than 1nA and capacitance less than 0.15pF. This ultra-low capacitance makes the PolySurgTM ESD Suppressor a viable solution for high data rate protocols like HDMI and DVI. With an insertion loss of less than -0.2dB at frequencies up to 6GHz the PolySurgTM ESD Suppressor is invisible to the circuit, introducing no additional loading or signal distortion. The PolySurgTM ESD Suppressor product family is comprised of the 0402ESDA-MLP, 0603ESDA-MLP, and 0603ESDA-TR series ESD suppression devices. All are discrete devices exhibiting ultra-low capacitance to maintain signal integrity while protecting all but the most sensitive IC's from the harmful effects of ESD strikes up to 15kV (air discharge). Summary Commercial products require ESD surge protection of all the interface hardware schemes. New higher end consumer electronics are increasingly using high data rate protocols such as DVI and HDMI. The traditional protection devices have all been used with varying success, however the increase in data rates now indicates a need for ultra low capacitance devices, such as Cooper Bussmann's PolySurgTM ESD Suppressors. OC-129 Application Notes, ESD Suppression Application Notes ESD Suppression Overcurrent Protection Group NOTES OC-130 Overcurrent Protection Group NOTES OC-131 Overcurrent Protection Group NOTES OC-132 POWER MANAGEMENT Table of Contents Inductor Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-8 FP2 Series, FLAT-PACTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-10 High Current 7.2 x 6.7 x 3.0 & 5.0 mm Inductors FP3 Series, FLAT-PACTM 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-13 High Current 7.25 x 6.5 x 3 mm Powder Iron Inductors FP4 Series, FLAT-PACTM 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-15 High Current 6.8 x 10.2 x 5.0 mm Inductors FP1308 Series, FLAT-PACTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-18 High Current NEW 13.7 x 12.95 x 8.0 mm Inductors HCP0703 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-21 High Current NEW 7.3 x 7.0 x 3.0 mm Pressed Power Inductors HCP1104 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-25 High Current NEW 11.5 x 10.25 x 4.0 mm Pressed Power Inductors HCP1305 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-28 High Current NEW 13.8 x 12.9 x 5.0 mm Pressed Power Inductors HCF1305 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-31 High Current 12.5 x 12.5 x 5.0 mm Power Inductors HC1 Series, HIGH CURRENT 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-34 High Current 13.0 x 13.0 x 10.0 mm Power Inductors HC2LP Series, HIGH CURRENT 2LP . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-37 High Current 19.2 x 19.2 x 11.18 mm Power Inductors PM-1 Table of Contents HC3 Series, HIGH CURRENT 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-39 High Current 30.0 x 25.3 x 17.5 mm High Power Inductors HC7 Series, HIGH CURRENT 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-41 High Current 13.0 x 13.8 x 5.5 mm Powder Iron, Power Inductors HC8 Series, HIGH CURRENT 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-43 High Current 10.4 x 10.4 x 4.0 mm Powder Iron, Power Inductors HC8LP Series, HIGH CURRENT 8LP . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-45 High Current 10.4 x 10.4 x 3.5 mm Powder Iron, Power Inductors HC9 Series, HIGH CURRENT 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-48 High Current NEW 13.8 x 13.1 x 7.5 mm Powder Iron, Power Inductors HCPT1309 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-50 High Current NEW 13.2 x 14.0 x 9.0 mm Through-Hole, Powder Iron Inductor CPL Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-52 High Current NEW Multi-Phase Power Inductors DR1030 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-56 Shielded Drum NEW 10.5 x 10.3 x 3.0 mm Shielded Power Inductors DR1040 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-59 Shielded Drum NEW 10.5 x 10.3 x 4.0 mm Shielded Power Inductors DR1050 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-62 Shielded Drum NEW 10.5 x 10.3 x 5.0 mm Shielded Power Inductors PM-2 Table of Contents DR Series (DR73, DR74, DR125, DR127) . . . . . . . . . . . . . . . . . . . . . . . . Page PM-65 Shielded Drum Shielded Power Inductors DR124 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-70 Shielded Drum NEW 12.3 x 12.3 x 4.5 mm Shielded Power Inductors DRQ Series (DRQ73, DRQ74, DRQ125, DRQ127) . . . . . . . . . . . . . . . . Page PM-73 Shielded Drum Dual Winding, Shielded Inductor/Transformer LDS0705 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-80 Shielded Drum NEW 8.0 x 7.2 x 5.0 mm Shielded Power Inductors SD3110 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-83 Low Profile Shielded Drum NEW 3.1 x 3.1 x 1.0 mm Shielded Inductors SD3112 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-86 Low Profile Shielded Drum NEW 3.1 x 3.1 x 1.2 mm Shielded Inductors SD3114 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-89 Low Profile Shielded Drum NEW 3.1 x 3.1 x 1.4 mm Shielded Inductors SD3118 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-92 Low Profile Shielded Drum NEW 3.1 x 3.1 x 1.8 mm Shielded Inductors SD38 Series (SD3812, SD3814) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-95 Low Profile Shielded Drum 4.0 x 4.0 x 1.2 & 1.4 mm High Power, Shielded Inductors SDH3812 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-98 Low Profile Shielded Drum NEW 4.0 x 4.0 x 1.2 mm High Power, Shielded Inductors PM-3 Table of Contents SD Series (SD10, SD12, SD14, SD18, SD20, SD25) . . . . . . . . . . . . . . Page PM-101 Low Profile Shielded Drum 5.2 x 5.2 x (6) Various Heights, Shielded Inductors SDQ Series (SDQ12, SDQ25) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-108 Low Profile Shielded Drum Dual Winding, Shielded Inductor/Transformer SD52 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-111 Low Profile Shielded Drum 5.2 x 5.2 x 2.0 mm Shielded Inductors SD53 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-114 Low Profile Shielded Drum NEW 5.2 x 5.2 x 3.0 mm Shielded Inductors SD6020 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-117 Low Profile Shielded Drum NEW 6.0 x 6.0 x 2.0 mm Shielded Inductors SD6030 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-120 Low Profile Shielded Drum NEW 6.0 x 6.0 x 3.0 mm Shielded Inductors SD7030 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-123 Low Profile Shielded Drum NEW 7.0 x 7.0 x 3.0 mm Shielded Inductors SD8328 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-126 Low Profile Shielded Drum NEW 9.5 x 8.3 x 3.0 mm Shielded Inductors SD8350 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-129 Low Profile Shielded Drum NEW 9.5 x 8.3 x 4.5 mm Shielded Inductors UP2.8B Series, UNI-PACTM 2.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-132 Unshielded Drum Core 12.9 x 9.4 x 2.8 mm Power Inductors PM-4 Table of Contents UP0.4C Series, UNI-PACTM 0.4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-134 Unshielded Drum Core 6.60 x 4.55 x 2.92 mm Power Inductors UP2C Series, UNI-PACTM 2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-135 Unshielded Drum Core 12.9 x 9.4 x 5.2 mm Power Inductors UNI-PACTM Series (UP1B, UP2B, UP3B, UP4B) . . . . . . . . . . . . . . . . . Page PM-137 Unshielded Drum Core 4 Available Sizes, Power Inductors LD Series (LD1, LD2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-143 Unshielded Drum Core 2 Available Sizes, Metalized, Power Inductors MP2 Series, MICRO-PACTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-146 Toroid 7.5 x 5.2 x 1.8 mm Low Profile Inductor MP2A Series, MICRO-PAC PLUSTM . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-147 Toroid 7.5 x 5.2 x 1.8 mm High Power, Low Profile Inductor ECONO-PACTM/OCTA-PAC(R)/OCTA-PAC(R) PLUS Series . . . . . . . . . . . Page PM-149 Toroid Dual Winding, Inductors/Transformers VERSA-PAC(R) (VP1-5, VPH1-5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-157 Transformers Multi Winding, Configurable, Inductors/Transformers PoE4W, 7W, 13W Series, Power Over Ethernet Transformer . . . . . . Page PM-165 Transformers PoE/PD, Configurable, Flyback Transformer PoE26W, Power Over Ethernet Transformer . . . . . . . . . . . . . . . . . . . Page PM-168 Transformers NEW PoE/PD, Configurable, Forward Transformer PM-5 Table of Contents CCFL TRANSFORMERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-170 Transformers Cold Cathode Fluorescent Lamp Inverter Transformers STANDARD GEOMETRIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-173 Standard Geometries Custom Low Cost Magnetic Components CMS-SERIES (CMS1, CMS2, CMS3) . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-178 Common-Mode 3 Available Sizes, Surface Mount, Common Mode Inductors CMT-SERIES (CMT1, CMT2, CMT3, CMT4) . . . . . . . . . . . . . . . . . . . . . Page PM-182 Common-Mode 4 Available Sizes, Through-Hole, Common Mode Inductors CS Series, Current Sense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-186 Toroid Through Hole, Current Sense Inductors LCPI Series, LOW COST POWER INDUCTORS . . . . . . . . . . . . . . . . . Page PM-187 Toroid Toroidal Power Iron Inductors Application Notes Recommended Solder Reflow Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-191 Using the Versa-Pac as a Flyback Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-192 Using the Versa-Pac as a Forward Converter Transformer . . . . . . . . . . . . . . . . . . Page PM-195 Power Inductors Improve Reliability in High Temperature Designs . . . . . . . . . . . Page PM-198 Switching Regulator Inductor Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-200 Inductor Selection for SEPIC Designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-202 PoE Power Magnetics - Options and Trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-204 High Current Inductors for DC-DC Converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-206 Magnetics Design Specification Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page PM-207 PM-6 Table of Contents This bulletin is intended to present product design solutions and technical information that will help the end user with design applications. Cooper Bussmann reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. Cooper Bussmann also reserves the right to change or update, without notice, any technical information contained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications. Life Support Policy: Cooper Bussmann does not authorize the use of any of its products for use in life support devices or systems without the express written approval of an officer of the Company. Life support systems are devices which support or sustain life, and whose failure to perform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. PM-7 INDUCTOR SELECTION GUIDE Inductor Selection Guide Product Family High Current Shielded Drum (DR Style) Low Profile Shielded Drum (SD Style) HC3 HC2 LP HCP1305 HC9 HCF1305 FLAT-PAC (FP1308) HCP1104 HCPT1309 HC7 HC1 HC7 (HC7-R20) HC8 HC8LP FLAT-PAC Single (FP4-S_) HCP0703 FLAT-PAC 5mm (FP2-V_) FLAT-PAC Single (FP3-S) FLAT-PAC Single (FP2-S_) FLAT-PAC Dual (FP2-D_) FLAT-PAC Dual (FP2-D_) CPL (Multi-Phase) DRQ127 DRQ127 DR127 DRQ125 DR125 DRQ125 DR124 DR1050 DR1040 DRQ74 DRQ74 DR74 DR1030 DRQ73 LDS0705 DRQ73 DR73 SD8350 SD8328 SD7030 SD53 SD6030 SDQ25 SDQ25 SD25 SD14 SD6020 SD52 SD18 SDQ12 SDQ12 SD20 SD12 SD3118 SD3814 SD10 SDH3812 SD3812 SD3114 SD3112 SD3110 Maximum Maximum Winding Current Rating Inductance Rating Configuration Inductance Current1 Inductance Current1 (if applicable) 0.50 0.47 0.470 0.200 0.470 0.110 0.200 0.200 0.47 0.22 0.20 0.15 0.15 0.100 0.150 0.050 0.100 0.047 0.188 0.047 78.00 52.90 38.00 46.70 32.00 68.00 32.00 43.10 23.40 40.50 35.80 39.00 29.00 40.00 26.00 70.00 19.00 39.00 16.00 37.00 6.0 6.0 2.200 47.000 4.700 0.440 0.900 3.310 4.7 10.0 0.20 47.0 47.0 0.200 10.000 0.200 15.0 0.120 0.480 0.120 30.00 16.50 20.00 3.65 10.40 32.00 22.00 11.40 9.20 5.30 35.80 2.40 1.70 30.00 3.00 19.00 2.00 18.00 9.00 18.00 1.68 0.47 0.47 0.47 0.47 1.82 0.47 0.80 1.50 1.18 0.33 0.33 1.10 1.22 0.82 0.33 0.33 1.80 2.50 3.30 1.10 2.70 0.47 1.57 0.47 0.58 3.90 1.20 0.47 1.96 0.47 0.47 0.47 1.00 0.47 0.47 0.47 0.47 1.00 1.00 0.50 8.94 17.90 17.90 17.60 17.60 8.80 16.00 9.70 6.50 3.10 6.20 6.26 7.00 3.10 7.68 6.19 6.21 5.50 4.50 3.00 3.25 2.60 3.71 1.86 3.88 3.52 1.95 2.33 3.58 1.39 2.78 3.59 3.19 2.01 2.81 2.59 2.69 2.53 1.60 1.39 1.54 4020.0 1000.0 1000.0 1000.0 1000.0 4032.0 1000.0 1000.0 330.0 4036.0 1000.0 1000.0 150.0 3980.0 470.0 1000.0 1000.0 100.0 100.0 680.0 100.0 680.0 1000.0 4032.0 1000.0 1000.0 100.0 150.0 1000.0 331.0 82.0 1000.0 1000.0 1000.0 680.0 470.0 220.0 220.0 330.0 220.0 220.0 0.307 0.610 0.610 0.570 0.570 0.283 0.440 0.430 0.520 0.135 0.270 0.270 0.680 0.128 0.368 0.250 0.250 0.800 0.800 0.210 0.440 0.160 0.127 0.063 0.126 0.117 0.360 0.280 0.102 0.154 0.309 0.088 0.086 0.083 0.100 0.110 0.160 0.160 0.113 0.117 0.106 Note 1 = Current ratings listed are the lower value of the Isat and Irms ratings Note 2 = EMI Rating: 1) Closed magnetic path - best EMI shield; 2) Small gap, or external shield - some EMI fringing; 3) No shield - Highest EMI Note 3 = Alternate sizes, terminal styles available PM-8 Series Parallel See Data Sheet Series Parallel Parallel Series Series Parallel Series Parallel Parallel Series Series Parallel - Product Size (mm) L W H 30.00 19.20 13.80 13.80 12.50 13.70 11.50 13.20 13.00 13.00 13.00 10.40 10.40 6.80 7.30 7.20 7.25 7.20 7.20 7.20 25.30 17.50 19.20 11.18 12.90 5.00 13.10 7.50 12.50 5.00 12.95 8.00 10.25 4.00 14.00 9.00 13.80 5.50 13.00 10.00 14.25 6.00 10.40 4.00 10.40 3.50 10.20 5.00 7.00 3.00 6.70 5.00 6.50 3.00 6.70 3.00 6.70 3.00 6.70 3.00 12.50 12.50 12.50 12.50 12.50 12.50 12.30 10.50 10.50 7.60 7.60 7.60 10.50 7.60 8.00 7.60 7.60 9.50 9.50 7.00 5.20 6.00 5.20 5.20 5.20 5.20 6.00 5.60 5.20 5.20 5.20 5.20 5.20 3.10 4.00 5.20 4.00 4.00 3.10 3.10 3.10 12.50 12.50 12.50 12.50 12.50 12.50 12.30 10.30 10.30 7.60 7.60 7.60 10.30 7.60 7.20 7.60 7.60 8.30 8.30 7.00 5.20 6.00 5.20 5.20 5.20 5.20 6.00 5.20 5.20 5.20 5.20 5.20 5.20 3.10 4.00 5.20 4.00 4.00 3.10 3.10 3.10 General information needed to select proper inductor: ___I. Inductance and Current requirements ___II. Mounting style (surface mount or thru hole) and size constraints 8.00 8.00 8.00 6.00 6.00 6.00 4.50 5.00 4.00 4.35 4.35 4.35 3.00 3.55 5.00 3.55 3.55 4.50 3.00 3.00 3.00 3.00 2.50 2.50 2.50 1.40 2.00 2.00 1.80 1.20 1.20 2.00 1.20 1.80 1.40 1.00 1.20 1.20 1.40 1.20 1.00 Core EMI Structure Rating2 SMT/THT UI UI EI EI EI UI EI EI EI UI EI EI EI UI EI UI EI UI UI UI 2 2 1 2 1 2 1 1 1 2 1 1 1 2 1 2 1 2 2 2 SMT SMT SMT SMT SMT SMT SMT THT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum Shld Drum 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT ___III. Frequency of operation (switching frequency) ___IV. Circuit susceptibility to EMI ___V. Consider using two parts in series for lower profiles, higher current ratings or higher inductance values Product Family Unshielded Drum Core Toroid Transformers Common-Mode UNI-PAC 4B UNI-PAC 3B (UP3B) UNI-PAC 2C (UP2C) LD2 UNI-PAC 2B (UP2B) UNI-PAC 2.8B (UP2.8B) UNI-PAC 1B (UP1B) LD1 UNI-PAC 0.4C (UP0.4C) OCTA-PAC Plus 4 (CTX_-4A) OCTA-PAC Plus 4 (CTX_-4A) OCTA-PAC 4 (CTX_-4) OCTA-PAC 4 (CTX_-4) OCTA-PAC Plus 2 (CTX_-2A) OCTA-PAC Plus 2 (CTX_-2A) ECONO-PAC 4P (CTX_-4P) OCTA-PAC Plus 3 (CTX_-3A) ECONO-PAC 4P (CTX_-4P) OCTA-PAC Plus 3 (CTX_-3A) ECONO-PAC 3P (CTX_-3P) ECONO-PAC 3P (CTX_-3P) OCTA-PAC Plus 1 (CTX_-1A) OCTA-PAC Plus 1 (CTX_-1A) ECONO-PAC 2P (CTX_-2P) ECONO-PAC 2P (CTX_-2P) OCTA-PAC 3 (CTX_-3) OCTA-PAC 3 (CTX_-3) OCTA-PAC 2 (CTX_-2) OCTA-PAC 2 (CTX_-2) ECONO-PAC 1P (CTX_-1P) ECONO-PAC 1P (CTX_-1P) Micro-Pac Plus (MP2A) OCTA-PAC 1 (CTX_-1) OCTA-PAC 1 (CTX_-1) Micro-Pac (MP2) Large Toroid (LCPI) Vertical Large Toroid (LCPI) Horizontal Large Toroid (LCPI) w/ Header Vert. Large Toroid (LCPI) w/ Header Horiz. Current Sense Versa-Pac (VP5/VPH5) Versa-Pac (VP4/VPH4) Versa-Pac (VP3/VPH3) Versa-Pac (VP2/VPH2) Versa-Pac (VP1/VPH1) Power Over Ethernet/PD 26W (Forward) PowerOver Ethernet/PD 13W (Flyback) Power Over Ethernet/PD 7W (Flyback) Power Over Ethernet/PD 4W (Flyback) CCFL 14W CCFL 6W CCFL 4W CCFL 2.5W Common-Mode SMT (CMS3) Common-Mode SMT (CMS2) Common-Mode SMT (CMS1) Common-Mode Thru-hole (CMT4) Vert Common-Mode Thru-hole (CMT3) Horz Common-Mode Thru-hole (CMT2) Common-Mode Thru-hole (CMT1) Maximum Maximum Winding Current Rating Inductance Rating Configuration 1 1 Inductance Current Inductance Current (if applicable) 0.47 0.47 0.47 10.00 0.47 1.00 0.47 1.00 1.00 0.33 1.25 0.47 1.76 1.14 0.33 0.47 0.33 1.95 1.47 0.47 1.85 0.33 1.61 2.18 0.47 1.54 0.47 1.69 0.47 0.47 1.67 0.47 1.60 0.47 0.47 various various various various various multiple multiple multiple multiple multiple n/a n/a n/a n/a n/a n/a n/a n/a 78.0 30.0 5.50 530 530 1600 940 Note 1 = Current ratings listed are the lower value of the Isat and Irms ratings Note 2 = EMI Rating: 1) Closed magnetic path - best EMI shield; 2) Small gap, or external shield - some EMI fringing; 3) No shield - Highest EMI Note 3 = Alternate sizes, terminal styles available 19.20 16.00 12.20 3.45 10.60 3.60 6.00 2.60 2.88 12.20 6.09 7.00 3.50 5.47 10.90 7.90 11.40 3.95 5.72 6.20 3.10 10.00 4.98 2.95 5.90 3.00 6.00 3.25 6.50 5.50 2.75 3.52 2.75 5.50 2.02 various various various various various multiple multiple multiple multiple multiple n/a n/a n/a n/a n/a n/a n/a n/a 4.75 5.35 7.00 6.50 6.50 5.75 6.05 470.0 330.0 1000.0 470.0 1000.0 150.0 330.0 68.0 100.0 300.0 1211.0 300.0 1192.0 1215.0 300.0 300.0 300.0 1195.0 1185.0 300.0 1193.0 300.0 1203.0 1201.0 300.0 1204.0 300.0 1203.0 300.0 300.0 1199.0 100.0 1210.0 300.0 47.0 various various various various various multiple multiple multiple multiple multiple n/a n/a n/a n/a n/a n/a n/a n/a 1600 1600 250 5400 5400 30,000 66,000 0.914 0.750 0.380 0.550 0.300 0.620 0.280 0.460 0.350 0.75 0.37 0.62 0.31 0.29 0.58 0.54 0.54 0.27 0.27 0.50 0.25 0.47 0.23 0.21 0.42 0.20 0.40 0.19 0.38 0.32 0.16 0.39 0.11 0.22 0.31 various various various various various multiple multiple multiple multiple multiple n/a n/a n/a n/a n/a n/a n/a n/a 0.75 0.50 0.85 2.00 2.00 1.50 0.74 Parallel Series Parallel Series Series Parallel Parallel Parallel Series Series Parallel Series Parallel Series Series Parallel Series Parallel Series Parallel Parallel Series Series Parallel 6 windings 6 windings 6 windings 6 windings 6 windings - Product Size (mm) L W H 22.10 19.30 12.90 7.80 13.79 12.90 8.89 4.50 6.60 13.97 13.97 13.97 13.97 11.43 11.43 13.97 13.97 13.97 13.97 13.97 13.97 11.43 11.43 11.43 11.43 13.97 13.97 11.43 11.43 11.43 11.43 7.50 11.43 11.43 7.50 various various various various 17.15 28.50 24.60 22.30 16.80 13.00 28.50 24.60 22.30 22.30 28.503 26.003 26.003 20.603 13.97 11.43 9.40 25.00 25.00 36.50 29.50 General information needed to select proper inductor: ___I. Inductance and Current requirements ___II. Mounting style (surface mount or thru hole) and size constraints 15.00 13.21 9.40 7.00 10.41 9.40 6.10 4.00 4.45 11.43 11.43 11.43 11.43 8.89 8.89 11.43 11.43 11.43 11.43 11.43 11.43 8.89 8.89 8.89 8.89 11.43 11.43 8.89 8.89 8.89 8.89 5.20 8.89 8.89 5.20 various various various various 9.53 21.00 18.00 17.10 16.30 12.90 21.50 18.00 17.10 17.10 25.403 16.503 16.503 14.353 11.43 8.89 7.20 15.40 25.00 22.00 22.00 7.87 6.80 5.20 5.00 6.00 2.80 5.00 3.20 2.92 6.35 6.35 6.35 6.35 5.97 5.97 6.35 4.83 6.35 4.83 4.83 4.83 4.19 4.19 5.97 5.97 4.83 4.83 5.97 5.97 4.19 4.19 1.80 4.19 4.19 1.80 various various various various 20.32 10.80 10.00 8.40 7.80 6.20 10.80 10.00 8.40 8.40 15.003 7.103 5.503 8.003 6.00 6.00 2.60 25.50 14.00 44.50 36.50 Core EMI Structure Rating2 SMT/THT Drum Drum Drum Drum Drum Drum Drum Drum Drum Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid Toroid E E E E E E E E E E E E E Toroid Toroid Toroid Toroid Toroid E E 3 3 3 3 3 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 2 2 SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT SMT THT THT THT THT THT SMT SMT SMT SMT SMT SMT SMT SMT SMT THT SMT SMT SMT SMT SMT SMT THT THT THT THT ___III. Frequency of operation (switching frequency) ___IV. Circuit susceptibility to EMI ___V. Consider using two parts in series for lower profiles, higher current ratings or higher inductance values PM-9 INDUCTOR SELECTION GUIDE Inductor Selection Guide HIGH CURRENT (FP2) FLAT-PACTM FLAT-PACTM Low Profile Inductors (Surface Mount) Description RoHS 2002/95/EC * 125C maximum total temperature operation * Surface mount inductors designed for higher speed switch mode applications requiring lower inductance and high current * Dual conductors allow for low inductance and high current or high inductance and lower current * Inductance range from .047uH to 0.480uH * Current range up to 42 Amps * Meets UL 94V-0 flammability standard * Ferrite core material Applications * Next generation microprocessors Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +125C (range is application specific). * Solder reflow temperature: +260C max. for 10 seconds max. Part Number Single Conductor FP2-S047-R FP2-S068-R FP2-S082-R FP2-S100-R FP2-S120-R FP2-S200-R FP2-V050-R FP2-V100-R FP2-V120-R FP2-V150-R Double Conductor FP2-D047-R FP2-D068-R FP2-D082-R FP2-D100-R FP2-D120-R Part Number Double Conductor FP2-D047-R FP2-D068-R FP2-D082-R FP2-D100-R FP2-D120-R Inductance H (rated) OCL(1) H 15% 0.047 0.068 0.082 0.100 0.120 0.200 0.050 0.100 0.120 0.150 0.047 0.068 0.082 0.100 0.120 0.200 0.050 0.100 0.120 0.150 0.047 0.068 0.082 0.100 0.120 0.047 0.068 0.082 0.100 0.120 Inductance H ref. (rated) OCL(1) H ref. 0.188 0.272 0.328 0.400 0.480 0.188 0.272 0.328 0.400 0.480 Parallel Mode I RMS(2) I SAT(3) Amps Amps 39.0 39.0 39.0 39.0 39.0 37.0 37.0 37.0 37.0 37.0 42.0 32.0 26.0 22.0 18.0 19.0 70.0 40.0 33.0 25.5 37.0 42.0 37.0 32.0 37.0 26.0 37.0 22.0 37.0 18.0 Series Mode I RMS(2) I SAT(3) Amps Amps 16.0 16.0 16.0 16.0 16.0 Notes: (1) Open Circuit Inductance Test Parameters: 1MHz, .100Vrms, 0.0Adc. (2) RMS current for an approximate T of 40C without core loss. It is recommended that the temperature of the part not exceed 125C. (3) Peak current for approximately 30% rolloff at 20C. PM-10 Packaging * Supplied in tape and reel packaging, 1700 (FP2-S and FP2-D) and 950 (FP2-S200 and FP2-VXXX) per reel 21.0 16.0 13.0 11.0 9.0 DCR(4) nom. Height Volt- Sec (VS) ref.(5) 0.00024 0.00024 0.00024 0.00024 0.00024 0.00028 0.00028 0.00028 0.00028 0.00028 3.00 3.00 3.00 3.00 3.00 5.00 5.00 5.00 5.00 5.00 0.75 0.75 0.75 0.75 0.75 0.99 0.99 0.99 0.99 0.99 0.00026 0.00026 0.00026 0.00026 0.00026 3.00 3.00 3.00 3.00 3.00 0.75 0.75 0.75 0.75 0.75 DCR(4) ref. Height Volt-(5) Sec (VS) ref. 0.0013 0.0013 0.0013 0.0013 0.0013 3.00 3.00 3.00 3.00 3.00 1.50 1.50 1.50 1.50 1.50 (4) DCR limits 20C. (5) Applied Volt-Time product (V-S) across the inductor. This value represents the applied V-S at 500KHz necessary to generate a core loss equal to 10% of the total losses for 40C temperature rise. FLAT-PACTM Low Profile Inductors (Surface Mount) Mechanical Diagrams Single Conductor TOP VIEW PCB PAD LAYOUT SIDE VIEW 1 FRONT VIEW (S or V)XXX yww SCHEMATIC 1 1.0 min. (2x) 1 Height mm Max 7.20 Max 7.50 1.30 ref. (2x) 2 2.50 (2x) 2 3.0 ref. 6.50 (4x) 6.70 Max Dual Conductor PCB PAD LAYOUT TOP VIEW 1 SIDE VIEW 4 0.50 (typ) 0.50 SCHEMATIC FRONT VIEW 1 DXXX yww 4 1 (4x) 3.00 mm Max 7.20 Max 7.50 1.50 2 3 2.50 (2x) 1.25 (2x) ref. 3 Winding 1 7.50 4 Winding 2 4.50 (2x) 1.30 ref. (2x) 1.00 ref. 2 1 4 6.70 Max 3.00 (4x) 3 2.50 (2x) 2 3 3.00 (4x) Series Mode Notes: (1) Marking SXXX = S: Single Conductor Style, DXXX = D: Dual Conductor Style, XXX - last three digits of part number. Date Code: yww = y: Last Digit of year, ww: week of year. (2) All Dimensions are in millimeters unless otherwise specified. 2 2 Winding Mode (3) For parallel mode operation, connect terminals 1 to 4 and 2 to 3 on PCB (use Single Conductor PCB Layout) For series mode operation, connect terminals 2 to 4 on PCB (Dual Conductor Model). Packaging Information 1.5 Dia min. 1.5 Dia. +0.1/-0.0 4.0 2.0 1.75 A 1 7.5 16.0 +/-0.3 Bo ACTUAL SIZE FLAT-PAC'S 2 Ao=6.6mm Bo=7.1mm Ko=3.2mm Ko=5.2mm (FP2-S200 & FP2V) Ko A Ao Direction of Feed 12.0 PM-11 HIGH CURRENT (FP2) FLAT-PACTM 2 FLAT-PACTM Low Profile Inductors (Surface Mount) HIGH CURRENT (FP2) FLAT-PACTM Inductance Characteristics Core Loss IRMS DERATING WITH CORE LOSS 20 40 50 60 10 0K Hz z KH KH 20 0 30 0 z 50 0K Hz 80 z 70 1M H % of Losses from Irms (maximum) 0 90 92 94 95 96 97 98 99 10 20 30 40 50 60 80 100 200 300 % of Applied Volt--Seconds PM-12 400 500 600 800 1000 FLAT-PACTM 3 Low Profile Inductors Part Number FP3-R10-R FP3-R20-R FP3-R47-R FP3-R68-R FP3-1R0-R FP3-1R5-R FP3-2R0-R FP3-3R3-R FP3-4R7-R FP3-8R2-R FP3-100-R FP3-150-R Rated Inductance H 0.10 0.20 0.47 0.68 1.00 1.50 2.00 3.30 4.70 8.20 10.0 15.0 OCL (1) H 15% Irms (2) Amperes 0.10 0.22 0.44 0.72 1.10 1.50 2.00 3.20 4.70 8.5 10.9 14.9 19.0 15.3 10.9 9.72 6.26 5.78 5.40 3.63 3.23 2.91 2.30 2.22 Isat (3) Amperes Approx. 10% 27 16 11.6 9.0 7.4 6.2 5.4 4.3 3.5 2.6 2.3 2.0 1) OCL (Open Circuit Inductance) Test parameters: 100kHz, 0.1Vrms, 0.0Adc 2) DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 155C under worst case operating conditions verified in the end application. Mechanical Diagrams TOP VIEW 2.80.25 Isat (4) Amperes Approx. 15% 34.7 20.8 14.9 11.6 9.5 8.0 6.9 5.5 4.2 3.4 3.0 2.5 DCR mOhms @ 20C (Max.) 1.21 1.88 3.67 4.63 11.2 13.1 15.0 30.0 40.0 74.0 101 127 K-factor (5) 803 482 344 268 219 185 161 127 105 78 69 59 3) Isat Amperes Peak for approximately 10% rolloff @ 20C 4) Isat Amperes Peak for approximately 15% rolloff @ 20C 5) K-factor: Used to determine B p-p for core loss (see graph). B p-p =K*L*I B p-p:(Gauss), K: (K factor from table), L: (Inductance in uH), I (Peak to peak ripple current in Amps). RECOMMENDED PCB PAD LAYOUT SIDE VIEW SCHEMATIC 1 (2x) FRONT VIEW 1.0 min. (2x) FP3 XXX yww 3.00 Max Packaging * Units supplied in tape and reel packaging. Reel quantity = 1,700 parts per reel. 1 7.25 Max 7.50 2.50 (2x) 2 2.80.25 (2x) 2 6.70 Max Packaging Information 4.50 (2x) 1.5 Dia min. 0.30 +/-0.05 4.0 2.0 1.5 Dia +0.1/-0.0 1.75 A 0.3 Rad max. 1 7.5 Bo 16.0 +/-0.3 2 Dimensions in Millimeters Ko SECTION A-A A Ao 12.0 0.5 Rad typ. Ao= 6.6mm Bo= 7.1mm Ko= 3.2mm xxx = Inductance value yww = Date code Direction of Feed PM-13 HIGH CURRENT (FP3) FLAT-PACTM 3 Description RoHS 2002/95/EC * 155C maximum total temperature operation * Low profile high current inductors * Inductance range 0.1uh to 15uh * Design utilizes high temperature powder iron material with a non-organic binder to eliminate thermal aging * Current rating up to 34.7Adc (Higher peak currents may be attained with a greater rolloff, see rolloff curve) * Frequency range up to 2MHz Applications * Computers and portable power devices * Energy storage applications * DC-DC converters * Input - Output filer application Environmental Data * Storage temperature range: -40C to +155C * Operating ambient temperature range: -40C to +155C (range is application specific). * Solder reflow temperature: +260C max. for 10 seconds max. FLAT-PACTM 3 Low Profile Inductors Inductance Characteristics OCL vs. Isat 100 90 % of OCL 80 70 60 50 40 30 10 0 0 20 40 60 80 100 120 140 160 180 200 % of Isat Core Loss FP3 AC Loss at Frequency, kHz Frequency (kHz) CoreLoss vs. Flux Density CoreLoss (W) 1.00 0.90 0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 250 200 300 400 500 600 700 800 900 1000 500 750 1000 1250 1500 1750 2000 2250 B p-p (Gauss) Temperature Rise vs. Watt Loss Temperature Rise (C) HIGH CURRENT (FP3) FLAT-PACTM 3 20 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 0.12 0.24 0.36 0.48 0.61 0.73 0.85 0.97 1.09 Total Loss (W) PM-14 1.21 1.33 1.45 1.57 FLAT-PACTM 4 5mm Height Inductors (Surface Mount) Part Number FP4-100-R FP4-120-R FP4-150-R FP4-200-R Rated Inductance H 0.100 0.120 0.150 0.200 OCL (2) 15% H 0.100 0.120 0.150 0.200 Isat (5) Amperes Peak 64 54 42 30 Irms (4) Amperes Rated Inductance H 0.090 FP4-090SK-R OCL (2) 15% H 0.090 DCR @ 20C (Nom.) 0.00048 0.00048 0.00048 0.00048 40 40 40 40 DCR @ 20C (Max.) 0.00065 0.00065 0.00065 0.00065 Volts-Sec (3) (VuSec) (ref.) 1.33 1.33 1.33 1.33 4) DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, airflow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 155C under worst case operating conditions verified in the end application. 5) Peak Current for approximately 30% rolloff @ 20C 1) Units supplied in Tape & Reel packaging; 900 parts on 13" diameter reel. 2) OCL (Open Circuit Inductance) Test parameters: 1MHz, .100Vrms, 0.0Adc & ISAT @20C 3) Applied Volt-Time product (V-S) across the inductor. This value represents the applied V-S at 500kHz necessary to generate a core loss equal to 10% of the total losses for 40C temperature rise. Part Number Packaging * Supplied in tape and reel packaging, 900 parts per reel Isat (5) Amperes Peak 72 Irms (4) Amperes DCR @ 25C 33 0.423-0.517 Volts-Sec (3) (Vus) (ref.) 1.33 4) DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, airflow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 155C under worst case operating conditions verified in the end application. 5) Peak Current for approximately 20% rolloff @ 25C 1) Units supplied in Tape & Reel packaging; 900 parts on 13" diameter reel. 2) OCL (Open Circuit Inductance) Test parameters: 100kHz, 1.0Vrms, 0.0Adc & ISAT @25C 3) Applied Volt-Time product (V-S) across the inductor. This value represents the applied V-S at 500kHz necessary to generate a core loss equal to 10% of the total losses for 40C temperature rise. Mechanical Diagrams TOP VIEW SIDE VIEW PCB PAD LAYOUT 1 Part Number yyww R FP4-XXX FRONT VIEW 10.20 Max 1.0 min. (2x) 5.00 Max 10.50 1.30 ref. (2x) 2.50 (2x) FP4-100-R FP4-120-R FP4-150-R FP4-200-R FP4-090SK-R Dimension "A" (mm) ref. 3.0 3.0 3.0 3.0 2.8 SCHEMATIC 1 2 A 2 6.80 Max 4.50 (2x) PM-15 HIGH CURRENT (FP4) FLAT-PACTM 4 Description RoHS 2002/95/EC * 155C maximum total temperature operation * Surface mount inductors designed for high speed, high current switch mode applications requiring lower inductance * Gapped ferrite cores for maximum efficiency * Inductance values from 0.100 uH to 0.200 uH * Current range up to 64 Amps * Meets UL 94V-0 flammability standard * Ferrite core material Applications * Voltage regulator modules (VRMs) for servers, microprocessors * High frequency, high current switching power supplies Environmental Data * Storage temperature range: -40C to +155C * Operating ambient temperature range: -40C to +155C (range is application specific). * Solder reflow temperature: +260C max. for 10 seconds max. FLAT-PACTM 4 5mm Height Inductors (Surface Mount) Packaging Information 12.0 O1.50 Min. 2.00 0.1 0.35 0.05 O1.50 +0.1/-0.0 A 1.750.10 4.00 R0.30 Max. FP4-XXX A Ko Ao R0.50 Typ. xxx = Inductance value yww = Date code R = Revision level Dimensions in Millimeters Inductance Characteristics OCL vs. Isat 100.0 75.0 % of OCL FP4-100 FP4-150 FP4-200 50.0 FP4-120 25.0 0.0 0 10 20 30 40 50 Isat (Adc) Inductance Rolloff vs Isat 100 75 FP4-090SK 50 25 0 0 5 10 15 20 25 30 35 40 Isat (Adc) PM-16 24.00 0.3 User direction of feed SECTION A-A % of OCL HIGH CURRENT (FP4) FLAT-PACTM 4 Ao=7.20mm Bo=10.60mm Ko=5.40mm yyww R 11.500.1 Bo 45 50 55 60 65 70 75 FLAT-PACTM 4 5mm Height Inductors (Surface Mount) Core Loss Irms Derating with Core Loss 0 20 40 50 70 Hz 0k kH z 10 kH z 500 300 Hz 1M 1.5 MH z 80 90 HIGH CURRENT (FP4) FLAT-PACTM 4 % of Losses from Irms (maximum) 60 92 94 95 96 97 98 99 10 20 30 40 50 60 80 100 200 300 400 500 600 800 1000 % of Applied Volt--Second PM-17 HIGH CURRENT (FP1308) FLAT-PACTM 1308 FP1308 Series FLAT-PACTM High Current Power Inductors Description RoHS 2002/95/EC * 125C maximum total temperature operation * 12.9mm x 13.7mm x 8.0mm surface mount package * High current handling capability, compact footprint * Ferrite core material * Inductance range from 110nH to 440nH * Current range from 120 Amps to 32 Amps * Frequency range up to 2MHz Applications * Voltage Regulator Modules (VRM) for servers and microprocessors * Multi-Phase Buck inductors * High frequency, high current switching power supplies Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum Part Number FP1308-R11-R FP1308-R21-R FP1308-R26-R FP1308-R32-R FP1308-R44-R Rated Inductance (nH) 110 210 260 320 440 Packaging * Supplied in tape and reel packaging, 450 per reel OCL (1) nH10% Irms(2) Amperes Isat (3) Amperes 110 210 260 320 440 68 68 68 68 68 120 72 60 45 32 (1) Open Circuit Inductance Test Parameters: 100kHz, 1.0V, 0.0Adc. (2) Irms: DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. (3) Isat Amperes peak for 20% maximum rolloff (@25C) DCR m @25C (Typical) 0.20 0.20 0.20 0.20 0.20 DCR m @25C (Maximum) 0.24 0.24 0.24 0.24 0.24 K-factor (4) 21.330 21.333 21.335 21.340 21.366 (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in H), I (Peak to peak ripple current in Amps). (5) Part Number Definition: FP1308-xxx-R FP1308 = Product code and size; -xxx = Inductance value in uH; R = decimal point; If no R is present, third character = # of zeros. -R suffix = RoHS compliant Mechanical Diagrams 1 3.18 5.4 13.70 max. FP1308-XXX wwllyy R 7.2 8.0 LEFT VIEW 2 8.0 max. Dimensions are in millimeters. wwlly = Date Code. R = Revision level. PM-18 1 7.62 2.54 (2plcs) 12.95 max. SCHEMATIC RECOMMENDED PCB LAYOUT FRONT VIEW BOTTOM VIEW TOP VIEW 2 FP1308 Series FLAT-PACTM High Current Power Inductors Packaging Information 1.5 dia +0.1/-0.0 4.0 A 1.5 dia min 2.0 1.75 11.5 24.0 +/-0.3 B0 FP1308-XXX wwllyy R A A0 A0= 13.20 mm B0= 13.90 mm K0= 8.20 mm User direction of feed Parts packaged on 13" Diameter reel, 450 parts per reel. Core Loss Core loss vs Bp-p 500kHz 100kHz 10 Core Loss (W) 1 300kHz 1MHz 50kHz 0.1 0.01 0.001 0.0001 1 10 Bp-p(mT) 100 1000 PM-19 HIGH CURRENT (FP1308) FLAT-PACTM 1308 K0 SECTION A-A FP1308 Series FLAT-PACTM High Current Power Inductors Temperature Rise(C) 100 80 60 40 20 0 0 0.5 1 Inductance Characteristics 1.5 2 Total Loss(W) 2.5 3 OCL vs Isat 120% 100% 80% % of OCL HIGH CURRENT (FP1308) FLAT-PACTM 1308 Temperature Rise vs. Loss 60% 40% +25 Deg.C 20% -40 Deg.C +125 Deg.C 0% 0% 20% 40% 60% 80% % of Isat PM-20 100% 120% 140% 160% HCP0703 Series High Current Pressed Power Inductors Part Number HCP0703-R15-R HCP0703-R22-R HCP0703-R47-R HCP0703-R68-R HCP0703-R82-R HCP0703-1R0-R HCP0703-1R5-R HCP0703-2R2-R HCP0703-3R3-R HCP0703-4R7-R HCP0703-6R8-R HCP0703-8R2-R HCP0703-100-R Rated Inductance (H) 0.15 0.22 0.47 0.68 0.82 1.0 1.5 2.2 3.3 4.7 6.8 8.2 10.0 Packaging * Supplied in tape and reel packaging, 1500 parts per reel OCL (1) H 20% Irms (2) Amperes Isat (3) Amperes 0.15 0.22 0.47 0.68 0.82 1.0 1.5 2.2 3.3 4.7 6.8 8.2 10.0 26 23 17 15 13 11 9 8 6 5.5 4.5 4 3 52 40 26 25 24 22 18 14 13.5 10 8 7.5 7.0 (1) Open Circuit Inductance Test Parameters: 100kHz, 0.25V, 0.0Adc. (2) Irms: DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. HIGH CURRENT (HCP0703) Description RoHS 2002/95/EC * 125C maximum total temperature operation * 7.0mm x 7.3mm x 3.0mm surface mount package * Pressed powder iron core material * Enhanced core coating eliminates rusting and provides high insulation impedance * Inductance range from 0.15H to 10.0H * Current range from 52.0 Amps to 3.0 Amps * Frequency range up to 1MHz Applications * Notebook power * VRM, multi-phase buck regulator * DC-DC converters * PC workstations/Servers/Desktop * Routers Environmental Data * Storage temperature range: -55C to +125C * Operating temperature range: -55C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum DCR m@20C (Typical) 1.9 2.5 4.0 5.0 6.8 9.0 14 18 28 37 54 64 102 DCR m@20C (Maximum) 2.5 2.8 4.2 5.5 8.0 10 15 20 30 40 60 68 105 K-factor (4) 1100 922 559 435 360 356 307 206 186 171 140 132 112 (3) Isat Amperes peak for approximately 20% rolloff (@25C) (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p: (Gauss), K: (K factor from table), L: (Inductance in uH), I (Peak to peak ripple current in Amps). Mechanical Diagrams TOP VIEW BOTTOM VIEW 7.0 Max. FRONT VIEW 2.4+/-0.3 3.40 3.0 Max. HCP0703 XXX wwllyy R 1.68 1.27+/-0.3 7.3 Max. 4.5 SCHEMATIC 1 LEFT VIEW 4.00 2 Dimensions are in millimeters. wwllyy = Date Code. R = Revision Level. PM-21 HCP0703 Series High Current Pressed Power Inductors Packaging Information 1.5 dia min 2.0 1.5 dia +0.1/-0.0 A 4.0 7.5 16.0 HCP0703 XXX wwllyy R Bo Ko Ao User direction of feed Bo=7.7 mm Ko=3.2 mm Core Loss Core Loss vs B p-p 700kHz 10000 500kHz 1000 Core Loss (mW) HIGH CURRENT (HCP0703) Ao=7.3 mm SECTION A-A A 12.0 1000kHz 300kHz 100kHz 100 10 1 10 100 1000 B p-p (Guass) PM-22 10000 HCP0703 Series High Current Pressed Power Inductors Performance Graphs 80 0.12 60 0.08 40 0.04 20 0.00 30 40 40 0.07 20 0 0 50 10 40 0.15 20 0.00 Inductance(uH) 60 0.30 Temp.-rise (C) Inductance(uH) 80 15 20 25 80 0.60 60 0.40 40 0.20 20 0 0 30 5 HCP0703-R82-R 60 0.40 40 0.20 20 0.00 15 20 100 80 60 0.60 40 0.30 20 0 5 10 15 20 25 DC Bias(Amps) HCP0703-1R5-R 100 1.50 80 1.20 60 0.90 40 0.60 20 0.30 0.00 Temp.-rise(C) Inductance(uH) 25 0.90 0 25 DC Bias(Amps) 1.80 20 0.00 0 10 Inductance(uH) 0.60 Temp.-rise(C) Inductance(uH) 80 5 15 HCP0703-1R0-R 1.20 100 0.80 0 10 DC Bias(AMPS) DC Bias(Amps) 1.00 100 0.00 0 10 HCP0703-R68-R 0.80 100 0.45 5 40 0 0 2 4 6 8 10 12 14 16 18 DC Bias(Amps) PM-23 HIGH CURRENT (HCP0703) HCP0703-R47-R 0 30 DC Bias(Amps) DC Bias(Amps) 0.60 20 Temp.-rise(C) 20 60 0.14 Temp.-rise(C) 10 80 0.21 0.00 0 0 100 Temp.-rise(C) 0.16 HCP0703-R22-R HCP0703-R22-R 0.28 Inductance(uH) 100 Temp.-rise(C) Inductance(uH) HCP0703-R15-R 0.20 HCP0703 Series High Current Pressed Power Inductors Performance Graphs 2.1 60 1.4 40 0.7 20 0.0 Inductance(uH) 80 0 4 6 8 10 12 3.2 80 2.4 60 1.6 40 0.8 20 0 14 0 0 2 4 6 3.6 60 2.4 40 1.2 20 0.0 0 4 6 8 Inductance(uH) 80 2 80 60 40 2.1 20 0.0 0 0 1 2 3 100 60 40 4.0 20 2.0 0 0.0 4 5 DC Bias(Amps) PM-24 6 7 8 Inductance(uH) 6.0 3 5 6 7 8 HCP0703-100-R 12.0 Temp.-rise(C) 80 2 4 DC Bias(Amps) 8.0 1 100 4.2 10 HCP0703-8R2-R 0 14 6.3 DC Bias(AMPS) 10.0 12 HCP0703-6R8-R 8.4 Temp.-rise(C) Inductance(uH) 100 4.8 0 10 DC Bias(Amps) HCP0703-4R7-R 6.0 Inductance(uH) HIGH CURRENT (HCP0703) DC Bias(Amps) 8 Temp.-rise(C) 2 100 100 80 9.0 60 6.0 40 3.0 20 0.0 0 0 1 2 3 4 DC Bias(Amps) 5 6 7 Temp.-rise(C) 0 HCP0703-3R3-R 4 Temp.-rise(C) Inductance(uH) 100 Temp.-rise (C) HCP0703-2R2-R 2.8 HCP1104 Series High Current Pressed Power Inductors Part Number HCP1104-R20-R HCP1104-R36-R HCP1104-R45-R HCP1104-R56-R HCP1104-R90-R Rated Inductance (H) 0.20 0.36 0.45 0.56 0.90 HIGH CURRENT (HCP1104) Description RoHS 2002/95/EC * 125C maximum total temperature operation * Low profile surface mount inductors * 10mm x 11.5mm x 4.0mm package * Pressed powder iron core material * Enhanced core coating eliminates rusting and provides high insulation impedance * Inductance range from 0.2H to 0.9H * Current range from 42.0 Amps to 22 Amps * Frequency range up to 1MHz Applications * Notebook power * VRM, multi-phase buck regulator * DC-DC converters * PC workstations/Servers * Routers Environmental Data * Storage temperature range: -55C to +125C * Operating temperature range: -55C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum Packaging * Supplied in tape and reel packaging, 950 parts per reel OCL (1) H 20% Irms (2) Amperes Isat (3) Amperes 0.20 0.36 0.45 0.56 0.90 32 30 30 25 22 42 40 35 32 25 DCR m@20C (Typical) 0.7 1.0 1.25 1.60 2.30 DCR m@20C (Maximum) 0.9 1.2 1.4 1.8 2.5 K-factor (4) 505 289 334 287 168 (3) Isat Amperes peak for approximately 20% rolloff (@20C) (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B-p-p: (Gauss), K: (K factor from table), L: (Inductance in uH), I (Peak to peak ripple current in Amps). (1) Open Circuit Inductance Test Parameters: 100kHz, 0.25V, 0.0Adc. (2) Irms: DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. Mechanical Diagrams TOP VIEW LEFT VI EW FRONT VI EW BOTTOM VIEW RECOM M ENDED PCB LAYOUT SCHEM ATIC 10.0+/- 0.254 2.3 +/- 0.3 1 HCP1104-X X X 11.5 max. 1 4.0 max. 6.2 wwllyy R 12.0 9.2 2 3.5 +/- 0.5 2 4.5 Dimensions are in millimeters. wwlly = Date Code. R = Revision Level. PM-25 HCP1104 Series High Current Pressed Power Inductors Packaging Information 1.5 dia min 1.5 dia +0.1/-0.0 2.0 A 4.0 0.35 +/-0.05 1.75 0.3Rad max. 11.5 24.0 Bo HCP1104-XXX wwll yy R Ao=10.3 mm Bo=11.5 mm Ko=4.3 mm Ko 16.0 Ao A Par ts packaged on a 13" Diameter reel. 950parts per reel. 0.3 rad typ User d irection of feed Core Loss Core Loss vs Bp-p 700kHz 300kHz 10000 Core Loss (mW) HIGH CURRENT (HCP1104) SECTION A-A 1000kHz 500kHz 1000 100 100kHz 10 1 10 100 1000 Bp-p (Gauss) PM-26 10000 HCP1104 Series High Current Pressed Power Inductors Performance Graphs 0.16 60 0.12 40 0.08 0.04 20 0.00 0 10 20 30 80 0.30 60 0.20 40 0.10 20 0.00 40 0 0 10 20 DC Bias(Amps) 0.40 80 0.60 0.30 60 0.20 40 0.10 20 0.00 0 30 40 80 0.50 0.40 60 0.30 40 0.20 20 0.10 0 0 10 20 30 40 DC Bias(Amps) HCP1104-R90-R 100 1.00 80 0.80 60 0.60 40 0.40 20 0.20 0.00 Temp.-rise(C) Inductance(uH) 100 0.00 50 DC Bias(Amps) 1.20 Inductance(uH) 0.70 Temp.-rise(C) Inductance(uH) HCP1104-R56-R 100 20 50 0 0 10 20 30 DC Bias(Amps) PM-27 HIGH CURRENT (HCP1104) HCP1104-R45-R 10 40 DC Bias(Amps) 0.50 0 30 Temp.-rise(C) 0 100 Temp.-rise(C) 80 HCP1104-R36-R 0.40 Inductance(uH) 100 0.20 Temp.-rise(C) Inductance(uH) HCP1104-R20-R 0.24 HIGH CURRENT (HCP1305) HCP1305 Series High Current Pressed Power Inductors Description RoHS 2002/95/EC * 125C maximum temperature operation * 12.9mm x 13.8mm x 5.0mm surface mount package * Pressed powder iron core material * Enhanced core coating eliminates rusting and provides high insulation impedance * Inductance range from 0.47H to 2.2H * Current range from 65.0 Amps to 20 Amps * Frequency range up to 1MHz Applications * Notebook power * VRM, multi-phase buck regulator * DC-DC converters * PC workstations/Servers/Desktop * Routers Environmental Data * Storage temperature range: -55C to +125C * Operating temperature range: -55C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum Part Number HCP1305-R47-R HCP1305-R56-R HCP1305-R68-R HCP1305-R82-R HCP1305-1R0-R HCP1305-1R5-R HCP1305-2R2-R Rated Inductance (H) 0.47 0.56 0.68 0.82 1.0 1.5 2.2 Packaging * Supplied in tape and reel packaging, 400 parts per reel OCL (1) H 20% Irms (2) Amperes Isat (3) Amperes 0.47 0.56 0.68 0.82 1.0 1.5 2.2 38 36 34 31 29 23 20 65 55 53 52 50 48 32 (1) Open Circuit Inductance Test Parameters: 100kHz, 0.25V, 0.0Adc. (2) Irms: DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. DCR m@20C (Typical) 1.1 1.3 1.5 2.0 2.1 3.4 4.6 DCR m@20C (Maximum) 1.3 1.5 1.7 2.3 2.5 4.1 5.5 K-factor (4) 181 130 172 167 134 105 77 (3) Isat Amperes peak for approximately 20% rolloff (@20C) (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p: (Gauss), K: (K factor from table), L: (Inductance in uH), I (Peak to peak ripple current in Amps). Mechanical Diagrams 12.9 max. 2.540.3 13.8 max. 8.5 11.06 14.20 J 5.0 max. D Dimensions are in millimeters. wwlly = Date Code. R = Revision Level. PM-28 HCP1305 Series High Current Pressed Power Inductors Packaging Information 1.5 dia min 1.5 dia +0.1/-0.0 2.0 4.0 1.75 11.5 24.0 Bo Ko 16.0 Ao HIGH CURRENT (HCP1305) 0.3 rad typ User direction of feed Core Loss Core Loss vs Bp-p 700kHz 10000 500kHz 1000kHz Core Loss (mW) 1000 300kHz 100kHz 100 10 1 10 100 1000 10000 Bp-p(Gauss) PM-29 HCP1305 Series High Current Pressed Power Inductors Performance Graphs HCP1305-R47-R 0.60 HCP1305-R56-R 100 100 0.40 60 0.30 40 0.20 0.10 20 0.00 0 20 30 40 50 40 0.15 20 0 0 0 60 10 HCP1305-R68-R 60 0.40 40 0.20 20 0.00 Inductance(uH) Temp.-rise(C) Inductance(uH) HIGH CURRENT (HCP1305) 0.60 0 10 20 30 40 80 60 0.40 40 0.20 20 0.00 0 0 10 60 0.60 40 0.40 0.20 20 0.00 0 30 40 80 60 1.04 40 0.52 20 0.00 0 15 20 DC Bias(Amps) PM-30 25 30 35 Temp.-rise(C) Inductance(uH) 100 1.56 100 80 1.20 60 0.90 40 0.60 20 0.30 0 10 20 30 DC Bias(Amps) 2.08 10 50 1.50 0 50 HCP1305-2R2-R 5 40 0.00 DC Bias(Amps) 0 Inductance(uH) Temp.-rise(C) Inductance(uH) 0.80 2.60 30 HCP1305-1R5-R 1.80 100 80 20 20 DC Bias(Amps) HCP1305-1R0-R 10 100 0.60 50 1.00 0 50 0.80 DC Bias(AMPS) 1.20 40 HCP1305-R82-R 1.00 100 80 0 30 DC Bias(Amps) DC Bias(Amps) 0.80 20 Temp.-rise(C) 10 60 0.3 40 50 Temp.-rise(C) 0 80 0.45 Temp.-rise (C) 80 Inductance(uH) Temp.-rise(C) Inductance(uH) 0.6 0.50 HCF1305 Series Power Inductors Part Number HCF1305-R47-R HCF1305-R56-R HCF1305-1R0-R HCF1305-1R2-R HCF1305-1R8-R HCF1305-2R2-R HCF1305-3R0-R HCF1305-3R3-R HCF1305-4R0-R HCF1305-4R7-R Rated Inductance (H) 0.47 0.56 1.00 1.20 1.80 2.20 3.00 3.30 4.00 4.70 Packaging * Supplied in tape and reel packaging, 600 parts per reel OCL (1) H 20% Irms (2) Amperes Isat (3) Amperes Isat2 (4) Amperes 0.47 0.56 1.00 1.20 1.80 2.20 3.00 3.30 4.00 4.70 32.0 32.0 22.0 22.0 16.3 16.3 13.2 13.2 10.9 10.9 36.0 30.0 24.0 20.0 18.0 15.0 14.4 12.5 12.0 10.4 30.0 22.5 20.0 15.0 15.0 11.2 12.0 9.0 10.0 7.5 1) OCL: Open Circuit Inductance test parameters: 100kHz, 0.1Vrms, 0.0Adc. OCL@-40C can be lower than OCL@20C by 15% max. 2) Irms: DC current for an approximate DT of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. 3) Isat1: Amperes Peak for approximately 30% rolloff (@25C) 4) Isat2: Amperes Peak for approximately 30% rolloff (@125C) HIGH CURRENT (HCF1305) Description RoHS 2002/95/EC * 125C maximum total temperature operation * 12.5mm x 12.5mm x 5.0mm ferrite core material package * Low profile surface mount inductors designed for higher speed switch mode applications requiring low voltage and high current * Design utilizes ferrite core with high DC bias resistance and low core loss * Inductance range from 0.47H to 4.7H * Current range from 36.0 Amps to 10.4 Amps * Frequency range 100kHz to 1MHz Applications * Next generation processors * High current DC-DC converters * VRM, multi-phase buck regulators * PC Workstations, Routers, Servers * Telecom soft switches, Base stations Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum DCR m@20C (Typical) 0.83 0.83 1.58 1.58 2.58 2.58 4.08 4.08 6.0 6.0 DCR m@20C (Maximum) 1.00 1.00 1.90 1.90 3.10 3.10 4.90 4.90 7.2 7.2 K-factor (5) 21 21 14 14 10 10 8.3 8.3 6.9 6.9 5) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I B p-p:(mT), K: (K factor from table), L: (Inductance in H), I (Peak to peak ripple current in Amps). Part number definition: HCF1305-XXX-R HCF1305 = Product code and size XXX = Inductance value in uH. R = Decimal point. If no R is present, third character = #of zeros -R suffix indicates RoHS compliant Mechanical Diagrams TOP VIEW BOTTOM VIEW A 1 RECOMMENDED PCBLAYOU T C 2 3 E SCHEMAT IC L B HCF1305-XXX wwllyy R DIMENSION TABLE FRONT VIEW F D A: 12.5max G: 4.00 Ref. B: 12.5max H: 5.40 Ref. C: 5.0max I: 3.00 Ref. D: 2.00 ref J: 4.00 Ref. E: 2.40 +/- 0.10 K: 4.00 Ref. F: 6.90 +/- 0.30 L: 3.4 Ref. 1 K 2 H G Dimensions in Millimeters J wwllyy=Date code, R=Revision Level I I PM-31 HCF1305 Series Power Inductors Packaging Information 1.5 dia +0.1/-0.0 4.0 1.5 dia min 2.0 A 1.75 HCF1305-XXX wwlly y-R 11.5 B0 24.0 +/-0.3 K0 A0 A 16.00 A0= 12.60 mm B0= 12.60 mm K0= 5.50 mm User direction of feed Parts packaged on a 13" Diameter reel. 600 parts per reel. Core Loss 10 1MHz 500kHz 300kHz 1 200kHz Core Loss (W) 100kHz 0.1 0.01 0.001 0.0001 1 10 100 1000 Bp-p (m T) Temperature Rise vs. Total Loss Temperature Rise Vs. Power Loss 100 Temperature Rise (C) HIGH CURRENT (HCF1305) SECTION A-A 80 60 40 20 0 0 0.4 0.8 1.2 Total Pow er Loss (W) PM-32 1.6 2 HCF1305 Series Power Inductors Inductance Characteristics Normalized Rolloff Curves at 25 Deg. C 100.0% 90.0% % of OCL 80.0% 70.0% R47, 1R0, 1R8, 3R0 and 4R0 R56, 1R2 and 2R2 3R3 and 4R7 HIGH CURRENT (HCF1305) 60.0% 50.0% 40.0% 0.0% 20.0% 40.0% 60.0% 80.0% % of ISAT1 100.0% 120.0% 100.0% 120.0% 140.0% Normalized Rolloff Curves at 125 Deg. C 100.0% 90.0% % of OCL 80.0% 70.0% 60.0% 50.0% R47, 1R0, 1R8, 3R0 and 4R0 R56, 1R2 and 2R2 3R3 and 4R7 40.0% 30.0% 0.0% 20.0% 40.0% 60.0% 80.0% % of ISAT2 140.0% PM-33 HIGH CURRENT (HC1) HIGH CURRENT 1 Power Inductors Description RoHS 2002/95/EC * Designed for high current, low voltage applications * Low DCR, high efficiency * Foil construction for higher frequency circuit designs * Suited for IR and vapor reflow solder * Frequency range 1kHz to 1MHz * Ferrite core material Applications * Next generation microprocessors * High current DC-DC converters * Computers Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +85C (range is application specific). * Solder reflow temperature: +260C max. for 10 seconds max. Part Number HC1-R22-R HC1-R30-R HC1-R57-R HC1-R87-R HC1-1R0-R HC1-1R7-R HC1-2R3-R HC1-3R6-R HC1-5R1-R HC1-7R8-R HC1-100-R Rated Inductance H 0.22 0.30 0.57 0.87 1.0 1.7 2.3 3.6 5.1 7.8 10 OCL (1) 15% H 0.218 0.291 0.572 0.866 1.12 1.66 2.29 3.59 5.15 7.85 10.5 Irms (2) Amperes (Approx.) 51.42 51.42 37.83 28.01 28.01 22.30 22.30 16.76 12.79 12.79 12.79 1) OCL (Open Circuit Inductance) Test parameters: 300KHz, .25Vrms, 0.0Adc & Isat. 2) Irms Amperes for approximately T of 40C. DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. Packaging * Supplied in tape and reel packaging, 250 per reel Isat (3) Amperes (Approx.) 40.5 31.8 33.4 31.0 25.4 22.2 16.7 13.4 11.2 6.7 5.3 DCR () Max. @ 20C 0.00036 0.00036 0.00068 0.00123 0.00123 0.0020 0.0020 0.0035 0.0057 0.0057 0.0057 Volt-Sec (4) (VS) (ref.) 1.83 1.83 3.66 5.49 5.49 7.33 7.33 9.16 10.99 10.99 10.99 3) Isat Amperes Peak for approximately 30% rolloff @ 20C 4) Applied Volt-Time product (V-S) across the inductor. This value represents the applied V-S at 200kHz necessary to generate a core loss equal to 10% of the total losses for 40C temperature rise. See Core Loss Graph. Units supplied in tape & reel packaging; 250 parts on 13" diameter reel. Mechanical Diagrams Dimensions in Millimeters PM-34 xxx = Inductance value wwllyy = Date code R = Revision level HIGH CURRENT 1 Power Inductors Packaging Information 4.00 1.5 dia +0.1/-0.0 2.00 1.5 dia min 0.35 +/-0.05 A 1.7 1 11.50 . HC1-XXX wwllyy R 13.4 24.0 +/-0.3 0 2 2.0 10.3 A 20.00 SECTION A-A 13.4 User direction of feed HIGH CURRENT (HC1) Core Loss Irms DERATING WITH CORE LOSS 0 20 40 50 70 z KH 50 100 KH z 80 400 K 300 Hz KH z 200 KH z % of Losses from Irms (maximum) 60 90 92 94 95 96 97 98 99 10 20 30 40 50 60 70 80 90 100 200 300 400 500 600 800 1000 % of Applied Volt--Seconds PM-35 HIGH CURRENT 1 Power Inductors Inductance Characteristics HIGH CURRENT (HC1) HC1 Inductor (R22, 7R8) 100 100 90 90 OCL (%) OCL (%) HC1 Inductor (R87) 80 80 70 70 60 60 50 50 0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 % of Isat 100 100 90 90 80 80 OCL (%) OCL (%) 70 80 90 100 110 120 80 90 100 110 120 80 90 100 110 120 HC1 Inductor (R57, 2R3, 3R6, 5R1) HC1 Inductor (1R7) 70 70 60 60 50 50 0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 % of Isat % of Isat HC1 Inductor (R30, 100) HC1 Inductor (1R0) 100 100 90 90 80 OCL (%) OCL (%) 60 % of Isat 80 70 70 60 60 50 50 0 10 20 30 40 50 60 % of Isat PM-36 70 80 90 100 110 120 0 10 20 30 40 50 60 % of Isat 70 HIGH CURRENT 2LP Low Profile Power Inductors Part Number Rated Inductance H .47 .68 1.0 2.2 4.7 6.0 HC2LP-R47-R HC2LP-R68-R HC2LP-1R0-R HC2LP-2R2-R HC2LP-4R7-R HC2LP-6R0-R OCL (1) H 20% Packaging * Supplied in tape and reel packaging, 44mm width, 130 parts per 13" reel Irms (2) Amperes (Typ.) 52.9 52.9 33.0 24.3 17.0 17.0 .52 .63 1.15 2.00 4.55 6.00 Isat (3) Amperes (Typ.) 63.75 50.00 42.50 31.90 21.25 16.50 DCR (4) Ohms (Max.) .0006 .0006 .0013 .0023 .0046 .0046 Volts (5) Sec 6.87 6.87 10.31 13.75 20.62 20.62 worst case operating conditions verified in the end application. 3) Peak current for approximately 30% roll-off 4) Values @ 20C 5) Applied Volt-Time product (V-S) across the inductor. This value represents the applied V-S at 300KHz necessary to generate a core loss equal to 10% of the total losses for 40C temperature rise. 1) Open Circuit Inductance Test Parameters: 300kHz, 0.250 Vrms, 0.0 Adc 2) DC current for an approximate temperature change of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under Mechanical Diagrams RECOMMENDED PCB PAD LAYOUT TOP VIEW FRONT VIEW 19.2 max 9.5 typ 1 HC2LP-xxx wwllyy R SCHEMATIC 10.00 11.18 max 19.00 2 19.2 max 2.8 typ 5.50 Packaging Information 2 2.3 typ 5.50 1 xxx = Inductance value wwllyy = Date code R = Revision level 4.0 1.5Dia +0.10 -0.00 2.0 1.7 A 20.2 19.3 1 40.4 +/-0.1 44.0 +/-0.3 A 11.3 Dimensions in Millimeters SECTION A-A 19.3 32 User direction of feed Parts packaged on 13" Diameter reel, 130 parts per reel. PM-37 HIGH CURRENT (HC2LP) Description RoHS 2002/95/EC * Compact footprint for high density, high current/low voltage applications * Foil technology that adds higher reliability factor over the traditional magnet wire used for higher frequency circuit designs * Frequency Range up to 1MHz * Ferrite core material Applications * Next generation microprocessors * Energy storage applications * DC-DC converters * Computers Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +85C (range is application specific). * Solder reflow temperature: +260C max. for 10 seconds max. HIGH CURRENT 2LP Low Profile Power Inductors Core Loss IRMS DERATING WITH CORE LOSS HIGH CURRENT (HC2LP) 20 40 50 60 0K Hz 10 Hz 20 0K Hz z 50 0K 30 0K 80 Hz 70 1M H % of Losses from Irms (maximum) 0 90 92 94 95 96 97 98 99 10 20 30 40 50 60 80 100 200 300 400 500 600 800 1000 % of Applied Volt--Seconds Inductance Characteristics OCL vs. Isat 100 90 80 % of OCL 70 60 50 40 30 20 10 0 0 20 40 60 80 100 % of ISAT PM-38 120 140 160 180 200 HC3 Series HIGH CURRENT 3 Power Inductors Part Number HC3-R50-R HC3-1R0-R HC3-2R2-R HC3-3R3-R HC3-4R7-R HC3-5R6-R HC3-6R0-R Rated Inductance H 0.50 1.0 2.2 3.3 4.7 5.6 6.0 OCL (1) nominal +/-20% H 0.50 1.05 2.05 3.63 4.98 5.68 6.52 Irms (2) Amperes (Typ.) 78.00 78.00 55.50 42.45 33.80 33.80 33.80 1) Test Parameters: 300kHz, 0.25 Vrms 2) DC current for approximately T of 40C without core loss De-rating is necessary for AC currents. PCB layout, trace thickness and width, air flow and proximity of other heat generating components will affect temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case conditions verified in the end application. 3) Peak current for approximately 30% rolloff (@20C) 4) Applied Volt-Time product (V-S) across the inductor. This value represents the applied V-S at 300kHz necessary to generate a core loss equal to 10% of the total losses for a 40C temperature rise. HIGH CURRENT (HC3) Description RoHS 2002/95/EC * High Density, high current/low voltage applications * Foil technology that adds higher reliability factor over the traditional magnet wire used for higher frequency circuit designs * Current range from 78.0 to 33.8 Amps * Inductance range from 0.50uH to 6.52uH * Ferrite core material Applications * Next generation microprocessors * Energy storage applications * DC-DC converters * Computers Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +85C * Solder reflow temperature: +260C max. for 10 seconds max. Packaging * Supplied in bulk packaging, 24 parts per tray Isat (3) Amperes (Typ.) 120 78 60 46 38 34.5 30.0 DCR (m) max. @ 20C 0.42 0.42 0.70 1.20 2.17 2.17 2.17 Volts (4) Sec (VS) (ref.) 17.33 17.33 26.01 34.65 43.30 43.30 43.30 Part number definition: HC3-XXX-R HC3 = Product code and size XXX = Inductance value in uH. R = Decimal point. If no R is present, third character = #of zeros -R suffix indicates RoHS compliant Mechanical Diagrams TOP VIEW RECOMMENDED PCB PAD LAYOUT FRONT VIEW SCHEMATIC 14.5 typ 1 22.0 30.0 max HC3 wwllyy R 4.0 typ HT max 2 5.50 19.0 5.50 3.0 typ 25.3 max wwllyy = Date code R = Revision level Part Number HC3-R50-R HC3-1R0-R HC3-2R2-R HC3-3R3-R HC3-4R7-R HC3-5R6-R HC3-6R0-R Height max 18.0 17.5 17.5 17.5 17.5 17.5 17.5 PM-39 HC3 Series HIGH CURRENT 3 Power Inductors Inductance Characteristics OCL vs Isat 100 90 80 % of OCL 70 60 50 40 30 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 % of Isat Core Loss Irms DERATING W ITH CORE LOSS for HC3 % Applied Volt-u Seconds 10 30 50 70 90 110 130 150 170 190 30 %of Irms specified from zero ripple application HIGH CURRENT (HC3) 20 40 50 60 200kHz 70 300kHz 400kHz 80 500kHz 90 100 PM-40 100kHz HC7 Series HIGH CURRENT 7 Power Inductors Part Number HC7-R20-R HC7-R47-R HC7-1R0-R HC7-1R5-R HC7-2R2-R HC7-3R9-R HC7-4R7-R Rated Inductance H .20 .47 1.0 1.5 2.2 3.9 4.7 OCL (1) nominal +/-20% H 0.220 0.534 1.05 1.73 2.58 3.61 4.81 Irms (2) Amperes (Typ.) 35.80 23.40 20.30 14.20 13.00 10.40 9.80 Isat (3) Amperes 15% rolloff 45.8 27.5 19.6 15.3 12.5 10.6 9.2 1) Test Parameters: 100KHz, 1.0Vrms 2) Irms Amperes for approximately T of 40C above 85C ambient 3) Isat Amperes Peak for approximately 15% rolloff (@20C) 4) Isat Amperes Peak for approximately 30% rolloff (@20C) 5) Applied Volt-Time product (V-S) across the inductor. This value represents the applied V-S at operating frequency necessary to generate additional core loss which contributes to the 40C temperature rise. De-rating of the Irms is required to prevent excessive temperature rise. The 100% V-uS rating is equivalent to a ripple current Ip-p of 20% of Isat (30% rolloff option). It is recommended that the temperature of the part not exceed 155C under worst case operating conditions verified in the end application. Mechanical Diagrams Isat (4) Amperes 30% rolloff 86.5 51.9 37.1 28.8 23.6 20.0 17.3 DCR (m) max. @ 20C 0.67 1.60 2.10 4.30 5.20 7.90 9.00 Volts (5) Sec (VS) 2.27 3.83 5.36 6.90 8.40 10.0 12.6 Units supplied in tape and reel packaging. 13" reels 610 parts per reel. Carrier tape width = 24 mm. Meets EIA standard Part number definition: HC7-XXX-R HC7 = Product code and size XXX = Inductance value in uH. R = Decimal point. If no R is present, third character = #of zeros -R suffix indicates RoHS compliant FRONT VIEW TOP VIEW C SIDE VIEW L HC7-XXX wwllyy R Packaging * Supplied in tape and reel packaging, 610 parts per reel Height Max Length Max 3.0 0.25 (2x) 2.60 max 5.10 0.40 13.0 Max RECOMMENDED PCB PAD LAYOUT 3.50 typ 2plcs SCHEMATIC 1 3.50 typ 2plcs 6.50 typ 2 Maximum Dimension Part Number HC7-R20-R HC7-R47-R HC7-1R0-R HC7-1R5-R HC7-2R2-R HC7-3R9-R HC7-4R7-R Height mm 6.0 5.5 5.5 5.5 5.5 5.5 5.5 Length mm 14.25 13.8 13.8 13.8 13.8 13.8 13.8 Dimensions in Millimeters. All dimensions I+/- 0.2 mm unless otherwise specified. All soldering surfaces are coplanar within 0.15 mm. wwllyy = Date code R = Revision level PM-41 HIGH CURRENT (HC7) Description RoHS 2002/95/EC * 155C maximum total temperature operation * Surface mount inductors designed for higher speed switch mode applications requiring lower inductance, low voltage and high current * Design utilizes high temperature powder iron material with a non-organic binder to eliminate thermal aging * Inductance range from 0.22 uH to 4.81 uH * Current range from 35.8 to 9.8 Amps * Frequency range 1kHz to 500kHz Applications * Next generation microprocessors * High current DC-DC converters * VRM, multi-phase buck regulator * PC, Workstations, Routers * Telecom soft switches, Base Stations Environmental Data * Storage temperature range: -40C to +155C * Operating ambient temperature range: -40C to +155C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds max. HC7 Series HIGH CURRENT 7 Power Inductors 4.0 Packaging Information 1.5 dia +0.1/-0.0 2.0 1.5 dia min A 1.75 1 A0= 13.00 mm A1= 4.00 mm 11.5 B0= 13.00 mm B1= 14.10 mm B0 B1 24.0 +/-0.3 HC7-XX X wwllyy R K0= 5.6 mm K1= 6.0 mm 2 K0 16.00 K1 A1 A SECTION A-A A0 User direction of feed Core Loss Irms DERATING WITH CORE LOSS % of Applied Volt-u-Seconds 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 0 10 20 (maximum) % of Irms specified from zero ripple application HIGH CURRENT (HC7) Dimensions in Millimeters 100kHz 200kHz 300kHz 400kHz 500kHz 30 40 50 60 70 80 90 100 Inductance Characteristics Inductance vs. Idc 5 4.5 4 HC7-R20 3.5 HC7-R47 3 HC7-1R0 L 2.5 (uH) 2 HC7-1R5 HC7-2R2 HC7-3R9 1.5 HC7-4R7 1 0.5 0 0 6 12 18 24 30 36 42 48 DC CURRENT (A) PM-42 54 60 66 72 78 84 HC8 Series HIGH CURRENT 8 Power Inductors Part Number HC8-R15-R HC8-R39-R HC8-R75-R HC8-1R2-R HC8-1R9-R HC8-2R6-R HC8-3R5-R HC8-4R5-R HC8-5R6-R HC8-6R9-R HC8-8R2-R HC8-100-R HC8-150-R HC8-220-R HC8-330-R HC8-470-R Rated Inductance H 0.15 0.39 0.75 1.2 1.9 2.6 3.5 4.5 5.6 6.9 8.2 10.0 15.0 22.0 33.0 47.0 OCL (1) nominal +/-20% H 0.175 0.390 0.766 1.32 1.90 2.65 3.52 4.52 5.65 6.90 8.27 9.77 15.02 21.40 31.65 47.28 Irms (2) Amperes (Typ.) 39.0 28.3 18.8 16.0 12.4 10.2 8.50 8.00 6.70 6.40 5.50 5.20 4.10 3.40 2.70 2.20 1) Test Parameters: 100KHz, 1.0Vrms 2) Irms Amperes for approximately T of 40C above 85C ambient 3) Isat Amperes Peak for approximately 15% rolloff (@20C) 4) Isat Amperes Peak for approximately 30% rolloff (@20C) 5) Applied Volt-Time product (V-S) across the inductor. This value represents the applied V-S at operating frequency necessary to generate additional core loss which contributes to the 40C temperature rise. De-rating of the Irms is required to prevent excessive temperature rise. The 100% V-uS rating is equivalent to a ripple current Ip-p of 20% of Isat (30% rolloff option). Packaging * Supplied in tape and reel packaging, 800 parts per reel Isat (3) Amperes 15% rolloff 43 26 18.5 14.4 11.8 10.0 8.7 7.7 6.9 6.2 5.7 5.2 4.2 3.5 2.9 2.4 Isat (4) Amperes 30% rolloff 76 45 32.7 25.5 20.9 17.7 15.3 13.5 12.1 10.9 10.0 9.2 7.4 6.2 5.1 4.2 DCR (m) max. @ 20C 0.80 1.55 3.40 4.70 7.7 11.4 16.5 18.6 26.3 28.9 39.6 43.6 68.6 99.5 154 237 Volts (5) Sec (VS) (ref.) 1.5 2.5 3.5 4.5 5.5 6.5 7.5 8.5 9.5 10.5 11.5 12.5 15.5 18.6 22.6 27.6 It is recommended that the temperature of the part not exceed 155C under worst case operating conditions verified in the end application. Part number definition: HC8-XXX-R HC8 = Product code and size XXX = Inductance value in uH. R = Decimal point. If no R is present, third character = #of zeros -R suffix indicates RoHS compliant Mechanical Diagrams FRONT VIEW TOP VIEW FRONT VIEW TABLE C L 10.9 Max HC8-XXX wwll yy R 10.4 Max 4.0 Max A ref 10.4 Max 3.95 2 plcs ref PN A mm R15 2.1 R39 2.1 R75 2.1 1R 2.1 1R9 thru 470 2.7 SIDE VIEW RECOMMENDED PCB PAD LAYOUT SCHEMATIC 3.5 typ 2plcs 2.70 0.55 (2x) 1 3.0 typ 2plcs 4.0 typ 2 wwllyy = Date code R = Revision level xxx = Inductance value PM-43 HIGH CURRENT (HC8) Description RoHS 2002/95/EC * Surface mount inductors, 4.0mm height, designed for higher speed switch mode applications requiring low voltage and high current * 155C maximum total operating temperature * Design utilizes high temperature powder iron material with a non-organic binder to eliminate thermal aging * Inductance offering expanded for applications requiring higher inductance. * Inductance Range from 0.175 uH to 47.3 uH * Current Range from 39.0 to 2.4 Amps * Frequency Range 1kHz to 500kHz Applications * Next generation microprocessors * High current DC-DC converters * VRM, multi-phase buck regulator * PC, Workstations, Routers * Telecom soft switches, Base Stations Environmental Data * Storage temperature range: -40C to +155C * Operating ambient temperature range: -40C to +155C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds max. HC8 Series HIGH CURRENT 8 Power Inductors 4.0 Packaging Information 1.5 dia +0.1/-0.0 2.0 1.5 dia min A 1.75 11.5 Ao=10.4 mm Bo=11.2 mm Bo 11.2 Ko=4.3 mm 24.0 +/-0.3 HC8-XXX wwlly y R Ko A SECTION A-A 16.0 Ao User direction of feed Inductance Characteristics OCL vs Isat 100 90 80 % of OCL 70 60 50 40 30 02 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 % of Isat Core Loss Irms DERATING WITH CORE LOSS % Applied Volt-u Seconds 10 30 50 70 90 110 130 150 170 190 84 % of Irms specified from zero ripple application HIGH CURRENT (HC8) Dimensions in Millimeters 86 88 90 92 94 200kHz 300kHz 400kHz 500kHz 96 98 100 PM-44 100kHz HC8LP Series Power Inductors Part Number HC8LP-R15-R HC8LP-R39-R HC8LP-R75-R HC8LP-1R2-R HC8LP-1R9-R HC8LP-2R6-R HC8LP-3R5-R HC8LP-4R5-R HC8LP-5R6-R HC8LP-6R9-R HC8LP-8R2-R HC8LP-100-R HC8LP-150-R HC8LP-220-R HC8LP-330-R HC8LP-470-R Rated Inductance H 0.15 0.39 0.75 1.2 1.9 2.6 3.5 4.5 5.6 6.9 8.2 10.0 15.0 22.0 33.0 47.0 OCL (1) nominal +/-20% H 0.170 0.430 0.830 1.35 1.92 2.67 3.56 4.57 5.71 6.98 8.37 9.90 15.20 21.70 32.10 47.90 RoHS 2002/95/EC Irms (2) Amperes (Typ.) 29.0 20.2 15.6 12.4 10.1 8.3 6.9 6.5 5.5 5.2 4.5 4.3 3.4 2.8 2.3 1.8 1) Open Circuit Inductance test parameters: 100KHz, 1.0V, 0.0Adc 2) Irms: DC current for an approximate DT of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 155C under worst case operating conditions verified in the end application. 3) Isat Amperes Peak for approximately 15% rolloff (@20C) 4) Isat Amperes Peak for approximately 30% rolloff (@20C) 5) Applied Volt-Time product (V-S) across the inductor. This value represents the applied V-S at operating frequency necessary to generate additional core loss which contributes to the 40C temperature rise. De-rating of the Irms is required to prevent excessive temperature rise. The 100% V-uS rating is equivalent to a ripple current Ip-p of 20% of Isat (30% rolloff option). Packaging * Supplied in tape and reel packaging, 800 parts per reel Isat (3) Amperes 15% rolloff 31 19 13.5 10.1 8.7 7.4 6.4 5.6 5.1 4.6 4.2 6.8 3.1 2.6 2.1 1.7 Isat (4) Amperes 30% rolloff 56 34 24 18.7 15.5 13.1 11.4 10.0 9.0 8.1 7.4 3.8 5.5 4.6 3.8 3.1 DCR (m) max. @ 20C 1.40 2.80 4.70 7.50 11.5 17.1 24.5 27.6 38.9 42.8 58.0 62.9 99.4 149 224 344 Volts (5) Sec (VS) (ref.) 7.8 4.7 3.4 2.6 4.1 4.8 5.6 6.3 7.1 7.8 8.6 9.3 11.6 13.7 16.8 20.3 Part number definition: HC8LP-xxx-R HC8LP = Product code and size xxx = Inductance in H. R = decimal point. If no R is present third character = # of zeros. -R suffix indicates RoHS compliant PM-45 HIGH CURRENT (HC8LP) Description * 155C maximum temperature operation * Low profile surface mount inductors designed for higher speed switch mode applications requiring low voltage, and high current * Design utilizes high temperature powder iron material with a non-organic binder to eliminate thermal aging * Inductance range from 0.17 uH to 47.9 uH * Current range from 29 Amps to 1.8 Amps * Frequency range 1kHz to 500kHz Applications * Next generation processors * High current DC-DC converters * VRM, multi-phase buck regulator * PC Workstations, Routers, Servers * Telecom soft switches, Base stations Environmental Data * Storage temperature range: -40C to +155C * Operating temperature range: -40C to +155C (Range is application specific) * Solder reflow temperature: +260C max. for 10 seconds max. HC8LP Series Power Inductors Mechanical Diagrams SIDE VIEW TOP VIEW RECOMMENDED PCB PAD LAYOUT 2.70 0.55 (2 x) 10.9 Max 3.5 typ 2plcs 10.4 Max HC8LP-XXX wwll yy R 3.0 typ 2plcs 4.0 typ 10.4 Max HIGH CURRENT (HC8LP) FRONT VIEW Dimesional Table FRONT VIEW C PN A ref mm B max mm L B Max A ref 3.95 2 plcs ref R15 2.1 3.5 R39 2.1 3.5 R75 2.1 3.5 1R2 1R9 thru 470 2.1 3.3 2.7 3.5 SCHEMATIC 1 2 Dimensions in Millimeters wwllyy = Date Code, R = Revision Level Packaging Information 4.0 1.5 dia +0.1/-0.0 2.0 1.5 dia min A 1.75 A o=10.4 mm 11.5 Bo=11.2 mm K o=4.3 mm Bo 11.2 24.0 +/-0.3 HC8-XXX wwlly y R Ko A SECTION A-A Ao 16.0 User direction of feed Packaging Information: Parts packaged on a 13" Dia. EIA-481 compliant reel. 800 parts per reel. PM-46 HC8LP Series Power Inductors Core Loss Irms DERATING WITH CORE LOSS % Applied Volt-u Seconds 10 30 50 70 90 110 130 150 170 190 % of Irms specified from zero ripple application (Maximum) 92 93 94 96 97 HIGH CURRENT (HC8LP) 100kHz 200kHz 300kHz 400kHz 500kHz 95 98 99 100 Rolloff OCL vs Isat 100 90 % of OCL 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 % of Isat PM-47 HIGH CURRENT (HC9) HC9 Series HIGH CURRENT 9 Power Inductors Description RoHS 2002/95/EC * 155C maximum total temperature operation * Surface mount inductors designed for higher speed switch mode applications requiring lower inductance, low voltage and high current * Design utilizes high temperature powder iron material with a non-organic binder to eliminate thermal aging * Inductance Range from 0.2 uH to 47.0 uH * Current Range from 95.0 Amps to 3.65 Amps * Frequency Range 1kHz to 500kHz Applications * Next generation processors * High current DC-DC converters * VRM, multi-phase buck regulator * PC, Workstations, Routers, Servers Environmental Data * Storage temperature range: -40C to +155C * Operating temperature range: -40C to +155C (range is application specific) * Solder reflow temperature: +260C max for 10 seconds maximum Part Number HC9-R20-R HC9-R47-R HC9-1R0-R HC9-1R5-R HC9-2R2-R HC9-3R3-R HC9-4R3-R HC9-6R8-R HC9-100-R HC9-220-R HC9-330-R HC9-470-R Rated Inductance H 0.20 0.47 1.0 1.5 2.2 3.3 4.3 6.8 10.0 22.0 33.0 47.0 OCL (1) nominal +/-15% H 0.218 0.544 1.04 1.70 2.53 3.52 4.67 7.45 10.9 22.4 34.5 49.2 Irms (2) Amperes (Typ.) 46.7 33.7 23.7 21.0 17.2 14.3 13.0 10.3 8.50 6.30 4.42 3.65 1) Test Parameters: 100KHz, 1.0Vrms 2) Irms Amperes for approximately T of 40C without core loss. De-rating is necessary for AC currents. PCB layout, trace thickness and width, airflow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 155C under worst case conditions verified in the end application. 3) Peak current for approximately 20% rolloff @20C 4) Peak current for approximately 30% rolloff @20C 5) Applied Volt-Time product (V-S) across the inductor. This value represents the applied V-S at operating frequency necessary to generate additional core loss which contributes to the 40C temperature rise. De-rating of the Irms is required to prevent excessive temperature rise. The 100% V-uS rating is equivalent to a ripple current Ip-p of 20% of Isat (30% rolloff option). Mechanical Diagrams Dimensions in Millimeters. All dimensions +/-0.2 mm unless otherwise specified. wwllyy = Date Code, R = Revision Level PM-48 Packaging * Supplied in tape and reel packaging, 450 parts per reel Isat (3) Amperes 20% rolloff 65 40 28 22 18 15 13.2 11.4 8.6 6.0 4.8 3.9 Isat (4) Amperes 30% rolloff 95 57 41 32 26 22 19.1 15.1 12.5 8.7 7.0 5.7 DCR (m) max. @ 20C 0.50 0.88 1.87 2.27 3.37 4.87 5.90 9.40 14.0 25.7 48.8 72.3 Part number definition: First 3 characters = Product code and size. Last 3 characters = Inductance in H. R = decimal point. If no R is present third character = # of zeros. Volts (5) Sec (VS) 2.87 4.78 6.70 8.46 10.4 12.4 14.4 18.1 22.0 31.5 37.3 44.8 HC9 Series HIGH CURRENT 9 Power Inductors Packaging Information Dimensions in Millimeters HIGH CURRENT (HC9) Rolloff Core Loss PM-49 HIGH CURRENT (HCPT1309) HCPT1309 Series Power Inductors Description RoHS 2002/95/EC * 105C maximum total temperature operation * 13.2mm x 13.2mm x 9.0mm through hole package * Core material: Powder Iron * Inductance range from 0.20H to 3.3H * Current range from 90.0 Amps to 11.4 Amps * Frequency range up to 1MHz Applications * Next generation processors * High current DC-DC converters * VRM, multi-phase buck regulator * Desktop computers * Video game power Environmental Data * Storage temperature range: -40C to +105C * Operating temperature range: -40C to +105C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum Part Number HCPT1309-R20-R HCPT1309-R47-R HCPT1309-1R0-R HCPT1309-1R5-R HCPT1309-2R2-R HCPT1309-3R3-R OCL (1) nominal +/20% (H) 0.20 0.49 0.96 1.59 2.27 3.31 Irms (2) Amperes Packaging * Supplied in bulk packaging, 100 parts per tray Isat Amperes (3) Peak 20% rolloff @20C 72.2 43.3 30.9 24.1 19.7 16.7 43.1 34.0 19.4 13.7 12.5 11.4 (1) OCL: Open Circuit Inductance test parameters: 100kHz, 0.1Vrms, 0.0Adc. (2) Irms: DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 105C under worst case operating conditions verified in the end application. Isat Amperes (4) Peak 30% rolloff @20C 90.0 55.0 40.0 30.6 25.0 21.0 DCR (m) nom @20C K-factor (5) 0.426 0.624 1.90 3.82 4.10 4.80 154.1 92.4 66.0 51.4 42.0 35.6 (3) Isat Amperes peak for approximately 20% rolloff (@20C) (4) Isat Amperes peak for approximately 30% rolloff (@20C) (5) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p: (Gauss), K: (K factor from table), L: (Inductance in uH), I (Peak to peak ripple current in Amps). Mechanical Diagrams TOP VIEW FRONT VIEW BOTTOM VIEW 9.0 max HCPT1309-xxx wwllyy R 13.2 sq MAX 1 2 3.5 +/- 0.5 "B" +/- 1.0 "A " MAX "C" typ SCHEMATIC Dimension Table Part No "A " "B" HCPT1309-R20 HCPT1309-R47 HCPT1309-1R0 HCPT1309-1R5 HCPT1309-2R2 HCPT1309-3R3 14.0 14.0 13.7 13.5 13.5 13.5 12.2 12.2 12.0 11.8 11.8 11.8 RECOMMENDED PCB PAD LAYOUT "C" "D" 1.63 1.63 1.29 1.15 1.15 1.15 2.13 2.13 1.6 1.40 1.40 1.40 "B" +/- 1.0 OD 1 2 Dimensions are in millimeters. wwllyy = Date Code. R = Revision Level. PM-50 HCPT1309 Series Power Inductors Core Loss Core Loss vs. B p-p 160.00 140.00 200kHz 300kHz 400kHz 500kHz 600kHz 700kHz 800kH 900kHz 1.0MHz 100.00 80.00 60.00 HIGH CURRENT (HCPT1309) Core Loss (mW) 120.00 40.00 20.00 0.00 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 B p-p (Gauss) Inductance Characteristics OCL vs Isat 100 90 80 OCL (%) 70 60 50 40 30 20 10 0 0 20 40 60 80 100 120 140 160 % of Isat PM-51 HIGH CURRENT (CPL) CPL Series Multi-Phase Power Inductors Description * Designed exclusively for use with Volterra VPR-Devices(A) * High current multi-phase inductor applications * Ferrite core material * 50nH per phase coupled inductor * 125C maximum temperature operation * Frequency range up to 2MHz * Patents pending * For tape and reel parts add TR after part number: CPL-x-xxTR-R Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum RoHS 2002/95/EC Packaging * Supplied in bulk trays or tape and reel: CPL-2-50-R: 120 per tray CPL-2-50TR-R: 750 per reel CPL-3-50-R: 90 per tray CPL-3-50TR-R: 750 per reel CPL-4-50-R: 75 per tray CPL-4-50TR-R: 750 per reel CPL-5-50-R: 60 per tray CPL-5-50TR-R: 750 per reel CPL-6-50-R: 45 per tray CPL-6-50TR-R: 750 per reel Functional Specifications DCR () DCR () Rated (3) I Rated Inductance nom. @ max. @ Inductance per phase Part Number Phases 25C 25C per phase (nH) (Adc) (3) CPL-2-50-R 2 0.0005 0.0006 50 20% 40 CPL-3-50-R 3 0.0005 0.0006 50 20% 40 CPL-4-50-R 4 0.0005 0.0006 50 20% 40 CPL-5-50-R 5 0.0005 0.0006 50 20% 40 CPL-6-50-R 6 0.0005 0.0006 50 20% 40 (1) OCL (Open Circuit Inductance) (2) Test parameters: 1MHz, 0.1Vrms, 0.0Adc. (3) The rated current and rated inductance per phase is determined by Volterra's testing and circuit design. Additional information can be provided by contacting Volterra. Mechanical Diagrams PM-52 Test Specifications Pin Number (1-2) (3-4) (3-4), (5-6) (3-4), (5-6), (7-8) (3-4), 5-6), (7-8), (9-10) OCL (nH) notes 1&2 365 18% 490 20% 490 20% 490 20% Magnetizing OCL (nH) Inductance Pin Number notes 1&2 @ 5Adc (25C) (3-4) 365 18% 300 (1-2), (5-6) 365 18% 400 (1-2), (7-8) 365 18% 400 (1-2), (9-10) 365 18% 400 490 20% (1-2), (11-12) 365 18% 400 (A) This device is licensed for use only when incorporated within a voltage regulator employing power regulating devices manufactured by Volterra Semiconductor Corp. No license is granted expressly or by implication to use this device with power regulating devices manufactured by any company other than Volterra. CPL Series Multi-Phase Power Inductors Mechanical Diagrams HIGH CURRENT (CPL) Dimensions are in millimeters. All dimensions +/-0.2 mm unless otherwise specified. wwllyy = (date code) R = revision level Schematic/PCB Layout PM-53 CPL Series Multi-Phase Power Inductors HIGH CURRENT (CPL) Schematic/PCB Layout Dimensions are in millimeters. All dimensions +/-0.2 mm unless otherwise specified. Packaging Information (Tape and Reel) PM-54 CPL Series Multi-Phase Power Inductors Packaging Information (Tape and Reel) HIGH CURRENT (CPL) Packaging Information (Bulk Tray) Notes: Material: 0.8 PVC with internal Anti-Stat Tolerances: x.xx = 0.20, x.x = 0.50, x = 2.0 unless otherwise specified. Trays are stackable when rotated 180. All dimensions are in mm. PM-55 DR1030 Series Low Profile Power Inductors Description RoHS 2002/95/EC * 125C maximum total temperature operation * Low profile surface mount inductors * 10.3mm x 10.5mm x 3.0mm shielded drum core * Ferrite core material * Inductance range from 1.1H to 150H * Current range from 9.5 Amps to 0.68 Amps * Frequency range up to 1MHz Applications * Computer, DVD players, and portable power devices * Notebook power, LCD panels * DC-DC converters * Input/output filter, Buck/Boost regulators Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum SHIELDED DRUM (DR1030) Part Number DR1030-1R1-R DR1030-1R8-R DR1030-2R8-R DR1030-3R9-R DR1030-5R2-R DR1030-6R8-R DR1030-8R2-R DR1030-100-R DR1030-150-R DR1030-220-R DR1030-330-R DR1030-470-R DR1030-680-R DR1030-820-R DR1030-101-R DR1030-121-R DR1030-151-R Rated Inductance (H) 1.1 1.8 2.8 3.9 5.2 6.8 8.2 10 15 22 33 47 68 82 100 120 150 OCL (1) H 30% Irms (2) Amperes Isat (3) Amperes 1.1 1.9 2.8 4.0 5.2 6.8 8.4 10.4 14.8 22.8 32.4 47.9 66.6 82.4 100 119.3 155.3 7.0 5.9 5.1 4.3 3.7 3.5 3.3 2.8 2.3 1.8 1.6 1.3 1.1 1.0 0.86 0.8 0.68 9.50 7.41 6.08 5.13 4.75 3.90 3.54 3.18 2.66 2.19 1.81 1.52 1.24 1.14 1.05 0.95 0.86 (1) Open Circuit Inductance Test Parameters: 100kHz, 0.1V, 0.0Adc. (2) Irms: DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. PM-56 Packaging * Supplied in tape and reel packaging, 1000 parts per reel DCR m@20C (Typical) 6.5 9.1 12.1 16.4 22.9 24.9 28.4 40.2 57.3 95.5 113.6 166.6 253.1 332.4 375.0 523.4 590.0 DCR m@20C (Maximum) 7.9 11.0 14.5 20.0 27.5 30.0 34.1 48.0 68.8 114.6 136.3 200.0 303.7 382.3 450.0 602.0 700 K-factor (4) 22 17 14 12 10 9.0 8.0 7.0 6.0 4.5 4 3.4 2.9 2.6 2.4 1.9 1.4 (3) Isat Amperes peak for approximately 35% rolloff max. (@25C) (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in uH), I (Peak to peak ripple current in Amps). (5) Part Number definition: DR1030-xxx-R DR1030 = Product code and size, xxx = Inductance value in H, R = decimal point. If no R is present third character = # of zeros. -R suffix = RoHS compliant DR1030 Series Low Profile Power Inductors Mechanical Diagrams BOTTOM VIEW TOP VIEW FRONT VIEW 1 3.3 3.0 max. 1.2 XX X wwlly R SCHEMA TIC RECOMMENDED PCB LAYOUT 3.0 10.3 max. 1 1.6 7.7 10.5 max. LEFT VIEW 7.3 2 2 Dimensions are in millimeters. XXX = Inductance in H. R = decimal point. If no R is present third character = #of zeros. wwlly = Date Code. R = Revision Level. 4.0 Packaging Information 1.5 dia +0.1/-0.0 2.0 1.5 dia min 0.35 +/-0.05 A 1.75 0.3Rad max. 12.0 Ao=10.8 mm Bo Bo=11.0 mm B1 24.0 +/-0.3 XX X wwlly R A1=10.5 mm B1=10.7 mm Ko=3.2 mm Ko A1 16.0 Ao SECTION A-A A 0.5 rad typ User direction of feed SHIELDED DRUM (DR1030) Core Loss 10 500kHz 1MHz 1 300kHz 200kHz 100kHz Core Loss (W) 0.1 0.01 0.001 0.0001 1 10 100 1000 Bp-p (mT) PM-57 DR1030 Series Low Profile Power Inductors Temperature Rise vs. Total Loss 160 Temperature Rise (C) 140 120 100 80 60 40 20 0 0.00 0.20 0.40 0.60 0.80 1.00 80.0% 100.0% 1.20 Total Loss (W) Inductance Characteristics OCL vs. ISAT 120.0% SHIELDED DRUM (DR1030) 100.0% % of OCL 80.0% 60.0% 40.0% 20.0% 0.0% 0.0% -40 Deg. C +25 Deg. C +85 Deg. C 20.0% 40.0% 60.0% % of ISAT PM-58 120.0% DR1040 Series Low Profile Power Inductors Description RoHS 2002/95/EC * 125C maximum total temperature operation * Low profile surface mount inductor * 10.3mm x 10.5mm x 4.0mm shielded drum core * Ferrite core material * Inductance range from 1.5H to 330H * Current range from 10.0 Amps to 0.52 Amps * Frequency range up to 1MHz Applications * Notebook power, Portable devices * Wireless modems, ADSL line cards * Point of load power supplies * Battery chargers, Video Cards * MP3 player, PDA's, DVD players * LED driver for notebook computer * Navigation system, LCD backlighting * Buck, Boost, or Forward inductor Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum Part Number OCL (1) H30% Irms(2) Amperes Isat (3) Amperes 1.4 2.4 3.6 5.2 6.8 8.1 9.6 14.9 21.1 32.6 45.8 65.3 86.8 101.4 148.3 216.2 323.4 6.50 6.10 5.50 5.40 4.50 3.98 3.80 3.10 2.50 2.20 1.90 1.42 1.29 1.25 0.85 0.70 0.52 10.00 7.80 6.40 5.50 4.80 4.60 4.40 3.60 2.90 2.45 2.10 1.65 1.47 1.35 1.15 0.92 0.70 (1) Open Circuit Inductance Test Parameters: 100kHz, 0.25V, 0.0Adc. (2) Irms: DC current for an approximate T of 30C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. (3) Isat Amperes peak for approximately 35% rolloff (@25C) DCR () m @20C (Typical) 6.0 7.0 9.6 14.0 17.0 24.0 26.0 37.0 54.0 69.0 95.0 152 214 225 356 530 810 DCR () m @20C (Maximum) 8.1 9.0 13.0 17.0 20.0 29.0 35.0 50.0 73.0 93.0 128 183 260 304 430 640 1090 K-factor (4) 15.48 12.04 9.85 8.33 7.22 6.37 5.70 4.71 4.01 3.28 2.78 2.30 2.04 1.90 1.57 1.27 1.03 (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in H), I (Peak to peak ripple current in Amps). (5) Part Number Definition: DR1040-xxx-R DR1040 = Product code and size; -xxx = Inductance value in uH; R = decimal point; If no R is present, third character = # of zeros. -R suffix = RoHS compliant PM-59 SHIELDED DRUM (DR1040) DR1040-1R5-R DR1040-2R5-R DR1040-3R8-R DR1040-5R2-R DR1040-7R0-R DR1040-8R2-R DR1040-100-R DR1040-150-R DR1040-220-R DR1040-330-R DR1040-470-R DR1040-680-R DR1040-820-R DR1040-101-R DR1040-151-R DR1040-221-R DR1040-331-R Rated Inductance (H) 1.5 2.5 3.8 5.2 7.0 8.2 10 15 22 33 47 68 82 100 150 220 330 Packaging * Supplied in tape and reel packaging, 850 per reel DR1040 Series Low Profile Power Inductors Mechanical Diagrams TOP VIEW SIDE VIEW RECOMMENDED PCB LAYOUT BOTTOM VIEW 10.5 max 3.0 +/- 0.1 4.0 max 1 XX X wwll y R 2 1 10.3 max 1.6 2 plcs 2 3.2 2 plcs 1.2 +/- 0.15 (2 Pcs) SCHEMATI C 1 2 10.5 Ref 7.7 +/- 0.3 Dimensions are in millimeters. xxx = Inductance value in uH. R = decimal point. If no R is present third character = # of zeros. wwllyy = Date code, R = Revision level. Packaging Information 1.5 dia +0.1/-0.0 1.5 dia min 4.0 2.0 A 1.75 12.0 Bo B1 Ko 24.0 +/-0.3 XXX wwlly R A1 16.0 Ao SECTION A-A Bo=11.0 mm User direction of feed A1=10.6 mm B1=10.5 mm Parts packaged on 13" Diameter reel, 850 parts per reel. Ko=4.2 mm Core Loss 1MHz 500kHz 300kHz 200kHz 10 100kHz 1 Core Loss (W) SHIELDED DRUM (DR1040) A Ao=10.8 mm 0. 1 0. 01 0. 001 1 10 100 Bp-p (mT) PM-60 1000 DR1040 Series Low Profile Power Inductors Temperature Rise vs. Loss Temperature Rise(C) 120 100 80 60 40 20 0 0 0.2 0.4 0.6 0.8 1 1.2 Total Loss (W) Inductance Characteristics OCL vs. Isat 120.0% 100.0% SHIELDED DRUM (DR1040) % of OCL 80.0% 60.0% 40.0% -40 Deg.C +25 Deg.C +85 Deg.C 20.0% 0.0% 0.0% 20.0% 40.0% 60.0% 80.0% 100.0% 120.0% 140.0% 160.0% % of Isat PM-61 DR1050 Series Low Profile Power Inductors Description RoHS 2002/95/EC * 125C maximum total temperature operation * Low profile surface mount inductor * 10.3mm x 10.5mm x 5.0mm shielded drum core * Ferrite core material * Inductance range from 0.7H to 1000H * Current range from 13.5 Amps to 0.43 Amps * Frequency range up to 1MHz Applications * Computer, DVD players, and portable power devices * Notebook power, LCD panels * DC-DC converters * Buck, boost, forward, and resonant converters * Noise filtering and filter chokes Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum SHIELDED DRUM (DR1050) Part Number DR1050-R80-R DR1050-1R5-R DR1050-2R2-R DR1050-3R3-R DR1050-4R7-R DR1050-6R8-R DR1050-8R2-R DR1050-100-R DR1050-120-R DR1050-150-R DR1050-180-R DR1050-220-R DR1050-270-R DR1050-330-R DR1050-390-R DR1050-470-R DR1050-560-R DR1050-680-R DR1050-820-R DR1050-101-R DR1050-121-R DR1050-151-R DR1050-181-R DR1050-221-R DR1050-271-R DR1050-331-R DR1050-391-R DR1050-471-R DR1050-561-R DR1050-681-R DR1050-821-R DR1050-102-R Rated Inductance (H) 0.8 1.5 2.2 3.3 4.7 6.8 8.2 10 12 15 18 22 27 33 39 47 56 68 82 100 120 150 180 220 270 330 390 470 560 680 820 1000 OCL (1) H30% Irms(2) Amperes Isat (3) Amperes 0.70 1.37 2.27 3.21 4.43 6.30 8.09 10.1 11.6 14.8 17.5 23.5 26.9 34.3 38.3 47.1 56.7 67.2 84.4 97.5 118.3 149.2 183.7 221.8 263.5 320.6 396.5 480.5 572.6 707.9 818.7 1000.2 9.70 8.60 7.52 6.50 6.13 5.45 5.24 4.80 3.94 3.80 3.39 3.12 2.82 2.56 2.35 2.06 1.96 1.84 1.60 1.52 1.30 1.26 1.18 1.00 0.96 0.83 0.76 0.64 0.62 0.56 0.54 0.43 13.50 10.50 9.25 8.20 6.70 5.80 5.00 4.58 4.10 3.70 3.30 3.00 2.80 2.50 2.35 2.10 1.94 1.70 1.58 1.45 1.30 1.15 1.08 0.98 0.90 0.80 0.72 0.62 0.60 0.55 0.50 0.48 (1) Open Circuit Inductance Test Parameters: 100kHz, 0.1V, 0.0Adc. (2) Irms: DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. (3) Isat Amperes peak for approximately 35% rolloff (@25C) PM-62 Packaging * Supplied in tape and reel packaging, 500 per reel DCR () m @20C (Typical) 3.2 4.0 5.6 8.0 9.5 13.0 15.1 18.0 24.3 26.0 32.8 38.7 42.6 57.5 60.7 89.0 98.0 111 147 164 223 238 273 377 410 554 648 855 970 1095 1185 1528 DCR () m @20C (Maximum) 4.0 5.0 6.8 10.0 11.9 16.5 19.0 22.5 30.4 32.5 41.0 48.4 53.3 71.9 75.9 111 123 139 184 205 279 298 341 472 513 693 810 1069 1213 1369 1481 1950 K-factor (4) 20.47 14.62 11.37 9.30 7.87 6.82 6.02 5.39 4.87 4.45 4.09 3.53 3.30 2.92 2.77 2.50 2.27 2.09 1.86 1.73 1.57 1.40 1.26 1.15 1.06 0.96 0.86 0.78 0.72 0.64 0.60 0.54 (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in H), I (Peak to peak ripple current in Amps). (5) Part Number Definition: DR1050-xxx-R DR1050 = Product code and size; -xxx = Inductance value in uH; R = decimal point; If no R is present, third character = # of zeros. -R suffix = RoHS compliant DR1050 Series Low Profile Power Inductors Mechanical Diagrams TOP VIEW FRONT VIEW BOTTOM VIEW 10.3 max. 3.0 1 RECOMMENDED PCB LAYOUT 3.3 5.0 max. 1.2 SCHEMATI C 1 1.6 XXX wwlly R 10.5 max. LEFT VIEW 7.7 7.3 2 2 Dimensions are in millimeters. xxx = Inductance value in uH. R = decimal point. If no R is present third character = # of zeros. wwllyy = Date code, R = Revision level. Packaging Information 1.5 dia +0.1/-0.0 4.0 1.5 dia min 2.0 A 1.75 12.0 Bo B1 Ko 24.0 +/-0.3 XX X wwlly R A1 16.0 Ao SECTION A-A User direction of feed Parts packaged on 13" Diameter reel, 500 parts per reel. Core Loss 10 1MHz Core Loss (W) 1 500kHzz300kHzz 200kHzz 100kHzz 0. 1 0. 01 0. 001 0. 0001 1 10 100 1000 Bp-p (mT) PM-63 SHIELDED DRUM (DR1050) Ao=10.8 mm Bo=11.0 mm A1=10.5 mm B1=10.7 mm Ko=5.3 mm A DR1050 Series Low Profile Power Inductors Temperature Rise vs. Loss Temperature Rise vs. Total Loss 160.00 Temperature Rise (C) 140.00 120.00 100.00 80.00 60.00 40.00 20.00 0.00 0.00 0.20 0.40 0.60 0.80 1.00 1.20 Total Loss (W) Inductance Characteristics OCL vs. ISAT 120.0% 100.0% % of OCL SHIELDED DRUM (DR1050) 80.0% 60.0% 40.0% -40 Deg. C +25 Deg. C +85 Deg. C 20.0% 0.0% 0% 20% 40% 60% 80% % of ISAT PM-64 100% 120% 140% DR Series High Power Density, High Efficiency, Shielded Inductors Description RoHS 2002/95/EC * 125C maximum total temperature operation * Four sizes of shielded drum core inductors * Inductance range from 0.33uH to 1000uH * Current range up to 56 Amps peak * Magnetic shielding * Secure mounting * Ferrite core material Applications * Computer, DVD players, and portable power devices * LCD panels * DC-DC converters * Buck, boost, forward, and resonant converters * Noise filtering and filter chokes Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds max. Part Number OCL(1) +/-20% (H) 0.306 0.992 1.482 2.070 3.540 4.422 6.480 8.930 10.30 15.01 22.65 34.41 48.62 68.91 80.37 101.4 150.9 223.3 325.5 465.8 676.5 821.7 995.0 0.294 0.952 1.422 1.986 3.396 5.182 7.344 8.566 9.882 16.09 21.73 Irms(2) Amperes (1) Open Circuit Inductance Test Parameters: 100KHz, 0.25Vrms, 0.0Adc. (2) RMS current for an approximate T of 40C without core loss. It is recommended that the temperature of the part not exceed 125C. (3) Peak current for approximate 30% roll off at 20C. 6.21 5.28 4.67 4.15 3.31 3.09 2.55 2.19 2.08 1.83 1.62 1.31 1.08 0.89 0.86 0.73 0.58 0.52 0.42 0.35 0.29 0.27 0.26 6.26 5.39 4.94 4.76 3.94 3.34 2.60 2.53 2.41 2.11 1.75 Isat(3) Amperes Peak 14.4 7.97 6.52 5.52 4.22 3.78 3.12 2.66 2.47 2.05 1.67 1.35 1.14 0.96 0.89 0.79 0.65 0.53 0.44 0.37 0.31 0.28 0.25 18.4 10.2 8.35 7.06 5.40 4.37 3.67 3.40 3.17 2.48 2.13 DCR(4) () Typ. 0.0073 0.0102 0.0130 0.0165 0.0259 0.0297 0.0435 0.0592 0.0656 0.0844 0.107 0.166 0.241 0.358 0.384 0.527 0.851 1.05 1.59 2.36 3.47 3.93 4.34 0.0074 0.0099 0.0118 0.0126 0.0183 0.0254 0.0418 0.0441 0.0489 0.0637 0.0925 Volt-uSec(5) Typ. 1.98 3.56 4.36 5.15 6.73 7.52 9.11 10.7 11.5 13.9 17.0 21.0 24.9 29.7 32.1 36.0 44.0 53.5 64.5 77.2 93.1 103 113 1.71 3.08 3.76 4.45 5.81 7.18 8.55 9.23 9.92 12.7 14.7 SHIELDED DRUM (DR) DR73-R33-R DR73-1R0-R DR73-1R5-R DR73-2R2-R DR73-3R3-R DR73-4R7-R DR73-6R8-R DR73-8R2-R DR73-100-R DR73-150-R DR73-220-R DR73-330-R DR73-470-R DR73-680-R DR73-820-R DR73-101-R DR73-151-R DR73-221-R DR73-331-R DR73-471-R DR73-681-R DR73-821-R DR73-102-R DR74-R33-R DR74-1R0-R DR74-1R5-R DR74-2R2-R DR74-3R3-R DR74-4R7-R DR74-6R8-R DR74-8R2-R DR74-100-R DR74-150-R DR74-220-R Rated Inductance (H) 0.33 1.00 1.50 2.20 3.30 4.70 6.80 8.20 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100 150 220 330 470 680 820 1000 0.33 1.00 1.50 2.20 3.30 4.70 6.80 8.20 10.0 15.0 22.0 Packaging * Supplied in tape and reel packaging, 1350 (DR73), 1100 (DR74), 600 (DR125), and 350 (DR127) per reel (4) DCR limits @ 20C. (5) Applied Volt-Time product (V-S) across the inductor. This value represent the applied V-S at 100KHz necessary to generate a core loss equal to 10% of the total losses for 40C temperature rise. PM-65 DR Series High Power Density, High Efficiency, Shielded Inductors SHIELDED DRUM (DR) Part Number DR74-330-R DR74-470-R DR74-680-R DR74-820-R DR74-101-R DR74-151-R DR74-221-R DR74-331-R DR74-471-R DR74-681-R DR74-821-R DR74-102-R DR125-R47-R DR125-1R0-R DR125-1R5-R DR125-2R2-R DR125-3R3-R DR125-4R7-R DR125-6R8-R DR125-8R2-R DR125-100-R DR125-150-R DR125-220-R DR125-330-R DR125-470-R DR125-680-R DR125-820-R DR125-101-R DR125-151-R DR125-221-R DR125-331-R DR125-471-R DR125-681-R DR125-821-R DR125-102-R DR125-124-R DR127-R47-R DR127-1R0-R DR127-1R5-R DR127-2R2-R DR127-3R3-R DR127-4R7-R DR127-6R8-R DR127-8R2-R DR127-100-R DR127-150-R DR127-220-R DR127-330-R DR127-470-R DR127-680-R DR127-820-R DR127-101-R DR127-151-R DR127-221-R DR127-331-R DR127-471-R DR127-681-R DR127-821-R DR127-102-R Rated Inductance (H) 33.0 47.0 68.0 82.0 100 150 220 330 470 680 820 1000 0.47 1.00 1.50 2.20 3.30 4.70 6.80 8.20 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100 150 220 330 470 680 820 1000 120000 0.47 1.00 1.50 2.20 3.30 4.70 6.80 8.20 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100 150 220 330 470 680 820 1000 OCL(1) +/-20% (H) 33.01 49.64 69.67 80.95 101.6 150.0 227.0 335.6 465.3 671.2 812.7 1009 0.456 0.894 1.478 2.208 3.084 5.274 6.588 8.048 9.654 15.35 22.36 33.74 47.47 67.91 86.89 102.7 151.1 216.8 332.6 473.1 679.8 828.0 1008 120630 0.419 0.821 1.357 2.027 2.831 4.841 7.387 8.861 10.47 14.09 22.93 33.92 47.05 66.48 79.75 99.31 144.9 221.5 323.6 467.1 676.7 818.1 1005 Irms(2) Amperes (1) Open Circuit Inductance Test Parameters: 100KHz, 0.25Vrms, 0.0Adc. (2) RMS current for an approximate T of 40C without core loss. It is recommended that the temperature of the part not exceed 125C. (3) Peak current for approximate 30% roll off at 20C. PM-66 1.41 1.15 1.03 0.91 0.86 0.69 0.56 0.45 0.40 0.33 0.31 0.27 17.6 15.0 13.8 10.9 9.26 7.18 6.64 5.54 5.35 4.27 3.70 3.28 2.71 2.22 2.05 1.78 1.48 1.19 1.06 0.87 0.70 0.60 0.57 0.060 17.9 15.5 13.5 12.5 10.5 8.25 7.34 6.32 6.04 5.03 4.00 3.23 2.95 2.44 2.09 1.96 1.59 1.29 1.04 0.85 0.76 0.65 0.61 Isat(3) Amperes Peak 1.73 1.41 1.19 1.11 0.99 0.81 0.66 0.54 0.46 0.38 0.35 0.31 33.0 23.6 18.3 15.0 12.7 9.71 8.68 7.86 7.17 5.69 4.71 3.84 3.24 2.70 2.39 2.20 1.81 1.51 1.22 1.02 0.85 0.77 0.70 0.069 56.0 40.0 31.1 25.5 21.5 16.5 13.3 12.2 11.2 9.66 7.57 6.22 5.28 4.44 4.06 3.64 3.01 2.43 2.01 1.68 1.39 1.27 1.14 DCR(4) () Typ. 0.143 0.216 0.265 0.345 0.383 0.591 0.907 1.41 1.74 2.58 2.93 3.89 0.0018 0.0024 0.0029 0.0045 0.0063 0.0105 0.0123 0.0176 0.0189 0.0298 0.0396 0.0505 0.0740 0.101 0.128 0.170 0.248 0.384 0.482 0.718 1.10 1.49 1.69 150 0.00195 0.00313 0.00341 0.00402 0.00567 0.00917 0.0116 0.0157 0.0172 0.0247 0.0391 0.0600 0.0719 0.105 0.143 0.163 0.247 0.376 0.574 0.861 1.08 1.47 1.66 Volt-uSec(5) Typ. 18.1 22.2 26.3 28.4 31.8 38.6 47.5 57.8 68.1 81.7 89.9 100 3.17 4.43 5.70 6.97 8.23 10.8 12.0 13.3 14.6 18.4 22.2 27.2 32.3 38.6 43.7 47.5 57.6 69.0 85.5 102 122 135 149 1521 3.50 4.90 6.30 7.70 9.10 11.9 14.7 16.1 17.5 20.3 25.9 31.5 37.1 44.1 48.3 53.9 65.1 80.5 97.3 117 141 155 172 (4) DCR limits @ 20C. (5) Applied Volt-Time product (V-S) across the inductor. This value represent the applied V-S at 100KHz necessary to generate a core loss equal to 10% of the total losses for 40C temperature rise. DR Series High Power Density, High Efficiency, Shielded Inductors Mechanical Diagrams DR73 Series BOTTOM VIEW TOP VIEW FRONT VIEW 6.0 RECOMMENDED PCB LAYOUT 7.6 Max 2.0 1 2.50 7.6 Max 3.55 Max DR73 ### SCHEMATIC 3.25 2 8.50 1.13 DR74 Series BOTTOM VIEW RECOMMENDED PCB LAYOUT TOP VIEW FRONT VIEW 7.6 Max 7.6 Max 2.0 1 2.50 4.35 Max DR74 ### SCHEMATIC 3.25 2 1.13 8.50 DR125 Series FRONT VIEW TOP VIEW RECOMMENDED PCB LAYOUT SCHEMATIC 13.80 1 4.90 1 Typ 2 12.50 Max 6.00 Max 1 DR125-### wwllyy R 2 5.50 2 12.50 Max 3.85 10 DR127 Series BOTTOM VIEW FRONT VIEW RECOMMENDED PCB LAYOUT TOP VIEW 2.05 Typ. 4.90 Typ SCHEMATIC 13.80 1 2 10 Dimensions in Millimeters. 12.50 Max 8.00 Max 1 12.50 Max DR127-### wwllyy R 1 5.50 2 3.85 2 ### = Inductance value per family chart wwllyy = (date code) R = revision level PM-67 SHIELDED DRUM (DR) BOTTOM VIEW 2.05 Typ. DR Series High Power Density, High Efficiency, Shielded Inductors Packaging Information DR73 Series O1.50 +0.1/-0.0 12.00 2.00 0.1 O1.50 Min. A 4.00 1.750.10 1 7.500.1 DR73 xxy Bo 16.00 0.3 ACTUAL SIZE DR73 2 A Ao Ko Ao=7.90mm Bo=7.90mm Ko=3.80mm User direction of feed SECTION A-A Parts packaged on 13" Diameter reel, 1,350 parts per reel. DR74 Series O1.50 +0.1/-0.0 12.00 2.00 0.1 O1.50 Min. A 4.00 1.750.10 1 7.500.1 DR74 xxy Bo 16.00 0.3 ACTUAL SIZE DR74 2 Ko Ao=7.90mm Bo=7.90mm Ko=4.70mm A Ao SECTION A-A User direction of feed Parts packaged on 13" Diameter reel, 1,100 parts per reel. SHIELDED DRUM (DR) DR125 Series 4.0 1.5 dia +0.1/-0.0 2.0 1.5 dia min A 1.7 1 11.5 DR125-### wwllyy R B0 24.0 +/-0.3 ACTUAL SIZE DR125 2 Ao=13.0mm Bo=13.0mm Ko=6.30mm A0 K0 A 16.00 SECTION A-A Parts packaged on 13" Diameter reel, 600 parts per reel. User direction of feed DR127 Series 4.0 1.5 dia +0.1/-0.0 2.0 1.5 dia min A 1.7 1 11.5 Ao=13.0mm Bo=13.0mm Ko=8.30mm 24.0 +/-0.3 ACTUAL SIZE DR127 2 A0 K0 SECTION A-A Dimensions are in millimeters. PM-68 DR127-### wwllyy R B0 20.00 A User direction of feed Parts packaged on 13" Diameter reel, 350 parts per reel. DR Series High Power Density, High Efficiency, Shielded Inductors Inductance Characteristics OCL vs Isat DR74 OCL vs Isat DR73 100 100 90 80 80 60 OCL (%) OCL (%) 70 50 40 60 40 30 20 20 10 0 0 20 40 60 80 100 120 140 0 160 0 % of Isat 20 40 60 100 120 140 160 180 OCL vs Isat DR127 OCL vs Isat DR125 100 100 90 90 80 80 70 70 60 60 OCL (%) OCL (%) 80 % of Isat 50 40 50 40 30 30 20 20 10 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 150 0 10 20 30 40 50 60 % of Isat 70 80 90 100 110 120 130 140 150 % Idc sat Core Loss Irms DERATING WITH CORE LOSS 0 10 SHIELDED DRUM (DR) 30 60 70 z KH z 25 KH 50 Hz 0K 10 20 0K Hz 80 30 0K Hz % of Losses from Irms (maximum) 50 90 92 94 95 96 97 98 99 10 20 30 40 60 80 100 200 300 400 600 800 1000 % of Applied Volt-Second PM-69 DR124 Series Low Profile Power Inductors Description RoHS 2002/95/EC * 125C maximum total temperature operation * Low profile surface mount inductor * 12.3mm x 12.3mm x 4.5mm shielded drum core * Ferrite core material * Inductance range from 0.47H to 1000H * Current range from 24.4 Amps to 0.44 Amps * Frequency range up to 1MHz Applications * Notebook power, LCD panels * Computer, DVD players, and portable power devices * DC-DC converters * Buck, boost, forward, and resonant converters * Noise filtering and filter chokes Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum SHIELDED DRUM (DR124) Part Number DR124-R47-R DR124-1R0-R DR124-1R5-R DR124-2R2-R DR124-3R9-R DR124-4R7-R DR124-6R8-R DR124-8R2-R DR124-100-R DR124-120-R DR124-150-R DR124-180-R DR124-220-R DR124-270-R DR124-330-R DR124-390-R DR124-470-R DR124-560-R DR124-680-R DR124-820-R DR124-101-R DR124-121-R DR124-151-R DR124-181-R DR124-221-R DR124-271-R DR124-331-R DR124-471-R DR124-681-R DR124-821-R DR124-102-R Rated Inductance (H) 0.47 1.0 1.5 2.2 3.9 4.7 6.8 8.2 10 12 15 18 22 27 33 39 47 56 68 82 100 120 150 180 220 270 330 470 680 820 1000 OCL (1) H20% Irms(2) Amperes Isat (3) Amperes 0.42 0.83 1.37 2.04 3.80 4.88 6.10 7.45 8.94 11.5 14.2 16.2 20.7 25.7 31.2 37.3 44.0 54.9 67.1 80.5 95.1 111 146 179 216 256 327 460 669 825 998 16.0 13.9 11.1 9.1 7.0 6.5 5.6 5.2 4.5 4.1 3.6 3.4 3.2 2.8 2.6 2.3 2.2 2.0 1.8 1.7 1.5 1.3 1.3 1.1 1.0 0.88 0.83 0.68 0.56 0.53 0.44 24.40 18.00 14.00 11.45 8.40 7.65 6.47 6.22 5.80 4.96 4.62 4.32 3.83 3.44 3.12 2.85 2.63 2.35 2.13 1.94 1.79 1.65 1.44 1.30 1.15 1.09 0.92 0.74 0.65 0.62 0.53 (1) Open Circuit Inductance Test Parameters: 100kHz, 0.25V, 0.0Adc. (2) Irms: DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. (3) Isat Amperes peak for approximately 25% rolloff (@25C) PM-70 Packaging * Supplied in tape and reel packaging, 750 per reel DCR () m @20C (Typical) 2.2 3.00 4.75 5.92 12.50 13.50 18.06 21.67 23.33 31.67 37.30 46.97 53.99 66.67 80.83 110.00 124.66 144.32 183.33 212.72 256.67 311.18 371.02 501.66 558.00 725.00 825.00 1242.50 1845.83 2109.17 2898.00 DCR () m @20C (Maximum) 2.7 3.6 5.7 7.1 15.0 16.2 21.7 26.0 28.0 38.0 44.8 56.4 64.8 80.0 97.0 132.0 149.6 173.2 220.0 255.3 308.0 373.4 445.2 602.0 669.6 870.0 990.0 1491.0 2215.0 2351.0 3477.00 K-factor (4) 17.51 12.50 9.73 7.96 5.84 5.15 4.61 4.17 3.81 3.50 3.02 2.82 2.50 2.24 2.04 1.86 1.72 1.54 1.39 1.27 1.17 1.08 0.94 0.87 0.77 0.71 0.63 0.53 0.45 0.40 0.37 (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in H), I (Peak to peak ripple current in Amps). (5) Part Number Definition: DR124-xxx-R DR124 = Product code and size; -xxx = Inductance value in uH; R = decimal point; If no R is present, third character = # of zeros. -R suffix = RoHS compliant DR124 Series Low Profile Power Inductors Mechanical Diagrams 2.05 Typ. BOTTOM VIEW FRONT VIEW SCHEMATIC RECOMMENDED PCB LAYOUT TOP VIEW 12.9 5.00 1 Typ 2 4.5 Max 12.30 Max 1 2 12.30 Max DR124-### wwllyy R 1 5.50 2 10 2.65 Dimensions are in millimeters. wwlly = Date code, R = Revision level. Packaging Information 1.5 dia +0.1/-0.0 1.5 dia min A 1.75 4.0 11 12.6 Bo B1 DR124-### wwllyy R A1 Ao Ko SECTION A-A 16.0 Ao=13.2 mm Bo=13.2 mm A1=10mm B1=10 mm Ko=5.2 mm 24.0 A User direction of feed Parts packaged on 13" Diameter reel, 750 parts per reel. SHIELDED DRUM (DR124) Core Loss 100 500kHz 1MHz 10 100kHz 1 Core Loss (W) 300kHz 200kHz 0.1 0.01 0.001 0.0001 1 10 100 1000 Bp-p (m T) PM-71 DR124 Series Low Profile Power Inductors Temperature Rise vs. Loss 120 Temperature Rise (C) 100 80 60 40 20 0 0 0.4 0.8 1.2 1.6 2 Total Pow er Loss (W) Inductance Characteristics OCL Vs. Isat 120.0% 100.0% % OCL SHIELDED DRUM (DR124) 80.0% 60.0% 40.0% 20.0% 0.0% 0.0% +85 Deg. C +25 Deg. C - 40 Deg. C 20.0% 40.0% 60.0% % Isat PM-72 80.0% 100.0% 120.0% DRQ Series Dual Winding, Shielded Inductors/Transformer Description RoHS 2002/95/EC * 125C maximum total temperature operation * Dual winding inductors that can be used as either a single inductor, or in coupled inductor/transformer applications (1:1 turns ratio) * Four sizes of shielded drum core inductors * Windings can be connected in series or parallel, offering a broad range of inductance and current ratings * Peak current ratings from 0.13 Amps to 56 Amps * RMS current ratings from 0.128 Amps to 17.9 Amps * Inductance ratings from 0.33H to 4.02mH * Surface Mount * 200 VAC Isolation between windings * Ferrite core material Applications * As a transformer: SEPIC, flyback * As an inductor: Buck, boost, coupled inductor * DC/DC converters * VRM inductor for CPU and DDR power supplies * Input and output filter chokes Environmental Data * Storage temperature: -40C to +125C * Operating temperature: -40C to +125C (Range is application specific). * Solder reflow temperature: 260C max. for 10 seconds max. Part Number OCL (1) +/-20% (H) 0.306 0.992 1.482 2.070 3.540 4.422 6.480 8.930 10.30 15.01 22.65 34.41 48.62 68.91 80.37 101.4 150.9 223.3 325.5 465.8 676.5 821.7 995.0 I rms (2) Amperes 6.19 5.25 4.64 4.11 3.31 3.09 2.55 2.19 2.08 1.83 1.62 1.31 1.08 0.89 0.86 0.73 0.58 0.52 0.42 0.35 0.29 0.27 0.26 Parallel Ratings I sat (3) DCR (4) Amperes typ. Peak 14.4 0.0074 7.97 0.0103 6.52 0.0132 5.52 0.0167 4.22 0.0259 3.78 0.0297 3.12 0.0435 2.66 0.0592 2.47 0.0656 2.05 0.0844 1.67 0.107 1.35 0.166 1.14 0.241 0.96 0.358 0.89 0.384 0.79 0.527 0.65 0.851 0.53 1.05 0.44 1.59 0.37 2.36 0.31 3.47 0.28 3.93 0.25 4.34 1) Open Circuit Inductance Test Parameters: 100kHz, 0.25 Vrms, 0.0 Adc Parallel: (1,2 - 4,2) Series: (1 - 4) tie (2 - 3) 2) RMS current for an approximate T of 40C without core loss. It is recommended that the temperature of the part not exceed 125C. 3) Peak current for approximately 30% roll-off at 20C Volt (5) -Sec 1.98 3.56 4.36 5.15 6.73 7.52 9.11 10.7 11.5 13.9 17.0 21.0 24.9 29.7 32.1 36.0 44.0 53.5 64.5 77.2 93.1 103 113 OCL (1) +/-20% (H) 1.224 3.968 5.928 8.280 14.16 17.69 25.92 35.72 41.20 60.04 90.60 137.6 194.5 275.6 321.5 405.6 603.6 893.2 1302 1863 2706 3287 3980 I rms (2) Amperes 3.10 2.63 2.32 2.06 1.66 1.55 1.28 1.10 1.04 0.916 0.811 0.653 0.542 0.444 0.430 0.367 0.289 0.260 0.211 0.173 0.143 0.134 0.128 Series Ratings I sat (3) DCR (4) Amperes typ. Peak 7.18 0.0296 3.99 0.0411 3.26 0.0527 2.76 0.0669 2.11 0.1035 1.89 0.1188 1.56 0.1742 1.33 0.2368 1.24 0.2623 1.03 0.339 0.83 0.429 0.68 0.665 0.57 0.965 0.48 1.43 0.44 1.54 0.39 2.11 0.32 3.41 0.27 4.20 0.22 6.36 0.18 9.44 0.15 13.88 0.14 15.72 0.13 17.36 Volt (5) -Sec 3.96 7.12 8.72 10.3 13.5 15.0 18.2 21.4 23.0 27.8 34.0 42.0 49.8 59.4 64.2 72.0 88.0 107 129 154 186 206 226 4) DCR limits @ 20C 5) Applied Volt-Time product (V-S) across the inductor. This value represents the applied V-S at 100KHz necessary to generate a core loss equal to 10% of the total losses for a 40C temperature rise. 6) Turns Ratio (1-2):(3-4) 1:1 PM-73 SHIELDED DRUM (DRQ) DRQ73-R33-R DRQ73-1R0-R DRQ73-1R5-R DRQ73-2R2-R DRQ73-3R3-R DRQ73-4R7-R DRQ73-6R8-R DRQ73-8R2-R DRQ73-100-R DRQ73-150-R DRQ73-220-R DRQ73-330-R DRQ73-470-R DRQ73-680-R DRQ73-820-R DRQ73-101-R DRQ73-151-R DRQ73-221-R DRQ73-331-R DRQ73-471-R DRQ73-681-R DRQ73-821-R DRQ73-102-R Rated Inductance (H) 0.33 1.00 1.50 2.20 3.30 4.70 6.80 8.20 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100 150 220 330 470 680 820 1000 Packaging * Supplied in tape and reel packaging, 1350 (DRQ73), 1100 (DRQ74), 600 (DRQ125), and 350 (DRQ127) per reel DRQ Series Dual Winding, Shielded Inductors/Transformer SHIELDED DRUM (DRQ) Part Number DRQ74-R33-R DRQ74-1R0-R DRQ74-1R5-R DRQ74-2R2-R DRQ74-3R3-R DRQ74-4R7-R DRQ74-6R8-R DRQ74-8R2-R DRQ74-100-R DRQ74-150-R DRQ74-220-R DRQ74-330-R DRQ74-470-R DRQ74-680-R DRQ74-820-R DRQ74-101-R DRQ74-151-R DRQ74-221-R DRQ74-331-R DRQ74-471-R DRQ74-681-R DRQ74-821-R DRQ74-102-R DRQ125-R47-R DRQ125-1R0-R DRQ125-1R5-R DRQ125-2R2-R DRQ125-3R3-R DRQ125-4R7-R DRQ125-6R8-R DRQ125-8R2-R DRQ125-100-R DRQ125-150-R DRQ125-220-R DRQ125-330-R DRQ125-470-R DRQ125-680-R DRQ125-820-R DRQ125-101-R DRQ125-151-R DRQ125-221-R DRQ125-331-R DRQ125-471-R DRQ125-681-R DRQ125-821-R DRQ125-102-R Rated Inductance (H) 0.33 1.00 1.50 2.20 3.30 4.70 6.80 8.20 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100 150 220 330 470 680 820 1000 0.47 1.00 1.50 2.20 3.30 4.70 6.80 8.20 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100 150 220 330 470 680 820 1000 OCL (1) +/-20% (H) 0.294 0.952 1.422 1.986 3.396 5.182 7.344 8.566 9.882 16.09 21.73 33.01 49.64 69.67 80.95 101.6 150.0 227.0 335.6 465.3 671.2 812.7 1009 0.456 0.894 1.478 2.208 3.084 5.274 6.588 8.048 9.654 15.35 22.36 33.74 47.47 67.91 86.89 102.7 151.1 216.8 332.6 473.1 679.8 828.0 1008 I rms (2) Amperes 6.20 5.33 4.96 4.66 3.94 3.34 2.60 2.53 2.41 2.11 1.75 1.41 1.15 1.03 0.91 0.86 0.69 0.56 0.45 0.40 0.33 0.31 0.27 17.6 15.0 13.8 10.9 9.26 7.18 6.64 5.54 5.35 4.27 3.70 3.28 2.71 2.22 2.05 1.78 1.48 1.19 1.06 0.87 0.70 0.60 0.57 Parallel Ratings I sat (3) DCR (4) Amperes typ. Peak 18.4 0.0074 10.2 0.0100 8.35 0.0115 7.06 0.0130 5.40 0.0183 4.37 0.0254 3.67 0.0418 3.40 0.0441 3.17 0.0489 2.48 0.0637 2.13 0.0925 1.73 0.143 1.41 0.216 1.19 0.265 1.11 0.345 0.99 0.383 0.81 0.591 0.66 0.907 0.54 1.41 0.46 1.74 0.38 2.58 0.35 2.93 0.31 3.89 33.0 0.0018 23.6 0.0024 18.3 0.0029 15.0 0.0045 12.7 0.0063 9.71 0.0105 8.68 0.0123 7.86 0.0176 7.17 0.0189 5.69 0.0298 4.71 0.0396 3.84 0.0505 3.24 0.0740 2.70 0.101 2.39 0.128 2.20 0.170 1.81 0.248 1.51 0.384 1.22 0.482 1.02 0.718 0.85 1.10 0.77 1.49 0.70 1.69 1) Open Circuit Inductance Test Parameters: 100kHz, 0.25 Vrms, 0.0 Adc Parallel: (1,2 - 4,2) Series: (1 - 4) tie (2 - 3) 2) RMS current for an approximate T of 40C without core loss. It is recommended that the temperature of the part not exceed 125C. 3) Peak current for approximately 30% roll-off at 20C PM-74 Volt (5) -Sec 1.71 3.08 3.76 4.45 5.81 7.18 8.55 9.23 9.92 12.7 14.7 18.1 22.2 26.3 28.4 31.8 38.6 47.5 57.8 68.1 81.7 89.9 100 3.17 4.43 5.70 6.97 8.23 10.8 12.0 13.3 14.6 18.4 22.2 27.2 32.3 38.6 43.7 47.5 57.6 69.0 85.5 102 122 135 149 OCL (1) +/-20% (H) 1.176 3.808 5.688 7.944 13.58 20.73 29.38 34.26 39.53 64.36 86.92 132.0 198.6 278.7 323.8 406.4 600.0 908.0 1342 1861 2685 3251 4036 1.824 3.576 5.912 8.832 12.34 21.10 26.35 32.19 38.62 61.40 89.44 135.0 189.9 271.6 347.6 410.8 604.4 867.2 1330 1892 2719 3312 4032 I rms (2) Amperes 3.10 2.66 2.48 2.33 1.97 1.67 1.30 1.27 1.20 1.05 0.874 0.702 0.573 0.517 0.453 0.430 0.346 0.279 0.224 0.202 0.166 0.156 0.135 8.80 7.51 6.89 5.46 4.63 3.59 3.32 2.77 2.67 2.13 1.84 1.64 1.35 1.11 1.03 0.892 0.739 0.594 0.530 0.434 0.350 0.301 0.283 Series Ratings I sat (3) DCR (4) Amperes typ. Peak 9.18 0.0295 5.10 0.0400 4.17 0.0461 3.53 0.0521 2.70 0.0732 2.19 0.102 1.84 0.167 1.70 0.177 1.58 0.196 1.24 0.255 1.07 0.371 0.87 0.574 0.71 0.865 0.60 1.06 0.55 1.38 0.49 1.53 0.41 2.37 0.33 3.63 0.27 5.66 0.23 6.97 0.19 10.3 0.17 11.7 0.16 15.6 16.5 0.0078 11.8 0.0096 9.15 0.0114 7.50 0.0182 6.35 0.0253 4.86 0.0420 4.34 0.0492 3.93 0.0705 3.59 0.0757 2.85 0.120 2.36 0.159 1.92 0.203 1.62 0.297 1.35 0.440 1.20 0.515 1.10 0.682 0.905 0.991 0.755 1.54 0.610 1.93 0.510 2.87 0.425 4.42 0.385 5.96 0.350 6.76 Volt (5) -Sec 3.42 6.16 7.52 8.9 11.6 14.4 17.1 18.5 19.8 25.4 29.4 36.2 44.4 52.6 56.8 63.6 77.2 95 116 136 163 180 200 6.34 8.86 11.40 13.9 16.5 21.6 24.0 26.6 29.2 36.8 44.4 54.4 64.6 77.2 87.4 95.0 115.2 138 171 204 244 270 298 4) DCR limits @ 20C 5) Applied Volt-Time product (V-S) across the inductor. This value represents the applied V-S at 100KHz necessary to generate a core loss equal to 10% of the total losses for a 40C temperature rise. 6) Turns Ratio (1-2):(3-4) 1:1 DRQ Series Dual Winding, Shielded Inductors/Transformer Part Number DRQ127-R47-R DRQ127-1R0-R DRQ127-1R5-R DRQ127-2R2-R DRQ127-3R3-R DRQ127-4R7-R DRQ127-6R8-R DRQ127-8R2-R DRQ127-100-R DRQ127-150-R DRQ127-220-R DRQ127-330-R DRQ127-470-R DRQ127-680-R DRQ127-820-R DRQ127-101-R DRQ127-151-R DRQ127-221-R DRQ127-331-R DRQ127-471-R DRQ127-681-R DRQ127-821-R DRQ127-102-R Rated Inductance (H) 0.47 1.00 1.50 2.20 3.30 4.70 6.80 8.20 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100 150 220 330 470 680 820 1000 OCL (1) +/-20% (H) 0.419 0.821 1.357 2.027 2.831 4.841 7.387 8.861 10.47 14.09 22.93 33.92 47.05 66.48 79.75 99.31 144.9 221.5 323.6 467.1 676.7 818.1 1005 I rms (2) Amperes 17.9 15.5 13.5 12.5 10.4 8.25 7.34 6.32 6.04 5.03 4.00 3.23 2.95 2.44 2.09 1.96 1.59 1.29 1.04 0.85 0.76 0.65 0.61 Parallel Ratings I sat (3) DCR (4) Amperes typ. Peak 56.0 0.00195 40.0 0.00261 31.1 0.00341 25.5 0.00373 21.5 0.00567 16.5 0.00917 13.3 0.0116 12.2 0.0157 11.2 0.0172 9.66 0.0247 7.57 0.0391 6.22 0.0600 5.28 0.0719 4.44 0.105 4.06 0.143 3.64 0.163 3.01 0.247 2.43 0.376 2.01 0.574 1.68 0.861 1.39 1.08 1.27 1.47 1.14 1.66 3.50 4.90 6.30 7.70 9.10 11.9 14.7 16.1 17.5 20.3 25.9 31.5 37.1 44.1 48.3 53.9 65.1 80.5 97.3 117 141 155 172 OCL (1) +/-20% (H) 1.676 3.284 5.428 8.108 11.32 19.36 29.55 35.44 41.88 56.36 91.72 135.7 188.2 265.9 319.0 397.2 579.6 886.0 1294 1868 2707 3272 4020 I rms (2) Amperes 8.94 7.74 6.77 6.23 5.23 4.13 3.67 3.16 3.02 2.51 2.00 1.61 1.47 1.22 1.04 0.980 0.796 0.645 0.522 0.427 0.380 0.325 0.307 Series Ratings I sat (3) DCR (4) Amperes typ. Peak 28 0.0078 20 0.0104 15.6 0.0137 12.7 0.0161 10.8 0.0229 8.24 0.0367 6.67 0.0465 6.09 0.0627 5.60 0.0686 4.83 0.0990 3.78 0.157 3.11 0.241 2.64 0.288 2.22 0.421 2.03 0.573 1.82 0.653 1.51 0.989 1.22 1.50 1.01 2.30 0.838 3.44 0.697 4.32 0.633 5.88 0.571 6.64 Volt (5) -Sec 7.00 9.80 12.60 15.4 18.2 23.8 29.4 32.2 35.0 40.6 51.8 63.0 74.2 88.2 96.6 107.8 130.2 161 195 234 282 310 344 4) DCR limits @ 20C 5) Applied Volt-Time product (V-S) across the inductor. This value represents the applied V-S at 100KHz necessary to generate a core loss equal to 10% of the total losses for a 40C temperature rise. 6) Turns Ratio (1-2):(3-4) 1:1 PM-75 SHIELDED DRUM (DRQ) 1) Open Circuit Inductance Test Parameters: 100kHz, 0.25 Vrms, 0.0 Adc Parallel: (1,2 - 4,2) Series: (1 - 4) tie (2 - 3) 2) RMS current for an approximate T of 40C without core loss. It is recommended that the temperature of the part not exceed 125C. 3) Peak current for approximately 30% roll-off at 20C Volt (5) -Sec DRQ Series Dual Winding, Shielded Inductors/Transformer Mechanical Diagrams DRQ73 Series BOTTOM VIEW FRONT VIEW RECOMMENDED PCB LAYOUT TOP VIEW 6.1 0.73 1.73 1.00 0.60 7.6 Max. 1.00 0.40 0.40 * 7.6 Max. DRQ73 ### 1.73 0.80 3.55 Max 7.9 7.9 Dual Inductor Mode Series Mode SCHEMATIC Dual Inductor 1 Series Mode 2 L1 1 L2 1 2 L1 4 3 Parallel Mode L2 2 L1 3 L2 3 4 4 SHIELDED DRUM (DRQ) DRQ74 Series BOTTOM VIEW FRONT VIEW RECOMMENDED PCB LAYOUT TOP VIEW 0.73 1.73 1.00 7.6 Max 0.60 1.00 0.40 0.40 * DRQ74 ### 7.6 Max 1.73 7.9 6.1 7.9 Dual Inductor Mode 4.45 Max Series Mode SCHEMATIC Dual Inductor 1 2 L1 3 Dimensions in Millimeters. PM-76 Parallel Mode Series Mode 1 L2 L1 4 3 2 1 4 3 2 L1 L2 L2 4 ### = Inductance value per family chart Dot indicates pin #1 DRQ Series Dual Winding, Shielded Inductors/Transformer Mechanical Diagrams DRQ125 Series BOTTOM VIEW FRONT VI EW 2.05 RECOMMENDED PCB LAYOUT TOP VIEW 3.85 2.00 2 3 1 4 0.50 3.85 * 12.5 Max 12.5 Max 1 2 DRQ125 ### wwlly y R 1 4 2.50 3 4 2 3 2.50 1 4 2 3 0.50 10.0 13.80 13.80 Dual Inductor Mode Series Mode 6.00 Max SCHEMATIC 1 L1 2 1 4 3 L2 3 Parallel Mode Series Mode Dual Inductor L1 2 1 4 3 2 L1 L2 L2 4 DRQ127 Series FRONT VIEW 2.05 TOP VIEW RECOMMENDED PCB LAYOUT 3.85 2.00 2 3 1 4 12.5 Max 1 2 DRQ127 ### wwll yy R 0.50 3.85 * 12.5 Max SHIELDED DRUM (DRQ) BOTTOM VIEW 4 2.50 2.50 3 1 4 2 3 0.50 10.0 8.0 Max 13.80 13.80 Dual Inductor Mode Series Mode SCHEMATIC Dual Inductor 1 L1 3 Dimensions in Millimeters. Series Mode 2 L2 L1 4 3 Parallel Mode 2 1 1 L2 2 L1 4 3 L2 4 ### = Inductance value per family chart wwllyy = (date code) R = revision level Dot indicates pin #1 PM-77 DRQ Series Dual Winding, Shielded Inductors/Transformer Packaging Information DRQ73 Series ACTUAL SIZE DRQ73 Ao=7.90mm Bo=7.90mm Ko=3.80mm Direction of Feed Parts packaged on 13" Diameter reel, 1,350 parts per reel. DRQ74 Series O1.50 +0.1/-0.0 2.00 0.1 O1.50 Min. 4.00 A 1.750.10 1 2 7.500.1 DRQ74 ### B Bo 4 3 Direction of Feed 12.00 0 Ao Parts packaged on 13" Diameter reel, 1,100 parts per reel. SECTION A-A DRQ125 Series 4.0 1.5 dia +0.1/-0.0 2.0 1.5 dia min A 1.7 1 2 11.5 * B B0 ACTUAL SIZE DRQ125 4 3 Ao=13.00mm Bo=13.00mm Ko=6.30mm 24.0 +/-0.3 0 DRQ125 ### wwllyy SHIELDED DRUM (DRQ) ACTUAL SIZE DRQ74 A Ko Ao=7.90mm Bo=7.90mm Ko=4.70mm 16.00 0.3 0 K0 A0 Direction of Feed A 16.00 SECTION A-A Parts packaged on 13" Diameter reel, 600 parts per reel. DRQ127 Series 4.0 1.5 dia +0.1/-0.0 2.0 1.5 dia min A 1.7 R0.3 max. 1 2 11.5 . Direction of Feed K0 A0 SECTION A-A Dimensions are in millimeters. PM-78 ACTUAL SIZE DRQ127 4 3 Ao=13.00mm Bo=13.00mm Ko=8.30mm 24.0 +/-0.3 0 DRQ127 ### wwllyy B B0 20.00 A R0.5 TYP. Parts packaged on 13" Diameter reel, 350 parts per reel. DRQ Series Dual Winding, Shielded Inductors/Transformer Inductance Characteristics OCL vs Isat DRQ73 OCL vs Isat DRQ74 100 100 90 80 80 OCL (%) OCL (%) 70 60 50 40 60 40 30 20 20 10 0 0 20 40 60 80 100 120 140 0 160 0 20 40 60 80 % of Isat 120 140 160 180 OCL vs Isat DRQ127 OCL vs Isat DRQ125 100 100 90 90 80 80 70 70 OCL (%) OCL (%) 100 % of Isat 60 50 60 50 40 40 30 30 20 20 10 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 0 150 0 10 20 30 % of Isat Core Loss 40 50 60 70 80 90 100 110 120 130 140 150 % Idc sat z KH 25 KH z 50 Hz 0K 10 z KH 0K Hz 20 30 0 % of A pplied SHIELDED DRUM (DRQ) % of Losses from Irms (maximum) Irms DERATING WITH CORE LOSS olt-S V econd PM-79 LDS0705 Series Shielded Power Inductors Description RoHS 2002/95/EC * 125C maximum temperature operation * 7.8mm x 7.0mm x 5.0mm shielded drum core * Ferrite core material * Metalized core mounting utilizes board space * Inductance range from 0.82H to 470H * Current range from 8.57 Amps to 0.368 Amps * Frequency range up to 1MHz Applications * Buck or Boost Inductor * Noise filtering and output filter chokes * Battery Power, DC-DC converters * Notebook power, PDA's, Hand held computers * DVD players * Cellular phones Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum SHIELDED DRUM (LDS0705) Part Number LDS0705-R82M-R LDS0705-1R5M-R LDS0705-2R2M-R LDS0705-3R3M-R LDS0705-4R7M-R LDS0705-6R8M-R LDS0705-8R2M-R LDS0705-100M-R LDS0705-150M-R LDS0705-220M-R LDS0705-330M-R LDS0705-470M-R LDS0705-680M-R LDS0705-820M-R LDS0705-101M-R LDS0705-151M-R LDS0705-221M-R LDS0705-331M-R LDS0705-471M-R Rated Inductance (H) 0.82 1.5 2.2 3.3 4.7 6.8 8.2 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100.0 150.0 220.0 330.0 470.0 OCL (1) H Irms(2) Amperes Isat (3) Amperes 0.86120% 1.4220% 2.1320% 2.9720% 5.0820% 6.3420% 7.7520% 9.3020% 14.7820% 21.5320% 32.5020% 45.7120% 69.7620% 83.6720% 98.920% 152.020% 216.520% 329.920% 467.020% 7.68 6.17 5.06 4.19 3.32 3.11 2.67 2.54 2.04 1.66 1.48 1.21 0.985 0.850 0.808 0.649 0.584 0.470 0.387 8.57 6.67 5.45 4.62 3.53 3.16 2.86 2.61 2.07 1.71 1.40 1.18 0.952 0.870 0.800 0.645 0.541 0.438 0.368 (1) Open Circuit Inductance Test Parameters: 100kHz, 0.1V, 0.0Adc. (2) Irms: DC current for an approximate T of 30C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. (3) Isat Amperes peak for approximately 15% rolloff (@25C) PM-80 Packaging * Supplied in tape and reel packaging, 1000 per reel DCR () @20C (Typical) 0.0040 0.0061 0.009 0.013 0.021 0.024 0.033 0.036 0.056 0.084 0.107 0.158 0.240 0.323 0.357 0.554 0.68 1.06 1.56 K-factor (4) 24.8 19.3 15.8 13.4 10.2 9.2 8.3 7.6 6.0 5.0 4.0 3.4 2.8 2.5 2.3 1.9 1.6 1.3 1.1 (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in H), I (Peak to peak ripple current in Amps). (5) Part Number Definition: LDS0705-xxx-R LDS0705 = Product code and size; -xxx = Inductance value in uH; R = decimal point; If no R is present, third character = # of zeros. M = Inductance tolerance +/- 20% -R suffix = RoHS compliant LDS0705 Series Shielded Power Inductors Mechanical Diagrams SCHEMATIC RECOMMENDED PCB LAYOUT SIDE VIEW BOTTOM VIEW TOP VIEW 2.0 1 2.0 Typ. XX X 7.0 5.0 Max. 7.00.2 wwllyy R 2 3.0 7.80.2 Dimensions are in millimeters. xxx = Inductance in uH. R = decimal point. If no R is present third character = # of zeros. wwllyy = Date code, R = Revision level. Packaging Information Parts packaged on 13" Diameter reel, 1,000 parts per reel. Temperature Rise vs. Watt Loss SHIELDED DRUM (LDS0705) 90 80 70 Temp. Rise (C) 60 50 40 30 20 10 0 0 0.1 0.2 0.3 0.4 0.5 Total Loss (W) 0.6 0.7 0.8 0.9 1 PM-81 LDS0705 Series Shielded Power Inductors Core Loss 100 1MHz 500kHz 10 300kHz 200kHz 1 Core Loss (W) 100kHz 50kHz 0.1 0.01 0.001 0.0001 1 10 100 1000 Bp-p (mT) Inductance Characteristics OCL vs. Isat 120% 110% 100% SHIELDED DRUM (LDS0705) 90% % of OCL 80% -40 70% 60% 25 50% 40% 85 30% 20% 10% 0% 0% 20% 40% 60% 80% 100% % of Isat PM-82 120% 140% 160% 180% 200% SD3110 Series Low Profile Power Inductors Description RoHS 2002/95/EC * 125C maximum total temperature operation * 3.1mm x 3.1mm x 1.0mm shielded drum core * Ferrite core material * Inductance range from 0.5uH to 220uH * Current range from 2.27 Amps to 0.106 Amps * Frequency range up to 1MHz Applications * Cellular phones, Digital cameras, CD players, PDA's * Small LCD displays * LED driver and LED flash circuits * Hard disk drives * Backlighting * EL panel Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum Part Number SD3110-R50-R SD3110-R82-R SD3110-1R0-R SD3110-1R5-R SD3110-2R2-R SD3110-3R3-R SD3110-4R7-R SD3110-6R8-R SD3110-8R2-R SD3110-100-R SD3110-150-R SD3110-220-R SD3110-330-R SD3110-470-R SD3110-680-R SD3110-820-R SD3110-101-R SD3110-151-R SD3110-221-R Rated Inductance (H) 0.50 0.82 1.0 1.5 2.2 3.3 4.7 6.8 8.2 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100 150 220 OCL (1) (H) 0.44+/-30% 0.82+/-30% 1.05+/-30% 1.60+/-30% 2.27+/-30% 3.48+/-30% 4.96+/-30% 6.70+/-30% 8.01+/-30% 10.18+/-30% 15.32+/-20% 21.49+/-20% 32.72+/-20% 46.29+/-20% 68.04+/-20% 82.65+/-20% 101+/-20% 149+/-20% 219+/-20% Part Marking Designator A B C D E F G H I J K L M N O P Q R S Irms (2) Amperes Isat (3) Amperes 1.54 1.30 1.21 0.99 0.82 0.72 0.59 0.54 0.48 0.44 0.36 0.30 0.26 0.22 0.179 0.167 0.146 0.127 0.106 2.27 1.67 1.47 1.19 1.00 0.81 0.68 0.58 0.53 0.47 0.38 0.32 0.26 0.22 0.182 0.166 0.150 0.123 0.120 DCR () typ. @ 20C 0.0420 0.0589 0.0683 0.103 0.149 0.195 0.285 0.346 0.432 0.505 0.764 1.13 1.50 2.06 3.13 3.57 4.72 6.16 9.46 K-factor (4) 216 191 169 137 115 93 78 67 61 54 44 37 30 25 21 19 17 14 12 (3) Isat Amperes peak for approximately 30% rolloff (@20C) (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in uH), I (Peak to peak ripple current in Amps). PM-83 LOW PROFILE SHIELDED DRUM (SD3110) (1) Open Circuit Inductance Test Parameters: 100kHz, 0.1V, 0.0Adc. (2) Irms: DC current for an approximate DT of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. Packaging * Supplied in tape and reel packaging, 4100 per reel SD3110 Series Low Profile Power Inductors Mechanical Diagrams Marking 0.6 typ. 3.1 max. 1.0 2 plcs 4.0 Max. 2.0 typ. 1.0 max 3.6 max 2.0 2 plcs 4.0 3.1 max. 1.0 typical Dimensions are in millimeters. Part Marking: 3 Digit Marking: (1st digit: Indicates inductance value per letter in Part Marking Designator); (2nd digit: Bi-weekly production date code); (3rd digit: Last digit of the year produced). 4.0 Packaging Information 8.0 2.0 1.75 4.2 5.5 Bo 3.2 B1 A1=0.90mm Ao=3.9mm Bo=3.6mm B1=1.25mm Ko=1.2mm 12.0 +/-0.3 3.2 Ko A1 Parts packaged on 13" Diameter reel, 4,100 parts per reel. Ao Core Loss 10 1MHz 1 500kHz LOW PROFILE SHIELDED DRUM (SD3110) Core Loss (W) 0.1 300kHz 200kHz 100kHz 0.01 50kHz 0.001 0.0001 0.00001 0.000001 1 10 100 Bp-p (mT) PM-84 1000 SD3110 Series Low Profile Power Inductors Temperature Rise vs. Loss 100 90 80 Temp.Rise(C) 70 60 50 40 30 20 10 0 0 0.04 0.08 0.12 0.16 0.2 0.24 0.28 0.32 0.36 Total Loss (W) Inductance Characteristics OCL Vs Isat 120% 110% 100% 90% % of OCL 80% 70% -40C 60% 50% +25C 40% 30% +85C 20% 10% 0% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 110% 120% 130% 140% % of Isat LOW PROFILE SHIELDED DRUM (SD3110) PM-85 SD3112 Series Low Profile Power Inductors Description RoHS 2002/95/EC * 125C maximum total temperature operation * 3.1mm x 3.1mm x 1.2mm shielded drum core * Ferrite core material * Inductance range from 1.0uH to 220uH * Current range from 1.65 Amps to 0.113 Amps * Frequency range up to 4MHz Applications * Cellular phones, Digital cameras, CD players, PDA's * Small LCD displays * LED driver and LED flash circuits * Hard disk drives * Backlighting * EL panel Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum Part Number SD3112-1R0-R SD3112-1R5-R SD3112-2R2-R SD3112-3R3-R SD3112-4R7-R SD3112-6R8-R SD3112-8R2-R SD3112-100-R SD3112-150-R SD3112-220-R SD3112-330-R SD3112-470-R SD3112-680-R SD3112-820-R SD3112-101-R SD3112-151-R SD3112-221-R Rated Inductance (H) 1.0 1.5 2.2 3.3 4.7 6.8 8.2 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100.0 150.0 220.0 OCL (1) (H) 1.11+/-30% 1.70+/-30% 2.41+/-30% 3.24+/-30% 4.72+/-30% 6.47+/-30% 8.50+/-30% 10.01+/-30% 15.28+/-20% 21.66+/-20% 33.30+/-20% 47.44+/-20% 68.10+/-20% 83.19+/-20% 99.8+/-20% 149.4+/-20% 219.9+/-20% Part Marking Designator A B C D E F G H I J K L M N O P Q LOW PROFILE SHIELDED DRUM (SD3112) (1) Open Circuit Inductance Test Parameters: 100kHz, 0.1V, 0.0Adc. (2) Irms: DC current for an approximate DT of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. PM-86 Packaging * Supplied in tape and reel packaging, 4100 per reel Irms (2) Amperes Isat (3) Amperes 1.39 1.16 0.97 0.90 0.74 0.68 0.57 0.55 0.45 0.37 0.30 0.270 0.228 0.213 0.184 0.149 0.121 1.65 1.33 1.12 0.97 0.80 0.68 0.60 0.55 0.44 0.37 0.30 0.25 0.211 0.190 0.174 0.142 0.117 DCR () typ. @ 20C 0.069 0.099 0.140 0.165 0.246 0.291 0.408 0.446 0.654 0.953 1.48 1.85 2.56 2.93 3.95 6.01 9.12 K-factor (4) 135 110 92 79 66 56 49 45 37 31 25 21 17 16 14 12 10 (3) Isat Amperes peak for approximately 30% rolloff (@20C) (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in uH), I (Peak to peak ripple current in Amps). SD3112 Series Low Profile Power Inductors Mechanical Diagrams Dimensions are in millimeters. Part Marking: 3 Digit Marking: (1st digit: Indicates inductance value per letter in Part Marking Designator); (2nd digit: Bi-weekly production date code); (3rd digit: Last digit of the year produced). Packaging Information Parts packaged on 13" Diameter reel, 4,100 parts per reel. 90 80 70 60 50 40 30 20 10 0 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 Total Loss (W) PM-87 LOW PROFILE SHIELDED DRUM (SD3112) Temp. Rise(C) DC Current vs. Temperature SD3112 Series Low Profile Power Inductors Core Loss 10 1MHz 1 500kHz 300kHz 200kHz 0.1 Core Loss (W) 100kHz 0.01 50kHz 0.001 0.0001 0.00001 0.000001 1 10 100 1000 Bp-p (mT) Inductance Characteristics OCL vs Isat 120% 110% 100% 90% % of OCL 80% 70% -40C 60% 50% 25C 40% 30% 85C 20% 10% 0% 0% 10% 20% 30% 40% 50% 60% 70% LOW PROFILE SHIELDED DRUM (SD3112) % of Isat PM-88 80% 90% 100% 110% 120% 130% 140% SD3114 Series Low Profile Power Inductors Description RoHS 2002/95/EC * 125C maximum total temperature operation * 3.1mm x 3.1mm x 1.4mm shielded drum core * Ferrite core material * Inductance range from 1.0uH to 330uH * Current range from 2.59 Amps to 0.106 Amps * Frequency range up to 4MHz Applications * Cellular phones, Digital cameras, CD players, PDA's * Small LCD displays * LED driver and LED flash circuits * Hard disk drives * Backlighting * EL panel Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum Part Number SD3114-1R0-R SD3114-1R5-R SD3114-2R2-R SD3114-3R3-R SD3114-4R7-R SD3114-6R8-R SD3114-8R2-R SD3114-100-R SD3114-150-R SD3114-220-R SD3114-330-R SD3114-470-R SD3114-680-R SD3114-820-R SD3114-101-R SD3114-151-R SD3114-221-R SD3114-331-R Rated Inductance (H) 1.0 1.5 2.2 3.3 4.7 6.8 8.2 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100.0 150.0 220.0 330.0 OCL (1) (H) 1.16+/-30% 1.44+/-30% 2.12+/-30% 3.36+/-30% 4.90+/-30% 6.72+/-30% 8.10+/-30% 10.4+/-30% 14.9+/-20% 22.5+/-20% 33.1+/-20% 47.5+/-20% 68.6+/-20% 81.8+/-20% 101.1+/-20% 149.0+/-20% 220.9+/-20% 329.5+/-20% Part Marking Designator A B C D E F G H I J K L M N O P Q R Irms (2) Amperes Isat (3) Amperes 1.60 1.39 1.17 0.95 0.77 0.71 0.68 0.57 0.48 0.43 0.35 0.280 0.239 0.227 0.213 0.172 0.140 0.113 2.35 2.11 1.74 1.38 1.14 0.98 0.89 0.78 0.66 0.53 0.44 0.37 0.305 0.280 0.252 0.207 0.170 0.139 DCR () typ. @ 20C 0.058 0.077 0.110 0.167 0.251 0.296 0.329 0.458 0.650 0.821 1.23 1.86 2.62 2.91 3.30 5.07 7.67 11.78 K-factor (4) 98 79 67 54 45 37 34 30 25 21 17 14 12 11 10 8 6 5 (3) Isat Amperes peak for approximately 30% rolloff (@20C) (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in uH), I (Peak to peak ripple current in Amps). PM-89 LOW PROFILE SHIELDED DRUM (SD3114) (1) Open Circuit Inductance Test Parameters: 100kHz, 0.1V, 0.0Adc. (2) Irms: DC current for an approximate DT of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. Packaging * Supplied in tape and reel packaging, 4100 per reel SD3114 Series Low Profile Power Inductors Mechanical Diagrams BOTTOM VIEW TOP VIEW RECOMMENDED PCB LAYOUT 2.40 Pin #1 indicator 3.1 max. 1.40 Marking 3.7 max XX X 0.70 3.1 max. 1.2 typical SCHEMATI C 1 SIDE VIEW 1.4 max 2 Dimensions are in millimeters. Part Marking: 3 Digit Marking: (1st digit: Indicates inductance value per letter in Part Marking Designator); (2nd digit: Bi-weekly production date code); (3rd digit: Last digit of the year produced). Packaging Information 4.00 1.2 Dia min. 1.5 Dia. +0.1/-0.0 2.00 A0.05 A 1 1.75 B1 10.25 Bo 12.0 +/-0.3 5.50 2 3.2 Ko 3.2 A A1 SECTION A-A Ao 8.0 Ao = 3.9 mm A1 = 0.93 mm Bo = 3.60 mm B1 = 1.25 mm Ko = 1.60 mm Parts packaged on 13" Diameter reel, 4,100 parts per reel. Direction of feed Temp. Rise (C) LOW PROFILE SHIELDED DRUM (SD3114) DC Current vs. Temperature 90 80 70 60 50 40 30 20 10 0 0 0. 05 0. 1 0. 15 0. 2 0. 25 Total Loss(W) PM-90 0. 3 0. 35 0. 4 0. 45 SD3114 Series Low Profile Power Inductors Core Loss 10 1MH z 1 50 0kH z 300kH z 200kH z 0 .1 Core Loss (W) 10 0kH z 50kH z 0 .01 0.0 01 0 .00 01 0 .000 01 0.0 000 01 1 10 100 1000 B p-p (mT ) Inductance Characteristics OCL vs. Isat 120% 110% 100% 90% % of L initial 80% 70% -40C 60% 50% 25C 40% 30% 85C 20% 10% 0% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 110% 120% 130% LOW PROFILE SHIELDED DRUM (SD3114) PM-91 SD3118 Series Low Profile Power Inductors Description RoHS 2002/95/EC * 125C maximum total temperature operation * 3.1mm x 3.1mm x 1.8mm shielded drum core * Ferrite core material * Inductance range from 1.0uH to 1000uH * Current range from 2.94 Amps to 0.083 Amps * Frequency range up to 4MHz Applications * Cellular phones, Digital cameras, CD players, PDA's * Small LCD displays * LED driver and LED flash circuits * Hard disk drives * Backlighting * EL panel Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum Part Number SD3118-1R0-R SD3118-1R5-R SD3118-2R2-R SD3118-3R3-R SD3118-4R7-R SD3118-6R8-R SD3118-8R2-R SD3118-100-R SD3118-150-R SD3118-220-R SD3118-330-R SD3118-470-R SD3118-221-R SD3118-331-R SD3118-471-R SD3118-681-R SD3118-102-R Rated Inductance (H) 1.0 1.5 2.2 3.3 4.7 6.8 8.2 10.0 15.0 22.0 33.0 47.0 220.0 330.0 470.0 680.0 1000.0 OCL (1) (H) 1.04+/-30% 1.44+/-30% 2.12+/-30% 3.36+/-30% 4.90+/-30% 6.72+/-30% 8.10+/-30% 10.4+/-30% 14.9+/-20% 22.5+/-20% 33.1+/-20% 47.5+/-20% 221.9+/-20% 329.9+/-20% 470.1+/-20% 680.3+/-20% 999.4+/-20% Part Marking Designator A B C D E F G H I J K L M N O P Q LOW PROFILE SHIELDED DRUM (SD3118) (1) Open Circuit Inductance Test Parameters: 100kHz, 0.1V, 0.0Adc. (2) Irms: DC current for an approximate DT of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. PM-92 Packaging * Supplied in tape and reel packaging, 4100 per reel Irms (2) Amperes Isat (3) Amperes 2.01 1.81 1.50 1.22 1.02 0.85 0.81 0.75 0.62 0.50 0.41 0.370 0.182 0.146 0.131 0.107 0.087 3.07 2.42 2.00 1.59 1.31 1.12 1.02 0.90 0.75 0.61 0.51 0.42 0.177 0.145 0.122 0.101 0.083 DCR () typ. @ 20C 0.041 0.051 0.074 0.113 0.162 0.232 0.257 0.295 0.440 0.676 0.986 1.21 4.77 7.40 9.20 13.70 20.90 K-factor (4) 84 68 57 56 39 32 29 26 21 18 14 12 6 5 4 3 3 (3) Isat Amperes peak for approximately 30% rolloff (@20C) (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in uH), I (Peak to peak ripple current in Amps). SD3118 Series Low Profile Power Inductors Mechanical Diagrams BOTTOM VIEW TOP VIEW RECOMMENDED PCB LAYOUT 2.40 Pin #1 indicator 3.1 max. 1.40 Marking 3.7 max XX X 0.70 3.1 max. 1.2 typical SCHEMATIC 1 SIDE VIEW 1.8 max Dimensions are in millimeters. 2 Part Marking: 3 Digit Marking: (1st digit: Indicates inductance value per letter in Part Marking Designator); (2nd digit: Bi-weekly production date code); (3rd digit: Last digit of the year produced). 4.00 Packaging Information 1.2 Dia min. 1.5 Dia. +0.1/-0.0 2.00 .0 A 05 A 1 1.75 B1 10.25 Bo 12.0 +/-0.3 5.50 2 3.2 Ko 3.2 A A1 SECTION A-A Ao 8.0 Ao = 3.9 mm A1 = 0.93 mm Bo = 3.70 mm B1 = 1.25 mm Ko = 2.00 mm Parts packaged on 13" Diameter reel, 4,100 parts per reel. Direction of feed 90 80 70 60 50 40 30 20 10 0 0 0.05 0.1 0.15 0. 2 0.25 0.3 0. 35 0.4 0.45 Total Loss(W) PM-93 LOW PROFILE SHIELDED DRUM (SD3118) Temp.Rise(C) DC Current vs. Temperature SD3118 Series Low Profile Power Inductors Core Loss 10 1MHz 1 500kHz 300kHz 200kHz Core Loss (W) 0.1 100kHz 50kHz 0.01 0.001 0.0001 0.00001 1 10 100 1000 Bp-p (mT) Inductance Characteristics OCL vs. Isat 120% 110% 100% % of L initial 90% 80% 70% 60% -40C 50% 40% 25C 30% 85C 20% 10% 0% 0% 10% 20% 30% 40% 50% 60% 70% 80% LOW PROFILE SHIELDED DRUM (SD3118) % o f Isat PM-94 90% 100% 110% 120% 130% 140% SD38 Series Low Profile, Shielded Inductors Description RoHS 2002/95/EC * 3.8mm x 3.8mm shielded drum cores available in two heights: 1.2mm and 1.4mm * Current range from 4.44 to 0.100 Amps * Inductance range from 0.47 uH to 680 uH * Ferrite shielded, low EMI * Ferrite core material Applications * Digital cameras, cellular phones, CD players, and PDAs * PCMCIA cards * GPS systems Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +85C (range is application specific). Temperature rise is approximately 40C at rated rms current * Solder reflow temperature: +260C max for 10 seconds max. Part Number OCL (1) +/-15% (H) 0.405 0.845 1.125 1.445 2.205 3.125 4.805 6.845 8.405 10.125 15.125 21.125 32.805 47.045 68.445 80.645 99.405 149.645 218.405 0.360 0.752 1.001 1.286 1.962 2.781 4.276 6.768 8.228 9.830 14.458 21.186 32.151 47.210 67.324 Part Marking Designator A B C D E F G H I J K L M N O P Q R S A B C D E F G H I J K L M N O (1) Test Parameters: 100KHz, 0.100Vrms, 0.0Adc. (2) RMS current for an approximate T of 40C without core loss. It is recommended that the temperature of the part not exceed 125C. De-rating is necessary for AC currents. (3) Peak current for approximately 30% rolloff at 20C. Irms (2) Amperes Isat (3) Amperes 2.53 2.00 1.71 1.58 1.32 1.10 0.87 0.80 0.690 0.662 0.539 0.499 0.399 0.327 0.269 0.259 0.217 0.178 0.160 2.81 2.18 1.85 1.76 1.43 1.31 1.06 0.87 0.753 0.713 0.574 0.519 0.418 0.346 0.285 3.89 2.69 2.33 2.06 1.67 1.40 1.13 0.95 0.854 0.778 0.636 0.538 0.432 0.361 0.299 0.276 0.248 0.202 0.167 4.44 3.08 2.67 2.35 1.90 1.60 1.29 1.03 0.930 0.851 0.702 0.580 0.471 0.388 0.325 DCR (4) () Typ. 0.030 0.048 0.066 0.078 0.111 0.159 0.256 0.299 0.406 0.441 0.665 0.776 1.212 1.809 2.666 2.885 4.099 6.130 7.585 0.020 0.033 0.046 0.051 0.077 0.093 0.141 0.207 0.279 0.311 0.481 0.589 0.908 1.322 1.951 Volt (5) u-sec Typ. 2.52 3.64 4.20 4.76 5.88 7.0 8.7 10.4 11.5 12.6 15.4 18.2 22.7 27.2 32.8 36 39 48 59 2.16 3.12 3.60 4.08 5.04 6.0 7.4 9.4 10.3 11.3 13.7 16.6 20.4 24.7 29.5 (4) DCR limits @ 20C. (5) Applied Volt-Time product (V-uS) across the inductor at 100kHz necessary to generate a core loss equal to 10% of the total losses for 40C temperature rise. De-rating of the Irms is required to prevent excessive temperature rise. PM-95 LOW PROFILE SHIELDED DRUM (SD38) SD3812-R47-R SD3812-1R0-R SD3812-1R2-R SD3812-1R5-R SD3812-2R2-R SD3812-3R3-R SD3812-4R7-R SD3812-6R8-R SD3812-8R2-R SD3812-100-R SD3812-150-R SD3812-220-R SD3812-330-R SD3812-470-R SD3812-680-R SD3812-820-R SD3812-101-R SD3812-151-R SD3812-221-R SD3814-R47-R SD3814-R82-R SD3814-1R2-R SD3814-1R5-R SD3814-2R2-R SD3814-3R3-R SD3814-4R7-R SD3814-6R8-R SD3814-8R2-R SD3814-100-R SD3814-150-R SD3814-220-R SD3814-330-R SD3814-470-R SD3814-680-R Rated Inductance (H) 0.47 1.0 1.2 1.5 2.2 3.3 4.7 6.8 8.2 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100.0 150.0 220.0 0.47 0.82 1.2 1.5 2.2 3.3 4.7 6.8 8.2 10.0 15.0 22.0 33.0 47.0 68.0 Packaging * Supplied in tape and reel packaging, 4,150 parts per 13" reel SD38 Series Low Profile, Shielded Inductors Part Number SD3814-820-R SD3814-101-R SD3814-151-R SD3814-221-R SD3814-331-R SD3814-471-R SD3814-681-R Rated Inductance (H) 82.0 100.0 150.0 220.0 330.0 470.0 680.0 OCL (1) +/-15% (H) 81.101 98.794 149.026 217.342 326.812 470.031 680.320 Part Marking Designator P Q R S T U V Isat (3) Amperes 0.270 0.228 0.191 0.170 0.136 0.111 0.100 0.296 0.268 0.219 0.181 0.148 0.123 0.102 BOTTOM VIEW TOP VIEW SIDE VIEW 4.8 MA X 3.65 typ Pin #1 indicator Marking (see note A) 1.2 max 0.09 max no plating 1.25 0.12 2.03 .02 4.0 max 4.0 max 0.415 min RECOMMENDED PCB LAYOUT SCHEMATIC 1.0 2 plcs 2.5 2plcs 4.0 typ 5.0 Note A: 3 digit marking. First digit indicates inductance value per chart above. Second digit indicates bi-weekly date code. Third digit of year produced. Box indicates SD3814 part. SD3814 Series TOP VIEW SIDE VIEW Pin #1 indicator Marking (see note A) BOTTOM VIEW 4.8 MA X 3.65 typ 0.09 max no plating 1.4 max 1.25 0.12 LOW PROFILE SHIELDED DRUM (SD38) 2.03 .02 4.0 max 4.0 max 0.415 min RECOMMENDED PCB LAYOUT 1.0 2 plcs SCHEMATIC 2.5 2 plcs 4.0 typ 5.0 Note A: 3 digit marking. First digit indicates inductance value per chart above. Second digit indicates bi-weekly date code. Third digit of year produced. Box indicates SD3814 part. PM-96 DCR (4) () Typ. 2.174 3.048 4.359 5.480 8.59 12.85 15.78 Volt (5) u-sec Typ. 32 36 44 53 65 78 94 (4) DCR limits @ 20C. (5) Applied Volt-Time product (V-uS) across the inductor at 100kHz necessary to generate a core loss equal to 10% of the total losses for 40C temperature rise. De-rating of the Irms is required to prevent excessive temperature rise. (1) Test Parameters: 100KHz, 0.100Vrms, 0.0Adc. (2) RMS current for an approximate T of 40C without core loss. It is recommended that the temperature of the part not exceed 125C. De-rating is necessary for AC currents. (3) Peak current for approximately 30% rolloff at 20C. Mechanical Diagrams SD3812 Series Irms (2) Amperes SD38 Series Low Profile, Shielded Inductors Packaging Information SD3812/SD3814 Series 4.00 2.00 0.05 1.5 Dia min. 1.5 Dia. +0.1/-0.0 1.75 Ao=5.1mm Bo=4.6mm Ko=1.6mm 12.0 +/-0.3 Bo 5.50 4.5 4.5 Ao Ko Parts packaged on 13" Diameter reel, 4,150 parts per reel. 8.0 SECTION A-A Direction of feed Inductance Characteristics OCL vs Isat SD3814 OCL vs Isat SD3812 100 90 80 OCL (%) OCL (%) 70 60 50 40 30 100 90 80 70 60 50 40 30 20 10 0 20 10 0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 % of Isat % of Isat Core Loss 10 20 30 40 50 60 70 80 90 10 11 12 13 14 15 16 0 0 0 0 0 0 0 % of Losses from Irms (maximum) Irms DERATING WITH CORE LOSS LOW PROFILE SHIELDED DRUM (SD38) % of Applied Volt-Second PM-97 SDH3812 Series Low Profile, High Power, Shielded Inductors Description RoHS 2002/95/EC * 125C maximum total temperature operation * 3.8mm x 3.8mm x 1.2mm shielded drum core * High power density, compact footprint * Inductance range from 0.47uH to 220uH * Current range from 4.2 Amps to 0.16 Amps * Ferrite shielded, low EMI * Ferrite core material Applications * Buck or Boost inductor * Noise filtering output filter chokes * LED photo flash * Handheld devices * Notebook and battery power * Cellular phones / PDA's / GPS systems * Digital cameras / MP3 players / IP phones Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum Part Number LOW PROFILE SHIELDED DRUM (SDH3812) SDH3812-R47-R SDH3812-1R0-R SDH3812-1R2-R SDH3812-1R5-R SDH3812-2R2-R SDH3812-3R3-R SDH3812-4R7-R SDH3812-6R8-R SDH3812-8R2-R SDH3812-100-R SDH3812-150-R SDH3812-220-R SDH3812-330-R SDH3812-470-R SDH3812-680-R SDH3812-820-R SDH3812-101-R SDH3812-151-R SDH3812-221-R Rated Inductance (H) 0.47 1.0 1.2 1.5 2.2 3.3 4.7 6.8 8.2 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100.0 150.0 220.0 OCL (1) H 20% 0.43 0.89 1.17 1.49 2.23 3.17 4.96 6.70 8.01 9.67 14.45 22.00 32.90 46.20 67.40 81.80 97.50 149.00 218.50 Part Marking Designator A B C D E F G H I J K L M N O P Q R S (1) Open Circuit Inductance Test Parameters: 100kHz, 0.1V, 0.0Adc. (2) Irms: DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. (3) Isat Amperes peak for 30% maximum rolloff (@25C) PM-98 Packaging * Supplied in tape and reel packaging, 4150 per reel Irms (2) Amperes Isat (3) Amperes 2.69 2.07 1.77 1.67 1.37 1.14 0.94 0.85 0.73 0.69 0.56 0.50 0.41 0.34 0.31 0.26 0.25 0.20 0.16 4.20 3.00 2.60 2.30 1.90 1.60 1.25 1.05 0.96 0.88 0.72 0.61 0.49 0.41 0.34 0.31 0.28 0.22 0.19 DCR @20C (Typical) 0.027 0.045 0.062 0.069 0.104 0.148 0.220 0.265 0.342 0.398 0.612 0.750 1.132 1.583 2.000 2.750 3.042 4.542 7.017 DCR @20C (Maximum) 0.032 0.054 0.074 0.083 0.124 0.177 0.264 0.317 0.410 0.478 0.735 0.900 1.358 1.900 2.400 3.300 3.650 5.450 8.420 K-factor (4) 145.2 100.6 87.1 76.9 62.2 52.3 42.2 35.3 33.5 30.4 23.8 20.1 16.1 13.8 11.4 10.3 9.4 7.6 6.3 (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in uH), I (Peak to peak ripple current in Amps). (5) Part Number Definition: SDH3812-xxx-R SDH3812 = Product code and size; -xxx = Inductance value in uH; R = decimal point; If no R is present, third character = # of zeros. -R suffix = RoHS compliant SDH3812 Series Low Profile, High Power, Shielded Inductors Mechanical Diagrams Dimensions are in millimeters. Part Marking: 3 Digit Marking: (1st digit: Indicates inductance value per Part Marking Designator in chart above); (2nd digit: Bi-weekly production date code); (3rd digit: Last digit of the year produced). 1.5 Dia Packaging Information 1.5 Dia. 4.00 2.00 A 1.75 1 A0 = 4.9 mm B0 = 4.9 mm K0 = 1.6 mm Bo 10.25 XX X 12.0 +/-0.3 5.50 Ko 2 4.2 A0 8 4.2 SECTION A-A A Direction of feed Parts packaged on 13" Diameter reel, 4,150 parts per reel. Core Loss 1 500kHz 1MHz 0.1 200kHz 0.01 Core Loss (W) 300kHz 100kHz 0.001 0.0001 0.000001 1 10 100 1000 Bp-p (m T) PM-99 LOW PROFILE SHIELDED DRUM (SDH3812) 0.00001 SDH3812 Series Low Profile, High Power, Shielded Inductors Temperature Rise vs. Loss 100 Temperature Rise (C) 80 60 40 20 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 Total Loss (W) Inductance Characteristics OCL Vs. Isat 120.00% 100.00% OCL % 80.00% 60.00% 40.00% 20.00% 0.00% 0.00% +25 Deg. C +85 Deg. C - 40 Deg. C 20.00% 40.00% 60.00% 80.00% LOW PROFILE SHIELDED DRUM (SDH3812) Isat % PM-100 100.00% 120.00% 140.00% 160.00% SD Series High Power Density, Low Profile, Shielded Inductors Description RoHS 2002/95/EC * Six sizes of shielded drum core inductors with low profiles (as low as 1.0mm) and high power density * Inductance range from .47uH to 1000uH * Current range from 6.00 to 0.088 Amps * Ferrite shielded, low EMI * Ferrite core material Applications * Digital cameras, CD players, cellular phones, and PDAs * PCMCIA cards * GPS systems Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +85C (range is application specific). Temperature rise is approximately 40C at rated rms current * Solder reflow temperature: +260C max. for 10 seconds max. Part Number OCL (1) +/-20% (H) 0.453 1.119 1.563 2.081 3.339 4.893 6.743 8.889 10.07 15.55 22.21 32.20 46.63 70.01 83.48 102.0 149.2 222.2 330.4 468.3 0.490 1.21 1.69 2.25 3.61 4.41 6.25 8.41 10.89 15.21 22.09 32.49 47.61 68.89 Part Marking Irms (2) Amperes Isat (3) Amperes A B C D E F G H J K L M N O P Q R S T U A B C D E F G H J K L M N O 2.59 1.93 1.60 1.35 1.24 1.04 0.94 0.800 0.760 0.613 0.498 0.412 0.337 0.301 0.258 0.225 0.200 0.161 0.130 0.117 3.19 2.62 2.19 1.83 1.55 1.46 1.21 1.02 0.938 0.782 0.628 0.519 0.428 0.341 3.54 2.25 1.91 1.65 1.31 1.08 0.92 0.800 0.752 0.605 0.506 0.420 0.349 0.285 0.261 0.236 0.195 0.160 0.131 0.110 3.86 2.45 2.08 1.80 1.42 1.29 1.08 0.931 0.818 0.692 0.574 0.474 0.391 0.325 (1) Open Circuit Inductance Test Parameters: 100KHz, 0.25Vrms, 0.0Adc. (2) RMS current for an approximate T of 40C without core loss. It is recommended that the temperature of the part not exceed 125C. (3) SD10,12,18,25 Peak current for approximate 30% roll off at 20C. SD14 Peak current for approximate 20% roll off at 20C. DCR (4) () Typ. 0.0249 0.0448 0.0653 0.0912 0.1078 0.1535 0.218 0.2607 0.336 0.4429 0.6718 0.9807 1.47 1.84 2.50 3.29 4.15 6.41 9.83 12.10 0.0246 0.0366 0.0521 0.0747 0.1043 0.1177 0.1699 0.2399 0.2844 0.4089 0.6338 0.9289 1.37 2.16 Volt u-sec Typ. 2.1 3.3 3.9 4.5 5.7 6.9 8.1 9.3 9.9 12.3 14.7 17.7 21.3 26.1 28.5 31.5 38.1 46.5 56.7 67.5 2.84 4.47 5.28 6.09 7.71 8.53 10.15 11.77 13.40 15.83 19.08 23.14 28.01 33.70 (4) DCR limits @ 20C. 5) Applied Volt-Time product (V-uS) across the inductor at 100kHz necessary to generate a core loss equal to 10% of the total losses for 40C temperature rise. PM-101 LOW PROFILE SHIELDED DRUM (SD) SD10-R47-R SD10-1R0-R SD10-1R5-R SD10-2R2-R SD10-3R3-R SD10-4R7-R SD10-6R2-R SD10-8R2-R SD10-100-R SD10-150-R SD10-220-R SD10-330-R SD10-470-R SD10-680-R SD10-820-R SD10-101-R SD10-151-R SD10-221-R SD10-331-R SD10-471-R SD12-R47-R SD12-1R2-R SD12-1R5-R SD12-2R2-R SD12-3R3-R SD12-4R7-R SD12-6R2-R SD12-8R2-R SD12-100-R SD12-150-R SD12-220-R SD12-330-R SD12-470-R SD12-680-R Rated Inductance (H) 0.470 1.00 1.50 2.20 3.30 4.70 6.20 8.20 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100 150 220 330 470 0.470 1.20 1.50 2.20 3.30 4.70 6.20 8.20 10.0 15.0 22.0 33.0 47.0 68.0 Packaging * Supplied in tape and reel packaging, 3800 (SD10, SD12, SD14 and SD18), 2900 (SD20 and SD25) per reel SD Series High Power Density, Low Profile, Shielded Inductors LOW PROFILE SHIELDED DRUM (SD) Part Number SD12-820-R SD12-101-R SD12-151-R SD12-221-R SD12-331-R SD12-471-R SD12-681-R SD12-821-R SD12-102-R SD14-R58-R SD14-R87-R SD14-1R2-R SD14-1R5-R SD14-2R0-R SD14-2R5-R SD14-3R2-R SD14-4R5-R SD14-6R9-R SD14-8R8-R SD14-100-R SD14-150-R SD14-220-R SD14-330-R SD14-470-R SD14-680-R SD14-820-R SD14-101-R SD14-151-R SD14-221-R SD14-331-R SD14-471-R SD14-681-R SD14-821-R SD14-102-R SD18-R47-R SD18-R82-R SD18-1R2-R SD18-1R5-R SD18-2R2-R SD18-3R3-R SD18-4R7-R SD18-6R2-R SD18-8R2-R SD18-100-R SD18-150-R SD18-220-R SD18-330-R SD18-470-R SD18-680-R SD18-820-R SD18-101-R SD18-151-R SD18-221-R SD18-331-R SD18-471-R SD18-681-R SD18-821-R SD18-102-R Rated Inductance (H) 82.0 100 150 220 330 470 680 820 1000 0.58 0.87 1.2 1.5 2 2.5 3.2 4.5 6.9 8.8 10 15 22 33 47 68 82 100 150 220 330 470 680 820 1000 0.47 0.82 1.20 1.50 2.20 3.30 4.70 6.20 8.20 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100 150 220 330 470 680 820 1000 OCL (1) +/-20% (H) 82.81 98.0 151.3 222.0 334.9 462.3 670.8 800.9 992.3 0.61 0.88 1.23 1.63 2.09 2.62 3.19 4.53 6.98 8.88 9.93 14.68 21.93 32.55 47.57 68.21 83 99.25 152.4 222 335.1 471.4 683.3 823.4 1008 0.49 0.81 1.21 1.69 2.25 3.61 4.41 6.25 8.41 10.89 15.21 22.09 32.49 47.61 68.89 82.81 102.01 151.29 222.01 334.89 479.61 681.21 823.69 1004 Part Marking Irms (2) Amperes Isat (3) Amperes P Q R S T U V W X A B C D E F G H J K L M N O P Q R S T U V W X Y Z A B C D E F G H J K L M N O P Q R S T U V W X Y 0.326 0.308 0.251 0.229 0.186 0.167 0.149 0.129 0.121 3.52 3.2 2.7 2.53 2.37 2.05 1.94 1.64 1.35 1.14 1.1 0.98 0.806 0.654 0.525 0.474 0.408 0.386 0.315 0.258 0.206 0.173 0.156 0.134 0.126 3.58 3.24 2.97 2.73 2.55 2.07 1.77 1.61 1.38 1.28 1.06 0.876 0.715 0.578 0.514 0.446 0.419 0.345 0.296 0.248 0.201 0.167 0.145 0.136 0.297 0.273 0.220 0.181 0.148 0.126 0.104 0.095 0.086 4.84 3.96 3.35 2.91 2.56 2.29 2.08 1.74 1.41 1.25 1.18 0.969 0.793 0.651 0.538 0.449 0.407 0.373 0.301 0.249 0.203 0.171 0.142 0.129 0.117 4.63 3.60 2.95 2.49 2.16 1.71 1.54 1.30 1.12 0.982 0.831 0.689 0.568 0.470 0.390 0.356 0.321 0.263 0.217 0.177 0.148 0.124 0.113 0.102 (1) Open Circuit Inductance Test Parameters: 100KHz, 0.25Vrms, 0.0Adc. (2) RMS current for an approximate T of 40C without core loss. It is recommended that the temperature of the part not exceed 125C. (3) SD10,12,18,25 Peak current for approximate 30% roll off at 20C. SD14 Peak current for approximate 20% roll off at 20C. PM-102 DCR (4) () Typ. 2.36 2.64 3.96 4.76 7.25 8.95 11.30 14.93 17.20 0.0220 0.0243 0.0344 0.0390 0.0445 0.0595 0.0663 0.0935 0.1363 0.1913 0.2058 0.2609 0.3853 0.5852 0.9055 1.11 1.50 1.68 2.52 3.77 5.92 8.34 10.3 13.9 15.8 0.0201 0.0247 0.0294 0.0345 0.0398 0.0605 0.0824 0.1000 0.1351 0.1584 0.2278 0.3366 0.5057 0.7732 0.9798 1.30 1.47 2.18 2.95 4.20 6.39 9.28 12.35 14.01 Volt u-sec Typ. 36.95 40.19 49.94 60.49 74.30 87.29 105 115 128 3.38 4.13 4.88 5.63 6.38 7.1 7.9 9.4 11.6 13.1 13.9 16.9 20.6 25.1 30.4 36 40 44 54 66 81 96 115 126 140 2.35 3.02 3.70 4.37 5.04 6.38 7.06 8.40 9.74 11.09 13.10 15.79 19.15 23.18 27.89 30.58 33.94 41.33 50.06 61.49 73.58 87.70 96.43 107 (4) DCR limits @ 20C. 5) Applied Volt-Time product (V-uS) across the inductor at 100kHz necessary to generate a core loss equal to 10% of the total losses for 40C temperature rise. SD Series High Power Density, Low Profile, Shielded Inductors Part Number SD20-R47-R SD20-1R2-R SD20-1R5-R SD20-2R2-R SD20-3R3-R SD20-4R7-R SD20-6R2-R SD20-8R2-R SD20-100-R SD20-150-R SD20-220-R SD20-330-R SD20-470-R SD20-680-R SD20-820-R SD20-101-R SD20-151-R SD20-221-R SD20-331-R SD20-471-R SD20-681-R SD20-821-R SD20-102-R SD25-R47-R SD25-R82-R SD25-1R2-R SD25-1R5-R SD25-2R2-R SD25-3R3-R SD25-4R7-R SD25-6R8-R SD25-8R2-R SD25-100-R SD25-150-R SD25-220-R SD25-330-R SD25-470-R SD25-680-R SD25-820-R SD25-101-R SD25-151-R SD25-221-R SD25-331-R SD25-471-R SD25-681-R SD25-821-R SD25-102-R Rated Inductance (H) 0.47 1.20 1.50 2.20 3.30 4.70 6.20 8.20 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100 150 220 330 470 680 820 1000 0.47 0.82 1.20 1.50 2.20 3.30 4.70 6.80 8.20 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100 150 220 330 470 680 820 1000 OCL (1) +/-20% (H) 0.490 1.21 1.69 2.25 3.61 4.41 6.25 8.41 9.61 15.21 22.09 32.49 47.61 68.89 82.81 98.01 151.3 222.0 327.6 470.9 681.2 823.7 1004.9 0.466 0.770 1.15 1.61 2.14 3.43 5.03 6.93 7.99 10.35 14.45 22.81 33.07 47.89 68.64 82.17 100.79 148.4 222.4 332.2 472.4 677.2 826.7 1003.4 Part Marking Irms (2) Amperes Isat (3) Amperes A B C D E F G H J K L M N O P Q R S T U V W X A B C D E F G H J K L M N O P Q R S T U V W X Y 3.59 3.07 2.88 2.45 2.17 2.05 1.89 1.61 1.53 1.25 1.12 0.913 0.745 0.610 0.576 0.495 0.435 0.356 0.294 0.263 0.216 0.204 0.172 3.88 3.58 3.33 3.12 2.93 2.64 2.39 2.19 1.92 1.80 1.67 1.34 1.11 0.919 0.741 0.713 0.670 0.553 0.446 0.359 0.293 0.262 0.230 0.216 4.00 2.55 2.15 1.87 1.47 1.33 1.12 0.966 0.903 0.718 0.596 0.491 0.406 0.337 0.308 0.283 0.228 0.188 0.155 0.129 0.107 0.098 0.088 6.00 4.67 3.81 3.23 2.80 2.21 1.83 1.56 1.45 1.27 1.08 0.857 0.711 0.592 0.482 0.441 0.398 0.328 0.268 0.219 0.184 0.154 0.139 0.126 Volt u-sec Typ. 2.28 3.58 4.23 4.88 6.18 6.83 8.13 9.43 10.08 12.68 15.28 18.53 22.43 26.98 29.58 32.18 39.98 48.43 58.83 70.53 84.83 93.28 103 2.13 2.74 3.34 3.95 4.56 5.78 6.99 8.21 8.82 10.03 11.86 14.90 17.94 21.58 25.84 28.27 31.31 38.00 46.51 56.85 67.79 81.17 89.68 98.80 (4) DCR limits @ 20C. 5) Applied Volt-Time product (V-uS) across the inductor at 100kHz necessary to generate a core loss equal to 10% of the total losses for 40C temperature rise. LOW PROFILE SHIELDED DRUM (SD) (1) Open Circuit Inductance Test Parameters: 100KHz, 0.25Vrms, 0.0Adc. (2) RMS current for an approximate T of 40C without core loss. It is recommended that the temperature of the part not exceed 125C. (3) SD10,12,18,25 Peak current for approximate 30% roll off at 20C. SD14 Peak current for approximate 20% roll off at 20C. DCR (4) () Typ. 0.0200 0.0275 0.0312 0.0429 0.0547 0.0612 0.0720 0.1000 0.1100 0.1655 0.2053 0.3100 0.4650 0.6947 0.7785 1.06 1.37 2.04 2.99 3.74 5.56 6.22 8.73 0.0177 0.0208 0.0240 0.0274 0.0311 0.0384 0.0467 0.0556 0.0724 0.0824 0.0956 0.1478 0.2149 0.3156 0.4850 0.5242 0.5937 0.8723 1.34 2.07 3.10 3.88 5.04 5.70 PM-103 SD Series High Power Density, Low Profile, Shielded Inductors Mechanical Diagrams SD Series RECOMMENDED PCB LAYOUT TOP VIEW Pin # 1 identifier 2 PAD LAYOUT SIDE VIEW 1 SCHEMATIC 1 5.95 9 5.2 Max a Part marking (Note A) 4 PAD LAYOUT BOTTOM VIEW 2 2.975 Series SD10 SD12 SD14 SD18 SD20 SD25 5.950 2 2 2.575 2 HT 1 2 2.975 R2.250 5.15 (see chart below) 5.2 Max 5.950 9 R2.250 1.0 1.5 Typ. Ref. 2 2.975 A) Part Marking: Line 1: (1st digit indicates the inductance value per part marking designator in chart above) (2nd digit is a bi-weekly production date code) (3rd digit is the last digit of the year produced) Line 2: XX (indicates the product size code) HT 1.0mm max 1.2mm max 1.45mm max 1.8mm max 2.0mm max 2.5mm max Packaging Information SD10 Series 4.00 2 2.00 0.05 1.5 Dia min. 1.5 Dia. +0.1/-0.0 A 1.75 1 12.0 +/-0.3 0 B Bo ACTUAL SIZE SD10 5.50 2 Ao=5.45mm Bo=5.45mm Ko=1.20mm Ko A A Ao Parts packaged on 13" Diameter reel, 3,800 parts per reel. 8.0 SECTION A-A Direction of feed SD12/14/18 Series 4.00 2.00 0.05 1.5 Dia min. 1.5 Dia. +0.1/-0.0 1.75 A ACTUAL SIZE SD12 1 12.0 +/-0.3 Bo 5.50 ACTUAL SIZE SD18 2 Ao=5.45mm Bo=5.45mm Ko=2.00mm Ko A Ao Parts packaged on 13" Diameter reel, 3,800 parts per reel. 8.0 SECTION A-A Direction of feed SD20/25 Series LOW PROFILE SHIELDED DRUM (SD) ACTUAL SIZE SD14 4.00 2.00 0.05 1.5 Dia min. 1.5 Dia. +0.1/-0.0 1.75 A 1 12.0 +/-0.3 0 B Bo 5.50 2 Ao=5.45mm Bo=5.45mm Ko=2.70mm Ko A Ao SECTION A-A Dimensions are in millimeters. PM-104 ACTUAL SIZE SD20 ACTUAL SIZE SD25 A 80 8.0 Direction of feed Parts packaged on 13" Diameter reel, 2,900 parts per reel. SD Series High Power Density, Low Profile, Shielded Inductors DC Current vs. Temperature SD10-471 100.0 90.0 90.0 Temperature Rise (Deg. C) Temperature Rise (Deg. C) SD10-220 100.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 10.0 0.0 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.0 0.00 0.80 0.05 0.09 0.14 Idc (A) 100.0 90.0 Temperature Rise (Deg. C) 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.0 0.00 0.80 0.10 0.20 0.30 Idc (A) 0.40 0.50 0.60 0.70 Idc (A) SD14-102 SD14-150 100.0 100.0 90.0 Temperature Rise (Deg. C) 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 0.00 0.20 0.40 0.60 0.80 1.00 1.20 0.0 0.000 0.020 0.040 0.060 0.080 0.100 0.120 0.140 0.160 0.180 0.200 1.40 Idc (A) Idc (A) SD18-100 SD18-101 100.0 100.0 Temperature Rise (Deg. C) Temperature Rise (Deg. C) 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 10.0 0.0 0.00 0.0 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 Idc (A) Idc (A) LOW PROFILE SHIELDED DRUM (SD) SD20-101 SD20-100 100.0 100.0 90.0 90.0 Temperature Rise (Deg. C) Temperature Rise (Deg. C) Temperature Rise (Deg. C) 0.23 SD12-470 SD12-330 100.0 Temperature Rise (Deg. C) 0.18 Idc (A) 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 0.0 0.4 0.8 1.2 Idc (A) 1.6 2.0 2.4 0.0 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 Idc (A) PM-105 SD Series High Power Density, Low Profile, Shielded Inductors DC Current vs. Temperature SD25-100 SD25-101 100.0 100.0 Temperature Rise (Deg. C) Temperature Rise (Deg. C) 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 10.0 0.0 0.00 0.0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 0.20 0.40 0.60 0.80 1.00 1.20 Idc (A) Idc (A) Inductance Characteristics OCL vs Isat SD12 100 100 90 90 80 80 70 70 OCL (%) OCL (%) OCL vs Isat SD10 60 50 40 50 40 30 30 20 20 10 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 0 140 0 10 20 30 40 50 OCL vs Isat SD14 OCL vs Isat SD18 100 100 90 90 80 80 70 70 60 50 80 90 100 110 120 60 50 40 40 30 30 20 20 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 0 130 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 140 150 % of Isat % of Isat OCL vs Isat SD20 OCL vs Isat SD25 100 100 90 90 80 80 70 70 OCL (%) OCL (%) 70 % of Isat 10 LOW PROFILE SHIELDED DRUM (SD) 60 % of Isat OCL (%) OCL (%) 60 60 50 60 50 40 40 30 30 20 20 10 10 0 0 0 10 20 30 40 50 60 70 80 90 % of Isat PM-106 100 110 120 130 140 150 160 170 0 10 20 30 40 50 60 70 80 % of Isat 90 100 110 120 130 SD Series High Power Density, Low Profile, Shielded Inductors Core Loss % of Losses from Irms (maximum) Irms DERATING WITH CORE LOSS % of A pplied Volt-S econd LOW PROFILE SHIELDED DRUM (SD) PM-107 SDQ Series Low Profile Dual Winding Shielded Inductor/Transformer Description RoHS 2002/95/EC * Dual winding inductors that can be used as either a single inductor, or in coupled inductor/transformer applications (1:1 turns ratio) * Windings can be connected in series or parallel, offering a broad range of inductance and current ratings * Current Range from 6.43 to 0.063 Amps * Inductance range from 0.47H to 4.03mH * Ferrite shielded, low EMI * Ferrite core material Applications * As a transformer: SEPIC, flyback * As an inductor: Buck, boost, coupled inductor * Digital cameras, CD players, cellular phones, and PDA's * PCMCIA cards * GPS systems Environmental Data * Storage temperature: -40C to +125C * Operating temperature: -40C to +85C (Range is application specific). Temperature rise is approximately 40C at rated rms current. * Solder reflow temperature: 260C max. for 10 seconds max. Part Number LOW PROFILE SHIELDED DRUM (SDQ) SDQ12-R47-R SDQ12-1R0-R SDQ12-1R5-R SDQ12-2R2-R SDQ12-3R3-R SDQ12-4R7-R SDQ12-6R2-R SDQ12-8R2-R SDQ12-100-R SDQ12-150-R SDQ12-220-R SDQ12-330-R SDQ12-470-R SDQ12-680-R SDQ12-820-R Rated Inductance (H) 0.47 1 1.5 2.2 3.3 4.7 6.2 8.2 10 15 22 33 47 68 82 Part Marking A B C D E F G H J K L M N O P OCL (1) +/-20% (H) 0.49 0.81 1.69 2.25 3.61 4.41 6.25 8.41 9.61 15.21 22.09 32.49 47.61 68.89 82.81 Parallel Ratings I rms (2) I sat (3) DCR (4) Amperes Amperes typ. 2.78 2.49 1.69 1.60 1.28 1.12 1.02 0.868 0.831 0.658 0.548 0.439 0.401 0.326 0.309 4.34 3.38 2.34 2.03 1.60 1.45 1.22 1.05 0.981 0.779 0.647 0.533 0.441 0.366 0.334 1) Test Parameters: 100kHz,.0.25 Vrms 0.0Adc 2) Rms current for approximately T of 40C without core loss. It is recommended that the temperature of the part not to exceed 125C. De-rating is necessary for AC currents 3) Peak current for approximately 30% rolloff @20C 4) DCR limits @20C 5) Applied Volt-Time product (V-S) across the inductor at 100kHz necessary to generate a core loss equal to 10% of the total losses for a 40C temperature rise. De-rating of the Irms is required to prevent excessive temperature rise. PM-108 Packaging * Supplied in tape and reel packaging, SDQ12 (3,800, SDQ25 (2,900) parts per reel 0.0325 0.0403 0.0870 0.0977 0.1527 0.1990 0.2387 0.3318 0.3620 0.5766 0.8332 1.29 1.55 2.36 2.62 Volt (5) -Sec typ. 2.45 3.15 4.55 5.25 6.65 7.35 8.75 10.15 10.85 13.65 16.45 19.95 24.15 29.05 31.85 OCL (1) +/-20% (H) 1.96 3.24 6.76 9.00 14.44 17.64 25.00 33.64 38.44 60.84 88.36 130.0 190.4 275.6 331.2 Series Ratings I rms (2) I sat (3) DCR (4) Amperes Amperes typ. 1.39 1.25 0.847 0.800 0.640 0.560 0.512 0.434 0.416 0.329 0.274 0.220 0.201 0.163 0.154 2.17 1.69 1.17 1.01 0.800 0.724 0.608 0.524 0.490 0.390 0.323 0.267 0.220 0.183 0.167 0.1298 0.1611 0.3481 0.3908 0.6106 0.7959 0.9548 1.33 1.45 2.31 3.33 5.18 6.21 9.43 10.49 Volt (5) -Sec typ. 4.90 6.30 9.10 10.5 13.3 14.7 17.5 20.3 21.7 27.3 32.9 39.9 48.3 58.1 63.7 Part number definition: First 3 characters = Product code and size. Last 3 characters = Inductance in uH. R = Decimal point. If no R is present, third character = # of zeros. SDQ12-XXX-R SDQ12 = Product code and Size XXX = Inductance in uH, R = Decimal point If no R is present, third character = # of zeros. -R suffix indicated RoHS compliant SDQ Series Low Profile Dual Winding Shielded Inductor/Transformer Part Number Rated Inductance (H) 0.47 0.82 1 1.5 2.2 3.3 4.7 6.8 8.2 10 15 22 33 47 68 82 100 150 220 330 470 680 820 1000 SDQ25-R47-R SDQ25-R82-R SDQ25-1R0-R SDQ25-1R5-R SDQ25-2R2-R SDQ25-3R3-R SDQ25-4R7-R SDQ25-6R8-R SDQ25-8R2-R SDQ25-100-R SDQ25-150-R SDQ25-220-R SDQ25-330-R SDQ25-470-R SDQ25-680-R SDQ25-820-R SDQ25-101-R SDQ25-151-R SDQ25-221-R SDQ25-331-R SDQ25-471-R SDQ25-681-R SDQ25-821-R SDQ25-102-R Part Marking A B C D E F G H J K L M N O P Q R S T U V W X Y OCL (1) +/-20% (H) 0.392 0.648 0.97 1.35 2.31 2.89 5 6.73 8.71 9.8 14.79 22.47 33.8 47.43 69.19 81.61 98.57 150.2 223.1 329.7 472.4 677.4 824.3 1008.2 Parallel Ratings I rms (2) I sat (3) DCR (4) Amperes Amperes typ. 3.71 3.37 3.15 2.97 2.67 2.50 1.96 1.84 1.57 1.53 1.24 1.01 0.812 0.749 0.603 0.580 0.499 0.408 0.326 0.292 0.243 0.197 0.186 0.160 6.43 5.00 4.09 3.46 2.65 2.37 1.80 1.55 1.36 1.29 1.05 0.849 0.692 0.584 0.484 0.446 0.405 0.328 0.269 0.222 0.185 0.155 0.140 0.127 0.0181 0.0221 0.0252 0.0283 0.0351 0.0399 0.0653 0.0741 0.1015 0.1068 0.1632 0.2431 0.3795 0.4461 0.6865 0.7435 1.00 1.50 2.36 2.93 4.25 6.45 7.25 9.82 Volt (5) -Sec typ. 2.31 2.97 3.63 4.29 5.61 6.27 8.25 9.57 10.9 11.6 14.2 17.5 21.5 25.4 30.7 33.3 36.6 45.2 55.1 67.0 80.2 96.0 106 117 Series Ratings I rms (2) I sat (3) DCR (4) Amperes Amperes typ. OCL (1) +/-20% (H) 1.57 2.59 3.87 5.41 9.25 11.55 20.00 26.91 34.85 39.20 59.17 89.89 135.2 189.7 276.8 326.4 394.3 600.6 892.4 1318.7 1889.6 2709.8 3297.3 4032.8 1.86 1.68 1.58 1.49 1.34 1.25 0.98 0.918 0.785 0.765 0.619 0.507 0.406 0.374 0.302 0.290 0.249 0.204 0.163 0.146 0.121 0.098 0.093 0.080 3.21 2.50 2.05 1.73 1.32 1.18 0.900 0.776 0.682 0.643 0.523 0.425 0.346 0.292 0.242 0.223 0.203 0.164 0.135 0.111 0.093 0.077 0.070 0.063 Volt (5) -Sec typ. 4.62 5.94 7.26 8.58 11.2 12.5 16.5 19.1 21.8 23.1 28.4 35.0 42.9 50.8 61.4 66.7 73.3 90.4 110 134 160 192 212 234 0.0725 0.0883 0.1007 0.1130 0.1402 0.1595 0.2612 0.2964 0.4059 0.4273 0.6526 0.9724 1.52 1.78 2.75 2.97 4.02 6.00 9.42 11.71 16.99 25.78 28.99 39.26 Part number definition: First 3 characters = Product code and size. Last 3 characters = Inductance in uH. R = Decimal point. If no R is present, third character = # of zeros. 1) Test Parameters: 100kHz,.0.25 Vrms 0.0Adc 2) Rms current for approximately T of 40C without core loss. It is recommended that the temperature of the part not to exceed 125C. De-rating is necessary for AC currents 3) Peak current for approximately 30% rolloff @20C 4) DCR limits @20C 5) Applied Volt-Time product (V-S) across the inductor at 100kHz necessary to generate a core loss equal to 10% of the total losses for a 40C temperature rise. De-rating of the Irms is required to prevent excessive temperature rise. SDQ12-XXX-R SDQ12 = Product code and Size XXX = Inductance in uH, R = Decimal point If no R is present, third character = # of zeros. -R suffix indicated RoHS compliant Mechanical Diagrams TOP VIEW SIDE VIEW BOTTOM VIEW 1.5 typ ref 4 1 4 3 2.975 1.5 Typ. 1 4 Ref. HT 1.2mm max 2.5mm max HT 5.95 1 4 2 3 2.975 2.975 R2.250 2.975 5.15 3 2 5.950 R2.250 1.02 2.575 5.2 Max 4 PAD LAYOUT 2 PAD LAYOUT TRANSFORMER 1 4 1 3 2 4 5.950 2 PARALL EL 3 SERIES A) Part marking: Line 1 (1st digit inductance value per part marking designator in chart above) (2nd digit is a bi-weekly production date code) (3rd digit is the last digit of the year produced) Line 2: xx (indicates the product size code) PM-109 LOW PROFILE SHIELDED DRUM (SDQ) 3 2 2 5.2 Max Part marking (Note A) Series SDQ12 SDQ25 SCHEMATIC RECOMMENDED PCB LAYOUT 1 Pin #1 identifier SDQ Series Low Profile Dual Winding Shielded Inductor/Transformer Packaging Information 4.00 SDQ12 Series 2.00 Pin #1 indicator 1.5 Dia. min. 1.5 Dia. +0.1/-0.0 1.75 A ACTUAL SIZE SDQ12 4 Bo 12.0 +/-0.3 1 5.50 3 Ao=5.45 mm Bo=5.45 mm Ko=2.00 mm 2 Ko Ao Parts packaged on 13" Diameter reel, 3,800 parts per reel. A 8.0 SECTION A-A Direction of feed SDQ25 Series 4.00 2.00 Pin #1 indicator 1.5 Dia min. 1.5 Dia. +0.1/-0.0 1.75 A 1 12.0 +/-0.3 Bo 2 Ao=5.45 mm Bo=5.45 mm Ko=2.70 mm ACTUAL SIZE SDQ25 4 Ko 5.50 3 Parts packaged on 13" Diameter reel, 2,900 parts per reel. A Ao 8.0 SECTION A-A Direction of feed Inductance Characteristics OCL vs Isat SDQ25 100 100 90 90 80 80 70 70 OCL (%) OCL (%) OCL vs Isat SDQ12 60 50 40 60 50 40 30 30 20 20 10 10 0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 % of Isat % of Losses from Irms (maximum) LOW PROFILE SHIELDED DRUM (SDQ) % of Applied Volt-Second PM-110 30 40 50 60 % of Isat Irms DERATING WITH CORE LOSS Core Loss 20 70 80 90 100 110 120 SD52 Series High Power Density, Low Profile, Shielded Inductors Description RoHS 2002/95/EC * 125C maximum total temperature operation * Octagonal shape shielded drum core * 2mm max height * Inductance range from 1.2uH to 100uH * Current range from 3.14 to 0.35 Amps * Ferrite shielded, low EMI * Ferrite core material Applications * Digital cameras, CD players, cellular phones, and PDAs * PCMCIA cards * GPS systems Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +125C (range is application specific). * Solder reflow temperature: +260C max. for 10 seconds max. Part Number Rated Inductance (H) 1.20 2.20 3.50 4.70 6.80 10.0 15.0 22.0 27.0 33.0 47.0 68.0 100 150 SD52-1R2-R SD52-2R2-R SD52-3R5-R SD52-4R7-R SD52-6R8-R SD52-100-R SD52-150-R SD52-220-R SD52-270-R SD52-330-R SD52-470-R SD52-680-R SD52-101-R SD52-151-R OCL (1) +/-20% (H) 1.20 2.20 3.50 4.70 6.80 10.0 15.0 22.0 27.0 33.0 47.0 68.0 100 150 Packaging * Supplied in tape and reel packaging, 3500 per reel Part Marking Irms (2) Amperes Isat (3) Amperes A B C D E F G H J K L M N O 2.33 1.98 1.73 1.63 1.39 1.11 0.97 0.86 0.73 0.70 0.58 0.47 0.39 0.31 3.14 2.30 1.82 1.64 1.28 1.11 0.88 0.73 0.65 0.61 0.50 0.42 0.35 0.28 (1) Open Circuit Inductance Test Parameters: 100KHz, 0.25Vrms, 0.0Adc. (2) RMS current for an approximate T of 40C without core loss. It is recommended that the temperature of the part not exceed 125C. (3) Peak current for approximate 30% roll off at 20C. DCR (4) () Typ. 0.0279 0.0385 0.0503 0.0568 0.0777 0.1215 0.1618 0.2042 0.2864 0.3074 0.4465 0.6829 1.0000 1.6100 Volt u-sec Typ. 1.49 2.03 2.57 2.84 3.65 4.19 5.27 6.35 7.16 7.70 9.32 11.21 13.37 17.00 (4) DCR limits @ 20C. 5) Applied Volt-Time product (V-uS) across the inductor at 100kHz necessary to generate a core loss equal to 10% of the total losses for 40C temperature rise. Mechanical Diagrams BOTTOM VIEW SD52 Series 1 TOP VIEW RECOMMENDED PCB LAYOUT 5.2 2 max Pin #1 indicator Part marking (See note A) 0.65 0.10 5.2 max m 1.3 2 plcs SCHEMATIC LOW PROFILE SHIELDED DRUM (SD52) 5.6 max m 1 2.0 2 plcs 2 2 6.0 SIDE VIEW 2.0 max m A) Part Marking: Line 1: (1st digit indicates the inductance value per part marking designator in chart above) (2nd digit is a bi-weekly production date code) (3rd digit is the last digit of the year produced) Line 2: 52 (indicates the product size code) PM-111 SD52 Series High Power Density, Low Profile, Shielded Inductors Packaging Information 4.00 SD52 Series 2.00 0.05 1.5 Dia min. 1.5 Dia. +0.1/-0.0 1.75 A 2 3.0 10.2 0 B Bo 12.0 +/-0.3 0 ACTUAL SIZE SD52 5.50 Ko Ao=5.72mm Bo=5.72mm Ko=2.30mm A A Ao 80 8.0 SECTION A-A Parts packaged on 13" Diameter reel, 3,500 parts per reel. Direction of feed Dimensions are in millimeters. DC Current vs. Temperature SD52-101 100.0 90.0 90.0 Temperature Rise (Deg. C) Temperature Rise (Deg. C) SD52-1R2 100.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 10.0 0.0 0.00 0.0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 0.10 0.20 Idc (A) 0.30 0.40 0.50 Idc (A) Inductance Characteristics OCL vs Isat SD52 100 90 80 OCL (%) 70 60 50 40 30 LOW PROFILE SHIELDED DRUM (SD52) 20 10 0 0 10 20 30 40 50 60 70 80 % of Isat PM-112 90 100 110 120 130 140 0.60 0.70 SD52 Series High Power Density, Low Profile, Shielded Inductors Core Loss % of Losses from Irms (maximum) Irms DERATING WITH CORE LOSS % of p Aplied Volt-S econd LOW PROFILE SHIELDED DRUM (SD52) PM-113 SD53 Series Low Profile, Shielded Inductors Description RoHS 2002/95/EC * 125C maximum total temperature operation * Octagonal shape utilizes board space * 5.2mm x 5.2mm x 3.0mm surface mount package * Shielded drum core reduces EMI * Ferrite core material * Inductance range from 1.1uH to 100uH * Current range from 4.08 Amps to 0.44 Amps Applications * High Power LED driver * White LED and OLED displays * DSL modems, digital cameras * Buck, Boost Inductor * Cellular phones, Smart phones * MP3 players, Digital radio player * PDA, Palmtop, and wireless handhelds * Battery power, TFT - LCD Bias supply Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum Part Number SD53-1R1-R SD53-2R0-R SD53-3R3-R SD53-4R7-R SD53-6R8-R SD53-100-R SD53-150-R SD53-220-R SD53-330-R SD53-470-R SD53-680-R SD53-101-R Rated Inductance (H) 1.10 2.00 3.30 4.70 6.80 10.0 15.0 22.0 33.0 47.0 68.0 100 Packaging * Supplied in tape and reel packaging, 2600 per reel OCL (1) H 20% Part Marking Irms (2) Amperes Isat (3) Amperes 1.10 2.00 3.30 4.70 6.80 10.0 15.0 22.0 33.0 47.0 68.0 100 A B C D E F G H I J K L 3.25 2.64 2.26 2.01 1.65 1.41 1.10 0.81 0.75 0.64 0.52 0.44 4.80 3.30 2.60 2.10 1.85 1.40 1.10 0.94 0.76 0.64 0.58 0.45 (1) Open Circuit Inductance Test Parameters: 100kHz, 0.1V, 0.0Adc. (2) Irms: DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. (3) Isat Amperes peak for approximately 30% rolloff (@25C) DCR @20C (Typical) 0.017 0.023 0.029 0.039 0.059 0.077 0.122 0.179 0.221 0.303 0.452 0.689 LOW PROFILE SHIELDED DRUM (SD53) K-factor (4) 48 35 28 21 20 15 12 10 8 7 6 5 (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in uH), I (Peak to peak ripple current in Amps). (5) Part Number Definition: SD53-xxx-R SD53 = Product code and size; -xxx = Inductance value in uH; R = decimal point; If no R is present, third character = # of zeros. -R suffix = RoHS compliant Mechanical Diagrams Dimensions are in millimeters. Note A. Part Marking: 4 Digit Marking: Line 1: (1st digit: Indicates inductance value per Part Marking Designator in chart above); (2nd digit: Bi-weekly production date code); (3rd digit: Last digit of the year produced), (4th digit: Manufacturing code). Line 2: 53 (Indicates the product size code) PM-114 DCR @20C (Maximum) 0.020 0.027 0.034 0.045 0.068 0.090 0.142 0.208 0.257 0.352 0.525 0.801 SD53 Series Low Profile, Shielded Inductors Packaging Information Parts packaged on 13" Diameter reel, 2,600 parts per reel. Core Loss 10 1 1MH z 500kH z 300kH z 200kH z Core Loss (W) 0.1 100kH z 0.01 0.001 0.0001 0.00001 0.000001 1 10 B p -p (m T ) 100 1000 LOW PROFILE SHIELDED DRUM (SD53) PM-115 SD53 Series Low Profile, Shielded Inductors Temperature Rise vs. Loss LOW PROFILE SHIELDED DRUM (SD53) Inductance Characteristics PM-116 SD6020 Series Low Profile Power Inductors Description RoHS 2002/95/EC * 125C maximum temperature operation * Low profile surface mount inductors * 6.0mm x 6.0mm x 2.0mm shielded drum core * Ferrite core material * Inductance range from 4.1uH to 100uH * Current range from 2.0 Amps to 0.36 Amps * Frequency range up to 1MHz Applications * Palmtop Computers * Digital Cameras * Digital Cordless Phones, PCS Phones * Cable/DSL Modems, PC Cards * Wireless Handsets, Hand-Held Instruments * Battery Backup/power * DC-DC converters, Buck/Boost regulators Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum Part Number SD6020-4R1-R SD6020-5R4-R SD6020-6R2-R SD6020-8R9-R SD6020-100-R SD6020-120-R SD6020-150-R SD6020-180-R SD6020-220-R SD6020-270-R SD6020-330-R SD6020-390-R SD6020-470-R SD6020-560-R SD6020-680-R SD6020-820-R SD6020-101-R Rated Inductance (H) 4.1 5.4 6.2 8.9 10 12 15 18 22 27 33 39 47 56 68 82 100 Packaging * Supplied in tape and reel packaging, 2600 per reel OCL (1) H 30% Irms (2) Amperes Isat (3) Amperes 3.9 5.5 6.5 8.5 9.7 11 13 16 20 27 29 37 45 55 68 80 94 2.22 1.80 1.63 1.47 1.39 1.31 1.07 1.10 0.94 0.82 0.76 0.63 0.61 0.57 0.50 0.48 0.42 1.95 1.60 1.40 1.25 1.20 1.10 0.97 0.85 0.80 0.75 0.65 0.57 0.54 0.50 0.43 0.41 0.36 DCR m@20C (Maximum) 57.0 76.0 96.0 116.0 124.0 138.0 196.0 210.0 290.0 330.0 385.0 500.0 595.0 618.0 840.0 978.0 1200.0 K-factor (4) 28.5 24.0 22.2 19.3 18.1 17.1 15.4 13.9 12.7 10.9 10.5 9.2 8.2 7.8 6.7 6.3 5.8 (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in uH), I (Peak to peak ripple current in Amps). (5) Part Number Definition: SD6020-xxx-R SD6020 = Product code and size; -xxx = Inductance value in uH; R = decimal point; If no R is present, third character = # of zeros. -R suffix = RoHS compliant PM-117 LOW PROFILE SHIELDED DRUM (SD6020) (1) Open Circuit Inductance Test Parameters: 100kHz, 0.1V, 0.0Adc. (2) Irms: DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. (3) Isat Amperes peak for 35% rolloff (@25C) DCR m@20C (Typical) 47.5 63.3 80.0 96.7 103.3 115.0 163.3 175.0 241.7 275.0 320.8 416.7 495.8 515.0 700.0 815.0 1000.0 SD6020 Series Low Profile Power Inductors Mechanical Diagrams BOTTOM VIEW TOP VIEW SCHEMATI C RECOMMENDED PCB LAYOUT FRONT VIEW 6.0 max. 6.3 2.0 max. 1 1 2.2 2.0 5.5 LEFT VIEW 6.0 max. XXX wwlly R 2 2 5.5 2 Dimensions are in millimeters. xxx = Inductance value in uH. R = decimal point. If no R is present third character = #0f zeros. wwllyy = Date code, R = Revision level. 1.5 dia +0.1/-0.0 Packaging Information 4.0 1.5 dia min A 1.75 2.0 7.5 6.3 Bo 12.0 XXX wwlly R B1 A1 Ao Ko SECTION A-A 8.0 Ao=6.8 mm Bo=6.8 mm A1=5.8 mm B1=5.8 mm Ko=2.2 mm A User direction of feed Parts packaged on 13" Diameter reel, 2,600 parts per reel. Core Loss 300kHz 1 1MHz 500kHz 200kHz 100kHz LOW PROFILE SHIELDED DRUM (SD6020) Core Loss (W) 0.1 0.01 0.001 0.0001 1 10 100 Bp-p (mT) PM-118 1000 SD6020 Series Low Profile Power Inductors Temperature Rise vs. Loss 160.00 Temperature Rise (C) 140.00 120.00 100.00 80.00 60.00 40.00 20.00 0.00 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 Total Loss (W) Inductance Characteristics OCL Vs. Isat 120% 100% % of OC 80% 60% 40% +85 Deg. C +25 Deg. C - 40 Deg. C 20% 0% 0% 20% 40% 60% 80% 100% 120% % of Isat LOW PROFILE SHIELDED DRUM (SD6020) PM-119 SD6030 Series Low Profile Power Inductors Description RoHS * 125C maximum total temperature operation 2002/95/EC * Low profile surface mount inductors * 6.0mm x 6.0mm x 3.0mm surface mount package * Ferrite core material * Shielded drum core reduces EMI * Inductance range from 2.7H to 680H * Current range from 4.08 Amps to 0.16 Amps * Frequency range up to 1MHz Applications * Notebook computers, Digital cameras * DSL modems, PDA's * High Power LED driver * MP3, CD players, GPS receivers * Cellular phones, Smart phones * Wireless notebook adapters * Battery power, TFT-LCD Bias supplies * PCMCIA, Cardbus32, MiniPCI cards Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum LOW PROFILE SHIELDED DRUM (SD6030) Part Number SD6030-2R7-R SD6030-3R3-R SD6030-4R2-R SD6030-5R0-R SD6030-5R8-R SD6030-7R8-R SD6030-100-R SD6030-120-R SD6030-150-R SD6030-180-R SD6030-220-R SD6030-270-R SD6030-330-R SD6030-360-R SD6030-440-R SD6030-520-R SD6030-680-R SD6030-820-R SD6030-101-R SD6030-121-R SD6030-151-R SD6030-181-R SD6030-221-R SD6030-271-R SD6030-331-R SD6030-391-R SD6030-471-R SD6030-561-R SD6030-681-R Rated Inductance (H) 2.7 3.3 4.2 5.0 5.8 7.8 10 12 15 18 22 27 33 36 44 52 68 82 100 120 150 180 220 270 330 390 470 560 680 OCL (1) H 30% Irms (2) Amperes Isat (3) Amperes 2.7 3.3 4.1 4.9 5.8 7.8 9.3 11.3 14.1 17.1 20.4 26.0 32.4 34.4 44.0 52.0 65.6 81.6 94.4 110.1 144.5 175.7 210.9 264.2 313.5 373.7 460.0 546.2 659.4 4.08 3.54 3.11 2.81 2.58 2.38 2.15 1.99 1.71 1.65 1.57 1.31 1.26 1.19 1.10 0.99 0.92 0.80 0.76 0.70 0.64 0.55 0.50 0.44 0.38 0.35 0.33 0.30 0.27 2.60 2.40 2.20 1.90 1.80 1.60 1.30 1.20 1.10 1.00 0.90 0.85 0.75 0.70 0.62 0.58 0.52 0.46 0.42 0.40 0.35 0.32 0.30 0.27 0.25 0.22 0.20 0.18 0.16 (1) Open Circuit Inductance Test Parameters: 100kHz, 0.1V, 0.0Adc. (2) Irms: DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. (3) Isat Amperes peak for 35% rolloff (@25C) PM-120 Packaging * Supplied in tape and reel packaging, 2600 per reel DCR m@20C (Typical) 13 18 23 28 33 39 48 56 76 82 90 130 140 157 185 226 263 343 385 517 608 817 1000 1300 1733 2083 2250 2767 3458 DCR m@20C (Maximum) 18 24 31 38 45 53 65 76 103 110 122 175 189 212 250 305 355 463 520 620 730 980 1200 1560 2080 2500 2700 3320 4150 K-factor (4) 34 30 27 24 22 19 17 16 14 13 12 11 9.3 8.7 7.9 7.2 6.5 5.9 5.6 5.6 5.0 4.5 4.0 3.6 3.3 3.0 2.8 2.5 2.3 (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in uH), I (Peak to peak ripple current in Amps). (5) Part Number Definition: SD6030-xxx-R SD6030 = Product code and size; -xxx = Inductance value in uH; R = decimal point; If no R is present, third character = # of zeros. -R suffix = RoHS compliant SD6030 Series Low Profile Power Inductors Mechanical Diagrams Dimensions are in millimeters. xxx = Inductance value in uH. R = decimal point. If no R is present third character = # of zeros. wwllyy = Date code, R = Revision level. Packaging Information Parts packaged on 13" Diameter reel, 2,600 parts per reel. Core Loss 1 1MHz 500kHz 300kHz 200kHz 100kHz 0.01 0.001 0.0001 1 10 100 1000 Bp-p (mT) PM-121 LOW PROFILE SHIELDED DRUM (SD6030) Core Loss (W) 0.1 SD6030 Series Low Profile Power Inductors Temperature Rise vs. Loss LOW PROFILE SHIELDED DRUM (SD6030) Inductance Characteristics PM-122 SD7030 Series Low Profile Power Inductors Description RoHS * 125C maximum total temperature operation 2002/95/EC * Low profile surface mount inductors * 7.0mm x 7.0mm x 3.0mm shielded drum core * Ferrite core material * Inductance range from 3.3H to 680H * Current range from 3.7 Amps to 0.21 Amps * Frequency range up to 1MHz Applications * PDA's, Wireless handsets * Handheld computers * MP3 players, CD players, organizers * Portable computers, GPS receivers * ADSL/DSL/Cable modems * Buck and Boost inductor * Battery power, Li-lon, 2-cell * Digital still camera * White LED driver Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum Part Number OCL (1) H 30% Irms (2) Amperes Isat (3) Amperes 3.3 4.1 4.9 5.8 7.0 7.8 10.0 11.5 14.6 17.3 21.0 24.9 30.0 39.7 43.4 54.4 66.6 81.4 95.5 115.2 145 174 211 264 317 381 460 561.0 677.2 3.7 3.4 3.2 2.8 2.3 2.2 2.1 1.9 1.7 1.7 1.4 1.3 1.2 1.1 1.1 0.99 0.85 0.82 0.70 0.67 0.57 0.54 0.51 0.44 0.38 0.36 0.34 0.29 0.28 3.00 2.60 2.40 2.25 2.10 1.85 1.70 1.55 1.40 1.32 1.20 1.05 0.97 0.86 0.80 0.73 0.65 0.60 0.54 0.50 0.44 0.40 0.36 0.33 0.30 0.27 0.25 0.23 0.21 (1) Open Circuit Inductance Test Parameters: 100kHz, 0.1V, 0.0Adc. (2) Irms: DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. (3) Isat Amperes peak for approximately 35% rolloff (@25C) DCR m@25C (Typical) 20 22 26 29 45 48 54 58 70 79 107 118 138 175 198 231 253 325 446 629 715 805 1102 1259 1438 1857 2150 2857 3206 DCR m@25C (Maximum) 24 27 31 35 54 58 65 70 84 95 128 142 165 210 238 277 304 390 535 755 858 966 1322 1475 1725 2228 2581 3428 3847 K-factor (4) 22 19 17 16 13 12 11 10 9.3 8.8 7.6 6.9 6.4 5.7 5.3 4.9 4.3 4.0 3.6 3.3 2.9 2.7 2.4 2.2 2.0 1.8 1.7 1.5 1.4 (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in uH), I (Peak to peak ripple current in Amps). (5) Part Number Definition: SD7030-xxx-R SD7030 = Product code and size; -xxx = Inductance value in uH; R = decimal point; If no R is present, third character = # of zeros. -R suffix = RoHS compliant PM-123 LOW PROFILE SHIELDED DRUM (SD7030) SD7030-3R3-R SD7030-3R9-R SD7030-5R0-R SD7030-6R0-R SD7030-7R3-R SD7030-8R0-R SD7030-100-R SD7030-120-R SD7030-150-R SD7030-180-R SD7030-220-R SD7030-260-R SD7030-300-R SD7030-390-R SD7030-440-R SD7030-560-R SD7030-680-R SD7030-820-R SD7030-101-R SD7030-121-R SD7030-151-R SD7030-181-R SD7030-221-R SD7030-271-R SD7030-331-R SD7030-391-R SD7030-471-R SD7030-561-R SD7030-681-R Rated Inductance (H) 3.3 3.9 5.0 6.0 7.3 8.0 10 12 15 18 22 26 30 39 44 56 68 82 100 120 150 180 220 270 330 390 470 560 680 Packaging * Supplied in tape and reel packaging, 1500 per reel SD7030 Series Low Profile Power Inductors Mechanical Diagrams Dimensions are in millimeters. xxx = Inductance value in uH. R = decimal point. If no R is present third character = # of zeros. wwllyy = Date code, R = Revision level. Packaging Information Parts packaged on 13" Diameter reel, 1,500 parts per reel. LOW PROFILE SHIELDED DRUM (SD7030) Core Loss PM-124 SD7030 Series Low Profile Power Inductors Temperature Rise vs. Loss Inductance Characteristics LOW PROFILE SHIELDED DRUM (SD7030) PM-125 SD8328 Series Low Profile Power Inductors Description RoHS 2002/95/EC * 125C maximum temperature operation * Low profile surface mount inductor * 8.3mm x 9.5mm x 3.0mm shielded drum core * Ferrite core material * Inductance range from 2.7H to 100H * Current range from 6.6 Amps to 0.8 Amps * Frequency range up to 1MHz Applications * Buck or Boost inductor * Noise filtering output filter chokes * Notebook power/display * LCD Monitors/Displays/Televisions * Battery chargers, LCD bias supplies * Battery and Industrial power systems * Computer, DVD players * Portable power devices, DC-DC converters Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum Part Number SD8328-2R5-R SD8328-3R3-R SD8328-4R7-R SD8328-7R3-R SD8328-100-R SD8328-150-R SD8328-220-R SD8328-330-R SD8328-470-R SD8328-680-R SD8328-101-R Rated Inductance (H) 2.5 3.3 4.7 7.3 10 15 22 33 47 68 100 OCL (1) H30% Irms(2) Amperes Isat (3) Amperes 2.7 3.4 5.0 7.6 9.1 14.5 21.1 31.9 44.9 64.2 97.0 6.6 6.1 4.5 3.4 3.3 2.35 1.85 1.45 1.30 0.98 0.80 4.5 4.0 3.6 2.9 2.6 2.0 1.7 1.4 1.2 1.0 0.8 (1) Open Circuit Inductance Test Parameters: 100kHz, 0.1V, 0.0Adc. (2) Irms: DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. (3) Isat Amperes peak for approximately 35% rolloff (@25C) LOW PROFILE SHIELDED DRUM (SD8328) Packaging * Supplied in tape and reel packaging, 1280 per reel DCR () m @20C (Typical) 12 14 19 30 36 53 76 120 150 220 330 DCR () m @20C (Maximum) 15.6 18.0 24.7 39 45 69 99 156 194 286 430 K-factor (4) 43 33 23 15 11 7.2 4.9 3.3 2.3 1.6 1.1 (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in H), I (Peak to peak ripple current in Amps). (5) Part Number Definition: SD8328-xxx-R SD8328 = Product code and size; -xxx = Inductance value in uH; R = decimal point; If no R is present, third character = # of zeros. -R suffix = RoHS compliant Mechanical Diagrams BOTTOM VIEW TOP VIEW 1 2.5 typ 8.3 max FRONT VIEW RECOMMENDED PCB LAYOUT SCHEMATIC 2.9 1.2 typ 3.0 max 1 1.8 XXX wwlly R 9.5 max 6.3 typ LEFT VIEW 5.7 2 Dimensions are in millimeters. xxx = Inductance value in uH. R = decimal point. If no R is present third character = # of zeros. wwllyy = Date code, R = Revision level. PM-126 2 SD8328 Series Low Profile Power Inductors Packaging Information 4.0 1.5 dia +0.1/-0.0 1.5 dia min 2.0 A 1.75 7.5 Bo B1 16.0 XXX wwlly R A1 A 12.0 Ko Ao SECTION A-A User direction of feed Ao=9.5 mm Bo=10.0 mm A1=8.5 mm B1=9.7 mm Ko=3.2 mm Parts packaged on 13" Diameter reel, 1,280 parts per reel. Core Loss 10 500kHz 1MHz 300kHz 200kHz 1 Core Loss (W) 100kHz 0.1 0.01 0.001 0.0001 1 10 100 1000 Bp-p (mT) LOW PROFILE SHIELDED DRUM (SD8328) PM-127 SD8328 Series Low Profile Power Inductors Temperature Rise vs. Loss 160 Temperature Rise (C) 140 120 100 80 60 40 20 0 0.0 0.2 0.4 0.6 0.8 1.0 Total Power Loss (W) Inductance Characteristics OCL Vs. Isat 120.0% 100.0% % OCL 80.0% 60.0% +85 Deg.C 40.0% +25 Deg.C 20.0% -40 Deg.C 0.0% 0.0% 20.0% 40.0% 60.0% LOW PROFILE SHIELDED DRUM (SD8328) % Isat PM-128 80.0% 100.0% 120.0% SD8350 Series Shielded Power Inductors Description RoHS 2002/95/EC * 125C maximum total temperature operation * Low profile surface mount inductor * 8.3mm x 9.5mm x 4.5mm shielded drum core * Ferrite core material * Inductance range from 1.5H to 100H * Current range from 9.1 Amps to 0.8 Amps * Frequency range up to 1MHz Applications * Server/Notebook power * High Power LED driver, Portable devices * Base Station, Telecom, and Networking * Battery Chargers, RAM power supply * Industrial and Automotive power systems * Noise filtering output filter chokes * Buck/Boost converters, Output converters Environmental Data * Storage temperature range: -40C to +125C * Operating temperature range: -40C to +125C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum Part Number SD8350-1R8-R SD8350-3R9-R SD8350-4R7-R SD8350-6R8-R SD8350-100-R SD8350-150-R SD8350-220-R SD8350-330-R SD8350-470-R SD8350-680-R SD8350-101-R Rated Inductance (H) 1.8 3.9 4.7 6.8 10 15 22 33 47 68 100 Packaging * Supplied in tape and reel packaging, 750 per reel OCL (1) H30% Irms(2) Amperes Isat (3) Amperes 1.5 3.2 4.2 6.8 9.9 13.6 20.4 31.4 44.9 65.1 99.7 5.50 4.50 4.10 3.90 3.20 2.30 1.80 1.40 1.30 1.00 0.80 9.1 6.3 5.5 4.4 4.0 2.9 2.6 2.2 1.8 1.5 1.3 (1) Open Circuit Inductance Test Parameters: 100kHz, 0.1V, 0.0Adc. (2) Irms: DC current for an approximate T of 40C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125C under worst case operating conditions verified in the end application. (3) Isat Amperes peak for approximately 35% rolloff (@25C) DCR () m @20C (Typical) 11.8 16.2 18.5 20.8 31.4 45.0 63.5 111.4 130.0 200.8 308.0 DCR () m @20C (Maximum) 14.0 19.0 22.0 25.0 36.0 53.0 75.0 125.0 150.0 240.0 360.0 K-factor (4) 16.0 9.6 8.5 7.6 6.3 5.3 4.4 3.5 2.9 2.4 2.0 (4) K-factor: Used to determine B p-p for core loss (see graph). B p-p = K*L*I, B p-p(mT), K: (K factor from table), L: (Inductance in H), I (Peak to peak ripple current in Amps). (5) Part Number Definition: SD8350-xxx-R SD8350 = Product code and size; -xxx = Inductance value in uH; R = decimal point; If no R is present, third character = # of zeros. -R suffix = RoHS compliant Mechanical Diagrams RECOMM ENDED PCB LAYOUT BOTTOM VIEW 2.5 8.3 max. 1 SCHEM A TIC FRONT VIEW 2.9 4.5 max. 1.2 1 1.8 XX X wwlly R 9.5 max. 6.3 LEFT VIEW 5.7 2 2 Dimensions are in millimeters. xxx = Inductance value in uH. R = decimal point. If no R is present third character = # of zeros. wwllyy = Date code, R = Revision level. PM-129 LOW PROFILE SHIELDED DRUM (SD8350) TOP VIEW SD8350 Series Shielded Power Inductors Packaging Information 1.5 dia min 4.0 1.5 dia +0.1/-0.0 2.0 A 1.75 7.5 Bo B1 16.0 XX X wwlly R A1 A 12.0 Ko Ao SECTION A-A User direction of feed Ao=9.5 mm Bo=10.0 mm A1=8.5 mm Parts packaged on 13" Diameter reel, 750 parts per reel. B1=9.7 mm Ko=4.6 mm Core Loss 10 300kHz 1MHz 200kHz 100kHz 1 Core Loss (W) 500kHz 0. 1 0. 01 0. 001 0. 000 1 1 10 100 LOW PROFILE SHIELDED DRUM (SD8350) Bp-p (mT) PM-130 100 0 SD8350 Series Shielded Power Inductors Temperature Rise vs. Loss 140 Temperature Rise (C) 120 100 80 60 40 20 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Total Loss (W) Inductance Characteristics OCL Vs. Isat 120% 100% % OCL 80% 60% +85 Deg. C +25 Deg. C -40 Deg. C 40% 20% 0% 0% 20% 40% 60% 80% 100% 120% 140% % Isat LOW PROFILE SHIELDED DRUM (SD8350) PM-131 Description RoHS 2002/95/EC * Miniature size and rugged construction * Low DCR and high efficiency * Suited for IR and vapor reflow solder * Designed for high shock environments * Frequency range 1kHz to 2MHz * Ferrite core material Applications * DC-DC converters * Filter inductors * Signal conditioning * Energy storage applications * Computer, pager and battery powered equipment Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +85C range is application specific. Temperature rise is approximately 40C at rated RMS current. Maximum operating temperature is 125C including ambient. * Solder reflow temperature: +260C max. for 10 seconds max. Part Number Inductance H (Rated) 1.0 1.5 2.2 3.3 4.7 6.8 10 15 22 33 47 68 100 150 UP2.8B-1R0-R UP2.8B-1R5-R UP2.8B-2R2-R UP2.8B-3R3-R UP2.8B-4R7-R UP2.8B-6R8-R UP2.8B-100-R UP2.8B-150-R UP2.8B-220-R UP2.8B-330-R UP2.8B-470-R UP2.8B-680-R UP2.8B-101-R UP2.8B-151-R Packaging * Supplied in tape and reel packaging, 1,750 per reel OCL (1) H 20% Irms (2) Amperes Isat (3) Amperes 0.98 1.59 2.44 3.24 4.15 6.73 10 15 22 33 47 68 100 150 3.6 3.3 3.1 2.8 2.7 2.4 2.1 1.7 1.5 1.3 1.0 .89 .78 .62 8.0 6.4 5.2 4.5 3.9 3.2 2.7 2.2 1.7 1.5 1.2 1.0 .84 .74 1) Open Circuit Inductance Test Parameters: 100kHz, 0.250 Vrms, 0.0 Adc 2) RMS current, delta temp. of 40 C ambient temperature of 85 C Recommended PCB Layout 2.92 TOP VIEW 9.4 max Dimensions in Millimeters. wwllyy = date code R = (revision level) xxx = Inductance value per family chart PM-132 DCR (4) Ohms (Max.) .0286 .0349 .0356 .0474 .0478 .067 .080 .120 .190 .250 .340 .480 .622 .971 3) Peak current for approximately 10% roll-off @ 20C 4) Values @ 20 C Mechanical Diagrams UP2.8B xxx wwllyy R UNSHIELDED DRUM CORE (UP2.8B) UNI-PACTM 2.8B UNI-PACTM 2.8 Low Cost, Low Profile 2.8mm Power Inductors (Surface Mount) 2.63 max FRONT VIEW 9.4 max 7.37 12.9 max 2.8 max 2.79 Component View Packaging Information 4.0 1.5 dia +0.1/-0.0 2.0 1.5 dia min A 1.7 1 11.5 24.0 +/-0.3 Bo 2 Ko A Ao SECTION A-A Ao=9.7mm Bo=13.4mm Ko=3.1mm 12.0 User direction of feed Packaging Information: Parts packaged on a 13" Dia. EIA-481 compliant reel. 1,750 parts per reel. Inductance Characteristics % of Initial Inductance 120 100 80 60 40 20 0 0 40 80 120 160 % of Isat PM-133 UNSHIELDED DRUM CORE (UP2.8B) UNI-PACTM 2.8B UNI-PACTM 2.8 Low Cost, Low Profile 2.8mm Power Inductors (Surface Mount) Description RoHS 2002/95/EC * Miniature size and rugged construction * Designed for high shock environments * Suited for IR and vapor reflow solder * Frequency range 1kHz to 2MHz * Ferrite core material Applications * Computer, pager and battery powered equipment Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +85C range is application specific. Temperature rise is approximately 40C at rated RMS current. Maximum operating temperature is 125C including ambient. * Solder reflow temperature: +260C max. for 10 seconds max. Part Number Inductance H (Rated) 1.0 1.5 2.2 3.3 4.7 6.8 10 15 22 27 33 39 47 68 100 UP0.4C-1R0-R UP0.4C-1R5-R UP0.4C-2R2-R UP0.4C-3R3-R UP0.4C-4R7-R UP0.4C-6R8-R UP0.4C-100-R UP0.4C-150-R UP0.4C-220-R UP0.4C-270-R UP0.4C-330-R UP0.4C-390-R UP0.4C-470-R UP0.4C-680-R UP0.4C-101-R Packaging * Supplied in tape and reel packaging, 2,500 per reel OCL (1) H 20% Irms (2) Amperes Isat (3) Amperes 1.16 1.49 2.27 3.22 4.95 7.06 9.53 14.5 21.8 27.5 32.2 39.0 46.5 68.2 102.5 2.88 2.58 2.15 1.89 1.55 1.30 1.16 0.95 0.76 0.69 0.64 0.59 0.53 0.45 0.37 3.33 2.94 2.38 2.00 1.61 1.35 1.16 0.94 0.77 0.68 0.63 0.57 0.53 0.43 0.35 1) Open Circuit Inductance Test Parameters: 100kHz, 0.250 Vrms, 0.0 Adc 2) RMS current, delta temp. of 40C ambient temperature of 85C DCR (4) Ohms (Max) 0.030 0.034 0.050 0.060 0.088 0.128 0.156 0.250 0.360 0.480 0.560 0.650 0.820 1.10 1.58 3) Peak current for approximately 30% roll-off @ 20C 4) Values @ 20C Mechanical Diagrams TOP VIEW RECOMMENDED PCB LAYOUT 4.06 1.4 (2x) FRONT VIEW 1 yww xxx 2 2.40 4.45 max max 2.92 max 1.00 ref (2x) 2.9 (2x) 6.60 max 4.45 ref Inductance Characteristics 1 2 yww = Date Code xxx = Inductance value per family chart 100% 80% 60% 40% 20% 0% 0% 20% 40% 60% 80% 100% 120% 140% 160% % of Isat PM-134 SCHEMATIC COMPONENT VIEW Dimensions in Millimeters. % of Initial Inductance UNSHIELDED DRUM CORE (UP0.4C) UNI-PACTM 0.4C UNI-PACTM 0.4C Low Cost, Low Profile Power Inductors (Surface Mount) Description RoHS 2002/95/EC * Miniature surface mount design with rugged case to eliminate core breakage * Inductance range from 0.470uH to 1000uH * Current range up to 18.6 Amps peak * Meets UL94V-0 flammability standard * Ferrite core material Applications * PDA, computer, and flash memory programs Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +85C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds max. Part Number UP2C-R47-R UP2C-1R0-R UP2C-1R5-R UP2C-2R2-R UP2C-3R3-R UP2C-4R7-R UP2C-6R8-R UP2C-100-R UP2C-150-R UP2C-220-R UP2C-330-R UP2C-470-R UP2C-680-R UP2C-101-R UP2C-151-R UP2C-221-R UP2C-331-R UP2C-471-R UP2C-681-R UP2C-102-R Inductance H (rated) 0.470 1.0 1.5 2.2 3.3 4.7 6.8 10.0 15.0 22.0 33.0 47.0 68.0 100.0 150.0 220.0 330.0 470.0 680.0 1000.0 Packaging * Supplied in tape and reel packaging, 900 per reel OCL(1) H20% I RMS(2) Amperes I SAT(3) Amperes 0.48 1.03 1.45 2.00 3.30 4.41 7.16 10.56 15.97 22.33 32.11 47.90 65.03 97.85 141.9 207.8 318.2 470.8 689.7 1080.0 12.2 9.80 8.10 7.50 5.90 5.62 4.42 3.61 3.17 2.61 2.16 1.77 1.57 1.26 1.04 0.82 0.67 0.56 0.46 0.38 18.6 11.8 10.0 8.67 6.84 6.20 4.82 3.94 3.17 2.65 2.20 1.83 1.53 1.24 1.02 0.85 0.70 0.58 0.48 0.40 DCR(4) m typ. 2.5 3.9 5.6 6.6 10.5 11.7 18.0 28.3 36.9 54.0 79.7 118.5 151.7 233.1 351.4 545.0 824.3 1191.4 1774.2 2657.1 Volts(5) S (typ) 4.15 7.0 8.3 9.6 12.1 13.4 17.3 21.1 26.2 31.3 37.7 45.4 54.3 67.1 81.2 97.8 120 144 173 209 (4) DCR limits 20C. (5) Applied volt-time product (V-uS) across the inductor. This value represents the applied v-us at 300KHz necessary to generate a core loss equal to 10% of the total losses for a 40 temperature rise. Notes: (1) Open Circuit Inductance Test Parameters: 100KHz, .250Vrms, 0.0Adc. (2) RMS current for an approximate T of 40C without core loss, at an ambient temperature of 85C. (3) Peak current for approximately 30% rolloff @ 20C. Mechanical Diagrams TOP VIEW FRONT VIEW PCB PAD LAYOUT 5.2 12.90 Max. 1 UP2C xxx wwllyy R SIDE VIEW SCHEMATIC 7.37 1 2.79 3.0ref 9.40 Max. 2.92 2 2.5max* see note A Dimensions in Millimeters. wwllyy = (date code) R = revision level xxx = Inductance value per family chart COMPONENT VIEW 2 (A) 2.5mm max is width of copper at seating plane. The width above the seating plane may exceed 2.5mm. PM-135 UNSHIELDED DRUM CORE (UP2C) UNI-PACTM 2C UNI-PACTM 2C Low Cost Power Inductors (Surface Mount) Packaging Information 4.0 1.5 dia +0.1/-0.0 2.0 1.5 dia min A 1.7 1 11.5 24.0 +/-0.3 B0 2 Ao=9.50mm Bo=13.0mm Ko=5.7mm K0 A A0 SECTION A-A 12.0 User direction of feed Inductance Characteristics Core Loss IRMS DERATING WITH CORE LOSS 0 20 40 50 60 10 0K Hz Hz 80 50 0K Hz 30 0K Hz 20 0K Hz 70 1M % of Losses from Irms (maximum) UNSHIELDED DRUM CORE (UP2C) UNI-PACTM 2C UNI-PACTM 2C Low Cost Power Inductors (Surface Mount) 90 92 94 95 96 97 98 99 10 20 30 40 50 60 80 100 200 300 % of Applied Volt--Seconds PM-136 400 500 600 800 1000 ACTUAL SIZE UNIPAC 2C Description RoHS 2002/95/EC * Miniature surface mount design * Inductance range from 0.470uH to 1000uH * Current range from 19.2 to .47 Amps * Maximum power density * Ideal for applications requiring low inductance and high current in a miniature package * Modified standard products are available * Protective case eliminates core breakage * Meets UL 94V-0 flammability standard * Ferrite core material Applications * DC-DC converters on board level and industrial products Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +85C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds max. Part Number UP1B-R47-R UP1B-1R0-R UP1B-1R5-R UP1B-2R2-R UP1B-3R3-R UP1B-4R7-R UP1B-6R8-R UP1B-100-R UP1B-150-R UP1B-220-R UP1B-330-R UP1B-470-R UP1B-680-R UP1B-101-R UP1B-151-R UP1B-221-R UP1B-331-R UP2B-R47-R UP2B-1R0-R UP2B-1R5-R UP2B-2R2-R UP2B-3R3-R UP2B-4R7-R UP2B-6R8-R UP2B-100-R UP2B-150-R UP2B-220-R UP2B-330-R UP2B-470-R UP2B-680-R UP2B-820-R UP2B-101-R UP2B-151-R Inductance H (rated) 0.47 1.0 1.5 2.2 3.3 4.7 6.8 10.0 15.0 22.0 33.0 47.0 68.0 100.0 150.0 220.0 330.0 0.47 1.0 1.5 2.2 3.3 4.7 6.8 10.0 15.0 22.0 33.0 47.0 68.0 82.0 100.0 150.0 OCL(1) H20% 0.569 1.20 1.61 2.62 3.79 5.15 6.87 11.00 16.00 23.50 36.00 48.50 73.52 112.67 152.40 223.10 331.90 0.595 1.00 1.46 2.56 3.23 4.77 6.63 9.73 15.43 22.50 33.13 48.65 68.17 84.1 102.60 150 Notes: (1) Open Circuit Inductance Test Parameters: 100KHz, .250Vrms, 0.0Adc. (2) RMS current for an approximate T of 40C. at an ambient temperature of 85C. NO PROW AVAIL TECT ABL I VE E WI CAS TH A E Packaging * Supplied in tape and reel packaging, 900 (UP1B), 550 (UP2B), 450 (UP3B), and 275 (UP4B) per reel I RMS(2) Amperes 6.0 4.4 4.2 3.1 2.9 2.2 1.7 1.5 1.2 1.0 0.82 0.72 0.58 0.47 0.40 0.36 0.28 10.6 9.3 8.3 7.2 6.5 5.5 5.0 4.3 3.5 2.8 2.1 1.7 1.5 1.34 1.2 1.0 I SAT(3) Amperes 7.7 5.3 4.5 3.5 3.0 2.6 2.2 1.9 1.5 1.2 0.99 0.87 0.67 0.53 0.46 0.38 0.31 11.4 9.9 7.9 6.1 5.1 4.2 3.6 3.3 2.4 2.0 1.7 1.4 1.2 1.03 0.95 0.77 DCR(4) Ohms max. 0.0097 0.0177 0.0200 0.0363 0.0428 0.0544 0.0897 0.1107 0.1747 0.2541 0.3670 0.4740 0.7320 1.11 1.61 1.96 3.10 0.0049 0.0065 0.0081 0.0107 0.0128 0.0165 0.0202 0.0267 0.0410 0.0617 0.0917 0.1388 0.1787 0.2235 0.2707 0.4100 (3) Peak current for approximately 30% rolloff UP1B, 3B, 4B. 10% rolloff UP2B @ 20C (4) DCR limits 20C. PM-137 UNSHIELDED DRUM CORE (UP) UNI-PACTM UNI-PACTM Power Inductors (Surface Mount) UNSHIELDED DRUM CORE (UP) UNI-PACTM UNI-PACTM Power Inductors (Surface Mount) Part Number UP2B-221-R UP2B-331-R UP2B-471-R UP2B-681-R UP2B-821-R UP2B-102-R UP3B-R47-R UP3B-1R0-R UP3B-1R5-R UP3B-2R2-R UP3B-3R3-R UP3B-4R7-R UP3B-6R8-R UP3B-100-R UP3B-150-R UP3B-220-R UP3B-330-R UP3B-470-R UP3B-680-R UP3B-101-R UP3B-151-R UP3B-331-R UP4B-R47-R UP4B-1R0-R UP4B-1R5-R UP4B-2R2-R UP4B-3R3-R UP4B-4R7-R UP4B-6R8-R UP4B-100-R UP4B-150-R UP4B-220-R UP4B-330-R UP4B-470-R UP4B-680-R UP4B-101-R UP4B-151-R UP4B-221-R UP4B-331-R UP4B-471-R Inductance H (rated) 220.0 330.0 470.0 680.0 820.0 1000.0 0.47 1.0 1.5 2.2 3.3 4.7 6.8 10.0 15.0 22.0 33.0 47.0 68.0 100.0 150.0 330.0 0.47 1.0 1.5 2.2 3.3 4.7 6.8 10.0 15.0 22.0 33.0 47.0 68.0 100.0 150.0 220.0 330.0 470.0 OCL(1) H20% 223 338 471 700 823 1005 0.452 1.34 2.08 3.01 3.96 5.00 7.70 11.00 16.38 23.93 33.85 51.00 69.50 101.40 152.9 332.80 0.473 0.916 1.52 2.27 3.14 5.34 6.66 9.77 15.61 22.61 34.30 48.10 69.14 99.42 146.90 221.40 330.00 470.10 Notes: (1) Open Circuit Inductance Test Parameters: 100KHz, .250Vrms, 0.0Adc. (2) RMS current for an approximate T of 40C. at an ambient temperature of 85C. PM-138 I RMS(2) Amperes 0.773 0.676 0.553 0.452 0.423 0.369 16.0 12.5 10.0 9.2 8.0 6.5 5.8 4.3 3.9 3.1 2.4 1.9 1.6 1.4 1.2 0.75 19.2 17.3 13.4 12.0 11.0 8.6 8.3 6.8 5.5 4.5 3.7 3.1 2.4 2.0 1.7 1.4 1.1 0.91 I SAT(3) Amperes 0.637 0.510 0.427 0.355 0.334 0.300 25.1 15.3 12.0 10.2 9.3 7.7 6.2 5.2 4.3 3.7 3.0 2.4 2.0 1.8 1.4 0.98 51.7 37.3 28.9 23.7 20.2 15.6 14.1 11.5 9.1 7.6 6.1 5.2 4.3 3.6 3.0 2.4 2.0 1.7 DCR(4) Ohms max. 0.6717 0.8783 1.31 1.97 2.24 2.96 0.0021 0.0034 0.0053 0.0074 0.0083 0.0114 0.0183 0.0260 0.0317 0.0490 0.0688 0.1082 0.1558 0.2053 0.2960 0.7330 0.0019 0.0023 0.0039 0.0048 0.0057 0.0093 0.0100 0.0150 0.0230 0.0340 0.0520 0.0740 0.1200 0.1700 0.2392 0.3571 0.5800 0.8330 (3) Peak current for approximately 30% rolloff UP1B, 3B, 4B. 10% rolloff UP2B @ 20C (4) DCR limits 20C. Mechanical Diagrams UP1B Series PCB PAD LAYOUT TOP VIEW 8.89 8.89 Max 5.08 FRONT VIEW 2.42 Ref UP1B XXX wwllyy R 6.10 Max 4.04 Max SCHEMATIC 1 5.0 Max 4.1 2 0.762 Min 1.9 COMPONENT VIEW UP2B Series PCB PAD LAYOUT TOP VIEW 14.0 SCHEMATIC 13.97 Max 1 6.73 Max UP2B XXX wwllyy R 10.41 Max 9.4 FRONT VIEW 4.22 Ref 6.0 Max 7.3 2 0.762 Min 2.3 COMPONENT VIEW UP3B Series TOP VIEW PCB PAD LAYOUT 8.13 max 1 UP3B XXX wwllyy R 19.3 SCHEMATIC SIDE VIEW 1 13.21 max 2 11.7 6.8 max 8.7 2 12.70 3.8 19.30 max COMPONENT VIEW UP4B Series TOP VIEW PCB PAD LAYOUT 11.18 max 1 UP4B XXX wwllyy R 22.1 SCHEMATIC SIDE VIEW 2 15.00 max 13.5 1 7.87 max 12.0 2 14.61 4.3 22.10 max Dimensions in Millimeters. COMPONENT VIEW wwllyy = (date code) R = revision level xxx = Inductance value per family chart PM-139 UNSHIELDED DRUM CORE (UP) UNI-PACTM UNI-PACTM Power Inductors (Surface Mount) UNSHIELDED DRUM CORE (UP) UNI-PACTM UNI-PACTM Power Inductors (Surface Mount) Packaging Information UP1B Series 2.0 4.0 1.5 Dia. A 1.75 1 7.5 16 9.3 ACTUAL SIZE UNI-PAC 1B 2 4.4 5.6 A 2.3 6.4 12.0 SECTION A-A Parts packaged on 13" Diameter reel, 900 parts per reel. Direction of feed Dimensions in millimeters. UP2B Series 2.0 4.0 A 1.5 Dia. 1.75 1 11.5 24 14.3 2 5.4 6.8 A 5.1 10.7 16.0 SECTION A-A UP3B Series ACTUAL SIZE UNI-PAC 2B Direction of feed Dimensions in millimeters. Parts packaged on 13" Diameter reel, 550 parts per reel. 2.0 4.0 1.5 Dia. A 1.75 1 14.2 19.6 28.4 32 ACTUAL SIZE UNI-PAC 3B 2 5.9 7.7 SECTION A-A A 5.8 13.5 16.0 Direction of feed Dimensions in millimeters. Parts packaged on 13" Diameter reel, 450 parts per reel. UP4B Series 2.0 4.0 1.5 Dia. A 1.75 1 14.2 22.3 2 7.2 9.0 SECTION A-A 11.1 15.3 A ACTUAL SIZE UNI-PAC 4B 24.0 Direction of feed Dimensions in millimeters. PM-140 28.4 32 Parts packaged on 13" Diameter reel, 275 parts per reel. Inductance Characteristics UP1B-1R0 UP1B-100 Typical Inductance & Energy vs Saturation Current Typical Inductance & Energy vs Saturation Current UP1B-470 Typical Inductance & Energy vs Saturation Current UP2B-100 Typical Inductance & Energy vs Saturation Current UP2B-1R0 Typical Inductance & Energy vs Saturation Current UP2B-470 Typical Inductance & Energy vs Saturation Current PM-141 UNSHIELDED DRUM CORE (UP) UNI-PACTM UNI-PACTM Power Inductors (Surface Mount) UNSHIELDED DRUM CORE (UP) UNI-PACTM UNI-PACTM Power Inductors (Surface Mount) Inductance Characteristics UP3B-1R0 Typical Inductance & Energy vs Saturation Current PM-142 UP3B-100 Typical Inductance & Energy vs Saturation Current UP3B-470 UP4B-1R0 Typical Inductance & Energy vs Saturation Current Typical Inductance & Energy vs Saturation Current UP4B-100 UP4B-470 Typical Inductance & Energy vs Saturation Current Typical Inductance & Energy vs Saturation Current Description RoHS 2002/95/EC * Metalized drum core design utilizes board space * Current Range from 4.46 to 0.52 Amps * Inductance range from 1.0 uH to 470uH * Ferrite core material Applications * Buck or Boost inductor * Noise filtering and output filter chokes * Computers * Power Supplies * Test Equipment Instrumentation Environmental Data * Storage temperature: -25C to +85C * Operating ambient temperature: -20C to +80C (Range is application specific). Temperature rise is approximately 40C at rated rms current. * Solder reflow temperature: 260C max. for 10 seconds max. Part Number LD1-1R0-R LD1-1R4-R LD1-1R8-R LD1-2R2-R LD1-2R7-R LD1-3R3-R LD1-3R9-R LD1-4R7-R LD1-5R6-R LD1-6R8-R LD1-8R2-R LD1-100-R LD1-120-R LD1-150-R LD1-180-R LD1-220-R LD1-270-R LD1-330-R LD1-390-R LD1-470-R LD1-560-R LD1-680-R Rated Inductance (H) 1.0 1.4 1.8 2.2 2.7 3.3 3.9 4.7 5.6 6.8 8.2 10 12 15 18 22 27 33 39 47 56 68 Packaging * Supplied in tape and reel packaging, LD1 (2,000), LD2 (1,000) parts per reel OCL (1) Nominal Irms (2) Amperes Isat (3) Amperes 1.00 1.40 1.80 2.20 2.70 3.30 3.90 4.70 5.60 6.80 8.20 10.0 12.0 15.0 18.0 22.0 27.0 33.0 39.0 47.0 56.0 68.0 2.66 2.47 2.35 2.22 2.11 2.00 1.75 1.57 1.51 1.41 1.32 1.13 1.05 0.99 0.83 0.78 0.67 0.66 0.63 0.52 0.50 0.46 4.46 3.41 3.05 2.76 2.52 2.32 2.14 2.00 1.75 1.56 1.41 1.28 1.18 1.05 0.98 0.89 0.87 0.75 0.68 0.61 0.57 0.52 Notes: 1) Open Circuit Inductance Test Parameters: 100kHz, 0.25Vrms, 0.0Adc +/-20% except for LD1-330 to LD1-680 and LD2-470 to LD2-471 which is +/-10% 2) RMS current for for an approximate T of 40C. It is recommended that the temperature of the part not exceed 125C DCR (4) () (Max.) 0.0330 0.0380 0.0420 0.0470 0.0520 0.0580 0.0760 0.0940 0.1010 0.1170 0.1320 0.1820 0.2100 0.2350 0.3380 0.3780 0.5220 0.5400 0.5870 0.8440 0.9370 1.12 3) Peak current for an approximate 10% rolloff at 20C 4) DCR limits @ 20C PM-143 UNSHIELDED DRUM CORE (LD) LD Series Metalized Drum Core Power Inductor Part Number Rated Inductance (H) 10 12 15 18 22 27 33 39 47 56 68 82 100 120 150 180 220 270 330 390 470 LD2-100-R LD2-120-R LD2-150-R LD2-180-R LD2-220-R LD2-270-R LD2-330-R LD2-390-R LD2-470-R LD2-560-R LD2-680-R LD2-820-R LD2-101-R LD2-121-R LD2-151-R LD2-181-R LD2-221-R LD2-271-R LD2-331-R LD2-391-R LD2-471-R OCL (1) Nominal Irms (2) Amperes Isat (3) Amperes 10.0 12.0 15.0 18.0 22.0 27.0 33.0 39.0 47.0 56.0 68.0 82 100 120 150 180 220 270 330 390 470 3.83 3.57 3.38 3.19 3.13 2.81 2.70 2.42 2.25 1.96 1.88 1.63 1.53 1.43 1.23 1.15 1.00 0.94 0.83 0.78 0.74 3.45 3.20 2.85 2.60 2.45 2.10 2.01 1.85 1.64 1.50 1.35 1.28 1.15 1.09 0.95 0.87 0.79 0.73 0.64 0.58 0.55 Notes: 1) Open Circuit Inductance Test Parameters: 100kHz, 0.25Vrms, 0.0Adc +/-20% except for LD1-330 to LD1-680 and LD2-470 to LD2-471 which is +/-10% 2) RMS current for for an approximate T of 40C. It is recommended that the temperature of the part not exceed 125C DCR (4) () (Max.) 0.0700 0.0800 0.0900 0.1000 0.1100 0.1200 0.1300 0.1600 0.1800 0.2400 0.2800 0.3700 0.4300 0.4700 0.6400 0.7100 0.9600 1.11 1.26 1.77 1.96 3) Peak current for an approximate 10% rolloff at 20C 4) DCR limits @ 20C Mechanical Diagrams RECOMMENDED PCB LAYOUT TOP VIEW A BOTTOM VIEW FRONT VIEW SCHEMATIC H 1 C xxx B UNSHIELDED DRUM CORE (LD) LD Series Metalized Drum Core Power Inductor I Marking G I 2 Component Side Marking: LD1: xxx=inductance value per family chart LD2: "C" logo xxx=inductance value PM-144 Dimension LD1 LD2 A +/-0.3 4.5 7.8 B +/-0.3 C +/-0.3 G ref H ref I ref 4.0 7.0 3.2 5.0 1.5 2.0 4.5 7.5 1.75 3.0 Dimensions in millimeters. Packaging Information 8.0 LD1 Series ACTUAL SIZE LD1 xxx xxx xxx xxx 12.0 Parts packaged on 13" Diameter reel, 2,000 parts per reel. User Direction Feed LD2 Series 12.0 ACTUAL SIZE LD2 xxx xxx xxx xxx 16.0 Parts packaged on 13" Diameter reel, 1,000 parts per reel. User Direction Feed Inductance Characteristics OCL vs Isat LD2 100 100 90 90 80 80 70 70 OCL (%) OCL (%) OCL vs Isat LD1 60 50 40 60 50 40 30 30 20 20 10 10 0 0 0 10 20 30 40 50 60 % of Isat 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120 % of Isat PM-145 UNSHIELDED DRUM CORE (LD) LD Series Metalized Drum Core Power Inductor Description RoHS 2002/95/EC * High performance, ferrite-based, low profile, surface mount inductors * Small footprint and closed magnetic field construction allow for low EMI * Low DCR and high efficiency * Ferrite core material Applications * PC cards, cellular telephones, pagers, and disk drives * GPS systems Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +85C (range is application specific). * Solder reflow temperature: +260C max. for 10 seconds max. Part Number Inductance H OCL (1) H 20% 0.47 1.0 1.5 2.2 3.3 4.7 6.8 10.0 15.0 22.0 33.0 47.0 0.40 1.02 1.59 2.29 3.58 4.60 7.02 9.95 15.30 21.80 33.70 46.40 MP2-R47-R MP2-1R0-R MP2-1R5-R MP2-2R2-R MP2-3R3-R MP2-4R7-R MP2-6R8-R MP2-100-R MP2-150-R MP2-220-R MP2-330-R MP2-470-R Packaging * Supplied in tape and reel packaging, 3900 per reel Irms (2) Amperes (Typ.) 2.02 1.67 1.51 1.39 1.25 1.18 1.06 0.98 0.88 0.80 0.64 0.52 Isat (3) Amperes (Typ.) 3.40 2.10 1.70 1.40 1.10 1.00 0.80 0.68 0.54 0.45 0.37 0.31 1) Open Circuit Inductance Test Parameters: 100kHz, 0.250 Vrms, 0.0 Adc 2) RMS current, delta temp. of 40 C ambient temperature of 85 C 3) Peak current for approximately 30% roll-off DCR (4) Ohms (Max.) 0.075 0.103 0.118 0.130 0.156 0.180 0.202 0.240 0.300 0.360 0.556 0.833 Q (5) (Typ.) 10 20 25 32 42 46 46 55 65 65 65 65 SRF MHz (Typ.) 300 160 155 150 140 130 110 100 60 45 35 28 4) Values @ 20 C 5) Measured @ 300KHz Mechanical Diagrams 5.88 yww xxx 1.05 5.2 max. 7.50 max 1.8 max. 5.40 7.50 2.00 Dimensions in Millimeters. Specifications are subject to change without notice. yww = Date Code xxx = Inductance value per family chart Inductance Characteristics OCL vs. Isat 120 100 % of (OCL) TOROID (MP2) MICRO-PACTM MICRO-PACTM Low Profile Power Inductors (Surface Mount) 80 60 40 20 0 0 40 80 % of Isat PM-146 120 160 MICRO-PAC PLUSTM Low Profile Power Inductors (Surface Mount) Part Number MP2A-R47-R MP2A-R68-R MP2A-1R0-R MP2A-1R5-R MP2A-2R2-R MP2A-3R3-R MP2A-4R7-R MP2A-6R8-R MP2A-8R2-R MP2A-100-R MP2A-150-R MP2A-220-R MP2A-330-R MP2A-470-R MP2A-680-R MP2A-820-R MP2A-101-R Inductance H (rated) 0.47 0.68 1.00 1.50 2.20 3.30 4.70 6.80 8.20 10.00 15.00 22.00 33.00 47.00 68.00 82.00 100.00 OCL(1) H20% DCR(2) typ. 0.024 0.027 0.067 0.073 0.086 0.098 0.117 0.136 0.167 0.179 0.217 0.311 0.476 0.727 1.108 1.463 2.015 0.47 0.68 1.21 1.54 2.30 3.21 4.86 6.85 8.54 10.02 15.18 21.40 32.74 46.48 68.53 81.15 99.65 Notes: (1) Open Circuit Inductance Test Parameters: 100 kHz, .25Vrms, 0.0Adc. (2) DCR limits 20C. (3) RMS current for an approximate T of 40C without core loss. It is recommended that the temperature of the part not exceed 125C. Packaging * Supplied in tape and reel packaging, 3900 per reel I RMS(3) Amperes I SAT(4) Amperes Volt(5) sec 3.52 3.31 2.11 2.02 1.87 1.75 1.60 1.49 1.34 1.29 1.18 0.98 0.79 0.64 0.52 0.45 0.39 5.80 4.83 3.63 3.22 2.64 2.23 1.81 1.53 1.54 1.42 1.16 0.97 0.79 0.66 0.54 0.50 0.45 1.20 1.27 2.00 2.09 2.26 2.42 2.64 2.84 3.15 3.26 3.59 4.30 5.32 6.57 8.11 9.32 10.94 (4) Peak current for approximately 30% rolloff at 20C. (5) Applied Volt-Time product (V-S) across the inductor. This value represents the applied V-S at 300KHz necessary to generate a core loss equal to 10% of the total losses for 40C temperature rise. Mechanical Diagrams TOP VIEW 1 PCB PAD LAYOUT SIDE VIEW SCHEMATIC 1.05 5.88 YWW XXX 7.5 MAX 5.2 MAX 1.8 MAX 1 5.40 7.50 2 2.00 2 Dimensions in Millimeters. Specifications are subject to change without notice. yww = Date Code xxx = Inductance value per family chart PM-147 TOROID (MP2A) MICRO-PAC PLUSTM Description RoHS * High performance, low profile, surface mount power 2002/95/EC inductors with a molybdenum permalloy core * Small footprint and closed magnetic field construction ensure low EMI * Low DCR and high efficiency * Frequency range up to 500kHz * MPP core material Applications * PC cards, cellular telephones, pagers, and disk drives * GPS systems Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +85C (range is application specific). * Solder reflow temperature: +260C max for 10 seconds max MICRO-PAC PLUSTM Low Profile Power Inductors (Surface Mount) Inductance Characteristics OCL vs. Isat 100% 90% 80% % of OCL 70% 60% 50% 40% 30% 20% 0% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 110% 120% 130% 140% 150% 160% % of I sat Core Loss IRMS DERATING WITH CORE LOSS 0 20 40 50 60 80 10 0K Hz 70 50 0K 40 Hz 0K Hz 30 0K Hz 20 0K Hz % of Losses from Irms (maximum) TOROID (MP2A) MICRO-PAC PLUSTM 10% 90 92 94 95 96 97 98 99 10 20 30 40 50 60 80 100 200 300 400 500 600 800 1000 % of Applied Volt--Seconds Packaging Information for MICRO-PACTM & MICRO-PACTM PLUS ACTUAL SIZE MICRO-PAC PLUS Ao=5.6mm A1=2.3mm Bo=8.5mm B1=6.3mm Ko=2.1mm PM-148 Parts packaged on 13" Diameter reel, 3,900 parts per reel. ECONO-PACTM/OCTA-PAC(R) OCTA-PAC(R) PLUS Power Inductors and Transformers Packaging * Supplied in tape and reel packaging, 1100 (EP01, OPA1, and OP01), 800 (EP02, OP02, OPA2, EP03, OPA3, and OP03), and 600 (EP04, OPA4, and OP04) per reel Legend Marking * CTX___-__ (First three digits CTX; Second 2-3 digits = Inductance Value; Last 1-2 digits, product size & type) Product Size/Type * CTX___-1 (-1 = size; no suffix = OCTA-PAC(R)) * CTX___-1P (-1 = size; P suffix = ECONO-PACTM) * CTX___-1A (-1 = size; A suffix = OCTA-PAC(R) PLUS) PARALLEL Part Number CTX0.47-1P-R CTX0.68-1P-R CTX1-1P-R CTX2-1P-R CTX5-1P-R CTX8-1P-R CTX10-1P-R CTX15-1P-R CTX20-1P-R CTX25-1P-R CTX33-1P-R CTX50-1P-R CTX68-1P-R CTX100-1P-R CTX150-1P-R CTX200-1P-R CTX300-1P-R CTX0.47-2P-R CTX0.68-2P-R CTX1-2P-R CTX2-2P-R CTX5-2P-R CTX8-2P-R CTX10-2P-R CTX15-2P-R CTX20-2P-R CTX25-2P-R CTX33-2P-R CTX50-2P-R CTX68-2P-R CTX100-2P-R CTX150-2P-R CTX200-2P-R CTX300-2P-R Open Circuit Inductance H +/-20% .42 .60 1.07 2.02 4.83 8.08 9.62 15.03 20.46 25.40 32.33 50.52 68.40 99.01 150.72 198.41 299.87 .54 .85 1.22 2.18 4.90 7.65 9.83 14.99 19.58 24.79 32.67 49.10 68.85 99.14 148.10 201.59 300.42 Full Load Inductance H min. .31 .43 .73 1.36 3.37 5.31 6.23 9.62 14.12 17.07 22.27 33.57 43.65 63.64 96.64 130.79 190.05 .42 .64 .89 1.56 3.57 5.31 6.73 10.51 13.37 16.60 21.29 35.31 47.93 69.56 100.07 138.49 197.52 SERIES Full Load Current Adc DC Resistance ohms max. 5.50 5.10 4.50 3.40 2.00 1.80 1.70 1.40 1.00 .96 .80 .70 .66 .54 .44 .36 .32 5.90 5.40 5.00 3.90 2.50 2.30 2.10 1.60 1.50 1.40 1.30 .82 .76 .62 .56 .46 .42 .005 .006 .008 .013 .040 .052 .057 .087 .158 .177 .250 .316 .373 .557 .844 1.208 1.525 .006 .007 .008 .014 .032 .040 .045 .085 .097 .109 .126 .305 .362 .541 .665 .951 1.176 Open Circuit Inductance H +/-20% 1.67 2.40 4.28 8.08 19.31 32.33 38.48 60.12 81.83 101.60 129.32 202.07 273.61 396.06 602.87 793.65 1199.46 2.18 3.40 4.90 8.70 19.58 30.60 39.30 59.98 78.34 99.14 130.70 196.38 275.40 396.58 592.42 806.34 1201.70 Full Load Inductance H min. Full Load Current Adc DC Resistance ohms max. 1.25 1.74 2.92 5.44 13.47 21.23 24.94 38.47 56.47 68.29 89.06 134.27 174.61 254.55 386.56 523.16 760.19 1.69 2.55 3.57 6.26 14.26 21.23 26.92 42.02 53.48 66.38 85.17 141.24 191.71 278.22 400.27 553.97 790.08 2.75 2.55 2.25 1.70 1.00 .90 .85 .70 .50 .48 .40 .35 .33 .27 .22 .18 .16 2.95 2.70 2.50 1.95 1.25 1.15 1.05 .80 .75 .70 .65 .41 .38 .31 .28 .23 .21 .021 .025 .032 .054 .161 .207 .227 .348 .634 .708 1.001 1.263 1.490 2.227 3.376 4.831 6.100 .024 .029 .033 .055 .128 .158 .179 .339 .387 .436 .503 1.221 1.445 2.162 2.660 3.804 4.703 PM-149 TOROID (ECONO-PACTM/OCTA-PAC(R), OCTA-PAC(R) PLUS Description RoHS 2002/95/EC * Surface mount magnetics that can be used as single or coupled inductors or 1:1 transformers that provide isolation between two windings * OCTA-PAC's are designed around high frequency, low loss MPP core material * ECONO-PAC's are a lower cost version of OCTA-PAC's offering high saturation flux density, Powder Iron core material * OCTA-PAC PLUS's offer higher current ratings and higher saturation flux densities than OCTA-PAC and ECONO-PAC, Amorphous metal core material * Secure 4 Terminal Mounting * Inductor more versatile inductance combination by series or parallel connections Applications * Computer and portable power devices * LCD panels, DVD players * Inductor: DC-DC converters * Buck, boost, forward, and resonant converters * Noise filtering and filter chokes * Transformers: 1:1 300Vdc isolation, flyback, sepic Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +85C (range is application specific). * Solder reflow temperature: +260C max. for 10 seconds max. ECONO-PACTM/OCTA-PAC(R) OCTA-PAC(R) PLUS Power Inductors and Transformers PARALLEL TOROID (ECONO-PACTM/OCTA-PAC(R), OCTA-PAC(R) PLUS Part Number CTX0.47-3P-R CTX0.68-3P-R CTX1-3P-R CTX2-3P-R CTX5-3P-R CTX8-3P-R CTX10-3P-R CTX15-3P-R CTX20-3P-R CTX25-3P-R CTX33-3P-R CTX50-3P-R CTX68-3P-R CTX100-3P-R CTX150-3P-R CTX200-3P-R CTX300-3P-R CTX0.47-4P-R CTX0.68-4P-R CTX1-4P-R CTX2-4P-R CTX5-4P-R CTX8-4P-R CTX10-4P-R CTX15-4P-R CTX20-4P-R CTX25-4P-R CTX33-4P-R CTX50-4P-R CTX68-4P-R CTX100-4P-R CTX150-4P-R CTX200-4P-R CTX300-4P-R CTX0.47-1-R CTX0.68-1-R CTX1-1-R CTX2-1-R CTX5-1-R CTX8-1-R CTX10-1-R CTX15-1-R CTX20-1-R CTX25-1-R CTX33-1-R CTX50-1-R CTX68-1-R CTX100-1-R CTX150-1-R CTX200-1-R CTX300-1-R CTX0.47-2-R CTX0.68-2-R CTX1-2-R CTX2-2-R CTX5-2-R CTX8-2-R CTX10-2-R CTX15-2-R CTX20-2-R CTX25-2-R CTX33-2-R CTX50-2-R CTX68-2-R CTX100-2-R PM-150 Open Circuit Inductance H +/-20% .46 .67 .91 1.85 4.74 8.16 9.79 14.50 20.15 25.33 32.63 50.02 68.84 101.31 149.85 200.10 298.39 .49 .76 1.10 1.95 5.15 7.81 9.88 14.76 20.62 25.65 33.21 48.80 67.37 99.09 149.45 200.11 298.93 .40 .63 .90 2.03 4.90 8.10 10.00 14.40 19.60 25.60 32.40 50.63 67.60 99.23 148.23 202.50 302.50 .42 .75 1.18 2.30 4.70 7.94 10.58 15.23 20.73 24.86 31.77 51.18 67.87 99.45 Full Load Inductance H min. .35 .50 .65 1.24 3.04 4.90 5.71 8.50 13.12 16.16 20.32 33.06 44.15 65.50 90.92 116.51 172.12 .37 .56 .81 1.42 3.56 5.15 6.70 9.52 13.44 17.17 22.93 32.21 43.04 69.54 101.46 131.37 188.03 .26 .41 .56 1.00 2.66 4.08 4.85 8.74 11.54 16.35 19.84 29.34 39.73 58.72 85.16 107.60 191.38 .29 .50 .76 1.27 2.66 4.18 5.18 8.53 12.36 16.09 15.90 28.79 38.71 57.45 SERIES Full Load Current Adc DC Resistance ohms max. 6.20 5.70 5.40 4.60 3.20 2.80 2.70 2.20 1.50 1.40 1.30 .92 .84 .68 .64 .60 .50 7.90 7.20 5.90 4.60 3.30 3.00 2.50 2.30 1.90 1.60 1.30 1.20 1.10 .72 .64 .60 .54 5.50 4.50 4.20 4.10 2.30 2.00 1.90 1.10 1.00 .74 .72 .64 .54 .44 .38 .37 .22 6.50 5.50 4.60 4.50 3.00 2.60 2.50 1.70 1.30 1.00 1.40 .92 .78 .63 .006 .007 .008 .011 .022 .030 .033 .050 .111 .125 .146 .277 .328 .501 .621 .731 .926 .005 .006 .008 .014 .027 .033 .047 .057 .084 .115 .166 .201 .238 .565 .696 .810 1.003 .005 .006 .007 .010 .030 .039 .044 .080 .146 .167 .293 .365 .516 .784 .965 1.142 1.431 .005 .006 .007 .010 .021 .027 .031 .059 .107 .117 .105 .210 .303 .457 Open Circuit Inductance H +/-20% 1.85 2.66 3.63 7.40 18.94 32.63 39.15 58.02 80.59 101.31 130.54 200.10 275.35 405.22 599.40 800.38 1193.55 1.95 3.05 4.39 7.81 20.62 31.23 39.53 59.05 82.47 102.60 132.86 195.20 269.50 396.38 597.80 800.44 1195.72 1.60 2.50 3.60 8.10 19.60 32.40 40.00 57.60 78.40 102.40 129.60 202.50 270.40 396.90 592.90 810.00 1210.00 1.69 3.01 4.70 9.21 18.80 31.77 42.30 60.91 82.91 99.45 127.09 204.73 271.47 397.81 Full Load Inductance H min. Full Load Current Adc DC Resistance ohms max. 1.42 1.98 2.62 4.97 12.15 19.60 22.85 34.01 52.48 64.66 81.30 132.24 176.61 262.02 363.68 466.03 688.50 1.49 2.24 3.24 5.69 14.23 20.61 26.79 38.09 53.76 68.68 91.72 128.83 172.16 278.15 405.83 525.47 752.13 1.05 1.63 2.24 4.01 10.64 16.34 19.40 34.96 46.15 65.42 79.37 117.38 158.92 234.88 340.64 430.39 765.54 1.17 1.98 3.04 5.07 10.65 16.72 20.72 34.10 49.46 64.35 63.59 115.16 154.83 229.79 3.10 2.85 2.70 2.30 1.60 1.40 1.35 1.10 .75 .70 .65 .46 .42 .34 .32 .30 .25 3.95 3.60 2.95 2.30 1.65 1.50 1.25 1.15 .95 .80 .65 .60 .55 .36 .32 .30 .27 2.75 2.25 2.10 2.05 1.15 1.00 .95 .55 .50 .37 .36 .32 .27 .22 .19 .19 .11 3.25 2.75 2.30 2.25 1.50 1.30 1.25 .85 .65 .50 .70 .46 .39 .32 .025 .028 .032 .045 .090 .119 .131 .198 .443 .499 .571 1.108 1.312 2.005 2.483 2.925 3.702 .019 .023 .033 .055 .107 .131 .187 .228 .337 .461 .662 .805 .952 2.259 2.784 3.240 4.011 .020 .024 .028 .040 .122 .157 .176 .319 .583 .668 1.171 1.461 2.064 3.137 3.861 4.567 5.724 .019 .024 .028 .038 .084 .108 .125 .236 .426 .466 .420 .839 1.214 1.828 ECONO-PACTM/OCTA-PAC(R) OCTA-PAC(R) PLUS Power Inductors and Transformers PARALLEL Part Number 147.39 198.58 300.80 .38 .60 .86 1.94 4.70 7.78 9.60 15.00 20.18 24.58 32.86 50.78 67.42 101.40 149.78 198.74 301.06 .44 .78 1.23 1.76 4.90 8.28 9.60 14.16 19.60 25.92 33.12 50.18 67.08 99.23 148.23 200.70 298.12 Full Load Inductance H min. 93.46 122.94 169.06 .27 .42 .57 1.05 2.56 3.74 4.38 7.26 10.76 15.64 19.69 27.18 36.53 52.48 97.16 119.18 157.44 .32 .55 .85 1.06 2.59 4.29 4.82 6.76 10.68 13.32 16.82 25.03 35.29 54.56 77.17 111.08 147.92 Full Load Current Adc DC Resistance ohms max. .43 .39 .38 6.00 5.00 4.80 4.70 3.00 2.80 2.70 2.00 1.50 .98 .96 .94 .80 .70 .38 .39 .40 7.00 6.00 5.00 4.90 4.40 3.50 3.40 3.00 2.10 2.00 1.80 1.50 1.20 .92 .82 .64 .62 .560 .796 1.231 .005 .006 .007 .010 .019 .025 .028 .043 .078 .086 .083 .239 .277 .345 .430 .619 .951 .004 .005 .006 .007 .014 .018 .019 .024 .055 .063 .072 .111 .157 .302 .372 .545 .672 Open Circuit Inductance H +/-20% 589.57 794.30 1203.20 1.54 2.40 3.46 7.78 18.82 31.10 38.40 60.00 80.74 98.30 131.42 203.14 269.66 405.60 599.14 794.98 1204.22 1.76 3.14 4.90 7.06 19.60 33.12 38.42 56.64 78.40 103.68 132.50 200.70 268.32 396.90 592.90 802.82 1192.46 Full Load Inductance H min. Full Load Current Adc DC Resistance ohms max. 373.84 491.76 676.24 1.08 1.67 2.28 4.22 10.26 14.98 17.54 29.06 43.04 62.56 78.77 108.71 146.11 209.93 388.63 476.71 629.75 1.29 2.21 3.41 4.24 10.37 17.14 19.28 27.03 42.73 53.27 67.27 100.11 141.15 218.25 308.69 444.32 591.66 .22 .20 .19 3.00 2.50 2.40 2.35 1.50 1.40 1.35 1.00 .75 .49 .48 .47 .40 .35 .19 .20 .20 3.50 3.00 2.50 2.45 2.20 1.75 1.70 1.50 1.05 1.00 .90 .75 .60 .46 .41 .32 .31 2.241 3.184 4.929 .020 .024 .028 .040 .077 .099 .111 .172 .312 .346 .331 .956 1.109 1.381 1.718 2.475 3.083 .016 .020 .024 .028 .056 .072 .078 .096 .220 .253 .287 .443 .630 1.210 1.488 2.180 2.687 PM-151 TOROID (ECONO-PACTM/OCTA-PAC(R), OCTA-PAC(R) PLUS CTX150-2-R CTX200-2-R CTX300-2-R CTX0.47-3-R CTX0.68-3-R CTX1-3-R CTX2-3-R CTX5-3-R CTX8-3-R CTX10-3-R CTX15-3-R CTX20-3-R CTX25-3-R CTX33-3-R CTX50-3-R CTX68-3-R CTX100-3-R CTX150-3-R CTX200-3-R CTX300-3-R CTX0.47-4-R CTX0.68-4-R CTX1-4-R CTX2-4-R CTX5-4-R CTX8-4-R CTX10-4-R CTX15-4-R CTX20-4-R CTX25-4-R CTX33-4-R CTX50-4-R CTX68-4-R CTX100-4-R CTX150-4-R CTX200-4-R CTX300-4-R Open Circuit Inductance H +/-20% SERIES TOROID (ECONO-PACTM/OCTA-PAC(R), OCTA-PAC(R) PLUS ECONO-PACTM/OCTA-PAC(R) OCTA-PAC(R) PLUS Power Inductors and Transformers Part Number Rated Inductance (H) CTX0.33-1A-R CTX0.68-1A-R CTX1-1A-R CTX2-1A-R CTX5-1A-R CTX8-1A-R CTX10-1A-R CTX15-1A-R CTX20-1A-R CTX25-1A-R CTX33-1A-R CTX50-1A-R CTX68-1A-R CTX100-1A-R CTX150-1A-R CTX200-1A-R CTX300-1A-R CTX0.33-2A-R CTX0.68-2A-R CTX1-2A-R CTX2-2A-R CTX5-2A-R CTX8-2A-R CTX10-2A-R CTX15-2A-R CTX20-2A-R CTX25-2A-R CTX33-2A-R CTX50-2A-R CTX68-2A-R CTX100-2A-R CTX150-2A-R CTX200-2A-R CTX300-2A-R CTX0.33-3A-R CTX0.68-3A-R CTX1-3A-R CTX2-3A-R CTX5-3A-R CTX8-3A-R CTX10-3A-R CTX15-3A-R CTX20-3A-R CTX25-3A-R CTX33-3A-R CTX50-3A-R 0.33 0.68 1.0 2.0 5.0 8.0 10.0 15.0 20.0 25.0 33.0 50.0 68.0 100.0 150.0 200.0 300.0 0.33 0.68 1.0 2.0 5.0 8.0 10.0 15.0 20.0 25.0 33.0 50.0 68.0 100.0 150.0 200.0 300.0 0.33 0.68 1.0 2.0 5.0 8.0 10.0 15.0 20.0 25.0 33.0 50.0 OCL (1) nominal +/-25% (H) 0.402 0.752 1.18 2.30 4.70 7.94 10.58 15.23 20.73 24.86 34.26 51.18 67.87 99.45 147.4 198.6 300.8 0.284 0.675 1.26 1.98 5.06 7.90 11.38 15.48 20.22 25.60 34.84 49.38 66.44 102.38 152.9 197.5 303.7 0.368 0.688 1.08 2.11 5.20 8.43 9.68 15.52 20.81 24.77 33.71 49.71 I sat. (2) Amperes Peak 12.5 9.4 7.5 5.36 3.75 2.88 2.5 2.08 1.79 1.63 1.39 1.14 0.99 0.82 0.67 0.58 0.47 18.8 12.5 9.38 7.50 4.69 3.75 3.13 2.68 2.34 2.08 1.79 1.50 1.29 1.04 0.85 0.75 0.60 15.0 11.3 9.0 6.43 4.09 3.21 3.00 2.37 2.05 1.88 1.61 1.32 Parallel Ratings I rms. (3) DCR (4) Amperes max. @ 20C. 10.0 9.0 7.26 5.64 4.27 3.37 2.84 2.07 1.71 1.46 1.22 0.99 0.92 0.74 0.67 0.62 0.56 10.9 9.4 8.22 6.74 4.34 3.50 2.89 2.69 2.24 1.89 1.56 1.28 1.07 0.75 0.68 0.64 0.58 11.4 9.3 8.38 7.26 5.24 4.23 3.64 3.25 2.43 2.34 1.93 1.56 1) Open Circuit Inductance Test Parameters: 100kHz, 0.250 Vrms, 0.0 Adc Parallel: (1,4 - 3,2) Series: (1 - 3) tie (2 - 4) 2) Peak current for approximately 30% roll-off 3) RMS current, delta temp. of 40 C ambient temperature of 85 C 4) DCR @ 20C PM-152 0.0037 0.0046 0.0070 0.012 0.020 0.033 0.046 0.087 0.127 0.173 0.249 0.381 0.437 0.686 0.832 0.963 1.181 0.0033 0.0045 0.0058 0.0090 0.021 0.032 0.047 0.054 0.078 0.111 0.162 0.240 0.342 0.695 0.842 0.950 1.174 0.0032 0.0048 0.0059 0.0079 0.015 0.023 0.032 0.039 0.071 0.076 0.112 0.171 Volt (7) -Sec .93 1.24 1.55 2.17 3.11 4.04 4.66 5.59 6.52 7.14 8.39 10.3 11.8 14.3 17.4 20.2 24.9 .85 1.28 1.71 2.14 3.42 4.27 5.13 5.98 6.84 7.69 8.97 10.7 12.4 15.4 18.8 21.4 26.5 0.97 1.29 1.61 2.26 3.54 4.51 4.83 6.12 7.09 7.73 9.02 11.0 OCL (1) nominal +/-25% (H) 1.61 3.01 4.70 9.21 18.8 31.77 42.30 60.91 82.91 99.45 137.1 204.7 271.5 397.8 589.6 794.3 1203 1.14 2.70 5.06 7.90 20.22 31.60 45.50 61.94 80.90 102.38 139.4 197.5 265.8 409.5 611.8 790.0 1215 1.47 2.75 4.20 8.43 20.81 33.77 38.70 62.09 83.25 99.07 134.8 198.8 I sat. (2) Amperes Peak 6.25 4.69 3.75 2.68 1.88 1.44 1.25 1.04 0.89 0.82 0.69 0.57 0.49 0.41 0.33 0.29 0.23 9.38 6.25 4.69 3.75 2.34 1.88 1.56 1.34 1.17 1.04 0.89 0.75 0.65 0.52 0.43 0.38 0.30 7.50 5.63 4.50 3.21 2.05 1.61 1.50 1.18 1.02 0.94 0.80 0.66 Series Ratings I rms. (3) DCR (4) Amperes max. @ 20C. 4.98 4.48 3.63 2.82 2.13 1.69 1.42 1.03 0.86 0.73 0.61 0.49 0.46 0.37 0.33 0.31 0.28 5.47 4.68 4.11 3.37 2.17 1.75 1.45 1.35 1.12 0.94 0.78 0.64 0.54 0.38 0.34 0.32 0.29 5.72 4.64 4.19 3.63 2.62 2.12 1.82 1.63 1.22 1.17 0.96 0.78 0.015 0.0185 0.0282 0.0470 0.082 0.130 0.183 0.348 0.507 0.693 0.995 1.524 1.749 2.745 3.329 3.854 4.726 0.0132 0.0180 0.0233 0.035 0.084 0.129 0.188 0.218 0.313 0.443 0.649 0.961 1.367 2.778 3.366 3.800 4.697 0.0128 0.0194 0.0238 0.0317 0.061 0.093 0.126 0.158 0.282 0.306 0.449 0.686 Volt (7) -Sec 1.86 2.49 3.11 4.35 6.21 8.08 9.32 11.2 13.0 14.3 16.8 20.5 23.6 28.6 34.8 40.4 49.7 1.71 2.56 3.42 4.27 6.84 8.55 10.3 12.0 13.7 15.4 17.9 21.4 24.8 30.8 37.6 42.7 53.0 1.93 2.58 3.22 4.51 7.09 9.02 9.67 12.2 14.2 15.5 18.0 21.9 5) Hipot rating: winding to winding: 300Vdc min. 6) Turns Ratio: (1-2):(4-3) 1:1 7) Applied volt-time product (v-us) across the inductor. This value represents the applied V-us at 300KHz necessary to generate a core loss equal to 10% of the total losses for a 40C temperature rise. ECONO-PACTM/OCTA-PAC(R) OCTA-PAC(R) PLUS Power Inductors and Transformers Rated Inductance (H) CTX68-3A-R CTX100-3A-R CTX150-3A-R CTX200-3A-R CTX300-3A-R CTX0.33-4A-R CTX0.68-4A-R CTX1-4A-R CTX2-4A-R CTX5-4A-R CTX8-4A-R CTX10-4A-R CTX15-4A-R CTX20-4A-R CTX25-4A-R CTX33-4A-R CTX50-4A-R CTX68-4A-R CTX100-4A-R CTX150-4A-R CTX200-4A-R CTX300-4A-R 68.0 100.0 150.0 200.0 300.0 0.33 0.68 1.0 2.0 5.0 8.0 10.0 15.0 20.0 25.0 33.0 50.0 68.0 100.0 150.0 200.0 300.0 OCL (1) nominal +/-25% (H) 68.80 99.07 149.7 198.8 296.2 0.313 0.744 1.39 2.18 4.26 8.70 10.53 14.70 19.58 25.14 34.80 50.11 68.21 100.57 153.5 200.4 302.8 I sat. (2) Amperes Peak 1.13 0.94 0.76 0.66 0.54 22.5 15.0 11.25 9.00 6.43 4.50 4.09 3.46 3.00 2.65 2.25 1.88 1.61 1.32 1.07 0.94 0.76 Parallel Ratings I rms. (3) DCR (4) Amperes max. @ 20C. 1.28 1.05 0.86 0.71 0.56 12.2 10.6 9.23 8.38 7.21 5.49 4.67 3.87 3.62 3.02 2.49 2.05 1.70 1.37 1.10 0.92 0.75 1) Open Circuit Inductance Test Parameters: 100kHz, 0.250 Vrms, 0.0 Adc Parallel: (1,4 - 3,2) Series: (1 - 3) tie (2 - 4) 2) Peak current for approximately 30% roll-off 3) RMS current, delta temp. of 40 C ambient temperature of 85 C 4) DCR @ 20C 0.253 0.379 0.571 0.829 1.309 0.0030 0.0040 0.0052 0.0063 0.0085 0.015 0.020 0.029 0.034 0.048 0.071 0.104 0.153 0.235 0.365 0.521 0.787 Volt (7) -Sec 12.9 15.5 19.0 21.9 26.7 0.98 1.47 1.96 2.45 3.44 4.91 5.40 6.38 7.36 8.34 9.81 11.8 13.7 16.7 20.6 23.6 29.0 OCL (1) nominal +/-25% (H) 275.2 396.3 598.7 795.3 1185 1.25 2.98 5.57 8.70 17.05 34.80 42.11 58.81 78.30 100.51 139.2 200.4 272.8 402.3 613.9 801.8 1211 I sat. (2) Amperes Peak 0.56 0.47 0.38 0.33 0.27 11.25 7.50 5.63 4.50 3.21 2.25 2.05 1.73 1.50 1.32 1.13 0.94 0.80 0.66 0.54 0.47 0.38 Series Ratings I rms. (3) DCR (4) Amperes max. @ 20C. 0.64 0.53 0.43 0.35 0.28 6.09 5.28 4.62 4.19 3.61 2.74 2.33 1.94 1.81 1.51 1.25 1.03 0.85 0.69 0.55 0.46 0.37 1.013 1.514 2.283 3.315 5.236 0.0119 0.0158 0.0207 0.0251 0.0339 0.059 0.081 0.117 0.135 0.193 0.283 0.418 0.612 0.939 1.462 2.085 3.148 Volt (7) -Sec 25.8 30.9 38.0 43.8 53.5 1.96 2.94 3.93 4.91 6.87 9.81 10.8 12.8 14.7 16.7 19.6 23.6 27.5 33.4 41.2 47.1 57.9 5) Hipot rating: winding to winding: 300Vdc min. 6) Turns Ratio: (1-2):(4-3) 1:1 7) Applied volt-time product (v-us) across the inductor. This value represents the applied V-us at 300KHz necessary to generate a core loss equal to 10% of the total losses for a 40C temperature rise. PM-153 TOROID (ECONO-PACTM/OCTA-PAC(R), OCTA-PAC(R) PLUS Part Number ECONO-PACTM/OCTA-PAC(R) OCTA-PAC(R) PLUS Power Inductors and Transformers Mechanical Diagrams TOROID (ECONO-PACTM/OCTA-PAC(R), OCTA-PAC(R) PLUS CTX 1, 1P, 1A Series CTX 2, 2P, 2A Series CTX 3, 3P, 3A Series CTX 4, 4P, 4A Series Dimensions in Millimeters. PM-154 wwllyy = (date code) R = revision level ECONO-PACTM/OCTA-PAC(R) OCTA-PAC(R) PLUS Power Inductors and Transformers Packaging Information CTX 1, 1P, 1A Series Parts packaged on 13" Diameter reel, 1,100 parts per reel. CTX 2, 2P, 2A Series Direction of Feed Parts packaged on 13" Diameter reel, 800 parts per reel. CTX 3, 3P, 3A Series Direction of Feed Parts packaged on 13" Diameter reel, 800 parts per reel. CTX 4, 4P, 4A Series Direction of Feed Parts packaged on 13" Diameter reel, 600 parts per reel. Dimensions are in millimeters. PM-155 TOROID (ECONO-PACTM/OCTA-PAC(R), OCTA-PAC(R) PLUS Direction of Feed ECONO-PACTM/OCTA-PAC(R) OCTA-PAC(R) PLUS Power Inductors and Transformers Performance Characteristics TEMPERATURE RISE VS. RATED CURRENT Max. Ambient plus Rise = 125C 140 ECONO-PAC 120 Degrees C Percentage of Inductance 100 90 80 70 60 50 40 30 20 10 0 0.00 OCTA-PAC 100 ECONO-PAC & OCTA-PAC 80 60 40 20 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 0 0.00 2.50 0.25 0.50 Per Unit Full Load Current +8 +6 +4 +2 +0 -2 -4 -6 -8 -10 -12 -14 +5 Percentage Change in Inductance 1.25 1.50 1.75 2.00 2.25 2.50 * FREQUENCY RESPONSE: Wide-band frequency response to 1 megaHertz. * CURRENT LIMITATION: The maximum allowable currents are defined by the internal "hot-spot" temperatures which are limited to 130C, including ambient. OCTA-PAC -15 1.00 * INDUCTANCE VS. CURRENT: Inductance will fall off as DC Current is increased. (See Inductance vs. Current graph). ECONO-PAC -35 0.75 Per Unit Full Load Current INDUCTANCE VS. TEMPERATURE +25 +45 +65 +85 +105 +125 Temperature in Degrees C. OCTA-PAC(R) PLUS Typical Inductance vs. DC Current OCTA-PAC(R) PLUS Winding Loss Derating with Core Loss 100 50 40 30 20 10 70 Hz 0K 10 80 30 0K Hz 20 0K Hz 60 60 50 0K Hz 70 40 50 Hz 80 20 1M % of Losses from Irms (maximum) 0 90 % of OCL TOROID (ECONO-PACTM/OCTA-PAC(R), OCTA-PAC(R) PLUS INDUCTANCE VS. CURRENT 90 92 94 95 96 97 98 99 0 10 0 20 40 60 80 100 % of Isat PM-156 120 140 160 180 200 20 30 40 50 60 80 100 200 300 400 500 600 % of Applied Volt--Second Rating 800 1000 VERSA-PAC(R) Inductors and Transformers (Surface Mount) Description RoHS 2002/95/EC * Six winding, surface mount devices that offer more than 500 usable inductor or transformer configurations * High power density and low profile * Low radiated noise and tightly coupled windings * Power range from 1 Watt - 70 Watts * Frequency range to over 1MHz * 500 VAC Isolation * Ferrite core material Applications * Inductors: buck, boost, coupled, choke, filter, resonant, noise filtering, differential, forward, common mode * Transformers: flyback, feed forward, push-pull, multiple output, inverter, step-up, step-down, gate drive, base drive, wide band, pulse, control, impedance, isolation, bridging, ringer, converter, auto Environmental Data * Storage temperature range: -55C to 125C * Operating ambient temperature range: -40C to +85C (range is application specific). The internal "hot spot" temperature defines the maximum allowable currents, which are limited to 130C, including ambient * Solder reflow temperature: +260C max for 10 seconds max. VPH1-1400-R(10) VP1-1400-R(10) VPH1-0190-R VP1-0190-R VPH1-0102-R VP1-0102-R VPH1-0076-R VP1-0076-R VPH1-0059-R VP1-0059-R VPH2-1600-R(10) VP2-1600-R(10) VPH2-0216-R VP2-0216-R VPH2-0116-R VP2-0116-R VPH2-0083-R VP2-0083-R VPH2-0066-R VP2-0066-R VPH3-0780-R(10) VP3-0780-R(10) VPH3-0138-R VP3-0138-R VPH3-0084-R VP3-0084-R VPH3-0055-R VP3-0055-R VPH3-0047-R VP3-0047-R L(BASE) H (NOM)(2) 201.6 +/-30% 89.6 +/-30% 27.4 +/-20% 12.2 +/-20% 14.7 +/-20% 6.5 +/-20% 10.9 +/-20% 4.9 +/-20% 8.5 +/-20% 3.8 +/-20% 160 +/-30% 78.4 +/-30% 21.6 +/-20% 10.6 +/-20% 11.6 +/-20% 5.7 +/-20% 8.3 +/-20% 4.1 +/-20% 6.6 +/-20% 3.2 +/-20% 132 +/-30% 63.2 +/-30% 23.3 +/-20% 11.2 +/-20% 14.2 +/-20% 6.8 +/-20% 9.3 +/-20% 4.5 +/-20% 7.94 +/-20% 3.8 +/-20% ISAT(BASE) Amps (TYP)(3)(4) 0.04 0.06 0.29 0.43 0.53 0.80 0.72 1.06 0.92 1.37 0.07 0.10 0.53 0.76 0.99 1.41 1.39 1.95 1.74 2.50 0.07 0.10 0.41 0.59 0.67 0.97 1.02 1.46 1.19 1.73 IRMS(BASE) Amps (TYP)(3)(5) 0.55 0.85 0.55 0.85 0.55 0.85 0.55 0.85 0.55 0.85 0.95 1.26 0.95 1.26 0.95 1.26 0.95 1.26 0.95 1.26 0.97 1.47 0.97 1.47 0.97 1.47 0.97 1.47 0.97 1.47 R(BASE) Ohms (MAX)(6) 0.344 0.145 0.344 0.145 0.344 0.145 0.344 0.145 0.344 0.145 0.159 0.090 0.159 0.090 0.159 0.090 0.159 0.090 0.159 0.090 0.14 0.061 0.14 0.061 0.14 0.061 0.14 0.061 0.14 0.061 Volt-SEC(BASE) EPEAK(BASE) Vs J (MAX)(7) (TYP)(8) 32.9 0.11 21.8 0.11 32.9 0.77 21.8 0.77 32.9 1.45 21.8 1.45 32.9 1.92 21.8 1.92 32.9 2.48 21.8 2.48 48.3 0.29 33.7 0.29 48.3 2.11 33.7 2.11 48.3 3.94 33.7 3.94 48.3 5.47 33.7 5.47 48.3 7.01 33.7 7.01 39.8 0.24 27.7 0.24 39.8 1.36 27.7 1.36 39.8 2.23 27.7 2.23 39.8 3.38 27.7 3.38 39.8 4.00 27.7 4.00 Leakage Inductance (BASE) H (TYP) 0.212 0.096 0.212 0.096 0.212 0.096 0.212 0.096 0.212 0.096 0.165 0.083 0.165 0.083 0.165 0.083 0.165 0.083 0.165 0.083 0.125 0.058 0.125 0.058 0.125 0.058 0.125 0.058 0.125 0.058 Thermal Resistance C/Watt (TYP)(9) 60.7 60.7 60.7 60.7 60.7 60.7 60.7 60.7 60.7 60.7 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 43.4 43.4 43.4 43.4 43.4 43.4 43.4 43.4 43.4 43.4 PM-157 TRANSFORMERS (VP1-5/VPH1-5) VERSA-PAC(R) Part (1) Number Packaging * Supplied in tape and reel packaging, 600 (VP01), 300 (VP02), and 200 (VP03) per reel * Supplied in bulk packaging (VP04 and VP05) * VP04 & VP05 tape and reel packaging available. Please contact factory for details. VERSA-PAC(R) Inductors and Transformers (Surface Mount) Part (1) Number VPH4-0860-R(10) VP4-0860-R(10) VPH4-0140-R VP4-0140-R VPH4-0075-R VP4-0075-R VPH4-0060-R VP4-0060-R VPH4-0047-R VP4-0047-R VPH5-1200-R(10) VP5-1200-R(10) VPH5-0155-R VP5-0155-R VPH5-0083-R VP5-0083-R VPH5-0067-R VP5-0067-R VPH5-0053-R VP5-0053-R L(BASE) H (NOM)(2) 159.65 +/-30% 87.0 +/-30% 23.7 +/-20% 11.3 +/-20% 12.7 +/-20% 6.1 +/-20% 10.1 +/-20% 4.9 +/-20% 7.94 +/-20% 3.8 +/-20% 173 +/-30% 76.8 +/-30% 22.3 +/-20% 9.9 +/-20% 12 +/-20% 5.3 +/-20% 9.65 +/-20% 4.3 +/-20% 7.63 +/-20% 3.4 +/-20% ISAT(BASE) Amps (TYP)(3)(4) 0.11 0.15 0.65 0.95 1.21 1.75 1.52 2.18 1.94 2.81 0.14 0.20 1.05 1.60 1.96 2.95 2.43 3.63 3.07 4.59 IRMS(BASE) Amps (TYP)(3)(5) 1.41 1.70 1.41 1.70 1.41 1.70 1.41 1.70 1.41 1.70 1.70 2.08 1.70 2.08 1.70 2.08 1.70 2.08 1.70 2.08 R(BASE) Ohms (MAX)(6) 0.0828 0.057 0.0828 0.057 0.0828 0.057 0.0828 0.057 0.0828 0.057 0.0711 0.047 0.0711 0.047 0.0711 0.047 0.0711 0.047 0.0711 0.047 (1) The first three digits in the part number signify the size of the package. The next four digits specify the AL, or nanoHenries per turn squared. (2) L = Nominal Inductance of a single winding. (3) I is the lessor of I ( ) and I ( ). (4) Peak current that will result in 30% saturation of the core. This current value assumes that equal current flows in all six windings. For applications in which all windings are not simultaneously driven (i.e. flyback, SEPIC, Cuk, etc.), the saturation current per winding may be calculated as follows: TRANSFORMERS (VP1-5/VPH1-5) VERSA-PAC(R) SAT BASE ISAT 2 EnergySERIES = S x 2 RMS BASE = 6 x ISAT(BASE) Number of Windings Driven (5) RMS Current that results in a surface temperature of approximately 40C above ambient. The 40C rise occurs when the specified current flows through each of the six windings. (6) Maximum DC Resistance of each winding. (7) For multiple windings in series, the volt-second (Vs) capability varies as the number of windings in series (S): TOTAL EnergyPARALLEL = P x 1 2 x 2 1 2 0.7LBASE x I SAT(BASE) 2 x 0.7LBASE x I SAT(BASE) For multiple windings, the energy capability varies as the square of the number of windings. For example, six windings (either parallel or series) can store 36 times more energy than one winding. (9) Thermal Resistance is the approximate surface temperature rise per Watt of heat loss under still-air conditions. Heat loss is a combination of core loss and wire loss. The number assumes the underlying PCB copper area equals 150% of the component area. (10) These devices are designed for feed-forward applications, where load current dominates magnitizing current. Volt-secTOTAL = S x Volt-sec(BASE) For multiple windings in parallel, the volt-second is as shown in the table above. TOTAL (Vs) capability VERSA-PAC temperature rise depends on total power losses and size. Any other PCM configurations other than those suggested could run hotter than acceptable. Certain topologies or applications must be analyzed for needed requirements and matched with the best VERSA-PAC size and configuration. Proper consideration must be used with all parameters, especially those associated with current rating, energy storage, or maximum volt-seconds. VERSA-PAC should not be used in off-line or safety related applications. The breakdown voltage from one winding to any other winding is 500 VAC maximum. PM-158 Thermal Resistance C/Watt (TYP)(9) 39.4 39.4 39.4 39.4 39.4 39.4 39.4 39.4 39.4 39.4 30.3 30.3 30.3 30.3 30.3 30.3 30.3 30.3 30.3 30.3 (8) Maximum Energy capability of each winding. This is based on 30% saturation of the core: BASE BASE Leakage Inductance (BASE) H (TYP) 0.156 0.075 0.156 0.075 0.156 0.075 0.156 0.075 0.156 0.075 0.235 0.105 0.235 0.105 0.235 0.105 0.235 0.105 0.235 0.105 Volt-SEC(BASE) EPEAK(BASE) Vs J (MAX)(7) (TYP)(8) 64.6 0.57 44.7 0.57 64.6 3.54 44.7 3.54 64.6 6.55 44.7 6.55 64.6 8.16 44.7 8.16 64.6 10.52 44.7 10.52 98.4 1.11 65.6 1.11 98.4 8.83 65.6 8.83 98.4 16.07 65.6 16.07 98.4 19.83 65.6 19.83 98.4 25.10 65.6 25.10 PCM VERSA-PAC(R) Inductors and Transformers (Surface Mount) Mechanical Diagrams VP1 and VPH1 RECOMMENDED PCB LAYOUT TOP VIEW WHITE DOT PIN #1 1 M 12 1 VPH_-_ _ _ _ D (12 PLCS) N LOGO (OPTIONAL) A J 6 K (12PLCS) P (10PLCS) 12 NOTES COMPONENT SIDE 0 (10PLCS) 7 6 B C L (12PLCS) 1) Tolerances A - I are 0.25 mm unless specified otherwise. 2) Tolerances J - P are +/- 0.1 mm unless specified otherwise. 3) Marking as shown a) Dot for pin #1 identification b) On top of unit: -- VPHx-xxx (product code, size, 4 digit part number per family table.) c) On top of unit: Versa Pac Logo (optional) d) On bottom of unit: wwllyy = (date code) R = (revision level) 4) All soldering surfaces must be coplanar within 0.102 mm. 7 4 10 1 5 7 11 2 6 8 12 FRONT VIEW E F I (12 PLCS) G (2 PLCS) H 3 WWLLYY R B mm ref 9.2 C mm max 13.0 D mm ref 0.7 E mm ref 5.9 F mm max 6.2 G mm ref 1.5 H mm ref 0.1 I mm ref 0.25 J mm ref 11.5 K mm L mm 1.5 2.25 M mm ref 9.7 N mm max 14.2 O mm P mm 2.0 0.5 VP2 and VPH2 RECOMMENDED PCB LAYOUT TOP VIEW WHITE DOT PIN #1 1 M 12 1 VPH_-_ _ _ _ D (12 PLCS) N LOGO (OPTIONAL) A J 6 K (12PLCS) P (10PLCS) 12 NOTES COMPONENT SIDE 0 (10PLCS) 7 6 B C L (12PLCS) 1) Tolerances A - I are 0.25 mm unless specified otherwise. 2) Tolerances J - P are +/- 0.1 mm unless specified otherwise. 3) Marking as shown a) Dot for pin #1 identification b) On top of unit: -- VPHx-xxx (product code, size, 4 digit part number per family table.) c) On top of unit: Versa Pac Logo (optional) d) On bottom of unit: wwllyy = (date code) R = (revision level) 4) All soldering surfaces must be coplanar within 0.102 mm. 7 4 10 1 5 7 11 2 6 8 12 FRONT VIEW E F I (12 PLCS) G (2 PLCS) H 3 WWLLYY R VP2 and VPH2 A mm max 16.3 B mm ref 12.0 C mm max 16.8 D mm ref 0.7 E mm ref 6.7 F mm max 7.8 G mm ref 2.0 H mm ref 0.1 9 1:1:1:1:1:1 I mm ref 0.30 J mm ref 14.25 K mm L mm 1.75 2.5 M mm ref 13.0 N mm max 18.0 O mm P mm 2.5 0.75 PM-159 TRANSFORMERS (VP1-5/VPH1-5) VERSA-PAC(R) VP1 and VPH1 A mm max 12.9 9 1:1:1:1:1:1 VERSA-PAC(R) Inductors and Transformers (Surface Mount) Mechanical Diagrams VP3 and VPH3 TOP VIEW WHITE DOT PIN #1 D (12 PLCS) M L 1 12 1 I VPH_-_ _ _ _ 12 COMPONENT SIDE A LOGO (OPTIONAL) 6 J (12PLCS) O (10PLCS) N (10PLCS) 6 7 NOTES K (12PLCS) 1) Tolerances A - I are 0.25 mm unless specified otherwise. 2) Tolerances J - P are +/- 0.1 mm unless specified otherwise. 3) Marking as shown a) Dot for pin #1 identification b) On top of unit: -- VPHx-xxx (product code, size, 4 digit part number per family table.) c) On top of unit: Versa Pac Logo (optional) d) On bottom of unit: wwllyy = (date code) R = (revision level) 4) All soldering surfaces must be coplanar within 0.102 mm. 7 1 4 12 2 9 5 11 3 8 6 B C FRONT VIEW E H (12 PLCS) G (12 PLCS) F (2 PLCS) 7 10 TRANSFORMERS (VP1-5/VPH1-5) VERSA-PAC(R) 1:1:1:1:1:1 A mm max VP3 and VPH3 17.1 B mm ref 16.0 C mm max 22.3 D mm ref 0.7 E mm max 8.4 F mm ref 3.0 G mm ref 0.1 H mm ref 0.4 I J mm mm ref 14.49 1.79 K mm L M mm mm ref max 3.43 16.88 23.74 N mm O mm 2.54 0.75 VP4 and VPH4 WHITE DOT PIN #1 D (12 PLCS) M L TOP VIEW 1 12 1 I VPH_-_ _ _ _ COMPONENT SIDE A LOGO (OPTIONAL) 6 J (12PLCS) O (10PLCS) 12 6 N (10PLCS) 7 NOTES K (12PLCS) 1) Tolerances A - I are 0.25 mm unless specified otherwise. 2) Tolerances J - P are +/- 0.1 mm unless specified otherwise. 3) Marking as shown a) Dot for pin #1 identification b) On top of unit: -- VPHx-xxx (product code, size, 4 digit part number per family table.) c) On top of unit: Versa Pac Logo (optional) d) On bottom of unit: wwllyy = (date code) R = (revision level) 4) All soldering surfaces must be coplanar within 0.102 mm. 7 1 4 12 2 9 5 11 3 8 6 B C FRONT VIEW E H (12 PLCS) G (12 PLCS) F (2 PLCS) 7 10 1:1:1:1:1:1 A mm max VP4 and VPH4 18.0 PM-160 B mm ref 18.0 C mm max 24.6 D mm ref 0.7 E mm max 10.0 F mm ref 3.3 G mm ref 0.1 H mm ref 0.4 I J mm mm ref 14.25 1.75 K mm L M mm mm ref max 3.43 19.14 26.0 N mm O mm 2.5 0.75 VERSA-PAC(R) Inductors and Transformers (Surface Mount) Mechanical Diagrams VP5 and VPH5 TOP VIEW WHITE DOT PIN #1 D (12 PLCS) M L 1 12 1 I VPH_-_ _ _ _ COMPONENT SIDE A LOGO (OPTIONAL) 6 J (12PLCS) O (10PLCS) 12 6 N (10PLCS) 7 K (12PLCS) NOTES 7 1 4 12 2 9 5 11 3 8 6 1) Tolerances A - I are 0.25 mm unless specified otherwise. 2) Tolerances J - P are +/- 0.1 mm unless specified otherwise. 3) Marking as shown a) Dot for pin #1 identification b) On top of unit: -- VPHx-xxx (product code, size, 4 digit part number per family table.) c) On top of unit: Versa Pac Logo (optional) d) On bottom of unit: wwllyy = (date code) R = (revision level) 4) All soldering surfaces must be coplanar within 0.102 mm. B C FRONT VIEW E H (12 PLCS) G (12 PLCS) F (2 PLCS) 7 10 1:1:1:1:1:1 B mm ref 21.0 C mm max 28.5 D mm ref 0.7 E mm max 10.8 F mm ref 2.95 G mm ref 0.1 H mm ref 0.4 I J mm mm ref 17.25 2.25 K mm 3.15 L mm ref 22.7 M mm max 29.0 N mm O mm 3.0 0.75 TRANSFORMERS (VP1-5/VPH1-5) VERSA-PAC(R) A mm max VP5 and VPH5 21.0 Inductance Characteristics OCL vs. Isat 100.0% 90.0% 80.0% % of OCL 70.0% 60.0% 50.0% 40.0% 30.0% 20.0% 10.0% 0.0% 0.0% 20.0% 40.0% 60.0% 80.0% 100.0% 120.0% 140.0% 160.0% 180.0% 200.0% % of Isat PM-161 VERSA-PAC(R) Inductors and Transformers (Surface Mount) HOW TO USE MULTIPLE WINDINGS Discrete inductors combine like resistors, when connected in series or parallel. For example, inductors in series add and inductors in parallel reduce in a way similar to Ohm's Law. LSeries = L1 + L2 + L3...Ln LParallel = 1/ [1/L1 + 1/ L2 + 1/ L3....1/Ln] Windings on the same magnetic core behave differently. Two windings in series result in four times the inductance of a single winding. This is because the inductance varies proportionately to the square of the turns. Paralleled VERSA-PAC windings result in no change to the net inductance because the total number of turns remains unchanged; only the effective wire size becomes larger. Two parallel windings result in approximately twice the current carrying capability of a single winding. The net inductance of a given PCM configuration is based on the number of windings in series squared multiplied by the inductance of a single winding (L ). The current rating of a PCM configuration is derived by multiplying the maximum current rating of one winding (I ) by the number of windings in parallel. Examples of simple two-winding devices are shown below: BASE BASE Series Connected (2 Windings) Parallel Connected (2 Windings) 10H 1 Amp 10H 1 Amp 10H 1 Amp TRANSFORMERS (VP1-5/VPH1-5) VERSA-PAC(R) 10H 1 Amp 2 LTOTAL = LBASE x S IMAX = IBASE x P = 10 H x 2 = 1 Amp x 1 = 1 Amp = 40 H L 2 2 TOTAL = LBASE x S IMAX = IBASE x P = 10 H x 1 = 1 Amp x 2 = 10 H = 2 Amps 2 Where: LBASE = Inductance of a single winding P = Number of windings in parallel (use 1 with all windings in series) S = Number of windings in series IBASE = PM-162 Maximum current rating of one winding VERSA-PAC(R) Inductors and Transformers (Surface Mount) HOW TO PIN-CONFIGURE VERSA-PAC (R) Each VERSA-PAC can be configured in a variety of ways by simply connecting pins together on the Printed Circuit Board (PCB). As shown below, the connections on the PCB are equal to the pin configuration statement shown at the bottom of the schematic symbol. Connecting a number of windings in parallel will increase the current carrying capability, while connecting in series will multiply the inductance. Each VERSA-PAC part can be configured in at least 6 combinations for inductor use or configured in at least 15 turns ratios for transformer applications. Given 25 VERSA-PAC part numbers, this allows for at least 500 magnetic configurations. The PCM configurations can either be created by the designer or simply chosen from the existing PCM diagrams. The following inductor example shows 6 windings in series, which result in an inductance of 36 times the base inductance and 1 times the base current. INDUCTOR EXAMPLE FOR SIZES VP3, VP4 AND VP5 LTOTAL = 36 x LBASE 1 4 12 9 2 11 5 8 3 6 10 7 Component View = 36 times the base Inductance from Data Table. 1 12 6 7 1 7 PIN CONFIGURATIONS (2,12)(3,11)(4,10)(5,9)(6,8) TRANSFORMER EXAMPLE FOR SIZES VP3, VP4 AND VP5 1:5 1 4 12 9 2 11 5 8 3 6 10 7 1 12 6 7 LPRIMARY = 1 x LBASE 1 2 IPRI = 1 x IBASE ISEC = 1 x IBASE 12 7 PIN CONFIGURATIONS (3,11)(4,10)(5,9)(6,8) The PCM configurations may be selected from the examples on the following pages or created by the designer. Six PCM inductor and fifteen PCM transformer configurations and equivalent circuit schematics are shown. The printed circuit board layout in each example illustrates the connections to obtain the desired inductance or turns ratio. The examples may be used by the PCB designer to configure VERSA-PAC as desired. To assist the designer, VERSA-PAC phasing, coupling and thermal issues have been considered in each of the PCM configurations illustrated. Additionally, the inductance and current ratings, as a function of the respective base values from the following Data Tables, are shown in each PCM example. Turns ratios are also given for each PCM Transformer shown. It is important to carefully select the proper VERSA-PAC part in order to minimize the component size without exceeding the RMS current capability or saturating the core. The Data Tables indicate maximum ratings. PM-163 TRANSFORMERS (VP1-5/VPH1-5) VERSA-PAC(R) Each VERSA-PAC may be used in at least 15 transformer applications. More than 375 transformer combinations may be achieved using the available 25 VERSA-PAC parts. VERSA-PAC(R) Inductors and Transformers (Surface Mount) VERSA-PAC (R) Performance Characteristics Bipolar (Push-Pull) Power vs Frequency Unipolar (Flyback) Power vs Frequency 40.0 70.0 35.0 60.0 30.0 VP 5 25.0 VP 5 40.0 Watts Watts 50.0 30.0 20.0 VP 4 15.0 VP 4 20.0 VP 3 10.0 VP 3 VP 2 10.0 5.0 VP 2 VP 1 0.0 100 200 300 400 VP 1 0.0 100 500 200 300 400 500 Frequency, kHz Frequency, kHz TRANSFORMERS (VP1-5/VPH1-5) VERSA-PAC(R) These curves represent typical power handling capability. Indicated power levels may not be achievable with all configurations. 3.3V Buck Converter 5V to 3.3V Buck Converter With 5V Output This circuit utilizes the gap of the VP5-0083 to handle the 12.5 Amp output current without saturating. In each of the five VERSAPAC sizes, the gap is varied to achieve a selection of specific inductance and current values (see VERSA-PAC Data Table). This circuit minimizes both board space and cost by eliminating a second regulator. VERSA-PAC's gap serves to prevent core saturation during the switch on-time and also stores energy for the +5V load which is delivered during the flyback interval. The +3.3V buck winding is configured by placing two windings in series while the +5V is generated by an additional flyback winding stacked on the 3.3V output. Extra windings are paralleled with primary windings to handle more current. The turns ratio of 2:1 adds 1.67V to the +3.3V during the flyback interval to achieve +5V. All six windings are connected in parallel to minimize AC/DC copper losses and to maximize heat dissipation. With VERSA-PAC, this circuit works well at or above 300 KHz. Also, the closed fluxpath EFD geometry enables much lower radiation characteristics than open-path bobbin core style components. +V VERSA-PAC VP5-0083 +V Synchronous Controller IC 1 2 3 4 5 6 12 11 10 9 8 7 RTN 1,2 Synchronous Controller IC VERSA-PAC VP5-0083 +5V@ 1A 7 6 +3.3V@ 12.5A 12,11 3,4,5 + + LEVEL SHIFT 10,9,8 RTN +3.3V@ 4.2A + LITHIUM-ION BATTERY TO 3.3V SEPIC CONVERTER The voltage of a Lithium-Ion Battery varies above and below +3.3V depending on the degree of charge. The SEPIC configuration takes advantage of VERSA-PAC's multiple tightly coupled windings. This results in lower ripple current which lowers noise and core losses substantially. The circuit does not require a snubber to control the voltage "spike" associated with switch turn-off, and is quite efficient due to lower RMS current in the windings. PM-164 VERSA-PAC VP5-0083 12 11 10 4 5 6 + + Controller IC W/Integral Switch 1 2 3 + 9 8 7 +3.3V@ 6A Power Over Ethernet (PoE)/PD Configurable Transformer Description RoHS 2002/95/EC * Versatile design allows multiple output variations * Flyback topology, 250Khz switching frequency * Input range from 29.5-60V * 1500VAC isolation between primary and secondary * Three power levels 4, 7, and 13watts * Low leakage inductance * 11.0 Volt @ 0.10 Amp Feedback Winding * Ferrite core material Applications * For IEEE 802.3af-compliant Power over Ethernet applications * UPS, VoiP Phone, Wireless LAN Access point, Bluetooth Access point, Network Camera, Building Access Systems * Retail Point-of-information systems * Vending/Gaming Machines Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +85C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds max. (3)x3.3V@0.45A (3)x5.0V@0.30A (2)x12.0V@0.20A DCR/ PRI (ohms) 0.500 0.500 0.500 DCR/ SEC (ohms) 0.07 0.27 0.740 Output Leakage Pri Turn Ratio Inductance Current Schematic 1: Pins pri(3-1):fb(5-6):v1(12-7):v2(11-8):v3(10-9) e (uH) typ. Pk (Adc) Schematic 2: Pins pri(3-1):fb(5-6):v1(12-10):v2(11-9) 2.75 0.65 1 : 0.52 : 0.16 : 0.16 : 0.16 +/-1% 2.50 0.65 1 : 0.52 : 0.26 : 0.26 : 0.26 +/-1% 1.40 0.65 1 : 0.52 : 0.60 : 0.60 +/-1% Schematic 1 1 2 Dimensions Size 1 Size 1 Size 1 PoE7W3x3.3-R PoE7W3x5.0-R PoE7W2x12-R 7 7 7 100 100 100 (3)x3.3V@0.75A (3)x5.0V@0.50A (2)x12.0V@0.30A 0.275 0.275 0.275 0.03 0.095 0.250 1.00 1.00 1.00 1.00 1.00 1.00 1 : 0.529 : 0.176 : 0.176 : 0.176 +/-1% 1 : 0.529 : 0.265 : 0.265 : 0.265 +/-1% 1 : 0.529 : 0.588 : 0.588 +/-1% 1 1 2 Size 1 Size 1 Size 1 PoE13W3x3.3-R PoE13W3x5.0-R PoE13W2x12-R 13 13 13 100 100 100 (3)x3.3V@1.35A (3)x5.0V@0.90A (2)x12.0V@0.60A 0.250 0.250 0.250 0.032 0.075 0.280 1.50 1.20 1.00 1.60 1.60 1.70 1 : 0.529 : 0.176 : 0.176 : 0.176 +/-3% 1 : 0.529 : 0.265 : 0.265 : 0.265 +/-3% 1 : 0.529 : 0.647 : 0.647 +/-3% 1 1 2 Size 2 Size 2 Size 2 Turn Ratio Schematic 2: Pins pri(3-1):fb(5-6):v1(12-10):v2(11-9) Schematic 3: Pins pri(1-3):fb(5-6):v3(12-11):v2(8-7) Schematic Dimensions Part Number Inductance Watts (uH) PoE13W3VERS-R 13 100 PoE13W2VERS-R 13 100 Output V1:7.0V@1.1A, V2:(1)x3.3V@1.1A, V3:1.8V@1.1A V1:5.0V@1.6A, V2:3.3V@1.6A 1) Test Parameters: 100kHz, 0.100 Vrms, 0.0Adc 2) DCR limits maximum @ 20C DCR/ DCR/ Leakage Pri PRI SEC Inductance Current (ohms) V1/V2/V3 e (uH) typ. Pk (Adc) 0.250 0.025/0.0 42:0/085 1.00 1.70 1 : 0.529 : 0.350 : 0.176 : 0.088 +/-3% 3 Size 2 0.250 0.023/0.0 38/na 1.20 1.70 1 : 0.529 : 0.265 : 0.176 +/-3% 2 Size 2 3) Leakage Inductance 200kHz, 0.01Vrms, 0.0Adc 4) Feedback DCR 1.0 Ohms maximum @20C PM-165 TRANSFORMERS (PoE4W, 7W, 13W) FLYBACK Part Number PoE4W3x3.3-R PoE4W3x5.0-R PoE4W2x12-R Inductance Watts (uH) 4 200 4 200 4 200 Packaging * Packaging Information: 4 and 7 Watts 200 parts per 13" reel, 13 Watts 140 parts per 13" reel Power Over Ethernet (PoE)/PD Configurable Transformer Mechanical Diagrams TOP VIEW FRONT VIEW RECOMMENDED PCB LAYOUT White Dot Pin #1 M E 12 1 D (12 plcs) L PoE A 6 H (12 plcs) G (12 plcs) 1 F (2 plcs) J (12plcs) Component Side I 7 6 B O (10plcs) 12 N (10plcs) 7 K (12plcs) C DIMENSIONS Size 1 Size 2 A mm max. 17.1 18.0 B mm ref. 16.0 18.0 C mm max. 22.3 24.6 D mm ref. 0.7 0.7 E mm max. 8.4 10.0 F mm ref. 3.0 3.3 G mm ref. 0.1 0.1 H mm ref. 0.4 0.4 I mm ref. 14.49 14.25 J mm 1.79 1.75 K mm 3.43 3.43 L mm ref. 16.88 19.14 M mm max. 23.74 26.0 1) Tolerances A - H are 0.25mm unless specified otherwise. 2) Tolerances I - O are 0.10mm unless specified otherwise 2) All soldering surfaces are coplaner to within 0.102mm. Schematic Diagrams TRANSFORMERS (PoE4W, 7W, 13W) FLYBACK SCHEMATIC 1 SCHEMATIC 2 SCHEMATIC 3 Output Primary Output Primary Output Primary Output Output Feedback Feedback Feedback Output PM-166 Output Output N mm 2.54 2.5 O mm 0.75 0.75 Power Over Ethernet (PoE)/PD Configurable Transformer Mechanical Diagrams PoE 4 and 7 Watt PoE 13 Watt TRANSFORMERS (PoE4W, 7W, 13W) FLYBACK PM-167 Power Over Ethernet (PoE)/PD Configurable Transformer Description RoHS 2002/95/EC * Versatile design allows multiple output variations * Forward topology, 300Khz switching frequency * Input range from 29.5-60V * 1500VAC isolation between primary and secondary * Power 26watts * Low leakage inductance Applications * For IEEE 802.3af-compliant Power over Ethernet applications * UPS, VoiP Phone, Wireless LAN Access point, Bluetooth Access point, Network Camera, Building Access Systems * Retail Point-of-information systems * Vending/Gaming Machines Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +85C (range is application specific) * Solder reflow temperature: +260C max. for 10 seconds maximum TRANSFORMERS (PoE26W) FORWARD Primary Induct. Part Number Watts (uH) Output Bias Sync PoE26W3.3VS5-R 26 160 (2)x3.3V@4.0A 10.0V@0.1A 5V@0.1A PoE26W3.3VS10-R 26 160 (2)x3.3V@4.0A 10.0V@0.1A 10V@0.1A PoE26W5V-R 26 160 (2)x5.0V@2.6A 10.0V@0.1A 5.0V@0.1A Packaging * Packaging information: 115 parts per 13" reel DCR/ Pri (ohms) max 0.100 0.100 0.100 (1) Test parameters: 100kHz, 0.100Vrms, 0.0Adc (2) DCR limits maximum @ 20C DCR/ DCR/ DCR/ Leakage Pri Sec Bias Sync Induct. Current Turns ratio pins Pri (2 - 4): (ohms) (ohms) (ohms) (uh) Pk V1 (12 - 10): V2 (11 - 9): max max max typ. (Adc) Bias (1 - 6): Sync (7 - 8) 0.025 0.90 0.42 1.0 2.6 1:0.29:0.29:0.83:0.42 +/-2% 0.025 0.90 0.90 1.0 2.6 1:0.29:0.29:0.83:0.83 +/-2% 0.050 0.90 0.42 1.0 2.6 1:0.42:0.42:0.83:0.42 +/-2% (3) Leakage Inductance 300kHz, 0.01Vrms, 0.0Adc Mechanical Diagram SCHEMATIC 12 2 Primary TOP VIEW White Dot Pin #1 M FRONT VIEW 12 1 L 1 D (12 plcs) PoE A J (12plcs) E 7 H (12 plcs) G (12 plcs) F (2 plcs) 12 Component Side I 6 Output RECOMMENDED PCB LAYOUT 6 B C O (10plcs) N (10plcs) 4 10 1 11 Bias Output 7 K (12plcs) 9 6 7 Sync 8 DIMENSIONS A mm max. 21.5 B mm ref. 22.0 C mm max. 28.5 D mm ref. 0.7 E mm max. 10.8 1) Tolerances A - H are 0.25mm unless specified otherwise. 2) Tolerances I - O are 0.10mm unless specified otherwise 2) All soldering surfaces are coplaner to within 0.102mm. PM-168 F mm ref. 2.95 G mm ref. 0.1 H mm ref. 0.4 I mm ref. 17.25 J mm 2.25 K mm 3.15 L mm ref. 23.2 M mm max. 29.5 N mm 3.0 O mm 0.75 Power Over Ethernet (PoE)/PD Configurable Transformer Packaging Information TRANSFORMERS (PoE26W) FORWARD PM-169 CCFL TRANSFORMERS Cold Cathode Fluorescent Lamp Inverter Transformers TRANSFORMERS (CCFL) Description RoHS * Transformers for use in CCFL power supplies, avail- 2002/95/EC able in through-hole and surface mount recess or gull wing versions, incorporating floating or fixed secondary technology * Supply output current up to 30 milli-Amps * Frequency range from 40 to 80 KHz * Deliver output power from 2.5 to 14 Watts * Operate in royer and other topologies * Ferrite core material Applications * CCFL power supplies Environmental Data * Storage temperature range: -40C to +85C * Operating ambient temperature range: 0C to +70C * Solder reflow temperature: +260C max. for 10 seconds max. Part Schematic Pout Number Diagram Watts 2.5 WATT VERSIONS CTX110652-R A 2.5 CTX110655-R B 2.5 CTX110657-R B 2.5 CTX110659-R B 2.5 CTX210652-R A 2.5 CTX210655-R B 2.5 CTX210657-R B 2.5 CTX210659-R B 2.5 4 WATT VERSIONS CTX210403-R C 4 CTX210407-R C 4 CTX210409-R C 4 CTX210411-R C 4 CTX310403-R C 4 CTX310407-R C 4 CTX310409-R C 4 CTX310411-R C 4 6 WATT VERSIONS CTX110600-R D 6 CTX110603-R C 6 CTX110605-R C 6 CTX110607-R C 6 CTX110609-R C 6 CTX110611-R C 6 CTX210600-R D 6 CTX210603-R C 6 CTX210605-R C 6 CTX210607-R C 6 CTX210609-R C 6 CTX210611-R C 6 14 Watt Versions CTX410805-R E 14 CTX410807-R E 14 CTX410809-R E 14 Inductances are nominal values 1 PM-170 Lp H1 2 Packaging * Supplied in bulk packaging DCRp DCRs TR Vpri Vsec Is Max Vpri Vsec Mechanical PCB Pad Ohms Max Ohms Max Ns/Np Volts Max2 Volts Max2 A rms Abnormal3 Abnormal3 Dimensions Layout 43 43 26 19 43 43 26 19 0.220 0.220 0.212 0.190 0.220 0.220 0.212 0.190 285 285 285 285 285 285 285 285 67 67 86 100 67 67 86 100 20 20 15 13 20 20 15 13 1340 1340 1340 1340 1340 1340 1340 1340 .005 .005 .005 .005 .005 .005 .005 .005 30 30 23 23 30 30 23 23 2000 2000 2000 2000 2000 2000 2000 2000 A A A A B B B B A A A A B B B B 44 27 20 20 44 27 20 20 0.220 0.160 0.160 0.160 0.220 0.160 0.160 0.160 165 220 220 330 165 220 220 330 50 86 100 125 50 86 100 125 26 15 13 10 26 15 13 10 1340 1340 1340 1340 1340 1340 1340 1340 .007 .007 .007 .007 .007 .007 .007 .007 40 23 23 16 40 23 23 16 2000 2000 2000 2000 2000 2000 2000 2000 C C C C D D D D C C C C D D D D 44 44 44 27 20 20 44 44 44 27 20 20 0.160 0.160 0.160 0.132 0.132 0.132 0.160 0.160 0.160 0.132 0.132 0.132 176 132 176 176 176 291 176 132 176 176 176 291 67 50 67 86 100 125 67 50 67 86 100 125 20 26 20 15 13 11 20 26 20 15 13 11 1340 1340 1340 1340 1340 1340 1340 1340 1340 1340 1340 1340 .011 .011 .011 .011 .011 .011 .011 .011 .011 .011 .011 .011 30 40 30 23 23 16 30 40 30 23 23 16 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 E E E E E E F F F F F F E E E E E E C C C C C C 24 16 16 0.030 0.024 0.024 262 272 314 67 86 100 20 15 13 1340 1340 1340 .030 .030 .030 30 23 23 2000 2000 2000 G G G F F F Continuous RMS Voltage 3 Maximum Instantaneous RMS Voltage CCFL TRANSFORMERS Cold Cathode Fluorescent Lamp Inverter Transformers Mechanical Diagrams 2.5 Watt Versions Pad Layout A Mechanical B Mechanical A Pad Layout B TOP VIEW TOP VIEW Schematic A Schematic B Dimensions are in millimeters Mechanical C Mechanical D Pad Layout C TRANSFORMERS (CCFL) 4 Watt Versions Pad Layout D TOP VIEW TOP VIEW Schematic C Dimensions are in millimeters PM-171 CCFL TRANSFORMERS Cold Cathode Fluorescent Lamp Inverter Transformers Mechanical Diagrams 6 Watt Versions Mechanical E Pad Layout E Mechanical F TOP VIEW TOP VIEW Schematic D Schematic C TRANSFORMERS (CCFL) Dimensions are in millimeters 14 Watt Versions Schematic E Mechanical G Pad Layout F BOTTOM VIEW Dimensions are in millimeters PM-172 Pad Layout C STANDARD GEOMETRIES Low Cost Magnetic Components Description RoHS 2002/95/EC * Low cost magnetic components for custom specifications * Power range from 1 Watt to 120 Watts * Frequency range from 20kHz to .5MHz * High power density and low radiated noise * Meets UL 94V-0 flammability standard * Ferrite core material Applications * Inductors: buck, boost, coupled, choke, filter, resonant, noise filtering, differential, forward, common mode * Transformers: flyback, feed forward, push-pull, multiple output, inverter, step-up, step-down, gate drive, base drive, wide band, pulse, control, impedance, isolation, bridging, ringer, converter, auto Environmental Data * Storage temperature range: -55C to +125C * Operating ambient temperature range: -40C to +85C (range is application specific). The internal "hot spot" temperature defines the maximum allowable currents, which are limited to 130C, including ambient * Solder reflow temperature: +260C max. for 10 seconds max. Specifications Core AL-1, nH/T2 AL-2, nH/T2 AL-3, nH/T2 AL-4, nH/T2 AL-5, nH/T2 Ae, min. core area, cm2 le, mag. path lgth., cm Ve, core volume, cm3 MLT, ave. turn length, cm Wa, usable wdg. area, cm2 * WaAc, cm4 UL flammability rating STANDARD GEOMETRIES SIZES 1 TO 5 CORE AND BOBBIN PARAMETERS SG1 SG2 SG3 SG4 ER 11/5 ER 14.5/6 EFD 15 EFD 17 1400 1600 780 1028 190 216 138 140 102 116 84 75 76 83 55 60 59 66 47 47 0.0900 0.1520 0.1220 0.1960 1.46 1.90 3.40 4.12 0.170 0.330 0.510 0.940 2.1666 2.7051 2.6805 3.2202 0.0171 0.0302 0.0915 0.1051 0.0015 0.0046 0.0112 0.0206 94V-0 94V-0 94V-0 94V-0 STANDARD GEOMETRIES SIZES 6 TO 9 CORE AND BOBBIN PARAMETERS SG6 SG7 SG8 EE8.3 EF12.6 EE13 675 1075 1100 96 95 128 ---- ---- ---- 58 57 77 ---- ---- ---- 0.0600 0.1003 0.1380 1.92 2.96 3.06 0.1564 0.3860 0.5479 2.0880 2.5480 3.2300 0.0317 0.0769 0.1114 0.00190 0.00772 0.01540 94V-0 94V-0 94V-0 SG5 EFD 20 1200 155 83 67 53 0.3100 4.70 1.460 3.8359 0.1441 0.0447 94V-0 SG9 SEE16 1254 153 ---- 92 ---- 0.1848 3.55 0.8552 3.7780 0.1849 0.03416 94V-0 * Fill Factor considered PM-173 TRANSFORMERS (SG) STANDARD GEOMETRIES Specifications Core AL-1, nH/T2 AL-2, nH/T2 AL-3, nH/T2 AL-4, nH/T2 AL-5, nH/T2 Ae, min. core area, cm2 Ie, mag. path lgth., cm Ve, core volume, cm3 MLT, ave. turn length, cm Wa, usable wdg. area, cm2 * WaAc, cm4 UL flammability rating Packaging * Supplied in tape and reel packaging (SG01, SG02, SG03, SG06 and SG07) * Supplied in bulk packaging (SG04, SG05, SG08 and SG09) * Consult the factory for SG04 and SG05 tape and reel packaging STANDARD GEOMETRIES Low Cost Magnetic Components Mechanical Diagrams WHITE DOT PIN#1 TOP VIEW RECOMMENDED PCB PAD PATTERN COMPONENT VIEW .7 REF 1 14.2 MAX 9.7 REF 12 .5 (10 PLCS) 12.9 MAX 1.5 (12 PLCS) SG SIZE 1 ER 11/5 11.5 REF 7 6 2.0 (10PLCS) 9.2 REF 2.25 (12PLCS) 13.0 MAX FRONT VIEW 5.9 REF PACKAGING INFORMATION 6.2 MAX Parts packaged on 13" reels, 600 parts per reel. .25 REF WHITE DOT PIN#1 Bulk packaging also available. 1.5 REF .10 REF RECOMMENDED PCB PAD PATTERN COMPONENT VIEW TOP VIEW .7 REF 18.0 MAX 1 12 13.0 REF .75 (10 PLCS) TRANSFORMERS (SG) STANDARD GEOMETRIES 16.3 MAX 1.75 (12 PLCS) SG SIZE 2 ER 14.5/6 14.25 REF 7 6 2.5 (10 PLCS) 12.0 REF 2.5 (12 PLCS) 16.8 MAX FRONT VIEW 6.7 REF PACKAGING INFORMATION 7.4 MAX Parts packaged on 13" reels, 300 parts per reel. .30 REF .10 REF Bulk packaging also available. 2.0 REF TOP VIEW RECOMMENDED PCB PAD PATTERN COMPONENT VIEW WHITE DOT PIN #1 .7 REF 1 23.74 MAX 16.88 REF 12 .75 (10 PLCS) 17.1 MAX 1.79 (12 PLCS) 14.49 REF 6 7 2.54 (10 PLCS) 3.43 (12 PLCS) 16.0 REF 22.3 MAX FRONT VIEW PACKAGING INFORMATION .40 REF .10 REF PM-174 8.4 MAX Parts packaged on 13" reels, 200 parts per reel. 3.0 REF Bulk packaging also available. SG SIZE 3 EFD 15 STANDARD GEOMETRIES Low Cost Magnetic Components TOP VIEW RECOMMENDED PCB PAD PATTERN COMPONENT VIEW WHITE DOT PIN #1 .7 REF 1 26.0 MAX 19.14 REF 12 .75 (10 PLCS) 18.0 MAX 1.75 (12 PLCS) SG SIZE 4 EFD 17 14.25 REF 6 2.5 (10 PLCS) 7 18.0 REF 3.43 (12 PLCS) 24.6 MAX FRONT VIEW PACKAGING INFORMATION 10.0 MAX .40 REF Parts packaged in pick and place compatible bulk trays, 9.8" x 6.7", 6 rows by 7 columns, 42 parts per tray. 3.3 REF .10 REF TOP VIEW RECOMMENDED PCB PAD PATTERN COMPONENT VIEW WHITE DOT PIN #1 .7 REF 1 Consult factory for tape and reel packaging. 29.00 MAX 22.70 REF 12 .75 (10 PLCS) 21.0 MAX 2.25 (12 PLCS) SG SIZE 5 EFD 20 7 3.0 (10 PLCS) 21.0 REF 3.15 (12 PLCS) 28.5 MAX FRONT VIEW PACKAGING INFORMATION 10.8 MAX .40 REF 2.95 REF .10 REF Parts packaged in pick and place compatible bulk trays, 9.8" x 6.7", 5 rows by 7 columns, 35 parts per tray. Consult factory for tape and reel packaging. RECOMMENDED PCB LAYOUT COMPONENT VIEW TOP VIEW PIN #1 INDICATORS 12.7 MAX 0.4 REF 1 5.8 REF 8 9.2 MAX 4 5 1.0 (6 PLCS) SG SIZE 6 EE 8.3 7.0 REF 1.0 (8 PLCS) 2.0 (6 PLCS) 10.7 REF 3.3 (8 PLCS) 13.8 MAX FRONT VIEW 0.4 REF 9.6 MAX PACKAGING INFORMATION Parts packaged on 13" reels, 400 parts per reel. Bulk packaging also available. PM-175 TRANSFORMERS (SG) STANDARD GEOMETRIES 17.25 REF 6 STANDARD GEOMETRIES Low Cost Magnetic Components TOP VIEW SG SIZE 7 EF 12.6 RECOMMENDED PCB LAYOUT COMPONENT VIEW PIN #1 INDICATOR 16.4 MAX 0.4 REF 9.4 REF 10 1 14.1 MAX 1.34 (8 PLCS) 11.36 REF 1.2 (10 PLCS) 6 5 2.54 (8 PLCS) 14.4 REF 18.0 MAX 3.36 (10 PLCS) FRONT VIEW PACKAGING INFORMATION 10.6 MAX 0.4 REF Parts packaged on 13" reels, 250 parts per reel. Bulk packaging also available. RECOMMENDED PCB LAYOUT COMPONENT VIEW TOP VIEW PIN #1 INDICATORS 0.5 REF 16.3 MAX 1 12 8.8 REF TRANSFORMERS (SG) STANDARD GEOMETRIES 1.34 (10 PLCS) 15.8 MAX 13.9 REF 1.2 (12 PLCS) 7 6 2.54 (10 PLCS) 14.2 REF 17.8 MAX FRONT VIEW 3.60 (12 PLCS) PACKAGING INFORMATION 15.0 MAX Parts packaged in pick and place compatible bulk trays, 6 rows by 10 columns. Total parts per tray = 60. 0.5 REF TOP VIEW RECOMMENDED PCB LAYOUT COMPONENT VIEW PIN #1 INDICATOR 19.2 MAX 0.5 REF 1 12 9.5 REF 1.34 (10 PLCS) 17.0 MAX 6 13.9 REF 1.2 (12 PLCS) 7 2.54 (10 PLCS) 16.8 REF 21.0 MAX 4.7 (12 PLCS) FRONT VIEW PACKAGING INFORMATION 17.4 MAX 0.5 REF PM-176 SG SIZE 8 EE 13 Parts packaged in pick and place compatible bulk trays, 5 rows by 10 columns. Total parts per tray = 50. SG SIZE 9 SEE 16 STANDARD GEOMETRIES Low Cost Magnetic Components Performance Specifications Unipolar (Flyback) Power vs Frequency Unipolar (Flyback) Power vs Frequency 100.0 100.0 Size07 Size03 Size02 10.0 Size05 Size08 Size04 Watts Watts Watts Watts Size09 10.0 Size06 Size01 1.0 100 200 300 Frequency,kHz Frequency, kHz 400 1.0 500 100 300 200 400 500 400 500 Frequency,kHz kHz Frequency, Bipolar (Push-Pull) Power vs Frequency Bipolar (Push-Pull) Power vs Frequency 100.0 100.0 Size03 Size06 10.0 Watts Watts Watts Watts Size09 Size05 Size08 Size04 Size02 Size07 10.0 1.0 100 300 200 400 1.0 100 500 Frequency kHz Frequency, kHz 300 200 TRANSFORMERS (SG) STANDARD GEOMETRIES Size01 Frequency, kHz Maximum Turns vs American Wire Gauge Maximum Turns vs American Wire Gauge 10000 10000 1000 1000 e09 Maximum Turns Maximum Turns Siz 5 e0 Siz 04 e Siz 3 e0 Siz 2 ze 0 Si 100 e 01 Siz 10 1 08 Size 07 Size e06 Siz 100 10 27 28 29 30 31 32 33 34 35 36 37 38 39 American Wire Gauge 40 41 42 1 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 American Wire Gauge PM-177 CMS-SERIES Common Mode Inductors (Surface Mount) Description RoHS 2002/95/EC * 160C maximum total temperature * Three sizes of surface mount torroidal common mode inductors that provide 300Vdc isolation * Inductance range from 5.5uH to 1600uH * Current range up to 7.0 Amps * Noise attenuation up to 44 dB * Frequency range up to 100 MHz * Meets UL94V-0 flammability standard * Ferrite core material Applications * EMI filters * DC-DC brick power supplies * Discrete output supplies * Discrete and point-of-use power supplies (PUPS) Environmental Data * Storage temperature range: -40C to +160C * Operating ambient temperature range: -40C to +160C (range is application specific) * Solder reflow temperature: +260C max for 10 seconds max. COMMON-MODE (CMS) Part Number CMS1-1-R CMS1-2-R CMS1-3-R CMS1-4-R CMS1-5-R CMS1-6-R CMS1-7-R CMS1-8-R CMS1-9-R CMS1-10-R CMS1-11-R CMS1-12-R CMS1-13-R CMS1-14-R CMS2-1-R CMS2-2-R CMS2-3-R CMS2-4-R CMS2-5-R CMS2-6-R CMS2-7-R CMS2-8-R CMS2-9-R CMS2-10-R CMS2-11-R CMS2-12-R CMS2-13-R CMS2-14-R CMS3-1-R CMS3-2-R CMS3-3-R OCL (uH) minimum (1-2) & (3-4) 4.5 8 12.6 18 25 32.8 41.5 51.2 62 73.7 100 131 166 205 25 40 57 102 160 230 270 360 460 575 700 915 1070 1340 28 45 64 I rms. Amperes Max * 7.00 5.70 4.10 3.80 3.60 3.10 2.60 2.20 1.90 1.65 1.35 1.15 1.00 0.85 5.35 4.40 3.60 2.80 2.30 1.85 1.60 1.35 1.10 0.94 0.80 0.67 0.58 0.50 5.70 5.10 4.75 DCR () typ @ 20C (1-2) 0.0027 0.0040 0.0077 0.0089 0.0100 0.0138 0.019 0.026 0.035 0.048 0.070 0.100 0.138 0.186 0.005 0.008 0.012 0.019 0.029 0.044 0.060 0.084 0.120 0.170 0.230 0.330 0.440 0.620 0.005 0.006 0.007 Definitions: OCL = Open Circuit Inductance DCR = Direct Current Resistance Irms = rms current for approx. a 40C temperature rise at an ambient temperature of 85C. *Operating Temperature: 160C Max. Inductance values are sustained up to 160C. PM-178 Packaging * Supplied in tape and reel packaging, 2,000 (CMS1), 800 (CMS2), and 600 (CMS3) per reel DCR () typ @ 20C (4-3) 0.0027 0.0040 0.0077 0.0089 0.0100 0.0138 0.019 0.026 0.035 0.048 0.070 0.100 0.138 0.186 0.005 0.008 0.012 0.019 0.029 0.044 0.060 0.084 0.120 0.170 0.230 0.330 0.440 0.620 0.005 0.006 0.007 Leakage Inductance (uH) typ 0.05 0.09 0.14 0.20 0.28 0.36 0.45 0.056 0.68 0.81 1.10 1.45 1.83 2.25 0.22 0.34 0.47 0.80 1.25 1.75 2.00 2.60 3.30 4.00 5.00 6.30 7.30 9.00 0.31 0.46 0.64 Electrical Characteristics: OCL (1-2) 0.10Vrms, 100kHz, 0.0Adc: (See Chart) OCL (4-3) 0.10Vrms, 100kHz, 0.0Adc: (See Chart) DCR (1-2) typ @ 20C: (See Chart) DCR (4-3) typ @ 20C: (See Chart) Hipot rating: winding to winding: 300Vdc min. for 1 second. Turns Ratio: (1-2):(4-3) 1:1 Interwinding Capacitance (pF) typ 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.7 2.8 2.9 3.0 3.1 3.2 2.0 2.3 2.5 2.8 3.1 3.4 3.6 3.9 4.1 4.3 4.6 4.9 5.1 5.4 2.80 3.05 3.30 CMS-SERIES Common Mode Inductors (Surface Mount) Part Number CMS3-4-R CMS3-5-R CMS3-6-R CMS3-7-R CMS3-8-R CMS3-9-R CMS3-10-R CMS3-11-R CMS3-12-R CMS3-13-R CMS3-14-R OCL (uH) minimum (1-2) & (3-4) 88 146 217 258 350 400 518 648 790 1030 1310 I rms. Amperes Max * 3.95 3.10 2.85 2.45 2.00 1.70 1.45 1.20 1.05 0.88 0.75 DCR () typ @ 20C (1-2) 0.010 0.017 0.020 0.027 0.040 0.053 0.076 0.107 0.145 0.210 0.300 Definitions: OCL = Open Circuit Inductance DCR = Direct Current Resistance Irms = rms current for approx. a 40C temperature rise at an ambient temperature of 85C. *Operating Temperature: 160C Max. Inductance values are sustained up to 160C. DCR () typ @ 20C (4-3) 0.010 0.017 0.020 0.027 0.040 0.053 0.076 0.107 0.145 0.210 0.300 Leakage Inductance (uH) typ 0.85 1.30 1.90 2.20 3.00 3.30 4.20 5.10 6.10 7.80 9.60 Interwinding Capacitance (pF) typ 3.50 3.70 3.90 4.15 4.40 4.65 4.85 5.10 5.35 5.55 5.80 Electrical Characteristics: OCL (1-2) 0.10Vrms, 100kHz, 0.0Adc: (See Chart) OCL (4-3) 0.10Vrms, 100kHz, 0.0Adc: (See Chart) DCR (1-2) typ @ 20C: (See Chart) DCR (4-3) typ @ 20C: (See Chart) Hipot rating: winding to winding: 300Vdc min. for 1 second. Turns Ratio: (1-2):(4-3) 1:1 Mechanical Diagrams RECOMMENDED PCB LAYOUT CMS1 Series TOP VIEW SCHEMATIC 9.4 max FRONT VIEW 2 3 CMS1wwllyy R 4 1:1 7.2 max 1 1 4 2 3 2.6 max Pin 1 indicator White dot CMS2 Series CMS3 Series COMMON-MODE (CMS) wwllyy = Date code R = Revision level PM-179 CMS-SERIES Common Mode Inductors (Surface Mount) Packaging Information CMS2 Series CMS1 Series 4.0 See note 1 1.5 Dia min. 1.5 Dia. +0.1/-0.0 2.0 See note 6 .30 +/-0.05 Pin #1 indicator 0.30 +/-0.05 1.75 A 0.3Rad max. 7.5 See note 6 Bo Ao=9.3mm 16.0 +/-0.3 Bo=9.3mm 2.0 (see note 6) 1.5 dia +0.1/-0.0 4.0 (see note 1) 1.5 dia min A 1.75 Pin #1 Indicator 0.3Rad max. 11.5 (see note 6) 24.0 +/-0.3 B Ko=6.4mm Ao= 7.3mm Bo= 10.1mm Ko= 2.7mm A Ao Ko K 0.5Rad typ. 6.7 12.0 SECTION A-A 12.0 A A SECTION A-A Direction of feed CMS3 Series 0.5 rad typ User direction of feed 4.0 (see note 1) 2.0 (see note 6) 1.5 dia +0.1/-0.0 0.35 +/-0.05 A 1.75 Pin #1 Indicator 0.3Rad max. Ao=11.8mm 1.5 dia min 11.5 (see note 6) Bo=11.8mm 24.0 +/-0.3 B Ko=6.8mm K 0.5 rad typ A A 7.1 16.0 SECTION A-A User direction of feed Attenuation Curves Attenuation CMS 1 Attenuation Series -1 -4 -7 -5 -10 dB dB -15 -20 -1 -4 -7 -15 -20 -25 -40 -45 -50 -30 -11 -35 1 -14 2 4 6 8 10 20 40 -11 1 60 -14 2 4 Attenuation dB 6 8 10 FREQUENCY (MHz) FREQUENCY (MHz) COMMON-MODE (CMS) Series -30 -35 -25 0 -5 -10 -15 -20 -25 -30 -35 -40 -45 -50 CMS 3 -1 -11 1 Series -4 -7 -14 2 4 6 8 FREQUENCY (MHz) PM-180 CMS 2 0 -5 -10 0 10 20 40 20 40 60 CMS-SERIES Common Mode Inductors (Surface Mount) Impedance Curves 350 300 250 200 150 100 50 0 Impedance CMS1-1 & 4 4000 -4 -1 0.4 0.6 0.8 -14 1 2 3 4 6 8 -11 2000 0 10 0.4 0.6 CMS2 - 1 & 4 -1 0.6 0.8 1 2 4 6 1 Impedance -4 0.4 0.8 8 10 20 18000 16000 14000 12000 10000 8000 6000 4000 2000 0 0.4 0.6 10 CMS2 - 7,11, & 14 0.8 1 Impedance 2 3 4 6 CMS3 - 7,11, & 14 16000 14000 Z (Ohms) Z (Ohms) 8 -7 CMS3 - 1 & 4 -1 0.8 6 FREQUENCY (MHz) -4 0.6 4 -11 0.4 1600 1400 1200 1000 800 600 400 200 0 3 -14 FREQUENCY (MHz) Impedance 2 FREQUENCY (MHz) Z (Ohms) Z (Ohms) Impedance -7 1000 FREQUENCY (MHz) 1800 1600 1400 1200 1000 800 600 400 200 0 CMS1 - 7,11, & 14 3000 Z (Ohms) Z (Ohms) Impedance 1 2 3 4 FREQUENCY (MHz) 6 8 12000 10000 8000 6000 4000 2000 0 0.4 -14 -11 -7 0.6 0.8 1 2 3 4 6 8 FREQUENCY (MHz) COMMON-MODE (CMS) PM-181 CMT-SERIES Common Mode Inductors (Through-Hole) Description RoHS 2002/95/EC * Four sizes of through-hole off-line common mode inductors * Inductance range from 0.53 - 66 mH * Current range up to 6.5 Amps * Noise attenuation up to 68 dB * Frequency range up to 6 MHz * Meets UL94V-0 flammability standard * Ferrite core material Applications * Protects AC input from effects of switching regulators * Off-line power supplies * EMI filters * DC-DC converters * Computer, TV, VCR, audio and office equipment Environmental Data * Storage temperature range: -40C to +125C * Operating ambient temperature range: -40C to +85C range is application specific. The internal "hot-spot" temperature defines the maximum allowable currents, which are limited to 130C, including ambient. COMMON-MODE (CMT) Part Number CMT1-1-R CMT1-2-R CMT1-3-R CMT1-4-R CMT1-5-R CMT1-6-R CMT1-7-R CMT1-8-R CMT1-9-R CMT1-10-R CMT2-1-R CMT2-2-R CMT2-3-R CMT2-4-R CMT2-5-R CMT2-6-R CMT2-7-R CMT2-8-R CMT2-9-R CMT2-10-R CMT3-1-R CMT3-2-R CMT3-3-R CMT3-4-R CMT3-5-R CMT3-6-R CMT4-1-R CMT4-2-R CMT4-3-R CMT4-4-R CMT4-5-R CMT4-6-R OCL (mH) min (1-2) 66.0 49.0 28.0 21 13 7.50 4.20 2.40 1.85 0.94 30 20 12 8.0 6.0 4.8 3.2 2.4 2.0 1.6 5.4 3.5 2.7 1.3 0.92 0.53 5.4 3.5 2.7 1.3 0.92 0.53 OCL (mH) min (4-3) 66.0 49.0 28.0 21 13 7.50 4.20 2.40 1.85 0.94 30 20 12 8.0 6.0 4.8 3.2 2.4 2.0 1.6 5.4 3.5 2.7 1.3 0.92 0.53 5.4 3.5 2.7 1.3 0.92 0.53 Definitions: OCL = Open Circuit Inductance DCR = Direct Current Resistance Irms = rms current for 40C max temperature rise at worst case ambient temperature of 85C PM-182 Packaging * Supplied in bulk packaging I rms. Amperes max 0.74 0.88 1.13 1.37 1.76 2.27 2.89 3.85 4.53 6.05 1.50 1.95 2.45 2.80 3.40 3.95 4.40 4.75 5.45 5.75 2.0 2.6 3.0 4.0 5.0 6.5 2.0 2.6 3.0 4.0 5.0 6.5 DCR () typ @ 20C (1-2) 1.20 0.85 0.50 0.35 0.20 0.13 0.08 0.045 0.033 0.018 0.350 0.220 0.135 0.100 0.070 0.053 0.042 0.037 0.028 0.026 0.12 0.08 0.055 0.032 0.021 0.013 0.12 0.08 0.055 0.032 0.021 0.013 Electrical Characteristics: OCL (1-2) 0.10Vrms, 10kHz, 0.0Adc: (See Chart) OCL (4-3) 0.10Vrms, 10kHz, 0.0Adc: (See Chart) DCR (1-2) typ @ 20C: (See Chart) DCR (4-3) typ @ 20C: (See Chart) Hipot rating: winding to winding: 2400 Vac for 1 second. Turns Ratio: (1-2):(4-3) 1:1 DCR () typ @ 20C (4-3) 1.20 0.85 0.50 0.35 0.20 0.13 0.08 0.045 0.033 0.018 0.350 0.220 0.135 0.100 0.070 0.053 0.042 0.037 0.028 0.026 0.12 0.08 0.055 0.032 0.021 0.013 0.12 0.08 0.055 0.032 0.021 0.013 CMT-SERIES Common Mode Inductors (Through-Hole) Mechanical Diagrams CMT1 Series FRONT VIEW BOTTOM VIEW RECOMMENDED PCB LAYOUT SIDE VIEW SCHEMATIC CMT1-X wwll yy R 29.5 max 0.80 dia 1.15 dia 0.13 4 1 2 3 1 4 1 4 2 3 22.0 max 10.0 0.20 component side 36.5 max 3 2 13.0 0.20 Pin #1 indicator 3.8 typ 2 3 3 4 10.00 13.00 CMT2 Series FRONT VIEW RECOMMENDED PCB LAYOUT SIDE VIEW BOTTOM VIEW SCHEMATIC CMT2 wwll yy R 36.5 max 3.00 dia 0.13 1.2 dia 4 1 2 15.0 0.20 44.5 max 3.2 2 3 3 21.0 0.2 3 Pin #1 indicator 21.0 0.20 4 15.0 0.2 2 4 3 2 4 26.5 max component side 1 4.0 1.0 1 3 CMT3 Series TOP VIEW 5 typ Pin #1 Indicator 1 2 RECOMMENDED PCB LAYOUT BOTTOM VIEW SIDE VIEW z dia 15.0 0.20 15.0 0.20 25.0 max Dia 15.0 0.20 3 4 ODia 3 1 CMT3-1 CMT3-2 CMT3-3 CMT3-4 CMT3-5 CMT3-6 component side 3 4 2 3 4 2 1 y dia 2 "Y" Dia ref 0.58 0.64 0.71 0.80 0.89 0.99 "Z" Dia ref 0.83 0.90 0.97 1.06 1.15 1.25 15.0 0.20 14 max CMT4 Series FRONT VIEW BOTTOM VIEW SIDE VIEW RECOMMENDED PCB LAYOUT 15.4 max z dia 25.0 max 1 y dia 4 12.00 4 1 3 2 component side 11.00 2 3 "Y" Dia ref 0.58 0.64 0.71 0.80 0.89 0.99 "Z" Dia ref 0.83 0.90 0.97 1.06 1.15 1.25 5.0 typ 12.0 0.20 4 1 Pin #1 indicator 1 2 (1) All Dimensions are in millimeters unless otherwise specified (2) Tolerances are +/- 0.20mm unless stated otherwise. (3) wwllyy = (Date Code) R = (Revision Level) Schematic is the same for all the series PM-183 COMMON-MODE (CMT) CMT4-x wwllyy - R 25.5 max 11.0 0.20 CMT4-1 CMT4-2 CMT4-3 CMT4-4 CMT4-5 CMT4-6 CMT-SERIES Common Mode Inductors (Through-Hole) Attenuation Curves Attenuation 0 -6 -7 -8 -9 CMT1 Series -10 -10 dB -20 -30 -40 -50 -60 -1 -2 -3 -70 0.06 0.1 -4 -5 0.2 0.6 1 2 4 dB FREQUENCY (MHz) -20 -25 -30 -35 -40 -45 -50 -55 -60 -65 -70 Attenuation CMT2 Series -6 -10 -7 -8 -9 -1 -2 -3 -4 -5 0.08 0.1 0.15 0.2 0.3 0.4 0.5 0.6 0.7 0.8 FREQUENCY (MHz) Attenuation CMT3 & CMT4 Common Mode -10 -15 -5 -20 -6 COMMON-MODE (CMT) dB -25 -30 -3 -35 -4 -40 -45 -50 0.06 -1 0.1 -2 0.2 0.4 0.6 0.8 1 FREQUENCY (MHz) PM-184 2 4 6 CMT-SERIES Common Mode Inductors (Through-Hole) Impedance Curves Impedance CMT1 - 1 thru - 5 Impedance 100 20 -1 90 -2 18 80 -3 60 Z (K Ohm) Z (K Ohm) 70 50 40 30 20 16 -6 14 -7 -10 12 -8 10 8 -9 6 4 -4 10 -5 2 0 0 0.05 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.05 0.9 0.2 0.4 FREQUENCY (MHz) Impedance Impedance CMT2 - 1 thru - 5 -1 1 1.4 CMT2 - 6 thru -10 -6 -2 -3 -7 20 -4 -8 80 Z (K Ohm) Z (K Ohm) 0.8 25 100 -5 60 40 15 10 20 5 0 0 -9 0.1 0.2 0.3 0.4 0.5 0.6 0.7 -10 0.05 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 FREQUENCY (MHz) 1 1.2 1.4 1.6 FREQUENCY (MHz) Impedance CMT3 & CMT4 Impedance CMT3 & CMT4 25 3.5 -1 -3 20 3 -4 -5 -6 2.5 -2 15 Z (K Ohm) Z (K Ohm) 0.6 FREQUENCY (MHz) 120 0.05 CMT1 - 6 thru -10 10 2 1.5 1 5 0.5 0 0.06 0 0.1 0.2 0.4 0.6 FREQUENCY (MHz) 0.8 1 2 0.06 0.1 0.2 0.4 0.6 0.8 1 2 4 FREQUENCY (MHz) COMMON-MODE (CMT) PM-185 TOROID (CS) CS Series Current Sense Current Sense Inductors Description RoHS 2002/95/EC * Encapsulated Through Hole Design * Isolation between Pri and Sec of 3750 Volts * Materials meet UL Class B Applications * Feedback elements linking the output and pulse control circuitry * Switch Mode Power Supplies: PFC, Half-bridge, Full-bridge, Forward * Off-Line * Telecom Part Number CS-1050-R CS-1100-R CS-1200-R Inductance (mH) Turns +/-1% Current Range AMPS DCR () +/-15% @ 20C 5.6 22.4 89.7 50 100 200 1-10 2-20 4-40 0.60 1.3 3.3 Recommended Terminating Resistor 50 ohms 100 ohms 200 ohms Frequency Range 20k-200kHz 20k-200kHz 20k-100kHz 4) Hipot is 3750 Volts from winding to test wire A-B 5) Materials meet UL Class B 6) Polarity Indicator Dot: (This lead is in phase with lead A of conductor A-B) 1) Test Parameters: 10kHz, 0.25 Vrms 2) Dimensions in Millimeters 3) Output Voltage is 1v/A with the terminating resistor and is linear over the specified range Mechanical Diagrams 17.15 9.53 A 2 B B A 20.32 1 4.57Dia 11.74 CS-xxx wwllyy R 6.35 0.81 1 2 12.70 xxx = Inductance value wwllyy = Date code R = Revision level PM-186 4.77 Description RoHS 2002/95/EC * Low loss, powdered iron cores with stable electrical operating characteristics maximize inductor efficiency by minimizing copper losses * Available in vertical and horizontal self leaded and header mounted configurations * Inductance values range from 10uH to 1000uH * Current values range from 1.5 to 29.5 Amps * Meets UL 94V-0 flammability standard * Powder Iron core material Applications * Filters * Buck and boost switches * Chokes Environmental Data * Storage temperature range: -40C to +105C * Operating ambient temperature range: -40C to +75C (range is application specific) Packaging * Supplied in bulk packaging Family Table Vertical Part Number CTX10-1-52-R CTX20-1-52-R CTX50-1-52-R CTX100-1-52-R CTX150-1-52-R CTX250-1-52-R CTX500-1-52-R CTX750-1-52-R CTX1000-1-52-R CTX10-2-52-R CTX20-2-52-R CTX50-2-52-R CTX100-2-52-R CTX150-2-52-R CTX250-2-52-R CTX500-2-52-R CTX750-2-52-R CTX10-5-52-R CTX20-5-52-R CTX50-5-52-R CTX100-5-52-R CTX150-5-52-R CTX250-5-52-R CTX10-7-52-R CTX20-7-52-R CTX50-7-52-R CTX100-7-52-R CTX150-7-52-R CTX10-10-52-R CTX20-10-52-R CTX50-10-52-R CTX100-10-52-R CTX10-16-52-R CTX20-16-52-R Notes: Horizontal Part Number CTX10-1-52LP-R CTX20-1-52LP-R CTX50-1-52LP-R CTX100-1-52LP-R CTX150-1-52LP-R CTX250-1-52LP-R CTX500-1-52LP-R CTX750-1-52LP-R CTX1000-1-52LPR CTX10-2-52LP-R CTX20-2-52LP-R CTX50-2-52LP-R CTX100-2-52LP-R CTX150-2-52LP-R CTX250-2-52LP-R CTX500-2-52LP-R CTX750-2-52LP-R CTX10-5-52LP-R CTX20-5-52LP-R CTX50-5-52LP-R CTX100-5-52LP-R CTX150-5-52LP-R CTX250-5-52LP-R CTX10-7-52LP-R CTX20-7-52LP-R CTX50-7-52LP-R CTX100-7-52LP-R CTX150-7-52LP-R CTX10-10-52LP-R CTX20-10-52LP-R CTX50-10-52LP-R CTX100-10-52LPR CTX10-16-52LP-R CTX20-16-52LP-R Header Mounted Inductance Part Number H (rated) CTX10-1-52M-R 10 CTX20-1-52M-R 20 CTX50-1-52M-R 50 CTX100-1-52M-R 100 CTX150-1-52M-R 150 CTX250-1-52M-R 250 CTX500-1-52M-R 500 CTX750-1-52M-R 750 CTX1000-1-52M-R 1000 CTX10-2-52M-R 10 CTX20-2-52M-R 20 CTX50-2-52M-R 50 CTX100-2-52M-R 100 CTX150-2-52M-R 150 CTX250-2-52M-R 250 CTX500-2-52M-R 500 CTX750-2-52M-R 750 CTX10-5-52M-R 10 CTX20-5-52M-R 20 CTX50-5-52M-R 50 CTX100-5-52M-R 100 CTX150-5-52M-R 150 250 CTX10-7-52M-R 10 CTX20-7-52M-R 20 CTX50-7-52M-R 50 100 150 10 20 50 100 10 20 OCL(1) H +/- 20% 10.14 20.22 50.29 100.40 151.70 250.90 505.00 754.40 1004.00 9.60 19.60 50.00 101.70 148.00 251.10 499.40 749.30 9.68 21.25 49.60 97.20 150.60 254.40 10.04 20.96 52.27 101.40 152.80 10.04 21.17 52.37 99.38 9.90 19.24 I DC(2) Amperes 2.4 1.8 2.6 2.5 2.1 1.9 1.7 1.8 1.5 4.7 3.2 4.9 4.4 4.3 4.2 3.1 3.4 8.7 7.8 7.6 8.2 7.7 9.2 11.4 11.4 10.5 12.0 12.8 16.9 16.0 13.9 17.6 27.3 31.5 I SAT(3) Amperes 2.1 2.2 2.7 2.4 2.3 2.2 1.9 2.4 2.1 4.5 3.2 4.9 4.3 4.0 4.2 3.3 3.4 11.1 9.3 9.4 7.5 7.5 8.1 13.5 14.5 10.2 9.1 10.5 20.9 16.0 12.7 13.0 29.3 29.5 Volt-Sec(4) VS 5.4 7.8 16.3 27.5 35.7 47.8 77.9 114.3 131.9 6.6 9.4 21.3 35.0 47.6 66.0 104.0 147.3 9.4 16.0 29.3 45.7 66.0 102.4 11.0 19.1 33.5 54.2 79.3 13.2 21.3 38.9 64.0 16.9 28.1 Energy(5) J 15 36 130 197 283 421 645 1530 1530 68 69 420 643 829 1540 1890 2960 417 643 1530 1890 2960 5860 640 1540 1900 2960 5900 1530 1900 2960 5880 2970 5860 DCR ()(6) max 0.0481 0.0829 0.0715 0.1060 0.1620 0.2210 0.3610 0.4340 0.6380 0.0183 0.0392 0.0326 0.0534 0.0719 0.0833 0.1830 0.2080 0.0104 0.0260 0.0248 0.0267 0.0401 0.0400 0.0080 0.0110 0.0163 0.0167 0.0204 0.0051 0.0070 0.0124 0.0109 0.0032 0.0034 (1) Open circuit inductance test parameters: 100kHz, 0.250Vrms, 0 Adc. (2) DC current for an approximate T of 30C at 75C Ambient with no core loss. See Chart 2 for derating of IDC with core loss. (3) Peak current for an approximate 30% roll-off in OCL. For other current levels see Chart 1. (4) Applied Volt-Time product (VS) across the inductor. This value represents the VS at 100kHz necessary to generate a core loss equal to 10% of the total losses for 30C rise. For other frequencies and operating levels see Chart 2. (Note: skin effect losses not included.) (5) Energy storage (J) at ISAT. For other current levels see Chart 1. (6) Maximum D.C. resistance at 20C. PM-187 TOROID (LCPI) LOW COST POWER INDUCTORS Toroidal Inductors TOROID (LCPI) LOW COST POWER INDUCTORS Toroidal Inductors Mechanical Diagrams Vertical and Horizontal Self Leaded Mounting Options Vertical P/N See Figure 1 CTX10-1-52-R CTX20-1-52-R CTX50-1-52-R CTX100-1-52-R CTX150-1-52-R CTX250-1-52-R CTX500-1-52-R CTX750-1-52-R CTX1000-1-52-R CTX10-2-52-R CTX20-2-52-R CTX50-2-52-R CTX100-2-52-R CTX150-2-52-R CTX250-2-52-R CTX500-2-52-R CTX750-2-52-R CTX10-5-52-R CTX20-5-52-R CTX50-5-52-R CTX100-5-52-R CTX150-5-52-R CTX250-5-52-R CTX10-7-52-R CTX20-7-52-R CTX50-7-52-R CTX100-7-52-R CTX150-7-52-R CTX10-10-52-R CTX20-10-52-R CTX50-10-52-R CTX100-10-52-R CTX10-16-52-R CTX20-16-52-R Horizontal P/N See Figure 2 CTX10-1-52LP-R CTX20-1-52LP-R CTX50-1-52LP-R CTX100-1-52LP-R CTX150-1-52LP-R CTX250-1-52LP-R CTX500-1-52LP-R CTX750-1-52LP-R CTX1000-1-52LP-R CTX10-2-52LP-R CTX20-2-52LP-R CTX50-2-52LP-R CTX100-2-52LP-R CTX150-2-52LP-R CTX250-2-52LP-R CTX500-2-52LP-R CTX750-2-52LP-R CTX10-5-52LP-R CTX20-5-52LP-R CTX50-5-52LP-R CTX100-5-52LP-R CTX150-5-52LP-R CTX250-5-52LP-R CTX10-7-52LP-R CTX20-7-52LP-R CTX50-7-52LP-R CTX100-7-52LP-R CTX150-7-52LP-R CTX10-10-52LP-R CTX20-10-52LP-R CTX50-10-52LP-R CTX100-10-52LP-R CTX10-16-52LP-R CTX20-16-52LP-R OD (max) 8.6 9.1 16.2 15.5 20.7 20.9 24.0 29.8 29.8 12.7 12.5 21.6 24.0 30.6 31.2 36.7 43.3 22.2 24.5 32.3 37.8 46.4 53.7 25.7 32.4 39.0 48.5 54.5 34.0 40.5 47.5 57.0 50.3 59.0 ID (typ) 0.0 0.0 4.2 4.2 6.6 6.0 9.0 11.7 11.7 0.0 0.0 6.1 8.8 11.2 9.1 11.7 19.9 5.4 8.8 10.1 11.2 18.8 18.8 6.5 8.5 10.8 17.1 17.1 7.0 9.0 17.1 15.0 13.0 13.0 Ht (max) 4.7 6.7 9.0 12.4 9.4 13.0 15.3 17.4 17.1 7.8 7.5 13.6 16.6 11.4 19.0 14.8 18.2 13.9 16.6 18.9 16.8 19.8 24.3 18.0 19.8 16.8 21.8 25.4 21.4 18.0 21.3 27.5 24.0 28.0 X (typ) 3.8 5.6 7.5 10.7 7.8 11.0 14.0 15.6 15.5 6.3 6.3 11.0 13.9 9.3 15.7 12.5 15.8 11.5 14.5 16.5 13.6 16.8 20.1 16.0 16.8 13.9 17.2 21.2 17.0 14.3 17.5 21.3 18.6 23.0 Y (typ) 7.3 7.4 13.7 13.7 18.8 18.8 21.2 28.2 28.0 11.0 11.0 19.5 21.8 28.5 28.5 34.5 41.5 19.9 22.0 28.8 35.5 43.4 49.4 22.4 29.2 35.7 43.4 50.9 29.6 35.2 42.8 50.6 43.0 50.7 T (typ) 0.42 0.37 0.58 0.58 0.52 0.52 0.52 0.52 0.46 0.71 0.58 0.89 0.89 0.80 0.89 0.71 0.80 1.11 0.89 1.11 1.24 1.24 1.38 1.38 1.38 1.38 1.73 1.73 1.73 1.73 1.73 2.15 2.41 2.69 H (typ) 0.67 0.62 0.83 0.83 0.77 0.77 0.77 0.77 0.71 0.96 0.83 1.14 1.14 1.05 1.14 0.96 1.05 1.36 1.14 1.36 1.49 1.49 1.63 1.63 1.63 1.63 1.98 1.98 1.98 1.98 1.98 2.45 2.70 2.99 Note: All dimensions are in millimeters. FIGURE 2 FIGURE 1 OD ID ID OD 10.0 +/- 3 T dia. Ht Ht 10.0 +/- 3 VERTICAL SELF LEADED MOUNT HORIZONTAL SELF LEADED MOUNT T dia. (typ.) H dia (typ.) X H dia. (typ.) Y Drawings are not to scale. PM-188 Header Mounted Option Header Mounted Part Number CTX10-1-52M-R CTX20-1-52M-R CTX50-1-52M-R CTX100-1-52M-R CTX150-1-52M-R CTX250-1-52M-R CTX500-1-52M-R CTX750-1-52M-R CTX1000-1-52M-R CTX10-2-52M-R CTX20-2-52M-R CTX50-2-52M-R CTX100-2-52M-R CTX150-2-52M-R CTX250-2-52M-R CTX500-2-52M-R CTX750-2-52M-R CTX10-5-52M-R CTX20-5-52M-R CTX50-5-52M-R CTX100-5-52M-R CTX150-5-52M-R CTX10-7-52M-R CTX20-7-52M-R CTX50-7-52M-R See Figure # 3 3 4 4 4 5 5 5 5 3 3 5 5 5 5 5 5 5 5 5 5 5 5 5 5 OD (max) 8.6 9.1 16.2 15.5 20.7 20.9 24.0 29.8 29.8 12.7 12.5 21.6 24.0 30.6 31.2 36.7 43.3 22.2 24.5 32.3 37.8 46.4 25.7 32.4 39.0 A (max) 9.4 9.4 19.6 19.6 19.6 31.0 35.4 35.4 35.4 13.6 13.6 31.0 35.4 31.0 35.4 31.0 35.4 31.0 35.4 35.4 35.4 35.4 35.4 35.4 35.4 B (max) 9.4 9.4 16.1 16.1 16.1 16.0 21.7 21.7 21.7 11.4 11.4 16.0 21.7 16.0 21.7 16.0 21.7 16.0 21.7 21.7 21.7 21.7 21.7 21.7 21.7 C (max) 6.9 9.0 20.0 19.7 24.2 22.5 25.0 31.6 31.2 11.7 11.4 23.5 26.0 32.5 33.4 38.4 45.4 22.7 25.5 33.7 40.2 47.0 26.7 34.2 40.3 X (typ) 6.5 6.5 15.3 15.3 15.3 20.3 23.0 23.0 23.0 10.8 10.8 20.3 23.0 20.3 23.0 20.3 23.0 20.3 23.0 23.0 23.0 23.0 23.0 23.0 23.0 Y (typ) 6.5 6.5 6.4 6.4 6.4 10.2 15.4 15.4 15.4 7.5 7.5 10.2 15.4 10.2 15.4 10.2 15.4 10.2 15.4 15.4 15.4 15.4 15.4 15.4 15.4 T (typ) -- -- -- -- -- 1.20 1.20 1.20 1.20 -- -- 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.11 1.24 1.24 1.38 1.38 1.38 H (typ) -- -- -- -- -- 1.45 1.45 1.45 1.45 -- -- 1.45 1.45 1.45 1.45 1.45 1.45 1.45 1.45 1.36 1.49 1.49 1.63 1.63 1.63 Note: All dimensions are in millimeters. FIGURE 3 CONNECTION DIAGRAM FIGURE 4 A FIGURE 5 OD OD 2 3 1 B C 1 C 4 3 4.25+/- 1.5 4.0 0+ +/-- 1 1.00 dia. ia. (typ.) C 3.8 3. 8 +/+ 1 0.50 dia. ia. (typ.) A A 1 4 B 2 0.70dia. (typ.) 2 3 1 4 2 3 Pinss 1 & 3: 3 T dia. ia. Pinss 2 & 4: 4 1.2 1.20 dia. ia. 3 Y 1.25dia. (typ.) 2 3 1 4 2 Holess 1 & 3: 3 H dia. Holess 2 & 4: 4 1.45 dia. 3 Y Y 4 1 HEADER MOUNT X X B 4 1 X Drawings are not to scale. PM-189 TOROID (LCPI) LOW COST POWER INDUCTORS Toroidal Inductors Inductance Characteristics 1000 800 600 500 400 300 % of OCL or % of Energy 200 100 80 60 50 40 30 20 10 0 100 50 150 200 250 300 % OF I SAT Energy Inductance Core Loss 0 20 40 50 60 70 z z kH 20 kH z kH 50 100 200 90 kH kH z z 80 500 % of Losses from Irms (maximum) 92 94 95 96 97 98 % of applied Volt- Seconds PM-190 800 1000 500 600 400 300 200 100 80 40 50 60 30 20 99 10 TOROID (LCPI) LOW COST POWER INDUCTORS Toroidal Inductors Application Notes Magnetics Recommended Solder Reflow Profiles Standard SnPb Solder 3C/Second Max. Lead (Pb) Free Solder 3C/Second Max. 100C 150C 60-120seconds 150C 200C 60-120seconds 3C/Second Max. 183C 60-150 Seconds 235C +/-5C 30 Seconds Max 6C/ Second Max. 6 Minutes Max 217C 60-150 Seconds 255C +/-5C 10 Seconds Max 6C/ Second Max. 8 Minutes Max APPLICATION NOTES Profile Feature Average Ramp-Up Rate (TL to TP) Preheat Temperature Min. (TSmin) Temperature Max. (TSmax) Time (Min to Max) (ts) Tsmax to TL Ramp-Up Rate Time Maintained Above: Temperature (TL) Time (tL) Peak Temperature (TP) Time Within 5C of Actual Peak Temperature (tP) Ramp Down Rate Time 25C to Peak Temperature All temperatures refer to the topside of the package, measured on the package body surface Reference JEDEC J-STD-020B tP TP Critical Zone TL to TL TL IL TS max Temperature TS min 25C ts Preheat t 25C to peak .. Time PM-191 Application Notes Magnetics The Versa-Pac range of transformers is one of the many products manufactured under the Cooper Coiltronics(R) brand of power magnetics from Cooper Bussmann. Versa-Pac is available in five sizes and is suitable for flyback circuits with power levels up to 35W and a maximum switching frequencies of 500kHz. The VP series was designed, primarily, for low voltage applications typically 3.3V, 5V and 12V. With the addition of the VPH products to the range the Versa-Pac can now be used for 24V, 48V and, at higher frequencies, even 120V applications. Each transformer has six identical windings that can be configured in series and parallel to produce the required transformer design, the isolation between these windings is 500Vdc. Full product data is available on our website: www.cooperbussmann.com If the output power requirement can't be met then the Versa-Pac is unable to offer a flyback transformer solution. It may be worth considering a Push-Pull topology, as this will give better transformer utilization allowing high output power levels for the same transformer size. Design Procedure 5/48 = Nsec/Npri x 0.5/(1-0.5) Npri/Nsec = (48x1)/5 = 9.6 Rounding down, Npri/Nsec = 5 (max ratio) In order to design a flyback transformer using the VersaPac the following information is required: nominal, minimum and maximum input voltages (Vin(nom), Vin(min) & Vin(max)), output voltage (Vo), output current (Io) and switching frequency (Fs). For the purpose of our example let's take the following values: Using the graph for Unipolar (Flyback) Power v Frequency from the data sheet select the required VersaPac size by reading off your required output power and operating frequency. Unipolar (Flyback) Power vs Frequency 35.0 VP 5 20.0 VP 4 15.0 VP 3 VP 2 5.0 0.0 100 VP 1 200 300 400 Frequency, kHz At 200kHz and 5W this gives a VP3 size. PM-192 (1) Where Nsec is the number of secondary windings and Npri is the number of primary windings, Npri/Nsec is the turns ratio which must be rounded to the nearest achievable value (i.e. 0.5, 0.667, 1, 1.5, 2, 3 etc). Vin(nom) and 0.5 duty cycle are used only as a starting point, it is possible that using Vin(min) with lower or high duty cycles you may achieve a more suitable turns ratio. 5/56 = (1/5) x D/(1-D) 0.446-0.446D = D D = 0.446/1.446 = 0.309 Calculate the primary volt-seconds product using the following equation: (2) This value should be less than the rated primary Voltsec, if the primary uses one winding the rated Volt-sec is the same as Volt-sec(Base). If the primary is two windings in series then the rating is then 2 x Voltsec(Base) and for 3 series windings 3 x Volt-sec(Base) etc. If the Volt-sec rating can not be achieved using the selected Versa-Pac size then you will need to select a larger size or increase the switching frequency. 25.0 10.0 Vo/Vin(nom) = Nsec/Npri x (D/1-D) Primary Vs = D x Ts x Vin(max) Where Ts = 1/Fs 40.0 30.0 Calculate the turns ratio for a duty cycle (D) of 0.5 using the equation; Calculate the actual duty cycle for Vin(max) using equation 1 and the calculated turns ratio rounded up or down to the nearest achievable value. Vo = 5V, Io = 1A, Vin(min) = 40V, Vin(nom)=48V , Vin(max) = 56V and Fs = 200kHz Watts APPLICATION NOTES Using the Versa-Pac as a Flyback Transformer 500 Application Notes Magnetics Primary Vs = 0.309 x 1/200x103 x 56 = 86.52Vsec Ipri(avg-pk) = (Ipri(peak) + (Ipri(peak) - Ipri))/2 (6) The VP3 has a Volt-sec(Base) of 27.7Vsec, multiplying this by 5 gives a rating of 138.5Vsec. So the VP3 size meets the volt-seconds requirements. Ipri(rms) = (D(max) x (Ipri(avg-pk))2)0.5 (7) If the required volt-seconds rating can't be achieved you can reduce the required rating by increasing the switching frequency. Alternatively you can recalculate the turns ratio using Vin(min) as this may increase the number of series primary windings. Ipri(peak) = 0.2 x 1/(1-0.385) + (40 x 5x10-6 x 0.385)/ (2 x 52 x 63.2x10-6) = 0.35A Peak current is higher than the Isat rating for the VP3-0780, which is equal to 6/5 x Isat(base). So moving up to the VP3-0138, we once again find that conduction is mainly continuous mode and so peak primary current: Ipri(peak) = 0.2 x 1/(1-0.385) + (40 x 5x10-6 x 0.385)/ (2 x 52 x 11.2x10-6) = 0.462A Io (boundary) = Ts x Vo x (1-D(max)) /(2 x Ls) (3) Ipri = (40 x 0.385 x 5x10-6)/(52 x 11.2x10-6) = 0.275A Ipri(avg-pk) = (0.462 + (0.462 - 0.275))/2 = 0.325A Ipri(rms) = (0.385 x 0.3252)0.5 = 0.202A 2 Where Ls is the secondary inductance and Dmax is the duty cycle at Vin(min). Selecting the VP3-0780: D(max) = 0.625/1.625 = 0.385 Ls = 63.2H Io (boundary) = 5x10-6 x 5 x (1-0.385)2/ (2 x 63.2x10-6) = 0.075A For the VP3-0138 the Irms rating is 1.47A and the Isat(base) is 0.59A both of which are sufficiently high to meet the primary current requirements. For discontinuous mode conduction: First we need to calculate the average primary current: As the boundary current is less than the maximum output current the transformer is operating in continuous mode. Ipri(avg)= (Vo x Io)/(Vin(min) x Efficiency) (8) Ipri(peak) = (2 x Ipri(avg))/D(max) (9) Calculating the peak and rms primary currents we can determine if the selected Versa-Pac meets the specified requirements. Ipri(rms) = ((Ipri(peak)2 x D(max))/3)0.5 (10) You can now check these results against the Isat and Irms ratings, bearing in mine that the actual Isat rating: For Continuous mode conduction: = (6 x Isat(base))/Number of windings driven (11) Peak Primary Current: Ipri(peak) = Nsec/Npri x (1/1-D(max)) x Io + (Vin(min) x Ts x D(max))/2 x Lpri (4) The number of windings driven for a flyback transformer is the number of series windings used to make up the primary. So for two series primary windings the rated Isat is actually 3 times Isat(base). Where Lpri is the primary inductance. Finally, calculate the maximum rms secondary current, In order to calculate the rms primary current you first need to calculate the primary current delta and average peak. For continuous mode: Isec(rms) = ((1-D(max)) x (Io/(1-D(max)))2)0.5 Ipri = (Vin(min) x D(max) x Ts)/Lpri (12) (5) PM-193 APPLICATION NOTES Starting with the highest inductance value for the selected VP size, calculate the output current at which current conduction is at the boundary between continuous and discontinuous. Application Notes Magnetics For discontinuous mode: Isec(rms) = ((1-D(max))/3 x (Isec(peak))2)0.5 (13) Where, referring to equation 9: Isec(peak) = Ipri(peak) x Npri/Nsec (14) Isec(rms) = ((1-0.385) x (1/(1-0.385))2)0.5 = 1.275A APPLICATION NOTES The VP3-0138 has an Irms(base) rating of 1.47A Examples: SLIC Power Supply By connecting three secondary windings in series much higher output voltages can be achieve, in this example each secondary winding has a -24V output therefore providing the -48V and -72V supplies required in SLIC applications. PM-194 Split +/-12V Supply Using a secondary center tap allows the winding to be configured for positive and negative outputs. Extra windings are paralleled with the primary and secondary windings in order handle more current and reduce losses. Application Notes Magnetics Using the Versa-Pac as a Forward Converter Transformer Although the data used in the Power v. Frequency curve was derived using a flyback topology, as a guide to Versa-Pac size requirements, it still holds true for unipolar forward converters. Calculate the turns ratio for a duty cycle (D) of 0.25 using the equation; Vo/Vin(nom) = D x Nsec/Npri (1) Where Nsec is the number of secondary windings and Npri is the number of primary windings, Npri/Nsec is the turns ratio which must be rounded to the nearest achievable value (i.e. 0.5, 0.667, 1, 1.5, 2, 3 etc). Single Ended Forward Converter Design Procedure 3.3/48 = Nsec/Npri x (0.25) Npri/Nsec = (48x0.25)/3.3 = 3.6 Rounding down, Npri/Nsec = 3 In order to design a forward converter transformer using the Versa-Pac the following information is required: nominal, minimum and maximum input voltages (Vin(nom), Vin(min) & Vin(max)), output voltage (Vo), output current (Io) and switching frequency (Fs). Vin(nom) and 0.25 duty cycle are used only as a starting point, it is possible that using Vin(min) with lower or high duty cycles you may achieve a more suitable turns ratio. Note: Maximum duty cycle for most unipolar forward converters is 0.5. For the purpose of our example let's take the following values: Calculate the maximum duty cycle for Vin(min) using equation 1 and the calculated turns ratio rounded up or down to the nearest achievable value. Vo = 3.3V, Io = 5A, Vin(min) = 40V, Vin(nom)=48V , Vin(max) = 56V and Fs = 250kHz Using the graph for unipolar (Flyback) Power v Frequency from the data sheet select the required Versa-Pac size by reading off your required output power and operating frequency. Unipolar (Flyback) Power vs Frequency 3.3/40 = 1/3 x (D) (3.3 x 3)/40 = D D(max) = 0.2475 Calculate the primary volt-seconds product using the following equation: Primary Vs = D(max) x Ts x Vin(min) Where Ts = 1/Fs 40.0 (2) 35.0 30.0 This value should be less than the rated primary Voltsec, if the primary uses one winding the rated Volt-sec is the same as Volt-sec(Base). If the primary is two windings in series then the rating is then 2 x Voltsec(Base) and for 3 series windings 3 x Volt-sec(Base) etc. If the Volt-sec rating can not be achieved using the selected Versa-Pac size then you will need to select a larger size or increase the switching frequency. VP 5 Watts 25.0 20.0 VP 4 15.0 VP 3 10.0 VP 2 5.0 0.0 100 VP 1 200 300 400 Frequency, kHz 500 Primary Vs = 0.2475 x 1/250x103 x 40 = 39.6Vsec At 250kHz and 16.5W this gives a VP5 size. PM-195 APPLICATION NOTES The Versa-Pac range of transformers is one of the many products manufactured under the Cooper Coiltronics(R) brand of power magnetics from Cooper Bussmann. Versa-Pac is available in five sizes and is suitable for a maximum switching frequency of 500kHz and power levels up to 30W, for single ended topologies, or 60W for bipolar applications. The VP series was designed, primarily, for low voltage applications typically 3.3V, 5V and 12V. With the addition of the VPH products to the range the Versa-Pac can now be used for 24V, 48V and, at higher frequencies, even 120V applications. Each transformer has six identical windings that can be configured in series and parallel to produce the required transformer design, the isolation between these windings is 500Vdc. Full product data is available on our website: www.cooperbussmann.com Application Notes Magnetics The VP5 has a Volt-sec(Base) of 65.6Vsec, multiplying this by 3 gives a rating of 196.8Vsec. So the VP5 easily meets the volt-seconds requirements. APPLICATION NOTES If the required volt-seconds rating can't be achieved you can reduce the required rating by increasing the switching frequency. Alternatively you can recalculate the turns ratio using Vin(max) or a high duty cycle as this may increase the number of series primary windings. Starting with the highest inductance value for the selected VP, calculating the rms primary currents we can determine if the selected Versa-Pac meets the specified requirements. In order to calculate the rms primary current you first need to calculate the peak current. Ipri(peak) = Nsec/Npri x (Io + Io/2) + Imag(peak) (3) Where: Imag(peak) = (Vin(min) x Ts x D(max))/Lpri (4) Primary rms current: Ipri(rms) = (D(max) x (Ipri(avg-pk))2)0.5 (5) Where: Ipri(avg-pk) = (Ipri(peak) + (Ipri(peak) Imag(peak)))/2 (6) Isec(peak) = 1.81 x 3 = 5.43A Isec(rms) = (0.248 x ((5 + 5.43)/2)2)0.5 = 2.6A The rms current rating, Irms(base), for the VP5-1200 is 2.08A. In order to achieve the required rms current rating at least two parallel windings must be used to make up the secondary. For improved efficiency it would be normal practice to use both the spare windings and have a secondary made up of three parallel windings. Transformer Reset In a practical single ended forward converter design you need to consider how transformer reset is going to be achieved. During the switch `ON' period current proportional to the output current plus the magnetizing current flow in the primary winding, the magnetizing current must be reset to zero during the switch `OFF' period in order to prevent converter failure. This can be achieved in a number of ways, figure 1 shows a method that uses an auxiliary primary winding connected in anti-phase to the main primary. This additional winding acts in flyback mode during the switch `OFF' period recovering the magnetizing energy in to the supply rail. Assuming Io is set to 10% of Io max, which is achieved by selection of the correct output inductor value (see application note EUA001). Using a VP5-1200, the L(base) is 76.8H therefore: Imag(peak) = (40 x 1/250x103 x 0.248)/ 32 x 76.8 x10-6= 0.0574A Ipri(peak) = 1/3 x (5 + (0.5/2) + 0.0574 = 1.81A Ipri(avg-pk) = (1.81 + (1.81 - 0.0574))/2 = 1.78A Ipri(rms) = (0.248 x 1.782)0.5 = 0.89A Figure 1 The rms current rating, Irms(base), for the VP5-1200 is 2.08A Finally, calculate the maximum rms secondary current, Isec(rms) = (D(max) x (Io + Isec(peak)/2)2)0.5 (7) Where, referring to equation 3: Isec(peak) = Ipri(peak) x Npri/Nsec PM-196 (8) For Versa-Pac designs this method limits the converter maximum duty cycle to 50% and also reduces the number of possible configurations, as only 5 windings will be available. Figure 2 shows a simple way of resetting the transformer using an resistor-capacitor-diode (RCD) network which allows all 6 windings to be used when configuring the transformer. Application Notes Magnetics APPLICATION NOTES Figure 2 Figure 3 Using an RCD reset network has a number of advantages, it reduces the voltage stress on the switch, it limits turn off voltage spike and permits operation at greater than 50% duty cycle. Figure 3 shows a reset method for a dual switch topology, this method allows the primary winding to operate in flyback mode with the current flowing through the two recovery diodes. This technique is similar to that shown in figure 1, the advantages of this topology include reduced voltage rating requirement for the switches and no requirement for an auxiliary primary winding. PM-197 Application Notes Magnetics Power Inductors Improve Reliability in High Temperature Designs First calculate the needed inductance value: V = L * dI/dt where: V = Vin - Vout (voltage across the inductor) dT = On time of drive = Vout/Vin/frequency I = Chosen above to be 20% APPLICATION NOTES Calculate the required inductance: L = V * dt / I = (12-5)*(12/5/600k)/(0.2*4.5) L= 4.8 H Choose 4.7 H, the nearest standard value Recalculate ripple current at 23% using 4.7 H Second determine peak to peak flux density, Bp-p: Bp-p = K * L * I where: The Cooper Coiltronics(R) brand of High Current FP3TM power inductors from Cooper Bussmann is designed for high density, medium current applications using a high temperature iron powder core material. These inductors do not exhibit the thermal aging issue frequently associated with iron powder core inductors. In fact the FP3 core is rated for 200C without thermal degradation. The FP3 family is rated for 155C operation. The calculations below will allow users to take advantage of this high temperature capability. 5V 4.5A 12V Input Part Number FP3-R10 FP3-R20 FP3-R47 FP3-R68 FP3-1R0 FP3-1R5 FP3-2R0 FP3-3R3 FP3-4R7 FP3-8R2 FP3-150 K-factor 803 482 344 268 219 185 161 127 105 78 59 PWM In this example, a buck regulator will be used to convert a 12V input to a 5V output with a load current of 4.5A. The operating frequency was chosen to be 600 kHz to reduce the size of the filter components, while still maintaining good efficiency. The converter is designed to have 20% ripple current, so a relatively low ESR output filter capacitor will be used, as is typical in switching power supplies. PM-198 K: K-factor from the adjacent table L: Inductance H I: Peak to peak ripple current (Amps) Bp-p = 105*4.7*0.23*4.5 = 510 Gauss Next determine the total losses in the inductor: Total losses = DC loss + AC loss DC loss = I2 *DCR = 4.52 * 0.040 = 0.81 W (DCR from FP3 datasheet) AC loss from table at Bp-p of 510 = 0.15 W Total Loss = DC loss + AC loss = 0.96W Finally determine the temperature rise. Total loss = 0.96W, using the table, Temperature rise is 80C Assuming an ambient temperature of 70C, The temperature of the inductor is T = 70 +75 = 150C Application Notes Magnetics Note the data assumes no cooling airflow. Cooling will reduce the temperature of the inductor. The FP3 is rated for 155C operation. FP3 AC Loss at Frequency, kHz 200 300 400 500 600 700 APPLICATION NOTES CoreLoss (W) CoreLoss vs. Flux Density 1.00 0.90 0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 250 800 900 1000 500 750 1000 1250 1500 1750 2000 2250 B p-p (Gauss) Temperature Rise (C) Temperature Rise vs. Watt Loss 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 0.12 0.24 0.36 0.48 0.61 0.73 0.85 0.97 1.09 1.21 1.33 1.45 1.57 Total Loss (W) PM-199 Application Notes Magnetics Switching Regulator Inductor Design In switching regulator applications the inductor is used as an energy storage device, when the semiconductor switch is on the current in the inductor ramps up and energy is stored. When the switch turns off this energy is released into the load, the amount of energy stored is given by; mise between inductor and capacitor size a ripple current value of 10-30% of maximum inductor current should be chosen. This also means that the current in the inductor will be continuous for output currents greater that 5-15% of full load. Inductor Selection for Buck Converters Energy = 1/2L.I2 (Joules) (1) When selecting an inductor for a Buck converter, as with all switching regulators, you will need to define or calculate the following parameters: APPLICATION NOTES Where L is the inductance in Henrys and I is the peak value of inductor current. The amount by which the current changes during a switching cycle is known as the ripple current and is defined by the equation; V1 = L.di/dt * Maximum input voltage * Output voltage * Switching frequency * Maximum ripple current * Duty cycle (2) Where V1 is the voltage across the inductor, di is the ripple current and dt is the duration for which the voltage is applied. From this we can see that the value of ripple current is dependent upon the value of inductance. Choosing the correct value of inductance is important in order to obtain acceptable inductor and output capacitor sizes and sufficiently low output voltage ripple. Buck Inductor I load dI I Inductor 1 For the example shown in figure 2 lets assume a switching frequency of 250kHz, input voltage range of 12V10% and a max ripple current of 220mA. Switch Input Voltage 12 V Freewheeling Diode 5V Output Voltage Output Cap Vout 2 ESR Figure 2 0 Figure 1 As can be seen from figure 1 inductor current is made up of AC and DC components, because the AC component is high frequency it will flow through the output capacitor as it has a low HF impedance. This will produce a ripple voltage due to the capacitor `equivalent series resistance' (ESR) that will appear at the output of the switching regulator. This ripple voltage needs to be sufficiently low as not to effect the operation of the circuit the regulator is supplying, normally in the order of 10-500mVpk-pk. Selecting the correct ripple current also impacts on the size of inductor and output capacitor, the capacitor will need to have a sufficiently high ripple current rating or it will overheat and dry out. In order to get a good compro- PM-200 Buck Inductor For an input voltage of 13.2V the duty cycle will be: D = Vo/Vi = 5/13.2 = 0.379 (3) Where Vo is the output voltage and Vi is the input voltage. Voltage across the inductance: V1 = Vi - Vo = 8.2V V1 = - Vo = -5V when the switch is on when the switch is off (4) (5) Require inductance: L = V1.dt/di = (8.2 x 0.379/250 x 103)/0.22 L = 56.5H (6) Application Notes Magnetics Inductor Selection for Boost Converters Inductor Selection for Buck-Boost Converters (including Cuk & SEPIC) In order to calculate the require value of inductance for a Boost converter we follow the same procedure as described for the Buck converter, the difference being that the equations for duty cycle and inductor voltage change. Taking maximum input voltage as 5.5V, switching frequency as 100kHz and maximum ripple current as 0.1A. Diode Boost Inductor The procedure shown here is for the Cuk converter but it applies equally well to the SEPIC and the single inductor Buck-Boost topologies. Initially we will consider the circuit utilizing two separate inductors of equal value and then look at some of the advantages of using coupled inductors. For this example we shall use a switching frequency of 200kHz and a maximum ripple current of 200mA. -12V Input Voltage 5V Switch Output Cap 12V Output Voltage Figure 3 Duty cycle: D = 1 - (Vi/Vo) = 1 - (5.5/12) = 0.542 Inductor Voltage: V1 = Vi = 5.5V V1 = Vo - Vi = 6.5V when the switch is on when the switch is off (7) (8) (9) Using equation 6, inductance: L = (5.5 x 0.542/100 x 103)/0.1 L = 298H One thing to note about the Boost converter topology is that, unlike the Buck converter, inductor current does not continuously flow to the load. During the switch `on' period the inductor current flows to ground and the load current is supplied from the output capacitor. This means that the output capacitor must have sufficient energy storage capability and ripple current rating in order to supply the load current during this period. Input 5-18V Coupling Cap Inductor 2 Output Output Cap Voltage Switch Diode Figure 4 Duty cycle: D = Vo/(Vo + Vi) = 12/(12+18) = 0.4 (10) Inductor voltages: V1 = Vi = 18V V1 = Vo = 12V (11) (12) when the switch is on when the switch is off Using equation 6, inductance: L = (18 x 0.4/200 x 103)/0.2 L = 180H Both the SEPIC and Cuk topologies offer advantages over the single inductor Buck-Boost design. Input current is continuous resulting in lower peak values, drive circuit requirements are simple due to switch location and the use of a coupled inductor reduces the cost and PCB space penalties of these topologies. One thing to note when using coupled inductors, for the total ripple current and total inductive energy stored to remain the same the inductance of each winding should be halved (for our example Lcouple = 90H). PM-201 APPLICATION NOTES Inductor 1 Application Notes Magnetics Inductor Selection for SEPIC Designs APPLICATION NOTES The SEPIC (single-ended primary inductance converter) in an increasingly popular topology, particularly in battery powered applications, as the input voltage can be higher or lower than the output voltage. This presents obvious design advantages but for many engineers the circuit operation and component selection is a mystery, for those that understand the basics the addition of a coupled inductor is an added complication. This article looks at the operation of the SEPIC and compares the design procedure for two single winding inductors with a coupled inductor approach. Basic Operation Figure 1 shows the simple circuit diagram for a SEPIC, during the switch (SW) ON time the voltage across both inductors is equal to Vin. This is obvious for L1, however it is not so clear for L2. In order to understand this we first need to look at the voltage across Cp, neglecting ripple voltage, this voltage is constantly at the value of Vin. The simplest way to see this is when the circuit is at equilibrium, under these conditions there is no DC voltage across L1 or L2, so one side of the capacitor is at Vin and the other at zero volts. When the switch is ON capacitor Cp is connected in parallel with L2, hence the voltage across L2 is the same as the capacitor voltage, -Vin. This in turn means that diode D1 is reverse bias and the load current is being supplied by capacitor Cout. During this period energy is being stored in L1 from the input and in L2 from Cp. equal to Vout, in order for this to be true the voltage at the node of Cp and L1 must be Vin + Vout. This in turn means that the voltage across L1 is (Vin+Vout) - Vin = Vout. Inductor Selection First, let us look at the selection of two separate inductors for L1 and L2 in the following example: Input voltage (Vin) - 2.8V - 4.5V Output (Vout & Iout) - 3.3V, 1A Switching Frequency (Fs) - 250kHz Efficiency - 90% First we need to calculate the duty cycle; D = Vout/(Vout + Vin) The worst case condition for inductor ripple current is at maximum input voltage so; D = 3.3/(3.3 + 4.5) = 0.423 Normally, the output inductor is sized to ensure that the inductor current is continuous at minimum load and that the output voltage ripple does not affect the circuit that the converter is powering. In this case we will assume a 20% minimum load thus allowing a 40% peak to peak ripple current in the output inductor L2. Calculating the value of L2; Vin L1 + Cp SW D1 Vout V = L di/dt L2 Cout Where V is the voltage applied to the inductor, L in the inductance, di is the inductor peak to peak ripple current and dt is the duration the voltage is applied for. Hence; L = V.dt/di Figure 1 - Simple SEPIC Circuit When the switch turns off the current in L1 continues to flow through Cp, D1 and into Cout and the load recharging Cp ready for the next cycle. The current in L2 also flows into Cout and the load, ensuring that Cout is recharged ready for the next cycle. During this period the voltage across both L1 and L2 is equal to Vout, once again this is fairly clear for L2 but no so for L1. However we already know that the voltage across Cp is equal to Vin and that the voltage on L2 is PM-202 dt = 1/Fs x D dt = 1/(250 x 103) x 0.423 = 1.69 s V = Vin during the switch ON time so; L2 = 4.5 x (1.69 x 10-6/0.4) L2 = 19 H Using the nearest preferred value would lead to the selection of a 22 H inductor. It is common practice to select the same value for both input and output inductors Application Notes Magnetics in SEPIC designs although when two separate parts are being used it is not essential. Having selected the inductance value we now need to calculate the required RMS and peak current ratings for both inductors. For input inductor L1; Irms = (Vout x Iout)/(Vin (min) * efficiency) Irms = (3.3 x 1)/(2.8 x 0.9) = 1.31A Although worst case ripple current is at maximum input voltage the peak current is normally highest at the minimum input voltage. From this it can be seen that by using a coupled inductor the required inductance is halved. It is also important to note that because the two winding are on the same core they must be the same value. If they are not the voltage across each winding will not be equal and Cp will act as a short circuit to the difference. Continuing with the example using an inductance value of 10H we now need to calculate the worst case peak current requirement. We already know the RMS current in each winding, Input inductor RMS current = 1.31A Output inductor RMS current = 1A Ipeak = Iin + Iout + (0.5 x Iripple) Iripple = (V.dt)/L Iripple = (2.8 x 2.2 x 10-6)/22 x 10 -6 = 0.28A Ipeak = 1.31 + 0.14 =1.45A So a 22H, 1.31Arms & 1.45Apk rated inductor is required. For example the DR73-220 from Cooper Coiltronics(R), this part is 7.5mm square and 3.5mm high with 1.62Arms and 1.67Apk current ratings. For the output inductor L2 Irms = Iout = 1A Iripple = (4.5 x 1.69 x 10-6)/22 x 10-6 = 0.346A Ipeak = 1 + 0.173 = 1.173A So a 22H, 1Arms & 1.173Apk rated inductor is required, which for simplicity could be the same DR73-220 inductor used for L1. Coupled Inductor Selection When calculating the value for a coupled inductor you need to bear in mind that all the current is effectively flowing in one inductor and that if the two windings are closely coupled the ripple current will be split equally between them. So calculating the inductance value; L = V.dt/di Iripple = (2.8 x 2.2 x 10-6)/10 x 10-6 = 0.62A Ipeak = 1.31 + 1 + 0.31 = 2.62A @ minimum input voltage So a 10H coupled inductor with 2.31Arms and 2.62Apk current ratings is required, for example DRQ74-100. This part has the same 7.5mm square footprint as the DR73-220 that was selected in the example using separate inductors but is 4.35mm high. Using a coupled inductor takes up less space on the PCB and tends to be lower cost than two separate inductors. It also offers the option to have most of the inductor ripple current flow in either the input or the output. This is achieved by using a winding construction that positions most of the leakage inductance in one winding, this will cause most of the ripple current to appear in the opposite winding. By doing this the need for input filtering can be minimized or the output ripple voltage can be reduced to very low levels when supplying sensitive circuits. Cooper Bussmann offers a number of coupled inductor options from the Cooper Coiltronics(R) range, including the SDQ and DRQ series of shielded drum inductors and the Econo-Pac and Octa-Pac range of toroid inductors. With inductance values from 0.33H to 1mH and sizes from 5.2mm 2 x 1.2mm high up to 12.5mm 2 x 8mm high Cooper Coiltronics(R) offers one of the broadest ranges of coupled inductor solutions. From our earlier example the output ripple current needs to be 0.4Apk-pk, so now we calculate for 0.8A as the ripple current is split between the two windings PM-203 APPLICATION NOTES Ipeak = Irms + (0.5 x Iripple) L = 4.5 x (1.69 x 10-6/0.8) = 9.5H Application Notes Magnetics APPLICATION NOTES PoE Power Magnetics - Options and Trends What is Power over Ethernet technology? Ethernet enabled devices require both data connectivity and a power supply. Power over Ethernet (PoE) technology allows Ethernet devices to receive power as well as data over standard category 5 Ethernet cable. PoE is governed by the standard defined in IEEE802.3af. Specific details of the 802.3af standard are available from the Institute of Electrical and Electronic Engineers at www.ieee.org. This article highlights an easy to use, low cost Cooper Coiltronics(R) PoE power magnetic selection. In short, the PoE port allows a powered device (PD) to draw up to 12.95W from the power-sourcing equipment (PSE). PSE controls the PoE port and it identifies PDs via detection and classification before powering the port. The big advantage of PoE is the elimination of the nuisance "wall wart" power converters. In this case, the need to install additional AC power outlets and connect electrical wires to each terminal is eliminated. Only one cable is needed for your appliance. PoE promises to create a new world of network appliances by saving space, lower cost, easier maintenance and flexible installation. What is Power over Ethernet application? PoE is gaining in popularity and manufacturers already have products on the market such as VoIP (Voice over Internet Protocol) telephones, UPS, Wireless LAN access points, Bluetooth access points, Network cameras, Building access systems, Time and attendance systems, Retail point-of-information systems, Battery chargers for mobile phones and PDAs, Vending machines and Gaming machines. Signal Pair 1 Signal Pair 2 1 8 RJ-45 Spare Pair 1 (Power) Spare Pair 2 (Power) Cooper Coiltronics Power Over Ethernet Transformer and characteristics In order to comply with IEEE802.3af PoE standard, Powered Device (PD) must meet the isolation requirement. Dc-Dc converters solve the isolation problem. Forward and Flyback switcher topologies can use Cooper Coiltronics PoE transformers to isolate the PD's PM-204 PoE interface from the rest of its circuitry while stepping down the PoE input voltage to power the PD circuitry. Power Sourcing Equipment (PSE) (Switch/Router/Hub) AC Power Powered Device (PD) (Modem/Display/Printer...) Powered Device (PD) (Modem/Display/Printer...) Cooper Coiltronics PoE transformers support 1500VAC isolation in the power converter with feedback voltage of 11V at 0.1A. Available in 4W, 7W and 13W, the transformers accept input voltage range from 29.5V to 60V using a nominal 250KHz switching frequency. An EFD15 core is used in 4W and 7W transformers while an EFD17 core is used in the 13W transformers. The EFD17 is a core developed by Cooper Bussmann to fit in between the EFD15 and EFD20 core sizes, and allows a smaller solution than most competitive devices for the same output power. These components operate in ambient temperatures between -40 and +85 degrees Celsius. Due to the size, Cooper Coiltronics PoE transformers can handle DC current of PoE and are rated for operating temperatures up to 125 degrees Celsius. Cooper Coiltronics PoE transformers feature split primary and secondary windings to minimize leakage inductance - minimizing the result of imperfect magnetic linking of one winding to another. These components allow multiple output variations. 3.3V and 5V PoE transformers support three outputs while 12V transformers support two outputs. Each of them has same output current and voltage. Alternately, the isolated windings can be combined in series to produce additional voltage combinations. PoE13W3VERS has three different outputs, 7V, 3.3V and 1.8V respectively. These outputs can be connected in series to produce a converter with 1.8V, 5.1V and 12.1V from the same transformer. The series configuration produces optimal cross regulation between outputs. PoE13W2VERS has two different outputs, 5V and 3.3V. VERS refers to the Cooper Coiltronics Versa-Pac(R) prod- Application Notes Magnetics uct lines that offer more than 500 usable inductor or transformer configurations. The same concept has been used in the PoE transformer family. Connecting the windings in parallel will increase the current carrying capability while connecting in series will increase the output voltage. These components provide flexibility in the design to connect the winding in series or parallel, and thereby achieving higher voltage or current. Conclusion With the introduction of the IEEE Power over Ethernet standard, the advantages of easy installation and robustness of a powered network has quickly lead to the introduction of many new network appliances. Higher power devices demand the same advantage, since reducing cost is always a driver for implementing new technology. As a key player manufacturing power magnetics, Cooper Coiltronics offers a series of standard PoE products suitable to use in Dc-Dc converters. Samples are available upon request and the datasheet is available in the website: www.cooperbussmann.com. PM-205 APPLICATION NOTES Future trend- High Power over Ethernet (HPoE) The current IEEE802.3af standard is restricted to low power devices but the demand to standardize high power PoE is increasing. A standard capable with double the power limit of 13W on a 48V input was proposed. High Power over Ethernet needs same level of safety, reliability and should be backwards compatibility with the IEEE 802.3af standard. Cooper Coiltronics is also introducing 26W HPoE transformers. Due to power and efficiency requirements, Forward converters with synchronous rectification are used. A gate drive winding will be provided on the secondary side. The operating frequency is 300KHz - available in 3.3V and 5V outputs. The new standard delivers power to laptops, advanced network cameras, videophone, flat screen monitor and other high power consumption Ethernet devices. Application Notes Magnetics APPLICATION NOTES High Current Inductors for DC-DC Converters efficient power to high current low voltage processors with fast transient response. High frequency switching translates back to increased FET losses as the major contributor to switching loss. The combined DC and AC loss in inductors is the next highest contributor of power loss. A roadmap of modern CPU's shows that processor current will keep increasing up to 200Amps by 2006 (5 phases, 40A/phase). High current inductors can positively impact the overall system's efficiency by up to 2%. A well packaged high current inductor: provides higher energy density and low loss (Core and Copper loss) and can be available in both THT and SMT which brings flexibility to chipset developers. State-of-the-art power supply design of DC-DC converters requires maximum thermal efficiency, low switching losses and platform scalability. Overall systems efficiency can be improved by the advancements in strategic power components. When striving for maximum efficiency, low switching components losses and parasitic inductance losses are critical. This is driven by increasing performance requirements of new microprocessors ranging from 10A to120A and starting 50nH. High current inductors can be found in many DC-DC converter applications such as: * VRM (Multi-phase for Servers / Desktop / Notebook computers) * DDR Memory Power Supply(Synchronous Buck and Multi-phase Converters) * GPU Graphics cards (Buck and Multi-phase Converters) Voltage Regulators PWM Control Multi-phase VRMs for High-End Desktops, Servers, and Notebook Computers The evolution of today's microprocessors requires high frequency synchronous buck converters to provide highly PM-206 Cooper Coiltronics(R) Cooper Coiltronics brand magnetics from Cooper Bussmann offer a wide variety of standard and customized solutions. We specialized in inductors and transformers for DC-DC power conversion and switch-mode applications requiring high frequency magnetics. Our products are used in many standard topologies including: * EMI/ Noise Filter: Common Mode and Series Mode * Averaging Choke: Buck and Boost * Coupled Inductors: Coupled Choke, Flyback, Sepic The Cooper Coiltronics High Current and Flat-Pac inductor product lines provide an optimal mix of innovative packaging, high efficiency and unbeatable reliability. We invest in new technologies that deliver superior performance by providing high power density and reduced inductor size when compared to conventional solutions. Core and conductor losses become more critical as higher switching frequencies are used. Our designs utilize low loss core materials, new and custom core shapes in combination with innovative construction and packaging to provide power supply designers with the highest performance parts available in the market. Summary Cooper Coiltronics magnetic component solutions deliver high performance, innovative packaging, scalability and unbeatable reliability. Our wide variety of High Current and Flat-Pac inductors are specifically developed for today and tomorrow's DC-DC converters. For all your high current inductor and transformer needs, Cooper Coiltronics is your best power magnetics solution partner. Magnetics Magnetics Design Specification Form Company: Application: Contact: Sales Contact: Date: Address: Sample Quantity: Phone: Target Cost: Fax: Email: Standard Geometry ER 11/5-SG1 EE 8.3-SG6 Topology Buck Forward Estimated Annual Quantity: ER 14.5/6-SG2 EF 12.6-SG7 EFD 15-SG3 EE 13-SG8 Boost Gate Drive Frequency Range: Quote Only Duty cycle: EFD 17-SG4 SEE 16-SG9 Flyback SEPIC EFD 20-SG5 Coupled inductor Common Mode Continuous Discontinuous Input Voltage: Power: DESIGN PRIORITY Output Voltage (s) @ Continuous Current: Cost Size Efficiency Input Switch Current (Ipk): Max Ambient Temp: DC Resistance (DCR): Dielectric Withstanding Voltage (Hypot): Mounting: Surface Mount Thru-Hole Specify mounting pad or hole dimensions below. Height: Max Dimensions Length: Width: Agency Approvals? Yes Agency and Document Number: Schematic, Notes & Sketch: PM-207 MAGNETICS DESIGN SPECIFICATION FORM Inductance: Power Magnetics Group NOTES PM-208 POWER MANAGEMENT Table of Contents Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page PS-2 Aerogel Supercapacitors - A Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page PS-4 PowerStor's A Series Aerogel Capacitors are unique, ultra-low ESR (Equivalent Series Resistance) cylindrical devices based on a novel type of carbon foam, known as carbon aerogel. These ultra-low ESR A Series cylindrical devices are specifically designed for low-duty cycle, high rate pulse power applications. Aerogel Supercapacitors - B Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page PS-6 PowerStor's B Series are ultra-high capacitance cylindrical supercapacitors designed to complement the original ultra-low ESR A Series. The B Series have three times the capacitance of the A Series by volume but only two times the ESR. This combination of ultra-high capacitance and low ESR makes the B Series extremely versatile for a wide range of high-duty cycle, high rate and main power applications. Aerogel Supercapacitors - P Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page PS-8 PowerStor's P Series Aerogel Capacitors are designed for 5 volt applications. These devices have ESR values up to several orders of magnitudes lower than traditional 5V memory backup devices and as a result can also be used in pulse power and hold-up power applications. P Series supercapacitors are radial leaded devices and available in vertical and horizontal configurations. Aerogel Supercapacitors - KR Series . . . . . . . . . . . . . . . . . . . . . . . . . . .Page PS-10 NEW PowerStor's KR series are high capacitance 5.5V devices that utilize coin cell construction. These devices are available in horizontal, vertical and cylindrical package styles and are designed for low current memory and RTC backup applications. Aerogel Supercapacitors - F Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page PS-13 PowerStor's F series are unique ultra-thin, flat supercapacitors. PowerStor was the first in the world to commercialize these supercapacitors. Their design is ideal for space-constrained applications, including PCMCIA cards, hand-held devices, and hybrid battery-supercapacitor packs. F Series supercapacitors are custom designed with high energy density or ultra-low ESR to meet each different application's requirements. Custom Product Offering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page PS-15 When a standard supercapacitor is not sufficient, PowerStor offers custom product design to meet an application's specific requirements. PowerStor has the capability to custom design through rapid prototyping new supercapacitors by modifying their size and shape, ESR, capacitance, voltage or temperature capabilities. Design Guides Application Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page PS-16 Measurement Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page PS-20 Aerogel Supercapacitor Calculator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page PS-22 Marketing Bulletins Design Considerations In Selecting Aerogel Supercapacitors . . . . . . . . . . . . . . . . . . . . . .Page PS-24 Aerogel Supercapacitor Provide Both High Energy and High Power Capability . . . . . . .Page PS-26 Customer / Application Information Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page PS-30 PS-1 Product Overview Product Overview Superior Supercapacitor Technology * Based on novel Aerogel carbon foam RoHS 2002/95/EC Broad Standard Product Line * Cylindrical and prismatic packages * High power (low ESR) and high energy Custom Product Capabilities * Application specific designs * Size and shape, capacitance, ESR, voltage, temperature Applications Pulse Power * * * * * Low duty cycle pulse power Hybrid battery-supercapacitor systems Valve/solenoid actuation, HVAC controls Radio transceivers, GSM/GPRS devices Automated meters, portable printers Bridge (or Hold-up) Power * * * * * Portable data terminals Tape drives Set top gaming devices Infusion pumps Automotive, avionics, military and medical Main Power * Toys * Solar charged devices (lighting, signaling, remote monitoring systems) * Uninterruptible power systems Memory Backup * Microprocessor and micro-controller backup * RAM / SRAM memory protection * Real time clock (RTC) backup Features Benefits Low ESR High discharge power / rate capability High capacitance Long runtime / high energy density Stable materials Long life over wide temperature range Static charge / discharge process; no chemical reactions Nearly infinite cycle life Series / parallel configurations Higher voltage and energy than individual supercapacitors Supercapacitor properties can be tailored Custom for specific energy / power requirement Custom packaging Meet most mechanical requirements PS-2 Product Code Key Features Key Benefits Capacitance ESR Voltage (Nominal) Temperature A Series Ultra-low ESR (Resistance) Very High pulse power capability 0.47 to 4.7F 0.025 to 0.150 Ohms 2.5V -25C to 70C B Series High energy density Long run-time capability 0.22 to 50F 0.025 to 3 Ohms 2.5V -25C to 70C P Series Higher Voltage Designed for 5V applications 0.1 to 1F As low as 0.2 Ohms 5V -25C to 70C High energy density & higher voltage Long back-up time in 5V applications 0.1 to 1.5F 30 to 75 Ohms 5.5V -25C to 70C Polymer-foil laminate packaging Fits into space constrained applications as thin as 2mm 0.33F 0.250 Ohms 3.6V -20C to 60C KR Series F Series PS-3 Product Overview Product Overview Aerogel Supercapacitors A Series Description RoHS 2002/95/EC The PowerStor(R) Aerogel Capacitor is a unique, ultra-high capacitance device based on a novel type of carbon foam, known as carbon aerogel. Aerogel capacitors are similar to supercapacitors, ultracapacitors and electrochemical double layer capacitors (EDLCs) with the added benefit of low ESR (Equivalent Series Resistance). Aerogel Supercapacitors - A Series Features & Benefits * * * * * Applications Very low ESR Low leakage current Long cycle life High useable capacity Very high specific capacitance also available (B Series) * * * * * Pulse power Hold-up power DC/DC converters Hybrid battery packs Valve / solenoid actuation CYLINDRICAL DEVICE SPECIFICATIONS Working Voltage 2.5 volts Surge Voltage 3.0 volts Nominal Capacitance Range 0.47 to 4.7 F Capacitance Tolerance -20% to +80% (20C) Operating Temperature Range -25C to 70C STANDARD PRODUCTS Nominal Capacitance (F) 0.47 1.0 Part Number A0820-2R5474-R Nominal ESR (Equivalent Series Resistance) Measured @ 1kHz () 0.150 Nominal Dimensions Typical Mass (grams/1 piece) O = 8 mm; L = 20 mm 1.8 A1020-2R5105-R 0.090 O = 10 mm; L = 20.5 mm 2.6 1.5 A1030-2R5155-R 0.060 O = 10 mm; L = 30 mm 3.8 4.7 A1635-2R5475-R 0.025 O = 16 mm; L = 35 mm 10.7 PERFORMANCE Parameter Capacitance Change (% of initial measured value) ESR (% of initial specified value) Life (1000 hrs @ 70C @ 2.5 volts DC) 30 300 Storage - Low and High Temperature 30 300 (1000 hrs @ -25C and 70C) PS-4 Aerogel Supercapacitors A Series DIMENSIONS (mm) Part Number A0820-2R5474-R A1020-2R5105-R A1030-2R5155-R A1635-2R5475-R D 8.0 10.0 10.0 16.0 D' L 8.5 20.5 10.5 21.8 10.5 31.0 16.5 37.5 Maximum L' 21.0 22.3 31.5 38.0 F 3.5 5.0 5.0 7.5 0.5 d' 0.50 0.60 0.60 0.80 0.02 C C' 20.0 5.0 20.0 5.0 20.0 5.0 20.0 5.0 Minimum Note: Longer lead is positive F0.5 OD OD' C' C Aerogel Supercapacitors - A Series L' L Od' PVC SLEEVE VENT PART NUMBERING SYSTEM A Series Code B = Very Low ESR Dimensions (mm) Diameter - 2 R 5 Voltage (V) R is decimal Length PACKAGING INFORMATION Standard packaging: Bulk, 100 units per package. Special packaging available upon request. Contact factory. Capacitance (F) Value 2R5 = 2.5V Multiplier Example: 475 = 47 x 105 F or 4.7 F PART MARKING Manufacturer Capacitance (F) Max. Operating Voltage (V) Series Code (or part number) Polarity Marking PS-5 Aerogel Supercapacitors B Series Description RoHS 2002/95/EC The PowerStor(R) Aerogel Capacitor is a unique, ultra-high capacitance device based on a novel type of carbon foam, known as carbon aerogel. Aerogel capacitors are similar to supercapacitors, ultracapacitors and electrochemical double layer capacitors (EDLCs) with the added benefit of low ESR (Equivalent Series Resistance). Features & Benefits * * * * * Applications High specific capacitance Very low ESR Low leakage currents Long cycle life Ultra low ESR also available (A Series) * * * * Main power Hybrid battery packs Hold-up power Pulse power CYLINDRICAL DEVICE SPECIFICATIONS Working Voltage 2.5 volts Surge Voltage 3.0 volts Nominal Capacitance Range 0.22 to 100 F Capacitance Tolerance -20% to +80% (20C) Operating Temperature Range -25C to 70C Aerogel Supercapacitors - B Series STANDARD PRODUCTS Nominal Capacitance (F) 0.22 1.0 1.5 2.2 3.3 4.7 6.8 10 22 33 50 100 Part Number B0510-2R5224-R B0810-2R5105-R B1010-2R5155-R B0820-2R5225-R B1020-2R5335-R B0830-2R5475-R B1030-2R5685-R B1325-2R5106-R B1635-2R5226-R B1835-2R5336-R B1840-2R5506-R B1860-2R5107-R Nominal ESR (Equivalent Series Resistance) Measured @ 1kHz () 3 0.400 0.300 0.200 0.150 0.150 0.100 0.060 0.040 0.030 0.025 0.020 Nominal Dimensions O = 5 mm; O = 8 mm; O = 10 mm; O = 8 mm; O = 10 mm; O = 8 mm; O = 10 mm; O = 13 mm; O = 16 mm; O = 18 mm; O = 18 mm; O = 18 mm; Typical Mass (grams/1 piece) L = 11 mm L = 13 mm L = 12.5 mm L = 20 mm L = 20.5 mm L = 30 mm L = 30 mm L = 26 mm L = 35 mm L = 35 mm L = 40 mm L = 60 mm 0.54 1.2 1.9 1.5 2.8 2.6 3.9 5.6 11.0 13.5 14.7 22.0 PERFORMANCE Parameter Capacitance Change (% of initial measured value) ESR (% of initial specified value) Life (1000 hrs @ 70C @ 2.5 volts DC) 30 300 Storage - low and high temperature 30 300 (1000 hrs @ -25C and 70C) PS-6 Aerogel Supercapacitors B Series DIMENSIONS (mm) Part Number B0510-2R5224-R B0810-2R5105-R B1010-2R5155-R B0820-2R5225-R B1020-2R5335-R B0830-2R5475-R B1030-2R5685-R B1325-2R5106-R B1635-2R5226-R B1835-2R5336-R B1840-2R5506-R B1860-2R5107-R D 5.0 8.0 10.0 8.0 10.0 8.0 10.0 13.0 16.0 18.0 18.0 18.0 D' L 5.5 11.5 8.5 13.0 10.5 13.9 8.5 20.5 10.5 21.8 8.5 30.5 10.5 31.0 13.5 27.9 16.5 37.5 18.5 37.5 18.5 41.5 18.5 59.5 Maximum L' 12.0 13.5 14.4 21.0 22.3 31.0 31.5 28.4 38.0 38.0 42.0 60.0 F 2.0 3.5 5.0 3.5 5.0 3.5 5.0 5.0 7.5 7.5 7.5 7.5 0.5 d' 0.50 0.50 0.60 0.50 0.60 0.50 0.60 0.60 0.80 0.80 0.80 0.80 0.02 C C' 20.0 5.0 20.0 5.0 20.0 5.0 20.0 5.0 20.0 5.0 20.0 5.0 20.0 5.0 20.0 5.0 20.0 5.0 20.0 5.0 20.0 5.0 20.0 5.0 Minimum Note: Longer lead is positive C' F0.5 C OD OD' L' L Od' PVC SLEEVE Aerogel Supercapacitors - B Series VENT PART NUMBERING SYSTEM B Series Code B = High Capacitance Dimensions (mm) Diameter - 2 R 5 Voltage (V) R is decimal Length PACKAGING INFORMATION Standard packaging: Bulk, 100 units per package. Special packaging available upon request. Contact factory. Capacitance Value 2R5 = 2.5V Multiplier Example: 475 = 47 x 105 F or 4.7 F PART MARKING Manufacturer Capacitance (F) Max. Operating Voltage (V) Series Code (or part number) Polarity Marking PS-7 Aerogel Supercapacitors P Series Description RoHS 2002/95/EC The PowerStor(R) Aerogel Capacitor is a unique, ultra-high capacitance device based on a novel type of carbon foam, known as carbon aerogel. Aerogel capacitors are similar to supercapacitors, ultracapacitors and electrochemical double layer capacitors (EDLCs) with the added benefit of low ESR (Equivalent Series Resistance). The P Series is available in an ultra-low ESR version, PA or a low ESR but higher energy density version, PB. LEADED DEVICE SERIES PA PB FEATURES AND BENEFITS Generic 5.0 volts Low ESR High capacitance Long cycle life Low leakage currents APPLICATIONS Specific Ultra-low ESR Low ESR with higher energy density Pulse power Bridge or hold up power Bridge or hold up power Memory backup Battery swap out SPECIFICATIONS Working Voltage Surge Voltage Nominal Capacitance Range Capacitance Tolerance Operating Temperature Range 5.0 volts 6.0 volts 0.1 to 1.0 F -20% to +80% (20C) -25C to 70C STANDARD PRODUCTS LOW ESR (PB SERIES) Nominal Capacitance (F) 0.1 0.47 1.0 Part Number PB-5R0V104-R PB-5R0H104-R PB-5R0V474-R PB-5R0H474-R PB-5R0V105-R PB-5R0H105-R Nominal ESR (Equivalent Series Resistance) Measured @ 1kHz () 10 Nominal Dimensions Typical Mass (grams/1 piece) 5.5 x 10.8 x 12.5 mm 1.1 2 8.5 x 16.8 x 14.0 mm 2.4 1 8.5 x 16.8 x 21.5 mm 3.5 ULTRA-LOW ESR (PA SERIES) Aerogel Supercapacitors - P Series 0.22 0.47 PA-5R0V224-R PA-5R0H224-R PA-5R0V474-R PA-5R0H474-R 0.30 8.5 x 16.8 x 21.5 mm 3.5 0.20 10.5 x 20.8 x 22.5 mm 5.4 PERFORMANCE Parameter Life (1000 hrs @ 70C @ 5.0 volts DC) Storage - Low and High Temperature (1000 hrs @ -25C and 70C) PS-8 Capacitance Change (% of initial measured value) 30 ESR (% of initial specified value) 300 30 300 Aerogel Supercapacitors P Series DIMENSIONS (mm) Part Number PB-5R0V104-R PB-5R0H104-R PB-5R0V474-R PB-5R0H474-R PB-5R0V105-R PB-5R0H105-R PA-5R0V224-R PA-5R0H224-R PA-5R0V474-R PA-5R0H474-R Tolerances A B C d' D D' E E' F P 6.0 11.3 13.0 0.5 20 15 25 20 2.0 7.3 9.0 17.3 14.5 0.5 20 15 25 20 2.0 11.8 9.0 17.3 22.0 0.5 20 15 25 20 2.0 11.8 9.0 17.3 22.0 0.5 20 15 25 20 2.0 11.8 11.0 21.3 23.0 0.6 20 15 25 20 2.0 5.3 Maximum 0.02 Minimum 0.5 Note: Longer lead is positive B B C F C A A d' d' C C A A D' F D E' P E P P VERTICAL HORIZONTAL PART NUMBERING SYSTEM P Series Code P = Pack Version A = Ultra-low ESR - or B = High Capacitance 5 R 0 Voltage (V) R is decimal 5R0 = 5.0V PACKAGING INFORMATION Standard packaging: Bulk, 100 units per package. Larger bulk packages available upon request. Configuration V = Vertical - or H = Horizontal Capacitance (F) Value Multiplier Example: 474 = 47 x 104 F or 0.47 F PART MARKING Manufacturer Capacitance (F) Max. Operating Voltage (V) Polarity Marking Aerogel Supercapacitors - P Series PS-9 Aerogel Supercapacitors - KR Series Aerogel Supercapacitors KR Series Description RoHS 2002/95/EC The Cooper PowerStor(R) Aerogel Capacitor is a unique, ultra-high capacitance device based on a novel type of carbon form, known as carbon aerogel. Aerogel capacitors are similar to Supercapacitors, ultracapacitors and electrochemical double layer capacitor (EDLCs) with the added benefit of low ESR (Equivalent Series Resistance) The KR series offers a wide range of high capacitance coin cell style products for use in memory & RTC back-up applications. End products include computers, cameras, camcorders, telephones, printers, car stereos, CCTV, set top box and PDP. SPECIFICATIONS Working Voltage 5.5 volts Surge Voltage 6.3 volts Nominal Capacitance Range 0.1 to 1.5 F Capacitance Tolerance -20% to +80% (20C) Operating Temperature Range -25C to 70C STANDARD PRODUCTS Nominal Capacitance (F) Part Number Nominal ESR (Equivalent Series Resistance) Measured @ 1kHz () Nominal Dimensions Typical Mass (grams/1 piece) 0.1 KR-5R5V104-R 75 O=11.5mm; L=12.5mm; P=5mm 1.4 0.1 KR-5R5H104-R 75 O=11.5mm; L=5mm; P=10mm 1.4 0.1 KR-5R5C104-R 75 O=13.5mm; L=7.5mm; P=5mm 3.3 0.22 KR-5R5V224-R 75 O=11.5mm; L=12.5mm; P=5mm 1.4 0.22 KR-5R5H224-R 75 O=11.5mm; L=5mm; P=10mm 1.4 0.22 KR-5R5C224-R 75 O=13.5mm; L=7.5mm; P=5mm 3.3 0.33 KR-5R5V334-R 50 O=11.5mm; L=12.5mm; P=5mm 1.4 0.33 KR-5R5H334-R 50 O=11.5mm; L=5mm; P=10mm 1.4 0.33 KR-5R5C334-R 50 O=13.5mm; L=7.5mm; P=5mm 3.3 0.47 KR-5R5V474-R 50 O=11.5mm; L=12.5mm; P=5mm 1.4 0.47 KR-5R5H474-R 50 O=11.5mm; L=5mm; P=10mm 1.4 0.47 KR-5R5C474-R 50 O=13.5mm; L=7.5mm; P=5mm 3.3 1.0 KR-5R5V105-R 30 O=19mm; L=19.5mm; P=5mm 4.2 1.0 KR-5R5H105-R 30 O=19mm; L=6.5mm; P=20mm 4.2 1.0 KR-5R5C105-R 30 O=21.5mm; L=7.5mm; P=5mm 9.1 1.5 KR-5R5V155-R 30 O=19mm; L=19.5mm; P=5mm 4.2 1.5 KR-5R5H155-R 30 O=19mm; L=6.5mm; P=20mm 4.2 1.5 KR-5R5C155-R 30 O=21.5mm; L=7.5mm; P=5mm 9.1 PS-10 PERFORMANCE Parameter Capacitance Change (% of initial measured value) ESR (% of initial specified value) Life (1000 hrs @ 70C @ 5.5 volts DC) 30 400 Storage - Low and High Temperature 30 400 (1000 hrs @ -25C and 70C) DIMENSIONS (mm) Part Number OD H P KR-5R5V104-R 11.5 12.5 5 KR-5R5H104-R 11.5 5 10 KR-5R5C104-R 13.5 7.5 5 KR-5R5V224-R 11.5 12.5 5 KR-5R5H224-R 11.5 5 10 KR-5R5C224-R 13.5 7.5 5 KR-5R5V334-R 11.5 12.5 5 KR-5R5H334-R 11.5 5 10 KR-5R5C334-R 13.5 7.5 5 KR-5R5V474-R 11.5 12.5 5 KR-5R5H474-R 11.5 5 10 KR-5R5C474-R 13.5 7.5 5 KR-5R5V105-R 19 19.5 5 KR-5R5H105-R 19 6.5 20 KR-5R5C105-R 21.5 7.5 5 KR-5R5V155-R 19 19.5 5 KR-5R5H155-R 19 6.5 20 KR-5R5C155-R 21.5 7.5 5 For parts 0.1F to 0.47F V type H type C type OD H 3. 00.3 H H OD P P PS-11 Aerogel Supercapacitors - KR Series Aerogel Supercapacitors KR Series For parts 1.0F to 1.5F V type H type C type H H Aerogel Supercapacitors - KR Series Aerogel Supercapacitors KR Series PART NUMBERING SYSTEM K Series Code K = Coin Cell R Version R = Leaded - 5 R 5 Voltage (V) R is decimal Configuration 5R5 = 5.5V V = Vertical H = Horizontal C = Cylindrical PACKAGING INFORMATION Standard packaging: Bulk, 500 units per package. For 0.1F to 0.47F 500 pcs/bag For 1.0F to 1.5F 100 pcs/tray, 5 trays per box PS-12 - R Capacitance (F) Value Multiplier Example: 474 = 47 x 104 F or 0.47 F PART MARKING Manufacturer Capacitance (F) Max. Operating Voltage (V) Polarity Marking RoHS Compliant Aerogel Supercapacitors F Series Description RoHS 2002/95/EC The PowerStor(R) Aerogel Capacitor is a unique, ultra-high capacitance device based on a novel type of carbon foam, known as carbon aerogel. Aerogel capacitors are similar to supercapacitors, ultracapacitors and electrochemical double layer capacitors (EDLCs) with the added benefit of low ESR (Equivalent Series Resistance). Features & Benefits Applications - Low ESR * High rate pulse applications * Long cycle life * GSM / GPRS applications * Low leakage current * PDA / Data Terminals * Thin design * Hybrid Battery-Capacitor packs Aerogel Supercapacitors - F Series * Ultra-low ESR * High capacitance SPECIFICATIONS Working (nominal) Working (maximum) Surge Operating @ 3.6 volts Storage Nominal Tolerance Voltage Temperature Range Capacitance 3.6 volts 4.2 volts 5.0 volts -20C to 60C -30C to 75C 0.33 F -20% to +80% (25C) 2A Pulse Current (maximum) CUSTOM PRODUCT Nominal Capacitance (F) Voltage (V) Part Number ESR (nominal @ 25C) Measured @ 1kHz () Nominal Dimensions Typical Mass (grams/1 piece) 0.33 3.6 FC-3R6334-R 0.250 2 x 17 x 40 mm 1.9 PERFORMANCE Parameter Capacitance Change (% of initial specified value) ESR Change (% of initial specified value) Life (1000 hrs @ 60C @ 3.6 volts) 30 % TBD Storage - low and high temperature 30 % TBD (1000 hrs @ -30C and 75C) PS-13 Aerogel Supercapacitors F Series Aerogel Supercapacitors - F Series DRAWINGS (MM) ASSEMBLY INSTRUCTIONS This device should not be put through a solder reflow process. Do not expose the body of the aerogel supercapacitor to either the soldering iron or melted solder. Minimize the time that the soldering iron is in direct contact with the leads of the aerogel supercapacitor. Use appropriate heat sinking to minimize heat transfer to the aerogel supercapacitor. PART NUMBERING SYSTEM F Series Code F= Flat Pack Series C Model PACKAGING INFORMATION Packaging: 200 pieces per tray 5 trays (1000 pieces) per box PS-14 - 3 R Voltage (V) R is decimal 3R6 = 3.6V 6 3 3 4 Capacitance ( F) Value Multiplier 334 = 33 x 104 F or 0.33 F PART MARKING Manufacturer Name Series Code (or Part Number) Polarity Marking Custom Product Offering Description Cooper Bussmann's supercapacitor solutions, using PowerStor's carbon aerogel technology, offer the added benefit of customization. Application specific supercapacitors can be designed by modifying their size and shape, ESR (Equivalent Series Resistance), capacitance, voltage or temperature capability. In the portable device market, many applications are space constrained. Using thin aluminum-polymer laminate, supercapacitors under 1mm thick are achievable. These F Series supercapacitors are ideal for PCMCIA cards. Traditional cylindrical can-style A and B Series supercapacitors are available as well as larger, very high capacitance cylindrical and prismatic supercapacitors. Pulse discharge capability is important for many portable or remote applications to power transmitters, activate solenoids or valves, assist motors or to improve the high rate discharge capability of a low power battery system. PowerStor's carbon aerogel supercapacitors can be modified to achieve very low ESR providing high rate discharge capability. In applications where capacitance is important but ultra-low ESR is not required, the supercapacitor can be modified to provide higher energy density with marginally higher ESR. Features and Benefits * Application specific designs * Customized form factors to meet most mechanical requirements * Tailored capacitance, ESR, and temperature capability * Series configurations for higher voltages * Complete system solutions Application Segments Application Types Some applications require a wider temperature range than the standard -25C to 70C. For these industrial or specialized applications, supercapacitors can be designed to meet a more severe range of -40C to 85C. * * * * PowerStor Aerogel Supercapacitors provide solutions for a wide range of applications. With a variety of package types, adjustable capacitance and ESR, higher voltage ratings and wider temperature range capability, supercapacitors can be designed to meet the requirements of most applications. Pulse power Bridge or hold-up power Main power Memory backup * * * * * Industrial Consumer Medical Automotive Military CRITICAL SUPERCAPACITOR PARAMETERS FOR CUSTOMIZATION Electrical Mechanical Environmental Working Voltage (V) _______ Max. Length (mm) _______ Max. Temperature (C) _______ Minimum Voltage (V) _______ Width/Diam. (mm) _______ Min. Temperature (C) _______ Current draw (A) _______ Height (mm) _______ Discharge time (sec) _______ Lead/Connector _______ The electrical parameters can be used to calculate capacitance and ESR requirements and predict your supercapacitor solution. Use our PowerStor Aerogel Supercapacitor Excel Calculator available at www.cooperbussmann.com. PS-15 Custom Product Offering A single supercapacitor has a nominal working voltage rating of 2.5V. Any application up to and including 2.5V can be operated by a single supercapacitor, however many applications require 3.6V, 5.0V or even higher. P Series supercapacitors have been designed for 3.6 and 5.0V applications. Custom multi-supercapacitor configurations are available for 12V, 24V or other voltage ratings. Either passive or active voltage balancing is used for all multi-supercapacitor configurations to ensure good reliability. Application Guidelines This document provides basic guidelines for application development using aerogel capacitors, also known as supercapacitors. If questions arise during your development process and are not answered in this document, contact Cooper Bussmann. Lifetime PowerStor supercapacitors have a longer lifetime than secondary batteries, but their lifetime is not infinite. The basic end-of-life failure mode for a supercapacitor is an increase in equivalent series resistance (ESR) and/or a decrease in capacitance. The actual end-of-life criteria are dependent on the application requirements. Prolonged exposure to elevated temperatures, high applied voltage and excessive current will lead to increased ESR and decreased capacitance. Reducing these parameters will lengthen the lifetime of a supercapacitor. In general, cylindrical supercapacitors have a similar construction to electrolytic capacitors, having a liquid electrolyte inside an aluminum can sealed with a rubber bung. Over many years, the supercapacitor will dry out, similar to an electrolytic capacitor, causing high ESR and eventually end-of-life. Voltage Supercapacitors are rated with a nominal recommended working or applied voltage. The values provided are set for long life at their maximum rated temperature. If the applied voltage exceeds this recommended voltage, the result will be reduced lifetime. If the voltage is excessive for a prolonged time period, gas generation will occur inside the supercapacitor and may result in leakage or rupture of the safety vent. Short-term overvoltage can usually be tolerated by the supercapacitor. Polarity Ambient Temperature The standard temperature rating for PowerStor supercapacitors is -25C to 70C. Temperature in combination with voltage can affect the lifetime of a supercapacitor. In general, raising the ambient temperature by 10C will decrease the lifetime of a supercapacitor by a factor of two. As a result, it is recommended to use the supercapacitor at the lowest temperature possible to decrease internal degradation and ESR increase. If this is not possible, decreasing the applied voltage to the supercapacitor will assist in offsetting the negative effect of the high temperature. For instance, 85C ambient temperature can be reached if the applied voltage is reduced to 1.8V per supercapacitor. At temperatures lower than normal room temperature, it is possible to apply voltages slightly higher than the recommended working voltage without significant increase in degradation and reduction in lifetime. Raising the applied voltage at low temperatures can be useful to offset the increased ESR seen at low temperatures. Increased ESR at higher temperatures is a result of permanent degradation / electrolyte decomposition inside the supercapacitor. At low temperatures, however, increased ESR is only a temporary phenomenon due to the increased viscosity of the electrolyte and slower movement of the ions. Operating Life vs. Temperature and Charge Voltage 1,000,000 100,000 Life (Hours) 10,000 1,000 Design Guides 0 PowerStor supercapacitors are designed with symmetrical electrodes, meaning they are similar in composition. When a supercapacitor is first assembled, either electrode can be designated positive or negative. Once the supercapacitor is charged for the first time during the 100% QA testing operation, the electrodes become polarized. Every supercapacitor either has a negative stripe or sign denoting polarity. Although they can be shorted to zero volts, the electrodes maintain a very small amount of charge. Reverse polarity is not recommended, however previously charged supercapacitors have been discharged to -2.5V with no measurable difference in capacitance or ESR. Note: the longer they are held charged in one direction, the more polarized they become. If reversed charged after prolonged charging in one direction, the life of the supercapacitor may be shortened. PS-16 10 20 30 40 50 60 70 80 Temperature (Celsius) 30% drop in capacitance @ 2.5V continuous. 30% drop in capacitance @ 1.8V continuous. 50% drop in capacitance @ 2.5V continuous. The above plot shows the time taken for capacitance to drop by 30% at 1.8V & 2.5V and by 50% at 2.5V for continuous operation at a given temperature. This can be used to estimate the operating life for specific applications where the minimum allowable capacitance value is known. Discharge Characteristics Supercapacitors discharge with a sloping voltage curve. When determining the capacitance and ESR requirements for an application, it is important to consider both the resistive and capacitive Application Guidelines discharge components. In high current pulse applications, the resistive component is the most critical. In low current, long duration applications, the capacitive discharge component is the most critical. The formula for the voltage drop, Vdrop, during a discharge at I current for t seconds is: t Vdrop = I(R + ) C To minimize voltage drop in a pulse application, use a supercapacitor with low ESR (R value). To minimize voltage drop in a low current application, use a supercapacitor with large capacitance (C value). An Aerogel Capacitor Calculator program is available online at http://www.cooperbussmann.com for predicting electrical requirements and matching these requirements to various supercapacitor configurations / alternatives. Charge Methods Supercapacitors can be charged using various methods including constant current, constant power, constant voltage or by paralleling to an energy source, i.e. battery, fuel cell, DC converter, etc. If a supercapacitor is configured in parallel with a battery, adding a low value resistor in series will reduce the charge current to the supercapacitor and will increase the life of the battery. If a series resistor is used, ensure that the voltage outputs of the supercapacitor are connected directly to the application and not through the resistor, otherwise the low impedance of the supercapacitor will be nullified. Many battery systems exhibit decreased lifetime when exposed to high current discharge pulses. The maximum recommended charge current, I, for a supercapacitor where Vw is the charge voltage and R is the supercapacitor impedance is calculated as follows: I = Vw 5R Overheating of the supercapacitor can occur from continuous overcurrent or overvoltage charging. Overheating can lead to increased ESR, gas generation, decreased lifetime, leakage, venting or rupture. Contact the factory if you plan to use a higher charge current or higher voltage than specified. required, during charging this is referred to as leakage current. When the charge voltage is removed, and the capacitor is not loaded, this additional current will discharge the supercapacitor and is referred to as the self discharge current. In order to get a realistic measurement of leakage or self discharge current the supercapacitor must be charged for in excess of 100 hours, this again is due to the capacitor construction. The supercapacitor can be modeled as several capacitors connected in parallel each with an increasing value of series resistance. The capacitors with low values of series resistance charge quickly thus increasing the terminal voltage to the same level as the charge voltage. However, if the charge voltage is removed these capacitors will discharge in to the parallel capacitors with higher series resistance if they are not fully charged. The result of this being that the terminal voltage will fall giving the impression of high self discharge current. It should be noted that the higher the capacitance value the longer it will take for the device to be fully charged, see figure 2 in the Measurement Techniques section for more details. Series Configurations of Supercapacitors Individual supercapacitors are limited to 2.5V (P Series reaches 5V using two supercapacitors in series). As many applications require higher voltages, supercapacitors can be configured in series to increase the working voltage. It is important to ensure that the individual voltages of any single supercapacitor do not exceed its maximum recommended working voltage as this could result in electrolyte decomposition, gas generation, ESR increase and reduced lifetime. Capacitor voltage imbalance is caused, during charge and discharge, by differences in capacitance value and, in steady state, by differences in capacitor leakage current. During charging series connected capacitors will act as a voltage divider so higher capacitance devices will receive greater voltage stress. For example if two 1F capacitors are connected in series, one at +20% of nominal capacitance the other at -20% the worst-case voltage across the capacitors is given by: Vcap1 = Vsupply x (Ccap1 / (Ccap1 + Ccap2) where Ccap1 has the +20% capacitance. So for a Vsupply = 5V, Vcap1 = 5V x (1.2 / (1.2 + 0.8) = 3V Self discharge and leakage current as essentially the same thing measured in different ways, due to the supercapacitor construction there is a high impedance internal current path from the anode to the cathode. This means that in order to maintain the charge on the capacitor a small amount of additional current is From this it can be seen that, in order to avoid exceeding the supercapacitor surge voltage rating of 3V, the capacitance values of series connected parts must fall in a +/-20% tolerance range. Alternatively a suitable active voltage balancing circuit can be PS-17 Design Guides Self Discharge and Leakage Current Application Guidelines employed to reduce voltage imbalance due to capacitance mismatch. It should be noted that the most appropriate method of voltage balancing will be application specific. Passive Voltage Balancing Passive voltage balancing uses voltage-dividing resistors in parallel with each supercapacitor. This allows current to flow around the supercapacitor at a higher voltage level into the supercapacitor at the lower voltage level, thus balancing the voltage. It is important to choose balancing resistor values that provide for higher current flow than the anticipated leakage current of the supercapacitors, bearing in mind that the leakage current will increase at higher temperatures. Passive voltage balancing is only recommended for applications that don't regularly charge and discharge the supercapacitor and that can tolerate the additional load current of the balancing resistors. It is suggested that the balancing resistors be selected to give additional current flow of at least 50 times the worst-case supercapacitor leakage current (3.3 k to 22 k depending on maximum operating temperature). Although higher values of balancing resistor will work in most cases they are unlikely to provide adequate protection when significantly mismatched parts are connected in series. Active Voltage Balancing Active voltage balancing circuits force the voltage at the nodes of series connected supercapacitors to be the same as a fixed reference voltage; regardless of how any voltage imbalance occurs. As well as ensuring accurate voltage balancing active circuits typically draw much lower levels of current in steady state and only require larger currents when the capacitor voltage goes out of balance. These characteristics make active voltage balancing circuits ideal for applications that charge and discharge the supercapacitors frequently as well as those with a finite energy source such as a battery. Design Guides Reverse Voltage Protection When series connected supercapacitors are rapidly discharged the voltage on low capacitance value parts can potential go negative. As explained previously, this is not desirable and can reduce the operating life of the supercapacitor. One simple way of protecting against reverse voltage is to add a diode across the capacitor, configured so that it is normally reverse bias. By using a suitably rated zener diode in place of a standard diode the supercapacitor can also be protected against overvoltage events. Care must be taken to ensure that the diode can withstand the available peak current from the power source. PS-18 Soldering Information Excessive heat may cause deterioration of the electrical characteristics of the aerogel supercapacitor, electrolyte leakage or an increase in internal pressure. Follow the specific instructions listed below. In addition: * Do not dip aerogel supercapacitor body into melted solder. * Only flux the leads of the aerogel supercapacitor. * Ensure that there is no direct contact between the sleeve of the aerogel supercapacitor and the PC board or any other component. Excessive solder temperature may cause sleeve to shrink or crack. * Avoid exposed circuit board runs under the aerogel supercapacitor to prevent electrical shorts. Manual Soldering Do not touch the aerogel supercapacitor's external sleeve with the soldering rod or the sleeve will melt or crack. The recommended temperature of the soldering rod tip is less than 260C (maximum: 350C) and the soldering duration should be less than 5 seconds. Minimize the time that the soldering iron is in direct contact with the terminals of the aerogel supercapacitor as excessive heating of the leads may lead to higher equivalent series resistance (ESR). Wave Soldering Use a maximum preheating time of 60 seconds for PC boards 0.8 mm or thicker. Preheating temperature should be limited to less than 100C. Use the following table for wave soldering on leads only: Solder Bath Solder Exposure Time (seconds) Temperature (C) Recommended Maximum 220 7 9 240 7 9 250 5 7 260 3 5 Reflow Soldering Do not use reflow soldering on PowerStor supercapacitors using infrared or convection oven heating methods unless the supercapacitor is specifically rated to withstand reflow soldering temperatures. Application Guidelines Ripple Current Emergency Procedures Although PowerStor aerogel supercapacitors have very low resistance in comparison to other supercapacitors, they do have higher resistance than aluminum electrolytic capacitors and are more susceptible to internal heat generation when exposed to ripple current. Heat generation leads to electrolyte decomposition, gas generation, increased ESR and reduced lifetime. In order to ensure long lifetime, the maximum ripple current recommended should not increase the surface temperature of the supercapacitor by more than 3C. If a supercapacitor is found to be overheating or if you smell a sweet odor, immediately disconnect any power or load to the supercapacitor. Allow the supercapacitor to cool down, then dispose of properly. Do not expose your face or hands to an overheating supercapacitor. Contact the factory for a Material Safety Data Sheet if a supercapacitor leaks or vents. If exposed to electrolyte: Circuit Board Design Do not design exposed circuit board runs under the supercapacitor. An electrical short could occur if the supercapacitor electrolyte leaked onto the circuit board. Circuit Board Cleaning Avoid cleaning of circuit boards, however if the circuit board must be cleaned use static or ultrasonic immersion in a standard circuit board cleaning fluid for no more than 5 minutes and a maximum temperature of 60C. Afterwards thoroughly rinse and dry the circuit boards. In general, treat supercapacitors in the same manner you would an aluminum electrolytic capacitor. Long Term Storage Do not store supercapacitors in any of the following environments: * High temperature and/or high humidity * Direct contact with water, salt water, oil or other chemicals * Direct contact with corrosive materials, acids, alkalis, or toxic gases * Direct exposure to sunlight * Dusty environment * Environment subject to excessive shock and/or vibration Transportation Information Note: In general the electrolyte, using the NFPA/HMIS (0 to 4) rating system, has slight (1 out of 4) health and fire hazard and minimal (0 out of 4) reactivity hazard. Regulatory Information PowerStor supercapacitors are rated non-hazardous under the OSHA hazard communication standard (29 CFR 1910.1200) General Safety Considerations * Supercapacitors may vent or rupture if overcharged, reverse charged, incinerated or heated above 150C. * Do not crush, mutilate, nail penetrate or disassemble. * High case temperature (burn hazard) may result from abuse of supercapacitor. Disposal Procedures PowerStor supercapacitors are non-regulated under RCRA Waste Code. Supercapacitors may however be disposed of by a specialized industrial waste processor or by incineration. Use caution when incinerating as the supercapacitor can explode unless it is crushed or punctured prior to incineration. Wear protective gear, such as face shields or goggles, coats/aprons and gloves. Use high temperature to incinerate the supercapacitors as the plastic (poly vinyl chloride) sleeving can produce chlorine gas at lower incineration temperatures. PS-19 Design Guides PowerStor supercapacitors are non-regulated by the US DOT (Department of Transport) and IATA. The correct international shipping description is "Electronic Parts - Capacitors". * Skin Contact: Wash exposed area thoroughly with soap and water. * Eye Contact: Rinse eyes with water for 15 minutes and seek medical attention. * Ingestion: Drink milk/water and induce vomiting; seek medical attention. Measurement Techniques Methods for Measuring Capacitance, Inflow Current, Internal Resistance and ESR Supercapacitors exhibit considerable "dielectric absorption" charge storage. As such, some traditional methods of measuring capacitance may not yield accurate results when measuring supercapacitors. A method for measuring capacitance in supercapacitors is outlined below. This method is recommended over others such as determining the 63 percent voltage point and using the time in a RC time constant calculation. The following test circuit can be set up with a common laboratory power supply set to the specified current and voltage limits. The charging waveform, shown in Figure 1, is best recorded with a digital oscilloscope. The cursor function can be conveniently used to directly read the time points between the 1.5 volt and 2.5 volt crossing. The basic equation for the average current in a capacitor is: actual leakage current. Dielectric absorption current flow represents charge going into storage, but deeply buried in terms of possessing a very long time constant. The inflow current as a function of time is essentially logarithmic, as shown in Figure 2: 10000 1F 10F 50F 1000 Inflow Current ( A) Capacitance Measurement: 100 10 1 0.1 i = C( V ), solving for C: C = i( t ) t V 1 10 100 1000 Time (Hours) Figure 2 For i = 1 ampere and V = 1 volt, therefore C = t. Capacitance in this example is numerically equal to the time in seconds for the capacitor to charge from 1.5V to 2.5V. These typical curves are measured with the test circuit below. The parts were short circuited for 2 days prior to beginning the test. Therefore, stored dielectric absorption charge was essentially non-existent. Working Voltage 3 * DUT Volts (v) V(t) constant 1 amp millivolts 2 0 * if device has been previously charged, short its terminals for at least 15 minutes Time - seconds (t) V source 100 ohms Working Voltage DUT measure t between 1.5 volt and 2.5 volts Figure 1 Figure 3 Because dielectric absorption is pronounced, the device under test should be well discharged before beginning the test to ensure consistent results. If the device has previously been charged, then its terminals should be shorted for at least 15 minutes before beginning the test. True leakage currents, where dielectric absorption goes to zero, take over 100 hours to reach as shown in Figure 2. These leakage currents are on the order of only a few microamperes. To continue to measure inflow current beyond this point, one needs to use instrumentation capable of accurately measuring microvolts and/or a larger resistor value can be used in the circuit in Figure 3. Inflow Current Measurement: Design Guides After time t: inflow current (A) = millivolts x 10 1 C (F) = t (sec) Since supercapacitors exhibit pronounced dielectric absorption, the measurement of actual leakage current, or self-discharge current, is made difficult. When a supercapacitor is charged to its working voltage, the inflow current exhibits large, slowly decaying values for long times. The inflow current is the sum of dielectric absorption current flow and PS-20 Internal Resistance and ESR (equivalent series resistance) Measurement: For product specification purposes ESR or AC impedance is measured using a commercial LCR bridge at 1 kHz. This produces a rather precise, reproducible value. Another Measurement Techniques Shown in Figure 4 is the oscilloscope trace obtained using the capacitance test circuit and method. An enlargement of the beginning of the trace is shown in Figure 5. The instantaneous voltage step which occurs the moment the 1 ampere charging current is applied is used to calculate internal resistance. The internal resistance or DC impedance is equal to the step voltage divided by 1 ampere. For devices which exhibit lower internal resistance than this example, a higher constant current is required. voltage - (v) method is used to measure what is called the internal resistance or DC impedance and can be performed with the same instrumentation used to measure capacitance (described above). This method produces a value for internal resistance which is not nearly as precise and reproducible as the ESR measurement. However, internal resistance is more directly related to device behavior in many pulse power applications. time - seconds (t) Figure 5 In this example: Internal resistance = initial voltage step = 0.15 V = 0.15 Ohms constant current 1A voltage - (v) Studies have shown that the internal resistance or DC impedance value is usually between 1.1 and 1.5 times the measured ESR or AC impedance value. time - seconds (t) Figure 4 Design Guides PS-21 Aerogel Supercapacitor Calculator Performing supercapacitor calculations and predicting solutions for applications can be tedious, therefore PowerStor(R) has developed an Aerogel Supercapacitor Calculator in Microsoft Excel(R). This program is available online at http://www.cooperbussmann.com. An example of this program is shown on the following page. To determine the aerogel supercapacitor requirements for an application, four key parameters are required: * Working voltage, Vw, in Volts * Minimum voltage, Vmin in Volts * Average discharge current, I, in Amps * If necessary convert power, P, in Watts to current, where I = P / Vavg * Discharge time, t, in seconds Simply enter these four parameters into the calculator in step 1 and the program will calculate: * Energy requirement, W, in Joules * Minimum capacitance requirement, C, in Farads * Maximum resistance, R, in Ohms In step 2, select the operating parameters specific to the application including whether the discharge is more similar to a DC pulse or AC pulse at a 1kHz frequency. Next select the operating temperature and use the "deviation from nominal capacitance" factor to build in a safety margin, if necessary. The program will then use these correction factors for both capacitance and resistance throughout the remainder of the calculations. Design Guides The pull-down menu in step 3 has a list of PowerStor supercapacitor products. Select the appropriate supercapacitor that PS-22 meets both the capacitance and resistance requirements from step 1. In this step there is an option to configure supercapacitors in parallel and/or to force the number of supercapacitors in series to a specific number. For example, the calculator would recommend six 2.5V supercapacitors for an automobile voltage of 14.4V (14.4V / 2.5V per supercapacitor = 5.76 supercapacitors, which round up to 6). In practice, increasing the number of supercapacitors to eight in automobile applications lowers the voltage to 1.8V per supercapacitor, providing an increased reliability margin for high temperature exposure, with a direct result of longer life. The number of supercapacitors in series (actual) can be overwritten from the calculated value. Confirmation of the predicted aerogel supercapacitor solution is done in step 4. First the total capacitance and resistance values calculated are compared to the required values. Next the energy and hold-up time requirements are confirmed. If the energy and hold-up time are insufficient, chose a larger supercapacitor or increase the number of supercapacitors in parallel. Finally, the voltage drop is confirmed. The calculated components of resistive and capacitive discharge are summed and compared to the maximum value allowed. If the maximum voltage drop value is exceeded, simply chose a supercapacitor solution with lower ESR or increase the number of supercapacitors in parallel. Our goal for this calculator was to assist you in finding a solution for your design challenges. Note: this program is only intended to predict aerogel supercapacitor solutions. All calculated solutions should be tested in the final application. Contact Cooper Bussmann directly for further assistance and application support. Aerogel Supercapacitor Calculator PowerStor Aerogel Supercapacitor Calculations for: Enter Company or Project Name 09/04/02 Four Simple Steps for Determining Supercapacitor Requirements 1. Enter values for Working Voltage, Minimum Voltage, Current and Time Working Voltage (Vw) Minimum Voltage [Vmin] Current [I] Time [t] Vw = Vmin = I= t= Legend Enter Known Value 2.5 1 1 1 Input Values in Yellow Volts Volts Amps seconds Required Values in Gray Calculated Values in Light Blue Comments in Green Energy needed during hold-up period (Minimum) Desired Capacitance (Minimum) Desired Impedance (Maximum) W = (Vw+Vmin)/2*I*t = 1.75 Joules C = 2 Vw*I*t / (Vw^2 - Vmin^2) = R = (Vw - Vmin) / I = 0.6667 Farads 1.500 Ohms 2. Select Operating Parameters and Correction Factors from pull-down menu Discharge Pulse Frequency Use pull-down menu for Correction Factors to Capacitance and ESR Deviation from Specified Capacitance (-20% to +80%) Temperature DC Nominal Capacitance -20C Capacitance Correction Factors : ESR Correction Factors : 1 1.5 0.8 2.25 1 3. Choose Supercapacitor from pull-down menu to meet Desired Capacitance and Desired Impedance Note 1: Note 2: Note 3: Note 4: Total Capacitance equals 1/2x for two in series, 1/3x for three in series, etc. Total Capacitance equals 2x for two in parallel, 3x for three in parallel, etc. Total Resistance equals 2x for two in series, 3x for three in series, etc. Total Resistance equals 1/2x for two in parallel, 1/3x for three in parallel, etc. Part Number Use pull-down menu to choose a specific model Supercapacitor Capacitance B0820-2R5225 2.2 F ESR (AC @ 1 kHz) 0.225 Ohms Standard Values Single Device Capacitance C= Single Device Resistance R= Single Device Max Voltage # supercapacitor(s) in parallel 2.2 Farads 0.225 Ohms Vmax = Increase p to increase Capacitance or 2.5 Volts Corrected Values 1.76 Farads 0.759375 Ohms 2.500 Volts 1 reduce Resistance # supercapacitor(s) in series (min. calculated) Vw / Vcap (A = 2.5V; B = 2.5V; P = 5.0V) = # supercapacitor(s) in series (actual) (See Note 5 s (rounded up) = 1.00 1 Note 5: Formula for # supercapacitor(s) in series (actual) can be manually overwritten if lower or higher Vw per supercapacitor desired. View Corrected Value for actual Single Device Max Voltage. 4. Confirm Time requirement is met for hold-up applications and/or Voltage Drop is acceptable for pulse applications. Calculated Values Final Supercapacitor Configuration Total Capacitance C= Total Resistance R= Check Energy and Time Requirements Energy available in supercapacitor(s) Max. Hold-up Time with chosen supercapacitor(s) 1.76 Farads 0.759375 Ohms Calculated Values W = 1/2 C * (Vw^2 - Vmin^2) = t = C (Vw - IR -Vmin) / I = 4.62 Joules 1.30 seconds Required Values Comments 0.6667 Farads Capacitance Value Met 1.500 Ohms Resistance Value Met Required Values 1.75 Joules 1 seconds Comments Energy Value Met Time Requirement Met If Energy is insufficient, choose a Single Device with higher Capacitance or increase # supercapacitors in parallel. Check to ensure that Energy available in supercapacitors is greater than Energy needed during hold-up period, or Maximum Hold-up Time is sufficient. Check Voltage Drop Voltage drop (resistive) Voltage drop (capacitive) Vdrop (resistive) = IR = Vdrop (capacitive) = I (t / C) Required Values Comments 1.328 Volts 1.500 Volts Voltage Drop Acceptable Design Guides Total Voltage Drop of supercapacitor(s) = Vdrop (resistive) + Vdrop (capacitive) = Calculated Values 0.759 Volts 0.568 Volts If Total Voltage Drop is greater than Maximum Allowed, determine whether resistance or capacitance is the main factor. Choose supercapacitors with either more capacitance or less resistance, or increase # capacitors in parallel. If Total Voltage Drop is less than Maximum Voltage Drop Allowed, STOP. This program is intended to provide product design solutions that will help the user with design applications. Once a product design solution has been determined, it should be tested by the user in all possible applications. (c) Cooper Electronic Technologies 2002 PS-23 Marketing Bulletins Design Considerations In Selecting Aerogel Supercapacitors Design Considerations In Selecting Aerogel Supercapacitors Two major applications of aerogel supercapacitors are high pulse power applications and short-term hold-up power. Pulse power applications are characterized by very short, but high current delivery to a load, i.e. during the transmit period in a GSM mobile device. Hold-up applications are characterized by the requirement to continue to deliver load power for times on the order of seconds or minutes. An example of a hold-up application is the parking of the read/write head in a disk drive when power to the unit is shut off. Each of these applications emphasize different performance parameters of the device. High pulse power applications benefit primarily from the aerogel supercapacitor's low internal resistance (R), while hold-up power applications benefit from the supercapacitor's large capacitance (C) value. This Marketing Bulletin presents the formulae used to calculate your application requirements and uses two examples to illustrate their use. A program titled "Aerogel Supercapacitor Calculator" designed in a Microsoft(R) Excel spreadsheet is also available for your use. Hold-Up Power Applications An approximate calculation can estimate the value of an aerogel supercapacitor needed in most applications. This calculation equates the energy needed during the hold-up period to the energy decrease in the supercapacitor, starting at Vwv and ending at Vmin. Energy needed during hold-up period: 1/2 Iload (Vwv + Vmin) t Energy decrease in supercapacitor: 1/2 C(Vwv2-Vmin2) Therefore, the minimum capacitance value that guarantees hold-up to Vmin (neglecting voltage drop due to IR) is: C = Iload(Vwv + Vmin)t in Farads (Vwv2 -Vmin2) Example: Suppose a tape drive supply is 5.0V and can operate safely down to 3.0V. If the DC motor requires up to 2 seconds of hold-up prior to safe shutdown at 0.5A, then the use of the above equation predicts that the hold-up capacitor must be at least 0.5F. Definitions The following definitions are used in this note: Symbol C Unit of Measure Farads R Ohms ESR Ohms Vwv Volts Vmin Volts Iload Amps t Seconds Vdrop PS-24 Volts Description Nominal capacitance value of the aerogel supercapacitor. The nominal internal resistance of the aerogel supercapacitor. Equivalent Series Resistance measured at 1 kHz. Normal or working charge voltage in the circuit application. The minimum voltage required to operate the device. In a hold-up application this is the average current that continues to be delivered to the load. It is an average as the load current will increase as the voltage decreases from Vwv to Vmin. This is the required hold-up time in the circuit, or in pulse applications, t is the pulse duration. The total decrease in working voltage at the end of the discharge or high current pulse. One A Series supercapacitor can supply the required capacitance. However, the nominal operating voltage of 2.5V is exceeded by the 5V requirement. Therefore, two aerogel supercapacitors must be configured in series. If two equal value supercapacitors are used, then the voltage across each device will be approximately 2.5V, which is the nominal voltage rating. In the data sheets the A1020-2R5105 supercapacitor is listed with a nominal capacitance of 1.0F and when configured two in series, provides 1.0F / 2 = 0.5F. Theoretically this solution should work, but with a -20% end of the tolerance range, this solution does not provide significant margin. Stepping up to the next supercapacitor, the A1030-2R5155 would provide 1.5F / 2 = 0.75F at 5V. With a -20% tolerance, the minimum value could be as low as 1.2F / 2 = 0.6F. This supercapacitor solution provides a sufficient safety margin. After the high current pulse, the tape drive goes into a very low current mode to hold up the electronics and uses the remaining energy in the supercapacitor. In this example, balancing the voltage across the series combination is recommended to ensure neither device exceeds the maximum voltage rating. See the notes on voltage balancing in PS-5508 Application Guidelines. Pulse Power Applications Pulse power applications are characterized by a relatively low value of continuous current with brief, high current requirements. Applications have pulses that range from less than 1 millisecond to as high as a few seconds, and the pulse current can be orders of magnitude higher than the continuous or background current. The duty cycle of the pulses is usually low, typically less than 20 %. A worst-case design analysis assumes that the aerogel capacitor is the sole supplier of energy during the pulse. In this case the total drop in working voltage in the circuit consists of two components: the instantaneous voltage drop due to load current supplied through the internal resistance of the capacitor, and the drop in capacitor voltage at the end of the pulse period. This relationship is shown in the following equation. Vdrop = Iload (R + t/C) the pulse width doubles or quadruples with GPRS. These modems are now available in a PCMCIA card for notebook computers. The constraints of the notebook and the PCMCIA connection are an output voltage of 3.3 +/- 0.3V and a maximum current provided by the notebook of 1A. Many power amplifiers (PA) have a minimum voltage requirement of 3.0V. As it is possible for a notebook computer to output only 3.0V, the voltage to the PA must first be boosted (3.6V is common). With a working voltage of 3.6V and a minimum voltage of 3.0V, the allowable voltage drop due to resistance is 0.6V. Choosing the F Series Flat Pack FC-3R6334-R supercapacitor yields 0.33F with 0.200 Ohms AC impedance or 0.25 Ohms DC impedance, R. During a 2A transmit pulse the battery provides approximately 1A and the supercapacitor provides the remaining 1A of current. Using the above formula, the voltage drop, IR, due to resistance is 1A x 0.25 Ohms = 0.25V. The capacitive component, I(t/C), is small at 0.002V compared to the resistive voltage drop. Inspection of this equation shows that the capacitor must have low R and a high value of C if the voltage drop is to be small. Conclusions For most pulse power applications the value of R is more important than the value of C. This is illustrated using this equation for the A1030-2R5155 supercapacitor. Its internal resistance, R, can be estimated by using the DC ESR, nominally 0.075 Ohms (DC ESR = AC ESR x 1.5 = 0.060 Ohms x 1.5 = 0.090 Ohms). The specified capacitance is 1.5F. For a 0.001 second pulse, t/C is less than 0.001 Ohms. Even for a 0.010 second pulse, t/C is only 0.0067 Ohms. Clearly the value of R (0.090 Ohms) dominates the outcome of Vdrop in the equation above. Both hold-up power applications and pulse power applications can be designed by using the simple equations presented above. When the working voltage of the circuit exceeds the maximum operating voltage rating of the aerogel supercapacitor, equal value supercapacitors should be put in series arrangement. Often, the series arrangement should be balanced to ensure equal voltage sharing. In pulse power applications the voltage drop across the internal resistance of the device is usually the critical factor. The aerogel capacitor's ultra-low internal resistance provides a new solution to the high impedance problems characteristic of most battery systems. Example: A GSM/GPRS wireless modem requires a pulse current of up to 2A for 0.6 milliseconds every 4.6 milliseconds. Note PS-25 Marketing Bulletins Design Considerations In Selecting Aerogel Supercapacitors Marketing Bulletins Aerogel Supercapacitors Provide Both High Energy and High Power Capability High power aerogel supercapacitors enable new pulse, bridge and main power applications. The ultimate energy storage device should have high energy density that can be released rapidly. High energy batteries have been developed as single use or rechargeable systems but typically require minutes to hours to discharge, not seconds. For high power, standard capacitors are capable of discharging rapidly but have low energy density. First generation supercapacitors also referred to as ultracapacitors and Electrochemical Double Layer Capacitors (EDLC), have relatively high energy density but also very high ESR (equivalent series resistance) and are therefore only used in very low power memory backup applications. New aerogel supercapacitors have been developed incorporating both the high energy density of batteries (100 times the energy of electrolytic capacitors) and the high power of capacitors (10 to 100 times the power of batteries) as shown in Figure 1. 3 10 Energy Density (WH/L) Development Path Li - ion NiMH NiCd 2 10 1 10 Farad/cc 10 Aerogel Capacitors 0 10 1 Farad/cc -1 10 Electrolytic Capacitors -2 10 2 10 3 4 10 10 Power Density (W/L) 5 10 Figure 1 Imagine the possible uses of a high energy, high power energy storage device, sometimes referred to as "A solution looking for a problem". Many engineers have and these new supercapacitors are finding their way into a wide range of new applications. In many instances, the supercapacitor is the enabling technology for these new applications. High power supercapacitors are designed similar to electrolytic capacitors however supercapacitors use high surface area carbon for accumulation of charge as opposed to the low surface area foils in electrolytic capacitors. An electric double layer is formed at the interface of the solid carbon electrode and liquid electrolyte. Aerogel supercapacitors use aerogel carbon as the active material, while the rest of the industry typically uses activated carbon. Aerogel carbon is known for its high level of purity, high usable surface area and high electrical conductivity. Key features for aerogel supercapacitors include: PS-26 * Extremely low ESR for high power and low loss during operation * High energy density for long run-time * Ultra low leakage current (can hold a charge for several weeks) * Wide operating temperature range * Can be cycled hundreds of thousands of times with very fast charge and discharge rates, as opposed to only hundreds of cycles for batteries. Aerogel supercapacitors have reasonably high energy density compared with rechargeable batteries. In some applications, batteries have far more energy than is required, take too long to charge, do not like to be held fully charged or shallow discharged (NiCd memory effect) on a continuous basis without periodic maintenance, or do not cycle long enough. In applications such as electronic toys, UPS systems or solar charged lighting, aerogel supercapacitors have replaced batteries as a better alternative. Aerogel supercapacitor designs include 2.5V radial leaded cylindrical and 5V leaded rectangular devices. There is also a new low profile, flat pack design with thickness ranging from 4 mm to as low as 1 mm. Large cylindrical and prismatic designs up to 2500F are also available. These supercapacitors have characteristics that make them ideal for applications in electronic circuits, portable devices and systems powered by batteries, fuel cells or dc power supplies. The aerogel supercapacitors can be used in applications ranging from low tech (toys) to medium tech (electronic control systems, valves and solenoids) to high tech (microprocessor- controlled devices). Aerogel supercapacitors provide: * Pulse power characterized by short, high current pulses delivered to a load, allowing the use of a smaller power supply or battery * Hold-up or bridge power to a device or equipment for seconds, minutes or days when the main power or battery fails or when the battery is swapped out * Main power or battery replacement Pulse Power A growing number of applications today require short bursts of power, including phones, wireless modems, radio transceivers, motors, valves and solenoids. An engineer now has two battery design options: (1) use a larger battery (or power supply) capable of the high pulse current or (2) use a smaller battery (or power supply) with higher energy density (at the expense of lower power density) configured in parallel with a high power supercapacitor. The second option is known as a battery-supercapacitor hybrid configuration and results in a high energy / high power device with smaller size, lower weight and lower cost than the first option of a larger battery or power supply have been developed with very low ESR. The PCMCIA specification allows less than 1A of current to flow from the notebook battery to the PC card but GSM / GPRS transmissions requires up to 2A. GSM transmits for approximately 0.6 milliseconds every 4.6 milliseconds then runs at lower currents for receive and standby modes in the remaining 4 milliseconds. The supercapacitor is charged by the excess or available battery current in 4 milliseconds between the 0.6 millisecond discharges. Pulse Power Calculations Pulse power applications are characterized by a relatively low value of continuous current with brief, high current requirements. Applications have pulses that range from less than 1 msec to as high as a few seconds, and the pulse current can be orders of magnitude higher than the continuous or background current. The duty cycle of the pulses is usually low, typically less than 20 %. A worst-case design analysis assumes that the aerogel supercapacitor is the sole supplier of current during the pulse. In this case the total drop in working voltage in the circuit consists of two components: (1) instantaneous voltage drop due to the internal resistance of the supercapacitor, and (2) capacitive drop during the discharge pulse. This relationship is: Vdrop = Iload (R + t/C) Vdrop = Change in voltage (V) Iload = Load current (A) R = Internal resistance (Ohms) t = Time (sec) C = Capacitance (Farads) For a small voltage drop, this equation shows that the supercapacitor must have low R and high C. For many pulse power applications where t is small, the value of R is more important than the value of C. For example a lower ESR 1.5F aerogel supercapacitor has an estimated internal resistance of 0.060. For a 0.001sec pulse, t/C is less than 0.001. Even for a 0.010 sec pulse, it is only 0.007. Clearly, the value of R (0.060) dominates the outcome of Vdrop in Equation (1) for short pulse power applications. Where t is large, 3 seconds for example, t/C = 2 and now C dominates the outcome of Vdrop in Equation (1). Ultra thin (down to 1mm), low ESR supercapacitors have been developed for GSM / GPRS applications, including wireless PCMCIA modems. Type II PCMCIA cards have only 5mm inside clearance, but with a two-sided 1mm circuit board, the supercapacitor height restriction can be as low as 2mm. New thin supercapacitors using flexible packaging The GPRS protocol allows higher transmission rates with double to quadruple transmit times of GSM. Although low ESR is the primary design criteria to minimize the voltage drop from the supplied voltage (3.3V) to the minimum voltage required for the power amplifier (3V), supercapacitors have significantly more capacitance than other capacitor technologies allowing the extended pulse lengths of GPRS. An example of an application requiring more capacitance to minimize voltage drop during a pulse discharge is digital cameras. Low ESR supercapacitors enable alkaline batteries to last longer in digital cameras. The challenge is to run longer on fewer, low power alkaline batteries. The high power requirement of the zoom motor causes alkaline batteries to fail before they have released all of their stored energy. Due to the relatively long (several seconds) discharge pulse requirement for the zoom motor, larger capacitance (6 to 10F) supercapacitors have been found to extend the useful life of the alkaline batteries. Figure 2 compares 2 AA alkaline batteries (top) to 2 AA alkaline batteries connected in parallel to a single 6F supercapacitor (bottom), without additional circuitry. To simulate the zoom motor in a digital camera, each system was discharged at 4 Watts for 3 seconds every 3 minutes. This sequence resulted in 55 zoom cycles every 10,000 seconds. The voltage drop was larger for the battery (left) compared to the hybrid (right). The battery-supercapacitor hybrid ran approximately three times longer than the battery alone. Hold-up or Bridge Power Hold-up power applications are characterized by a short, high current or "bridge power" pulse followed by a longer, low current drain. Standard memory backup type supercapacitors are capable of the low current drain but unable to handle the short, high current pulse due to their high ESR. During the pulse, the system voltage will drop below the lower voltage allowed by the device's electronics and the system will shut down. For these applications, new low PS-27 Marketing Bulletins Aerogel Supercapacitors Provide Both High Energy and High Power Capability ESR aerogel supercapacitors are capable of handling the high current pulse to minimize the voltage drop. other DC power sources. As a result some portable and remote applications are now using supercapacitors in place of rechargeable batteries. 3.5 3 The toy cars and airplanes that claim "Charge In Under 10 Seconds" all use supercapacitors as the main power source and alkaline batteries to charge them. The fast charge is particularly important for children as their attention spans are not long enough to wait for batteries to charge. Voltage (V) 2.5 2 1.5 1 0.5 0 0 10000 20000 30000 40000 50000 60000 70000 Time (Seconds) 3.5 3 2.5 Voltage (V) Marketing Bulletins Aerogel Supercapacitors Provide Both High Energy and High Power Capability Solar charging is particularly important in remote applications. With 365 charge/discharge cycles per year, rechargeable batteries require frequent replacement. These applications include remote monitoring systems, transmitters, lighting and traffic signs. New portable applications currently under development include flashlights, remote controls and radios all charged using solar power. 2 1.5 1 0.5 0 0 10000 20000 30000 40000 50000 60000 70000 Time (Seconds) Figure 2 Bridge power examples include solid-state hard drives and portable data terminals. In the solid-state hard drive, all memory is stored in DRAM. When main power is lost, the information in the DRAM must be transferred to non-volatile memory. This requires a high discharge current for a number of seconds after which the device requires a very low current to maintain the system. Portable data terminals use supercapacitors to "bridge" between swapping of batteries when the device is in operation and not simply in sleep mode. Batteries can also fall out or become temporarily disconnected if the device is dropped. To prevent loss of data, supercapacitors are designed to provide continuous power to the portable data terminal until it is able to safely power down or the battery is swapped or reconnected. Main Power The energy density for today's supercapacitors has grown substantially and is now only 3 to 10 times lower than some rechargeable batteries (i.e. lead-acid), but with the added benefits of nearly infinite cycle life, very short recharge times and very high power density. Supercapacitors can be charged directly from alkaline batteries, solar panels or PS-28 Another main power application that is ideal for supercapacitors is local area or restaurant pagers. These pagers run for up to two hours while the patron is waiting for a table. After being returned to the host/hostess, the pager only requires a 10 second charge for the next customer. Nickel cadmium batteries perform poorly in these shallow depth-ofdischarge applications due to their "memory" effect (loss of capacity due to continuous shallow discharges). As a result, constant battery replacement is no longer an issue or added cost when supercapacitors designed to last the life of the product are used for main power. Design Considerations Energy and Capacitance Calculations To determine your aerogel supercapacitor requirements, four key parameters are required: * Working voltage, Vwv, in Volts * Minimum voltage, Vmin, in Volts * Average discharge current, Iload, in Amps * (if necessary convert power, P, in Watts, to current, Iload, where Iload = P/Vavg) * Discharge time, t, in seconds One can estimate the value of an aerogel supercapacitor needed for most applications (Note 1). This calculation equates the energy needed during the discharge period to the energy decrease in the aerogel supercapacitor, from Vwv to Vmin. Energy needed for discharge: 1/2 Iload (Vwv + Vmin) t (Joules) Energy decrease in supercapacitor: 1/2 C(Vwv2-Vmin2) (Joules) Therefore, the minimum capacitance value that guarantees hold-up to Vmin is: C = Iload(Vwv + Vmin)t in Farads (Vwv2 -Vmin2) Voltage Balancing When the working voltage of the circuit exceeds the maximum operating voltage rating of a single supercapacitor, a series configuration is required. Often, the series arrangement requires balancing to ensure equal voltage sharing. Either passive or active balancing can be used to maintain similar voltages among supercapacitors where the leakage currents may be slightly different. Passive balancing uses equal value resistors in parallel with the supercapacitors. Using high value resistors, small currents are allowed to flow between the supercapacitors to maintain similar voltages. Resistors with high values result in lower leakage currents on the order of microamperes, an important design consideration for hybrid battery-superca- pacitor solutions. Lower value resistors lead to higher leakage currents but faster voltage equilibration of mismatched components, and can be used where the main power is delivered by a continuous source of power (power supply or fuel cell). Active balancing uses a microprocessor to measure voltage differences and open gates allowing equilibration to occur quickly but only when needed. Active balancing does not add significant current leakage in the final configuration, but comes at a higher price than passive balancing. High reliability applications, with higher voltages (> 5V), typically use active balancing. Summary High power, high energy aerogel supercapacitors offer solutions for applications by providing pulse, hold-up, or main power. Note 1: An Aerogel-Supercapacitor-Calculator program is available online at http://www.cooperbussmann.com and can be used to predict required energy, capacitance and ESR for any application. PS-29 Marketing Bulletins Aerogel Supercapacitors Provide Both High Energy and High Power Capability Customer / Application Information Worksheet The following worksheet will enable us to understand your Aerogel Supercapacitor application better and to communicate more effectively when we discuss the application with you. All information provided will be held confidential. Date_____________________________ Company _______________________________Contact Name ________________________________________________________ Customer / Application Information Worksheet Phone _________________________________Fax ____________________________email ________________________________ Application Description: ________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ __________________________________________________________________________________________________________ Medical? __ No __ Yes If Yes, Class _________ (I, II, or III) Company Type: _____OEM _____Systems Integrator _____Distributor _____Consultant _____Educational _____Government _____Military _____Other ____________________ _____Main Power _____Memory Backup or Hold-Up Power Application Type: _____Pulse Power Circuit Information: Desired working voltage (V) ____________________volts Minimum allowable voltage (Vmin)______________________volts Average current draw (I) ______________________Amps Duration of current draw (t) ________________________seconds Capacitor Calculations: PowerStor has developed a Calculator program using Microsoft(R) Excel. Knowing a few simple parameters for the application, this program will assist in determining the optimum Aerogel Capacitor Solution by: 1. Calculating Minimum Capacitance, Maximum ESR, and Capacitor Configuration. 2. Using a pull-down menu with all of PowerStor's Aerogel Capacitor offerings for comparison to the calculated values. The Powerstor Aerogel Capacitor Calculator is available at www.cooperbussmann.com for download. W = Energy (Joules) Vmin = Min. voltage (volts) C = Capacitance (Farads) V = Voltage (volts) I = Current (Amps) t = Time (seconds) ESR = Equivalent Series Resistance (Ohms) Vdrop = Allowable drop in working voltage (volts) For Typical Hold-Up Power Applications: Energy needed during hold up period: W = IVt = ___________ in Joules Energy decrease in capacitor: W = 1/2 C(V2 -Vmin2) = ___________ in Joules Desired C is: C= 2IVt V2 - Vmin2 = ___________Farads For Typical Pulse Power Applications: Maximum ESR: PS-30 ESR(maximum) = Vdrop /I = __________Ohms Customer / Application Information Worksheet Optimum Solution: Capacitor Part Number ________________________ # of Capacitors in Series Configuration ______ # of Capacitors in Parallel Configuration ______ Additional Information ______ % Time at Max. Temp. ______ Min. Operating Temp. (C) ______ % Time at Min. Temp. ______ Typical Operating Temp. (C) ______ Max. Storage Temp. (C) ______ Min. Storage Temp. (C) ______ % Time at Typical Temp. ______ Dimensional / Package Requirements Max. Package Size (L, W, H, diam., etc.) ___________________________________________________________________ Package Style (thru-hole, SMT, etc.) ______________________________________________________________________ Industry package _____________________________________________________________________________________ Additional ___________________________________________________________________________________________ ___________________________________________________________________________________________________ Product Schedule Date Required QTY or EAU Initial Samples __________________ __________________ Pre-production __________________ __________________ Production __________________ __________________ Expected Years of Operation ____________________________________ Target Cost $___________at Estimated Annual Usage Qty.________(pcs.) Additional Information (Circuit diagram, product configuration, packaging, notes, etc.) PS-31 Customer / Application Information Worksheet Max. Operating Temp. (C) Aerogel Supercapacitors NOTES PS-32 Products And Technical Expertise Delivered Worldwide Customer Assistance Customer Satisfaction Team Application Engineering The Cooper Bussmann Customer Satisfaction Team is available to answer questions regarding Cooper Bussmann products and services. Calls should be made Monday - Friday, 8:00 a.m. - 4:30 p.m. for all US time zones. Application Engineering assistance is available to all customers. The Application Engineering team is staffed by degreed electrical engineers and available by phone with technical and application support Monday - Friday, 8:00 a.m. - 5:00 p.m. Central Time. The Customer Satisfaction Team can be reach via: * Phone: 636-527-3877 * Toll-free fax: 800-544-2570 * E-mail: customerservice@cooperbussmann.com Application Engineering can be reached via phone, fax or e-mail: * Phone: 636-527-1270 (Cooper Bussmann(R), PolySurgTM) * Phone: 561-998-4100 (Coiltronics(R), PowerStor(R)) * Fax: 636-527-1607 * E-mail: fusetech@cooperbussmann.com Emergency and After-Hours Orders To accommodate time-critical needs, Cooper Bussmann offers emergency and after-hours service for next flight out or will call. Customers pay only standard price for the circuit protection device, rush freight charges and a modest emergency fee for this service. Emergency and after-hours orders should be placed through the Customer Satisfaction Team. Call: * Monday - Friday, 8:00 a.m. - 4:30 p.m. Central Time 636-527-3877 * After hours 314-995-1342 Online Resources Visit www.cooperbussmann.com and click on Electronics for the following resources: * Product cross reference * RoHS status query * Sample ordering * Design calculators * Literature downloads Your Authorized Cooper Bussmann Distributor is: (c)2007 Cooper Bussmann * Boca Raton, FL 33487 5 6 1 - 9 9 8 - 4 1 0 0 * w w w. c o o p e r b u s s m a n n . c o m CB-5010 2007